TECHNICAL SPECIFCATION :-

BELT CONVEYOR
Sl.N
o Description Units GWT Specifications

1 Conveyor No. BC1 BC2 BC3 BC4

2 Conveyor Type Three Roll Troughed Belt Conveyor
Horizont
3 Profile / Orientation Inclined Conveyor al
4 Material Handled Coal
kg/cu
5 Bulk Density m 800 800 800 800
6 Particle Size 150 mm > 6 mm < 6 mm
7 Lump Size (Maximum) mm
8 Capacity(Design) TPH 45 22 22 22
9 Belt Speed M/Sec 1 1 1 1
C-C Distance
10 (approximate) M 49.245 23.826 89.881 43
11 Lift M 13.58 7.6.57 17.4 0
Power required at
12 Driving Pulley (PA) kW 6.54 2.8 7.5 1.5
Additional Power
13 required for Tripper kW ------- ------- ------- -------
Motor output power
14 (PM) kW 1440 1440 1440 1440
Recommended Motor
15 kW and RPM 9.3 3.7 11 3.7

16 Belt
Width mm 650 650 650 650
Construction / Grade M-24
Material Nylon/Nylon
Cover Thickness mm 3 & 1.5
Cover Grade FR
Make Nirlon / Hindustan Rubber
Factor of Safety 10

17 Gear Box Worm

Type Intergral Hold Back arrangement
Size As per design
Make Premium Energy Transmission or Equalent
Ratio 23.2 47.1 23.2 23.2
Service Factor 1.5

18 Coupling
Type Flexible Coupling
Input Side Pin & Bush
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Output Side Gear Coupling
Make Fenner or Equalent
Model No. BC2A & NGC 3

19 Pulley
Selection Basis
Head Drum D x L x T mm 400 DIA X 750 mm
Shaft Dia 90 65 90 65
Rubber lagging Herringborne Diamond groove lagging
Tail Drum 315 x 800 x10
Shaft Dia mm 65 50 65 50
Snub Drum DxL
xT mm 250 x 800 x 10
Shaft Dia mm 50 40 50 50
Pulley Material Mild Steel
Shaft Material En-8

20 Idlers
Idlers Classification Mild Steel IS:2062

21 Carrying Idler
Type Three Roll Troughing Idler
114.
Pipe Dia mm 114.3 88.9 3 88.9
Spacing mm 1000
Idler Housing As per standard
Shaft Dia mm 20

Impact Idler/
22 Transition Idlers
Type Three Roll Troughing Idler
Pipe Dia / Length mm
Spacing mm 400
Idler Housing As per standard
Shaft Dia mm 20
Rubber Lagging
Dia/Material Rubber

23 Return Idler
Type Single Roll Flat Idler
Pipe Dia / Length mm 88.9
Spacing mm 3000
Idler Housing
Shaft Dia mm 20
Take up Type VGTP Screw VGTP Screw
Bearing Type / Make Self Aligning Spherical Roller

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24 Belt Cleaners
Internal V-Plough
External Double Blade Type

25 Hold Back / Brakes

Coasting Time Sec. Max.5 sec

26 Skirt Board
Type / Location Loading Point
Material Thicknesss 5
Full
Skirt Board Length M 4 length

27 Deck Plate
Location At Road crossing point only
Length mm 5000
Material Thickness mm 3.15

28 Hood
Hood Plate Thickness mm 1.6 MS sheet with painting NA

29 Conveyors Frame Type

Short Supports Provided

30 Discharge Chute
Plate Thickness mm 6

31 Drive Frame Provided

32 Gallery Provided
33 Walk-way 750 mm walkway on one side

34 Safety Switches
A Pull chord switch
a) Spacing mm 15000 NA
b) Location Single Side Walkway
c) Electrical rating 215 V
d) Manufacturer A.G.Systems
e) Quantity 4 2 6 1
B Belt sway limit switch
a) Spacing mm 30000 NA
b) Location single side of conveyor
c) Electrical rating 215 V
d) Manufacturer A.G.Systems
e) Quantity nos 2 1 3 1
C Zero speed switch
a) Type
b) Manufacturer A.G.Systems

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c) Electrical rating 215 V
d) Location Tail End
e) Actuates at how
much under speed of
belt During Detail Engineering
f) Quantity nos 1 1 1 1
Contact 2 No + 2 Nc
Protection IP-54
Make AG Switches
Foundation Bolts with
35 Doulbe lock nuts Provided
Two coats of red oxide primer and one coat
36 Painting of finish enamel paint
37 Quantity 1 1 1 1

GROUND HOPPERS
Sl. SPECIFICATION
No Description Units
1 Water Volume cu m 20Tph
2 Top opening mm 4000 x 4000
3 Bottom Opening mm 500 x 500
4 Conical height mm 2.5
5 Total height mm 3
6 MOC and thk mm mild steel / 10
Lining Material for Conical
8 only mm Tiscral- 6 mm thk
9 No of drop hopper No 1

VIBROFEEDER
Sl.
No Description Units Specifications
1 Type Electromagnetic
Spring Mounting
2 Mounting Suspension Type.
3 Material Handled Coal
4 Size mm <150 mm
5 Capacity TPH 20TPH
6 Location Below Feed Hopper
600mm lg, 1000mm
7 Trough mm width 3mm thk. MS
8 Liner HDPE, 10mm thk.
9 Vibration Frequency 3000 cycles per second
10 Vibration swing 1.6mm (Max.)

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11 Drive Electromagnetic
12 Drive unit Material MS
13 Construction Dust Proof
SEMC copper with Epoxy
14 Coil winding coating
15 Insulation Class F
16 Power Consumption As per deisgn
17 Duty cycle Continuous
18 Supply Mains to Controller 230V.AC, 1 Phase, 50Hz.
19 Controller Unit Provided.

Vibratory Screen
Sl
no Description Unit Specifications
Circular Motion Vibrating
1 Type Screen
2 Manufacturer And Model Sayaji / TRF / Ecoman
3 Material to be screened Coal
4 No. of deck Double
5 Screening Capacity (Rated) TPH 40
Screening Capacity
6 (Designed) TPH 45
Kg/Cu
7 Bulk density (min) m 800
Kg/Cu
8 Bulk density (max) m 1000
9 Guaranteed Output Size -6 mm
Maximum Lump Size
10 Allowable 150 mm
mm x
11 Size Of Screen Deck mm 7 mm Square opening
mm x
12 Screen aperture mm As per design
13 Wire diameter mm 8.0
14 Type Of Screen Cloth, Bars &
15 Cross Section Mild Steel
16 Material Of Cloth Spring Steel
17 Type of mounting Side fixing
Self Aligning Spherical
18 Type / Size Of Bearing Bearing
19 Life (Working Hours) 33000
20 Frequency & Stroke
21 Amplitude Of Vibration

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22 Drive / rating kw 10-.0 HP
23 Voltage volts 215 V
(Yes /
24 Feed Rate Adjustable No) Yes
25 Screen rpm 1440
26 Declination Of Screen Deck Deg 16 deg.
27 Vibration Level Of Screen
Yes/
28 Damping device provided No Yes
29 Total Weight Of Screen Tons During Detail Engineering

CRUSHER
Sl.
No Description Unit Specifications
1 Type Reversible Impactor
2 Material to be crushed coal
3 Manufacturer and Model Sayaji / Trf /Ecoman
4 Maximum feed size mm 150
5 Crushing Capacity (Rated) TPH 20
Crushing Capacity
6 (Designed) TPH 25
7 Guaranteed Output Size mm -6
Kg/Cu
8 Bulk density (min) m 800
Kg/Cu
9 Bulk density (max) m 1000
Are Required Interlocks Yes/
10 Provided No Yes
Nature Of Interlocks And
11 Safety Measures During Detail Engineering
Type Of Cooling Arrangement
12 Provided oil
13 Drive rating kW 30
14 Voltage volts 215 V
15 Type / Size Of Bearing Spherical Roller Bearing
16 Life (Working Hours) 33000
17 Normal Life Of
18 a) Hammer
During Detail Engineering
19 b) Frame Liners
Material Construction &
20 thickness Of MOC
21 a) Frame mm Mild steel fabricated
22 b) Frame Liners mm Sailhard
23 c) Rotor Shaft mm C-45

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24 d) Breaker Plate mm Manganese steel
25 e) Hammer mm
Is Product Size Adjustment
26 Device Provided? Yes
Yes/
27 Is Tramp Iron Trap Provided? No Yes
28 Type Of Dust Seal Provided
Type and Make Of Speed During Detail Engineering
29 Reduction Gear Box
30 Material Construction
31 a) Gears
32 b) Shaft C-45
Type Of Cooling Arrangement
33 Provided Oil
34 Make / Model No.
35 Type Of Coupling During Detail Engineering
36 Vibration Level Of Crusher
Percentage Of Fines
37 Produced 0.9

MEGNETIC SEPERATOR
Sl.N
o Description Units GWT Specifications
1 Type Electro Magnetic
2 Mounting Arrangement Suspended from Monorail
3 Location On Belt conveyor BC1
4 Belt Width mm 650 mm
5 Belt Trough Deg 35
6 Belt Speed MPM 1
7 Conveyor Inclinatin Deg 14
8 Material Conveyed
9 Bulk Density kg/m 800
10 Moisture Content %
11 Conveyor Capacity TPH 40
12 Burden Depth mm
13 Operating Height mm 450
Size of the Magnet (L mm x
14 W mm x Hmm) During detail engineering
15 Magnetic Field Intensity Gauss 1000
16 Power kW
Magnet Vendor to specify
Belt Drive KW
17 Power Supply V/Ph/H 3 phase

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z
18 Operating Voltage V 415 v
19 Local Control Panel
Type
Degree of Protection
Cable between Equip and During detail engineering
Panel
Monorail & Chain Operated
20 Trolley
21 Tramp Iron Chute to ground
22 Quantity Nos. 1

BELT WEIGHERS
Sl. GWT SPECIFICATION
No Description Units
1 Type Electronic Load Cell
2 Manufacturer Transweigh / Avery/IPA
3 Location On Belt conveyor BC3
4 Number furnished No 1
5 Maximum capacity TPH 20
6 Accuracy at full load 0.25
7 Totalizing unit provided Yes
8 Rate indicator Provided
Load Drum / Load Chain
and/or calibrating
9 instruments Provided

Dust Extraction System Optional

Sl no Description Unit GWT Specifications
1 Application Dust Collection
At Crusher House & Coal
2 Location Bunker Top only
3 Qty Sets 2 Sets
4 Make Any Standard Make
5 Type Pulse Jet
6 Capacity Cmh 28,560
7 Operating Temperature Deg C 50
Cmh /
8 Air to cloth ratio m2 90
9 Filtering Area m2 317.3
10 Bag size mm 150 x 3100 long

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11 Filtering Area per Bag m2 1.46
12 No of Bags Nos 220
13 Arrangement 22 x 10
Polyester Non-woven
14 Type of Bag Needle Felt
15 Bag weight GSM 550
16 Max Temp Permissible 0C 90
17 No of Cages Nos 220
18 Type of Cage Skeleton
19 MOC of Cage GI
20 No of Venturies Nos 220
21 MOC of Venturi GI
Pulsing arrangement
22 through Solenoid Valves
23 Size of Valve inch 1.5
24 Type of Valve Diaphragm
25 No of Valves Nos 22
26 Pulsing signal from Sequential Timer
27 Control Voltage V 220
28 Material discharge through Rotary Airlock Valve
mm
29 Pressure drop wc 150 (max)
Compressed Air
30 requirement As per design
31 Type of Compressed Air As per design

A Fan Model
1 Type Centrifugal SISW
Adroit or Standard
2 Make Manufactuer
3 Capacity Cmh 10,000
mm
4 Static Pressure wc 300
5 Operating Temperature Deg C 50
6 Design Temperature Deg C 65
7 Speed Rpm 1194
8 Input Power Kw 7.3
9 Motor 10 Kw / 4p
10 Drive Belt
11 Outlet Velocity m/sec 13.37
12 GD2 Value kg m2 82.97
13 Full load Torque kg m 22.62

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Starting Torque @ zero
14 speed kg m 3.39
Starting Torque @ full
15 speed kg m 7.91
16 Critical Speed Rpm 1791
17 Tip Speed m/sec 70.61

B Material of Construction
1 Bag House 3.15 mm / IS 2062
2 Hopper 3.15 mm / IS 2062
3 Top Box 3.15 mm / IS 2062
4 Bag Holding Plate 6 mm / IS 2062
5 Support Structure ISMC / ISA
6 Impeller Back Plate 5 mm / IS 2062
7 Blade 4 mm / IS 2062
8 Shroud 3 mm / IS 2062
9 Shaft En 8
10 Casing 4 mm / IS 20

POWER CONSUMPTION DETAILS :-

Power
consump
Sl.N Speed tion at Absorbe
Description Tag
o. (RPM) Motor d Power
shaft
(kw)
1 Vibrating Feeder VF-1 0.5 0.3
3 Belt Conveyor BC-1 1440 9.3 6.54
4 Belt Conveyor BC-2 1440 3.7 2.8
5 Belt Conveyor BC-3 1440 11 7.5
Reversible belt
6 RBC 1440 3.7 2.7
conveyor
7 Crusher CR-1 1440 30 17.5
8 Vibrating Screen VS-1 1000 7.5 6
Dust Extraction System 15
9 DES 1194 20
(Provide details)
Any other item
85.7 58.34

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PROJECT : 4.5 MW COGEN BASED POWER PROJECT

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