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Characterization of Ibuprofen as a Nontraditional Plasticizer

of Ethyl Cellulose
C. DE BRABANDER,1 G. VAN DEN MOOTER,2 C. VERVAET,1 J.P. REMON1
1
Laboratory of Pharmaceutical Technology, Ghent University, Harelbekestraat 72, 9000 Gent, Belgium
2
Laboratorium voor Farmacotechnologie en Biofarmacie, K.U. Leuven, Campus Gasthuisberg O N, Herestraat 49,
3000 Leuven, Belgium

Received 8 November 2001; revised 4 February 2002; accepted 8 February 2002

ABSTRACT: This study describes the characterization of the plasticizing properties of


ibuprofen (IBP) on hot-melt extruded ethyl cellulose (EC). The thermal behavior of hot-
melt extrudates containing 0, 5, 10, and 20% (w/w) IBP was evaluated using modulated
temperature differential scanning calorimetry. By means of comparison, co-evaporates
containing the same concentrations of IBP and EC, were also evaluated. Both methods
yielded solid solutions having one glass transition temperature indicating compatibility
between drug and polymer. A similar decrease in glass transition temperature was
noticed with increasing IBP concentration in the solid solutions prepared via both
methods, indicating its plasticizing effect. The plasticizing efficiency was of the same
magnitude as for the traditionally used plasticizers. Infrared spectroscopy was performed
for better understanding of the chemical interactions in the molecular dispersions and
confirmed the existence of hydrogen bonds between IBP and EC. Overall, the study has
highlighted the plasticizing properties of IBP on EC during hot-melt extrusion. 2002
Wiley-Liss, Inc. and the American Pharmaceutical Association J Pharm Sci 91:16781685, 2002
Keywords: ibuprofen (IBP); ethyl cellulose (EC); plasticizer; hot-melt extrusion; solid
solution; MTDSC

INTRODUCTION Whereas the behavior and properties of tradi-


tional plasticizers such as phthalates have been
The use of plasticizers is one of the most efficient well documented, some drugs were found to have a
ways to modify the thermal and mechanical plasticizing effect. After film formation via organic
properties of polymers. Plasticizers are often low- solution or aqueous dispersion casting, Eudragit1
molecular-weight compounds that lower the glass E 100 was plasticized by lidocaine HCl,2 whereas
transition temperature (Tg) and convert rigid Eudragit1 RS 30 D was plasticized by methylpar-
polymers into flexible ones. To be effective, a plas- aben and chlorpheniramine maleate.3 Lidocaine
ticizer must distribute itself between the polymer HCl was also able to lower the Tg of hot-melt
chains and interact with functional groups, extruded Eudragit1 E 100 films,2 whereas hydro-
thereby reducing the interaction between the cortisone and chlorpheniramine maleate softened
polymer chains and softening the matrix.1 Plas- the matrix structure of hydroxypropylcellulose.4
ticizers are required for nearly all polymers used In 1994, Bodmeier and Paeratakul5 reported on
in film coating to reduce the polymers brittleness, the migration of ibuprofen (IBP) toward an ethyl
improve flow, import flexibility and increase cellulose (EC)-based coating (Aquacoat1) after
toughness, strength, as well as shear resistance. curing. This was attributed to the affinity of IBP
for EC, and an intermediate seal coating had to be
Correspondence to: J.P. Remon (Telephone: 32-9-264-8054;
Fax: 32-9-222-8236; E-mail: jeanpaul.remon@rug.ac.be)
applied to reduce the drugs diffusion into the
Journal of Pharmaceutical Sciences, Vol. 91, 16781685 (2002)
coating. Wu and McGinity3 defined the affinity of
2002 Wiley-Liss, Inc. and the American Pharmaceutical Association IBP for polymers like acrylate polymers as being

1678 JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 91, NO. 7, JULY 2002


THERMAL BEHAVIOR OF HOT-MELT EXTRUDATES WITH IBP 1679

a non-traditional plasticizer during film forma-


tion. These plasticizing properties were physically
and mechanically determined and IBP was iden-
tified as having a plasticizing effect on acrylate
polymers in the making of films from aqueous
colloidal polymer dispersions.3
The discovery of these drugs as being nontradi-
tional plasticizers should be situated in the
research area of coated solid dosage forms, Figure 1. Chemical structure of IBP.
where possible drug migration out of the dosage
form into the coat might take place over time,
inducing stability problems. Therefore, coatings (Nottingham, UK). EC (Fig. 2) [ethoxyl content:
are exhaustively studied to elucidate the drugs 4849.5% (w/w); viscosity: 911 MPa  s (5% solu-
effect (possible plasticizer) on the relationship tion in toluene/EtOH, 80:20, 258C)] was pur-
between Tg, minimum film forming temperature, chased from Fluka Chemie (Bornem, Belgium)
and processing conditions. (preparation of co-evaporates) and from Dow
The plasticizing effect of drugs could provide a Chemical (Midland, MI) (preparation of extru-
technological advantage during a hot-melt ex- dates). Methylene chloride was obtained from
trusion process because extrusion of a hydroxy- Acros Organics (Geel, Belgium).
propylcellulose-polyethyleneoxide mixture6 was
possible at a lower temperature when vitamin E
Preparation of IBP/EC Co-Evaporates
TPGS (TPGS, D-a-tocopheryl polyethylene glycol
1000 succinate) was added because this drug To prepare solid dispersions containing 0, 5, 10,
lowered the Tg of the polymer mixture. and 20% (w/w) IBP, the drug, and the polymer
A similar phenomenon was observed when this were dissolved in methylene chloride. The poly-
technique was applied during the development mer solutions (total solids content: 0.5 g in
of sustained release mini-matrices with EC as 150 mL) were transferred into a Teflon flask, and
carrier material and IBP as model drug. During a rotavapor (Buchi EL, Flawil, Switzerland) was
hot-melt extrusion, IBP/EC blends containing used to remove the solvent under reduced pres-
60% IBP could unexpectedly be extruded at a sure at 408C. The films were peeled from the PFA
temperature of 608C, far below the Tg of EC (per fluor alkoxy) surface of the flask and stored in
(1338C). This behavior of IBP/EC blends during a vacuum oven at 408C for 2 days. Subsequently,
hot-melt extrusion led to the assumption that IBP the films were pulverized in a mortar using liquid
interacts with EC, lowering the polymers Tg. nitrogen, further dried at 508C until a constant
Although hot-melt extrusion is recently receiv- weight, and stored in a desiccator before subject-
ing increased attention in the pharmaceutical ing the samples to thermal analysis.
field, the influence of IBP as a nontraditional For Fourier-Transform infrared (FT-IR) analy-
plasticizer on the thermal behavior of hot-melt sis, binary molecular dispersions were prepared
extruded EC has not been investigated yet. by dissolving drug and polymer in methylene
The aim of this work was to examine the plas- chloride. The solids fraction of these 5% (w/v)
ticizing effect of IBP on EC extrudates. By means solutions contained either IBP (10, 20, and
of comparison, co-evaporates consisting of IBP 30%, w/w), diethyl phtalate, or dibutylsebacate
and EC were also prepared. Both the extrudates
and the co-evaporates were studied using modu-
lated temperature differential scanning calori-
metry (MTDSC).

MATERIALS AND METHODS

Materials
IBP (Fig. 1) (diameter: 25 mm) (pharmaceutical
grade) was obtained from Knoll Pharmaceuticals Figure 2. Chemical structure of EC.

JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 91, NO. 7, JULY 2002


1680 DE BRABANDER ET AL.

(10%, w/w). The solutions were spray-dried using The Netherlands) and analyzed by a MELZ LCD-
a self-constructed laboratory spray dryer.7 After 212 refractive index detector. The flow was
collection, the spray-dried powder was further maintained at 1 mL/min. Polystyrene of known
dried at 508C until a constant weight and stored molecular weights was used as reference material.
in a desiccator until IR analysis. In both cases, the
residual solvent was less than 2 ppm. Thermal Analysis
The Tg of pure IBP was determined by heating
Hot-Melt Extrusion of IBP/EC Mixtures 5-mg samples [closed aluminum pans (TA Ins-
truments, Brussels, Belgium)] at 108C/min to
Blends of IBP/EC in ratios of 0:100, 5:95, 10:90,
908C, followed by quench cooling to 1008C (indi-
and 20:80 (w/w) were prepared in a planetary
cated cooling rate on the apparatus: 1008C/min)
mixer (Kenwood Chef, Hampshire, UK). These
and subsequent reheating at 58C/min to 858C
powder blends were processed using a laboratory
using a Perkin Elmer DSC-7 differential scanning
scale co-rotating twin screw extruder (MP 19 TC-
calorimeter (Perkin Elmer, Norwalk, CT) equipped
25; APV Baker, New Castle-under-Lyme, UK),
with an LNCA (liquid nitrogen cooling accessory)
with a length-to-diameter ratio of 25. The IBP/EC
(Perkin Elmer). Data were treated mathematically
blends were put in the hopper and extruded. The
using the Pyris Software version 3.80 (Perkin
extrusion parameters were set at a screw speed of
Elmer).
30 rpm and a powder feed rate of 360 g/h. The
The thermal behavior of the polymer films and
temperature of the five heating zones along the
the extrudates was evaluated using a modulated
extrusion barrel was set at 80-100-130-130-1308C
(temperature) differential scanning calorimeter
from the first heating element toward the die exit.
(2920 Modulated DSC; TA Instruments, Leather-
After extrusion, the extrudates were cooled and
head, UK) equipped with a refrigerated cooling
stored at room temperature. The extrudates were
sytem. The flow rates of helium through the DSC
randomly sampled, ground into a fine powder
cell and of dry nitrogen through the refrigerated
using a mortar and liquid nitrogen and subjected
cooling sytem unit were 40 and 150 mL/min,
to thermal analysis.
respectively. Samples (611 mg) were run in
aluminum open pans supplied by TA Instruments
Chemical Stability (Leatherhead, UK). The experimental method
consisted of an initial 20-min isothermal period
The chemical stability of IBP after hot-melt
at 608C to ensure the complete removal of methyl-
extrusion was determined by using high-pressure
ene chloride followed by an equilibration period at
liquid chromatography (HPLC). The HPLC sys-
258C. During the subsequent heating run, the
tem (Merck Hitachi, Darmstadt, Germany) con-
following experimental parameters were used: an
sisted of an L-7100 solvent pump and a reversed
underlying heating rate of 28C/min from 258 to
phase C-18 column (Licrospher1, 125  4 mm
2008C, a modulation amplitude of 0.2128C, and a
5 mm). Online analysis was performed at 221 nm
period of 40 s. Temperature calibration was per-
using an L-7450 diode array spectrophotometer. A
formed with octadecane, benzoic acid, and indium
solution of 0.1 M KH2PO4 (adjusted to pH 7.0 with
standards; enthalpic calibration was performed
2 M NaOH) and acetonitrile (ratio 11:4, v/v) was
with indium standard, whereas calibration of heat
used as mobile phase. All chemicals were of
capacity was performed with a sapphire standard.
analytical or HPLC grade.
The results were analyzed using the TA Instru-
Ten milligrams of hot-melt extruded IBP was
ments Universal Analysis Software (TA Instru-
dissolved in 100 mL of ethanol. An aliquot of
ments, Leatherhead, UK). Measurements were
100 mL of this solution was injected onto the
performed in duplicate (unless otherwise stated).
column to determine the IBP concentration. Using
Both Tg values (midpoint values) are reported.
these data, the percentage of IBP present in the
sample was calculated.
IR Spectroscopy
The molecular weight of EC before and after
hot-melt extrusion was determined by gel permea- FT-IR spectra were obtained using a PerkinElmer
tion chromatography using Waters equipment 2000 FT-IR system using the KBr disk method
(Brussels, Belgium). Polymer solutions in tetra- (0.4% sample in a 200-mg KBr disk). The scan-
hydrofuran (10 mg/mL) were injected into a Mixed ning range was 5004000 cm1 and the resolution
C5 mm column (Polymer Laboratories, Heerlen, 1 cm1.

JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 91, NO. 7, JULY 2002


THERMAL BEHAVIOR OF HOT-MELT EXTRUDATES WITH IBP 1681

RESULTS AND DISCUSSION

Although the possible plasticizing effect of IBP on


EC was noticed during hot-melt extrusion of a
formulation containing 60% drug, this composi-
tion could not be used for an in-depth study
because the endothermal melting peak of the
crystalline fraction still present in the matrix
overlapped with the thermal phenomena of inter-
est. Consequently, for a fundamental understand-
ing of the effect of IBP on the Tg of EC, IBP/EC
blends at a lower drug concentration were re-
quired, hence co-evaporates and hot-melt extru-
dates were prepared at drug concentrations of 5,
10, and 20% (w/w). Figure 3. MTDSC curves of EC powder (A), molecu-
lar dispersions containing 0% (B), 5% (C), 10% (D), and
Chemical Stability 20% (E) (w/w) IBP.

As both the drug and polymer were subjected to


heat and mechanical stress during hot-melt extru-
sion, their chemical stability was evaluated. solid solution. The effect of IBP on the Tg of EC is
HPLC analysis showed that 98.97  1.40% (n 7) shown in Figure 3. The Tg decreased with
IBP was recovered after extrusion. In addition, increasing concentrations of IBP, as the drug
the UV spectrum of extruded IBP coincided with included in the polymer film acted as a plasticizer.
the spectrum of unprocessed drug as shown by Adding 5, 10, and 20% (w/w) of IBP lowered the Tg
diode array analysis (correlation: 0.9983). interval of EC to 105.8109.2 (n 2), 84.687.1
The polydispersity indices (Mw/Mn) of 3.406 (n 3), and 52.866.28C (n 5), respectively.
and 3.129 and a similar molecular weight (Mw) of Increasing the amount of IBP from 0 to 5% and
64,000 for hot-melt extruded and unprocessed EC, from 5 to 10% resulted in a decrease of the Tg of
respectively, indicated no significant changes in approximately 208C.
the width of the molecular weight distribution. The DSC curves of all formulations (Fig. 3) only
This confirmed that no degradation occurred dur- revealed a single Tg, indicating compatibility
ing extrusion of EC at these conditions. Follonier between drug and polymer. It is well known that
and co-workers8 reported that degradation of EC Tg of compatible mixtures varies between the Tg
was only observed at higher temperatures: an values of the individual components.
onset decomposition temperature of 1908C, a 2.1% The experimental Tg values (square symbols,
weight loss at 2008C, and a discoloration above Fig. 4) were compared with those predicted (solid
2058C. Moreover, the relative stability of EC after line, Fig. 4) according to the Gordon-Taylor
various treatments was already reported by other equation13:
authors.9,10
Tg1 w1 KTg2 w2
Tg mix
Thermal Analysis of IBP/EC Co-Evaporates w1 Kw2
The Tg of unprocessed EC powder was 133.38C where w1 and w2 are the weight fractions of IBP
(Fig. 3, profile A), whereas the Tg of the EC film and EC, respectively, and Tg1 and Tg2 are the
(without plasticizer) ranged between 128.6 and glass transition temperatures of IBP and EC,
129.38C (Fig. 3, profile B). Dubernet and co- respectively. After quench cooling of liquid IBP,
workers11,12 also reported a slight decrease in Tg the Tg of amorphous IBP was determined at
of EC microspheres compared with EC powder 43.68C. The Tg of an EC co-evaporate without
and concluded that this phenomenon only pro- plasticizer was used in this equation. K is defined
vided information about polymer aging. The as the ratio of the differences in expansion co-
addition of IBP, a highly crystalline drug with a efficient (Da) at Tg of the drug and polymer.
melting endotherm of about 768C resulted in an However, when weight fractions are used instead
amorphous transparent polymer film, indicating of volume fractions, and when it is assumed that
that film casting yielded a molecular dispersion or DaTg is constant, K becomes14:

JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 91, NO. 7, JULY 2002


1682 DE BRABANDER ET AL.

Figure 4. Tg as a function of IBP concentration (%;


w/w) in solid dispersions with EC. The full line
represents the theoretical values calculated with the
Gordon Taylor equation for binary compatible mix-
tures. The symbols represent the experimental values
determined by MTDSC: squares and circles for the co-
evaporates and extrudates, respectively.
Figure 5. FT-IR spectra of EC (A), crystalline IBP
(B), () IBP (C), solid dispersion 10% IBP (D), solid
Tg1 r1 dispersion 20% IBP (E), and solid dispersion 30% IBP
K (F).
Tg2 r2
r represents the density of the amorphous drug
(r1) and of the polymer (r2). The density of EC and sis was performed. The data are shown in
of amorphous IBP, estimated from its crystalline Figure 5. The IR spectrum of pure crystalline
density reduced by 5%, was measured using a IBP is characterized by the absorption band
He-pycnometer (AccuPycTM 1330; Mircomeritics, caused by asymmetric stretching of the carbonyl
Brussels, Belgium). group at 1722 cm1. The localization of this band
It is obvious from Figure 4 that the experi- is typical for carboxylic acid groups involved in
mental values are lower than the predicted ones cyclic dimerization.
for the co-evaporates. This suggests that the A strong signal in the region of the carbonyl
interactions between drug and polymer are not stretching is also observed in the spectra of the
of the same magnitude as those between indivi- molecular dispersions. However, in contrast to
dual polymer or drug molecules, hence the pure drug it is located at a higher wavenumber,
requirement of volume additivity is not fulfilled 1737 cm1. Given the structure of IBP and EC and
given the structure of the polymer and drug. The taking into account that the polymer has several
negative deviation from the predicted ideal be- proton donor/acceptor possibilities per monomeric
havior might be caused by hydrogen bonding unit, the shift of the carbonyl stretching fre-
between drug and polymer, resulting in a change quency can be explained by hydrogen bonding
of free volume of the system.15 The bonding between the two entities, together with a decrease
strength within the new structure is weaker or absence of cyclic dimerization of the drug.
than between identical molecules. Similar to the observations made by Taylor and
In general, to obtain good miscibility between Zografi19 for indomethacinpolyvinylpyrrolidone
two components, the solubility parameters should dispersions, the peak at 1737 cm1 can be attri-
be similar or differ less than  6.5 Mpa1/2.16 The buted to non-hydrogen bonded carbonyl. How-
solubility parameter of IBP was calculated at ever, because of the abundance of hydrogen
19.5 Mpa1/2.17 The calculated value for EC was re- bonding possibilities on the polymer, it can be
ported to be 21.1 Mpa1/2.18 assumed that the hydroxyl group of the drug is
To get a better understanding of the physical involved in hydrogen bonding with EC. Given the
structure of the molecular dispersions, IR analy- fact that ether groups are poorer acceptors

JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 91, NO. 7, JULY 2002


THERMAL BEHAVIOR OF HOT-MELT EXTRUDATES WITH IBP 1683

compared with hydroxyl functions, hydrogen Comparing the Tg shifts of the co-evaporates
bonding is likely to occur with the polymer hy- and the extrudates showed that the plasticizing
droxyl function. Whereas the peak at 1635 cm1 efficiency of IBP was similar in both methods,
originates from the polymer, a second signal as a indicating that intense intermolecular mixing
function of drug concentration appeared at not only occurred with the solvent evaporation
1707 cm1: at 10% drug loading, it can be seen method (after complete dissolution of drug and
as a shoulder, whereas at 30% drug loading, it is a polymer), but also during the hot-melt extrusion
distinguishable peak. The ratio of the intensity of process ensuring complete miscibility of IBP and
the peak at 1737 cm1 to that at 1707 cm1 de- EC. Contrary to these data, Aitken-Nichol and
creases with increasing drug concentration. The co-workers2 reported that lidocaine HCl was a
location of the peak at 1707 cm1 suggests that it more effective plasticizer in solution cast films
is caused by stretching vibration of another rather than in the extruded films during the
carbonyl. To explain the origin of this band, the production of thin, flexible acrylic films for topical
possibility of formation of enantiomers of IBP drug delivery. They suggested that intermolecu-
was investigated. IR analysis of () IBP showed a lar mixing was better in a solution cast film than
peak corresponding to its carbonyl stretching at in a highly viscous melt. Secondly, at each IBP/EC
1706 cm1 (Fig. 5). This band corresponds to the ratio, similar Tg widths were noticed for the co-
extra signal observed in the molecular disper- evaporates and the extrudates. But the Tg width
sions, thus strongly suggesting that () IBP is increased with increasing IBP concentrations.
gradually formed during extrusion with EC. Both production techniques yielded a Tg width
lying between 35408C and 47538C for the 0:100
Thermal Analysis of IBP/EC Extrudates and 20:80 IBP/EC (w/w) compositions, respecti-
vely. A comparable DCp decrease for the co-evapo-
Extrusion of IBP/EC mixtures yielded glassy and
rates/extrudates was seen with increasing IBP
transparent extrudates. Complete miscibility be-
concentrations for each IBP/EC ratio. A negative
tween drug and polymer was not limited to film
deviation from the predicted ideal behavior was
formation, but was also obtained during hot-melt
also noticed for the solid solutions formed after
extrusion, because the thermograms demonstra-
hot-melt extrusion (Fig. 4, circles).
ted a single glass transition during heating
During this procedure, a powder formulation
(Fig. 6). The effect of IBP on Tg of the extrudates
(consisting of IBP and EC) became a solid solu-
is shown in Figure 6. A decrease in Tg was ob-
tion under the combined influence of heat
tained with increasing IBP concentrations, indi-
(heating segments of the extrusion barrel) and
cating its plasticizing effect during hot-melt
shear (screw speed).
extrusion. The Tg (n 2) ranged between 126.3
The plasticizing effect of IBP on EC was com-
127.8, 103.7108.4, 78.378.7, and 57.664.58C
pared with two traditional plasticizers, diethyl
for the extruded IBP/EC formulations containing
phtalate and dibutylsebacate. The Tgs of the solid
0, 5, 10, and 20% (w/w) drug, respectively.
dispersions containing 10% (w/w) dibutylsebacate
and diethyl phtalate were 83.1 and 89.38C,
respectively, establishing the equivalent plasti-
cizing efficiency of IBP as the Tg value of an EC/
IBP co-evaporate containing 10% IBP varied
between 84.6 and 87.88C.
It was interesting to notice that a second
endothermic transition was observed in the DSC
heating curves of EC at approximately 1788C
(Fig. 3, profiles A and B; Fig. 6, profile A). Subse-
quent heatingcooling steps through this transi-
tion demonstrated the reproducibility of this
event (Fig. 7). A similar reproducible endothermic
transition was observed by Nyamweya and Hoag20
for hydroxypropyl cellulose. Although not explain-
ed, they hypothesized that this event was either
Figure 6. MTDSC curves of EC extrudates contain- due to melting of a crystalline phase or a liquid
ing 0% (A), 5% (B), 10% (C), and 20% (D) (w/w) IBP. crystal isotropic transition. In the case of EC,

JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 91, NO. 7, JULY 2002


1684 DE BRABANDER ET AL.

The main advantage of the plasticizing pro-


perties of IBP during hot-melt extrusion is its
ability to reduce the extrusion temperature,
hence the drug itself can be seen as an excellent
processing aid in the development of sustained
release mini-matrices.

ACKNOWLEDGMENTS

The authors thank Loes Verheyden for valuable


assistance during the experiments.

Figure 7. DSC curves (A) heating run 108C/min, (B) REFERENCES


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