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of Ethyl Cellulose
C. DE BRABANDER,1 G. VAN DEN MOOTER,2 C. VERVAET,1 J.P. REMON1
1
Laboratory of Pharmaceutical Technology, Ghent University, Harelbekestraat 72, 9000 Gent, Belgium
2
Laboratorium voor Farmacotechnologie en Biofarmacie, K.U. Leuven, Campus Gasthuisberg O N, Herestraat 49,
3000 Leuven, Belgium
Materials
IBP (Fig. 1) (diameter: 25 mm) (pharmaceutical
grade) was obtained from Knoll Pharmaceuticals Figure 2. Chemical structure of EC.
(10%, w/w). The solutions were spray-dried using The Netherlands) and analyzed by a MELZ LCD-
a self-constructed laboratory spray dryer.7 After 212 refractive index detector. The flow was
collection, the spray-dried powder was further maintained at 1 mL/min. Polystyrene of known
dried at 508C until a constant weight and stored molecular weights was used as reference material.
in a desiccator until IR analysis. In both cases, the
residual solvent was less than 2 ppm. Thermal Analysis
The Tg of pure IBP was determined by heating
Hot-Melt Extrusion of IBP/EC Mixtures 5-mg samples [closed aluminum pans (TA Ins-
truments, Brussels, Belgium)] at 108C/min to
Blends of IBP/EC in ratios of 0:100, 5:95, 10:90,
908C, followed by quench cooling to 1008C (indi-
and 20:80 (w/w) were prepared in a planetary
cated cooling rate on the apparatus: 1008C/min)
mixer (Kenwood Chef, Hampshire, UK). These
and subsequent reheating at 58C/min to 858C
powder blends were processed using a laboratory
using a Perkin Elmer DSC-7 differential scanning
scale co-rotating twin screw extruder (MP 19 TC-
calorimeter (Perkin Elmer, Norwalk, CT) equipped
25; APV Baker, New Castle-under-Lyme, UK),
with an LNCA (liquid nitrogen cooling accessory)
with a length-to-diameter ratio of 25. The IBP/EC
(Perkin Elmer). Data were treated mathematically
blends were put in the hopper and extruded. The
using the Pyris Software version 3.80 (Perkin
extrusion parameters were set at a screw speed of
Elmer).
30 rpm and a powder feed rate of 360 g/h. The
The thermal behavior of the polymer films and
temperature of the five heating zones along the
the extrudates was evaluated using a modulated
extrusion barrel was set at 80-100-130-130-1308C
(temperature) differential scanning calorimeter
from the first heating element toward the die exit.
(2920 Modulated DSC; TA Instruments, Leather-
After extrusion, the extrudates were cooled and
head, UK) equipped with a refrigerated cooling
stored at room temperature. The extrudates were
sytem. The flow rates of helium through the DSC
randomly sampled, ground into a fine powder
cell and of dry nitrogen through the refrigerated
using a mortar and liquid nitrogen and subjected
cooling sytem unit were 40 and 150 mL/min,
to thermal analysis.
respectively. Samples (611 mg) were run in
aluminum open pans supplied by TA Instruments
Chemical Stability (Leatherhead, UK). The experimental method
consisted of an initial 20-min isothermal period
The chemical stability of IBP after hot-melt
at 608C to ensure the complete removal of methyl-
extrusion was determined by using high-pressure
ene chloride followed by an equilibration period at
liquid chromatography (HPLC). The HPLC sys-
258C. During the subsequent heating run, the
tem (Merck Hitachi, Darmstadt, Germany) con-
following experimental parameters were used: an
sisted of an L-7100 solvent pump and a reversed
underlying heating rate of 28C/min from 258 to
phase C-18 column (Licrospher1, 125 4 mm
2008C, a modulation amplitude of 0.2128C, and a
5 mm). Online analysis was performed at 221 nm
period of 40 s. Temperature calibration was per-
using an L-7450 diode array spectrophotometer. A
formed with octadecane, benzoic acid, and indium
solution of 0.1 M KH2PO4 (adjusted to pH 7.0 with
standards; enthalpic calibration was performed
2 M NaOH) and acetonitrile (ratio 11:4, v/v) was
with indium standard, whereas calibration of heat
used as mobile phase. All chemicals were of
capacity was performed with a sapphire standard.
analytical or HPLC grade.
The results were analyzed using the TA Instru-
Ten milligrams of hot-melt extruded IBP was
ments Universal Analysis Software (TA Instru-
dissolved in 100 mL of ethanol. An aliquot of
ments, Leatherhead, UK). Measurements were
100 mL of this solution was injected onto the
performed in duplicate (unless otherwise stated).
column to determine the IBP concentration. Using
Both Tg values (midpoint values) are reported.
these data, the percentage of IBP present in the
sample was calculated.
IR Spectroscopy
The molecular weight of EC before and after
hot-melt extrusion was determined by gel permea- FT-IR spectra were obtained using a PerkinElmer
tion chromatography using Waters equipment 2000 FT-IR system using the KBr disk method
(Brussels, Belgium). Polymer solutions in tetra- (0.4% sample in a 200-mg KBr disk). The scan-
hydrofuran (10 mg/mL) were injected into a Mixed ning range was 5004000 cm1 and the resolution
C5 mm column (Polymer Laboratories, Heerlen, 1 cm1.
compared with hydroxyl functions, hydrogen Comparing the Tg shifts of the co-evaporates
bonding is likely to occur with the polymer hy- and the extrudates showed that the plasticizing
droxyl function. Whereas the peak at 1635 cm1 efficiency of IBP was similar in both methods,
originates from the polymer, a second signal as a indicating that intense intermolecular mixing
function of drug concentration appeared at not only occurred with the solvent evaporation
1707 cm1: at 10% drug loading, it can be seen method (after complete dissolution of drug and
as a shoulder, whereas at 30% drug loading, it is a polymer), but also during the hot-melt extrusion
distinguishable peak. The ratio of the intensity of process ensuring complete miscibility of IBP and
the peak at 1737 cm1 to that at 1707 cm1 de- EC. Contrary to these data, Aitken-Nichol and
creases with increasing drug concentration. The co-workers2 reported that lidocaine HCl was a
location of the peak at 1707 cm1 suggests that it more effective plasticizer in solution cast films
is caused by stretching vibration of another rather than in the extruded films during the
carbonyl. To explain the origin of this band, the production of thin, flexible acrylic films for topical
possibility of formation of enantiomers of IBP drug delivery. They suggested that intermolecu-
was investigated. IR analysis of () IBP showed a lar mixing was better in a solution cast film than
peak corresponding to its carbonyl stretching at in a highly viscous melt. Secondly, at each IBP/EC
1706 cm1 (Fig. 5). This band corresponds to the ratio, similar Tg widths were noticed for the co-
extra signal observed in the molecular disper- evaporates and the extrudates. But the Tg width
sions, thus strongly suggesting that () IBP is increased with increasing IBP concentrations.
gradually formed during extrusion with EC. Both production techniques yielded a Tg width
lying between 35408C and 47538C for the 0:100
Thermal Analysis of IBP/EC Extrudates and 20:80 IBP/EC (w/w) compositions, respecti-
vely. A comparable DCp decrease for the co-evapo-
Extrusion of IBP/EC mixtures yielded glassy and
rates/extrudates was seen with increasing IBP
transparent extrudates. Complete miscibility be-
concentrations for each IBP/EC ratio. A negative
tween drug and polymer was not limited to film
deviation from the predicted ideal behavior was
formation, but was also obtained during hot-melt
also noticed for the solid solutions formed after
extrusion, because the thermograms demonstra-
hot-melt extrusion (Fig. 4, circles).
ted a single glass transition during heating
During this procedure, a powder formulation
(Fig. 6). The effect of IBP on Tg of the extrudates
(consisting of IBP and EC) became a solid solu-
is shown in Figure 6. A decrease in Tg was ob-
tion under the combined influence of heat
tained with increasing IBP concentrations, indi-
(heating segments of the extrusion barrel) and
cating its plasticizing effect during hot-melt
shear (screw speed).
extrusion. The Tg (n 2) ranged between 126.3
The plasticizing effect of IBP on EC was com-
127.8, 103.7108.4, 78.378.7, and 57.664.58C
pared with two traditional plasticizers, diethyl
for the extruded IBP/EC formulations containing
phtalate and dibutylsebacate. The Tgs of the solid
0, 5, 10, and 20% (w/w) drug, respectively.
dispersions containing 10% (w/w) dibutylsebacate
and diethyl phtalate were 83.1 and 89.38C,
respectively, establishing the equivalent plasti-
cizing efficiency of IBP as the Tg value of an EC/
IBP co-evaporate containing 10% IBP varied
between 84.6 and 87.88C.
It was interesting to notice that a second
endothermic transition was observed in the DSC
heating curves of EC at approximately 1788C
(Fig. 3, profiles A and B; Fig. 6, profile A). Subse-
quent heatingcooling steps through this transi-
tion demonstrated the reproducibility of this
event (Fig. 7). A similar reproducible endothermic
transition was observed by Nyamweya and Hoag20
for hydroxypropyl cellulose. Although not explain-
ed, they hypothesized that this event was either
Figure 6. MTDSC curves of EC extrudates contain- due to melting of a crystalline phase or a liquid
ing 0% (A), 5% (B), 10% (C), and 20% (D) (w/w) IBP. crystal isotropic transition. In the case of EC,
ACKNOWLEDGMENTS
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