11C043F0300-5330 - 2 Calculation Carbon Filter

ZAWTIKA DEVELOPMENT PROJECT PHASE 1A
EPCIC OF THE ZAWTIKA PROCESSING AND

LIVING QUARTERS PLATFORM
PROJECT : ZAWTIKA DEVELOPMENT PROJECT PHASE 1A
PACKAGE DESCRIPTION : GLYCOL DEHYDRATION & REGENERATION PKG
PURCHASE ORDER NUMBER : 6500004652
DOCUMENT TITLE : Calculation for Glycol Carbon Filter F-4770 / F-4870
DOCUMENT NO. : MM-ZTK-1A-ZPQ-M002-CAL-0012
VENDOR REF. NO. : 11C043F0300-5330
TAG NO. : F-4770 / F-4870
VENDOR
LOGO
2 27/09/2012 RE-ISSUE FOR APPROVAL GBM L.B. G.T.

1 14/05/2012 ISSUE FOR APPROVAL GBM L.B. G.T.
0 28/02/2012 ISSUE FOR REVIEW GBM L.B. G.T.
Rev. Date DESCRIPTION Prepared Checked Discipline Contractor Company
No. By By Approval Approval Approval
INFO
SUBMITTED FOR: REVIEW
CERTIFIED
(1) ACCEPTED
(2) ACCEPTED, PROCEED WITH WORK & INCORPORATE COMMENTS AND RESUBMIT
(3) NOT ACCEPTED, REVISE & RESUBMIT
(4) FOR INFORMATION ONLY
NAME:
SIGNATURE:
DATE:
APPROVAL OF THIS DOCUMENT DOES NOT RELIEVE THE VENDOR FROM THE RESPONSIBILITIES UNDER THE TERMS
OF THE PURCHASE ORDER.
COMMENTS RESPONSE SHEET TO MM-ZTK-1A-ZPQ-M002-CAL-0012 Calculation for
Glycol Carbon Filter F-4770 / F-4870
1. Set-on nozzle is not allowed as ZGS-MEC-101. for set on nozzle, the plate material shall meet through
thickness properties as per ASTM A770 S3 (with a minimum area reduction of 35%). Set-on nozzle shall be
use only with agreement of COMPANY
COMART: Requirement for plate material ASMT A770 S3 is not applicable, the nozzle is installed on a
forging.
2. GA drawing specify cover weight is 1500 kg
COMART: the weight indicated in calculation does not consider weight of welded appurtenance,
weight indicated in the drawings consider also a safety margin for the sizing of the lifting tools for top
cover.
3. To confirm the BCD is still the same even though the OD is changed.
COMART: Confirmed
GBM S.r.l.
Via Don Minzoni , 8
23844 Sirone (Lc) Italy
Tel 00-39-031-850066
Fax 00-39-031-851064
DESIGN CALCULATION
DWG 4699 - ITEM F-4770 / F-4870
Revision 2 - Date 07/09/2012

INDEX
Mechanical calculation PAGE 3
Finite element analysis nozzle N1-N2 PAGE 39
External load calculation PAGE 59
Leg support calculation PAGE 63
Legs for transport calculation PAGE 80
Anchor bolt calculation PAGE 90
Lifting lug calculation PAGE 95
Lifting lug calculation top cover PAGE 100
Tubesheet calculation PAGE 104
Stress analysis of eye bolts PAGE 106

GBM srl
Via Don Minzoni, 8 SIRONE, LC 23844
Date Printed: 06/09/2012
VESSEL DESCRIPTION
Item F-4770 / F-4870
Vessel designed per the ASME Boiler & Pressure Vessel Code,
Section VIII, Division 1, 2010 Edition
with DesignCalcs, Version: 2012.5
Vessel is ASME Code Stamped
Job No: Comart 4699
NAMEPLATE INFORMATION
Vessel MAWP: 1.0000 MPa and 0.1034 MPa external pressure at 121C
MDMT: -29 C at 1.0000 MPa
Serial Number(s): __________________________________
National Board Number(s): __________________________________
Year Built: 2012
Radiography: RT 1
Postweld Heat Treated: NONE
Construction Type: W
Notes
Rev.A - 23/02/12
Rev.B - 07/04/12
Rev.C - 06/09/12
Signatures
Prepared and accepted by T.M.:_______________________________________________________________ Date: ____/____/____
Reviewed by A.I.:_______________________________________________________________ Date: ____/____/____

GBM srl
Shell 1-pos.2
Job No: Comart 4699 Number: 1
Number: 1 Mark Number: S1
Cylindrical Shell Design Information

Design Pressure: 1.0000 MPa Design Temperature: 121 C
Static Head: 0.0200 MPa Long. Joint Efficiency: 100 %
Shell Material: SA-240 Gr. 316, High Factor B Chart: HA-2
Material Stress (hot): 138.00 MPa
Shell Length: 1527.00 mm Material Stress (cold): 138.00 MPa
Compressive Stress: 68.65 MPa
Corrosion Allowance: 0.00 mm Actual Circumferential Stress: 96.24 MPa
External Corrosion Allowance: 0.00 mm Actual Longitudinal Stress: 47.61 MPa
Inside Diameter (new): 1500.00 mm Extreme Fiber Elongation: 0.53 %
Inside Diameter (corroded): 1500.00 mm Specific Gravity: 1.15
Shell Surface Area: 7.27 sq. m Weight of Fluid: 3103.20 kg
Shell Estimated Volume: 2.70 cu. m Total Flooded Shell Weight: 3567.92 kg
Circ. Joint Efficiency: 100 % Shell Weight: 464.72 kg
Minimum Design Metal Temperature Data

Minimum Design Metal Temperature: -29 C
Other Exemption
External Pressure Data

Design Pressure (Pa): 0.1034 MPa Design Temperature: 121 C
Dimension L: 1954.00 mm
Ext. Minimum t: 5.37 mm Ext. Nominal t: 8.00 mm
Minimum L/Do: 1.2889 Nominal L/Do: 1.2889
Minimum Do/t: 282.3090 Nominal Do/t: 189.5000
Minimum Factor A: 0.0002383 Nominal Factor A: 0.0004449
Minimum Factor B: 21.92 MPa Nominal Factor B: 40.96 MPa
Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
PR 1.0200 * 750.00
t= = = 2.77 + 0.00 (corrosion) + 0.00 (ext. corrosion) = minimum of 2.77 mm
2SE + 0.4P 2 * 138.00 * 1.00 + 0.4 * 1.0200
Circumferential Stress Calculations per UG-27(c)(1)
PR 1.0200 * 750.00
t= = = 5.57 + 0.00 (corrosion) + 0.00 (ext. corrosion) = minimum of 5.57 mm
SE - 0.6P 138.00 * 1.00 - 0.6 * 1.0200
Maximum External Pressure Calculation per Paragraph UG-28
4B 4 * 40.96
Pa (using nominal t) = = = maximum external pressure of 0.2882 MPa
3(Do / t) 3 * ( 1516.00 / 8.00 )
External loads do not control design.
Nominal Shell Thickness Selected = 8.00 mm
DesignCalcs version: 2012.5 Computer Engineering, Inc. Page 1 of 36 2012

GBM srl
Head 1-pos.1
Number: 1 Mark Number: H1
Ellipsoidal Head Design Information

Static Head: 0.0200 MPa Joint Efficiency: 100 %
Head Material: SA-240 Gr. 316, High Factor B Chart: HA-2
Material Stress (hot): 138.00 MPa
Corrosion Allowance: 0.00 mm Material Stress (cold): 138.00 MPa
External Corrosion Allowance: 0.00 mm Actual Head Stress: 95.73 MPa
Head Location: Bottom Straight Flange : 50.00 mm
Inside Diameter (new) : 1500.00 mm Head Depth (h) : 375.00 mm
Inside Diameter (corroded) : 1500.00 mm Thin Out : 2.00 mm
1
K= [2 + (D/2h) ] : 1.00
6
Extreme Fiber Elongation: 2.92 %
Head Surface Area: 2.72 sq. m Specific Gravity: 1.15
Head Estimated Volume: 0.53 cu. m Weight of Fluid: 609.67 kg
Head Weight: 218.62 kg Total Flooded Head Weight: 828.28 kg
Minimum Design Metal Temperature Data

Other Exemption
External Pressure Data

Design Pressure (Pa): 0.1034 MPa Design Temperature: 121 C
Ext. Minimum t: 6.06 mm Ext. Nominal t: 10.00 mm
Minimum t - Ca - ext. Ca - Thin Out: 4.06 mm Nominal t - Ca - ext. Ca. - Thin Out: 8.00 mm
Minimum Factor A: 0.0003751 Nominal Factor A: 0.0007392
Minimum Factor B: 34.54 MPa Nominal Factor B: 57.79 MPa
Design Thickness Calculations

Design Thickness Calculations per Appendix 1-4(c)
PDK 1.0200 * 1500.00 * 1.00

t= = = 5.55 + 0.00 (corrosion) + 0.00 (ext. corrosion) + 2.00(thin out) = minimum of 7.55 mm
2SE - 0.2P 2 * 138.00 * 1.00 - 0.2 * 1.0200
Maximum External Pressure Calculation per Paragraph UG-33

B 57.79
Pa (using nominal t) = = = maximum external pressure of 0.3418 MPa
Ro 1352.80
t 8.00
1.67PDK 1.67 * 0.1034 * 1500.00 * 1.00
tmin(external) = = = Greater of(0.94(Calc),1.50(MinT))
2SE - 0.2(1.67P) 2 * 138.00 * 1.0 - 0.2 * 1.67 * 0.1034
+ 0.00 (corrosion) + 0.00 (ext. corrosion) + 2.00 (Thinout)
= minimum of 3.50 mm
Nominal Head Thickness Selected = 10.00 mm

Minimum Thickness after forming, ts (uncorroded) = 8.00 mm

GBM srl
Nozzle 1-pos.N1-N2-N3
Job No: Comart 4699 Vessel Number:
Number: 1 Mark Number: N1
ID Number: 1
Nozzle Design Information

Static Head: 0.0200 MPa Nozzle Efficiency (E): 100 %
Nozzle Material: SA-312 TP316, High Joint Efficiency (E1): 1.00
Factor B Chart: HA-2
External Projection: 162.00 mm Allowable Stress at Design Temperature (Sn): 138.00 MPa
Internal Projection: 0.00 mm Allowable Stress at Ambient Temperature: 138.00 MPa
Inside Corrosion Allowance: 0.00 mm Correction Factor (F): 1.00
External Corrosion Allowance: 0.00 mm Nozzle Path: None
Nozzle ID (new): 73.66 mm Nozzle Wall Thickness(new): 7.62 mm
Nozzle ID (corroded): 73.66 mm Nozzle Wall Thickness(corroded): 7.62 mm
External Limit of Reinforcement: 19.05 mm Upper Weld Leg Size(Weld 41): 7.62 mm
Internal Limit of Reinforcement: 19.05 mm Internal Weld Leg Size(Weld 43): 0.00 mm
Parallel Limit of Reinf (2Lpar): 147.32 mm Outside Groove Weld Depth: 8.00 mm
Minimum Design Metal Temperature
Other Exemption
Host Component: Shell 1 - Shell 1-pos.2
Material: SA-240 Gr. 316, High Shell wall thickness(new): 8.00 mm
Material Stress(Sv): 138.00 MPa Shell wall thickness(corroded): 8.00 mm
Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 7.62 mm
Nozzle Wall Thickness(tn): 7.62 mm
Outside Groove Weld Depth: 8.00 mm
Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Weld Strength Paths are adequate.

GBM srl
ID Number: 1
Required Shell Thickness per Paragraph UG-37(a)

PR 1.0200 * 750.00
tr = = = 5.57 mm
SE - 0.6P 138.00 * 1 - 0.6 * 1.0200
Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 1.0200 * 36.83
trn = = = 0.27 mm
SE - 0.6P 138.00 * 1 - 0.6 * 1.0200
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 88.90 * 0.1034
trn = = = 0.37 mm
4B 4 * 19.04
Strength Reduction Factors

Sn 138.00 Sn 138.00
fr1 = min , 1.0000 = min , 1.0000 = 1.0000 fr2 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 138.00 Sv 138.00
UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion)
PRn 1.0200 * 36.83
ta = + Ca + ext. Ca = + 0.00 + 0.00 = 0.27 mm
SE - 0.6P 138.00 * 1.00 - 0.6 * 1.0200
Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host

PR 1.0200 * 750.00
tb1 = + Ca + ext. Ca = + 0.00 + 0.00 = 5.57 mm
SE - 0.6P 138.00 * 1 - 0.6 * 1.0200
Nozzle Thickness for External Pressure (plus corrosion) Based on Host

PR 0.1034 * 750.00
tb2 = + Ca + ext. Ca = + 0.00 + 0.00
SE - 0.6P 138.00 * 1 - 0.6 * 0.1034
= Greater Of (0.56(Calculated), 1.50(Minimum Allowed)) + 0.00 (corrosion) + 0.00 (ext. corrosion) = 1.50 mm
Minimum Thickness (plus corrosion) per Table UG-45
tb3 = minimum thickness (Table UG-45) + Ca + ext. Ca = 4.80 mm
Nozzle Minimum Thickness Based on Host and Table UG-45
tb = min[tb3, max(tb1, tb2)] = 4.80 mm
tUG-45 = max( ta, tb ) = 4.80 mm
Wall thickness = tn = 7.62 is greater than or equal to UG-45 value of 4.80

GBM srl
ID Number: 1
Limits of Reinforcement (UG-40)

Lpar = max(d, Rn + t + tn) = max(73.66, 36.83 + 8.00 + 7.62) = 73.66 mm
Lnoro = min(2.5 t, 2.5 tn + te) = min(2.5 * 8.00, 2.5 * 7.62 + 0.00) = 19.05 mm
Lnori = min(2.5 t, 2.5 ti) = min(2.5 * 8.00, 2.5 * 7.62) = 19.05 mm
Nozzle Reinforcement Calculations (Internal Pressure)

A = max{C [d tr F + 2 tn tr F (1 - fr1)], 0} = max{1.0000 * [73.66 * 5.57 * 1.00 + 2 * 7.62 * 5.57 * 1.00 * (1 - 1.0000)], 0}
= 410.29 sq. mm
A1 = max[(2 Lpar - d) (E1 t - F tr) - 2 tn (E1 t - F tr) (1 - fr1), 0] =
max[(2 * 73.66 - 73.66) * (1.00 * 8.00 - 1.00 * 5.57) - 2 * 7.62 * (1.00 * 8.00 - 1.00 * 5.57) * (1 - 1.0000), 0]
= 178.99 sq. mm
A2 = max{2 min(ho, Lnoro) [min(tn, Lpar - 0.5 d) - trn] fr2, 0} =
max{2 * min(162.00, 19.05) * [min(7.62, 73.66 - 0.5 * 73.66) - 0.27] * 1.0000, 0} = 280.04 sq. mm
A3 = max{2 min(h, Lnori) min(ti, Lpar - 0.5 d) fr2, 0} =
max{2 * min(0.00, 19.05) * min(7.62, 73.66 - 0.5 * 73.66) * 1.0000, 0} = 0.00 sq. mm
A41 = fr2 [L412 - (L41 - L41pareff)2 - (L41 - L41noreff)2] =
1.0000 * [7.622 - (7.62 - 7.62)2 - (7.62 - 7.62)2] = 58.06 sq. mm
A42 = fr4 L42pareff L42noreff =
0.0000 * 0.00 * 0.00 = 0.00 sq. mm
1.0000 * 0.00 * 0.00 = 0.00 sq. mm
A5
= 0.00 sq. mm
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 517.09 sq. mm, which is >= A (410.29)
Nozzle Reinforcement Calculations (External Pressure)
= 197.78 sq. mm
max[(2 * 73.66 - 73.66) * (1.00 * 8.00 - 1.00 * 5.37) - 2 * 7.62 * (1.00 * 8.00 - 1.00 * 5.37) * (1 - 1.0000), 0]
= 193.73 sq. mm
max{2 * min(162.00, 19.05) * [min(7.62, 73.66 - 0.5 * 73.66) - 0.37] * 1.0000, 0} = 276.23 sq. mm
max{2 * min(0.00, 19.05) * min(7.62, 73.66 - 0.5 * 73.66) * 1.0000, 0} = 0.00 sq. mm
1.0000 * [7.622 - (7.62 - 7.62)2 - (7.62 - 7.62)2] = 58.06 sq. mm
0.0000 * 0.00 * 0.00 = 0.00 sq. mm
1.0000 * 0.00 * 0.00 = 0.00 sq. mm
A5
= 0.00 sq. mm
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 528.02 sq. mm, which is >= A (197.78)

GBM srl
ID Number: 1
Nozzle Weld Strength Calculations
Attachment Weld Strength per Paragraph UW-16 (Corroded Condition)
Weld 41 tmin = smaller of 19.00, t, or tn = smaller of 19.00, 8.00, or 7.62 = 7.62 mm

(smaller of 6.00 or (tmin * 0.7)) + ext. CA 5.33
Weld 41 Leg min. = = = 7.62 mm
0.7 0.7
Weld 41, actual weld leg = 7.62 mm
Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 138.00 = 96.60 MPa
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 138.00 = 67.62 MPa
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 138.00 = 102.12 MPa
Strength of Connection Elements

Nozzle wall in shear = * * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
* * 81.28 * 7.62 * 96.60 = 93900 N
Upper fillet in shear = * * Nozzle OD * weld leg * upper fillet in shear unit stress = * * 88.90 * 7.62 * 67.62 = 71900 N
Groove Weld in Tension = * * Nozzle OD * groove depth * groove weld tension unit stress =
* * 88.90 * 8.00 * 102.12 = 114000 N
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [410.29 - 178.99 + 2 * 7.62 * 1.0000 * (1.00 * 8.00 - 1.00 * 5.57)] * 138.00 = 37000 N
W1-1 = (A2 + A5 + A41 + A42) * Sv = (280.04 + 0.00 + 58.06 + 0.00) * 138.00 = 46700 N
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (280.04 + 0.00 + 58.06 + 0.00 + 2 * 7.62 * 8.00 * 1.0000) * 138 = 63500 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(280.04 + 0.00 + 0.00 + 58.06 + 0.00 + 0.00 + 2 * 7.62 * 8.00 * 1.0000) * 138.00 = 63500 N
Check Strength Paths

Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 71900 + 93900 = 165800 N
Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear =
71900 + 114000 + 0 = 185900 N
Path 3-3 = Upper fillet in shear + Inner fillet in shear + Groove weld in tension = 71900 + 0 + 114000 = 185900 N

GBM srl
Nozzle 2-pos.N4
ID Number: 2

Nozzle Material: SA-182 Gr. F316, High Joint Efficiency (E1): 1.00
Other Exemption
Material: SA-240 Gr. 316, High Shell wall thickness(new): 8.00 mm
Material Stress(Sv): 138.00 MPa Shell wall thickness(corroded): 8.00 mm



GBM srl
Nozzle 2-pos.N4
ID Number: 2
Required Shell Thickness per Paragraph UG-37(a)

PR 1.0200 * 750.00
tr = = = 5.57 mm
SE - 0.6P 138.00 * 1 - 0.6 * 1.0200

PRn 1.0200 * 25.40
trn = = = 0.19 mm
SE - 0.6P 138.00 * 1 - 0.6 * 1.0200
3 * Do * Pa 3 * 82.50 * 0.1034
trn = = = 0.36 mm
4B 4 * 18.10

Sn 138.00 Sn 138.00
Sv 138.00 Sv 138.00

PRn 1.0200 * 25.40
ta = + Ca + ext. Ca = + 0.00 + 0.00 = 0.19 mm
SE - 0.6P 138.00 * 1.00 - 0.6 * 1.0200

PR 1.0200 * 750.00
tb1 = + Ca + ext. Ca = + 0.00 + 0.00 = 5.57 mm
SE - 0.6P 138.00 * 1 - 0.6 * 1.0200

PR 0.1034 * 750.00
tb2 = + Ca + ext. Ca = + 0.00 + 0.00
SE - 0.6P 138.00 * 1 - 0.6 * 0.1034
tUG-45 = max( ta, tb ) = 4.80 mm

GBM srl
Nozzle 2-pos.N4
ID Number: 2


= 282.96 sq. mm
max[(2 * 50.80 - 50.80) * (1.00 * 8.00 - 1.00 * 5.57) - 2 * 15.85 * (1.00 * 8.00 - 1.00 * 5.57) * (1 - 1.0000), 0]
= 123.44 sq. mm
max{2 * min(162.00, 20.00) * [min(15.85, 50.80 - 0.5 * 50.80) - 0.19] * 1.0000, 0} = 626.40 sq. mm
max{2 * min(0.00, 20.00) * min(15.85, 50.80 - 0.5 * 50.80) * 1.0000, 0} = 0.00 sq. mm
1.0000 * [8.002 - (8.00 - 8.00)2 - (8.00 - 8.00)2] = 64.00 sq. mm
0.0000 * 0.00 * 0.00 = 0.00 sq. mm
1.0000 * 0.00 * 0.00 = 0.00 sq. mm
A5
= 0.00 sq. mm
= 136.40 sq. mm
max[(2 * 50.80 - 50.80) * (1.00 * 8.00 - 1.00 * 5.37) - 2 * 15.85 * (1.00 * 8.00 - 1.00 * 5.37) * (1 - 1.0000), 0]
= 133.60 sq. mm
max{2 * min(162.00, 20.00) * [min(15.85, 50.80 - 0.5 * 50.80) - 0.36] * 1.0000, 0} = 619.60 sq. mm
max{2 * min(0.00, 20.00) * min(15.85, 50.80 - 0.5 * 50.80) * 1.0000, 0} = 0.00 sq. mm
1.0000 * [8.002 - (8.00 - 8.00)2 - (8.00 - 8.00)2] = 64.00 sq. mm
0.0000 * 0.00 * 0.00 = 0.00 sq. mm
1.0000 * 0.00 * 0.00 = 0.00 sq. mm
A5
= 0.00 sq. mm

GBM srl
Nozzle 2-pos.N4
ID Number: 2

0.7 0.7


* * 66.65 * 15.85 * 96.60 = 160200 N
* * 82.50 * 8.00 * 102.12 = 105800 N
W1-1 = (A2 + A5 + A41 + A42) * Sv = (626.40 + 0.00 + 64.00 + 0.00) * 138.00 = 95300 N
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (626.40 + 0.00 + 64.00 + 0.00 + 2 * 15.85 * 8.00 * 1.0000) * 138 = 130300 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(626.40 + 0.00 + 0.00 + 64.00 + 0.00 + 0.00 + 2 * 15.85 * 8.00 * 1.0000) * 138.00 = 130300 N

70100 + 105800 + 0 = 175900 N

GBM srl
Nozzle 3-pos.N5
ID Number: 3

Nozzle Material: SA-312 TP316, High Joint Efficiency (E1): 1.00
Other Exemption
Host Component: Head 1 - Head 1-pos.1
Material: SA-240 Gr. 316, High Head wall thickness(new): 10.00 mm
Material Stress(Sv): 138.00 MPa Head wall thickness - thin out (corroded): 8.00 mm



GBM srl
Nozzle 3-pos.N5
ID Number: 3
Required Head Thickness per Paragraph UG-37(a)

P K1 D 1.0200 * 0.9000 * 1500.0000
tr = = = 4.99 mm
(2SE - 0.2P) (2 * 138.00 * 1 - 0.2 * 1.0200)

PRn 1.0200 * 24.61
trn = = = 0.18 mm
SE - 0.6P 138.00 * 1 - 0.6 * 1.0200
3 * Do * Pa 3 * 60.30 * 0.1034
trn = = = 0.30 mm
4B 4 * 15.84

Sn 138.00 Sn 138.00
Sv 138.00 Sv 138.00

PRn 1.0200 * 24.61
ta = + Ca + ext. Ca = + 0.00 + 0.00 = 0.18 mm
SE - 0.6P 138.00 * 1.00 - 0.6 * 1.0200

PKD 1.0200 * 1.0000 * 1500.0000
tb1 = + Ca + ext. Ca = + 0.00 + 0.00 = 5.55 mm
(2SE - 0.2P) (2 * 138.00 * 1 - 0.2 * 1.0200)

PKD 0.1034 * 1.0000 * 1500.0000
tb2 = + Ca + ext. Ca = + 0.00 + 0.00
(2SE - 0.2P) (2 * 138.00 * 1 - 0.2 * 0.1034)
tUG-45 = max( ta, tb ) = 3.42 mm

GBM srl
Nozzle 3-pos.N5
ID Number: 3


= 245.61 sq. mm
max[(2 * 49.22 - 49.22) * (1.00 * 8.00 - 1.00 * 4.99) - 2 * 5.54 * (1.00 * 8.00 - 1.00 * 4.99) * (1 - 1.0000), 0]
= 148.15 sq. mm
max{2 * min(176.00, 13.85) * [min(5.54, 49.22 - 0.5 * 49.22) - 0.18] * 1.0000, 0} = 148.47 sq. mm
max{2 * min(0.00, 13.85) * min(5.54, 49.22 - 0.5 * 49.22) * 1.0000, 0} = 0.00 sq. mm
1.0000 * [5.542 - (5.54 - 5.54)2 - (5.54 - 5.54)2] = 30.69 sq. mm
0.0000 * 0.00 * 0.00 = 0.00 sq. mm
1.0000 * 0.00 * 0.00 = 0.00 sq. mm
A5
= 0.00 sq. mm
= 99.92 sq. mm
max[(2 * 49.22 - 49.22) * (1.00 * 8.00 - 1.00 * 4.06) - 2 * 5.54 * (1.00 * 8.00 - 1.00 * 4.06) * (1 - 1.0000), 0]
= 193.93 sq. mm
max{2 * min(176.00, 13.85) * [min(5.54, 49.22 - 0.5 * 49.22) - 0.30] * 1.0000, 0} = 145.15 sq. mm
max{2 * min(0.00, 13.85) * min(5.54, 49.22 - 0.5 * 49.22) * 1.0000, 0} = 0.00 sq. mm
1.0000 * [5.542 - (5.54 - 5.54)2 - (5.54 - 5.54)2] = 30.69 sq. mm
0.0000 * 0.00 * 0.00 = 0.00 sq. mm
1.0000 * 0.00 * 0.00 = 0.00 sq. mm
A5
= 0.00 sq. mm

GBM srl
Nozzle 3-pos.N5
ID Number: 3

0.7 0.7


* * 54.76 * 5.54 * 96.60 = 46000 N
* * 60.30 * 8.00 * 102.12 = 77300 N
W1-1 = (A2 + A5 + A41 + A42) * Sv = (148.47 + 0.00 + 30.69 + 0.00) * 138.00 = 24700 N
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (148.47 + 0.00 + 30.69 + 0.00 + 2 * 5.54 * 8.00 * 1.0000) * 138 = 37000 N
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(148.47 + 0.00 + 0.00 + 30.69 + 0.00 + 0.00 + 2 * 5.54 * 8.00 * 1.0000) * 138.00 = 37000 N

35500 + 77300 + 0 = 112800 N

GBM srl
Nozzle 4-pos.N6
ID Number: 4

Nozzle Material: SA-182 Gr. F316, High Joint Efficiency (E1): 1.00
Allowable Stress at Ambient Temperature: 138.00 MPa
Other Exemption
Host Component: Flange 2 - Flange 2-pos.4
Material: SA-350 Gr. LF2 Host Flange wall thickness(new): 82.00 mm
Material Stress(Sv): 138.00 MPa Host Flange wall thickness(corroded): 82.00 mm

Nozzle abuts the vessel, attached by a groove weld.


GBM srl
Nozzle 4-pos.N6
ID Number: 4
Required Host Flange Thickness per Paragraph UG-39(b)(1)

CP 1.9 W m1 hG 0.3000 * 1.0200 1.9 * 2171415 * 42.9100
tr = G * + = 1554.18 * + = 78.62 mm
SE SE G 138.00 * 1 138.00 * 1 * 1554.18

PRn 1.0200 * 25.40
trn = = = 0.19 mm
SE - 0.6P 138.00 * 1 - 0.6 * 1.0200
3 * Do * Pa 3 * 82.50 * 0.1034
trn = = = 0.35 mm
4B 4 * 19.77

Sn 138.00
fr2 = min , 1.0000 = min , 1.0000 = 1.0000
Sv 138.00

PRn 1.0200 * 25.40
ta = + Ca + ext. Ca = + 0.00 + 0.00 = 0.19 mm
SE - 0.6P 138.00 * 1.00 - 0.6 * 1.0200

CP 1.9 W m1 hG 0.3000 * 1.0200 1.9 * 2171415 * 42.9100
tb1 = G * + + Ca + ext. Ca = 1554.18 * + + 0.00 + 0.00 = 78.62 mm
SE SE G 138.00 * 1 138.00 * 1 * 1554.18

CP 1.9 W m1 hG 0.3000 * 0.1034 1.9 * 2171415 * 42.9100
tb2 = G * + + Ca + ext. Ca = 1554.18 * + + 0.00 + 0.00 = 78.62 mm
SE SE G 138.00 * 1 138.00 * 1 * 1554.18

tUG-45 = max( ta, tb ) = 4.80 mm

GBM srl
Nozzle 4-pos.N6
ID Number: 4


A = max(C d tr F, 0) = max(0.5000 * 50.80 * 78.62 * 1.00, 0)
= 1996.95 sq. mm
A1 = max[(2 Lpar - d) (E1 t - F tr), 0] =
max[(2 * 123.25 - 50.80) * (1.00 * 82.00 - 1.00 * 78.62), 0]
= 661.47 sq. mm
max{2 * min(150.00, 39.63) * [min(15.85, 123.25 - 0.5 * 50.80) - 0.19] * 1.0000, 0} = 1241.06 sq. mm
max{2 * min(0.00, 0.00) * min(0.00, 123.25 - 0.5 * 50.80) * 1.0000, 0} = 0.00 sq. mm
1.0000 * [10.002 - (10.00 - 10.00)2 - (10.00 - 10.00)2] = 100.00 sq. mm
0.0000 * 0.00 * 0.00 = 0.00 sq. mm
1.0000 * 0.00 * 0.00 = 0.00 sq. mm
A5
= 0.00 sq. mm
A = max(C d tr F, 0) = max(0.5000 * 50.80 * 23.30 * 1.00, 0)

= 591.82 sq. mm
A1 = max[(2 Lpar - d) (E1 t - F tr), 0] =
max[(2 * 123.25 - 50.80) * (1.00 * 82.00 - 1.00 * 23.30), 0]
= 11487.59 sq. mm
max{2 * min(150.00, 39.63) * [min(15.85, 123.25 - 0.5 * 50.80) - 0.35] * 1.0000, 0} = 1228.38 sq. mm
max{2 * min(0.00, 0.00) * min(0.00, 123.25 - 0.5 * 50.80) * 1.0000, 0} = 0.00 sq. mm
1.0000 * [10.002 - (10.00 - 10.00)2 - (10.00 - 10.00)2] = 100.00 sq. mm
0.0000 * 0.00 * 0.00 = 0.00 sq. mm
1.0000 * 0.00 * 0.00 = 0.00 sq. mm
A5
= 0.00 sq. mm

GBM srl
Nozzle 4-pos.N6
ID Number: 4

0.7 0.7

Groove weld in shear = 0.60 * Groove Material Stress = 0.60 * 138.00 = 82.80 MPa

Groove weld in shear = * * mean nozzle diameter * tn * Groove weld in shear unit stress =
* * 66.65 * 15.85 * 82.80 = 137300 N
Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (b)
W = (A - A1) Sv = (1996.95 - 661.47) * 138.00 = 184300 N
W1-1 = (A2 + A5 + A41 + A42) * Sv = (1241.06 + 0.00 + 100.00 + 0.00) * 138.00 = 185100 N
W2-2 = (A2 + A41) Sv = (1241.06 + 100.00) * 138 = 185100 N
Path 1-1 = Upper fillet in shear + Groove weld in shear = 87600 + 137300 = 224900 N
Path 2-2 = Upper fillet in shear + Groove weld in shear =
87600 + 137300 = 224900 N

GBM srl
Flange 1-pos.3
Number: 1 Mark Number: F1
Integral (Fig. 2-4(6)) Flange Design Information

Static Head: 0.0200 MPa Corrosion Allowance: 0.00 mm
Material: SA-182 Gr. F316, High Factor B Chart: HA-2
Material Stress Hot(Sfo): 138.00 MPa
Outside Diameter (A): 1600.00 mm Material Stress Cold(Sfa): 138.00 MPa
Bolt Circle (C): 1640.00 mm Inside Diameter (B): 1500.00 mm
Flange Weight: 307.45 kg Flange MAWP (at design): 1.2891 MPa
Corroded Inside Diameter: 1500.00 mm
Hub Length (h): 20.00 mm Hub Thickness at Large End(g1): 14.00 mm

Hub Thickness at Small End(g0): 8.00 mm
External Pressure Information

External Design Pressure: 0.1034 MPa External Design Temperature: 121 C
External Static Head: 0.0000 MPa Material Stress Hot(Sfo,ext): 138.00 MPa
Material Stress Cold(Sfa,ext): 138.00 MPa
Other Exemption
Bolting Information
Material: SA-193 Gr. B8M Material Stress Hot (Sb): 138.00 MPa
Material Condition: 2 Material Stress Cold (Sa): 138.00 MPa
Bolt Size: 1 3/8 Threads Per Inch: 8
Nominal Bolt Diameter (a): 34.93 mm Number of Bolts: 28
Bolt Root Area: 745.16 sq. mm
Gasket & Facing Information
Material: Spiral wound metal, asbestos filled Configuration: Ring
Type: Stainless, Monel, nickel Seating Stress (y): 69.00 MPa
O.D. Contact Face: 1570.00 mm Gasket Width (N): 20.00 mm
Factor m: 3.00
Facing Sketch: 1a(1) Seating Column: Column II

Material: SA-240 Gr. 316, High Material Stress Hot (Sno): 138.00 MPa
Material Stress Cold (Sna): 138.00 MPa
Inside Diameter: 1500.00 mm Wall Thickness (tn): 8.00 mm
ASME Flange Calculations per Appendix 2

Gasket Seating Calculations(Table 2-5.2)
N 20.00
b0 = = = 10.00 mm
2 2
Since b0 > 6 mm, b = 2.5 b0 = 2.5 * 10.00 = 7.91 mm
G = O.D. contact face - 2b = 1570.00 - (2 * 7.91) = 1554.18 mm
Bolting is Adequate for Flange Design

Nominal Thickness is Adequate for Seating Conditions
Nominal Thickness is Adequate for Operating Conditions
Flange Thickness is Adequate for Flange Design
Flange Rigidity is Adequate.
Nominal Thickness Selected = 153.00 mm

GBM srl
Flange 1-pos.3
Load and Bolting Calculations - Internal Pressure
The absolute value of effective pressure P is used for calculations.
16 M 4 FA 16 * 0 4*0
P= + + Pint + Static Head = + + 1.0000 + 0.0200 = 1.0200 MPa
G G 3.14159 * 1554.18 3.14159 * 1554.18
Minimum Wm2 = bGy = 3.14159 * 7.91 * 1554.18 * 69.00 = 2664875 N
3.14159
H= GP = * 1554.18 * 1.0200 = 1935052 N
4 4
Hp = 2bGmP = 2 * 7.91 * 3.14159 * 1554.18 * 3.00 * 1.0200 = 236363 N

Minimum Wm1 = H + Hp = 1935052 + 236363 = 2171415 N
W m1 2171415
Am1 = = = 15734.89 sq. mm
Sb 138.00
W m2 2664875
Am2 = = = 19310.69 sq. mm
Sa 138.00
Am = Greater of Am1 or Am2 = greater of 15734.89 or 19310.69 = 19310.69 sq. mm

Ab = Number of Bolts * Bolt Root Area = 28 * 745.16 = 20864.48 sq. mm
(Am+ Ab)Sa (19310.69 + 20864.48) * 138.00

W= = = 2772087 N
2 2
Ab >= Am, Bolting is Adequate for Flange Design
Internal Pressure Moment Calculations - Operating Conditions
3.1416
HD = BP = * 1500.00 * 1.0200 = 1802489 N
4 4
HG = W m1 - H = 2171415 - 1935052 = 236363 N

HT = H - HD = 1935052 - 1802489 = 132563 N
C-B 1640.00 - 1500.00

R= - g1 = - 14.00 = 56.00 mm
2 2
g1 14.00
hD = R + = 56.00 + = 63.00 mm
2 2
C-G 1640.00 - 1554.18

hG = = = 42.91 mm
2 2
R + g1 + hG 56.00 + 14.00 + 42.91

hT = = = 56.46 mm
2 2
MD = HDhD = 1802489 * 63.00 = 113556807 N-mm

MG = HGhG = 236363 * 42.91 = 10142336 N-mm
MT = HThT = 132563 * 56.46 = 7484507 N-mm
Mo = MD + MG + MT = 113556807 + 10142336 + 7484507 = 131183650 N-mm
Internal Pressure Moment Calculations - Gasket Seating
Ms = WhG = 2772087 * 42.91 = 118950253 N-mm

GBM srl
Flange 1-pos.3
Shape Constants
Calculated from Figure 2-7.1
A 1600.00
K= = = 1.0667
B 1500.00

1 Klog10K 1 1.0667 * log101.0667
Y= 0.66845 + 5.71690 = 0.66845 + 5.7169 * = 29.8612
K-1 K - 1 1.0667 - 1 1.0667 - 1
K(1 + 8.55246 log10K) - 1 1.0667(1 + 8.55246 log101.0667) - 1

T= = = 1.8889
(1.04720 + 1.9448K)(K - 1) [1.04720 + (1.9448 * 1.0667)] (1.0667 - 1)
K(1 + 8.55246 log10K) - 1 1.0667[1 + (8.55246 * log101.0667)] - 1

U= = = 32.8144
1.36136(K - 1)(K - 1) 1.36136(1.0667 - 1)(1.0667 - 1)
K + 1 1.0667 + 1
Z= = = 15.5086
K - 1 1.0667 - 1
h0 = Bg0 = 1500.00 * 8.00 = 109.54 mm

h 20.00
= = 0.1826
h0 109.54
g1 14.00
= = 1.7500
g0 8.00
Calculated from equations from TABLE 2-7.1

F = 0.8936 V = 0.3937 f = 2.0981
U 32.8144
d= h g = * 109.54 * 8.00 = 584321.36 mm
V 0 0 0.3937
F 0.8936
e= = = 0.008157 mm-1
h0 109.54
te + 1 t (153.00 * 0.008157) + 1 153.00

L= + = + = 7.3196
T d 1.8889 584321.36
Bolt Spacing Calculations

Bsc = 1, Correction factor not applied.
Internal Pressure Stress Calculations - Operating Conditions
fBscMo 2.0981 * 1.0000 * 131183650

SH = = = 127.90 MPa
Lg1B 7.3196 * 14.00 * 1500.00
4 4
te + 1 BscMo * 153.00 * 0.008157 + 1 * 1.0000 * 131183650
3 3
SR = = = 1.36 MPa
LtB 7.3196 * 153.00 * 1500.00
Y Bsc Mo 29.8612 * 1.0000 * 131183650

ST = - (Z SR) = - (15.5086 * 1.36) = 90.47 MPa
tB 153.00 * 1500.00
SH + SR (127.90 + 1.36) SH + ST (127.90 + 90.47)

= = 64.63 MPa = = 109.19 MPa
2 2 2 2
SH + SR SH + ST
Sc = Max , = 109.19 MPa SHmax = smaller of 1.5 Sfo or 2.5 Sno = 207.00 MPa
2 2
Since (SH <= SHmax), (ST <= Sfo), (SR <= Sfo), (Sc <= Sfo), nominal thickness is ADEQUATE for operating conditions

GBM srl
Flange 1-pos.3
Internal Pressure Stress Calculations - Gasket Seating
fBscMs 2.0981 * 1.0000 * 118950253

SH = = = 115.97 MPa
Lg1B 7.3196 * 14.00 * 1500.00
4 4
te + 1 BscMs * 153.00 * 0.008157 + 1 * 1.0000 * 118950253
3 3
SR = = = 1.23 MPa
L t B 7.3196 * 153.00 * 1500.00
Y Bsc Ms 29.8612 * 1.0000 * 118950253

ST = - (Z SR) = - (15.5086 * 1.23) = 82.08 MPa
t B 153.00 * 1500.00
SH + SR 115.97 + 1.23 SH + ST 115.97 + 82.08

= = 58.60 MPa = = 99.03 MPa
2 2 2 2
SH + SR SH + ST
Sc = Max , = 99.03 MPa SHmax = smaller of 1.5 Sfa or 2.5 Sna = 207.00 MPa
2 2
Since (SH <= SHmax), (SR <= Sfa), (ST <= Sfa), (Sc <= Sfa), nominal thickness is ADEQUATE for seating conditions
Internal Pressure Rigidity Index per Appendix 2-14 - Operating Conditions
52.14 MoV 52.14 * 131183650 * 0.3937

J= = = 0.93
LEg0h0KI 7.3196 * 187.7x10 * 8.00 * 109.54 * 0.3
J <= 1, design meets Flange Rigidity requirements for Operating Conditions
Internal Pressure Rigidity Index per Appendix 2-14 - Seating Conditions
52.14 MsV 52.14 * 118950253 * 0.3937

J= = = 0.81
LEg0h0KI 7.3196 * 195.0x10 * 8.00 * 109.54 * 0.3
J <= 1, design meets Flange Rigidity requirements for Seating Conditions
Internal Pressure Minimum Thickness = 148.59 mm

GBM srl
Flange 1-pos.3

N 20.00
b0 = = = 10.00 mm
2 2
Since b0 > 6 mm, b = 2.5 b0 = 2.5 * 10.00 = 7.91 mm
External Pressure Summary

Flange Rigidity is Adequate.
External Pressure Load and Bolting Calculations
16 M 4 FA 16 * 0 4*0
P= - + P - Static Head = - + 0.1034 - 0.0000 = 0.1034 MPa
G G 3.14159 * 1554.18 3.14159 * 1554.18
Minimum Wm2 = bGy = 3.14159 * 7.91 * 1554.18 * 69.00 = 2664875 N
3.14159
H= GP = * 1554.18 * 0.1034 = 196161 N
4 4
Hp = =0N
Minimum Wm1 = =0N
W m1 0
Am1 = = = 0.00 sq. mm
Sb 138.00
W m2 2664875
Am2 = = = 19310.69 sq. mm
Sa 138.00

(Am+ Ab)Sa (19310.69 + 20864.48) * 138.00

W= = = 2772087 N
2 2

GBM srl
Flange 1-pos.3
External Pressure Moment Calculations - Operating Conditions
3.1416
HD = BP = * 1500.00 * 0.1034 = 182723 N
4 4
HG = W m1 - H = 0 - 196161 = -196161 N
HT = H - HD = 196161 - 182723 = 13438 N
C-B 1640.00 - 1500.00

R= - g1 = - 14.00 = 56.00 mm
2 2
g1 14.00
hD = R + = 56.00 + = 63.00 mm
2 2
C-G 1640.00 - 1554.18

hG = = = 42.91 mm
2 2
R + g1 + hG 56.00 + 14.00 + 42.91

hT = = = 56.46 mm
2 2
MD = HDhD = 182723 * 63.00 = 11511549 N-mm

MG = HGhG = -196161 * 42.91 = -8417269 N-mm
MT = HThT = 13438 * 56.46 = 758709 N-mm
Mo = MD + MG + MT = 11511549 + -8417269 + 758709 = 3852990 N-mm
External Pressure Moment Calculations - Gasket Seating
Ms = WhG = 2772087 * 42.91 = 118950253 N-mm

GBM srl
Flange 1-pos.3
Shape Constants
Calculated from Figure 2-7.1
A 1600.00
K= = = 1.0667
B 1500.00

1 Klog10K 1 1.0667 * log101.0667
Y= 0.66845 + 5.71690 = 0.66845 + 5.7169 * = 29.8612
K-1 K - 1 1.0667 - 1 1.0667 - 1
K(1 + 8.55246 log10K) - 1 1.0667(1 + 8.55246 log101.0667) - 1

T= = = 1.8889
(1.04720 + 1.9448K)(K - 1) [1.04720 + (1.9448 * 1.0667)] (1.0667 - 1)
K(1 + 8.55246 log10K) - 1 1.0667[1 + (8.55246 * log101.0667)] - 1

U= = = 32.8144
1.36136(K - 1)(K - 1) 1.36136(1.0667 - 1)(1.0667 - 1)
K + 1 1.0667 + 1
Z= = = 15.5086
K - 1 1.0667 - 1
h0 = Bg0 = 1500.00 * 8.00 = 109.54 mm

h 20.00
= = 0.1826
h0 109.54
g1 14.00
= = 1.7500
g0 8.00
Calculated from equations from TABLE 2-7.1

F = 0.8936 V = 0.3937 f = 2.0981
U 32.8144
d= h g = * 109.54 * 8.00 = 584321.36 mm
V 0 0 0.3937
F 0.8936
e= = = 0.008157 mm-1
h0 109.54
te + 1 t (153.00 * 0.008157) + 1 153.00

L= + = + = 7.3196
T d 1.8889 584321.36
Bolt Spacing Calculations

Bsc = 1, Correction factor not applied.
External Pressure Stress Calculations - Operating Conditions
fBscMo 2.0981 * 1.0000 * 3852990

SH = = = 3.76 MPa
Lg1B 7.3196 * 14.00 * 1500.00
4 4
te + 1 BscMo * 153.00 * 0.008157 + 1 * 1.0000 * 3852990
3 3
SR = = = 0.04 MPa
LtB 7.3196 * 153.00 * 1500.00
Y Bsc Mo 29.8612 * 1.0000 * 3852990

ST = - (Z SR) = - (15.5086 * 0.04) = 2.66 MPa
tB 153.00 * 1500.00
SH + SR (3.76 + 0.04) SH + ST (3.76 + 2.66)

= = 1.90 MPa = = 3.21 MPa
2 2 2 2
SH + SR SH + ST
Sc = Max , = 3.21 MPa SHmax = smaller of 1.5 Sfo or 2.5 Sno = 207.00 MPa
2 2
Since (SH <= SHmax), (ST <= Sfo), (SR <= Sfo), (Sc <= Sfo), nominal thickness is ADEQUATE for operating conditions

GBM srl
Flange 1-pos.3
External Pressure Stress Calculations - Gasket Seating
fBscMs 2.0981 * 1.0000 * 118950253

SH = = = 115.97 MPa
Lg1B 7.3196 * 14.00 * 1500.00
4 4
te + 1 BscMs * 153.00 * 0.008157 + 1 * 1.0000 * 118950253
3 3
SR = = = 1.23 MPa
L t B 7.3196 * 153.00 * 1500.00
Y Bsc Ms 29.8612 * 1.0000 * 118950253

ST = - (Z SR) = - (15.5086 * 1.23) = 82.08 MPa
t B 153.00 * 1500.00
SH + SR 115.97 + 1.23 SH + ST 115.97 + 82.08

= = 58.60 MPa = = 99.03 MPa
2 2 2 2
SH + SR SH + ST
Sc = Max , = 99.03 MPa SHmax = smaller of 1.5 Sfa or 2.5 Sna = 207.00 MPa
2 2
Since (SH <= SHmax), (SR <= Sfa), (ST <= Sfa), (Sc <= Sfa), nominal thickness is ADEQUATE for seating conditions
External Pressure Rigidity Index per Appendix 2-14 - Operating Conditions
52.14 MoV 52.14 * 3852990 * 0.3937

J= = = 0.03
LEg0h0KI 7.3196 * 187.7x10 * 8.00 * 109.54 * 0.3
J <= 1, design meets Flange Rigidity requirements for Operating Conditions
External Pressure Rigidity Index per Appendix 2-14 - Seating Conditions
52.14 MsV 52.14 * 118950253 * 0.3937

J= = = 0.81
LEg0h0KI 7.3196 * 195.0x10 * 8.00 * 109.54 * 0.3
J <= 1, design meets Flange Rigidity requirements for Seating Conditions
External Pressure Minimum Thickness = 140.89 mm

GBM srl
Flange 2-pos.4
Blind Flange Design Information

Static Head: 0.0200 MPa Corrosion Allowance: 0.00 mm
Material: SA-350 Gr. LF2 Factor B Chart: CS-2
Condition: 1 Material Stress Hot(Sfo): 138.00 MPa
Outside Diameter (A): 1600.00 mm Material Stress Cold(Sfa): 138.00 MPa
Bolt Circle (C): 1640.00 mm End Diameter (ID): 1500.00 mm
Flange Weight: 1277.75 kg Flange MAWP (at design): 1.1095 MPa
Head Factor C: 0.30
Weld Efficiency: 100 %
External Pressure Information

External Design Pressure: 0.1034 MPa External Design Temperature: 121 C
External Static Head: 0.0000 MPa Material Stress Hot(Sfo,ext): 138.00 MPa
Material Stress Cold(Sfa,ext): 138.00 MPa
Impacts Required
Bolting Information
Material: SA-193 Gr. B8M Material Stress Hot (Sb): 138.00 MPa
Material Condition: 2 Material Stress Cold (Sa): 138.00 MPa
Bolt Size: Threads Per Inch: 0
Nominal Bolt Diameter (a): 34.93 mm Number of Bolts: 28
Bolt Root Area: 745.16 sq. mm
Gasket & Facing Information
Material: Spiral wound metal, asbestos filled Configuration: Ring
Type: Stainless, Monel, nickel Seating Stress (y): 69.00 MPa
O.D. Contact Face: 1570.00 mm Gasket Width (N): 20.00 mm
Factor m: 3.00
Facing Sketch: 1a(1) Seating Column: Column II

N 20.00
b0 = = = 10.00 mm
2 2
Since b0 > 6 mm, b = 2.5 b0 = 2.5 * 10.00 = 7.91 mm


GBM srl
Flange 2-pos.4
Load and Bolting Calculations - Internal Pressure
16 M 4 FA 16 * 0 4*0
P= + + Pint + Static Head = + + 1.0000 + 0.0200 = 1.0200 MPa
G G 3.14159 * 1554.18 3.14159 * 1554.18
Minimum Wm2 = bGy = 3.14159 * 7.91 * 1554.18 * 69.00 = 2664875 N
3.14159
H= GP = * 1554.18 * 1.0200 = 1935052 N
4 4
Hp = 2bGmP = 2 * 7.91 * 3.14159 * 1554.18 * 3.00 * 1.0200 = 236363 N

Minimum Wm1 = H + Hp = 1935052 + 236363 = 2171415 N
W m1 2171415
Am1 = = = 15734.89 sq. mm
Sb 138.00
W m2 2664875
Am2 = = = 19310.69 sq. mm
Sa 138.00

(Am+ Ab)Sa (19310.69 + 20864.48) * 138.00

W= = = 2772087 N
2 2
(C - G) (1640.00 - 1554.18)
hG = = = 42.91 mm
2 2
Thickness Calculations
CP 1.9W m1hG 0.3000 * 1.0200 1.9 * 2171415 * 42.91
Operating Minimum t = G + = 1554.18 * + = 78.62 mm
SE SEG 138.00 * 1.00 138.00 * 1.00 * 1554.18
1.9W hG 1.9 * 2772087 * 42.91

Seating Minimum t = G = 1554.18 * = 32.46 mm
SEG 138.00 * 1.00 * 1554.18
Mininum t = maximum(78.62, 32.46) + CA = 78.62 + 0.00 = 78.62 mm

GBM srl
Flange 2-pos.4

N 20.00
b0 = = = 10.00 mm
2 2
Since b0 > 6 mm, b = 2.5 b0 = 2.5 * 10.00 = 7.91 mm
External Pressure Summary

External Pressure Load and Bolting Calculations
16 M 4 FA 16 * 0 4*0
P= - + P - Static Head = - + 0.1034 - 0.0000 = 0.1034 MPa
G G 3.14159 * 1554.18 3.14159 * 1554.18
Minimum Wm2 = bGy = 3.14159 * 7.91 * 1554.18 * 69.00 = 2664875 N
3.14159
H= GP = * 1554.18 * 0.1034 = 196161 N
4 4
Hp = =0N
Minimum Wm1 = =0N
W m1 0
Am1 = = = 0.00 sq. mm
Sb 138.00
W m2 2664875
Am2 = = = 19310.69 sq. mm
Sa 138.00

(Am+ Ab)Sa (19310.69 + 20864.48) * 138.00

W= = = 2772087 N
2 2
(C - G) (1640.00 - 1554.18)
hG = = = 42.91 mm
2 2

GBM srl
Flange 2-pos.4
Thickness Calculations
CP 1.9W m1hG 0.3000 * 0.1034 1.9 * 0 * 42.91
Operating Minimum t = G + = 1554.18 * + = 23.30 mm
SE SEG 138.00 * 1.00 138.00 * 1.00 * 1554.18
1.9W hG 1.9 * 2772087 * 42.91

Seating Minimum t = G = 1554.18 * = 32.46 mm
SEG 138.00 * 1.00 * 1554.18
Mininum t = maximum(23.30, 32.46) + CA = 32.46 + 0.00 = 32.46 mm

GBM srl
Item F-4770 / F-4870
Job No: Comart 4699 Number: -1
ASME Flange Design Information

Host Description Type Size Material ASME Material MAP
(in.) Class Group (MPa)
Nozzle 1-pos.N1-N2-N3 ASME Flange 1-pos.N1- Weld Neck 3 SA-182 Gr. F316, H 150 2.2 1.5516
Nozzle 3-pos.N5 ASME Flange 2-pos.N5 Weld Neck 2 SA-182 Gr. F316, H 150 2.2 1.5516

GBM srl
WRC107 1-pos.N1-2
Number: 1
WRC-107 Loading Information

Design Pressure: 1.0200 MPa Allowable Stress Multiplier: 3.0
Design Temperature: 121 C Yield Multiplier: 1.6
Cylindrical Vessel Information
Inside Diameter (new): 1500.00 mm Design Temperature: 121 C
Thickness: 8.00 mm Corrosion Allowance: 0.00 mm
Material: SA-240 Gr. 316, High
Allowable Stress at Design Temperature: 138.00 MPa
Density: 8.0300 g/cm^3 Allowable Stress at Ambient Temperature: 138.00 MPa
Modulus of Elasticity: 187.7 10^3 MPa Yield Strength: 169.28 MPa
Cylinder Attachment Information
Outside Radius, ro: 44.45 mm Design Temperature: 121 C
Thickness, t: 7.62 mm Corrosion Allowance: 0.00 mm
Material: SA-312 TP316, High
Factor Kn: 1.00 Factor Kb: 1.00
Solve For Stresses

Radial Load, P: = 3600 N
External shear load in the circumferential dir., Vc: = 2700 N
External shear load in the longitudinal dir., Vl: = 3600 N
External overturning moment in the circum. dir., Mc: = 540 N-m
External overturning moment in the long. dir., Ml: = 702 N-m
External torsional moment, Mt: = 810 N-m
Geometric Parameters
Rm 754.00
= = = 94.25
T 8.00
0.875 * ro 0.875 * 44.45

= = 0.0516
Rm 754.00
Allowable Stress:
min[Yield Multiplier * min(Host Yield, Attachment Yield), Stress Multiplier * min(Host Stress, Attachment Stress)] = 270.85
The Vessel Combined Stress Intensity is less than or equal to the Allowable Stress

GBM srl
WRC107 1-pos.N1-2
Number: 1
From Read
Figure Curves For Absolute values of stress AU AL BU BL CU CL DU DL
Circumferential Pressure 96.24 96.24 96.24 96.24 96.24 96.24 96.24 96.24
3C or N = 16.7494 N P = 10.00
Kn * -10.08 -10.08 -10.08 -10.08 -10.00 -10.00 -10.00 -10.00
4C P / Rm = 16.8959 P / Rm RmT = 10.08
1C or M = 0.1505 M 6P = 50.79
Kb * -36.89 36.89 -36.89 36.89 -50.79 50.79 -50.79 50.79
2C-1 P = 0.1093 P T = 36.89
N N Mc
3A = 2.3340 Kn * = 5.37 -5.37 -5.37 5.37 5.37
Mc / Rm Mc / Rm Rm T
M M 6Mc
1A = 0.0979 Kb * = 127.39 -127.39 127.39 127.39 -127.39
N N ML
3B = 8.4001 Kn * = 25.13 -25.13 -25.13 25.13 25.13
ML / Rm ML / Rm Rm T
1B or M = 0.0505 M 6ML = 85.42

Kb * -85.42 85.42 85.42 -85.42
1B-1 ML / Rm = 0.0517 ML / Rm Rm T = 87.45
Stress Totals -61.29 183.34 159.82 62.75 -97.31 259.05 168.20 15.02
Longitudinal Pressure 47.61 47.61 47.61 47.61 47.61 47.61 47.61 47.61
3C or Nx = 16.7494 Nx P = 10.00
Kn * -10.00 -10.00 -10.00 -10.00 -10.08 -10.08 -10.08 -10.08
4C P / Rm = 16.8959 P / Rm RmT = 10.08
1C-1 or Mx = 0.1499 Mx 6P = 50.59

Kb * -50.59 50.59 -50.59 50.59 -37.02 37.02 -37.02 37.02
2C P = 0.1097 P T = 37.02
Nx Nx Mc
4A = 3.1015 Kn * = 7.14 -7.14 -7.14 7.14 7.14
Mx Mx 6Mc
2A = 0.0546 Kb * = 71.05 -71.05 71.05 71.05 -71.05
Nx Nx ML
4B = 2.2602 Kn * = 6.76 -6.76 -6.76 6.76 6.76
ML / Rm ML / Rm Rm T
2B or Mx = 0.0825 Mx 6ML = 139.55

Kb * -139.55 139.55 139.55 -139.55
2B-1 ML / Rm = 0.0840 ML / Rm Rm T = 142.09
x Stress Totals -159.29 221.00 133.34 -44.59 -77.68 138.46 78.68 10.64
MT
Due to Torsion, MT = 8.16 8.16 8.16 8.16 8.16 8.16 8.16 8.16 8.16
2roT
Vc
Due to load, Vc = 2.42 2.42 2.42 -2.42 -2.42
roT
VL
Due to load, VL = 3.22 -3.22 -3.22 3.22 3.22
roT
Shear Stress Totals 10.57 10.57 5.74 5.74 4.93 4.93 11.38 11.38
Combined Stress Intensities 160.42 223.76 161.01 107.95 98.48 259.25 169.63 24.42
1) W hen <> 0, Combined Stress Intensity = largest absolute magnitude of either

[x + (x - ) + 4]
or
x - ) + 4
2) W hen = 0, Combined Stress Intensity = largest absolute magnitude of x, , or (x - )
Allowable Stress:
The Largest Vessel Combined Stress Intensity = 259.25 MPa

GBM srl
MDMT Report by Components

Design MDMT is -29 C
Component Material Curve Pressure MDMT
Shell 1-pos.2 SA-240 Gr. 316, High Other Exemption

Flange 1-pos.3 SA-182 Gr. F316, High Other Exemption
Flange 2-pos.4 SA-350 Gr. LF2 Impacts Required
Nozzle 4-pos.N6 SA-182 Gr. F316, High Other Exemption
Nozzle 1-pos.N1-N2-N3 SA-312 TP316, High Other Exemption
Nozzle 2-pos.N4 SA-182 Gr. F316, High Other Exemption
Head 1-pos.1 SA-240 Gr. 316, High Other Exemption
Nozzle 3-pos.N5 SA-312 TP316, High Other Exemption
The required design MDMT of -29 C has been met or exceeded for the calculated MDMT values.
ASME Flanges Are Not Included in MDMT Calculations.

GBM srl
Item F-4770 / F-4870
MAWP Report by Components

Vessel Component Vessel
MAWP MAWP MAWP
Design Static New & Cold Hot & Corroded Hot & Corroded
Component Pressure Head UG-98(a) UG-98(b) UG-98(a)
Shell 1-pos.2 1.0000 MPa 0.0200 MPa 1.1306 MPa 1.1506 MPa 1.1306 MPa
Flange 1-pos.3 1.0000 MPa 0.0200 MPa NC 1.2891 MPa 1.2691 MPa
Flange 2-pos.4 1.0000 MPa 0.0200 MPa 1.0005 MPa 1.0205 MPa 1.0005 MPa
Nozzle 4-pos.N6 1.0000 MPa 0.0200 MPa 1.0005 MPa 1.0205 MPa 1.0005 MPa
Nozzle 1-pos.N1-N2-N3 1.0000 MPa 0.0200 MPa 1.1306 MPa 1.1506 MPa 1.1306 MPa
ASME Flange Class: 150 Gr:2.2 1.0000 MPa 0.0200 MPa 1.8761 MPa 1.5516 MPa 1.5316 MPa
Head 1-pos.1 1.0000 MPa 0.0200 MPa 1.1678 MPa 1.1878 MPa 1.1678 MPa
ASME Flange Class: 150 Gr:2.2 1.0000 MPa 0.0200 MPa 1.8761 MPa 1.5516 MPa 1.5316 MPa
NC = Not Calculated Inc = Incomplete
Summary
Component with the lowest vessel MAWP(New & Cold) : Flange 2-pos.4
The lowest vessel MAWP(New & Cold) : 1.0005 MPa
Component with the lowest vessel MAWP(Hot & Corroded) : Flange 2-pos.4
The lowest vessel MAWP(Hot & Corroded) : 1.0005 MPa
Pressures are exclusive of any external loads.
Flange pressures listed here do not consider external loadings

Graphical Results Pagina 1 di 8
file:///C:/Documenti/comart4699n1-2/OUTPUT/NOZZLE-ppics.htm 06/09/2012
EXTERNAL LOAD
Dis. - Dwg N 4699 Rev. Dis. - Dwg 2
Design Engineer : ____________________________ Date:__ / __ / __
Supervisor : _________________________________ Date:__ / __ / __
WIND LOAD according to API RP 2A-WSD

Section 1 2 3
Empty weight ( kN ) 45.6
Weight of water ( kN ) 33.8
Weight of operating content ( kN ) 33.8
Exposed area to wind ( m2 ) 3.12
2
Exposed area to blast ( m ) 1.77
Wind CG from R.L. ( m ) 1.97
Earthquacke CG from R.L. ( m ) 1.97
Wind load
U0 1 hour mean wind speed at 32.8 ft (10 m) 45 m/s 147.6 ft/s

velocit media a 32,8 ft (10 m), periodo di ritorno 1 ora
Uz 1 hour mean wind speed at level z
velocit media al livello z, periodo di ritorno 1 ora
u(z,t) design wind speed at level z
velocit di progetto del vento al lizello z
z height above sea level 34 m 111.5 ft
altezza rispetto al livello del mare
Iu(z) turbolence intensity
intensit di turbolenza
t averaging time period 3600 s
periodo medio di ritorno
t0 3600 s
Cs shape coefficient 0.5

fattore di forma
3 3
mass density of air 1.22 kg/m 0.0023668 slugs/ft
densit dell'aria
2 2
A area of object 3.12 m 33.58 ft
area esposta dell'oggetto
F wind force N ld
forza dovuta al vento
0.22
z
I u (z ) = 0.06 [1 + 0.0131 U 0 ] = 0.13
32.8
C = 0.0573 1 + 0.0457 U 0 = 0.16
z
U ( z ) = U 0 1 + C ln = 53.8 m/s 176.46 ft/s
32.8
t
u ( z , t ) = U ( z ) 1 0.41 I u ( z ) ln = 53.8 m/s 176.46 ft/s
t0
2
F = u (z, t ) C S A = 2752 N 619 lb
2
Erection condition with wind Calcualted Adopted
Voe = vertical load 45600 N 45750 N

Soe = shear load 2752 N 3000 N
Moe = moment 5422 Nm 5500 Nm
Operating condition with wind Calcualted Adopted
Vo = vertical load 79400 N 79500 N

So = shear load 2752 N 3000 N
Mo = moment 5422 Nm 5500 Nm
Hydrotest condition with wind Calcualted Adopted
Vh = vertical load 79400 N 79500 N

Sh = shear load = So / 3 917 N 1000 N
Mh = moment = Mo / 3 1807 Nm 2000 Nm
Earthquake condition
SLE
hgt horizontal acceleration 0.26

accelerazione orizontale
vgt vertical acceleration 0.38
accelerazione verticale
Erection condition with earthquake Calcualted Adopted
Vee = vertical load (support calculation) 62928 N 63000 N

Vee = vertical load (anchor bolt calculation) 28272 N 28500 N
See = shear load 11856 N 12000 N
Mee = moment 23356 Nm 23500 Nm
Operating condition with earthquake Calcualted Adopted
Ve = vertical load (support calculation) 109572 N 109750 N

Ve = vertical load (anchor bolt calculation) 49228 N 49500 N
Se = shear load 20644 N 20750 N
Me = moment 40669 Nm 40750 Nm
RIE
hgt horizontal acceleration 1.19

accelerazione orizontale
vgt vertical acceleration 1.24
accelerazione verticale
Erection condition with earthquake Calcualted Adopted
Vee = vertical load (support calculation) 102144 N 102250 N

Vee = vertical load (anchor bolt calculation) -10944 N -11000 N
See = shear load 54264 N 54500 N
Mee = moment 106900 Nm 107000 Nm
Operating condition with earthquake Calcualted Adopted
Ve = vertical load (support calculation) 177856 N 178000 N

Ve = vertical load (anchor bolt calculation) -19056 N -19250 N
Se = shear load 94486 N 94500 N
Me = moment 186137 Nm 186250 Nm
Blast load
pb = blast load pressure 38000 Pa

Erection condition with blast load Calcualted Adopted
Voe = vertical load (without blast load) 45600 N 45750 N

Vbe = vertical load (with blast load) 112860 N 113000 N
Sbe = shear load 118560 N 118750 N
Mbe = moment 233563 Nm 233750 Nm
Operating condition with blast load Calcualted Adopted
Vo = vertical load (without blast load) 79400 N 79500 N

Vb = vertical load (with blast load) 146660 N 146750 N
Sb = shear load 118560 N 118750 N
Mb = moment 233563 Nm 233750 Nm
LEG SUPPORT CALCULATION
Supervisor : _________________________________ Date:__ / __ / __
Pagina 1 di 17
DESIGN CALCULATION OF LEG SUPPORT
Calcolo delle gambe di supporto
n number of legs 4
numero delle gambe
Q load on one leg N
carico su una gamba
R radius of vessel 758 mm
raggio del fasciame
H leverarm of load 27 mm
braccio della forza
d bolt circle 1462 mm
diametro di imbullonamento
d1 1033.8 mm
l distance from ground to legs weld 1030 mm

distanza da terra alla saldatura della gamba
2A height of wear plate 250 mm
altezza della piastra di rinforzo
2B width of wear plate 350 mm
larghezza della piastra di rinforzo
S strees MPa
sforzo
t corroded wall thickness of vessel 8 mm
spessore del fasciame corroso
K factors ( see charts of Pressure Vessel Handbook )
fattori di calcolo
K1 0.017
K2 0
K3 0.015
K4 0
K5 0.004
K6 0
K7 0
K8 0
C radius of circular wear plate mm
raggio della piastra di rinforzo
P internal pressure 1 MPa
pressione interna
Pi hydrotest pressure 1.3 MPa
pressione prova idraulica
z joint efficiency 1
efficienza del giunto
f allowable stress value 138 MPa
sollecitazione ammissibile
fi allowable stress value hydrotest condition 184.5 MPa
sollecitazione ammissibile prova idraulica
sigma stress due to internal pressure MPa
sforzo dovuto alla pressione interna
FV vertical load operating condition 79500 N
carico verticale condizioni operative
FV vertical load hydrotest condition 79500 N
carico verticale condizioni prova idraulica
FV vertical load earthquacke condition (SLE) 109750 N
carico verticale condizioni operative con terremoto
FV vertical load earthquacke condition (RIE) 178000 N
carico verticale condizioni operative con terremoto
FV vertical load operating condition with blast 79500 N
carico verticale condizioni operative con scoppio
Mb wind monent 5.5 kNm
momento dovuto al vento
Mb wind monent for hydrotest 2 kNm
momento dovuto al vento in prova idraulica
Mb earthquacke monent (SLE) 40.75 kNm
momento dovuto al terremoto
Mb earthquacke monent (RIE) 186.25 kNm
Pagina 2 di 17
momento dovuto al terremoto
Mb blast monent operating condition 233.75 kNm
momento dovuto allo scoppio cond. Operative
V wind shear 3000 N
taglio dovuto al vento
V wind shear in hydrotest 1000 N
taglio dovuto al vento in prova idraulica
V earthquacke shear (SLE) 20750 N
taglio dovuto al terremoto
V earthquacke shear (RIE) 94500 N
taglio dovuto al terremoto
V blast shear operating condition 118750 N
taglio dovuto allo scoppio cond. Operative
Vn horizontal load on leg N
forza orizzontale sulla gamba
FD axial load on leg due to vertical load N
forza verticale sulla gamba dovuta al peso
FL axial load on leg due to moment N
forza verticale sulla gamba dovuta al momento
Type of leg HEB 180

tipo della gamba
Leg material SA 36
materiale della gamba
Fa allowable axial stress 115 MPa
sollecitazione ammissibile in compressione
Fa90% allowable axial stress 225 MPa
Fb allowable bending stress 115 MPa
sollecitazione ammissibile a flessione
Fb90% allowable bending stress 225 MPa
E modulus of elasticity 196740 MPa
modulo di elasticit
2
A cross-sectional area of leg 6332 mm
sezione rsistente della gamba
4
I momento of inertia of one leg perpendicular to Fb 37290411 mm
momento d'inerzia di una gamba perpendicolare a Fb
r least radius of gyration 46.4 mm
minimo raggio d'inerzia
k1 end connection coefficient ( 1,5 - 2 ) 2
coefficiente di connessione
e eccentricity of legs 90 mm
eccentricit della gamba
c1 distance from centroid to extreme fiber mm
distanza trail baricentro e la fibra esterma
Base plate data

Dati piastra di base
DB widht of base plate 230 mm

larghezza piastra di base
BB height of base plate 230 mm
altezza della piastra di base
t base plate thickness 20 mm
spessore piastra di base
m 51 mm
n 51 mm
Base plate material SA 36
materiale della piastra di base
Fb allowable stress 115 MPa
Fb90% allowable stress 225 MPa
Weld data
Dati della saldatura
Pagina 3 di 17
lw lenght of weld 220 mm
lunghezza della saldature
sw side dimension of weld 3 mm
dimensione laterale della saldatura
Fw allowable stress of weld 115 MPa
sollecitazione ammissibile della saldatura
2
Aw cross-sectional area of weld 933 mm
sezione rsistente della saldatura
C = radq ( A * B ) = 147.90 mm
C R
D = 1.82 = 3.46
R t
Pagina 4 di 17
Pagina 5 di 17
Operationg condition
Condizione di esercizio
LEG CALCULATION
Vn = V / n = 750 N
FD = FV / n = 19875 N
Case 1
4M b
FL = = 3762 N
nd
Fn = FD + Fl = 23637 N
Bending moment in one leg
M = FN e + Vn l = 2899827 Nmm
Axial stress in leg

Fn
fa = = 4 MPa
A
Bending stress in leg
c1 = 90.0 mm
M c1
fb = = 7 MPa
I
Combined stress
fa
0.15
Fa
fa fb
+ = 0.09 1 OK!
Fa Fb
Euler stress in leg

2 2 E I
Pcr = Fn 136503922 N OK!
l2
Case 2
Mb
FL = = 2660 N
2 d1
45
F n = F D + F l cos = 21756 N
M = FN e + Vn l = 1958037 Nmm
Axial stress in leg

Fn
fa = = 3 MPa
A
c1 = 90.0 mm
M c1
fb = = 5 MPa
I
Combined stress
fa
0.15
Fa
Pagina 6 di 17
fa fb
+ = 0.07 1 OK!
Fa Fb
Euler stress in leg

2 2 E I 136503922 N OK!
Pcr = Fn
l2
BASE PLATE CALCULATION
Fn (max case 1; case 2)
fc = = 0.45 MPa
B B DB
L = max ( m ; n ) = 51 mm
3 f c L2 5.5 mm OK!
t= =
Fb
WELD CALCULATION
Stress in weld
fw = = 25 MPa OK!
Aw
STRESS IN SHELL CALCULATION
FL = FN max. ( case 1 ; case 2 ) 23637 N

ML = FL * H + FN * 2A 825698 Nmm
Q = ML / H 30581 N
LONGITUDINAL STRESS
Sforzo longitudinale
Maximum tensile stress

Massimo sforzo di trazione
S1 Q H R -10.61 MPa
= ( K 1 + 6 K 2 ) + ( K 3 + 6 K 4 ) =
t2 R t
PR
sigma = = 47.38 MPa
2t
sum of tensile stress = S1 + sigma = 36.77 MPa <z*f OK!
Maximum compressional stress

Massimo sforzo di compressione
Q H R
S1 = 2
( K 1 6 K 2 ) + ( K 3 6 K 4 ) = -10.61 MPa
t R t
PR
sigma = = 47.38 MPa
2t
sum of tensile stress = ass(S1 + sigma) = 36.77 MPa <z*f OK!
CIRCUMFERENTIAL STRESS
Sforzo circonferenziale

Pagina 7 di 17
Q H R
S1 = ( K 5 + 6 K 6 ) + ( K 7 + 6 K 8 ) = -1.91 MPa
t2 R t
sigma PR 47.38 MPa

= =
2t
sum of tensile stress 45.46 MPa <z*f OK!

Q H R
S1 = ( K 5 6 K 6 ) + ( K 7 6 K 8 ) = -1.91 MPa
t2 R t
PR
sigma = = 47.38 MPa
2t
Hydrotest condition
Condizione di prova idraulica
LEG CALCULATION
Vn = V / n = 250 N
FD = FV / n = 19875 N
Case 1
4M b
FL = = 3762 N
nd
Fn = FD + Fl = 23637 N
M = FN e + Vn l = 2384827 Nmm
Axial stress in leg

Fn
fa = = 4 MPa
A
c1 = 90.0 mm
M c1
fb = = 6 MPa
I
Combined stress
fa
0.15
Fa
fa fb
+ = 0.04 1 OK!
Fa Fb
Euler stress in leg

2 2 E I 136503922 N OK!
Pcr = Fn
l2
Case 2
Mb
FL = = 2660 N
2 d1
45
Pagina 8 di 17
F n = F D + F l cos = 21756 N
M = FN e + Vn l = 1958037 Nmm
Axial stress in leg

Fn
fa = = 3 MPa
A
c1 = 90.0 mm
M c1
fb = = 5 MPa
I
Combined stress
fa
0.15
Fa
fa fb
+ = 0.04 1 OK!
Fa Fb
Euler stress in leg

2 2 E I 136503922 N OK!
Pcr = Fn
l2
fc = = 0.45 MPa
B B DB
L = max ( m ; n ) = 51 mm
3 f c L2 5.5 mm OK!
t= =
Fb
WELD CALCULATION
Stress in weld
fw = = 25 MPa OK!
Aw

ML = FL * H + FN * 2A 700698 Nmm
Q = ML / H 25952 N
LONGITUDINAL STRESS

S1 Q H R -10.61 MPa
= ( K 1 + 6 K 2 ) + ( K 3 + 6 K 4 ) =
t2 R t
PR
sigma = = 61.59 MPa
2t
Pagina 9 di 17
Q H R
S1 = 2
( K 1 6 K 2 ) + ( K 3 6 K 4 ) = -10.61 MPa
t R t
PR
sigma = = 61.59 MPa
2t

S1 Q H R
-1.91 MPa
= 2
( K 5 + 6 K 6 ) + ( K 7 + 6 K 8 ) =
t R t
sigma PR 61.59 MPa

= =
2t

Q H R
S1 = ( K 5 6 K 6 ) + ( K 7 6 K 8 ) = -1.91 MPa
t2 R t
PR
sigma = = 61.59 MPa
2t
Earthquacke condition (SLE)

Condizione sismica
LEG CALCULATION
Vn = V / n = 5188 N
FD = FV / n = 27438 N
Case 1
4M b
FL = = 27873 N
nd
Fn = FD + Fl = 55310 N
M = FN e + Vn l = 10321050 Nmm
Axial stress in leg

Fn
fa = = 9 MPa
A
c1 = 90.0 mm
M c1
fb = = 25 MPa
I
Combined stress
fa
0.15
Fa
Pagina 10 di 17
fa fb
+ = 0.29 1 OK!
Fa Fb
Euler stress in leg

2 2 E I 136503922 N OK!
Pcr = Fn
l2
Case 2
Mb
FL = = 19709 N
2 d1
45
F n = F D + F l cos = 41374 N
M = FN e + Vn l = 3723638 Nmm
Axial stress in leg

Fn
fa = = 7 MPa
A
c1 = 90.0 mm
M c1
fb = = 9 MPa
I
Combined stress
fa
0.15
Fa
fa fb
+ = 0.13 1 OK!
Fa Fb
Euler stress in leg

2 2 E I 136503922 N OK!
Pcr = Fn
l2
fc = = 1.05 MPa
B B DB
L = max ( m ; n ) = 51 mm
3 f c L2 8.4 mm OK!
t= =
Fb
WELD CALCULATION
Stress in weld
fw = = 59 MPa OK!
Aw

ML = FL * H + FN * 2A 2790252 Nmm
Q = ML / H 103343 N
LONGITUDINAL STRESS
Pagina 11 di 17

S1 Q H R -10.61 MPa
= ( K 1 + 6 K 2 ) + ( K 3 + 6 K 4 ) =
t2 R t
PR
sigma = = 47.38 MPa
2t

Q H R
S1 = ( K 1 6 K 2 ) + ( K 3 6 K 4 ) = -10.61 MPa
t2 R t
PR
sigma = = 47.38 MPa
2t

Q H R
S1 = ( K 5 + 6 K 6 ) + ( K 7 + 6 K 8 ) = -1.91 MPa
t2 R t
sigma PR 47.38 MPa

= =
2t

Q H R
S1 = ( K 5 6 K 6 ) + ( K 7 6 K 8 ) = -1.91 MPa
t2 R t
PR
sigma = = 47.38 MPa
2 t
Earthquacke condition (RIE)

Condizione sismica
LEG CALCULATION
Vn = V / n = 23625 N
FD = FV / n = 44500 N
Case 1
4M b
FL = = 3762 N
nd
Fn = FD + Fl = 48262 N
M = FN e + Vn l = 28677327 Nmm
Axial stress in leg
Pagina 12 di 17
Fn
fa = = 8 MPa
A
c1 = 90.0 mm
M c1
fb = = 69 MPa
I
Combined stress
fa
0.15
Fa
fa fb
+ = 0.34 1 OK!
Fa Fb
Euler stress in leg

2 2 E I 136503922 N OK!
Pcr = Fn
l2
Case 2
Mb
FL = = 2660 N
2 d1
45
F n = F D + F l cos = 46381 N
M = FN e + Vn l = 4174287 Nmm
Axial stress in leg

Fn
fa = = 7 MPa
A
c1 = 90.0 mm
M c1
fb = = 10 MPa
I
Combined stress
fa
0.15
Fa
fa fb
+ = 0.08 1 OK!
Fa Fb
Euler stress in leg

2 2 E I 136503922 N OK!
Pcr = Fn
l2
fc = = 0.91 MPa
B B DB
L = max ( m ; n ) = 51 mm
3 f c L2 7.9 mm OK!
t= =
Fb
Pagina 13 di 17
Fb
WELD CALCULATION
Stress in weld
fw = = 52 MPa OK!
Aw

ML = FL * H + FN * 2A 7209323 Nmm
Q = ML / H 267012 N
LONGITUDINAL STRESS

S1 Q H R -92.62 MPa
= ( K 1 + 6 K 2 ) + ( K 3 + 6 K 4 ) =
t2 R t
PR
sigma = = 47.38 MPa
2t
sum of tensile stress = S1 + sigma = -45.25 MPa <z*f OK!

Q H R
S1 = ( K 1 6 K 2 ) + ( K 3 6 K 4 ) = -92.62 MPa
t2 R t
PR
sigma = = 47.38 MPa
2t

S1 Q H R
-16.69 MPa
= ( K 5 + 6 K 6 ) + ( K 7 + 6 K 8 ) =
t2 R t
sigma PR 47.38 MPa

= =
2t

Q H R
S1 = ( K 5 6 K 6 ) + ( K 7 6 K 8 ) = -16.69 MPa
t2 R t
PR
sigma = = 47.38 MPa
2t
Operating condition with blast load

Condizione operative con scoppio
LEG CALCULATION
Vn = V / n = 29688 N
Pagina 14 di 17
FD = FV / n = 19875 N
Case 1
4M b
FL = = 3762 N
nd
Fn = FD + Fl = 23637 N
M = FN e + Vn l = 32705452 Nmm
Axial stress in leg

Fn
fa = = 4 MPa
A
c1 = 90.0 mm
M c1
fb = = 79 MPa
I
Combined stress
fa
0.15
Fa
fa fb
+ = 0.37 1 OK!
Fa Fb
Euler stress in leg

2 2 E I 136503922 N OK!
Pcr = Fn
l2
Case 2
Mb
FL = = 2660 N
2 d1
45
F n = F D + F l cos = 21756 N
M = FN e + Vn l = 1958037 Nmm
Axial stress in leg

Fn
fa = = 3 MPa
A
c1 = 90.0 mm
M c1
fb = = 5 MPa
I
Combined stress
fa
0.15
Fa
fa fb
+ = 0.04 1 OK!
Fa Fb
Euler stress in leg
Pagina 15 di 17
2 2 E I 136503922 N OK!
Pcr = Fn
l2
fc = = 0.45 MPa
B B DB
L = max ( m ; n ) = 51 mm
3 f c L2 5.5 mm OK!
t= =
Fb
WELD CALCULATION
Stress in weld
fw = = 25 MPa OK!
Aw

ML = FL * H + FN * 2A 8060073 Nmm
Q = ML / H 298521 N
LONGITUDINAL STRESS

S1 Q H R -103.55 MPa
= ( K 1 + 6 K 2 ) + ( K 3 + 6 K 4 ) =
t2 R t
PR
sigma = = 47.38 MPa
2t

Q H R
S1 = ( K 1 6 K 2 ) + ( K 3 6 K 4 ) = -103.55 MPa
t2 R t
PR
sigma = = 47.38 MPa
2t

S1 Q H R
-18.66 MPa
= ( K 5 + 6 K 6 ) + ( K 7 + 6 K 8 ) =
t2 R t
sigma PR 47.38 MPa

= =
2t

Pagina 16 di 17
Q H R
S1 = ( K 5 6 K 6 ) + ( K 7 6 K 8 ) = -18.66 MPa
t2 R t
PR
sigma = = 47.38 MPa
2t
Pagina 17 di 17
LEGS FOR TRANSPORT
CALCULATION
Supervisor : _________________________________ Date:__ / __ / __

SHIPPING SADDLE CALCULATION CALCULATION
The picture are only for axis reference, L1 equal to bolt diameter, L2, L3 and A equal to half bolt diameter.
x transverse acceleration 0.2 g

y vertical acceleration 0.2 g
z longitudinal acceleration 0.2 g
Ws weight of shipment 4650 kg
L1 1462 mm
L2 731 mm
L3 731 mm
A 731 mm
B 1970 mm
LOAD ON SADDLE CALCULATION
Due to F x
Fx = x Ws = 9123 N
Ws L2 Fx B
Q1 = + = 35102 N
L1 2 A
Due to F y
Fy = y Ws = 9123 N
Fy = y Ws =
(W s + F y ) L2
Q1 = = 27370 N
L1
Due to F z
Fz = z W s = 9123.3 N
Ws L2 Fz B
Q1 = + = 35102 N
L1 L1
DESIGN CALCULATION OF LEG SUPPORT
Calcolo delle gambe di supporto
n number of legs 4
numero delle gambe
Q load on one leg N
carico su una gamba
R radius of vessel 758 mm
raggio del fasciame
H leverarm of load 27 mm
braccio della forza
d bolt circle 1462 mm
diametro di imbullonamento
d1 1033.8 mm
l distance from ground to legs weld 1030 mm

distanza da terra alla saldatura della gamba
2A height of wear plate 250 mm
altezza della piastra di rinforzo
2B width of wear plate 350 mm
larghezza della piastra di rinforzo
S strees MPa
sforzo
t corroded wall thickness of vessel 8 mm
spessore del fasciame corroso
K factors ( see charts of Pressure Vessel Handbook )
fattori di calcolo
K1 0.017
K2 0
K3 0.015
K4 0
K5 0.004
K6 0
K7 0
K8 0
C radius of circular wear plate mm
raggio della piastra di rinforzo
P internal pressure MPa
pressione interna
Pi hydrotest pressure MPa
pressione prova idraulica
z joint efficiency 1
efficienza del giunto
f allowable stress value 184.5 MPa
fi allowable stress value hydrotest condition 184.5 MPa
sollecitazione ammissibile prova idraulica
sigma stress due to internal pressure MPa
sforzo dovuto alla pressione interna
FV vertical load operating condition 45616.5 N
carico verticale condizioni operative
Mb wind monent kNm
momento dovuto al vento
V wind shear 9123 N
taglio dovuto al vento
Vn horizontal load on leg N
forza orizzontale sulla gamba
FD axial load on leg due to vertical load N
forza verticale sulla gamba dovuta al peso
FL axial load on leg due to moment N
forza verticale sulla gamba dovuta al momento
Type of leg HEB 180

tipo della gamba
Leg material SA 36
materiale della gamba
Fa allowable axial stress 225 MPa
Fb allowable bending stress 225 MPa
modulo di elasticit
2
A cross-sectional area of leg 6332 mm
sezione rsistente della gamba
4
I momento of inertia of one leg perpendicular to Fb 37290411 mm
momento d'inerzia di una gamba perpendicolare a Fb
r least radius of gyration 46.4 mm
minimo raggio d'inerzia
k1 end connection coefficient ( 1,5 - 2 ) 2
coefficiente di connessione
e eccentricity of legs 90 mm
eccentricit della gamba
c1 distance from centroid to extreme fiber mm
distanza trail baricentro e la fibra esterma
Base plate data

Dati piastra di base
DB widht of base plate 230 mm

larghezza piastra di base
BB height of base plate 230 mm
altezza della piastra di base
t base plate thickness 20 mm
spessore piastra di base
m 51 mm
n 51 mm
Base plate material SA 36
materiale della piastra di base
Fb allowable stress 225 MPa
Weld data
Dati della saldatura
lw lenght of weld 220 mm

lunghezza della saldature
sw side dimension of weld 3 mm
dimensione laterale della saldatura
Fw allowable stress of weld 184.5 MPa
2
Aw cross-sectional area of weld 933 mm
sezione rsistente della saldatura
C = radq ( A * B ) = 147.90 mm
C R
D = 1.82 = 3.46
R t
Operationg condition
Condizione di esercizio
LEG CALCULATION
Vn = V / n = 2281 N
FD = FV / n = 11404 N
Case 1
4M b
FL = = 0N
nd
Fn = FD + Fl = 11404 N
M = FN e + Vn l = 3375621 Nmm
Axial stress in leg

Fn 2 MPa
fa = =
A
c1 = 90.0 mm
M c1
fb = = 8 MPa
I
Combined stress
fa
0.15
Fa
fa f
+ b = 0.04 1 OK!
Fa Fb
Euler stress in leg

2 2 E I 135296659 N OK!
Pcr = Fn
l2
Case 2
Mb
FL = = 0N
2 d1
45
F n = F D + F l cos = 11404 N
M = FN e + Vn l = 1026371 Nmm
Axial stress in leg

Fn 2 MPa
fa = =
A
c1 = 90.0 mm
M c1
fb = = 2 MPa
I
Combined stress
fa
0.15
fa
0.15
Fa
fa f
+ b = 0.02 1 OK!
Fa Fb
Euler stress in leg

2 2 E I 135296659 N OK!
Pcr = Fn
l2
Fn (max case 1; case 2 )
fc = = 0.22 MPa
B B DB
L = max ( m ; n ) = 51 mm
3 f c L2 2.7 mm OK!
t= =
Fb
WELD CALCULATION
Stress in weld
fw = = 12 MPa OK!
Aw

ML = FL * H + FN * 2A 878118 Nmm
Q = ML / H 32523 N
LONGITUDINAL STRESS

S1 Q H R -11.28 MPa
= ( K 1 + 6 K 2 ) + ( K 3 + 6 K 4 ) =
t2 R t
sigma =
PR 0.00 MPa
=
2t

Q H R
S1 = ( K 1 6 K 2 ) + ( K 3 6 K 4 ) = -11.28 MPa
t2 R t
PR
sigma = = 0.00 MPa
2t

Q H R
= ( K 5 + 6 K 6 ) + ( K 7 + 6 K 8 ) =
t2 R t
S1 Q H R
-2.03 MPa
= ( K 5 + 6 K 6 ) + ( K 7 + 6 K 8 ) =
t2 R t
sigma PR 0.00 MPa

= =
2t
sum of tensile stress -2.03 MPa <z*f OK!

Q H R
S1 = ( K 5 6 K 6 ) + ( K 7 6 K 8 ) = -2.03 MPa
t2 R t
PR
sigma = = 0.00 MPa
2t
sum of tensile stress -2.03 MPa <z*f OK!
DESIGN CALCULATION OF ANCHOR BOLT
Calcolo dei tiranti di ancoraggio
2
AB Area within the bolt circle 1678745 mm
area compresa nel diametro di imbullonamento
CB bolt circle diameter 1462 mm
circonferenza del diametro di imbullonamento
N number of anchor bolts 4
numero dei tiranti di ancoraggio
am maximum allowable stress value of bolt material 89.6 MPa
sollecitazione ammissibile del materiale dei tiranti
am maximum allowable shear stress value of bolt material 43.9 MPa
sollecitazione di taglio ammissibile del materiale dei tiranti
T tensile load on one bolt N
carico di trazione su un tirante
SBO stress in anchor bolt MPa
sforzo nel tirante
D diameter of anchor bolt M 27
diametro del tirante
2
B area of one bolt 427.10 mm
area resistente di un tirante
Q Weight of the vessel 45617 N

S Shear at the base 9123 N
M Moment at the base 17973 Nm
4M Q 889 N
T= =
N CB N
T
= = 2.08 MPa OK!
BA
S
= = 5.34 MPa OK!
N BA
1.67 1.67

+ 1 0.03 OK!
am am
ANCHOR BOLT CALCULATION
Supervisor : _________________________________ Date:__ / __ / __
Pagina 1 di 5
DESIGN CALCULATION OF ANCHOR BOLT
Calcolo dei tiranti di ancoraggio
2
AB Area within the bolt circle 1678745 mm
area compresa nel diametro di imbullonamento
CB bolt circle diameter 1462 mm
circonferenza del diametro di imbullonamento
N number of anchor bolts 4
numero dei tiranti di ancoraggio
am maximum allowable stress value of bolt material 256 MPa
am maximum allowable shear stress value of bolt material 179.2 MPa
am maximum allowable stress value of bolt material 576 MPa
am maximum allowable shear stress value of bolt material 288 MPa
T tensile load on one bolt N
carico di trazione su un tirante
SBO stress in anchor bolt MPa
sforzo nel tirante
D diameter of anchor bolt M 27
diametro del tirante
2
B area of one bolt 427.10 mm
area resistente di un tirante
Wind in operating condition

Condizioni operative con vento

4M Q -16113 N
T= =
N CB N
T
= = -37.73 MPa N.A.
BA
S
= = 1.76 MPa OK!
N BA
1.67 1.67

+ 1 N.A.
am am
Wind in erection condition

Condizioni di installazione con vento

4M Q -7676 N
T= =
N CB N
Pagina 2 di 5
T
= = -17.97 MPa N.A.
BA
S
= = 1.76 MPa OK!
N BA
1.67 1.67

+ 1 N.A.
am am
Wind in hydrostatic test condition

Condizioni di prova idraulica con vento

4M Q -18507 N
T= =
N CB N
T
= = -43.33 MPa N.A.
BA
S
= = 0.59 MPa OK!
N BA
1.67 1.67

+ 1 N.A.
am am
Earthquacke in operating condition (SLE)

Condizioni operative con sisma

4M Q 15498 N
T= =
N CB N
T
= = 36.29 MPa OK!
BA
S
= = 12.15 MPa OK!
N BA
1.67 1.67

+ 1 0.05 OK!
am am
Earthquacke in erection condition (SLE)

Condizioni di installazione con sisma

Pagina 3 di 5
4M Q 8949 N
T= =
N CB N
T
= = 20.95 MPa OK!
BA
S
= = 7.02 MPa OK!
N BA
1.67 1.67

+ 1 0.02 OK!
am am
Earthquacke in operating condition (RIE)

Condizioni operative con sisma
Q Weight of the vessel -19250 N

4M Q 132206 N
T= =
N CB N
T
= = 309.54 MPa OK!
BA
S
= = 55.31 MPa OK!
N BA
1.67 1.67

+ 1 0.42 OK!
am am
Earthquacke in erection condition (RIE)

Condizioni di installazione con sisma
Q Weight of the vessel -11000 N

4M Q 75937 N
T= =
N CB N
T
= = 177.80 MPa OK!
BA
S
= = 31.90 MPa OK!
N BA
1.67 1.67

+ 1 0.17 OK!
am am
Pagina 4 di 5
Operating condition with blast load
Condizioni operative con carico di scoppio

4M Q 140009 N
T= =
N CB N
T
= = 327.81 MPa OK!
BA
S
= = 69.51 MPa OK!
N BA
1.67 1.67

+ 1 0.48 OK!
am am
Erection condition with blast load

Condizioni di installazione con carico di scoppio

4M Q 148446 N
T= =
N CB N
T
= = 347.57 MPa OK!
BA
S
= = 69.51 MPa OK!
N BA
1.67 1.67

+ 1 0.52 OK!
am am
Pagina 5 di 5
LIFTING LUG CALCULATION
Supervisor : _________________________________ Date:__ / __ / __

DESIGN CALCULATION OF LIFTING LUG
Dimensionamento dei golfari di sollevamento
N weight of vessel during erection 4650 kg

peso del serbatoio durante il montaggio
k impact load factor 2
fattore di impatto del carico
l distance from force in lifting lug to vessel wall 150 mm
distanza della forza verticale dal golfare alla parete del serbatoio
ws minimum size of weld 5 mm
dimensione minima della saldatura
ns number of lifting lug 2
numero di golfari
D outside diameter of pipe 168.3 mm
diametro esterno del tubo
t thickness of pipe 7.11 mm
spessore del tubo
2
Arp cross sectional area of pipe 3600 mm
sezione resistente del tubo
3
Ip pipe moment of inertia 139230 mm
momento d'inerzia del tubo
lifting lug material Astm A 106 Gr. B
materiale del golfare
kw allowance stress of weld 118 MPa
kp allowable stress of pipe 118 MPa
sollecitazione ammissibile del tubo
ls length of vertical weld 220 mm
lunghezza della saldatura verticale
S stress in the element
sforzo nell'elemento
inclination angle of load 20
angolo di inclinazione del piatto
w stress in the weld MPa
sforzi nella saldatura
N k
V = = 45617 N
ns
N k
P= tg = 16603 N
ns
Stress in the lifting lug pipe

Sforzi nei tubi dei golfari
P
c = = 4.61 MPa < kp OK!
Arp
M =V l = 6842475 Nmm
M
b = = 49.15 MPa < kp OK!
Ip
V
= = 12.67 MPa < 4 / 5 * kp OK!
Arp
S = ( b + c )2 + 4 2
p = 55.48 MPa < kp OK!
Stress in the weld

Sforzi nella saldatura
N 29.33 MPa < 4 / 5 * kw OK!
w = =
2 0.707 ws l s
GBM srl
WRC107 1
Job No: Comart Vessel Number: 4699 WRC lifting
Number: 1
WRC-107 Loading Information

Design Pressure: 0.0000 MPa Allowable Stress Multiplier: 3.0
Design Temperature: 20 C Yield Multiplier: 2.0
Cylindrical Vessel Information
Inside Diameter (new): 1500.00 mm Design Temperature: 20 C
Thickness: 8.00 mm Corrosion Allowance: 0.00 mm
Cylinder Attachment Information
Outside Radius, ro: 110.00 mm Design Temperature: 20 C
Thickness, t: 110.00 mm Corrosion Allowance: 0.00 mm
Factor Kn: 1.00 Factor Kb: 1.00
Solve For Stresses

Radial Load, P: = 16603 N
External shear load in the circumferential dir., Vc: =0N
External shear load in the longitudinal dir., Vl: = 45617 N
External overturning moment in the circum. dir., Mc: = 0 N-m
External overturning moment in the long. dir., Ml: = 6842 N-m
External torsional moment, Mt: = 0 N-m
Geometric Parameters
Rm 754.00
= = = 94.25
T 8.00
0.875 * ro 0.875 * 110.00

= = 0.1277
Rm 754.00
Allowable Stress:
The Vessel Combined Stress Intensity is less than or equal to the Allowable Stress

GBM srl
WRC107 1
Job No: Comart Vessel Number: 4699 WRC lifting
Number: 1
From Read
Figure Curves For Absolute values of stress AU AL BU BL CU CL DU DL
Circumferential Pressure 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3C or N = 9.1519 N P = 25.19
Kn * -36.93 -36.93 -36.93 -36.93 -25.19 -25.19 -25.19 -25.19
4C P / Rm = 13.4186 P / Rm RmT = 36.93
1C or M = 0.0709 M 6P = 110.36
Kb * -61.95 61.95 -61.95 61.95 -110.36 110.36 -110.36 110.36
2C-1 P = 0.0398 P T = 61.95
N N Mc
3A = 3.8110 Kn * = 0.00 0.00 0.00 0.00 0.00
Mc / Rm Mc / Rm RmT
M M 6Mc
1A = 0.0745 Kb * = 0.00 0.00 0.00 0.00 0.00
Mc / Rm Mc / Rm RmT
N N ML
3B = 9.7317 Kn * = 114.64 -114.64 -114.64 114.64 114.64
ML / Rm ML / Rm RmT
1B or M = 0.0261 M 6ML = 173.87

Kb * -173.87 173.87 173.87 -173.87
1B-1 ML / Rm = 0.0258 ML / Rm RmT = 171.87
Stress Totals -387.40 84.25 189.63 -34.21 -135.55 85.17 -135.55 85.17
Longitudinal Pressure 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
3C or Nx = 9.1519 Nx P = 25.19
Kn * -25.19 -25.19 -25.19 -25.19 -36.93 -36.93 -36.93 -36.93
4C P / Rm = 13.4186 P / Rm RmT = 36.93
1C-1 or Mx = 0.0723 Mx 6P = 112.54

Kb * -112.54 112.54 -112.54 112.54 -62.26 62.26 -62.26 62.26
2C P = 0.0400 P T = 62.26
Nx Nx Mc
4A = 7.0196 Kn * = 0.00 0.00 0.00 0.00 0.00
Mc / Rm Mc / Rm RmT
Mx Mx 6Mc
2A = 0.0372 Kb * = 0.00 0.00 0.00 0.00 0.00
Mc / Rm Mc / Rm RmT
Nx Nx ML
4B = 3.7482 Kn * = 44.16 -44.16 -44.16 44.16 44.16
ML / Rm ML / Rm RmT
2B or Mx = 0.0342 Mx 6ML = 227.83

Kb * -227.83 227.83 227.83 -227.83
2B-1 ML / Rm = 0.0340 ML / Rm RmT = 226.50
x Stress Totals -409.72 271.03 134.26 -96.33 -99.20 25.33 -99.20 25.33
MT
Due to Torsion, MT = 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
2roT
Vc
Due to load, Vc = 0.00 0.00 0.00 0.00 0.00
roT
VL
Due to load, VL = 16.50 -16.50 -16.50 16.50 16.50
roT
Shear Stress Totals 0.00 0.00 0.00 0.00 -16.50 -16.50 16.50 16.50
Combined Stress Intensities 409.72 271.03 189.63 96.33 141.92 89.42 141.92 89.42
1) W hen <> 0, Combined Stress Intensity = largest absolute magnitude of either

[x + (x - ) + 4]
or
x - ) + 4
2) W hen = 0, Combined Stress Intensity = largest absolute magnitude of x, , or (x - )
Allowable Stress:
The Largest Vessel Combined Stress Intensity = 409.72 MPa

LIFTING LUG CALCULATION
TOP COVER
Supervisor : _________________________________ Date:__ / __ / __

DESIGN CALCULATION OF LIFTING LUG
Dimensionamento dei golfari di sollevamento
Q weight of vessel during erection 1500 kg

peso del serbatoio durante il montaggio
b width of lifting lug 120 mm
larghezza piastra del golfare
h height of lifting lug 190 mm
altezza del golfare
e thickness of lifting lug 15 mm
spessore del golfare
ae eccentricity of hole 60 mm
eccentricit del foro
ws minimum size of weld 10 mm
dimensione minima della saldatura
ns number of lifting lug 3
numero di golfari
dt hole diameter 40 mm
diametro di foratura
f allowance stress of lifting lug 173.33 MPa
sollecitazione ammissibile del golfare
fw allowance stress of weld 173.33 MPa
ls length of weld 120 mm
lunghezza della saldatura
IL impact load factor 2
fattore di impatto
inclination angle of load 45
angolo di inclinazione della forza
sigmaV tensile stress due to NV load MPa
sforzo di trazione
tauH tensile stress due to NH load MPa
sforzo di taglio
sigma combination stress due to NV and NH load MPa
sforzo composto dovuto alla forze NV e NH
tauW stress in the weld MPa
sforzi nella saldatura
Load on one lifting lug

Carico su un golfare
Q IL
F = = 13873 N
n s cos
T = F cos = 9810 N
N = F sen = 9810 N
M B = T (h ae ) = 1275300 Nmm
Stress in lifting lug
Sforzi nel golfare
Stress in section A - A
Sforzi nella sezione A - A
A R A A = (b d t ) e = 1200 mm
2
T
A A = = 8.18 MPa
ARA A
N
= = 8.18 MPa
ARA A
eq = 2 + 4 2 = 18.28 MPa OK!
Stress in section B - B
Sforzi nella sezione B - B
2
ARBB = b e = 1800 mm
T
B B = = 5.45 MPa
ARBB
N
N = = 5.45 MPa
ARB B
1
WRB B = e b 2 = 36000 mm
3
6
M
MB = B = 35.43 MPa
WRBB
T = N2 + M2 = B
35.84 MPa
eq = T2 + 4 B2B = 37.46 MPa OK!
Stress weld
Sforzi nella saldatura
ARw = 2 ws ls 0.707 = 1696.8 mm

2
1
WRw = 2 0.707 ws ls2 = 33936 mm
3
6
M
M Bw = B = 37.58 MPa
WRw
N
= =
N
Nw = = 5.78 MPa
ARw
2
Tw = Nw + M2 =
Bw
38.02 MPa
T
w = = 5.78 MPa
ARw
2
eqw = Tw + 4 w2 = 39.74 MPa OK!
TUBESHEET CALCULATION
Calcolo della piastra portacartucce DRW 4699
p uniform load 0.15 MPa

carico distribuito
2
AB supported area by plate mm
area supportata dai piatti
Q load on plate N
carico sul piatto
M maximum moment at midspan Nmm
massimo momento in mezzeria
W min. section modulus mm3
minimo modulo resistente
W act actual section modulus mm3
modulo resistente del piatto
d hole diameter 48.3 mm
diametro del foro
n max. number of hole in line 3 mm
numero massimo di fori in linea
l maximum unsupported width 1500 mm
lunghezza massima non supportata
lm width at the max. number of hole 736.3 mm
larghezza nel punto con il massimo numero di fori
m distance between two support 1500 mm
distanza tra due supporti
b thickness of bearing plate (corroded) 0 mm
spessore del piatto (corroso)
h height of bearing plate(corroded) 0 mm
altezza del piatto (corroso)
t thickness of tubesheet (corroded) 10 mm
spessore della piastra portacartucce (corrosa)
Tubesheet material SA 240 Tp. 316
materiale della piastra portacartucce
Fp maximum allwable stress 136.67 MPa
sollecitazione massima ammissibile
Bearing plate material
materiale del piatto
Fb maximum allwable stress MPa
sollecitazione massima ammissibile
modulo di elasticit
TUBESHEET CALCULATION
Equ.Thk =
(lm t d n t ) = 8.03 mm
lm
p l 28.125 Nmm
M = =
8
M 3
W = = 0.2058 mm
Fp
1 Equ.Thk 2 3
Wact = = 10.75 mm OK!
6
Maximum support plate deflection
p l3
fm = = 0.16 mm
1 3
384 E 1 Equ.Thk
12
GBM S.r.l.
Via Don Minzoni, 8 - 23844 SIRONE - (LC)
tel. 00-39-031-850066 - fax. 00-39-031-851064
E-mail gbm@gbm.it - www.gbm.it o www.gbmit.com
TITLE: STRESS ANALISYS OF EYE BOLT USING

FINITE ELEMENT METHOD
PLANT LOCATION: //
JOB: //
MANUFACTURER: GBM s.r.l.
ITEM: Item F-4770
DRAWING N: 4699
Page 1 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
1. TARGET OF ANALISYS
1.1 Mechanical design condition:

Design pressure: 10 bar(g)
Design temperature: -29 / +121 C
Corrosion allowance: //
1.2 Calculation Code: ASME VIII Div. 1 Ed. 2010
1.3 Drawing number: 4699 rev. 2
1.4 References:
Target of analysis is the evaluation of local stresses due to the pressure load applied on the
inside surface of the cover.
In detail following conditions have been considered :
External vessel diameter 1516 mm

Vessel thickness 8 mm
The stress analysis is carried out by means of the finite element method supplied by
COSMOS.
Figure 1 show the model.
2. MATHERIAL CHARATERISTICS
Properties:
Elasticity modulus, tensile strength, yield strength and other mechanical characteristics at design
temperature are defined by User adopting values from ASME II Part. D as specified as
following:
Page 2 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
Shell and plates: SA 240 Tp.316/316L
Property name Value Unit

Elasticity modulus 187740 N/mm^2
Poissons ratio 0.29 NA
Mass density 7858 kg/m^3
Tensile strength 510.1 N/mm^2
Yield strenght 169.3 N/mm^2
Flanges: SA 182 F 316/316L

Eye bolt: SA 193 Gr. B8M

Pin: SA 193 Gr. B7

Tensile strength 862 N/mm^2
Page 3 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
3. MESH & SOLVER INFORMATION
For the mesh it has been used a solid element with 4 nodes, table below show the mesh
characteristic of models:
Mesh information
Mesh type: Standard
Automatic transition: Active
Smooth surface: Active
Element size: 7 mm
Quality: High
Number of elements: 102021
Number of nodes: 155054
Solver information
Quality: High
Solver type: FFEPlus
Figure 2 show the mesh.
4. LOAD INFORMATION
A pressure of 10 bar has been applied to the inner side of vessel, a tensile load, obtained from
the flange calculation, is applied on the eye bolt.
Figure from 3 and 4 show the boundary condition and the direction considered.
5. STRESS RESULT
Following ASME VIII Div. 2, Appendix 4 the maximum shear theory (TRESCA) max as
failure index was used.
It will be taken into account the following characterization of stress:
Page 4 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
_ General Membrane Pm defined as average primary stress across solid section, excludes
discontinuities and concentrations, produced only by mechanical loads.
_ Local Membrane PL defined as average stress across any solid section, considered
discontinuities but not concentrations, produced only by mechanical loads.
_ Bending Pb defined as component of primary stress proportional to distance from centroid of

solid section, excludes discontinuities and concentrations, produced only by mechanical loads.
_ Secondary Membrane plus Bending Q defined as self-equilibrating stress necessary to satisfy

continuity of structure, occurs at structureral discontinuities, can be caused by mechanical load
or by differential thermal expansion, excludes local stress concentrations.
_ Peak F defined as
(1) Increment added to primary or secondary stress by a concentration (notch)
(2) Certain thermal stresses wich may cause fatigue but not distortion of vessel shape.
The following combination of stress components and allowable stress limits of stress intensities
may be considered as per code:
Material: SA 240 Tp. 316/316L
Pm k * Sm = 138 MPa
PL 1.5 * k * Sm = 207 MPa
PL + Pb 1.5 * k * Sm = 207 MPa
PL + Pb + Q + F 3 * Sm = 414 MPa
Material: SA 193 Gr. B8M
Pm k * Sm = 138 MPa
PL 1.5 * k * Sm = 207 MPa
PL + Pb 1.5 * k * Sm = 207 MPa
PL + Pb + Q + F 3 * Sm = 414 MPa
Page 5 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
Material: SA 193 Gr. B7
Pm k * Sm = 172 MPa
PL 1.5 * k * Sm = 258 MPa
PL + Pb 1.5 * k * Sm = 258 MPa
PL + Pb + Q + F 3 * Sm = 516 MPa
After the evaluation of the principal stress, 5 point are considered across the most critical section
and linearized according to Stoomwezen ( Dutch code ) D1200.
Figure from 8 to 10 show the primary stress intensity.
Page 6 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
CALCULATION OF MEMBRANE AND BENDING STRESS COMPONENTS
PLATE
Corroded Thickness d= 15 mm
Number of nodes n= 5
I Principal Stress at node SI
II Principal Stress at node SII
III Principal Stress at node SIII
dz = 3,75 mm
Allowable stress Sa = 138 MPa
nodes
Sb
Sm d*zi
dzi
z z*
section 2
node SI SII SIII
1 -53,00 -134,20 -81,80
2 -72,55 -125,15 -106,30
3 -92,10 -116,10 -130,80
4 -86,95 -253,25 -334,30
5 -81,80 -390,40 -537,80
Membrane stress
SI mem -77,28 MPa
SII mem -203,82 MPa
SIII mem -238,20 MPa
Membrane stress intensity = 160,92 MPa

Allowable stress intensity = 207,00 MPa
Bending stress
SI bending 13,50 MPa
SII bending 120,09 MPa
SIII bending 213,75 MPa
Membrane+Bending stress TOP BOTTOM
SI membr+bending -63,78 MPa -90,78 MPa
SII membr+bending -83,73 MPa -323,91 MPa
SIII membr+bending -24,45 MPa -451,95 MPa
Membrane+Bending stress intensity = 59,28 MPa 361,17 MPa
Allowable stress intensity = 414,00 MPa 414,00 MPa
Stress within the limits Stress within the limits
*** NO OVERSTRESSED AREA INTO THE MODEL ***
Page 7 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
COTTER PIN
dz = 8 mm
nodes
Sb
Sm d*zi
dzi
z z*
section 2
node SI SII SIII
1 343,70 38,70 -215,50
2 191,20 16,75 -124,25
3 38,70 -5,20 -33,00
4 25,60 -19,10 -133,00
5 12,50 -33,00 -233,00
Membrane stress
SI mem 122,34 MPa
SII mem -0,37 MPa
SIII mem -147,75 MPa

Bending stress
SI bending 155,25 MPa
SI membr+bending 277,59 MPa -32,91 MPa
SII membr+bending 33,24 MPa -33,98 MPa
SIII membr+bending -139,55 MPa -155,95 MPa
EXCESSIVE STRESS Stress within the limits
Page 8 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
EYE BOLT
dz = 8,75 mm
nodes
Sb
Sm d*zi
dzi
z z*
section 2
node SI SII SIII
1 395,20 114,50 81,70
2 225,50 72,35 36,85
3 55,80 30,20 -8,00
4 231,75 72,90 34,80
5 407,70 115,60 77,60
Membrane stress
SI mem 263,19 MPa
SII mem 81,11 MPa
SIII mem 44,59 MPa

Bending stress
SI bending 5,86 MPa
SI membr+bending 269,05 MPa 257,33 MPa
SII membr+bending 81,63 MPa 80,59 MPa
SIII membr+bending 46,51 MPa 42,67 MPa
EXCESSIVE STRESS Stress within the limits
Page 9 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
Figure 1 - Model
Figure 2 Mesh
Page 10 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
Figure 3 Boundary condition
Figure 4 Pressure load
Page 11 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
Figure 5 Primary stress intensities
Figure 6 Secondary stress intensities
Page 12 of 13
GBM S.r.l.
tel. 00-39-031-850066 - fax. 00-39-031-851064
Figure 7 Tertiary stress intensities
Figure 8 Displacements
Page 13 of 13

11C043F0300-5330 - 2 Calculation Carbon Filter

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11C043F0300-5330 - 2 Calculation Carbon Filter

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ZAWTIKA DEVELOPMENT PROJECT PHASE 1A

EPCIC OF THE ZAWTIKA PROCESSING AND

PROJECT : ZAWTIKA DEVELOPMENT PROJECT PHASE 1A

PACKAGE DESCRIPTION : GLYCOL DEHYDRATION & REGENERATION PKG

PURCHASE ORDER NUMBER : 6500004652

DOCUMENT TITLE : Calculation for Glycol Carbon Filter F-4770 / F-4870

DOCUMENT NO. : MM-ZTK-1A-ZPQ-M002-CAL-0012

VENDOR REF. NO. : 11C043F0300-5330

TAG NO. : F-4770 / F-4870

2 27/09/2012 RE-ISSUE FOR APPROVAL GBM L.B. G.T.

2. GA drawing specify cover weight is 1500 kg

Revision 2 - Date 07/09/2012

Mechanical calculation PAGE 3

Finite element analysis nozzle N1-N2 PAGE 39

External load calculation PAGE 59

Leg support calculation PAGE 63

Legs for transport calculation PAGE 80

Anchor bolt calculation PAGE 90

Lifting lug calculation PAGE 95

Lifting lug calculation top cover PAGE 100

Tubesheet calculation PAGE 104

Stress analysis of eye bolts PAGE 106

Date Printed: 06/09/2012

Job No: Comart 4699

Prepared and accepted by T.M.:_______________________________________________________________ Date: ____/____/____

Reviewed by A.I.:_______________________________________________________________ Date: ____/____/____

Cylindrical Shell Design Information

Minimum Design Metal Temperature Data

External Pressure Data

Design Thickness Calculations

Circumferential Stress Calculations per UG-27(c)(1)

Maximum External Pressure Calculation per Paragraph UG-28

External loads do not control design.

Nominal Shell Thickness Selected = 8.00 mm

DesignCalcs version: 2012.5 Computer Engineering, Inc. Page 1 of 36 2012

Ellipsoidal Head Design Information

Minimum Design Metal Temperature Data

External Pressure Data

Design Thickness Calculations

PDK 1.0200 * 1500.00 * 1.00

Maximum External Pressure Calculation per Paragraph UG-33

Nominal Head Thickness Selected = 10.00 mm

DesignCalcs version: 2012.5 Computer Engineering, Inc. Page 2 of 36 2012

Nozzle Design Information

Nozzle Detail Information

Nozzle Wall Thickness(tn): 7.62 mm

Outside Groove Weld Depth: 8.00 mm

Nozzle passes through the vessel, attached by a groove weld.

DesignCalcs version: 2012.5 Computer Engineering, Inc. Page 3 of 36 2012

Required Shell Thickness per Paragraph UG-37(a)

Nozzle Required Thickness Calculations

Strength Reduction Factors

UG-45 Thickness Calculations

Nozzle Thickness for Internal Pressure (plus corrosion) Based on Host

Nozzle Thickness for External Pressure (plus corrosion) Based on Host

DesignCalcs version: 2012.5 Computer Engineering, Inc. Page 4 of 36 2012

Limits of Reinforcement (UG-40)

Nozzle Reinforcement Calculations (Internal Pressure)

Nozzle Reinforcement Calculations (External Pressure)

DesignCalcs version: 2012.5 Computer Engineering, Inc. Page 5 of 36 2012

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16 (Corroded Condition)

Weld 41 tmin = smaller of 19.00, t, or tn = smaller of 19.00, 8.00, or 7.62 = 7.62 mm

Prepared and accepted by T.M.:___________________________________________________________ Date: //

Reviewed by A.I.:___________________________________________________________ Date: //