R

MCE
2017

1st International Summit

MAINTENANCE & CORROSION ENGINEERING

EXCEPTIONAL INTERACTIVE SESSION

Course Director: Dr. N. J. Paul

Corrosion Specialist and Consultant
Corrosion Specialist NACE (USA) since 1990

12th - 13th June 2017 14th - 15th June 2017 16th - 17th June 2017
Mumbai Chennai Kolkata

Reduce Cost & Improve Quality

Lets make your assets safe & better !

We will be proud to become your in house training & business consultancy partner for your workforce & plant development.
For any tailor made trainings or consultancy at your facility in any industry verticals just email us on:
info@marcepinc.com or inhouse@marcepinc.com

For registration & enquiries contact us on: shraddha@marcepinc.com or Tel: +91- 22- 30210100
info@marcepinc.com www.marcepinc.com
 MAINTENANCE & CORROSION ENGINEERING
EXCEPTIONAL INTERACTIVE SESSION

12th - 13th June 2017 14th - 15th June 2017 16th - 17th June 2017
Mumbai Chennai Kolkata

TWO DAY TRAINING AGENDA

DAY ONE
The present need is for multitask personnel who can handle many maintenance issues

That is ignored in urgent maintenance work?

Identifying failure modes and cause before work begins

That should engineers know about impact of temperature and pressure on metals

Velocity limitation for each metal

Design parameter is not always a guide line

Think before selecting alternate material

DAY TWO

Essentials of coating material selection for maintenance painting and failure avoidance

Quick tips to locate cause of coating failure

DIY Cathodic protection failures /malfunction rectification

Flange and weld joints

Lining and Weld over lay

Handling galvanic coupling

Heat exchanger compressors pumps and valves failures

No theory Never before a forum combining two vital topics

Case studies Precise and concise presentation
Photographs Animated power point
Interactive sessions
Mistakes in present day maintenance practices Quiz and quick check test
More information about material behavior Lively and enjoyable sessions
Way to cost effective maintenance management

ASSESSMENT OF THE GLOBAL COST OF CORROSION

The global cost of corrosion is estimated to be US$2.5 trillion, which is equivalent to 3.4% of the global GDP (2013). By using
available corrosion control practices, it is estimated that savings of between 15 and 35% of the cost of corrosion could be
realized; i.e., between US$375 and $875 billion annually on a global basis. These costs typically do not include individual safety
or environmental consequences. Through near misses, incidents, forced shutdowns (outages), accidents, etc., several
industries have come to realize that lack of corrosion management can be very costly and that, through proper corrosion
management, significant cost savings can be achieved over the lifetime of an asset.

For registration & enquiries contact us on: shraddha@marcepinc.com or Tel: +91- 22- 30210100
info@marcepinc.com www.marcepinc.com
 MAINTENANCE & CORROSION ENGINEERING
EXCEPTIONAL INTERACTIVE SESSION

12th - 13th June 2017 14th - 15th June 2017 16th - 17th June 2017
Mumbai Chennai Kolkata

Course Director: Dr. N. J. Paul,

Corrosion Specialist and Consultant, Corrosion Specialist NACE (USA) since 1990, CP Specialist (NACE) since 1985. NACE
Instructor for 4 subjects, Fellow member I. Corr S T ( U K )
Institute of Business Management, Institute of Metals, ASNT level 2
Lead Instructor teaching in Middle East Oil and Gas, fertilizers Polymer industries.
Doctorate in Chemical Engineering from Europe
Contribution to Science & Technology
FIRST FOUNDER AND TRUSTEE OF NACE CHAPTER IN DUBAI
35 YEAR MEMBERSHIP IN NACE
FIRST NACE CORROSION SPECIALIST
FIRST TO TEST TI/ MMO anodes for grounbeds in 1980
FIRST TO PRODUCE PROTOTYPE OFFSHORE 245 KG ANODE
FIRST PROCTOR SINCE 1993 IN UAE HELPING MORE THQN 60 STUDETNS TILL 1995
RECEIPIENT OF NACE PRESIDENT AWARD FOR CAREER DEVELOPMENT IN 1995
ONLY PROCTOR IN INDIA WHO CAN PROCTOR UPTO SPECIALIST LEVEL
Career History
2015-2007 Free lances consultant and Instructor
2007-2004 Corrosion Specialist-Al Husam Group companies Abu Dhabi-liaison with oil companies
2004-2001 Course Development and instructor for Global Insignia, QPTC, KOC and NACE
Seminar topics and Corrosion Consultancy - Download Pdf
Corrosion Specialist in UAE
2001-1982 Specialist Engineer and Head of Inspection - Government of Abu Dhabi Power and water generation - 5 New Major
projects involved from design stage to commissioning - material selection inspection and approval oat OEM in France Italy Swiss
UK Italy and other countries
Presentation in International conferences in USA Italy Greece, Spain, Singapore and Middle east. About 20 papers on CP,
Material science & failure analysis.
Work in Power plants and desalination units which involve routine inspection of the following machinery, and equipment.

About The Course:

Maintenance costs represent a significant portion of operating budgets in most industrial sectors, particularly where
aging structures and equipment are involved. Within any industrial sector, there is a range of practices when
dealing with corrosion, from using old proven technologies to the most modern state-of-the-art methods. While
some of these practices attempt to be cost-effective
Corrosion can lead to failures in plant infrastructure and machines that can be costly to repair, costly in terms of lost
or contaminated product, in terms of environmental damage, and ultimately costly in terms of human safety.
Decisions regarding the future integrity of a structure or its components depend entirely upon an accurate
assessment of the conditions affecting its corrosion and rate of deterioration. Corrosion tests are probably the
simplest means to avoid using materials under unsuitable conditions or using a more expensive material than is
required.
Materials are sometimes chosen by trial and error or simply on the basis of what has been used before. While this
approach frequently works, it does not always lead to optimization or innovation. The advent of computers has
revolutionized the design process. It is now possible to make design changes and rapidly prototype components
with very little effort. On the materials side, it is now possible to generate databases of properties that allow instant
retrieval of desired properties which can in turn be integrated into the design process. As a result

For registration & enquiries contact us on: shraddha@marcepinc.com or Tel: +91- 22- 30210100
info@marcepinc.com www.marcepinc.com
 R
Pre Monsoon Check Up
Diagnose Your Plant Health
Through Advanced Technical Services
ISO 9001:2015 CERTIFIED COMPANY
or Workforce Training

Our Expert:
Honored from industries
with over more than 35 years
of domain experience

What is health check up of plant equipments?

To know the present status of health of old static & rotating equipments like steam turbines, heat exchanger, pressure vessels,
pipings, pumps, motors, compressors, engines etc.
Checking the health status of equipment through predictive and preventive maintenance through visual inspection and
diagnosis.
Why you should go plant health check up?
To increase the plant performance & availability before failure
Overall Equipment Effectiveness (OEE)
The more reliable the plant the better uninterrupted production
Fewer breakdowns and reactive work orders through preventive & predictive maintenance for more reliable operations
with in depth Remaining Life Assessment Studies (RLA)
Repairing & overhauling services for various equipments
Implementing effective shutdowns & turnaround operations
Plant safety & gap assessment studies

Marcep Inc. is a one stop multi faceted technical & engineering services provider for various sectors in India & Pan Asia.

Agenda
What is our objective and why?
What tools do we have available?
Reliable outage information
Measurements (statistics)
How can we reach the objectives?
Unitlevel bench marking
Componentlevel bench marking

Maintainability is defined as the probability of performing a successful repair action within a given time. In other words,
maintainability measures the ease and speed with which a system can be restored to operational status after a failure occurs.
Availability factor of a process plant is the amount of time that it is able to produce electricity over a certain period, divided by
the amount of the time in the period. Occasions where only partial capacity is available may or may not be deducted.
Reliability (1) The duration or probability of failure-free performance under stated conditions. (2) The probability that an item
can perform its intended function for a specified interval under stated conditions.

Game Plan
To simply find ways that either outage frequency, outage duration, or both, can be reduced and kept at a level consistent with
minimum generation costs and load management objectives.

Reducing MRO Costs & Improving ROA

At MARCEP INC., Khanna says that his organizations clients are looking to predicting and preventing failures as the key to
reducing their maintenance, repair and operation (MRO) costs, and to increasing their return on assets (ROA).
Its not just the equipment cost and number of machines, but the financial impact of failure on production, Khanna says.
Thats why improving your maintenance practices deserves so much attention.
A trend toward outsourcing maintenance and adopting asset management applications is helping operators make the
improvements that Khanna says are crucial to keeping plants up and running, and keeping costs down.
It has helped our customers identify critical issues and bad actors, optimize maintenance, prioritize turnarounds and
shutdowns, and increase mean time between repairs.
As our customers gain knowledge and baseline metrics, we see a slow migration to condition and performance monitoring,
for even higher degrees of maintenance accuracy, says Khanna.

Power Plants Oil & Gas Petrochemical Fertilizer Pulp & Paper Chemicals Iron & Steel etc.

Inspect your plant health now:

Tel: 022- 30210100 Email: afsaana@marcepinc.com Email: info@marcepinc.com
 Registration form:

MAINTENANCE & CORROSION ENGINEERING

EXCEPTIONAL INTERACTIVE SESSION

12th - 13th June 2017 14th - 15th June 2017 16th - 17th June 2017
Mumbai Chennai Kolkata

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NON- RESIDENTIAL PROGRAM

Participation Fees Include: Workshop kit Documentation, Refreshment, Luncheon, Certificate Of Participation

For group nomination queries reply on:

info@marcepinc.com

Marcep Inc. Terms and Conditions

Marcep Inc.
Payment terms - Upon completion and return of the registration form, full payment is required not later Campz Landmark Bldg., 103, 1st floor,
than 5 business days from the date of invoice. Payment must be received prior to the event date. Marcep
Inc. reserves the right to refuse admission to the event if payment has not been received. Next to Tata Motors Showroom, S.V. Road,
Cancellation, postponement and substitution policy - You may substitute delegates at any time by
providing reasonable advance notice to Marcep Inc. In the event that Marcep Inc. postpones an event for Jogeshwari- West, Mumbai- 400102
any reason and the delegate is unable to attend on the revised date, you will receive full credit of the
contract fee paid. On mutual agreement, you may use this credit for another Marcep Inc. event which must Tel: 022- 30210100 Fax: 022- 30210103
occur within one year from the date of postponement. Except as specified above, no credits will be
issued for cancellations. There are no refunds given under any circumstances. Marcep Inc. is not
info@marcepinc.com
responsible for any loss or damage as a result of a substitution, alteration or cancellation/ postponement
of an event. Marcep Inc. will not take any liability whatsoever if the event is cancelled, rescheduled or
postponed due to act of God, natural calamities or any other emergencies. Please note that while course R
speakers and topics were confirmed at the time of marketing, for circumstances beyond our control, the
organization reserves the right to substitute, alter or cancel the speakers and/or topics Marcep Inc.
reserves the right to alter or modify the speakers and/or topics if necessary without any liability to you
what so ever. Updates on any substitutions or alterations will be provided as soon as possible.
Discounts All 'Early Bird' Discounts require payment at time of registration and before the cut-off date in
order to receive any discount. Offered discounts by Marcep Inc. (including team discounts) must also
require payment at the time of registration. All discount offers will stand cancelled if payment is not
received at the time of registration.

www.marcepinc.com