NIDEC MOTOR COMPANY

CAPABILITY STUDY No: DATE:

PART NUMBER DESCRIPTION OPERATION MACHINE DEPARTMENT

Name of Characteristic:

USL 20.2 y NOMINAL 20.1 Target

20.1
LSL 20 y TOTAL TOLERANCE 0.2 Value

Data is from: Sub-groups X Individual Readings

1 2 3 4 5 6 7 8 9
1 20.1 20.1 20.1 20.1 20.1 20.1 20.1 20.1 20.1
2 20 19.9 20.1 20.1 20.1 20.1 20.1 20.1 20.1
3 20 20.1 20.1 20.1 20.1 20.1 20.1 20.1 20.1
4 20 20.1 20.1 20.1 20.1 20.1 20.1 20.1 20.1
5 20 20.1 20.1 20.1 20.3 20.1 20.1 20.1 20.1

SUM 100.1 100.3 100.5 100.5 100.7 100.5 100.5 100.5 100.5

AVG 20.02 20.06 20.1 20.1 20.14 20.1 20.1 20.1 20.1

RANGE .1 .2 .2

Mean 20.088 Cp 1.11 Cpk 0.975

/R 0.0700 Pp 0.60 Ppk 0.525

Cpmk 0.51

AVERAGE CHART
25

20
AVE
USL
LSL
15
UCL
LCL
MEA
10 N

0.2 RANGE CHART

0.15 Average
0.1 UCLr

0.05
0
0 0 0 0 0 0 0 0 0 0
 AVE
USL 20.2 20.2 20.2 20.2 20.2 20.2 20.2 20.2 20.2
LSL 20.00000 20.00000 20.00000 20.00000 20.00000 20.00000 20.00000 20.00000 20.00000
UCL 20.1286 20.1286 20.1286 20.1286 20.1286 20.1286 20.1286 20.1286 20.1286
LCL 20.0474 20.0474 20.0474 20.0474 20.0474 20.0474 20.0474 20.0474 20.0474
MEAN 20.088 20.088 20.088 20.088 20.088 20.088 20.088 20.088 20.088

UCLr 0.148 0.148 0.148 0.148 0.148 0.148 0.148 0.148 0.148
Average 0 0 0 0 0 0 0 0 0

STANDARD DEVIATION OR SIGMA - R Bar METHOD

AVERAGE OF RANGES 0.0700 = 0.0300946

CONSTANT 2.326
1 SD = 0.0301
Subgroup Size = 5 3 SD = 0.0903
6 SD = 0.1806
SUBGROUP SIZE 2 3 4 5
CONSTANT 1.128 1.693 2.059 2.326

STANDARD DEVIATION - POPULATION ( n-1 ) 1 SD = 0.0558423437

3 SD = 0.1675270
6 SD = 0.3350541

CONTROL LIMIT CALCULATION

RANGE UCLr = Average of Range * Constant = UCLr 0.1477

RANGE LCLr = "NONE" = LCLr NONE

PROCESS AVERAGE UCL = Ave of Averages + (Ave of Ranges * Constant) = UCL 20.1286

PROCESS AVERAGE LCL = Ave of Averages - (Ave of Ranges * Constant) = LCL 20.0474

CONSTANTS FOR CONTROL LIMITS

SUB GROUP 2 3 4 5
PROCESS 1.88 1.02 0.73 0.58 0.58
RANGE 3.27 2.57 2.28 2.11 2.11

CAPABILITY (CP) (CP) indicates the probable overall spread of the results

CAPABILITY (Cpk - Ppk) (Cpk - Ppk) is the probable distribution of results relative to the MEAN

Cp 1.11 1.24 Z-USL 3.72 Ppm 99.61

Cpk 0.97 0.97 Z-LSL 2.92 Ppm 1750.16

Pp 0.60 0.67 Z-USL 2.01 Ppm 22215.59

Ppk 0.53 0.53 Z-LSL 1.58 Ppm 57053.43
 DEPARTMENT

10
20.1
20.1
20.1
19.9
20.1

100.3

20.06

.2

AVERAGE CHART

AVE
USL
LSL
UCL
LCL
MEA
N

RANGE CHART
Average
UCLr

0 0 0 0 0 0
 20.2
20.00000
20.1286
20.0474
20.088

0.148
0