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357321062.

xlsx

Sample Obs 1 Obs 2 Obs 3 Obs 4 Obs 5


S1 265 205 263 307 220
S2 268 260 234 299 215
S3 197 286 274 243 231
S4 267 281 265 214 318
S5 346 317 242 258 276
S6 300 208 187 264 271
S7 280 242 260 321 228
S8 250 299 258 267 293
S9 265 254 281 294 223
S10 260 308 265 283 277
S11 200 235 246 328 296
S12 276 264 269 235 290
S13 221 176 258 263 231
S14 334 280 265 272 283
S15 265 262 271 245 301
S16 280 274 253 287 258
S17 261 248 260 274 337
S18 250 278 254 274 275
S19 278 250 265 270 298
S20 257 210 280 269 251

Page 1
357321062.xlsx

Instructions
1. Select cells A1:F21 using your mouse

Histogram
2. Click on Histograms & Capability - Histogram Cp Cpk (Normal)
USL = 346, LSL = 200
3. Review the Histogram - points outside USL/LSL mean not capable
4 Click on another worksheet and run Histogram
5. Open your own data and run Histogram

Practice
and
Application

Page 2
357321062.xlsx

gram
tice
d
ation

Page 3
357321062.xlsx

Sample Obs 1 Obs 2 Obs 3 Obs 4 Obs 5 Bursting Strength of Bottles After Improvement ->
S1 265 205 263 307 220 Verified and Validated using Montgomery
S2 268 260 234 299 215 Intro to SPC, 4th Ed., pgs. 353-358
S3 197 286 274 243 231
S4 267 281 265 214 318
S5 346 317 242 258 276 USL = 346
S6 300 208 187 264 271 LSL = 200
S7 280 242 260 321 228
S8 250 299 258 267 293
S9 265 254 281 294 223
S10 260 308 265 283 277
S11 200 235 246 328 296
S12 276 264 269 235 290
S13 221 176 258 263 231
S14 334 280 265 272 283
S15 265 262 271 245 301
S16 280 274 253 287 258
S17 261 248 260 274 337
S18 250 278 254 274 275
S19 278 250 265 270 298
S20 257 210 280 269 251

Page 4
357321062.xlsx

fter Improvement -> Sample Obs 1 Obs 2 Obs 3 Obs 4 Obs 5


S1 303 292 250 234 286
S2 294 249 276 275 282
S3 251 264 272 258 272
S4 266 243 279 267 284
S5 269 299 294 271 283
S6 278 260 283 279 274
S7 277 307 299 250 249
S8 282 293 275 287 288
S9 268 293 255 292 260
S10 272 246 256 266 260
S11 263 276 247 275 284
S12 235 288 265 307 265
S13 282 310 270 279 230
S14 271 269 278 268 315
S15 285 259 256 275 298
S16 297 289 263 252 249
S17 233 292 238 289 301
S18 268 278 259 280 280
S19 259 273 281 259 255
S20 284 276 257 269 303

Page 5
Sample Observations
1 0.97076 0.98518 1.01104 0.97892 0.99094 USL=1.05
2 0.99455 0.96904 0.9977 0.97502 0.98483 LSL=0.95
3 0.99538 0.99765 0.96011 1.03059 0.98048
4 1.00332 0.98891 0.98018 1.01699 1.00391
5 1.03023 0.98663 1.01498 0.97483 0.99836
6 0.98491 1.00487 0.96951 0.99613 1.03365
7 0.98894 1.00631 0.9863 0.98115 0.96755
8 0.93771 0.99017 1.03221 1.01045 1.01197
9 1.00103 1.01641 0.97683 1.00149 1.03011
10 1.01493 1.0222 1.00179 1.01556 1.0108
11 1.01606 0.96502 1.00546 0.99259 0.96857
12 0.98266 0.99031 0.99349 1.00499 1.03806
13 0.9556 1.00033 1.01098 0.9938 1.04496
14 0.97406 1.01305 0.97556 0.98493 1.00347
15 1.03027 0.97009 1.00151 0.99929 0.98366
16 1.02527 1.01652 1.02743 0.99951 0.99565
17 1.02837 1.01676 0.97056 0.95207 1.03254
18 0.98646 0.99434 1.00163 0.98811 1.01134
19 0.96072 1.02716 1.0103 1.04141 0.96355
20 1.03511 0.94637 1.00852 0.99454 1.0062
21 0.9955 0.98307 1.00948 1.00793 1.04035
22 0.98397 1.03082 0.98643 1.0054 0.9788
23 0.99934 0.99544 1.00959 1.00664 1.02905
24 1.00286 1.00777 1.01661 0.99793 1.03805
25 0.96557 0.98535 0.99911 1.03566 1.00453
Wafers Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Montgomery Intro to SPC (5th) pg 200
1 1.3235 1.4128 1.6744 1.4573 1.6914 Flow Width (microns) of Hard-Bake Process for
2 1.4314 1.3592 1.6075 1.4666 1.6109 USL=2
3 1.4284 1.4871 1.4932 1.4324 1.5674 LSL=1
4 1.5028 1.6352 1.3841 1.2831 1.5507
5 1.5604 1.2735 1.5265 1.4363 1.6441
6 1.5955 1.5451 1.3574 1.3281 1.4198
7 1.6274 1.5064 1.8366 1.4177 1.5144
8 1.4190 1.4303 1.6637 1.6067 1.5519
9 1.3884 1.7277 1.5355 1.5176 1.3688
10 1.4039 1.6697 1.5089 1.4627 1.5220
11 1.4158 1.7667 1.4278 1.5928 1.4181
12 1.5821 1.3355 1.5777 1.3908 1.7559
13 1.2856 1.4106 1.4447 1.6398 1.1928
14 1.4951 1.4036 1.5893 1.6458 1.4969
15 1.3589 1.2863 1.5996 1.2497 1.5471
16 1.5747 1.5301 1.5171 1.1839 1.8662
17 1.3680 1.7269 1.3957 1.5014 1.4449
18 1.4163 1.3864 1.3057 1.6210 1.5573
19 1.5796 1.4185 1.6541 1.5116 1.7247
20 1.7106 1.4412 1.2361 1.3820 1.7601
21 1.4371 1.5051 1.3485 1.5670 1.4880
22 1.4738 1.5936 1.6583 1.4973 1.4720
23 1.5917 1.4333 1.5551 1.5295 1.6866
24 1.6399 1.5243 1.5705 1.5563 1.5530
25 1.5797 1.3663 1.6240 1.3732 1.6887

26 1.4483 1.5458 1.4538 1.4303 1.6206


27 1.5435 1.6899 1.5830 1.3358 1.4187
28 1.5175 1.3446 1.4723 1.6657 1.6661
29 1.5454 1.0931 1.4072 1.5039 1.5264
30 1.4418 1.5059 1.5124 1.4620 1.6263
31 1.4301 1.2725 1.5945 1.5397 1.5252
32 1.4981 1.4506 1.6174 1.5837 1.4962
33 1.3009 1.5060 1.6231 1.5831 1.6454
34 1.4132 1.4603 1.5808 1.7111 1.7313
35 1.3817 1.3135 1.4953 1.4894 1.4596
36 1.5765 1.7014 1.4026 1.2773 1.4541
37 1.4936 1.4373 1.5139 1.4808 1.5293
38 1.5729 1.6738 1.5048 1.5651 1.7473
39 1.8089 1.5513 1.8250 1.4389 1.6558
40 1.6236 1.5393 1.6738 1.8698 1.5036
41 1.4120 1.7931 1.7345 1.6391 1.7791
42 1.7372 1.5663 1.4910 1.7809 1.5504
43 1.5971 1.7394 1.6832 1.6677 1.7974
44 1.4295 1.6536 1.9134 1.7272 1.4370
'45 1.6217 1.822 1.7915 1.6744 1.9404
Intro to SPC (5th) pg 200
microns) of Hard-Bake Process for Semiconductors
Time To
Thrombolitics
(Min)
9 Data Sanity - Davis Balestracci
20
20 USL = 60 min
20
37
55
37
20
37
29
33
33
6
100
98
20
73
14
50
25
40
120
18
44
24
10
106
22
15
40
50
30
58
43
20
18
28
16
20
58
32
16
35
40
16
16
18
22
22
55
31
20
15
21
55
Sheet1

0.2929 USL=.31
0.2929 LSL=.29
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2930
0.2928
0.2931
0.2927
0.2930
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929
0.2929

Page 11
semiconductor layer thickness

438 450 487 451 452 441 444 461


413 450 430 437 465 444 471 453
444 450 446 444 466 458 471 452
468 459 450 453 473 454 458 438
445 466 456 434 471 437 459 445
472 470 433 454 464 443 449 435
474 457 455 448 478 465 462 454
454 441 459 435 446 435 460 428
455 450 423 432 459 444 445 454
449 445 455 441 464 457 437 434

Page 12
semiconductor layer thickness

432 471
431 458
455 445
447 463
454 423
435 451
425 440
449 442
449 441
452 439

Page 13
0.5007 0.5005 0.5006 0.5007 0.5007 USL 0.501
0.5004 0.5003 0.5005 0.5005 0.5003 LSL 0.499
0.5004 0.5002 0.5004 0.5002 0.5004
0.5003 0.5002 0.5003 0.5004 0.5003
0.5002 0.5002 0.5003 0.5002 0.5004
0.5004 0.5004 0.5003 0.5005 0.5008
0.5009 0.501 0.5009 0.5008 0.5009
0.5007 0.5006 0.5004 0.5005 0.5003
0.5003 0.5003 0.5002 0.5001 0.5004
0.5 0.5 0.4999 0.4998 0.5001
0.4998 0.4999 0.4999 0.5 0.4998
0.5 0.4998 0.4998 0.4998 0.4997
0.4998 0.4997 0.4998 0.4997 0.4998
0.4998 0.4999 0.4998 0.4998 0.4999
0.4999 0.4998 0.4999 0.4998 0.4999
0.4999 0.4998 0.5 0.5 0.5001
0.5002 0.5002 0.5002 0.5 0.5002
0.5001 0.5 0.5 0.4999 0.5
0.5004 0.5004 0.5003 0.5003 0.5003
0.5003 0.5003 0.5003 0.5001 0.5002
0.5002 0.5002 0.5001 0.5002 0.5
0.4999 0.5 0.5001 0.5001 0.5
0.5 0.5002 0.5001 0.5001 0.5
0.5001 0.5002 0.5 0.5002 0.5
0.5004 0.5004 0.5004 0.5004 0.5004
0.5004 0.5004 0.5005 0.5003 0.5003
0.5003 0.5004 0.5004 0.5004 0.5004
0.5004 0.5004 0.5004 0.5004 0.5003
0.5004 0.5003 0.5004 0.5003 0.5005
0.5006 0.5006 0.5007 0.5007 0.5007
0.5006 0.5004 0.5005 0.5006 0.5007
0.5005 0.5006 0.5005 0.5006 0.5007
0.5007 0.5006 0.5006 0.5005 0.5005
0.5006 0.5005 0.5004 0.5005 0.5003
0.5002 0.5002 0.5 0.5 0.5
0.5 0.5 0.5002 0.4999 0.5
0.4999 0.4999 0.4996 0.4995 0.4996
0.4996 0.4996 0.4996 0.4996 0.4996
0.4995 0.4995 0.4995 0.4996 0.4996
0.4996 0.4996 0.4996 0.4997 0.4996
0.4996 0.4996 0.4996 0.4999 0.4999
0.4999 0.5 0.4998 0.4998 0.4998
0.4998 0.4997 0.4998 0.4997 0.4998
0.4997 0.4997 0.4997 0.4997 0.4997
0.4997 0.4996 0.4997 0.4997 0.4997
0.5 0.4999 0.4999 0.4999 0.4998
0.4998 0.4998 0.4998 0.4999 0.5
0.4997 0.4998 0.4999 0.4997 0.4999
0.4999 0.4998 0.4999 0.5 0.4999
0.4999 0.5003 0.5001 0.5002 0.5001
0.5003 0.5004 0.5004 0.5003 0.5004
0.5003 0.5003 0.5003 0.5003 0.5003
0.5003 0.5003 0.5003 0.5003 0.5003
0.5003 0.5004 0.5003 0.5 0.5001
0.5003 0.5002 0.5002 0.5002 0.5003
0.5003 0.5004 0.5003 0.5004 0.5004
0.5004 0.5004 0.5004 0.5004 0.5003
0.5004 0.5003 0.5004 0.5003 0.5003
0.5004 0.5004 0.5004 0.5004 0.5005
0.5004 0.5005 0.5005 0.5005 0.5005
0.5006 0.5006 0.5006 0.5006 0.5006
0.5007 0.5008 0.5007 0.5006 0.5006
0.5005 0.5005 0.5004 0.5006 0.5002
0.5002 0.5001 0.5 0.4999 0.5
0.4999 0.4999 0.4998 0.4997 0.4997
0.4996 0.4997 0.4997 0.4997 0.4996
0.4996 0.4996 0.4997 0.4996 0.4996
0.4997 0.4996 0.4997 0.4996 0.4996
0.4999 0.5009 0.5011 0.5012 0.5011
0.501 0.5007 0.5005 0.5006 0.5005
0.5007 0.5005 0.5005 0.5005 0.5004
0.5004 0.5003 0.5003 0.5003 0.5003
0.5003 0.5002 0.5003 0.5003 0.5003
0.5003 0.5003 0.5003 0.5003 0.5003
0.5003 0.5003 0.5003 0.5002 0.5003
0.5002 0.5003 0.5003 0.5003 0.5003
0.5002 0.5002 0.5003 0.5003 0.5003
0.5005 0.5006 0.5006 0.5006 0.5005
0.5006 0.5006 0.5006 0.5006 0.5005
0.5006 0.5006 0.5007 0.5006 0.5006
0.5006 0.5006 0.5006 0.5006 0.5006
0.5007 0.5007 0.5007 0.5007 0.5006
0.5006 0.5007 0.5008 0.5009 0.5008
0.5008 0.5009 0.5009 0.5009 0.5008
0.5009 0.501 0.5009 0.5011 0.5011
0.5009 0.5009 0.5011 0.501 0.501
0.5009 0.501 0.501 0.501 0.5009
0.5009 0.5009 0.5009 0.5009 0.501
0.5009 0.5007 0.5006 0.5006 0.5006
0.5004 0.5003 0.5002 0.5001 0.5
0.5 0.5 0.4999 0.4998 0.4997
0.4996 0.4998 0.4998 0.4998 0.4997
0.4997 0.4996 0.4998 0.4997 0.4997
0.4997 0.4997 0.4998 0.4999 0.4998
0.4997 0.4998 0.4997 0.4999 0.4998
0.4998 0.4997 0.4997 0.4998 0.4999
0.4998 0.4998 0.4999 0.4998 0.5
0.4999 0.5 0.4999 0.5 0.5
0.5001 0.5002 0.5 0.5002 0.5003
Hourly Call Summary for Service Center Five
10:00 - 11:00 February 12 Building Continual Improvement - Donald J Wheeler
Operator Call Lengths
1 10.0 10.7 11.4 10.7 9.8
2 9.1 7.4 6.6 5.8 2.8 16.9
3 13.2 12.3 10.8 10.1
4 10.9 12.2 10.6 12.4
5 14.2 22.0 13.9
6 11.7 10.4 9.7 8.0 6.8 6.1
7 5.4 3.1 16.8 3.2 3.1 5.8 6.3 6.0
8 6.9 7.6 9.0 13.4 15.3
9 6.1 10.3 10.4 7.0 11.2
10 7.5 11.5 12.0 8.1 12.7
11 13.1 9.3 15.0 6.1
12 10.0 19.7 6.6
13 11.0 1.1 2.0 12.5 9.1 5.7 15.3
14 10.0 6.2 6.6 7.3 1.4 2.1 3.2 5.4 5.7
15 15.8 18.3 6.1
16 24.7 11.3 7.6 3.2
17 5.6 9.3 10.3 7.0 8.0
18 9.2 6.1 6.7 8.5 10.5
19 17.8 7.7 9.9
20 16.0 9.2 3.2 7.4 9.3
21 11.3 12.8 11.4
22 10.2 9.6 8.7 1.9 6.4 7.2
Donald J Wheeler
Wafers Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 1 Sample 2
1 31:45:50 33:54:26 40:11:08 34:58:31 40:35:37 h:mm:ss 1:45:50 3:54:26
2 34:21:13 32:37:15 38:34:48 35:11:54 38:39:42 4:21:13 2:37:15
3 34:16:54 35:41:25 35:50:12 34:22:39 37:37:03 4:16:54 5:41:25
4 36:04:02 39:14:41 33:13:06 30:47:40 37:13:00 6:04:02 9:14:41
5 37:26:59 30:33:50 36:38:10 34:28:16 39:27:30 7:26:59 0:33:50
6 38:17:31 37:04:57 32:34:39 31:52:28 34:04:31 8:17:31 7:04:57
7 39:03:27 36:09:13 44:04:42 34:01:29 36:20:44 9:03:27 6:09:13
8 34:03:22 34:19:38 39:55:44 38:33:39 37:14:44 4:03:22 4:19:38
9 33:19:18 41:27:53 36:51:07 36:25:21 32:51:04 3:19:18 11:27:53
10 33:41:37 40:04:22 36:12:49 35:06:17 36:31:41 3:41:37 10:04:22
11 33:58:45 42:24:03 34:16:02 38:13:38 34:02:04 3:58:45 12:24:03
12 37:58:13 32:03:07 37:51:53 33:22:45 42:08:30 7:58:13 2:03:07
13 30:51:16 33:51:16 34:40:22 39:21:19 28:37:38 0:51:16 3:51:16
14 35:52:57 33:41:11 38:08:36 39:29:57 35:55:32 5:52:57 3:41:11
15 32:36:49 30:52:16 38:23:25 29:59:34 37:07:49 2:36:49 0:52:16
16 37:47:34 36:43:21 36:24:37 28:24:49 44:47:20 7:47:34 6:43:21
17 32:49:55 41:26:44 33:29:48 36:02:01 34:40:39 2:49:55 11:26:44
18 33:59:28 33:16:25 31:20:12 38:54:14 37:22:31 3:59:28 3:16:25
19 37:54:37 34:02:38 39:41:54 36:16:42 41:23:34 7:54:37 4:02:38
20 41:03:16 34:35:20 29:39:59 33:10:05 42:14:33 11:03:16 4:35:20
21 34:29:25 36:07:21 32:21:50 37:36:29 35:42:43 4:29:25 6:07:21
22 35:22:16 38:14:47 39:47:57 35:56:07 35:19:41 5:22:16 8:14:47
23 38:12:03 34:23:57 37:19:21 36:42:29 40:28:42 8:12:03 4:23:57
24 39:21:27 36:35:00 37:41:31 37:21:04 37:16:19 9:21:27 6:35:00
25 37:54:46 32:47:28 38:58:34 32:57:24 40:31:44 7:54:46 2:47:28
Sample 3 Sample 4 Sample 5 Sample 1 Sample 2 Sample 3 Sample 4
10:11:08 4:58:31 10:35:37 hh:mm:ss 10/04/03 11/06/03 02/09/04 11/22/03
8:34:48 5:11:54 8:39:42 11/13/03 10/17/03 01/16/04 11/26/03
5:50:12 4:22:39 7:37:03 11/12/03 12/03/03 12/05/03 11/13/03
3:13:06 0:47:40 7:13:00 12/09/03 01/26/04 10/26/03 09/20/03
6:38:10 4:28:16 9:27:30 12/30/03 09/16/03 12/17/03 11/14/03
2:34:39 1:52:28 4:04:31 01/12/04 12/24/03 10/17/03 10/06/03
14:04:42 4:01:29 6:20:44 01/23/04 12/10/03 04/09/04 11/08/03
9:55:44 8:33:39 7:14:44 11/08/03 11/12/03 02/06/04 01/16/04
6:51:07 6:25:21 2:51:04 10/28/03 02/29/04 12/21/03 12/14/03
0:00:00 5:06:17 6:31:41 11/03/03 02/08/04 09/08/03 11/24/03
4:16:02 8:13:38 4:02:04 11/07/03 03/14/04 11/11/03 01/11/04
7:51:53 3:22:45 12:08:30 01/07/04 10/09/03 01/05/04 10/29/03
4:40:22 9:21:19 1:22:22 09/20/03 11/05/03 11/18/03 01/28/04
8:08:36 9:29:57 5:55:32 12/06/03 11/03/03 01/09/04 01/30/04
8:23:25 0:00:26 7:07:49 10/17/03 09/21/03 01/13/04 09/09/03
6:24:37 1:35:11 14:47:20 01/04/04 12/19/03 12/14/03 10/02/03
3:29:48 6:02:01 4:40:39 10/21/03 02/29/04 10/31/03 12/08/03
1:20:12 8:54:14 7:22:31 11/07/03 10/27/03 09/28/03 01/21/04
9:41:54 6:16:42 11:23:34 01/06/04 11/08/03 02/02/04 12/12/03
0:20:01 3:10:05 12:14:33 02/23/04 11/16/03 09/13/03 10/26/03
2:21:50 7:36:29 5:42:43 11/15/03 12/10/03 10/13/03 01/01/04
9:47:57 5:56:07 5:19:41 11/28/03 01/11/04 02/04/04 12/07/03
7:19:21 6:42:29 10:28:42 01/10/04 11/13/03 12/28/03 12/19/03
7:41:31 7:21:04 7:16:19 01/28/04 12/17/03 01/02/04 12/28/03
8:58:34 2:57:24 10:31:44 01/06/04 10/20/03 01/22/04 10/22/03
Sample 5
02/16/04 mm/dd/yy
01/17/04
01/01/04
12/26/03
01/29/04
11/08/03
12/13/03
12/27/03
10/21/03
12/16/03
11/08/03
03/10/04
09/28/03
12/07/03
12/25/03
04/19/04
11/18/03
12/29/03
02/28/04
03/12/04
12/03/03
11/28/03
02/14/04
12/27/03
02/15/04
Ball Bearing Failures (Millions of Cycles)
17.88
48.40 From Statistical Methods for Reliability Data
68.64 Weibull Analysis
105.12
28.92
51.84
68.64
105.84
33.00
51.96
68.88
127.92
41.52
54.12
84.12
128.04
42.12
55.56
93.12
173.40
45.60
67.80
98.64
Integrated Circuit Failure Time (Hours)
0.10
1.20 From Statistical Methods for Reliability Data
10.00 Weibull Analysis
43.00
94.00
0.10
2.50
10.00
48.00
168.00
0.15
3.00
12.50
48.00
263.00
0.60
4.00
20.00
54.00
593.00
0.80
4.00
20.00
74.00
0.80
6.00
43.00
84.00
Time to Fail - Grinders From the Weibull Analysis Handbook (2nd) Bryan Dodson
12.5
24.4 n=20
58.2
68
69.1
95.5
96.6
97
114.2
123.2
125.6
152.7
0.202 0.098 0.077
0.119 0.109 0.11 USL 0.4
0.096 0.038 0.021
0.013 0.094 0.111
0.044 0.045 0.105
0.085 0.077 0.11
0.052 0.061 0.165
0.075 0.124 0.103
0.107 0.139 0.056
0.089 0.052 0.091
Your Your
Sorted Failure Sorted Failure
Failure & Else Failure & Else
Censured Censured Censured Censured
Times Times
20.9 F 77.8 F
24.9 F 101.8 F
26 F 105.9 F
27.6 F 117 F
31.6 F 126.9 F
32 F 138.7 F
33.4 F 148.9 F
37.2 F 157.3 F
40.1 F 163.8 F
41.6 F 207 F
42.5 F 217.4 F
46.2 F 42.1
49.4 F 83.3
27.7 88.7
28.5 151.3
32.2 177.2
32.6 194.3
38.1 195.6
39.2 215.3
43.3 258.8
44.2
45.6
50.8
53.3
58.5