Академический Документы
Профессиональный Документы
Культура Документы
com
Progress in Natural
Science
Materials International
Texture of the nano-crystalline AlN thin lms and the growth conditions
in DC magnetron sputtering
Shakil Khana,n, Muhammad Shahidb, A. Mahmoodd, A. Shahd, Ishaq Ahmede, Mazhar Mehmooda,
U. Azizd, Q. Razad, M. Alamc
a
Department of Metallurgy and Materials Engineering, Pakistan Institute of Engineering & Applied Sciences, Islamabad, Pakistan
b
Department of Nuclear Engineering, Pakistan Institute of Engineering & Applied Sciences, Islamabad, Pakistan
c
Department of Applied Physics, Pakistan Institute of Engineering & Applied Sciences, Islamabad, Pakistan
d
National Institute of Laser and Optronics (NILOP), Islamabad, Pakistan
e
National Centre for Physics, Quaid-i-Azam University, Islamabad 45320, Pakistan
Received 27 August 2014; accepted 21 December 2014
Available online 11 September 2015
Abstract
DC reactive magnetron sputtering technique has been used for the preparation of AlN thin lms. The deposition temperature and the ow ratio
of N2/Ar were varied and subsequent dependency of the lms crystallites orientation/texture has been addressed. In general, deposited lms were
found hexagonal polycrystalline with a (002) preferred orientation. The X-ray diffraction (XRD) data revealed that the lm crystallinity improves,
with the increase of substrate temperature from 300 1C to 500 1C. The dropped in full width half maximum (FWHM) of the XRD rocking curve
value further conrmed it. However, increasing substrate temperature above 500 1C or reducing the nitrogen condition (from 60 to 30% in the
environment) induced the growth of crystallites with (102) and (103) orientations. The rise of rocking curve FWHM for the corresponding
conditions depicted that the lms texture quality deteriorated. A further conrmation of the variation in lm texture/orentation with the growth
conditions has been obtained from the variation in FWHM values of a dominant E1 (TO) mode in the Fourier transform infrared (FTIR) spectra
and the E2 (high) mode in Raman spectra. We have correlated the columnar structure in AFM surface analyses with the (002) or c-axis orientation
as well. Spectroscopic ellipsometry of the samples have shown a higher refractive index at 500 1C growth temperature.
& 2015 Chinese Materials Research Society. Published by Elsevier GmbH. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
http://dx.doi.org/10.1016/j.pnsc.2015.08.006
1002-0071/& 2015 Chinese Materials Research Society. Published by Elsevier GmbH. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
S. Khan et al. / Progress in Natural Science: Materials International 25 (2015) 282290 283
growth conditions [8]. So far, many reports on the growth of AlN Shutter control
lms have been published, but no conclusive optimal deposition
parameters have been obtained, and the reports showed difculties
to determine consistent results [9,10]. For example, Verardi et al.
using pulsed laser deposition at 200450 1C on sapphire substrate
[11]. The rise of (002) orientation with the increase in deposition Low Vacuum
pressure from 2 101 to 6 101 Pa and the transformation to gauge Water cooled
cathode
(100) crystal orientation at 8 101 Pa is also reported. Okano
et al. [12] concluded that the growth of c-axis orientated crystal-
lites occurred with the decrease of nitrogen content in the High vacuum line
environment, but Cho [13] and Cheng et al. [14] proposed the
high N2 condition. As far as the substrate temperature is
concerned, Medjani et al. [15] show that lower (below 400 1C) High Vacuum
gauge Substrate holder
temperature is favorable for the formation of (002) plane, however
Jin et al. [16] concluded the 430 1C being the optimum
temperature for the maximum degree of c-axis preferred
orientation. Substrate rotation
The X-ray diffraction (XRD) is a well known technique that
Fig. 1. Experimental setup of magnetron sputtering.
is being frequently used to asses thin lm crystalline orienta-
tion [17]. The other important tools for the microstructure
analysis are the Raman and to some extent Fourier transform Table 1
infra-red spectroscopy (FTIR) [8]. General growth conditions for AlN lms.
In this work, AlN thin lms have been grown by DC reactive Sample description N2/(N2 Ar) (%) Deposition temperature (1C)
magnetron sputtering technique. The inuence of various substrate
temperatures and nitrogen conditions on lm microstructure has Sample A 60 300
been addressed. The lms micro-structural analysis was performed Sample B 60 400
Sample C 60 500
by means of XRD at grazing angle of incidence, XRD rocking Sample D 60 600
curves, FTIR and Raman spectroscopy. The results were corre- Sample E 30 500
lated and obtained an empirical trend for the growth of (002)
oriented AlN lms. The surface feature of the grown lm was Constant parameters (Deposition current and pressure200 mA and 6 10
3
mbar, respectively).
analyzed by atomic force microscopy (AFM) and variation of
morphology was also correlated with the growth conditions.
(002)
(002)
(103)
600 C
Intensity (a.u)
(103)
Intensity (a.u)
(102)
500 C 30%
400 C
300 C 60%
30 40 50 60 70 30 40 50 60 70
2 (degree) 2 (degree)
Fig. 2. XRD spectra of the AlN lms prepared at various (a) substrate temperatures, (b) nitrogen conditions.
350) was employed. All the samples were scanned over an area of Table 2
2 2 mm2 in a taping mode. XRD results for (002) orientation.
12
11
10
600 C 9
FWHM (degree)
Intensity (a.u)
8
500 C 7
5
400 C
300 C 4
30 %
60 %
10 15 20 25 30
(degree)
Fig. 3. Inuence of temperature on (a) RCs of the AlN lm, (b) FWHM of RCs and (c) inuence of nitrogen fraction on the RC.
300 1C, enough energy was available for islands to nucleate and amorphous. It appeared that when relatively heavier mass ions
grow in (002) orientation and lower their surface energies. Since impinge on substrate surface during lm growth, it imparts more
the adatoms energy strongly depends on the deposition tempera- energy to the depositing species. The adatoms energy thus plays a
ture [22], increasing the growth temperature from 300 1C to key role in determining texture of the deposited AlN lms. As far
500 1C raised the adatoms mobility and surface diffusion length. as the transformation of a highly textured orientation to a mixed
Enhanced mobility enabled adatoms toward lattice sites of the one at lower nitrogen content is concerned, the impact of greater
(002) plane. At 500 1C, generation of vacancies may also numbers of relatively heaver argon ions imparts higher energy to
occurred, which further grew the (002) preferred orientation the depositing species, enabling them to grow in other directions
[23]. The growth could also be related to the interface merging as well, such as [102] and [103].
process induced by substrate temperature. The defects at the grain
or crystallite boundaries exist due to the random orientation of the 3.2. FTIR and Raman analysis
crystallites. At 600 1C, the reduction of (002) crystallites size may
be due to the enhanced desorption rate of the species at substrate FTIR and Raman spectroscopy are important spectroscopic
surface. The re-evaporation from the lm surface decreased the techniques to probe vibrational states of molecules and their
adding probability of species to (002) orientation. Moreover, local order. In this study, the FTIR and Raman analysis were
increasing the substrate temperature further enhanced the adatoms performed to observe the longitudinal optical (LO) and
energy, which enables the (103) orientation to grow as well [23]. transverse optical (TO) phonon vibration modes of AlN thin
Abdallah et al. [24] reported the transformation of lms texture lm and their results were compared to obtain an empirical
from preferred (002) to (100) orientation with the increase of bias relation between them. Group theory predicts eight optical
voltage. The growth of AlN lms at different pressures, at various phonon modes (2A1 2E1 2E2 2B modes) at the point of
N2 Ar gas conditions and at different gas mixtures of nitrogen Brillouine zone of hexagonal AlN. These modes split into the
with other inert gases (neon, krypton and xenon) are also reported longitudinal optical (LO) and transverse optical (TO) compo-
in the literature by different researchers [25,26]. In these reports, nents due to their polar behavior. Among these modes, A1 and
the texture of AlN lms transformed when decreasing the nitrogen E1 are infrared active modes, E2 along with the former modes
fraction in the gas mixture (N2 Ar) and with the increase in are Raman active, while B modes are silent in both. The LO
atomic number of the inert gas, the preferred orientation of AlN modes are active only in the oblique angles analysis [27,28].
lms changes from (002) to (101) orientation, and then to The IR spectral analysis was conducted in a reection mode at
polycrystalline with random orientation and nally became oblique angle (451 off normal). The spectra of the lms were
286 S. Khan et al. / Progress in Natural Science: Materials International 25 (2015) 282290
500 600 700 800 900 500 600 700 800 900
Fig. 4. Observed FTIR spectra of AlN lm deposited at different (a) temperatures, (b) nitrogen fractions.
the (002) crystallites are slightly tilted from surface normal [31]. Fig. 5. Raman analysis at different growth temperatures.
The decrease in FWHM of FTIR absorption peaks is observable
with the rise in temperature up to 500 1C, as shown in Fig. 4(a). The grown at different substrate temperatures. The spectra of AlN lm
decrease in FWHM indicates an improvement in the AlN lm consist of vibrational optical phonon modes at 659 cm 1 and
crystallinity (improvement in the short-range ordering of atoms) [32]. 892 cm 1 corresponding to the transverse optical E2 (high) mode
However, further raising the substrate temperature to 600 1C reverses and A1 (LO) of AlN, respectively [18]. The peak position of E2
the trend of peak width, depicting a relatively disordered structure. In mode appears very close to the reported value 657.4 cm 1 [33]
effect, observation of FTIR spectra conrms 500 1C being a relatively for the un-strained AlN layer. The rise of peak intensity with the
more suitable growth temperature for c-axis oriented AlN lms increase of substrate temperature up to 500 1C suggests the local
grown by DC magnetron sputtering. Observations regarding different ordering of crystal structure. The appearance of E2 (high) phonon
nitrogen growth conditions are shown in Fig. 4(b), depicting a mode irrespective of substrate temperature showed that deposited
relatively sharpened peak at 30% nitrogen condition. It appears that at lms are preferably (002) oriented AlN lm [34] and is in
lower nitrogen content, the crystallites growth of AlN lm occurs. As agreement with XRD and FTIR results. The decrease in FWHM
the total pressure during deposition was kept constant, reducing the of observed peak can be seen with the increase in substrate
nitrogen content means a rise of Ar concentration in the plasma temperature up to 500 1C that demonstrated lower phonon
gas. When relatively heavier argon ions impinge on substrate surface, scattering effect at grain boundaries and thus lower defects in
it transfers more energy to the adatoms, thereby increasing their lm [26].
mobility. Thus, more coalescent energy is available for relatively
defect-free crystallites in the lm. 3.3. AFM analysis
Raman spectroscopy is a technologically more important
spectroscopic analysis to probe the vibrational states of crystals Atomic force microscopy of the deposited lms was performed
or semiconductors. The measurement was performed using a high with Model: QScope 350 scanning probe microscope. Fig. 6
resolution (4 cm 1) Raman spectroscopy system (model MST- shows AFM images of AlN lms depicting the variation of surface
4000A). To avoid overlapping of the AlN peak with silicon morphology with the increase in substrate temperature. Film prepared
substrate, the Raman analysis was conducted on AlN lms grown at 300 1C (Fig. 6(a)) depicts only small number of nano-sized
on quartz substrate. Fig. 5 offers the Raman spectra of AlN lms clusters. The number of clusters and packing density increases with
S. Khan et al. / Progress in Natural Science: Materials International 25 (2015) 282290 287
8.0 8.0
7.0 7.0
6.0 6.0
5.0 5.0
4.0 4.0
8 nm 8 nm
3.0 3.0
2.0 2.0
1.0 1.0
0 0.0 0 0.0
nm nm
500nm 500nm
2000nm 2000nm
1000nm 1000nm
1500nm 1500nm
1000nm 1000nm
1500nm 1500nm
500nm 500nm
2000nm 2000nm
0 0
8.0 8.0
7.0 7.0
6.0 6.0
5.0 5.0
4.0 4.0
8 nm 3.0 8 nm
3.0
2.0 2.0
1.0 1.0
0.0 0.0
0 nm 0 nm
500nm 500nm
2000nm 2000nm
1000nm 1000nm
1500nm 1500nm
1000nm 1000nm
1500nm 1500nm
500nm 500nm
2000nm 2000nm
0 0
Fig. 6. AFM images of AlN lms prepared at (a) 300 1C, (b) 400 1C, (c) 500 1C, and (d) 600 1C.
increase in the substrate temperature up to 400 1C, as shown in Fig. 6 of the adatoms. The desorption of pits/grooves results in the
(b). Increasing the substrate temperature to 500 1C has resulted in a formation of clusters as it is clear from Fig. 6(d) within the c-
substantially modied surface morphology where a highly textured axis oriented columns.
surface prole is evident. Computed RMS surface roughness values AFM images of AlN lms prepared at different N2 condi-
were 7, 4, 5 and 6 nm for the lms prepared at 300, 400, 500 and tions are shown in Fig. 7(a) and (b). AlN lm deposited at 30%
600 1C respectively. Although RMS roughness does not differ nitrogen condition (Fig. 7(b)) exhibits a mixed structure of
appreciably, clear indication of substantial surface modication might columns and clusters, suggesting a c-axis orientation along
result from the change in growth mode. The appearance of columnar with other phases as well. The departure of columnar surface
structure in AFM images implies that lms are c-axis oriented as structure to mixed structure of Fig. 7(b) may be attributed to
shown in Fig. 6(c). However, at 600 1C some grooves are produced the difference of argon and nitrogen atomic masses. From the
within the columnar structure. above analysis, it can be concluded that AFM analysis is
At lower substrate temperature ( 300 1C), the constituent consistent with XRD results.
particles may not have enough thermal energy to accommodate
themselves at proper position and the growth of crystallites is 3.4. Ellipsometry analysis
therefore multidirectional. Such type of disordered structure
contains higher density of structural defects. At enhanced Ellipsometric measurements of AlN lms were performed to
substrate temperature of 500 1C, the formation of columnar measure deposited lm thickness and refractive index. The
structure corresponds to the (002) orientation [32]. The higher obtained data was in a form of Psi () and Delta () function,
substrate temperature enhances the adatoms mobility and where represents amplitude ratio while represents the phase
surface diffusion length. As the most stable phase of AlN difference between the reected and incident waves. The
lms is the wurtzite, in a higher adatoms energy conguration, measurements were performed at an angle of 701 over a spectral
the most suitable growth for the islands is to grow in c-axis range from 300 nm to 900 nm. A three layer model was used as
direction, which is due to its close packed structure and (002) an input in ellipsometry measurement and is shown in Fig. 8(a).
orientation have the lowest surface energy [19,20]. However, The obtained experimental curves were simulated theoretically
increasing temperature beyond 500 1C may causes desorption by using multilayered-Cauchy-Urbach model. CauchyUrbach
288 S. Khan et al. / Progress in Natural Science: Materials International 25 (2015) 282290
8.0 8.0
7.0 7.0
6.0 6.0
5.0 5.0
4.0 4.0
8 nm 8 nm
3.0 3.0
2.0 2.0
1.0 1.0
0.0 0.0
0 nm 0 nm
500nm 500nm
2000nm 2000nm
1000nm 1000nm
1500nm 1500nm
1000nm 1000nm
1500nm 1500nm
500nm 500nm
2000nm 2000nm
0 0
Fig. 7. AFM images of AlN lm prepared at N2 condition (a) 60% and (b) 30%.
400
350
300 Psi Exp
Psi Fitted
250
Psi / Delta
Delta Exp
Delta Fitted
200
150
Ambient air 100
AlN(312 nm) 50
SiO 2 0
Si (111) -50
300 400 500 600 700 800 900
Wave Length (nm)
Fig. 8. (a) Multi-Layer model used in ellipsometry, (b) experimental and simulated Psi and Delta curves.
10 1.94
9 1.92
1.88
7
1.86
6
1.84
5
300 350 400 450 500 550 600 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4
Temperature ( C) Photon energy (eV)
Fig. 9. Inuence of substrate temperature on (a) deposition rate, (b) refractive index.
temperature. Increasing the temperature enhances the adatoms [2] A.F. Belyanin, L.L. Bouilov, V.V. Zhirnov, A.I. Kamenev,
energy and re-evaporation from lm surface. The re-evaporation K.A. Kovalskij, B.V. Spitsyn, Diam. Relat. Mater. 8 (1999) 369372.
from lm surface, lowers the growth rate[23]. The other possibility [3] Kyungsoo Jang, Kwangsoo Lee, Junsik Kim, Sunghyun Hwang,
Jeongin Lee, Suresh Kumar Dhungel, Sungwook Jung, Junsin Yi, Mater.
that lowers the deposition rate is the increase of lm density with
Sci. Semicond. Process. 9 (2006) 11371141.
the increase in substrate temperature [35]. Refractive index lies in [4] L. Vergara, M. Clement, E. Iborra, A. Sanz-Hervas, J. Garcia Lopez, Y. Morilla,
the range of 1.851.9and is close to the reported values for AlN J. Sangrador, M.A. Respaldiza, Diam. Relat. Mater. 13 (2004) 839842.
[36,37]. The AlN lm prepared at 500 1C exhibited a 1.9 refractive [5] Cheng-Liang Huang, Kok-Wan Tay, Long Wu, Solid-State Electron. 49
index (n) at 2.3 eV. It remains higher than the refractive index of (2005) 219225.
samples deposited at 400 1C for whole range of photon energy. At [6] X.-H. Xu, H.-S. Wu, C.-J. Zhang, Thin Solid Films 388 (2001) 6267.
[7] B.W. Karr, I. Petrov, D.G. Cahill, J.E. Greene, Appl. Phys. Lett. 70
higher substrate temperature, surface diffusion length of the
(1997) 1703.
depositing species is greater, which improve the lm density and [8] A. Sanz-Hervs, E. Iborra, M. Clement, J. Sangrador, M. Aguilar, Diam.
refractive index [38]. Relat. Mater. 12 (2003) 11861189.
[9] Kuan-Hsun Chiu, Jiann-Heng Chen, Hong-Ren Chen, Ruey-
4. Conclusions Shing Huang, Thin Solid Films 515 (2007) 48194825.
[10] M.A. Moreira, I. Doi, J.F. Souza, J.A. Diniz, Microelectron. Eng. 88
In summary, lms texture under the inuence of substrate (2011) 802806.
[11] P. Verardi, M. Dinescu, C. Stanciu, C. Gerardi, L. Mirenghi, V. Sandu,
temperature and nitrogen fraction has been addressed. XRD and
Mater. Sci. Eng. B 50 (1997) 223.
FTIR analysis have shown that the (002) orientation growth occurs [12] H. Okano, Y. Takahashi, T. Tanaka, K. Shibata, S. Nakano, Jpn. J. Appl.
with the increase of substrate temperature from 300 1C to 500 1C. It Phys. 31 (1) (1992) 3446.
was also found that at 30% nitrogen condition, the crystallites grow [13] Shinho Cho, J. Cryst. Growth 326 (2011) 179182.
in other direction as well. The appearance of E1 (TO) mode peak at [14] C.C. Cheng, Y.C. Chen, H.J. Wang, W.R. Chen, J. Vac. Sci. Technol. A:
672 cm 1 in the IR spectra and E2 (high) mode in the Raman Vac. Surf. Films 14 (1996) 2238.
[15] F. Medjani, R. Sanjine, G. Allidi, A. Karimi, Thin Solid Films 515
spectra demonstrated the c-axis oriented crystallites growth. A
(2006) 260265.
shoulder absorption band around 611 cm corresponding to the A1 [16] Hao Jin, Bin Feng, Shurong Dong, Changjian Zhou, Jian zhou, Yi yang,
(TO) optical mode depicted that the crystallites of other phases are Tianling Ren, Jikui Luo, Demiao Wang, J. Electron. Mater. 41 (2012).
also exist and the (002) crystallites are slightly tilted from surface [17] B.D. Cullity, S.R. Stock, Elements of X-Ray Diffraction, 3rd ed.,
normal. Surface analysis of the deposited lms indicated the Prentice-Hall, Englewood Cliffs, NJ, 2001.
columnar structure, suggesting a c-axis oriented growth. Ellipso- [18] N. Itoh, K. Okamoto, J. Appl. Phys. 63 (1988) 1486.
[19] M. Clement, E. Iborra, J. Sangrador, J. Appl. Phys. 94 (3) (2003)
metry results have shown a 1.9 refractive index at 2.3 eV. From the
14951500.
above results, it can be concluded that 500 1C substrate temperature [20] S. Ohuchi, P.E. Russel, J. Vac. Sci. Technol. A 5 (1987) 1630.
and 60% N2 fraction are the optimum deposition conditions for the [21] G. Knuyt, C. Quaeyhaegens, J. D'Haen, L.M. Stals, Surf. Coat. Technol.
growth of c-axis oriented lms. 76-77 (1995) 311315.
[22] M. Ohring, The Materials Science of Thin Films, rst edition, Academic
Press, San Diego, 1992.
Acknowledgments [23] Kuan-Hsun Chiu, Jiann-Heng Chen, Hong-Ren Chen, Ruey-
Shing Huang, Thin Solid Films 515 (2007) 48194825.
The authors are thankful for the nancial support of Department [24] B. Abdallah, A. Chala, P.-Y. Jouan, M.P. Besland, M.A. Djouadi, Thin
of Metallurgy and Materials Engineering (PIEAS) and National Solid Films 515 (2007) 71057108.
[25] Hwan-Chul Lee, Guen-Hong Kim, Soon-Ku Hong, ki-Young Lee, Yoon-
Institute of Laser and Optronics (NILOP), Islamabad, Pakistan.
Joong Yong, Chang-Hwan Chunb, Jai-Young Lee, Thin Solid Films 261
(1995) 148153.
References [26] H. Cheng, Y. Sun, J.X. Zhang, Y.B. Zhang, S. Yuan, P. Hing, J. Cryst.
Growth 254 (2003) 4654.
[1] V. Mortet, A. Vasin, P.Y. Jouan, O. Elmazria, M.A. Djouadi, Surf. Coat. [27] T. Prokofyeva, M. Seon, J. Vanbuskirk, M. Holtz, Phys. Rev. B 63
Technol. 176 (2003) 8892. (2001) 125313.
290 S. Khan et al. / Progress in Natural Science: Materials International 25 (2015) 282290
[28] Y.F. Lu, Z.M. Ren, T.C. Chong, B.A. Cheong, S.K. Chow, J.P. Wang, J. [34] Shakil Khan, Mazhar Mehmood, Shaukat Saeed, Taj. M. Khan,
Appl. Phys. 87 (2000) 1540. Gulfam Sadiq, Ishaq Ahmed, Mater. Sci. Semicond. Process. 16 (2013)
[29] J.X. Zhang, H. Cheng, Y.Z. Chen, A. Uddin, Shu Yuan, S.J. Geng, 640646.
S. Zhang, Surf. Coat. Technol. 198 (2005) 6873. [35] Arshad Mahmood, E. Andrade, S. Muhl, A. Shah, M. Khizar,
[30] A. Sanz-Hervs, E. Iborra, M. Clement, J. Sangrador, M. Aguilar, Diam. M. Yasin Akhtar Raja, Curr. Appl. Phys. 11 (2011) 182187.
Relat. Mater. 12 (2003) 11861189. [36] A. Mahmood, R. Machorro, S. Muhl, J. Heiras, F.F. Castillon,
[31] S. Kuchibhatla, L.E. Rodak, D. Korakakis, Thin Solid Films 519 (2010) M.H. Farias, E. Andrade, Diam. Relat. Mater. 12 (2003) 13151321.
117121. [37] S. Venkataraj, D. Severin, R. Drese, F. Koerfer, M. Wuttig, Thin Solid
[32] Gaurav Shukla, Alika Khare, Appl. Surf. Sci. 255 (2008) 20572062. Films 502 (2006) 235239.
[33] Hongju Chen, Caihong Jia, Xinan Zhang, W.F. Zhang, Vacuum 85 [38] Chen Yang, Huiqing Fan, Yingxue Xi, Jin Chen, Zhuo Li, Appl. Surf.
(2010) 193197. Sci. 254 (2008) 26852689.