GEAR CALCULATION

CALCULATION FOR BEVEL GEAR

1. Number of teeth of the bevel gear(N)= 20
2. Module No. = 2
3. Pitch diameter of the gear(D1=D2) = 40mm
4. Pitch cone angle of the gear() = Tan-(40/40) =45 degrees
5. Shaft Angle = 90 Degrees
6. Addendum(Ha) = 2mm
7. Dedendum(Hf) = 2.5mm
8. Cone Distance(Re) = 40/2Sin45= 20(2)^1/2= 28.28mm
9. Addendum Angle(a) = Tan-(2/28.28)= 4.045 degrees
10. Dedendum Angle(f) = Tan-(2.5/28.28)= 5.05 degrees
11. Outer Cone Angle(+a) = 45+4.045= 49.045 degrees
12. Root Cone Angle(-f) = 45-5.05= 39.95 degrees
13. Outer diameter(Da) = D+ 2HaCos = 40+2.282= 42.282mm
14. Pitch Apex to the Crown(X) =ReCos-HaSin =20-1.414 = 18.586mm

CALUCULATION FOR WORM AND WORM WHEEL(GEAR)

1. Outside Diameter of the worm(Do) = 22mm
2. Pitch of the worm = 4.7mm
3. Ratio of worm and the wheel = 80:1
4. Face Angle() = 60 degrees
5. Lead of the worm = 4.7X1= 4.7mm
6. Addendum of the worm(Ha) = 0.3183XPitch =0.3183X4.7= 1.5mm
7. Pitch Diameter of the worm(Dw) = Do-2Ha= 22-2(1.5)= 19mm
8. Dedendum of the worm(Hf) = 0.6966XPitch = 0.6866X4.7= 3.22mm
9. Root Diameter of the worm(Dr) = Do-2Hf= 22-2(3.22)= 15.56mm
10. Pitch Diameter of the wheel(D) = (NXP)/ =(80X4.7)/3.14= 119.74mm
11. Centre Distance between worm and wheel=(D+Dw)/2= (119.74+19)/2= 69.37mm
12. Throat Radius of the worm(r) = (Do/2 -2Ha)=22//2-2(1.5)= 8mm
13. Throat Diameter of the worm wheel(Dl)= (D+2Ha)= 119.74+2(1.5)= 122.74mm
14. Diameter of the wheel over sharp corners= 2r(1-cos(/2))+ Dl= 124.9mm
15. Face width of the wheel =
16. Helix angle of the worm wheel(Tan) = X Dw/Lead= 3.14X19/4.7=12.7
17. Helix angle() = 85.5 degrees
18. Gashing Angle of the worm wheel() = (90-)= 90-85.5= 4.5 degrees
 CALUCULATION FOR SPROCKET(GEAR) AND CHAIN

1. Module of the gear(M) =4

2. No. of teeth(N) = 18
3. Pitch Diameter(D) = NXM= 18X4= 72mm
4. Addendum(Ha) = M= 4
5. Dedendum(Hf) = 1.15XM= 4.6mm
6. Outside Diameter(Do) = D+2Ha= 72+8= 80mm
7. Inside Diameter(Di) = D-2Hf= 72-9.2= 62.8mm
8. Diameter of the axle = 12.7mm