Академический Документы
Профессиональный Документы
Культура Документы
All-Steel- and
Aluminium
Die Sets
A2
Cast Iron-, All-Steel- and Aluminium
Die Sets and Plates
Remarks and Guide Lines
Execution Special Die Sets and Plates to
Contour faces of FIBRO Steel Die Sets are fully machined.
Contour faces of Aluminium Die Sets are sawn, as are those
Customers Drawings
Die sets and plates up to size 22003 1100 mm (external
of Aluminium Plates. However, these contour faces can also dims.) will be made to customers drawings, with any
be machined on request. To all die set plates, a general special features and highest precision.
thickness tolerance of 2 mm applies.
Lifting Aids on Die Sets Enquiry Forms for Special Die Sets
Special pre-printed forms for enquiries and ordering are
Plate sizes with edges a1+b1 ^ 1000 mm, and die sets
available on request. All the customer has to do is the
weighting more than 100 kg, are fitted with threaded holes
filling-in of dimensions and the specifying of guide ele-
for two lifter eyebolts per plate. Eyebolts etc. are supplied
ments or special machining features where applicable.
against special order.
subject to alterations A3
Contents
A7 201.23. A17
Notes on guide elements Die set
A4 subject to alterations
Contents
201.65. A32 2010.57. A36-37
Die set to customers specifications, Die set ECO-LINE
Aluminium
subject to alterations A5
Contents
212.11. A42 201.98. A59
Coupling spigot Aligning- and tryout press unit
212.15. A42
Coupling spigot
A43-46
Special die set to customer's specifi-
cations
201.50. A47-52
Progression lamination die set unit
201.95. A53-57
Tooling pallet die set
A58
Tooling pallet die set - Accessories
201.96. A58
Pallet carrier plate
201.97. A58
Bolster insert plate
A6 subject to alterations
Notes on Guide Elements
FIBRO Precision Sliding Guides
Carbonitrided Sintered Ferrite Bushes
These guides employ bushes made from sintered ferrite of high purity with carbonitrided surface.
Bearing surfaces are fine-ground.
The sintered ferrite has a porosity content of 18-20 % by volume, vacuum filled with special lubricant
FIBROLIT LD. As additional long term lubrication it is recommended to fill up the grove in the bushing
with FIBROLIT LD 280.34, see chapter H. Even under arduous running conditions, this material can be
relied upon for good protection against oil film rupture.
Under no circumstances must molybdenum disulfite be added to the lubricant.
For bearing clearance ranges, see chapter D.
subject to alterations A7
Cast Iron Die Sets
A9
Die set DIN 9812 Type D/DG
201.01.
Section A - A
f
e
c2
c3
A A
l
B B
Guide Elements c1
d3 d2
Section B - B
r
b2
Section A - A
f
e
c2
c3
A A
c4
l
B B Guide Elements
c8
d3 d2
Section B - B
r
Stripper Steel Steel
b2
Section A - A
c2
A A
l
B B
Guide Elements c1
d3 d2
Section B - B
r
b2
Section A - A
e
c2
A A
l
B B
Guide Elements
c1
Sintered Ferrite
20
Guide Bushes
d3 d2
Section B - B
r
b1
b2
d1
a2
Section A - A
f
e
c2
c3
A A
l
B B
Guide Elements c1
d3 d2
Section B - B
r
b1
b2
45
Section A - A
f
e
c2
c3
A A
c4
l
Guide Elements
c8
B B
c1
d3 d2
Section B - B
r
Stripper Steel Steel
b1
b2
e2
f
e
1
Section A - A
c2
c3
A A
l
Guide Elements B B
d3 d2
r
Section B - B
b2
b1
e2
f
e
1
Section A - A
c2
c3
A A
c8
c4
l
B B Guide Elements
Sintered Ferrite Ball Bearing
c1
30
d3 d2
r
Section B - B
e1
e2
f
Section A - A
c2
c3
A A
l
Guide Elements c1
B B
d3 d2
r Section B - B
b1
b2
Section A - A
e1
c2
c3
A A
l
B B
Guide Elements
Sintered Ferrite Ball Bearing
c1
30
d2 d2
r
Section B - B
b2
b1
e4
Section A - A
e
c2
c3
A A
l
B B
Guide Elements c4
Section B - B
d2 d2
r
b2
e4
e3
b1
Section A - A
e
c2
c3
A A
l
B B Guide Elements
c1
Section B - B
d2 d2
r
e2
b2
e3
b1
b2
Section A - A
e
a2
c7
c1
A A
l
B B
Guide Elements c1
Ball Bearing
c7
Guides
d3 d2
Section B - B
r1
b1
r2
d1
Faces front and rear fine machined after assembly their perfect
alignment permits use as datum reference.
A23
Die set without stripper ~DIN 9868/ISO 11415
c2
c4
l
D
c1
2010.5.
a1
e1
a2
b1
Standard Guide Systems
d1 d2
Headed Sintered Headed Ball
Ferrite Bushes, Bearing Bushes = .862. 2010.6.
carbonitrided = .834. a1
e1
a2
2081.3. 2081.4.
206.71.
a3
e2
b1
202.19. 202.19.
d1 d2
2010.7.
a1
e1
Description:
b1
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
e3
those of the ball bearing type to DIN-ISO. Both come with headed guide
a4
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution: d2 d2
Steel: External contours milled, thickness surfaces ground
a1 or b1 %630 = +0,2/+0,4 2010.9.
a1 or b1 .630 = +0,2/+0,6
a1
Aluminium: External contours sawed, thickness surfaces ground e4
a1 or b1 = +1/+4 a2
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
d2
d2
a3
e2
b1
.2 across
Note:
d2
d2
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers drawings).
FIBRO will furthermore supply die sets with special machining features. e1
c2
c4
l
D
c1
2010.5.
a1
e1
a2
b1
Standard Guide Systems
d1 d2
Headed Sintered Headed Ball
Ferrite Bushes, Bearing Bushes = .862. 2010.6.
carbonitrided = .834. a1
e1
a2
2081.3. 2081.4.
206.71.
a3
e2
b1
202.19. 202.19.
d1 d2
2010.7.
a1
e1
Description:
b1
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
e3
those of the ball bearing type to DIN-ISO. Both come with headed guide
a4
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution: d2 d2
Steel: External contours milled, thickness surfaces ground
a1 or b1 %630 = +0,2/+0,4 2010.9.
a1 or b1 .630 = +0,2/+0,6
a1
Aluminium: External contours sawed, thickness surfaces ground e4
a1 or b1 = +1/+4 a2
Advisory: Ordering Code:
Hole pattern for the screw clamps depends on positioning of working
d2
d2
a3
e2
b1
.2 across
Note:
d2
d2
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers drawings).
FIBRO will furthermore supply die sets with special machining features. e1
c2
c4
D
l
c3
c5
c1
2010.5.
a1
e1
a2
b1
Ferrite Bushes, Bearing Bushes = .865.
carbonitrided = .835.
206.71.
2081.3. 2081.4.
d1 d2
2081.3. 2081.4.
2010.6.
206.71.
a1
202.19. 202.19. e1
a2
a3
e2
b1
Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide d1 d2
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution: 2010.9.
Steel: External contours milled, thickness surfaces ground
a1
a1 or b1 %630 = +0,2/+0,4
a1 or b1 .630 = +0,2/+0,6 e4
Aluminium: External contours sawed, thickness surfaces ground a2
a1 or b1 = +1/+4
d2
a3
e2
b1
d2
Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers drawings). e1
FIBRO will furthermore supply die sets with special machining features.
c2
c4
D
l
c3
c5
c1
2010.5.
a1
e1
a2
b1
Ferrite Bushes, Bearing Bushes = .865.
carbonitrided = .835.
206.71.
2081.3. 2081.4.
d1 d2
2081.3. 2081.4.
2010.6.
206.71.
a1
202.19. 202.19. e1
a2
a3
e2
b1
Description:
FIBRO Die Sets offer the choice between sintered ferrite sliding guides and
those of the ball bearing type to DIN-ISO. Both come with headed guide d1 d2
bushes. These are seated in push-fit bolster bores and retained there by
screw clamps.
Execution: 2010.9.
Steel: External contours milled, thickness surfaces ground
a1
a1 or b1 %630 = +0,2/+0,4
a1 or b1 .630 = +0,2/+0,6 e4
Aluminium: External contours sawed, thickness surfaces ground a2
a1 or b1 = +1/+4
d2
a3
e2
b1
d2
Note:
On request, Standard Die Sets can also be fitted with any other FIBRO
Guide Elements (see die sets to customers drawings). e1
FIBRO will furthermore supply die sets with special machining features.
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting Flanges,
rectangular;
sintered guide bush,
carbonitrided
2031.44. ditto Ball
bearing Guide Bush
206.71. Ball Cage
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto Ball
bearing Guide Bush
206.71. Ball Cage
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto Ball
bearing Guide Bush
206.71. Ball Cage
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.46.
Demountable Pillars
with collar, push fit,
screw clamp retention
2021.43.
Disc and screw
2021.50.
Demountable Pillar,
conical, central screw
retention
2021.39. Liner Bush
2021.53.
Disc and Screw
202.60.
Stripper-Mounted
Pillars with Collar,
demountable, push fit,
ring nut retention
Guide Bushes
2031.34. Mounting
Flanges, rectangular;
sintered guide bush,
carbonitrided
2031.42. ditto
Ball bearing Guide Bush
206.71. Ball Cage
2031.38. Shallow Mounting
Flanges, rectangular;
sintered guide
bush, carbonitrided
2031.44. ditto Ball
bearing Guide Bush
206.71. Ball Cage
A35
Die set without / with stripper ECO-LINE
without Stripper
c2
c4
2081.94.
D
c1
with Stripper
c2
c4
2081.94.
D
c3
c5
2081.95.
c1
Executions:
l2
without with
stripper stripper
b1
2010.5...894 2010.5...895
l4
plated plated
without with
stripper stripper
b1
e3
a4
2010.5...894.29 2010.5...895.29
Description: d2 d2
FIBRO 2010.5x all-steel die sets are supplied with bronze plated guide
bushes. These are supplied in push-fit bolster bores and retained by screw 2010.59.
clamps. a1
Execution:
e4
a2
External contours milled
Thickness surfaces ground
d2
d2
Note:
*** to be fixed only with screw clamps
e2
a3
e2
b1
d2
d2
e1
*Thickness combinations
**Work area dimensions are not affected
by the positions of the screw clamps that retain the bushes!
***With demountable guide pillars 2021.29.
e ry!
d eliv
x t day
Ne
Execution: Execution:
2910...2 2910...0
Two external contours milled. Thickness surfaces ground. External contours sawed. Thickness surfaces ground.
Note: Note:
Plates from 500 500 mm on are manufactured with lifting thread. Plates from 500 500 mm on are manufactured with lifting thread.
c 2 2
customers specifications
d3 d3
daylight acc. to
c 3 2
tee slot
DIN 650
10 H8
c 1 2
2011.49. 2011.45.
b1
e2
b2
e1
b1
a2 a2
e e
a1 a1
Order number system: Coupling spigots and -holders between cylinder and tool:
see next page but one.
2011.4 .4031. . .1
T grooves: .0 = without
.1 = in top bolster and intermediate plate
Installation height h
Version: 000. = without guide bolster
001. = without guide bolster tension rod not hardened
831. = guide bolster with plain bearing
862. = guide bolster with ball bearing guide
External dimensions (a1 3 b1) 40: a1 = 400 mm; 31: b1 = 315 mm
Number of pillars: 5. = two guide pillars
9. = four guide pillars
Steel plates
Die Set Press Unit ISO sizes
c 2 2
customers specifications
tee slot
DIN 650 10 H12
daylight acc. to
c 3 2
height to guided
bolster bottom
l1
d3 d3
c 1 2
hydraulic jack
201.145. 201.149.
b1
b1
e2
b2
e1
a2 a2
e e
a1 a1
l5
l2
l1
s2
s1
d4
d5
d5
d4
SW
l5
l3
d5
d4
l5
l3
d7
d8
1350
A47
Progression Lamination Die Set Unit
Retainer Gib
Thrust Plate
Bottom Bolster
Bunter Bar
Clamping Area
Bottom Bolster
201.50. 201.50.
16
...1 ...2
with projecting top with threaded hole in top clam-
53
b3
clamping plate ping plate, for threaded shank
16
M 24x1,5
16
8
25
62
15
9
70
(240)
33
20
202.60.019.
2
201.50. 201.50.
53
15
90
b 1 -0,05
-0,10
...3 ...4
with threaded hole in top bolster, with clamping pockets
32
25
140
25
246
Guide Elements
16
...1 ...2
with projecting top with threaded hole in top clam- b3
63
clamping plate ping plate, for threaded shank
M 24x1,5
16
16
25
8
62
(250)
15
9
70
33
20
202.60.025.
2
201.50. 201.50.
63
b 1 -0,05
15
90
-0,10
...3 ...4
with threaded hole in with clamping pockets milled
top bolster, for threaded shank in top bolster
22
M 24x1,5
170
25
296
25
Guide Elements
...1 ...2
with projecting top with threaded hole in top clam-
73
M 24x1,5
8
16
20
16
25
71
(282)
9
80
38
20
202.60.032.
201.50. 201.50.
2
20
73
100
...3 ...4
b 1 -0,05 with threaded hole in with clamping pockets milled
-0,10 top bolster, for threaded shank in top bolster
19
M 24x1,5
25
210
25
346
Guide Elements
A53
Fast Exchange System for Pallet Tooling
Description
The fast exchange of pallet-born tooling sets, with the concept of rapid
mechanical positioning, meets the demands for:
lowering of tooling cost
reduction in setting costs
faster response to market trends.
Instead of a multitude of complete die set-born press tools, the new
system is based on a carrier die set with rapid-exchange features. This die
set can remain in the press, while any number of tooling pallet sets can be
accommodated expediently and precisely, one at a time.
There are no individual guide elements associated with a tooling pallet set
the necessary guiding remains a function of the carrier die set exclusively.
Tooling pallet sets are mounted to standard carrier plates the top and
bottom tooling simply slides into position, where a stop provides the
positioning control, to allow entry of the locating pins upon the required
half-turn of each of the four pin actuation levers on the die set. With the
tooling pallets now positioned accurately, the hexagonal clamping screws
at the front of the die set can be turned with a box spanner, each activating
one clamp via an internal cam, moved by threading action of the screw. The
cam angle is such that self-locking is obtained.
Slide-In Insertion
Sheet Thicknesses
Sheet less than 0,4mm in thickness is normally not recommended for the
system on account of the smaller punch-to-die clearances associated
with thin stock materials, where the normal positioning accuracy within
the carrier die set (approximately 0,02mm) becomes insufficient.
However, through fitting of conical centring units the overall alignment
accuracy can be improved to an extent where even sheet below 0,4mm
thickness can be processed successfully.
Positioning
Clamping
30
c2
h
l1
d d
h
c3
c1
a2
e
a
f3
f2
b2
b3
b4
f
a4
a5
y
e3
* Type of guides: 831 for sliding guides or 862 for ball guides
10
R5
The tooling components are dowelled into
position.
x
b2
H7
work area
16
y c3
a2
them non-reversible.
h1 a4
c1 a5
50 2
FIBRO Tooling Pallet Die Sets.
Moreover the press units provide ideal facilities
for the press-fitting of pillars and bushes etc. or
their removal. For blueing-in and tryout of all
sorts of press tools they soon prove themselves
200
as an indispensable workshop facility, with a
maximum thrust of 10 tons.
Material:
Plate: St 52-2
50 2
Execution:
Headed ball bearing guide bushes,
hydraulic jack, 10 tons capacity
220
40
50 2
hydraulic jack
b2
b
a
a2