Академический Документы
Профессиональный Документы
Культура Документы
www.dieselprogress.com
HELPING YOU MOVE
YOUR BUSINESS
FORWARD.
2017 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT, their respective logos, Caterpillar Yellow, the Power Edge
trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
OUR WAY TO
CONNECTED MOBILITY.
ZF interconnects environmental sensors, powerful central electronic control
units and mechatronics in the drive, chassis and steering system to create intel-
ligent mechanical systems empowering the future of mobility. #SeeThinkAct
DIESEL PROGRESS
International Edition WORLDview
EDITORIAL & SALES
Michael J. Osenga ...................................... Publisher
A Sharp Cart,
Michael J. Brezonick .................Associate Publisher/
Editor-In-Chief Brexit Meet Horse
Ian Cameron ......................Regional Manager/Editor
Roberta Prandi ...................Regional Manager/Editor BY IAN CAMERON BY MIKE BREZONICK
Bo Svensson ............. Field Editor/Business Manager
Jack Burke ........................................... Senior Editor
Ashbourne, England Waukesha, Wisconsin, USA
Chad Elmore ........................................ Senior Editor
Dave Lubach ........................................ Senior Editor The official procedure for the United While I choose to believe perhaps
DJ Slater ......................................... Associate Editor Kingdom to officially leave the Euro- naively that governments generally
Mark Thayer .................................... Associate Editor
Maggie Pieper .......................... Advertising Manager pean Union known as Brexit has do things with the best of intentions,
Sue Smith ................................. Circulation Manager just been triggered. there are times when I wonder what
Mauro Belo Schneider ............................. Field Editor
Dr. W. Fleischfresser ................ Hydraulic Consultant And Europe being Europe, it quick- those in authority are thinking.
Jerry Karpowicz ......................................Copy Editor ly sparked major fallouts, rows and A case in point: The Madison, Wis-
Paul Damon ................... Digital Publishing Manager
threats, with the U.K. at the center of consin, USA, Common Council recent-
PUBLICATION STAFF it all. ly voted unanimously to commit the city
Brenda Burbach .................................. Graphic Artist
Carla Lemke ........................................ Graphic Artist The terms of the split much like to transition to 100% renewable sourc-
Alyssa Loope....................................... Graphic Artist
many divorces are now being hag- es for electricity, heating and transpor-
SALES OFFICES gled over and will be for at least two tation. While there is no implementation
PUBLICATION HEADQUARTERS
20855 Watertown Road, Suite 220 years and probably more. date specified, council members made
Waukesha, WI 53186-1873, USA
The divorce proceedings immedi- it clear they were all in on their commit-
Telephone: +1 262-754-4100 Telefax: +1 262-754-4175
ately got off to a bad start with the ment to renewables.
GERMANY
Lisa Hochkofler ........................ Advertising Manager European Union (EU) outlining that Progressive Madison described
Gabriele Dinsel ......................... Advertising Manager
it is expected to ask the U.K. to pay by an ex-governor as 30 square miles
Niemllerstr. 9
73760 Ostfildern, Germany an unconfirmed sum, potentially up (78 km2) surrounded by reality is
Telephone: +49 711 3416 74 0 Telefax: +49 711 3416 74 74
to 60 billion, to reflect the U.K.s just the kind of place that would make
ITALY share of currently shared assets such a commitment. But some ques-
Roberta Prandi ................. Regional Manager/Editor
Via Cerere 18 and liabilities. tions come to mind.
38062 Arco, Italy
Within the industries covered by As part of the resolution, the coun-
Telephone: +39 0464 014421
Diesel Progress, the next two years cil allocated US$250,000 to develop a
SCANDINAVIA
Bo Svensson ..............Field Editor/Business Manager will be crucial. For most British con- plan, due early next year, that will in-
Dunderbacksvagen 20
struction equipment suppliers for ex- clude target dates for reaching 100%,
612-46 Finspong, Sweden
Telephone: +46 70 2405369 Telefax: +46 122 14787 ample, the most prized outcome at with interim milestones and budget ...
UNITED KINGDOM the end of negotiations will be con- estimates to determine the costs.
Ian Cameron ......................Regional Manager/Editor
tinued access to EU markets through Wouldnt it seem prudent to do such
Linda Cameron ......................... Advertising Manager
40 Premier Avenue regulatory cooperation. a study before making such an across-
Ashbourne, Derbyshire
If U.K. industry is hindered by hav- the-board commitment to renewables?
DE6 1LH, United Kingdom
Telephone: +44 20 31 79 29 79 Telefax: +44 20 31 79 29 70 ing a different set of rules with its big- Especially in light of the fact that the
JAPAN gest trading partner (the EU), it could local utility currently maintains, on av-
Akiyoshi Ojima ................................ Branch Manager
add significant complexity and costs. erage, 88% of its electricity from fossil
51-16-301 Honmoku Sannotani, Naka-ku
Yokohama, 231-0824, Japan And it works both ways. Would fuel. Only 12% is currently from renew-
Telephone: +81 45 624 3502 Telefax: + 81 45 624 3503
companies who remain in the EU ables and a utility spokesperson, while
KOREA
D. S. Chai ...........................................Sales Manager
want to see hurdles put in their way supportive of the concept, wouldnt say
Dongmyung Communications Inc. when trading with the U.K. after the his company could meet it.
82 Pyeongchangmunhwa-ro, Jongno-gu
divorce? No. What if the 100% renewable goal
Seoul, 03011 Korea
Telephone: +82 2 391 4254 So the endless negotiations contin- turns out to be unrealistic? What if it
CHINA ue and the rancor (an excuse to settle leads to terribly increased costs or
Yutan Gu .............................Director Of International
Cooperation Department
historical scores?) rumbles on. less reliable electricity on days when
CMTM
Floor 4, Haiya, Xiuyuan No.15 Building, Anhuibeili
An example: National sensitivities the wind doesnt blow sufficiently to
Chaoyang District, Beijing, P.R.China P.C:100101 recently came to a head when a stri- spin wind turbines?
Telephone: +86 010 64978058 Telefax: +86 010 64955975
dent British anti-EU politician stood Good intentions are one thing, mak-
DIESEL & GAS TURBINE PUBLICATIONS up in the European Parliament and ing sure theyre realistic especially
Michael J. Osenga ...................................... President
Michael J. Brezonick .......... Executive Vice President likened the EU to the Mafia. when John Q. Public is paying for it
He was quickly rounded upon by is another.
the Parliaments fuming chairman Putting desires ahead of an ability
an Italian. to meet a goal in the real world seems
Ouch! like cart before the horse thinking.
MEMBER OF BPA WORLDWIDE PRINTED IN THE U.S.A.
Reprints of all articles published in Diesel Progress Only two more years to go. dpi Which is not good public policy. dpi
International are available. Please address inquiries to:
mgraesing@dieselpub.com
Tel: 262-754-4147 Fax: 262-754-4177
WHATS INSIDE
i DIESEL PROGRESS
GLOBAL PRODUCTS TECHNOLOGY INDUSTRY NEWS
17 23 33
ENGINE LINEUP
JCB ADDS TO
LOCALIZE IN CHINA
BOBCAT LOOKS TO
GLOBAL TRENDS
ZF Friedrichshafen AG ................................................................................... 1
*Further information on this companys products can be found in the 2016 Edition of the @dieselprogress
Diesel & Gas Turbine Sourcing Guide and at Dieselandgasturbineguide.net.
www.dieselprogress.com
CONEXPO-CON/AGG
IN REVIEW
MORE DETAILS
ON DANAS BREVINI DEAL
Back to the future for Dana, which adds a range of hydraulic components back into
its portfolio; tracked machine markets now a target
BY MIKE BREZONICK
O
n Feb, 1, Dana Inc. completed its purchase of the as well as a network of 30 sales subsidiaries and nine
power transmission and fluid power businesses service centers around the world.
of Brevini Group S.p.A. First announced in mid- Brevinis product line is a perfect complement to Danas
November 2016, the transaction was subject to current offerings, helping us to increase the amount of Dana
review and approval by regulatory authorities in the Eu- content on construction, mining, material-handling and
ropean Union, which took until early 2017. other off-highway equipment, said Aziz Aghili, president of
Dana initially purchased 80% of the specific Brevini busi- Dana Off-Highway Drivetrain Technologies. Brevinis tech-
nesses, with an option to buy the remaining 20% by 2020. nology portfolio will increase the number of patents and
The total business, according to Danas estimates, is val- patents pending for Danas off-highway business by 33%,
ued at 325 million, which included the assumption of ap- enabling us to provide our customers with a full range of
proximately 100 million of net debt. Brevini reported 2015 power-conveyance systems.
sales in the acquired businesses of 388 million. Its an interesting move for Dana, as it hearkens back
Founded in 1960, the privately held Brevini Group em- to the 1980s and 90s, when its off-highway segment
ploys approximately 2300 people. It maintains engineering was in a significant growth mode and made several pur-
and manufacturing operations in China, Germany, and Italy, chases, including Italys Sige axle operations (1994) and
Clark-Hurth (1997), which was Danas largest acquisition The addition of the Brevini products also immediately
ever at the time. offers Dana, which has largely focused on wheeled off-
Dana also had a significant footprint in fluid power after ac- road machinery segments, the opportunity to expand into a
quiring Gresen Manufacturing, a supplier of hydraulic pumps, broad range of tracked equipment markets.
motors, cylinders, valves, filters and controls in 1981, which Yet Decleer said that the purchase was made for strategic
became part of the companys off-highway business in 1996. reasons that go far beyond any specific machine segments
Four years later, that business was sold to Parker Hannifin and or applications, adding that it makes Dana the only solutions
Dana was mostly out of hydraulics for off-highway equipment. provider that can manage power conveyance to move ma-
Now Dana is getting back in, as the purchase of Brevini chines and also perform the work functions of the machine.
brings a range of pumps, motors and valves, as well as The addition of planetary hub drive technology allows
mobile planetary hub drives, planetary gearboxes and elec- Dana to develop and supply technologies for the tracked
tronic control systems. vehicle market, which doubles our addressable market for
At Dana, we certainly recognize the key role that fluid off-highway driveline systems, Decleer said. Brevinis fluid
power solutions have traditionally served in off-highway power technology will allow Dana to expand our product
applications and we have supported them in many ways, and system offerings by adding key components for hy-
including the development of our hydrostatic continuously draulic systems that can be supplied to customers in all the
variable transmissions and the Dana Rexroth hydrome- off-highway segments we serve.
chanical variable transmission, said Jeroen Decleer, vice This allows us to increase the amount of Dana content
president of off-highway sales, strategy, and product plan- on off-highway equipment in the short term, while providing
ning for Dana. As we move forward, our off-highway equip- a platform of proven technologies that can be leveraged in
ment customers are continuing to look for ways to further Danas other end markets, especially the commercial ve-
maximize the performance of their vehicles, which is driving hicle and industrial markets.
a need to integrate drivetrains with work circuits. Decleer said the addition of Brevini will also pay benefits
By leveraging Brevinis decades of expertise and prod- beyond the mobile off-road equipment segments. It signifi-
uct knowledge in fluid-power solutions, we will be in a better cantly broadens the opportunities for our stationary industrial
position to provide this integration. continued on page 6
Ready for
Stage V
YEARS AHEAD OF TOMORROWS STANDARDS
www.scania.com
CONEXPO-CON/AGG IN REVIEW
market, he said. For more than 70 years, Dana has served incorporating Brevinis subsidiaries in countries such as
the industrial market with equipment crucial to scrap recy- Singapore, Japan, and Korea. These are all countries where
cling, steel production, and pulp and paper, for example. This Dana has also traditionally maintained a network of indepen-
is an important segment for us and one that we are commit- dent service centers.
ted to growing. Brevinis strong presence and reputation in It can also be taken as a sign that despite to the occa-
the industrial market will allow us to build on our position in sional rumor to the contrary, off-highway remains a big part
this sector, especially in applications such as wind power, of Danas business, now and into the future.
marine, mineral processing, steel industry and paper mills. Dana has always been firmly committed to the off-
He added that the complementary know-how of both highway market, Decleer said. And for the past several
companies will accelerate Danas hybridization and elec- years, we have employed strategies that support organic
trification initiatives as we help our customers improve growth, including the introduction of Spicer Rui Ma prod-
performance and fuel economy. In particular, develop- uct lines for the Chinese market, the opening of the Dana
ments in electrification technologies will greatly benefit Mechatronic Technology Center in Rovereto, Italy, the
from the addition of planetary hub drives to Danas tradi- suspended axle program for high-horsepower agricultur-
tional drivetrain competencies. al tractors, the continued development of advanced pow-
One concrete example of possible synergies between the ershift transmissions such as the Spicer TE14 and Spicer
brands indicated by Decleer is Spicer Smart Suite technology. TE30 transmissions, and the investment in advanced
This platform of fully integrated, connected-vehicle features technologies such as Spicer Smart Suite technologies
converts operating data from drive and motion systems into and the Spicer central tire inflation system.
actionable insights for enhancing productivity, improving op- This acquisition of Brevini provides a rare opportunity for
erator and machine safety, reducing maintenance costs, and Dana to further solidify our standing as a trusted, top-tier
decreasing total operating costs. An intelligent load monitoring supplier to the off-highway market by expanding our busi-
system (ILMS) using data from Spicer axles is currently avail- ness in an inorganic way. Its important to keep in mind,
able for pre-production testing by vehicle manufacturers, with though, that while the purchase of Brevini will generate im-
additional data management systems planned for Spicer trans- mediate benefits for Danas off-highway business, we see
missions and driveshafts, as well as select Brevini products. considerable synergies that Brevinis expertise can deliver
Finally, Decleer said, Brevinis extensive network of across all of the vehicle markets Dana serves, especially
more than 30 sales subsidiaries in 25 countries provides flex- regarding fluid power solutions. dpi
ible and reactive units that have developed close relation- Roberta Prandi contributed to this story.
ships with small- to medium-sized customers by providing
application knowledge, customization, installation and service FOR MORE INFORMATION
of Brevinis gear drives and hydraulic systems. www.dana.com/off-highway
The acquisition will amplify Danas existing footprint by
FPT RAISES
POWER BAR
New 20 L, V8 diesel targets range of off-road applications including
construction and ag equipment
BY ROBERTA PRANDI
F
PT Industrial used the big stage of ConExpo-Con/Agg Thanks to its smaller displacement and the lower friction in
2017 to launch the largest diesel engine in its line. the engine design coming with the V8 architecture, the V20 al-
The new V20 diesel is a 90, eight-cylinder, 20 L lows up to 2% fuel savings compared to average 12-cylinder
engine available with a maximum rating of 670 kW engines, Gaiazzi said.
at 1800 r/min with peak torque as high as 4100 Nm at The V20 was designed with vertical flame combustion
1500 r/min. to maximize performance. This feature also avoids the de-
Besides being the most powerful and largest displace- posit of fuel residues on the cylinder lining. The combustion
ment engine in FPTs range, the V20 shows some new chamber is characterized by new piston bowls with double
characteristics for the Italian engine manufacturer. The first re-entrant design.
and perhaps most noteworthy aspect is that the engine has FPT said the engine complies with U.S. Environmental
a single cylinder head design, a rather uncommon sight Protection Agency (EPA) Tier 4 final and EU Stage 5 emis-
among FPTs existing engine families. sions regulations using the companys maintenance-free
FPT explained that the V20 was designed to deliver a HI-eSCR exhaust aftertreatment, without exhaust gas recir-
power output that is normally achieved with 12-cylinder en- culation or a diesel particulate filter.
gines. The V20 has best-in-class power-to-weight ratio, For a better serviceability, the V20 is designed with all
said Federico Gaiazzi, head of marketing at FPT Industrial, service points on the same side. Oil, fuel and crankcase
reporting that the ratio is 13% higher than in competitive vent filters are positioned on the front side allowing an easy
12-cylinder engines. The design also helps preserve ve- access position from the vehicle hood. All of the filters are
hicle stability and reduce the load on axles, he said. also available as remote mount units on request to fit mul-
With dimensions of 1625 mm long, 1190 mm wide and tiple application layouts.
1340 mm high, Gaiazzi said that the V20 is the most The new turbocharger layout and turbine outlet junction
compact engine in its category. The engines compact also simplifies the aftertreatment system piping, FPT said.
dimensions are emphasized by the fact that the two turbo- The single cylinder heads are designed and made in high-
chargers are positioned within the overall envelope. resistance nodular cast iron to guarantee easier maintenance
The two single-stage wastegate turbochargers one and a higher performance with 220 bar peak combustion
per each cylinder bank are supplied with air from a pressure, FPT said.
cross-bank exhaust system with pulse pressure compen- The V20 is offered first of all to customers in off-road ap-
sation between right and left banks, Gaiazzi said. This plications, such as construction machines, agricultural vehi-
system ensures that the two turbos are always evenly cles, military and railways, Gaiazzi said. A version for power
charged without misbalances in the air supply between generation and stationary applications will follow. dpi
the two cylinder banks.
The FPT V20 also incorporates the same established FOR MORE INFORMATION
2200 bar common rail fuel injection system and engine www.fptindustrial.com
control unit used on FPT Industrials Cursor engine family.
May 10-11
O&M and Lifecycle Management
Strategies for CCGT Power Plants
Crowne Plaza Hotel
Birmingham, U.K.
Tel: +44 (0) 121 200 3810
Fax: +44 (0) 121 212 1623
Email: info@tacook.com
Web: https://goo.gl/U1UQPx
*May 16-18
10th Integer Emissions Summit &
AdBlue Forum China 2017
Beijing, China
Integer Research Ltd.
Invicta House
108-114 Golden Lane
London, EC1Y 0TL, U.K.
www.integer-research.com
May 17-19
Torsional Vibration
Symposium 2017
Salzburg, Austria
The Vibration Association
Hallwanger Landessstrasse 3
5300 Hallwang, Austria
Tel: +43 662 664146 Build superior machines
Email: info@torsional-vibration-
symposium.com without the risk
Web: http://www.torsional-vibration-
syposium.com We work with OEMs like you to build the exceptional machines
your customers demand. With decades of knowledge and
*May 30-June 3
ConExpo Russia at CTT 2017 expertise, we can help you simplify design and production
Crocus International while reducing your risks. This means you can confidently build
Exhibition Center machines that outperform your competition and you can
Moscow, Russia get them to market faster.
The Association of Equipment
Manufacturers (AEM) This is Engineering Tomorrow.
6737 West Washington Street,
Suite 2400
Milwaukee, Wisconsin, 53214-5647, Learn more at virtualadc.danfoss.com
USA
Tel: +1 (414) 298-4141
Fax: +1 (414) 272-2672
Email: christina.laukant@imag.de
Web: www.ctt-expo.ru/en
JUNE
*June 27-29
Power-Gen Europe 2017
A POWERFUL
EVENT
Annual Middle East Electricity show in Dubai proving to be
an important venue for new power products
T
he 42nd edition of the Middle East Electricity (MEE) Cummins said the S-Range alternators are suitable for
trade show in Dubai, United Arab Emirates, again various applications including oil and gas auxiliary, com-
delivered a strong gathering of the key players bined heat and power, critical protection and uninterruptible
within the power industry, where 1615 exhibitors power supplies, continuous power and standby.
displayed their wares to an attendance of approximately Cummins Power Generation also introduced a new line of
21 214 from 131 countries. 6L Series generator sets for the residential and light commer-
As always, MEE proved a backdrop for a number of new cial markets. Designed to provide more efficiency within less
product announcements. space, the 6L gen-sets are available in ratings from 250 to
Cummins Generator Technologies unveiled the latest 350 kVA. Cummins 9.5 L, six-cylinder, dual-speed diesel en-
addition to its S-Range family of alternators. The Stamford gines, drives them. Features also include extended service
S6 (810 to 1400 kVA+) builds on the Stamford HC6 and intervals, dual frequency 50/60Hz, lower fuel consumption
incorporates Cummins patented CoreCooling technology. and enhanced power density, the company added.
Using thermal, electromagnetic and mechanical compo- All of the major components were designed and built by
nents, the company said CoreCooling enables the Stamford Cummins and the sets also incorporates a Bosch fuel pump
S6 to deliver an increase in power density when compared and integrated fuel shutoff.
to its predecessor. Cummins also displayed its PowerCommand Cloud 550
Following on from the launch of the Stamford S0/S1, S4 Remote Monitoring System and launched the Cummins 360
and S5 products, the S6 shares the same modular foot flex- app, which allows users to step inside a data centre plant
ibility, which the company said enables greater compatibility room to learn more about Cummins product, design and
with customers existing generator set designs and for ease installation capabilities all in a 360 mode. The app will be
of assembly. available to download at power.cummins.com/cummins360.
intervals up to 600 hours, which is 30% more than competi- segments too. Suffice to say that we will deliver about 700 gen-
tors average in this power class. sets in the coming months for telecommunication installations.
The N67 engine is offered now in a common rail fuel Himoinsa recently completed the installation of an 8.7
system version for stationary applications in non-regulated MVA standby power system for the Doha Festival City,
markets (both 50 and 60 Hz with a switchability pack). This Qatars largest shopping complex, in Doha. The power-
version delivers 250 kVA in prime power within the same house consists of five HTW-1745 T5 gen-sets and works
footprint of the mechanical 200 kVA N67 engine, including a as redundant emergency power supply with a synchronized
compact tropical cooling package for operation up to 55C seven-second start-up, which exceeds the projects techni-
offered as standard. cal specifications, said Himoinsa.
Baroncelli said this engine utilizes steel pistons with the The generators incorporate Mitsubishi S16R PTA en-
new combustion shape that has been introduced with the gines driving Stamford PI734E alternators have been over-
Cursor 16 launch last year. High-pressure resistant cylinder sized to 1900 kVA and fitted with a programmable digital
heads are also a new feature of this engine. The G-drive voltage governor, capable of providing an extremely quick
N67 also scores some records, including 21% better power response. The units, which also incorporate Woodward
density than competitors average and 30% more compact- speed controls, can operate in ambient temperatures as
ness than competitors in the same class, he said. high as 55C, Himoinsa said.
The N67 will be available worldwide with the exception To ensure a fast response in the event of a grid failure,
of NAFTA markets, and for emergency-only applications a water pre-heating system was added, along with a bat-
in Europe. tery charger.
Gen-set manufacturer Himoinsa showed its range of Elum said that Himoinsa has a distribution agreement
gen-sets and lighting towers at MEE, with a special focus on with Famco International LLC, headquartered in Dubai
units designed to work in extreme climates such as deserts, (U.A.E.). The company is responsible for sales and service
The company showcased its new Silent Plus HRFW-250 T5 of Himoinsa products in the U.A.E., Saudi Arabia and Qatar.
generator with a C87 diesel engine by FPT Industrial. The According to Elum, service is an important criterion when
unit is soundproofed with a rated noise level of 61 dB(A) 2 choosing a gen-set in the Middle East. For this reason,
at a distance of 7 m. Maintenance intervals have been set Himoinsa has put great attention into the way its products
at 600 operating hours, the company said. are serviced. For telecommunication applications, for ex-
The Middle East market is particularly interesting for ample, we can offer our gen-set with Yanmar engine in the
Himoinsa, as Saudi Arabia alone accounts for about 55% HYW Industrial range (from 8 to 45 kVA) or in the HRYW
of the Himoinsa business in the region. The Middle East Rental range (from 16 to 40 kVA), which feature a special kit
region has a great potential with applications in public lo- for longer maintenance intervals up to 1000 hours, he said.
cations as shopping malls and hospitals, said Guillermo The Middle East region is also showing a greater at-
Elum, the companys sales and marketing director. The oil tention to environmental protection, thus hybrid solutions
and gas industry also registers an interesting demand, es- are becoming more attractive, said Elum, especially those
pecially for gen-sets up to 2.5 MW. combining conventional diesel power generation with
Telecommunications and data centers are fast-growing continued on page 14
BTS
www.fptindustrial.com
MEE IN REVIEW
solar power installations. Himoinsa manufactures gen- at MEE for the first time. The company unveiled its 1700
sets which are designed to be integrated with photovoltaic series of diesel engines for power generation applications.
systems, he said. In such hybrid systems, generators The series is composed of three engines the V 1708,
are guaranteed to run at a minimum level during peak sun V 1712 and VL 1716 with outputs from 800 to 2250 kVA.
hours, so that the useful life of the engine is extended and These engines have been used for years as marine gen-
operating costs lowered. sets, in naval, oil and gas and industrial applications and
Italian engine manufacturer Isotta Fraschini exhibited will now be offered also for stationary power generation.
MEE IN REVIEW
SIX PACKS
OF POWER
Yanmar unveils TNV Power Pack engines
targeting irrigation applications
BY IAN CAMERON
Y
anmar has announced the launch of its compact TNV The NV3 range also includes the 4TNV98C, which
Power Pack engine range for irrigation applications. Yanmar said is Stage 3b-compliant and Stage 5-ready,
Aimed at the irrigation pump original equipment and the 3.32 L 4TNV98C, which is naturally aspirated
manufacturers markets, the lineup consists of three and has a maximum power of 51.7 kW at 2500 r/min.
engine groups offering a total of six units with outputs from This engine incorporates a Bosch common rail fuel sys-
19.9 to 63.9 kW. tem with full electronic control, exhaust gas recirculation
In the NV1 range, the 3TNV76 engine is Stage 3a/ and diesel particulate filter (DPF) with a three-step, no-
Stage 4-compliant and is a three-cylinder, naturally as- clogging regeneration system. No DPF maintenance is
pirated, 1.1 L engine offering 19.9 kW maximum power needed for at least 6000 working hours, Yanmar said.
at 3200 r/min. Emphasizing the compact nature of the Yanmar said that the engines offer ease of installation
engine range, Yanmar said the 3TNV76 is 814 mm long, and the companys Stage 2, 3a and 3b engines have the
545 mm wide and 696 mm high. same external block dimensions and footprint.
The company added that the engine incorporates an There are two other naturally aspirated Stage 3a-
improved intake port for the indirect injection combustion compliant models in the range the 1.6 L, 28.1 kW,
chamber and an inline injection pump. 3TNV88-BDYED model and the 2.2 L 4TNV88-BDYED
The NV2 range includes the 3TNV88 and 4TNV88 which has a maximum power of 36.4 kW.
Stage 3a-compliant models that utilize a high-pressure Moving up the range there are two, four-cylinder, tur-
mono-plunger injection pump designed and produced by bocharged engines the 3.3 L 4TNV98-NSC, which
Yanmar. The company also designed and produced the has a maximum power output of 52.1 kW, and the 3.3 L
injectors and nozzles. The 1.64 L3TNV88 is naturally as- 4TNV98T-NSC with 63.9 kW maximum power. Both are
pirated and has a maximum power of 281 kW at 3000 r/min. Stage 2-compliant.
The 2.19 L, naturally aspirated 4TNV88 has a maximum The final model in the range is the naturally aspirat-
power of 36.4 kW at 3000 r/min. ed, 3.3 L 4TNV98C-NYI2 model, which has a maximum
The NV3 range includes the 4TNV98 and 4TNV98T en- power of 51.7 kW and meets Stage 3b/Tier 4 final emis-
gines that are Stage 2-compliant for less-regulated mar- sions regulations. The 4TNV98C-NYI2 is the largest
kets. The engines have four valves per cylinder, a design in the range. Length is 1083.5 mm, width 701 mm and
Yanmar said it introduced to off-highway engines of this height 1010 mm. dpi
size some years ago.
The 3.32 L, 4TNV98 is naturally aspirated with a maximum FOR MORE INFORMATION
power of 52.1 kW at 2500 r/min. The 3.32 L, turbocharged www.yanmar.com
4TNV98T has a maximum power of 63.9 kW at 2500 r/min.
BOBCAT LOOKS TO
LOCALIZE IN CHINA
Sales Of Bobcat Skid-Steer
Loaders In China
Year Units
2011 240
2012 271
2013 317
2014 353 Bobcat is beginning production of two of its skid-steer loader models,
2015 310 including the S18 EarthForce, at its Suzhou, China, facility, this spring.
2016 383 The aim is to supply more competitively priced products to the market
Source: Off-Highway Research
and increase domestic volumes.
BY DAVID PHILLIPS
A
t one of its recent dealer conferences, Bobcat an- S18 EarthForce, are approximately equivalent to Bobcats
nounced that it planned to begin production of two S510 and S530 skid-steers in terms of their rated operat-
of its skid-steer loader models at its Suzhou, China, ing capacities and their different modes of lifting operation.
facility, this spring. The aim is to supply more com- They were designed in the U.S. by combining the compa-
petitively priced products to the market, and increase do- nys traditional technology and have been tested through
mestic volumes. trial operations in China. By sacrificing some of the opera-
Bobcat has been able to maintain its leadership in the Chi- tors comfort, a significant cost reduction has been achieved
nese market for skid-steer loaders, even after the change of and so retail prices will be much more competitive, probably
its ownership to Doosan in 2007. The first imported Bobcat 30 to 35% lower than imported equivalents. It is evident that
machines were made in the 1980s, and the dealer network steel fabrications will be sourced locally, but the sourcing
was established in 1997 when Ingersoll-Rand owned it. of key components such as Kubota engines and Danfoss
Sales of skid-steer loaders exceeded 100 units in 2008 and hydraulic parts will remain unchanged. Therefore, the ma-
have seen faster growth since 2010, achieving a record 383 chines will be regarded as being entry level but will still offer
units in 2016, which gave it market leadership with 34%. a high premium.
To achieve further growth, Bobcat will have to develop It is Bobcats intention to increase overall sales through
more applications apart from the traditional users in roads the introduction of these new models. However, there have
and farms and perhaps even more importantly, the company been comments from other suppliers that these lower-priced
will need to offer more affordable products to Chinese cus- localized products may not be able to achieve much progress.
tomers. Although skid-steer loaders are available at a unit They will still be more expensive than their cheaper Chinese
price of US$25,000 to US$35,000 in the United States, the equivalents and might be seen as competing with the import-
current prevailing prices in China are 1.5 to 1.8 times greater ed Bobcat machines. So it will be interesting to see the result.
because of shipping costs and the small sales volumes that To explore new market applications will be important
support the distribution and aftersales service networks. for the success of these new products. Currently, almost
The two models being localized, the S16 EarthForce and 80% of Bobcats sales of skid-steer loaders in the country
go to heavy application sectors such as road works and
David Phillips is managing director of Off-Highway Research, a London- snow removal. To capitalize on the machines advantages
based management consultancy that specializes in the research and analysis in dirt moving and cleanup work, Bobcat China has identi-
of international construction equipment markets. Phone: (44) 020 7404 1128; fied potential uses on building construction sites, where
Email: mail@offhighway.co.uk continued on page 18
POWER GENERATION
RENTAL POWER
FROM CGM
Italian generator-set specialist launches new line aimed at rental applications
I
taly-based CGM Generating Sets said its new diesel
generator-set Rental range is the result of a develop-
ment process that aimed at meeting customers increas-
ing demand for special products that are both flexible
and robust.
Stefano Chilese, managing director of CGM, said that
the range includes 12 gen-sets from 10 to 200 kVA power
output and was designed according to the highest stan-
dards of quality.
The CGM Rental range is built with engines complying
with Stage 3a emissions regulations from manufacturers
Kohler, Yanmar, Iveco and Perkins, Chilese said. These
gen-set feature a strong skid chassis; a galvanized sound-
proof canopy for external use; a 24-hour-capable fuel tank
that can be removed without disassembling the unit; emer- Part of CGMs new Rental range of generator sets, the
gency stop button; an extra socket set protected by magneto 20 P gen-set is rated 20 kVA and is designed for prime
thermal and differential circuit breaker; a three-way valve for power applications.
external tanks; forklift pockets in the base frame; and lifting
points in the canopy for easy transport. proof-canopied version. The companys range includes also
Chilese added that the CGM Rental range has been de- light towers, natural gas or liquefied petroleum gas genera-
signed specifically to resist the most severe weather conditions. tors with General Motors engines, welders up to 500 amps,
CGM Generating Sets in the 5 to 2000 kVA range incor- and tractor coupling power take-offs. dpi
porate Honda, Kohler and Briggs & Stratton engines, while
Perkins, FPT, Kohler, Volvo, Doosan and Deutz engines are FOR MORE INFORMATION
used for ratings to 2200 KVA. www.cgmitalia.it
All of these gen-sets are available in an open or sound-
Syncro
A range of
engines tailor
made for
compact
machines
MARCHING INTO
NORTH AMERICA
MAN Engines ready to do business in US in marine, power generation,
and off-highway industries
BY ROBERTA PRANDI
G
ermany-based MAN Engines has been present in MAN Engines footing in the U.S. is already founded on a
the North American market for more than 20 years solid basis across several markets. The company supplies
through its subsidiary, MAN Engines & Compo- several important accounts in the marine segment. Its coop-
nents Inc. (MEC), Pompano Beach, Florida, USA. eration with Viking Yachts, an American manufacturer of lux-
But now the company, part of the commercial vehicle ury sport fishing boats, dates back many years and recently
manufacturer group MAN Truck & Bus, has indicated that reached the milestone of 2000 vee-configuration engines
it intends to significantly expand its business as an engine having been delivered to equip Vikings high-end vessels.
supplier for off-road applications and energy production in Lorenz Panknin, MANs key account manager-Off Road,
the American market. said the company counts on a network of 65 service deal-
Thanks to our quality products developed in Germany ers in the U.S. so far mainly marine focused and the
and our decades of market expertise as an American com- subsidiary in Florida hosts an Engine Training Academy.
pany, we see ourselves as the perfect engine partner for all The combined heat-and-power generation sector is also
OEM manufacturers interested in volume business, MEC a key market for MAN Engines in North America, thanks to
Chief Executive Officer Ricardo Barbosa said. a range of gas engines that covers power output from 62
To sharpen the companys new focus, MAN Engines has ap- to 580 kW at 1800 r/min and 54 to 550 kW at 1500 r/min.
pointed Jrgen Haberland from the headquarters in Germany The product line covers three engine series the E0834/
as business development manager off-road and power in the E0836, E2676 and E3262 spanning a displacement
U.S. He is tasked with further developing the companys busi- range of 4.6/6.9, 12.4 and 25.8 L.
ness with engines and components in the Americas. A range of turbocharged, lean-burn engines based on the
Haberland has been working for MAN Engines since same engine series is available for use with natural and
2008, the last six years as head of Off-Road MAN Engines special gases, with power ranges from 68 to 580 kW at
in Nuremberg, Germany. He is expected to take up his new 1800 r/min and 58 to 550 kW at 1500 r/min. These engines
role in Pompano Beach on Aug. 1, and will bring his knowl- utilize MANs modular exhaust gas aftertreatment system
edge and expertise in application engineering, service and (AGN), a compact and flexible solution that has been al-
engine sales. ready implemented in mobile applications.
New FQ series speed sensors by Rheintacho comply with protection class IP69K.
HIGH PROTECTION
FOR SPEED SENSORS
Higher protection class ensures no troubles in operation of speed sensors in working machines
R
heintacho introduced the complete new FQ series The FQ product series offers additional configuration vari-
of plastic sensors for detecting rotational speed ants, as for example frequency range, detection distance,
and direction, which complies with IP69K protec- EMC, and temperature stability. According to Rheintachos
tion class. current development plan, all versions will be designed as
The FQ series is a further development of the current a two-channel sensor to detect rotational speed and direc-
Rheintacho FK product line, which fulfills protection class tion of rotation.
IP65. These sensors have been utilized in a number of ap- Sexauer explained further the choice of higher specifica-
plications in working machines, especially in combination tions for these sensors. Our experience has shown that
with electromotors. specifying too low an IP class and putting the onus on users
The new FQ series is available with different sensor via operating or maintenance instructions, is not practical, he
lengths, cable outlet directions and connector options. said. When a machine is to be cleaned with a steam jet for
Besides the application flexibility ensured by these options, practical reasons, it is difficult to convince the operators other-
Rheintacho offers customized solutions. wise regardless of what is found in the operating manuals.
There are two main reasons why we were motivated For this reason we are expanding the proven FK product
to develop this new series, said Wolfgang Sexauer, sales line to include the FQ series with its higher protection class.
manager at Rheintacho. Firstly, we see a tendency to speci- We always strive to offer the best technical and economic
fy higher IP classes in many applications for safety reasons, solution, tailored to the specific application. dpi
than was the case a few years ago. Secondly, the IP69K
protection class enables technical potentials to be realized FOR MORE INFORMATION
even more efficiently today. This applies to both available www.rheintacho.de
materials and, of course, to intelligent constructions.
JCB ADDS
TO ENGINE LINEUP
New 3.0 L joins DieselMax diesel range; no aftertreatment required
I
n the latest addition to its expanding engine portfolio, that there is no requirement for any form of regular valve
U.K.-based JCB has taken the wraps off a new 3 L model. train adjustment, reducing downtime for customers and
The new JCB430 DieselMax is the third engine line to boosting productivity, the company said. The new engine
be launched by JCB since production started in 2004 at also features integrated glow plugs, for faster cold starting.
JCB Power Systems in Derbyshire, England, and joins the According to JCB, other key components include a
4.4, 4.8 and 7.2 L models. heavy-duty design and heavy-duty power take-off.
Launched initially with 55 kW at Stage 4 final, the engine JCB announced in 2011 that it was launching a new en-
produces 400 Nm of torque from 1300 r/min. gine development project with the help of an investment
JCB said the engine meets the relevant emissions legis- from the U.K. Governments Regional Growth Fund.
lation without any requirement for a diesel particulate filter, It is hard to believe that, just over 12 years ago,
diesel oxidation catalyst, selective catalytic reduction or any JCB didnt make engines, JCB Chief Executive Officer
form of exhaust additive or aftertreatment. Graeme Macdonald said. Today JCB has produced 400
The company said this makes it a suitable power plant 000 high-performance diesel engines, leading the way
for a wide range of mid-weight construction and industrial with a purpose-built range which saves fuel, is clean and
equipment. The engine has been designed to be ready for highly efficient.
Stage 5 emissions standards and will be available with ad- The launch of the brand new 3 L JCB430 DieselMax en-
ditional power ratings in the future. gine will build on the success of the JCB Power Systems
JCB Power Systems said it has opted to use automatic business and takes the productivity and environmental
valve adjustors for the first time on the engine. This means continued on page 24
performance of our engines to a completely new level, par- JCB Power Systems has also invested approximately
ticularly on fuel efficiency. US$12.4 million in its U.K. engine plant as it gears up to begin
JCB said one of the most impressive features of the new full production of cylinder heads and blocks for the first time.
engine is its fuel consumption using up to 8% less fuel The Derbyshire-based factory has installed new CNC
than the 4.4 L JCB engine. machining centers and associated automated processes at
The JCB430 DieselMax engine is also 30% lighter than the site, which, JCB said, would give outstanding finished
JCBs 4.4 L EcoMax engine and has been designed spe- accuracy in-house. The investment will also give the com-
cifically for mid-range construction and industrial equipment pany the capacity to produce 45 000 engine sets a year.
operating cycles, the company added. JCB Power Systems, based in Foston, U.K., began pro-
The new engine, available alongside the four-cylinder duction of its own engine range in 2004. To date more than
4.4/4.8 L EcoMax and the six-cylinder 7.2 L DieselMax, fea- 400 000 JCB Dieselmax and JCB EcoMax engines have
tures a cast iron bedplate structure and a rear mounted gear been produced. The engines now provide power for more
train, for long service life and low operating noise, JCB said. than 70% of JCB equipment sold around the world.
The engines mass air flowmeter system, which allows JCB said the latest investment would allow the company
the engine control unit to balance and deliver the correct to produce cylinder heads, engine blocks and bedplates,
fuel mass to the engine regardless of temperature, altitude the major engine components, in-house for the first time.
and air density, has been integrated into the engine itself, The company added that the machining centers have
minimizing the amount of air inlet system development and been put through a rigorous test procedure, were due to
engine setup work required for different machine configura- start production in early 2017 and will be able to produce
tions, according to JCB. a set of engine components in just five minutes, according
It added that mounting interfaces are shared with those to JCB. dpi
of the larger 4.4 and 4.8 L engines, making installation
in existing equipment easier. The engine also retains the FOR MORE INFORMATION
heavy-duty power take-off capabilities of the larger JCB en- www.jcb.com
gines, JCB said.
Construction Equipment
Market Intelligence
BY IAN CAMERON
C
hinas construction machinery market is growing OEMs represented at the promotional event included
in terms of product performance, according to the XCMG, LiuGong, Sunward, Sany, Zoomlion, Sinomach and
head of one of the countrys leading manufacturers. Shantui. Zhou Xianbiao, director of the Chinese organiza-
That was one of the messages from a major tion Construction Machinery Technology & Management,
promotional exercise spearheaded by Chinese construc- moderated the event. Also represented was the Association
tion equipment makers and trade association leaders at of Equipment Manufacturers (AEM), based in Milwaukee,
the recent ConExpo-Con/Agg trade show in Las Vegas, Wisconsin, USA.
Nevada, USA. Qi Ju, president of the China Construction Machinery
The comments came from He Qinghua, chairman of Association, outlined the countrys emergence as a global
Sunward, located in Changsha, China. Sunward makes a player in the industry.
range of products including excavators and drilling equipment. He added that thanks to the increasing influence of the
The group of Chinese manufacturers and trade associ- countrys brands, Chinese construction machinery products
ations used the event, organized by the China Chamber have now been exported to more than 200 countries and
of Commerce for Import and Export of Machinery and revenues from overseas business and exports make up
Electronic Products (CCCME), and China Construction more than 25% of the Chinese industrys total revenue.
Machinery Association, to showcase the countrys con- The continuous development in Chinese construction
struction equipment-making capabilities. Almost 130 machinery has resulted in an uprising international influ-
Chinese construction machinery original equipment man- ence of Chinese brands, said Nick Yaksich, AEM senior
ufacturers (OEMs) and component makers attended the vice president. These products have gained a growing in-
trade show. ternational acceptance on performance and quality. dpi
The European construction equipment sector saw sound growth of 10% in 2016, according to a report from the
Committee for European Construction Equipment.
EUROPEAN EQUIPMENT
OUTLOOK POSITIVE
Growth achieved last year; hopes high for 2017
BY IAN CAMERON
T
he European construction equipment sector saw Volume-wise, the strongest sales increases were re-
sound growth of 10% in 2016, with hopes for a corded in France, Germany and Italy. The German mar-
continued upward trend this year. ket in particular, and Northern and Western Europe in
Those are the findings in the latest report from the general, are close to their historical record levels, Popp
Brussels, Belgium-based Committee for European Con- said. On the other hand, recovery of Southern Europe
struction Equipment (CECE) in its Annual Economic Report. and Central and Eastern European countries still falls
CECE represents the interests of more than 1000 con- short of expectations. He added that a positive finding
struction equipment makers through national trade associa- was the revival of the Russian market after years of ex-
tions in 13 European countries. treme deterioration.
In the report, CECE said building construction equip- CECE said sales of earthmoving equipment in Europe
ment experienced better demand than the civil engineering grew by 12% in 2016. Building construction equipment
equipment sub-sectors. Overall, the market is at its highest (tower cranes and concrete machinery) recorded an
level in five years, but still considerably below the pre-crisis even higher growth of 21%. It is encouraging to see that
record levels, CECE said. all construction machinery sub-sectors benefited from
As in the previous year, CECE said the European market the upturn, Popp said.
outperformed most regions of the world and ranked third in This corresponds to the situation of our customer indus-
growth numbers, behind only China and India. try which sees growth both in residential and nonresidential
The double-digit sales growth in 2016 was positive news construction as well as civil engineering.
for our industry in Europe, but we still see big disparities The CECE Business Barometer index hit a temporary
across the continent, said Sebastian Popp, an economic low following the Brexit vote in the summer of 2016, but has
expert at CECE. been on a growth path since, resulting in the highest index
Cummins debuted dual fuel 45- to 100-kW spark-ignited generators. The C100N6 generator unit runs on either
natural gas or propane without any hardware changes, and has been designed to withstand winds up to 180
mph, providing power where you need it the most.
Cummins continues to develop a portfolio of Connected Solutions and remote monitoring technologies to
manage equipment on site to drastically reduce downtime and improve operational efficiency. At CONEXPO,
Cummins revealed a new suite of products to the construction market, providing a world-class service experience.
BY BO SVENSSON
Editors Note: The biannual SAE Heavy-Duty Diesel
Emissions Control Symposium in Gothenburg, Sweden,
last year featured a large group of manufacturers and spe-
cialists in emissions control. One of those specialists was
Andy Walker, director, Divisional Technology, Johnson
Matthey Inc. Walker made a presentation on catalyst-based
emissions control solutions for the global heavy-duty diesel
market. Diesel Progress International spoke with Walker
about the current state of emissions technology and what
the future might hold.
For future regulations, Andy Walker expects to see the introduction of combined selective catalytic
reduction (SCR), NOx conversion catalysts and diesel particulate filters (DPFs) Johnson Mattheys
SCRF system components. These will be applicable to both light-duty (left) and heavy-duty applications.
DPI: What is your view on the balance in technology This will include development and introduction of more aero-
development between engine original equipment man- dynamic tractor and trailer units and further deployment of
ufacturers and the manufacturers of emissions control low rolling resistance tires. Other improvements will be within
technology? Is more cooperation needed? transmission systems, better use of telematics both in terms
Walker: In the early days of emissions control there was of predictive driving and optimization of the driving route to
less need for the very close cooperation that we see today. avoid congested areas, and more training of the drivers.
In recent years we have seen that there is major competi- We can also see ways forward for further improvements
tive advantage in doing the best possible job at integrating in engine fuel efficiency, including the introduction of waste
the whole engine, exhaust, urea injection, substrate and heat recovery (WHR) and the development of even more
catalyst system. This requires a very high level of collabo- advanced catalyst systems than we have today. Also, en-
ration between all the component suppliers and delivers abling conversion of pollutants at lower temperatures and
engines, vehicles and machines capable of meeting the increasing catalyst performance per unit volume will enable
most stringent emissions regulations while simultaneously smaller, lighter catalyst systems. We can even see ways to
reducing fuel use and CO2 emissions. store NOX emissions at very low temperatures during the
The levels of combined system integration that we are engine cold start period and then release and convert these
seeing today put the industry in a great position to meet emissions at higher temperatures, at which the catalyst
the future challenges. This includes further reductions in system can operate at close to 100% efficiency.
NOX emissions and substantial further improvements in Working together, the HDD industry and the regulators
fuel efficiency. need to get the balance right between further reductions
in emissions and cost to the industry. Our combined track
DPI: Its been suggested that the costs to achieve the record in this area is good and I am confident that the en-
very stringent emissions regulations of the future may gines and emissions control systems of the future will de-
be a real hindrance. Are there things that can be done liver value both for the industry and the planet.
to make those costs less of a stumbling block?
Walker: The HDD emissions control industry is in a very DPI: Stringent emissions requirements are coming
good place at present. We have developed extremely ca- into force in India. Whats the most difficult part of get-
pable systems, which have enabled current trucks, buses ting tougher emissions standards working in an emerg-
and nonroad mobile machinery to emit very low levels of ing market like India?
the criteria pollutants. At the same time fuel consumption Walker: I think there are a number of challenges in in-
and consequently CO2 emissions has also been re- troducing the most stringent emissions regulations in any
duced. Looking forward, as we consider the contribution of region or country, but there are a couple of specific chal-
light-duty and heavy-duty vehicles and machines to green- lenges associated with their implementation in India. The
house gas emissions, it is clear that the industry needs to first one is the time frame. Since the Indian government
increase even further its focus on this area. has bravely decided to move straight from the BS4 (Euro
There are many ways in which additional improvements in 4-type) regulations to the BS6 (Euro 6-type) legislation
the fuel efficiency of, for example, HDD trucks can be made. continued on page 32
One of the challenges for markets such as India to implement more stringent emissions regulations concerns the actual
duty cycles of vehicles. Engines in India typically operate under low-speed, high-torque conditions, but the congestion
common in many Indian cities means that the vehicles travel at low speed for a significant proportion of the duty cycle.
This can make passive DPF regeneration a real challenge due to the low exhaust gas temperature associated with such
low-speed, stop-start driving.
in 2020, skipping the more usual Euro 5-type regulation, the technology has already been developed and success-
which has been used elsewhere, such as in Europe and fully launched in Europe. Hence, there is a tremendous
China. Projections have shown that this early introduction amount of expertise available to drive and support the BS6
of BS6 nationwide can help to reduce net emissions of NOX implementation, and I am confident that the targets set by
and particulate matters by up to 86% by 2035. This regula- the Indian government are achievable.
tory framework means that the industry will generally intro-
duce SCR systems in 2017 and then integrate these with DPI: Do you see other countries following Indias ex-
DPF systems in 2020, with the DPF located upstream of the ample and introducing more stringent emissions regu-
SCR system, as in both EU6 and US10 HDD applications. lations sooner rather than later?
The second challenge is associated with the setup and Walker: There are plenty of projections showing how ear-
usage patterns of heavy-duty engines in India. The engine lier introduction of advanced emissions legislation can deliver
power to vehicle weight ratio is significantly lower in India cleaner air for people across countries and regions. Now that
compared to the rest of the Euro-emissionized world (e.g., the technology to meet, for example, Euro 6 regulations has
Europe, China and Brazil). For example, the power to ton- been developed and proved to be effective and reliable, there
nage ratio in India is typically in the 5 to 6 range, compared are many reasons to look to accelerate the rollout of more ad-
with around 10 in China and Brazil and up to 15 in Europe. vanced regulations in other places in addition to India.
Indian engines typically operate under low-speed, high- When one considers that Euro 5-type regulation actually
torque conditions, but the congestion common in many requires the same emissions control system as does Euro
Indian cities means that the vehicles travel at low speed 4, then one can see that moving from Euro 4 to Euro 6 is not
for a significant proportion of the duty cycle. This can make too dissimilar to moving from Euro 5 to Euro 6.
passive DPF regeneration a real challenge due to the low Of course in Europe, Euro 4 was introduced nine years
exhaust gas temperature associated with such low-speed, before Euro 6 and Euro 5 was in place for six years before
stop-start driving. These factors suggest that optimized Euro 6, so the compressed timescale does introduce chal-
thermal management approaches may be necessary to en- lenges. But the HDD engine manufacturers and the associ-
able the engine plus emissions control system to meet the ated component manufacturers have plenty of experience in
BS6 regulations. Actively regenerated DPF strategies are developing, optimizing and implementing Euro 6-type systems
likely to be required, like those used in all US10 and many successfully. They will undoubtedly rise to the challenge of in-
EU6 applications today. troducing such systems elsewhere in the world as required,
There is no doubt that there is a lot of work to do to en- since the prize of cleaner air for people to breathe is a very
sure the successful introduction of these BS6 systems, but strong incentive, which drives all of us. dpi
New from Alfa Laval is the Aalborg Micro waste heat recovery system designed to be used with smaller recipro-
cating engines and gas turbines. Four are being used for a gas turbine installation at a hospital in Sacramento,
California, USA.
ALFA LAVAL
GOES MICRO
Aalborg Micro waste heat recovery unit targets smaller engine applications
BY BO SVENSSON
A
alborg Industries in Denmark has been produc- installed horizontally or vertically and indoors or outdoors to
ing boilers and heat exchangers for marine and meet the growing focus for producing power in the most effi-
industrial applications for more than a century. cient and environmentally friendly manner, the company said.
Its products have often been large and have in- The Aalborg Micro is a highly efficient and compact heat
cluded heat recovery boilers for gas turbines as well as exchanger utilizing waste heat from flue gases to improve
reciprocating engines. the thermal capacity of gen-sets as well as organic Rankine
Now part of the Alfa Laval group, Aalborgs technology is cycle processes, said Jesper Kaalbye, product manager,
now being applied in smaller waste heat recovery systems. Product Centre Boilers, Alfa Laval. The Aalborg Micro is
The Aalborg Micro, recently introduced by Alfa Laval, is a fit for a number of various media such as hot water, trieth-
waste heat recovery unit highly applicable for installation after ylene glycol (TEG) and thermal fluid oil (TFO); but also for
smaller gas and diesel engines and gas turbines, including production of steam.
those operating on liquefied natural gas (LNG), marine diesel One advantage Alfa Laval cited is the Aalborg Micros
oil (MDO) or residual fuel oil (HFO). The Aalborg Micro can be continued on page 34
COMVEC 17
ON-HIGHWAY | OFF-HIGHWAY | DEFENSE
September 1820, 2017
Crowne Plaza Chicago
OHare Hotel & Conference Center
Rosemont, Illinois, USA
Discover the latest supply chain innovations from around the globe. Participate
in interactive panel discussions, experience the dynamic technical displays, and
connect with industry leaders.
Find out whats in store for the commercial vehicle industry.
BIG GEN-SET
DEAL FOR JCB
300 units head to Dubai for rental to global oil and gas operation
BY IAN CAMERON
G
enerator manufacturer JCB Power Products has won We are delighted to have won our biggest export order
its biggest export order of the year with a multimillion- of 2017 from one of the Middle Easts biggest providers of
dollar deal in the Middle East, the company said. standby power, JCB Power Products Managing Director
Rental Solutions & Services (RSS), based in Jonathan Garnham said. JCB Power Products launched its
Dubai, United Arab Emirates (U.A.E.), has bought more RS rental range just a year ago and it is proving extremely
than 300 JCB generators in a deal worth US$11.3 million. successful in a very competitive global market where JCB
The order is the biggest yet for JCBs newly launched range provides unrivalled service and support.
of RS generators specifically designed and manufactured The British-built generators will span from the smaller 60
in the U.K. for the global rental sector. kVA outputs to the maximum 500 kVA enough to power
The first five units have already been pressed into ser- 15 000 homes. They all feature JCBs LiveLink for Power
vice in Oman, supported by JCB dealer Muscat Overseas telematics system, allowing customers to actively manage
Group. A global oil and gas company that needed urgent fleet utilization, service scheduling and remotely diagnose
standby power to support its operations is using them. faults and installation issues.
We have a choice of generator suppliers in the Middle East, The generators will be used across the Middle East in-
but we chose JCB Power Products as its range is the best cluding Oman, U.A.E., Saudi Arabia, Bahrain and Qatar.
rental selection we have seen, RSS Operations Director Garry They will be supported by JCBs extensive network of deal-
McMahon said. The brand presence of JCB in our region also ers in the Middle East.
ensures that our customers know we are working with quality JCB Power Products employs more than 200 people and
equipment and providing the best possible backup. has its headquarters in Stafford, U.K. as well as a produc-
RSS offers rental generators across the Middle East, pro- tion facility in Newtown, Wales and Delhi, India. dpi
viding power for construction sites, large infrastructure de-
velopments and petrochemical facilities. The company was FOR MORE INFORMATION
established in 2007 as a global provider of rental power, www.jcb.com
temporary cooling and mobile water solutions.
T
erex Corp. has agreed to sell its India-based com- as Asia and emerging countries. The group will rely on a
pact construction business to Manitou Group, a company already established in India and supported by its
manufacturer of all-terrain material handling prod- dealership network and a solid service organization, it said.
ucts. Terex Equipment Pvt. Ltd. (TEPL), based in This acquisition perfectly fits our strategy to reinforce our
Greater Noda, India, manufactures and sells backhoe presence in emerging markets, said Michel Denis, presi-
loaders, engages in the sale of wheel loaders and contract dent and chief executive officer, Manitou Group. TEPL
manufactures and sells skid-steer loaders. The sale is sub- has a solid dealer network which we will continue to further
ject to customary closing conditions and is expected to be develop. TEPL produces high-quality products with a very
finalized during the first half of 2017. Further terms were efficient spare parts and service organization, and will be
not disclosed. a strong industrial base for Manitou Group to develop new
We are pleased to enter into this agreement with Man- product ranges for Asia and emerging countries.
itou, said John L. Garrison, Terex president and chief ex-
ecutive officer. Manitou is a strong strategic buyer with
FOR MORE INFORMATION
the resources and desire to further grow the business as
www.terex.in
an industrial base for Asia and emerging markets. For
Terex, the sale of TEPL represents the disposition of the
last significant asset held for sale in Terexs former Con- Tata Vehicles For Bangladesh, Saudi Arabia
struction segment. This is an important milestone in ex- Tata Motors showed its range of commercial vehicles at
ecuting on Terexs commitment to focus our portfolio on the Indo-Bangla Automotive Show 2017, held in the capital
those product categories where Terex has a significant city of Dhaka, Bangladesh, earlier this year.
presence in the market and that can provide the greatest Light commercial vehicles included the new Super Ace
returns for our shareholders. refrigerated van, a small cargo vehicle, while its medium
Founded in 2003, TEPL achieved revenue of 30 million and heavy commercial vehicle product lines were repre-
in 2016, mostly in Southern Asia. sented by vehicles that included the Ultra 1012 and Ultra
With the acquisition, Manitou Group said it has reinforced 1518, new-generation commercial vehicles that the com-
its ambitions for the material handling market in India as well pany said will set new benchmarks in driver comfort, safety
and load capacity.
T.C. Malhotra is a technical journalist based in Delhi, India. His email is With our new range of future-ready products, we will
tc_malhotra@rediffmail.com continued on page 38
MARKETplace DISTRIBUTIONnews
@dieselprogress
Kobelco Construction Machinery Europe announced agree-
ments with four new Italian dealers to its expanding European
FOR SALE network. Sergio Bassan, BSM Brescia Machine, SMIA and Amus
GAS TURBINE GENERATORS will distribute miniexcavators and other heavy Kobelco machinery.
(3) 5.2MW MOBILE The demand for mini excavators and heavy machinery in Italy has
SOLAR TAURUS 60
GAS LOW NOx (OIL) been increasing over the past three years, and demand for Kobelco
(1) 15.1MW G.E. machines is also increasing, the company said.
FR5-LA GENERATOR UNITS
OIL/GAS 1840 HOURS In addition, the company has added WiMat to its dealer network.
(3) 22 MW GE
WiMat has branches operating in Guadeloupe and Martinique
FR-5P
OIL/GAS
two islands in the eastern Caribbean Sea that partially form of the
(1) 40MW GEC
overseas regions of France.
FR-6B GAS 50/60hz
wabash
TA250, TA300 and TA400 in Costa Rica. Built in Motherwell,
POWER
EQUIPMENT CO. Scotland, the trucks provide payloads from 25 to 38 tonnes.
Volvo CEs Pederneiras, Brazil, facility is the first plant among the companys 16
worldwide assembly facilities to be able to make two machines in this case,
wheel loaders and articulated dump trucks on the same line simultaneously.
I
ts not unheard of for one production line to be able to make ing and optimizing support areas, like engineering, quality
small batches of different products. This is frequently seen and logistics, said Alex Ikeda, Volvo manufacturing engi-
in many engine and component plants. But when it comes neer. By optimizing the internal structures and manufactur-
to making two entirely different machines? Not so much. ing support areas, Volvo said it has also reduced assembly
But Volvo Construction Equipments Latin American plant time for the machines by 10%. Afrnio Chueire, Volvo CE
is an exception to the rule and the exception amongst Latin Americas president, called that a benefit for the final
Volvo CEs 16 production/assembly plants around the world client, who will receive his machine more rapidly, with a re-
as it has been operating on a shared concept that has duced lead time.
wheel loaders and articulated dump trucks (ADT) being The change also generated environmental gains, as
built on the same line, at the same time. Volvo calculated that some 41 metric tons of CO2 emis-
Located in Pederneiras city, So Paulo state, Brazil, its sions would be reduced annually, with an annual energy
currently the only Volvo facility manufacturing two distinct savings of 120 000 kW.
products on the same line. We are part of the brands glob- We have increased our efficiency and improved our in-
al industrial platform, said Wladimir Garcia, vice president stalled capacity, said Fernando Remoto, assembly engi-
and general director of Volvo CE Latin America complex. neering chief at the plant and one of the projects creators.
Constant innovation is very important to continue growing This is not the first time that Volvo has begun an in-
and improving our presence. novation in Brazil. Pederneiras, which is marking its 42nd
At Pederneiras, Volvo produces the A25G and A30G year of operation this year, was also the first multiproduct
ADTs and the L60F, L70F, L90F, L110F and L120F wheel plant in the world, the first of the group to work with dry
loaders. The trucks are used in the region for construction, machining and is among the leaders within Volvo CE when
infrastructure and mining applications, while the loaders are it comes to lean manufacturing.
used for construction, mining, quarries, recycling and agri-
cultural applications, the company said. Approximately 50% FOR MORE INFORMATION
of the production is sold in Brazil with the rest exported. www.volvoce.com/brasil/pt-br
Weve reduced the complexity of our plant, consolidat-
NEW NAVAL
POWER OPTIONS
Rolls-Royce unveils new 16 V diesel engine for naval vessels, yachts and ferries
R
olls-Royce recently announced a string of news on These SAR vessels have an aluminum hull based on
its MTU brand marine engines for naval applica- Damens Axe-Bow technology and are designed to be
tions. First is the introduction of the new MTU Se- self-righting. Should they capsize, the MTU engines will
ries 8000 16 V engine available in ratings to 8000 keep on running even in the extreme event that the vessel
kW. The engine is equipped with common rail fuel injection completes a full 360 vertical roll around its longitudinal
and electronic engine management and is targeted for na- axis. The MTU 2000 Series engines enable a top speed of
val applications, along with yachts and ferries. 33 knots for SAR operations.
Also in the field of naval applications, the company pre- We have designed our engines specifically for such
sented its Series 4000 diesel engines for navy vessels that difficult operational conditions, including the unlikely event
comply with IMO 3 and EPA Tier 4 emissions standards with of capsizing, said Knut Mller, head of the marine
selective catalytic reduction (SCR) exhaust aftertreatment. and government business division at MTU. They are
Rolls-Royce also recently announced the delivery of a equipped with a special kit, which ensures that there is
dozen 8 V 2000 M84 L engines from MTU for six search sufficient oil available to coat the engine parts with a film
and rescue (SAR) 1906 vessels to be built by Damen of lubricant.
Shipyards, Antalya, Turkey. The first vessel delivery is expected this month, with the
The vessels will be operated by the Turkish coast guard remainder to follow by the end of the year. dpi
under the International Organization for Migration (IOM)
in Ankara and within a project financially supported by the FOR MORE INFORMATION
European Union to support ongoing operations to rescue mi- www.mtu-online.com
grants and refugees from crisis areas along the Turkish coast.
China Yuchai International Ltd. announced that its eration between teams from ZF in Friedrichshafen, Germany
joint-venture agreement by its main operating subsidiary, and Hangzhou, China, as well as Foton in Beijing, China.
Guangxi Yuchai Machinery Co. Ltd. (GYMCL), with MTU Volvo Construction Equipments Latin American plant,
Friedrichshafen GmbH, a subsidiary of Rolls-Royce located in Pederneiras city, So Paulo state, Brazil, is the
Power Systems, has been established. first plant among the companys 16 worldwide assembly fa-
The name of the 50/50 joint-venture entity will be called cilities to be able to make two machines, in this case wheel
MTU Yuchai Power Co. Ltd., which will produce, under li- loaders and articulated dump trucks (ADTs), on the same
cense, MTU diesel engines in China. The joint venture will manufacturing line simultaneously.
be based at GYMCLs primary manufacturing facilities in At the plant, Volvo produces the A25G and A30G ADTs
Yulin, and will produce MTUs Series 4000 diesel engines and the L60F, L70F, L90F, L110F and L120F wheel loaders.
compliant with Chinas Tier 3 emissions standards, primar- The ADTs are for construction, infrastructure and mining and
ily for the oil and gas and power generation industries. the loaders are used for construction, mining, quarries, recy-
Terex Corp. announced that it has agreed to sell its In- cling and agricultural applications, the company said.
dia-based compact construction business to Manitou BF. The company said by optimizing the internal structures
Terex Equipment Pvt. Ltd. manufactures and sells backhoe and manufacturing support areas it has reduced assembly
loaders, engages in the sale of wheel loaders and contract time for machines by 10%. More information is available
manufactures and sells skid steer loaders. elsewhere in this issue.
The sale is subject to customary closing conditions and Tennant Co., Minneapolis, Minnesota, USA, announced
is expected to be finalized during the first half of 2017. No that it has signed a definitive agreement to acquire IPC
financial details were provided. Manitou said the move re- Group, a privately held designer and manufacturer of com-
inforces its ambitions for the handling market in India and, mercial cleaning solutions based in Italy, in an all-cash
on a broader level, in Asia and emerging countries. transaction valued at approximately US$350 million. In
FPT Industrial announced it has signed a long-term 2016, IPC Group generated annual sales of approximately
partnership with Liebherr to supply Tier 4 final/Stage 4 US$203 million. When finalized, this will be the largest ac-
versions of its NEF series N45 engines. The N45 is a quisition in Tennant Co. history.
four-cylinder inline engine with a bore and stroke ratio IPC Group produces small- to mid-sized commercial
of 104 x 132 mm and an overall displacement of 4.5 L cleaning machines and equipment, including floor sweep-
rated 130 kW that FPT said is specifically designed for ers and scrubbers, vacuum cleaners, high-pressure wash-
Liebherr for construction applications. ers, and related aftermarket parts and services. IPC Group
The engines are fitted with FPTs High Efficiency SCR (HI- sells its products under the brand names IPC, IPC Foma,
eSCR) designed to reduce NOX by more than 95% through IPC Eagle, IPC Gansow, ICA, Vaclensa, Portotecnica, Sirio
SCR only, with no need for an exhaust gas recirculation (EGR) and Soteco, Readysystem, Euromop, and Pulex.
or a diesel particulate filter (DPF). For countries requiring the AGCO announced it has reached agreement in prin-
adoption of DPF, one can be added to the HI-eSCR system, ciple to acquire the forage division of Lely Group. No
which makes the solution Stage 5 ready, FPT said. financial details were provided. Lelys forage division is a
ZF Friedrichshafen has announced that its Traxon auto- manufacturer of products for dairy and cattle farms, most-
matic commercial vehicle transmission system is going into ly in Europe. Its products include balers, loader wagons,
volume production in Chinese manufacturer Fotons new Au- mowers, wrappers and tedding products. The company
man EST-A truck, designed especially for long-distance traffic. is headquartered in the Netherlands. The transaction is
The transmission was extensively adapted for the Chinese subject to regulatory approval and is expected to close
market prior to volume production. This involved close coop- during the fourth quarter of this year. dpi
CLICK HERE
To Forward This Issue
Subscribing Is FREE
i DIESEL PROGRESS
INTERNATI ONAL
GLOBAL PRODUCTS TECHNOLOGY INDUSTRY NEWS
Visit: www.dieselprogress.com/subscribe/
Or Email: ssmith@dieselpub.com