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Illustrated Parts Manual

Models
450A & 450AJ
Series II
USA BUILT
MACHINES PRIOR TO
S/N 0300124000 &
BELGIUM BUILT
MACHINES PRIOR TO
S/N 1300006000
3121243

April 15, 2008


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1


1-1 AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR . . . . . . . . . . . . . . 1-2
1-2 AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR . . . . . . . . . . . . . . . . . . 1-6
1-3 AXLE AND STEERING INSTALLATION - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-5 FRAME SHIELDS INSTALLATION (FOR S/N USAGE SEE TOP OF PARTS LIST) . . . . 1-24
1-6 DRIVE HUB/BRAKE ASSEMBLY (REAR)(FOR S/N USAGE SEE TOP OF PARTS LIST)1-26
1-7 DRIVE HUB/BRAKE ASSEMBLY (REAR)(FOR S/N USAGE SEE TOP OF PARTS LIST)1-30
1-8 DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY)(FOR S/N USAGE SEE TOP OF
PARTS LIST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1-9 DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY)(FOR S/N USAGE SEE TOP OF
PARTS LIST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
1-10 DRIVE MOTOR ASSEMBLY (2WD) (CATERPILLAR/DEUTZ/FORD ENGINE
MACHINES BUILT PRIOR TO S/N 0300100514) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
1-11 DRIVE MOTOR ASSEMBLY (2WD) (GM ENGINE MACHINES BUILT PRIOR TO
S/N 0300098789) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
1-12 DRIVE MOTOR ASSEMBLY (2WD) (CATERPILLAR/DEUTZ/FORD S/N 0300100514
TO S/N 0300124000 & GM ENGINE MACHINES S/N 0300098789 TO
S/N 1300006000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
1-13 DRIVE MOTOR ASSEMBLY(4WD) (USA BUILT MACHINES PRIOR TO
S/N 0300098503 & BELGIUM BUILT MACHINES PRIOR TO S/N 1300002248). . . . . . 1-52
1-14 DRIVE MOTOR ASSEMBLY(4WD) (USA BUILT MACHINES S/N 0300098503 TO
S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300002248 TO
S/N 1300006000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-56
1-15 DRIVE VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
1-16 TOW BAR INSTALLATION (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-64
1-17 SEMI-TRACK INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


2-1 CONTROL VALVE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 SWING BEARING & ROTATION BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-6 USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION. . . . . . . . . . . . . . . . . 2-18
2-7 USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO
S/N 0300077683) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2-8 USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 0300077683 TO
S/N 0300124000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2-9 USA BUILT MACHINES/FORD ENGINE INSTALLATION(PRIOR TO S/N 0300078473) 2-42
2-10 USA BUILT MACHINES/FORD ENGINE INSTALLATION (S/N 0300078473 TO
S/N 0300124000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
2-11 USA BUILT MACHINES/DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY) . . . . 2-58
2-12 USA BUILT MACHINES/GM ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
2-13 USA BUILT MACHINES/PERKINS ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . 2-70
2-14 BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO
S/N 1300000979) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
2-15 BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 1300000979
TO S/N 1300006000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
2-16 BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION . . . . . . . . . . . . . . . . 2-92
2-17 GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) . . . . . . . . . . 2-100

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2-18 GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL). . . . . . . . . . . . . . . . . 2-104


2-19 GENERATOR INSTALLATION - FORD MACHINES (USA BUILT MACHINES PRIOR
TO S/N 0300078473) (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108
2-20 GENERATOR INSTALLATION - FORD MACHINES (USA BUILT MACHINES
S/N 0300078473 TO S/N 0300124000) (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112
2-21 GENERATOR INSTALLATION - GM MACHINES (OPTIONAL). . . . . . . . . . . . . . . . . . . . 2-116
2-22 GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL) . . . . . . . . . . . . . . . 2-120
2-23 PISTON PUMP ASSEMBLY (SERIES M46 PUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-124
2-24 PISTON PUMP ASSEMBLY (SERIES 42 PUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-130
2-25 GEAR PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-136
2-26 AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-138
2-27 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-142
2-28 GROUND CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-146
2-29 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . . . 2-154
2-30 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-158

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1


3-1 TOWER/MID BOOMS & CYLINDERS INSTALLATION (USA BUILT MACHINES) . . . . . 3-2
3-2 TOWER/MID BOOMS & CYLINDERS INSTALLATION (BELGIUM BUILT MACHINES) . 3-8
3-3 MAIN BOOM INSTALLATION - 450A SERIES II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-4 MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES) . . . . . . . . . 3-18
3-5 MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM BUILT MACHINES) . . . . . 3-22
3-6 MAIN BOOM ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
3-7 ROTATOR ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3-8 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (FRONT ENTRY
PLATFORM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3-9 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (SIDE ENTRY
PLATFORM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1


4-1 PLATFORM INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0300069155) . . 4-2
4-2 PLATFORM INSTALLATION (USA BUILT MACHINES S/N 0300069155 TO
S/N 0300124000 & ALL BELGIUM BUILT MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 PLATFORM COMPONENTS INSTALLATION (OPTIONAL FALL ARREST
PLATFORM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-4 SOFT TOUCH SYSTEM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-6 CONTROLLER ASSEMBLY (LIFT AND SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-7 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1


5-1 USA BUILT MACHINES/AXLE LOCKOUT CYLINDER (PRIOR TO S/N 0300107512) . . 5-2
5-2 USA BUILT MACHINES/AXLE LOCKOUT CYLINDER (S/N 0300107512 TO
S/N 0300124000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450A SERIES II) . . . . . . . . . 5-6
5-4 USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) . . . . . . . . 5-8
5-5 USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY). . . . . . . . . . . . 5-10
5-6 USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7 USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER . . . . . . . . . . . . . . . . . . . . . . 5-14
5-8 USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II) . . . . . . . . . . . . . . . . . . 5-16
5-9 USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II) . . . . . . . . . . . . . . . . . 5-18

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5-10 USA BUILT MACHINES/STEER CYLINDER (PRIOR TO S/N 0300087393) . . . . . . . . . 5-20


5-11 USA BUILT MACHINES/STEER CYLINDER (S/N 0300087393 TO S/N 0300124000) . 5-22
5-12 USA BUILT MACHINES/TELESCOPE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-13 BELGIUM BUILT MACHINES/AXLE LOCKOUT CYLINDER (PRIOR TO
S/N 1300003222) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-14 BELGIUM BUILT MACHINES/AXLE LOCKOUT CYLINDER (S/N 1300003222 TO
S/N 1300006000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5-15 BELGIUM BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II) . . . 5-30
5-16 BELGIUM BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY) . . . . . . . 5-32
5-17 BELGIUM BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER . . . . . . . . . . . . . . . . . . . 5-34
5-18 BELGIUM BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER . . . . . . . . . . . . . . . . . 5-36
5-19 BELGIUM BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II). . . . . . . . . . . . . 5-38
5-20 BELGIUM BUILT MACHINES/STEER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-21 BELGIUM BUILT MACHINES/TELESCOPE CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . 5-42

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1


6-1 AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES PRIOR TO
S/N 0300077285 & BELGIUM BUILT MACHINES PRIOR TO S/N 1300000353). . . . . . 6-2
6-2 AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES
S/N 0300077285 TO S/N 0300107512 & BELGIUM BUILT MACHINES
S/N 1300000353 TO S/N 1300003222) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES
S/N 0300107512 TO S/N 0300124000 & BELGIUM BUILT MACHINES
S/N 1300003222 TO S/N 1300006000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-4 AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES PRIOR TO
S/N 0300077285 & BELGIUM BUILT MACHINES PRIOR TO S/N 1300000353). . . . . . 6-8
6-5 AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES
S/N 0300077285 TO S/N 0300107512 & BELGIUM BUILT MACHINES
S/N 1300000353 TO S/N 1300003222) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-6 AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES
S/N 0300107512 TO S/N 0300124000 & BELGIUM BUILT MACHINES
S/N 1300003222 TO S/N 1300006000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-7 DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-8 DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-9 DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6-10 DRIVE HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6-11 DRIVE HYDRAULIC DIAGRAM - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6-12 STANDARD HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
6-13 TOW BAR HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
6-14 HYDRAULIC DIAGRAM LIST ........................................... 6-40

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1


7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 ELECTRICAL SCHEMATIC (SEE FIGURE 7-1 FOR USAGE) . . . . . . . . . . . . . . . . . . . . 7-6
7-3 ELECTRICAL SCHEMATIC (SEE FIGURE 7-1 FOR USAGE) . . . . . . . . . . . . . . . . . . . . 7-10
7-4 ELECTRICAL SCHEMATIC (SEE FIGURE 7-1 FOR USAGE) . . . . . . . . . . . . . . . . . . . . 7-16
7-5 HARNESS COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

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SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1


8-1 DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES PRIOR TO
S/N 0300069155) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES S/N 0300069155
TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000001 TO
S/N 1300006000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES PRIOR
TO S/N 0300069155). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-4 DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES
S/N 0300069155 TO S/N 0300124000 & BELGIUM BUILT MACHINES
S/N 1300000001 TO S/N 1300006000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-5 DECAL INSTALLATION - CE & AUSTRALIAN SPECS (USA BUILT MACHINES
PRIOR TO S/N 0300069155). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-6 DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES
S/N 0300069155 TO S/N 0300074819 & BELGIUM BUILT MACHINES
S/N 1300000001 TO S/N 1300000180). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-7 DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES
S/N 0300074819 TO S/N 0300124000 & BELGIUM BUILT MACHINES
S/N 1300000180 TO S/N 1300006000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

iv 450A & 450AJ Series II 3121243


REVISION LOG

NOTE: The 450A/AJ Series II may be manufactured by JLG Industries in the USA or in Belgium. Refer to the Serial
Number Tag to determine the country of manufacture. The country of manufacture may be determined by the Serial
Number. Boom Lifts manufactured in the USA will have a serial number prefix of 03 (i.e. 03XXXXXXXX) and Boom Lifts
manufactured in Belgium will have a prefix of 13 (i.e. 13XXXXXXXX).

NOTE: 450A/450AJ Series II Global Illustrated Parts Manual P/N 3121243 replaces both ANSI Illustrated Parts Manual
P/N 3121131 and CE Illustrated Parts Manual P/N 3121833 for USA Built Machines Prior to S/N 0300124000 and
Belgium Built Machines Prior to S/N 1300006000. Use P/N 3121243 as a replacement as it includes all past history. For
USA Built Machines S/N 0300124000 to Present and Belgium Built Machines S/N 1300006000 to Present, use Illustrated
Parts Manual P/N 3121244.

December 15, 2007 - Original Issue (Edited to 0010578 Revision 121)


April 15, 2008 - Revised Manual (Edited to 0010578 Revision 121)

3121243 450A & 450AJ Series II A


REVISION LOG

B 450A & 450AJ Series II 3121243


SECTION 1
FRAME

3121243 450A & 450AJ Series II 1-1


SECTION 1 FRAME

FIGURE 1-1.AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR

S/N 0300077285 PRIOR TO S/N


TO S/N 0300124000 0300077285
109
118 126
122
105

103
119 118
119
125 11
116

108
7
112
108 8
120 7 401
15
16 111
124
4 122
107 104
10 117
124 115
6 114
106 107
113
206
110A
105
127
17
123
5 OR
16 14
9 13 203
214 12
212 2 210
213 208 3 110B
205
207
202
17A 206
123A
214
303
213 302
310
208 216 217 308
17A
123A 209 306
207 211
303
218 304
212
204 215 214
307
309
316
207 311 314
305
313 315
301

1-2 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. FIXED AXLE INSTALLATION
0270971 Ref. Prior to S/N 0300107512 E
0274690 Ref. S/N 0300107512 to S/N 0300124000 A
Ref. Note: USA Manufacture Only.

1 0100011 A/R Loctite #242 (Not Shown)


2 0362763 4 Bar, Stop
3 0362764 2 Bar, Stop
4 2 Bolt 3/8-16NC x 7/8
0641607 Prior to S/N 0300069841
See Figure 1-5 S/N 0300069841 to S/N 0300124000
5 0641626 2 Bolt 3/8-16NC x 3 1/4
6 0642012 1 Bolt 5/8-11NC x 1 1/2
7 0961950 2 Bushing, Garmax
8 3422592 1 Pin, Axle Pivot
9 3570901 2 Plate, Stop
10 3841258 1 Keeper, Pin
11 1 Shield, Frame
4061020 Prior to S/N 0300069841
See Figure 1-5 S/N 0300069841 to S/N 0300124000
12 4070972 A/R Shim 3/16
13 4070973 A/R Shim 1/8
14 4070974 A/R Shim 1/16
15 4740158 1 Thrustwasher
16 4751600 2 Flatwasher 3/8
17 1 Axle Weldment Options:
4846352 Axle Prior to S/N 0300107512
0280200 Axle S/N 0300107512 to S/N 0300124000
17A 1001100424 2 Steer Cylinder Mounting Block Assy (Was p/n 0561300)
18 2220235 3 Fitting, O-Ring (Not Shown)

Ref. OSCILLATING AXLE INSTALLATION OPTIONS:


0270970 Ref. Prior to S/N 0300077285 G
0273487 Ref. S/N 0300077285 to S/N 0300107512 C
0274685 Ref. S/N 0300107512 to S/N 0300124000 A
Ref. Note: USA Manufacture Only.

101 0100011 A/R Loctite #242 (Not Shown)


0100019 A/R Loctite #271 (Not Shown)
102 0100038 A/R Primer, Locking #7471 (Not Shown)
103 0641416 4 Bolt 1/4-20NC x 2 (Prior to S/N 0300077285)
104 0641607 2 Bolt 3/8-16NC x 7/8 (Prior to S/N 0300107512)
105 0641814 A/R Bolt 1/2-13NC x 1 3/4
106 0642012 1 Bolt 5/8-11NC x 1 1/2
107 0682248 2 Bolt 3/4-10NC x 6 (Prior to S/N 0300107512)
108 0961950 2 Bushing, Garmax

3121243 450A & 450AJ Series II 1-3


SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
109 1 Cam, Lockout Options:
1100127 Prior to S/N 0300069337
1100133 S/N 0300069337 to S/N 0300077285
Not Used S/N 0300077285 to S/N 0300124000
110 2 Lockout Cylinder Assembly Options (See Section 5 for
Breakdown):
110A 1684129 Prior to S/N 0300069337
110B 1684465 S/N 0300069337 to S/N 0300077285
111 3272201 2 Nut 3/4-10NC (Prior to S/N 0300107512)
112 3422592 1 Pin, Axle Pivot
113 3422520 2 Pin (Prior to S/N 0300107512)
114 3841258 1 Keeper, Pin
115 3841220 2 Keeper, Pin (Prior to S/N 0300107512)
116 1 Shield, Frame
4061020 Prior to S/N 0300069841
See Figure 1-5 S/N 0300069841 to S/N 0300124000
117 4567462 2 Tube, Mounting (Prior to S/N 0300107512)
118 1 Lockout Valve Assembly Options:
4640871 Valve Used Prior to S/N 0300077285
7012693 1 Seal Kit - 4640871 Valve
7002840 1 Anti-Rotation Pin Removal Tool
4641265 Valve Used S/N 0300077285 to S/N 0300124000
119 4711400 8 Flatwasher 1/4 Narrow (Prior to S/N 0300077285)
120 4740158 1 Thrustwasher
121 Not Used
122 4751800 4 Flatwasher 1/2 (Prior to S/N 0300077285)
123 1 Axle Weldment Options:
4846352 Axle Prior to S/N 0300107512
0280200 Axle S/N 0300107512 to S/N 0300124000
123A 1001100424 2 Steer Cylinder Mounting Block Assy (Was p/n 0561300)
124 4892200 4 Flatwasher 3/4 (Prior to S/N 0300107512)
125 3311405 4 Locknut 1/4-20NC (Prior to S/N 0300077285)
126 0791506 4 Screw, 5/16-18NC x 3/4 (S/N 0300077285 to
/N 0300124000 Only)
127 4891800 4 Flatwasher, Hardened 1/2 (S/N 0300107512 to
S/N 0300124000)

0271012 Ref. STEERING INSTALLATION D


Ref. Note: USA Manufacture Only.

201 0100011 A/R Loctite #242 (Not Shown)


202 0440162 2 Thrustwasher
203 0641606 4 Bolt 3/8-16NC x 3/4
204 0681824 4 Bolt 1/2-13NC x 3
205 1 Steer Cylinder Assembly Options (See Section 5 for Breakdown):
1683614 Prior to S/N 0300087392
1684412 S/N 0300087392 to S/N 0300124000
206 2780230 2 Hub/Spindle Assembly (See Items 301 to 316 for Breakdown)
207 3312008 4 Nut 5/8-11NC
208 3322201 2 Nut 3/4-16NF

1-4 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW BAR (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
209 3323003 2 Nut 1 1/4-12NF
210 3422692 2 Kingpin
211 3450808 2 Pin, Cotter 1/4 x 2
212 3841377 2 Tie-Rod
213 3841517 2 Rod-End with Grease Fitting
214 3900109 4 Screw, Shoulder
215 4060950 1 Shield, Frame (Prior to S/N 0300074064 Only)
216 4713000 2 Flatwasher 1 1/4
217 4740086 2 Washer, Thrust
218 4751800 4 Flatwasher 1/2

2780230 Ref. HUB ASSEMBLY A

301 7020033 2 Cap, Dust (1 per Assembly)


302 7020034 2 Spindle Assembly (1 per Assembly)
303 0961951 4 Bushing, Garmax (2 per Assembly)
304 0962140 2 Bearing, Garmax (1 per Assembly)
305 7020035 2 Hub (1 per Assembly) (Includes 306 & 307)
306 7020036 2 Cup, Bearing - Inner(1 per Assembly)
307 7020038 2 Cup, Bearing - Outer (1 per Assembly)
308 7020037 2 Cone, Bearing - Inner (1 per Assembly)
309 7020039 2 Cone, Bearing - Outer (1 per Assembly)
310 7020040 2 Seal (1 per Assembly)
311 7020041 18 Stud, Wheel (9 per Assembly)
312 Not Used
313 7020042 18 Lugnut (9 per Assembly)
314 7020054 2 Nut, Castle (1 Per Assembly)
315 3450608 2 Pin, Cotter (1 Per Assembly)
316 7020055 2 Washer, Spindle (1 Per Assembly)

401 Ref. FRAME WELDMENT OPTIONS:


Manufactured in USA
2360637 Prior to S/N 0300077285
2360664 S/N 0300077285 to S/N 0300107512
2360725 S/N 0300107512 to S/N 0300124000
Manufactured in USA (Half Track)
2360550 Prior to S/N 0300077285
2360633 S/N 0300077285 to S/N 0300107512
2360789 S/N 0300107512 to S/N 0300124000
Manufactured in Belgium
2360605 Prior to S/N 1300000353
2360632 S/N 1300000353 to S/N 1300003222
2360726 S/N 1300003222 to S/N 1300006000

3121243 450A & 450AJ Series II 1-5


SECTION 1 FRAME

FIGURE 1-2.AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR

S/N 0300077285 PRIOR TO S/N


TO S/N 0300124000 0300077285

26 17 23
19
9

3 23
20 5
19
20
12 401

22 11
4 25

14 18
8 107 25
21 106 7 4
8 16
113 106
10A

15 5
6 109 27 13
105
104
108 112 105 OR
114 111
110
216
222 102 10B
214 103
24
208 115
24A
115A
229
303 211
206 302
202
310
214 225 308
24A 223
222 226 306
115A 218
303
212
224 215 304
203
228 213
221
230 307
224 309
213 316
224 314
209 301
311
207 305
204 313
228 220 315
219
210 217
227
227
224
212

1-6 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. OSCILLATING AXLE INSTALLATION OPTIONS:
0271656 Ref. Prior to S/N 0300077285 C
0273489 Ref. S/N 0300077285 to S/N 0300107512 C
0274705 Ref. S/N 0300107512 to S/N 0300124000 A
Ref. Note: USA Manufacture Only.

1 0100011 A/R Loctite #242 (Not Shown)


0100019 A/R Loctite #271 (Not Shown)
2 0100038 A/R Primer, Locking #7471 (Not Shown)
3 0641416 4 Bolt 1/4-20NC x 1 3/4 (Prior to S/N 0300077285)
4 0641607 2 Bolt 3/8-16NC x 7/8 (Prior to S/N 0300107512)
5 0641814 A/R Bolt 1/2-13NC x 1 3/4
6 0642012 1 Bolt 5/8-11NC x 1 1/2
7 0682248 2 Bolt 3/4-10NC x 6 (Prior to S/N 0300107512)
8 0961950 2 Bushing, Garmax
9 1 Cam, Lockout Options:
1100127 Prior to S/N 0300069337
1100133 S/N 0300069337 to S/N 0300077285
Not Used S/N 0300077285 to S/N 0300124000
10 2 Lockout Cylinder Assembly Options (See Section 5 for
Breakdown):
10A 1684129 Prior to S/N 0300107512
10B 1684465 S/N 0300107512 to S/N 0300124000
11 3272201 2 Nut 3/4-10NC (Prior to S/N 0300107512)
12 3311405 4 Locknut 1/4-20NC (Prior to S/N 0300077285)
13 3422520 2 Pin (Prior to S/N 0300107512)
14 3422592 1 Pin, Axle Pivot
15 3841258 2 Keeper, Pin
16 3841520 1 Keeper, Pin (Prior to S/N 0300107512)
17 1 Shield, Frame Options:
4061020 Prior to S/N 0300069841
See Figure 1-5 S/N 0300069841 to S/N 0300124000
18 4567462 2 Tube, Mounting (Prior to S/N 0300107512)
19 1 Lockout Valve Assembly Options:
4640871 Valve Used Prior to S/N 0300077285
7012693 1 Seal Kit - 4640871 Valve
7002840 1 Anti-Rotation Pin Removal Tool
4641265 Valve Used S/N 0300077285 to S/N 0300124000
20 4711400 8 Flatwasher 1/4 Narrow (Prior to S/N 0300077285)
21 4740158 1 Thrustwasher
22 Not Used
23 4751800 4 Flatwasher 1/2 (Prior to S/N 0300077285)
24 1 Axle Weldment Options:
4846426 Axle Prior to S/N 0300107512
0280201 Axle S/N 0300107512 to S/N 0300124000
24A 1001100424 2 Steer Cylinder Mounting Block Assy (Was p/n 0561300)
25 4892200 4 Flatwasher 3/4
26 0791506 4 Screw, 5/16-18NC x 3/4 (S/N 0300077285 to S/N 0300124000
Only)

3121243 450A & 450AJ Series II 1-7


SECTION 1 FRAME

FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
27 4891800 8 Flatwasher, Hardened 1/2 (S/N 0300107512 to S/N
0300124000)

Ref. FIXED AXLE INSTALLATION


0273077 Ref. Prior to S/N 0300107512 C
0274706 Ref. S/N 0300107512 to S/N 0300124000 A
Ref. Note: USA Manufacture Only.

101 0100011 A/R Loctite #242 (Not Shown)


102 0362763 4 Bar, Stop
103 0362764 2 Bar, Stop
104 0641626 2 Bolt 3/8-16NC x 3 1/4
105 0642012 1 Bolt 5/8-11NC x 1 1/2
106 0961950 2 Bushing, Garmax
107 3422592 1 Pin, Axle Pivot
108 3570901 2 Plate, Stop
109 3841258 1 Keeper, Pin
110 4070972 A/R Shim 3/16
111 4070973 A/R Shim 1/8
112 4070974 A/R Shim 1/16
113 4740158 1 Thrustwasher
114 4751600 2 Flatwasher 3/8
115 1 Axle Weldment Options:
4846426 Prior to S/N 0300107512
0280201 S/N 0300107512 to S/N 0300124000
115A 1001100424 2 Steer Cylinder Mounting Block Assy (Was p/n 0561300)
116 2220235 4 Fitting, O-Ring (Not Shown - See Section 6)

0271653 Ref. STEERING INSTALLATION C


Ref. Note: USA Manufacture Only.

201 0100011 A/R Loctite #242 (Not Shown)


202 0440162 2 Thrustwasher
203 0630544 1 Bolt 1-8NC x 6
204 0641508 1 Bolt 5/16-18NC x 1
205 0641606 4 Bolt 3/8-16NC x 3/4
206 0681824 4 Bolt 1/2-13NC x 3
207 0682648 1 Bolt 1-8NC x 6
208 1 Steer Cylinder Assembly Options (See Section 5 for Breakdown):
1683614 Prior to S/N 0300087392
1684412 S/N 0300087392 to S/N 0300124000
209 2160001 2 Fitting, STR Grease
210 2160002 1 Fitting, STR Grease
211 2780230 2 Hub/Spindle Assembly (See 201 to 213 for Breakdown)
212 3272605 2 Locknut 1-8NC
213 3312008 4 Nut 5/8-11NC
214 3322201 2 Nut 3/4-16NF
215 3323003 2 Nut 1 1/4-12NF
216 3422692 2 Kingpin
217 3422848 1 Pin, Hitch

1-8 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW BAR (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
218 3450812 2 Pin, Cotter 1/4 x 3
219 3571975 1 Plate, Tow Bar Pivot
220 3841143 1 Keeper
221 3841458 2 Tie-Rod
222 3841517 2 Rod-End
223 3900109 4 Screw, Shoulder
224 4712600 4 Flatwasher 1
225 4713000 2 Flatwasher 1 1/4
226 4740086 2 Washer, Thrust
227 4740155 2 Washer, Thrust
228 4740491 2 Washer, Thrust
229 4751800 4 Flatwasher 1/2
230 4846162 1 Link

2780230 Ref. HUB ASSEMBLY A

301 7020033 2 Cap, Dust (1 per Assembly)


302 7020034 2 Spindle Assembly (1 per Assembly)
303 0961951 4 Bushing, Garmax (2 per Assembly)
304 0962140 2 Bearing, Garmax (1 per Assembly)
305 7020035 2 Hub (1 per Assembly) (Includes 306 & 307)
306 7020036 2 Cup, Bearing - Inner(1 per Assembly)
307 7020038 2 Cup, Bearing - Outer (1 per Assembly)
308 7020037 2 Cone, Bearing - Inner (1 per Assembly)
309 7020039 2 Cone, Bearing - Outer (1 per Assembly)
310 7020040 2 Seal (1 per Assembly)
311 7020041 18 Stud, Wheel (9 per Assembly)
312 Not Used
313 7020042 18 Lugnut (9 per Assembly)
314 7020054 2 Nut, Castle (1 Per Assembly)
315 3450608 2 Pin, Cotter (1 Per Assembly)
316 7020055 2 Washer, Spindle (1 Per Assembly)

401 Ref. FRAME WELDMENT OPTIONS:


Manufactured in USA
2360637 Prior to S/N 0300077285
2360664 S/N 0300077285 to S/N 0300107512
2360725 S/N 0300107512 to S/N 0300124000
Manufactured in USA (Half Track)
2360550 Prior to S/N 0300077285
2360633 S/N 0300077285 to S/N 0300107512
2360789 S/N 0300107512 to S/N 0300124000
Manufactured in Belgium
2360605 Prior to S/N 1300000353
2360632 S/N 1300000353 to S/N 1300003222
2360726 S/N 1300003222 to S/N 1300006000

3121243 450A & 450AJ Series II 1-9


SECTION 1 FRAME

FIGURE 1-3.AXLE AND STEERING INSTALLATION - 4WD


USA BUILT MACHINES S/N 0300077285 TO S/N 0300124000 &
BELGIUM BUILT MACHINES S/N 1300000353 TO S/N 1300006000

USA BUILT MACHINES PRIOR TO S/N 0300077285 &


118 126 BELGIUM BUILT MACHINES PRIOR TO S/N 1300000353

108
122
105

103
119 118
119
125 10
116

108
6
112
108 7
120 6 301
12
16 111
124
3 122
104 104
9 117
114 124 115
5
106 107
113

110A
127
14 128
123
215
4 OR
13 8
212 11
2
110B
211 202
209 203
207 205
216
208 210
123A
14A 214
212
211
209 205
222 216
14A 216
123A 202
208
212
217 206
204 213 218
208 210
203

1-10 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. FIXED AXLE INSTALLATION
0270969 Ref. Prior to S/N 0300107512 E
0274703 Ref. S/N 0300107512 to S/N 0300124000 A
Ref. Note: USA Manufacture Only.

1 0100011 A/R Loctite #242 (Not Shown)


2 A/R Bar, Stop Options:
0362763 2 Prior to S/N 0300107512 3/8 Bar
0362763 4 S/N 0300107512 to S/N 0300124000 3/8 Bar
0362764 2 S/N 0300107512 to S/N 0300124000 1/8 Bar
3 2 Bolt 3/8-16NC x 7/8
0641607 Prior to S/N 0300069841
See Figure 1-5 S/N 0300069841 to S/N 0300124000
4 2 Bolt Options:
0641620 Bolt 3/8-16NC x 2 1/4
0641616 Bolt 3/8-16NC x 2
5 0642012 1 Bolt 5/8-11NC x 1 1/2
6 0961950 2 Bushing, Garmax
7 3422592 1 Pin, Axle Pivot
8 2 Plate, Stop Options:
3570901 Prior to S/N 0300107512
4220267 S/N 0300107512 to S/N 0300124000
9 3841258 1 Keeper, Pin
10 1 Shield, Frame Options:
4061020 Prior to S/N 0300069841
See Figure 1-5 S/N 0300069841 to S/N 0300124000
11 A/R Shim Options:
4070974 Prior to S/N 0300107512
4070973 S/N 0300107512 to S/N 0300124000
12 4740158 1 Thrustwasher
13 4751600 2 Flatwasher 3/8
14 1 Axle Weldment Options:
4846353 1 Prior to S/N 0300107512 Axle Weldment
Note: If kingpin holes in the axle measure 1.503
diameter or larger in any direction, axle weldment must
be replaced.
0280199 1 S/N 0300107512 Axle Weldment
14A 0561300 2 Steer Cylinder Mounting Block Assembly
15 2220235 3 Fitting, O-Ring (Not Shown)

3121243 450A & 450AJ Series II 1-11


SECTION 1 FRAME

FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. OSCILLATING AXLE INSTALLATION OPTIONS:
0270968 Ref. USA Built Machines Prior to S/N 0300077285 G
0273488 Ref. USA Built Machines S/N 0300077285 to S/N 0300107512 C
0274702 Ref. USA Built Machines S/N 0300107512 to S/N 0300124000 A
0270968 Ref. Belgium Built Machines S/N1300000001 to S/N 1300000005 A
0272639 Ref. Belgium Built Machines S/N1300000005 to S/N 1300000353 A
0273498 Ref. Belgium Built Machines S/N1300000353 to S/N 1300003222 C
0274742 Ref. Belgium Built Machines S/N 1300003222 to S/N 1300006000 A

101 0100011 A/R Loctite #242 (Not Shown)


0100019 A/R Loctite #271 (Not Shown)
102 0100038 A/R Primer, Locking #7471 (Not Shown)
103 0641416 4 Bolt 1/4-20NC x 2 (USA Built Machines Prior to S/N
0300077285 & Belgium Built Machines Prior to S/N
1300000353)
104 0641607 2 Bolt 3/8-16NC x 3/4 (USA Built Machines Prior to S/N
0300107512 & Belgium Built Machines Prior to S/N
1300003222)
105 A/R Bolt Options:
0641812 2 1/2-13NC x 1 1/2 (USA Built Machines Prior to S/N
0300077285)
0642010 2 5/8-11NC x 1 1/4 (Belgium Built Machines Prior to S/N
1300000353)
Not Required 0 (USA Built Machines S/N 0300077285 to S/N 0300124000 &
Belgium Built Machines S/N 1300000353 to S/N
1300006000)
106 0642012 1 Bolt 5/8-11NC x 1 1/2
107 0682248 2 Bolt 3/4-10NC x 6 (USA Built Machines Prior to S/N
0300107512 & Belgium Built Machines Prior to S/N
1300003222)
108 0961950 2 Bushing, Garmax
109 1 Cam, Lockout Options:
1100107 USA Built Machines Prior to S/N 0300069337
1100133 USA Built Machines S/N 0300069337 to S/N 0300077285
Not Required USA Built Machines S/N 0300077285 to S/N 0300124000
1100133 Belgium Built Machines S/N 1300000001 to S/N 1300000005
1100134 Belgium Built Machines S/N 1300000005 to S/N 1300000353
Not Required Belgium Built Machines S/N 1300000353 to S/N 1300006000
110 2 Lockout Cylinder Assembly Options (See Section 5 for
Breakdown):
110A 1684129 USA Built Machines Prior to S/N 0300107512 &
110A 1684243 Belgium Built Machines Prior to S/N 1300003222
110B 1684465 USA Built Machines S/N 0300107512 to S/N 0300124000 &
Belgium Built Machines S/N 1300003222 to S/N 1300006000
111 3272201 2 Nut 3/4-10NC (USA Built Machines Prior to S/N 0300107512 &
Belgium Built Machines Prior to S/N 1300003222)
112 3422592 1 Pin, Axle Pivot
113 3422520 2 Pin (USA Built Machines Prior to S/N 0300107512 & Belgium
Built Machines Prior to S/N 1300003222)
114 3841258 1 Keeper, Pin
115 3841520 2 Keeper, Pin (USA Built Machines Prior to S/N 0300107512 &
Belgium Built Machines Prior to S/N 1300003222)

1-12 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

116 1 Shield, Frame Options:


4061020 USA Built Machines Prior to S/N 0300069841
See Figure 1-5 USA Built Machines S/N 0300069841 to S/N 0300124000
See Figure 1-5 Belgium Built Machines S/N 1300000001 to S/N 1300006000
117 4567462 2 Tube, Mounting (USA Built Machines Prior to S/N 0300107512
& Belgium Built Machines Prior to S/N 1300003222)
118 1 Lockout Valve Assembly Options:
4640871 Valve Used USA Built Machines Prior to S/N 0300077285 &
Belgium Built Machines Prior to S/N 1300000353
7012693 1 Seal Kit - 4640871 Valve
7002840 1 Anti-Rotation Pin Removal Tool
4641265 Valve Used USA Built Machines S/N 0300077285 to S/N
0300124000 & Belgium Built Machines S/N 1300000353 to
S/N 1300006000
119 4711400 4 Flatwasher 1/4 Narrow (USA Built Machines Prior to S/N
0300077285& Belgium Built Machines Prior to S/N
1300000353 Only)
120 4740158 1 Thrustwasher
121 Not Used
122 A/R Flatwasher Options:
4751800 4 1/2 (USA Built Machines Prior to S/N 0300077285)
4752000 4 5/8 (Belgium Built Machines Prior to S/N 1300000353)
Not Required 0 (USA Built Machines S/N 0300077285 to S/N 0300124000 &
Belgium Built Machines S/N 1300000353 to S/N
1300006000)
123 1 Axle Weldment Options:
Note: If kingpin holes in the axle measure 1.503 diameter
or larger in any direction, axle weldment must be replaced.
4846353 USA Built Machines Prior to S/N 0300107512
0280199 USA Built Machines S/N 0300107512 to S/N 0300124000
4846725 Belgium Built Machines Prior to S/N 1300003222
0280202 Belgium Built Machines S/N 1300003222 to S/N 1300006000
123A 2 Steer Cylinder Mounting Block Assembly Options:
0561300 USA Built Machines
0561511 Belgium Built Machines
124 4892200 4 Flatwasher 3/4 (USA Built Machines Prior to S/N 0300107512
& Belgium Built Machines Prior to S/N 1300003222)
125 3311405 4 Locknut 1/4-20NC (USA Built Machines Prior to S/N
0300077285& Belgium Built Machines Prior to S/N 1300000353
Only)
126 0791506 4 Screw, 5/16-18NC x 3/4 (USA Built Machines S/N 0300077285
to S/N 0300124000 & Belgium Built Machines S/N 1300000353
to S/N 1300006000)
127 0641814 8 Bolt 1/2-13NC x 1 3/4 (USA Built Machines S/N 0300107512
to S/N 0300124000 & Belgium Built Machines S/N 1300003222
to S/N 1300006000)
128 4891800 8 Flatwasher, 1/2 Hardened (USA Built Machines S/N
0300107512 to S/N 0300124000 & Belgium Built Machines S/N
1300003222 to S/N 1300006000)

3121243 450A & 450AJ Series II 1-13


SECTION 1 FRAME

FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. STEERING INSTALLATION OPTIONS:
0271011 Ref. Manufactured in USA (S/N 1st digit is 0) F
0272652 Ref. Manufactured in Belgium (S/N 1st digit is1) F

201 0100011 A/R Loctite #242 (Not Shown)


202 A/R Thrustwasher Options:
USA Built Machines:
0440161 Prior to S/N 0300079126 (Top & Bottom Kingpin Location)
(Note: See Kit)
4740537 S/N 0300079126 to S/N 0300124000 (.0625) (Top Kingpin
Location)
4740538 S/N 0300079126 to S/N 0300124000 (.125) (Top Kingpin
Location)
4740539 S/N 0300079126 to S/N 0300124000 (.188) (Top Kingpin
Location)
4740540 S/N 0300079126 to S/N 0300124000 (.250) (Top Kingpin
Location)
0440271 S/N 0300079126 to S/N 0300124000 (Bottom Kingpin
Location)
Belgium Built Machines:
0440161 Prior to S/N 1300000441 (Top & Bottom Kingpin Location)
(Note: See Kit)
4740537 S/N 1300000441 to S/N 1300006000 (.0625) (Top Kingpin
Location)
4740538 S/N 1300000441 to S/N 1300006000 (.125) (Top Kingpin
Location)
4740539 S/N 1300000441 to S/N 1300006000 (.188) (Top Kingpin
Location)
4740540 S/N 1300000441 to S/N 1300006000 (.250) (Top Kingpin
Location)
0440271 S/N 1300000441 to S/N 1300006000 (Bottom Kingpin
Location)
203 0641606 16 Bolt 3/8-16NC x 3/4
204 0641824 4 1/2-13NC x 3
205 2 Bushing / Bearing Options:
0961951 USA Built Machines Prior to S/N 0300079126 &
Belgium Built Machines Prior to S/N 1300000441
(Top & Bottom Kingpin Location) (Note: See Kit)
0440291 USA Built Machines S/N 0300079126 to S/N 0300124000 &
Belgium Built Machines S/N 1300000441 to S/N 1300006000
(Top Kingpin Location)
0440274 USA Built Machines S/N 0300079126 to S/N 0300124000 &
Belgium Built Machines S/N 1300000441 to S/N 1300006000
(Bottom Kingpin Location)
206 0962140 2 Bearing, Garmax
207 1 Steer Cylinder Assembly Options (See Section 5 for
Breakdown):
1683614 USA Built Machine Prior to S/N 0300087392
1684412 USA Built Machine S/N 0300087392 to S/N 0300124000
1684246 Belgium Built Machines
208 3312008 4 Nut 5/8-11NC
209 3322201 2 Nut 3/4-16NC

1-14 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
210 4 Kingpin Options:
3422716 USA Built Machines Prior to S/N 0300079126 &
Belgium Built Machines Prior to S/N 1300000441
(2 Bolt Mounting) (Note: See Kit)
3423081 USA Built Machines S/N 0300079126 to S/N 0300124000 &
Belgium Built Machines S/N 1300000441 to S/N 1300006000
(4 Bolt Mounting)
211 2 Rod-End with Grease Fitting Options:
3841517 USA Built Machines
3841367 Belgium Built Machines (Prior to S/N 130005313)
3841517 Belgium Built Machines (S/N 130005313 to S/N 1300006000)
212 3900109 4 Screw, Shoulder
213 4060950 1 Shield, Frame (Used on USA Built Machines Prior to S/N
0300074064 Only)
214 1 Spindle (Left Side) Options:
4130363 USA Built Machines Prior to S/N 0300079126
4130405 USA Built Machines S/N 0300079126 to S/N 0300124000
4130391 Belgium Built Machines Prior to S/N 1300000441
4130406 Belgium Built Machines S/N 1300000441 to S/N 1300006000
215 1 Spindle (Right Side) Options:
4130364 USA Built Machines Prior to S/N 0300079126
4130406 USA Built Machines S/N 0300079126 to S/N 0300124000
4130392 Belgium Built Machines Prior to S/N 1300000441
4130407 Belgium Built Machines S/N 1300000441 to S/N 1300006000
216 4740086 4 Thrustwasher
217 4751800 4 Flatwasher 1/2
218 2 Tie-Rod Options:
4845711 USA Built Machines
4846733 Belgium Built Machines
219 to 221 Not Used
222 2 O-Ring (USA Built Machines S/N 0300079126 to S/N
0300124000 & Belgium Built Machines S/N 1300000441 to
S/N 1300006000 Only)
223 3020029 A/R Grease, Bearing (Not Shown)

2902400 Kingpin and Bushings Update Kit for Machines Built Prior to S/N
0300079126 & S/N 1300000441(Includes Newer S/N
0300079126 & S/N 1300000441 to S/N 0300124000 Design
Items 202, 205, 210 and 222). Refer to Field Service Bulletin
AWP-04-11.
Note: Newer bushings will fit in Prior to S/N 0300079126 &
S/N 1300000441 axles however if kingpin holes measure
1.503 diameter or larger in any direction, axle weldment
must be replaced before installation of kit.
Note: Spindles require drilling and tapping for 8 additional
kingpin mtg bolts. Newer design kingpins require 4 mtg
bolts each.

301 Ref. FRAME WELDMENT OPTIONS:


Manufactured in USA
2360637 Prior to S/N 0300077285
2360664 S/N 0300077285 to S/N 0300107512

3121243 450A & 450AJ Series II 1-15


SECTION 1 FRAME

FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
2360725 S/N 0300107512 to S/N 1300006000
Manufactured in USA (Half Track)
2360550 Prior to S/N 0300077285
2360633 S/N 0300077285 to S/N 0300107512
2360789 S/N 0300107512 to S/N 0300124000
Manufactured in Belgium
2360605 Prior to S/N 1300000353
2360632 S/N 1300000353 to S/N 1300003222
2360726 S/N 1300003222 to S/N 1300006000

1-16 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-3. AXLE AND STEERING INSTALLATION - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 1-17


SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

12
120

113
17 8
4 126
108

5
109 18
127 11
118A
OR
7 202
111
112
203
205
118B

206

201

19
128 6
110

9
204 114

1-18 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. WHEEL DRIVE INSTALLATION (2WD)
0270870 Ref. Caterpillar/Deutz/ Ford Engine Machines Prior to S/N E
0300071527
0272907 Ref. Caterpillar/Deutz/ Ford Engine Machines S/N 0300071527 to C
S/N 0300100514
0275470 Ref. Caterpillar/Deutz/ Ford Engine Machines S/N 0300100514 to D
S/N 0300107512
0275470 Ref. GM Engine Machines Prior to S/N 0300107512 D
0275853 Ref. Caterpillar/Deutz/ Ford/GM/Perkins Engine Machines S/N B
0300107512 to S/N 0300124000
Ref. Note: USA Manufacture Only.

1 0100011 A/R Loctite #242 (Not Shown)


0100019 A/R Loctite #271 (Not Shown)
2 to 3 Not Used
4 2 Bolt 3/8-16NC x 7/8
0641607 Prior to S/N 0300069841
See Figure 1-5 S/N 0300069841 to S/N 0300124000
5 4 Hardware Options:
0681810 Bolt 1/2-13NC x 1 1/4 (Grade 8) (Prior to S/N 0300071527)
3311801 Nut 1/2-13NC (Not Shown) (S/N 0300071527 to S/N
0300124000)
6 0682014 12 Bolt 5/8-11NC x 1 3/4 (Grade 8)
7 2 Drive Hub/Brake Assembly Options:
2780256 Prior to S/N 0300071527 (See Figure 1-6 For Breakdown)
2780267 S/N 0300071527 to S/N 0300124000 (See Figure 1-7 For
Breakdown)
8 2 Drive Motor Assembly Options:
3160158 Caterpillar/Deutz/Ford Engine Machines Prior to S/N
0300100514 (See Figure 1-10 For Breakdown)
3160351 Caterpillar/Deutz/Ford Engine Machines S/N 0300100514 to
S/N 0300124000 (See Figure 1-12 For Breakdown)
Use p/n 3160351 GM Engine Machines Prior to S/N 0300099085 (Was p/n
3160298 - See Figure 1-11 for Breakdown) (For 3160351
Motor - See Figure 1-12 for Breakdown)
3160351 GM Engine Machines S/N 0300099085 to S/N 0300124000
(See
Figure 1-12 For Breakdown)
9 3300106 18 Lugnut
10 Not Used
11 3790045 2 O-Ring (Prior to S/N 0300075079)
12 1 Shield, Frame Options:
4061021 Prior to S/N 0300077285
See Figure 1-5 S/N 0300077285 to S/N 0300124000
13 to 16 Not Used
17 4751600 2 Flatwasher 3/8
18 4891800 4 Flatwasher 1/2
19 4892000 12 Flatwasher 5/8

3121243 450A & 450AJ Series II 1-19


SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. WHEEL DRIVE INSTALLATIONS (4WD)


0270871 Ref. USA Built Machines Prior to S/N 0300069155 F
0272320 Ref. USA Built Machines S/N 0300069155 to S/N 0300071527 C
0272895 Ref. USA Built Machines S/N 0300071527 to S/N 0300107512 G
0275854 Ref. USA Built Machines S/N 0300107512 to S/N 0300124000 B
0272320 Ref. Belgium Built Machines S/N 1300000001 to S/N 1300000162 C
0272895 Ref. Belgium Built Machines S/N 1300000162 to S/N 1300003222 G
0275854 Ref. Belgium Built Machines S/N 1300003222 to S/N 1300006000 B

101 0100011 A/R Loctite #242 (Not Shown)


102 0100019 A/R Loctite #271 (Not Shown)
103 to 107 Not Used
108 2 Bolt Options:
0641607 USA Built Machines Prior to S/N 0300069841
See Figure 1-5 USA Built Machines S/N 0300069841 to S/N 0300124000
See Figure 1-5 Belgium Built Machines
109 A/R Hardware Options:
USA Built Machines:
0681810 8 Bolt 1/2-13NC x 1 1/4 (Grade 8) (Prior to S/N
0300071527)
0681810 4 Bolt 1/2-13NC x 1 1/4 (Grade 8) (Front Axle)
(S/N 0300071527 to S/N 0300124000)
3311801 4 Nut 1/2-13NC (Not Shown) (Rear Axle)
(S/N 0300071527 to S/N 0300124000)
Belgium Built Machines:
0681810 4 Bolt 1/2-13NC x 1 1/4 (Grade 8) (Front Axle)
(S/N 1300000001 to S/N 1300006000)
3311801 4 Nut 1/2-13NC (Not Shown) (Rear Axle)
(S/N 1300000001 to S/N 1300006000)
110 0682014 24 Bolt 5/8-11NC x 1 3/4 (Grade 8)
111 2 Drive Hub/Brake Assembly (Rear) Options:
2780256 USA Built Machines Prior to S/N 0300071527 (See Figure 1-6
For Breakdown)
2780267 USA Built Machines S/N 0300071527 to S/N 0300124000
(See Figure 1-7 For Breakdown)
2780256 Belgium Built Machines S/N 1300000001 to S/N 1300000162
(See Figure 1-6 For Breakdown)
2780267 Belgium Built Machines S/N 1300000162 to S/N 1300006000
(See Figure 1-7 For Breakdown)
112 2 Drive Hub Assembly (Front - Not Shown) Options:
2780257 USA Built Machines Prior to S/N 0300071527 (See Figure 1-8
For Breakdown)
2780268 USA Built Machines S/N 0300071527 to S/N 0300124000
(See Figure 1-9 For Breakdown)
2780257 Belgium Built Machines S/N 1300000001 to 1300000162
(See Figure 1-8 For Breakdown)
2780268 Belgium Built Machines S/N 1300000162 to S/N 1300006000
(See Figure 1-9 For Breakdown)

1-20 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
113 4 Drive Motor Assembly Options:
Use p/n 3160352 USA Built Machines Prior to S/N 0300069155 (Was p/n
3160260 - See Figure 1-13 for Breakdown) (For 3160352
Motor - See Figure 1-14 for Breakdown)
Use p/n 3160348 USA Built Machines S/N 0300069155 to S/N 0300098503
(Was p/n 3160266 - See Figure 1-13 for Breakdown) (For
3160348 Motor - See Figure 1-14 for Breakdown)
3160348 USA Built Machines S/N 0300098503 to S/N 0300124000
(See Figure 1-14 For Breakdown)
Use p/n 3160348 Belgium Built Machines Prior to S/N 1300002248 (Was p/n
3160266 - See Figure 1-13 for Breakdown) (For 3160348
Motor - See Figure 1-14 for Breakdown)
3160348 Belgium Built Machines S/N 1300002248 to S/N 1300006000
(See Figure 1-14 For Breakdown)
114 3300106 36 Lugnut
115 to 117 Not Used
118 A/R Seal Options:
118A 3790045 2 O-Ring (USA Built Machines Prior to S/N 0300103382 &
Belgium Built Machines Prior to S/N 1300002637)
118B 3960526 4 Gasket (USA Built Machines S/N 0300103382 to S/N
0300124000 & Belgium Built Machines S/N 1300002637 to
S/N 1300006000)
119 Not Used
120 1 Shield, Frame
4061021 USA Built Machines Prior to S/N 0300069841
See Figure 1-5 USA Built Machines S/N 0300069841 to S/N 0300124000
See Figure 1-5 Belgium Built Machines
121 to 125 Not Used
126 4751600 6 Flatwasher 3/8
127 4891800 8 Flatwasher 1/2
128 4892000 24 Flatwasher 5/8
129 to 130 Not Used
131 2300016 A/R Fluid, Hydraulic (Not Shown)
132 3020008 A/R Lubricant, Mobilube HD 80W - 90 (Not Shown)

TIRE AND WHEEL INSTALLATIONS


0258028 Ref. 12 x 16.5 Pneumatic (Available on ANSI, ANSI Export & A
Japanese Specs)
0272299 Ref. 12 x 16.5 Pneumatic TS (Available on ANSI Specs) 1
0258030 Ref. 12 x 16.5 Foam-Filled (Available on All Specs) A
0270671 Ref. 12 x 16.5 Pneumatic Non-Marking (Available on ANSI, ANSI A
Export & Japanese Specs)
0270674 Ref. 12 x 16.5 Foam-Filled Non-Marking (Available on All Specs) A
0258029 Ref. 33/1550 x 16.5 Pneumatic (Available on ANSI, ANSI Export & A
Japanese Specs)
0272300 Ref. 33/1550 x 16.5 Pneumatic TS (Available on ANSI Specs) 1
0258031 Ref. 33/1550 x 16.5 Foam-Filled (Available on All Specs) A
0258831 Ref. 33/16LL x 16.1 Pneumatic (Available on ANSI, ANSI Export & A
Japanese Specs)
(Requires special counterweighting)
0259129 Ref. 33/16LL x 16.1 Foam-Filled (Available on All Specs) A
(Requires special counterweighting)

3121243 450A & 450AJ Series II 1-21


SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

0257740 2 12 x 16.5 Pneumatic Right Side C


0272357 2 12 x 16.5 Pneumatic TS Right Side A
0257746 2 12 x 16.5 Pneumatic Left Side C
0272356 2 12 x 16.5 Pneumatic TS Left Side A
0258009 2 12 x 16.5 Foam-Filled Right Side C
0258010 2 12 x 16.5 Foam-Filled Left Side C
0270672 2 12 x 16.5 Pneumatic Non-Marking Right Side A
0270673 2 12 x 16.5 Pneumatic Non-Marking Left Side A
0270675 2 12 x 16.5 Foam-Filled Non-Marking Right Side A
0270676 2 12 x 16.5 Foam-Filled Non-Marking Left Side A
0257755 2 33/1550 x 16.5 Pneumatic Right Side C
0272360 2 33/1550 x 16.5 Pneumatic TS Right Side A
0257756 2 33/1550 x 16.5 Pneumatic Left Side C
0272361 2 33/1550 x 16.5 Pneumatic TS Left Side A
0258011 2 33/1550 x 16.5 Foam-Filled Right Side D
0258012 2 33/1550 x 16.5 Foam-Filled Left Side D
0258830 4 33/16LL x 16.1 Pneumatic (Requires special counterweighting)
0259128 4 33/16LL x 16.1 Foam-Filled
(Requires special counterweighting)
Note: Assemblies may require ballast/foam filling to
manufactures specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise,
purchase complete assembly.
201 1 Decal Options (Pneumatic Only):
1702740 1 Decal - 90PSI
1703067 1 Decal - 40PSI
202 1 Tire Options:
4520216 12 x 16.5 NHS (OTR Brand)
4520240 12 x 16.5 Non-Marking
4520217 33/1550 x 16.5 NHS (OTR Brand)
4520212 33/16LL x 16.1
203 1 Valve Stem Options:, Air (Pneumatic Only)
4640113 All except 33/1550 x 16.5 Foam-Filled Tire & Wheel Assy
8786514 33/1550 x 16.5 Foam-Filled Tire & Wheel Assy Only
204 1 Rim, Wheel Options:
4860178 16.5 x 12 (Use with 12 x 16.5 Tires)
4860179 16.5 x 12 (Use with 33/1550 x 16.5 Tires)
4860193 16.1 x 14 (Use with 33/16LL x 16.1 Tires)
205 1120552 1 Cap, Valve Stem (TS Tire Only)
206 1705364 1 Decal - Tire Sealant (TS Tire Only)

1-22 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 1-23


SECTION 1 FRAME

FIGURE 1-5.FRAME SHIELDS INSTALLATION (FOR S/N USAGE SEE TOP OF PARTS LIST)

1-24 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-5. FRAME SHIELDS INSTALLATION (FOR S/N USAGE SEE TOP OF PARTS LIST)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Note: Only Use this Parts List for USA Manufactured
Machines with S/N 0300069841 to S/N 0300124000 (S/N 1st
digit is 0) and for ALL Belgium Manufactured Machines (S/N
1st digit is1). For USA Manufactured Machines Built Prior to
S/N 0300069841 refer to Axle Installation (Front Shield) or
Wheel Drive Installation (Rear Shield).

Ref. FRAME SHIELDS INSTALLATION


0272660 Ref. USA Built Machines S/N 0300069841 to S/N 0300077285 B
0273500 Ref. USA Built Machines S/N 0300077285 to S/N 0300107512 B
0274688 Ref. USA Built Machines S/N 0300107512 to S/N 0300124000 A
0272660 Ref. Belgium Built Machines Prior to S/N 1300000353 B
0273500 Ref. Belgium Built Machines S/N 1300000353 to S/N 1300003222 B
0274688 Ref. Belgium Built Machines S/N 1300003222 to S/N 1300006000 A

1 0100011 A/R Loctite #242


2 0641607 4 Bolt 3/8-16NC x 7/8
3 1 Cover (Front) Options:
4061020 USA Built Machines S/N 0300069841 to S/N 0300077285
3380505 USA Built Machines S/N 0300077285 to S/N 0300107512
3380610 USA Built Machines S/N 0300107512 to S/N 0300124000
4061020 Belgium Built Machines Prior to S/N 1300000353
3380505 Belgium Built Machines S/N 1300000353 to S/N 1300003222
3380610 Belgium Built Machines S/N 1300003222 to S/N 1300006000
4 4061021 1 Shield, Frame Cover Rear
5 4751600 4 Flatwasher 3/8

3121243 450A & 450AJ Series II 1-25


SECTION 1 FRAME

FIGURE 1-6.DRIVE HUB/BRAKE ASSEMBLY (REAR)


(FOR S/N USAGE SEE TOP OF PARTS LIST)

1-26 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (FOR S/N USAGE SEE TOP OF PARTS
LIST)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. USAGE: USED ON USA BUILT MACHINES PRIOR TO S/N
0300071527 & BELGIUM BUILT MACHINES 1300000001 TO
1300000162

2780256 Ref. DRIVE HUB/BRAKE ASSEMBLY F

1 Not Available 1 Spindle/Housing Assembly


1A 7024105 1 Spindle
1B 7024113 1 Seal
1C 7007006 2 Cone, Bearing
1D 7024112 2 Cup, Bearing
1E 7024110 1 Housing/Ring Gear
1F 7024109 1 Washer, Thrust
1G 7024107 1 Ring, Retaining
1H Not Used
1J Not Used
1K Not Used
1L Not Used
1M Not Used
1N 7024111 9 Stud, Wheel
2 7024106 1 Brake, Input
7024710 1 Kit, Brake Lining (Includes Qty 8 Outer Plates & Qty 7 Inner
Plates)
7024709 1 Kit, Brake O-Ring (Includes Qty 2 O-RIngs & Back-up RIngs)
7024711 1 Kit, Brake Spring (Includes Qty 12 Springs)
7024719 1 Kit, Brake Hardware (Includes End Plate, Spacer & Qty 2 E-
Clips)
3 Not Available 1 Carrier Assembly
3A 7024116 1 Carrier
3B 7024127 6 Washer, Thrust
3C 7024123 42 Bearing, Needle
3D Not Used
3E 7024120 3 Shaft, Planet
3F 7024118 3 Gear, Planet
4 Not Available 1 Carrier Assembly
4A 7024117 1 Carrier
4B 7024126 6 Washer, Thrust
4C 7024122 45 Bearing, Needle
4D Not Used
4E 7024121 3 Shaft, Planet
4F 7024119 3 Gear, Planet
4G 7001913 3 Rollpin
4H 7024128 1 Washer, Thrust
4I 7024124 1 Spring
4J 7024129 1 Washer, Thrust
4K 7024125 1 Washer, Thrust
5 Not Used

3121243 450A & 450AJ Series II 1-27


SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (FOR S/N USAGE SEE TOP OF PARTS
LIST) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
6 Not Available 1 Cover Assembly
6A 7024132 1 Plate, Cover
6B 7017093 1 Cap, Disengage
6C 0641404 2 Bolt 1/2-20NC x 1/2
6D 7017092 1 Pin, Dowel
6E 7017095 1 O-Ring
6F 7024134 1 O-Ring
7 7024130 1 Shaft, Input
8 7024115 1 Gear, Sun
9 7024131 1 Coupling
10 7017097 1 Spacer, Thrust
11 7017094 2 Plug, Pipe
12 7024108 1 Plug, Pressure
13 Not Used
14 7024133 12 Bolt 1/4-20NC x 7/8 (Grade 8)
15 Not Available 1 Plate, ID (Not Shown)
16 7017082 1 Plug, O-Ring
17 7024114 1 Gear, Sun

1-28 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLY (REAR) (FOR S/N USAGE SEE TOP OF PARTS
LIST) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 1-29


SECTION 1 FRAME

FIGURE 1-7.DRIVE HUB/BRAKE ASSEMBLY (REAR)


(FOR S/N USAGE SEE TOP OF PARTS LIST)

30
7B
7D 27
7C 111
7D 110
6F 7
112
6E
12
6D 7A
121 102
6C

6 6G
6J 122
6 2 123
6G 6B
119
1
104
13 13 1H
6A
1F 103

106
5A 1E
1
103

1G
4
106 17

5 3G 101
3E 1N

1D 116
115

3
3A 1C
109

3B 1B 118
16 3C 1 117

3D 1A
8 3C 107
120
15
3F
11
3B 108
14
114
113
105

28
29

1-30 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLY (REAR) (FOR S/N USAGE SEE TOP OF PARTS
LIST)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. USAGE: USED ON USA BUILT MACHINES S/N 0300071527 TO
S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000162
TO S/N 1300006000

2780267 Ref. DRIVE HUB/BRAKE ASSEMBLY D

1 Not Available 1 Spindle/Housing Assembly


1A 7017059 1 Spindle
1B 7001998 1 Seal
1C 7010429 1 Cone, Bearing (Includes Item 1D)
1D 7010429 1 Cup, Bearing (Includes Item 1C)
1E 7000257 1 Cup, Bearing
1F 7000258 1 Cone, Bearing
1G 7007601 1 Housing/Ring Gear
1H 7000232 1 Washer, Thrust
1I 7000229 1 Ring, Retaining
1J Not Used
1K Not Used
1L Not Used
1M Not Used
1N 7007640 9 Stud, Wheel
2 7000246 1 Gear, Internal
3 7024712 1 Carrier Assembly
3A Not Available 1 Carrier
3B Not Available 6 Ring, Retaining
3C Not Available A/R Bearing, Needle
3D Not Available 3 Washer, Thrust
3E Not Available 3 Shaft, Planet
3F Not Available 3 Gear, Planet
3G Not Available 3 Rollpin
4 7000248 1 Ring Gear
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 7017090 1 Cover Assembly
6A 7017097 1 Spacer, Thrust
6B 7017091 1 Plate, Cover
6C 7017095 1 O-Ring
6D 7017092 1 Rod, Disconnect
6E 7017093 1 Cap, Disengage
6F 0641404 2 Bolt 1/2-20NC x 1/2
6G 7017094 1 Plug, Pipe
6H Not Used
6I Not Serviced 4 Rivet
6J Not Serviced 1 Plate, ID

3121243 450A & 450AJ Series II 1-31


SECTION 1 FRAME

FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLY (REAR) (FOR S/N USAGE SEE TOP OF PARTS
LIST) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
7 1 Input Shaft Assembly
7A 7024714 1 Shaft
7B 7000261 1 Ring, Retaining
7C 7000262 1 Spring
7D 7000263 2 Spacer, Thrust
8 7024713 1 Gear, Sun
9 to 10 Not Used
11 7000253 1 Washer, Thrust
12 7017067 12 Bolt
13 7017080 4 Pin, Dowell
14 7000206 1 Coupling
15 7024715 1 Spacer, Input
16 7024716 1 Spacer, Input
17 7024182 1 Brake Assembly (See Items 101-123 for Breakdown)
18 to 26 Not Used
27 7024705 1 O-Ring
28 7024717 2 Rod, Threaded
29 7024718 2 Nut 1/2-13NC
30 7000731 Gasket (USA Built Machines S/N 0300092784 to S/N 0300124000
1
&Belgium Built Machines S/N 1300001443 to S/N 1300006000

7024182 Ref. BRAKE ASSEMBLY

101 7024189 1 Shaft


102 Not Available 1 Housing
103 Kit 4 2 Plate, Friction
104 Kit 4 1 Plate, Pressure
105 7000731 1 Gasket
106 Kit 4 2 Plate, Outer
107 Kits 1 & 4 1 Gasket
108 7024191 1 Cylinder
109 7024192 1 Piston
110 Kit 5 1 Bearing, Ball
111 Kit 5 1 Ring, Retaining
112 Kit 5 1 Seal, Shaft
113 Not Available 6 Capscrew
114 Not Available 6 Lockwasher
115 Kit 1 1 O-Ring
116 Kit 1 1 Ring, Back-up
117 Kit 1 1 O-Ring
118 Kit 1 1 Ring, Back-up
119 7024190 2 Pin, Dowel
120 Not Available 1 Plug
121 Not Available 2 Plug
122 Kit 2 10 Spring Kit (Natural)
123 Kit 3 2 Spring Kit (Blue)

1-32 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLY (REAR) (FOR S/N USAGE SEE TOP OF PARTS
LIST) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
7024194 1 Kit 1 - Seal Kit - 7024182 Brake (Includes Items 105, 107 & 215-
218)
7024195 1 Kit 2 - Spring Kit - 7024182 Brake (Includes 12 Natural
Colored Springs Item 122)
7024196 1 Kit 3 - Spring Kit - 7024182 Brake (Includes 12 Blue Colored
Springs Item 123)
7024193 1 Kit 4 - Friction Disc Kit - 7024182 Brake (Includes Items 103, 104,
106 & 107)
7024197 1 Kit 5 - Bearing Kit - 7024182 Brake (Includes Items 107 & 110-
112)

3121243 450A & 450AJ Series II 1-33


SECTION 1 FRAME

FIGURE 1-8.DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY)


(FOR S/N USAGE SEE TOP OF PARTS LIST)

1-34 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-8. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (FOR S/N USAGE SEE TOP OF
PARTS LIST)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. USAGE: USED ON USA BUILT MACHINES PRIOR TO S/N
0300071527 & BELGIUM BUILT MACHINES 1300000001 TO
1300000162

2780257 Ref. DRIVE HUB ASSEMBLY E

1 Not Available 1 Spindle/Housing Assembly


1A 7024105 1 Spindle
1B 7024113 1 Seal
1C 7007006 2 Cone, Bearing
1D 7024112 2 Cup, Bearing
1E 7024110 1 Housing/Ring Gear
1F 7024109 1 Washer, Thrust
1G 7024107 1 Ring, Retaining
1H Not Used
1J Not Used
1K Not Used
1L Not Used
1M Not Used
1N 7024111 9 Stud, Wheel
2 Not Used
3 Not Available 1 Carrier Assembly
3A 7024116 1 Carrier
3B 7024127 6 Washer, Thrust
3C 7024123 42 Bearing, Needle
3D Not Used
3E 7024120 3 Shaft, Planet
3F 7024118 3 Gear, Planet
4 Not Available 1 Carrier Assembly
4A 7024117 1 Carrier
4B 7024126 6 Washer, Thrust
4C 7024122 45 Bearing, Needle
4D Not Used
4E 7024121 3 Shaft, Planet
4F 7024119 3 Gear, Planet
4G 7001913 3 Rollpin
4H 7024128 1 Washer, Thrust
4I 7024124 1 Spring
4J 7024129 1 Washer, Thrust
4K 7024125 1 Washer, Thrust
5 Not Used
6 Not Available 1 Cover Assembly
6A 7024132 1 Plate, Cover
6B 7017093 1 Cap, Disengage
6C 0641404 2 Bolt 1/2-20NC x 1/2
6D 7017092 1 Pin, Dowel
6E 7017095 1 O-Ring
6F 7024134 1 O-Ring

3121243 450A & 450AJ Series II 1-35


SECTION 1 FRAME

FIGURE 1-8. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (FOR S/N USAGE SEE TOP OF
PARTS LIST) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
7 7024130 1 Shaft, Input
8 7024115 1 Gear, Sun
9 7024131 1 Coupling
10 7017097 1 Spacer, Thrust
11 7017094 2 Plug, Pipe
12 7024108 1 Plug, Pressure
13 Not Used
14 7024133 12 Bolt 1/4-20NC x 7/8 (Grade 8)
15 Not Available 1 Plate, ID (Not Shown)
16 7017082 1 Plug, O-Ring
17 7024114 1 Gear, Sun

1-36 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-8. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (FOR S/N USAGE SEE TOP OF
PARTS LIST) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 1-37


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY)


(FOR S/N USAGE SEE TOP OF PARTS LIST)

1-38 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (FOR S/N USAGE SEE TOP OF
PARTS LIST)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. USAGE: USED ON USA BUILT MACHINES S/N 0300071527 TO
S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000064
TO S/N 1300006000

2780268 Ref. DRIVE HUB ASSEMBLY C

1 Not Available 1 Spindle/Housing Assembly


1A 7017059 1 Spindle
1B 7001998 1 Seal
1C 7010429 1 Cone, Bearing (Includes Item 1D)
1D 7010429 1 Cup, Bearing (Includes Item 1C)
1E 7000257 1 Cup, Bearing
1F 7000258 1 Cone, Bearing
1G 7007601 1 Housing/Ring Gear
1H 7000232 1 Washer, Thrust
1I 7000229 1 Ring, Retaining
1J Not Used
1K Not Used
1L Not Used
1M Not Used
1N 7007640 9 Stud, Wheel
2 7000246 1 Gear, Internal
3 7024712 1 Carrier Assembly
3A Not Available 1 Carrier
3B Not Available 6 Ring, Retaining
3C Not Available A/R Bearing, Needle
3D Not Available 3 Washer, Thrust
3E Not Available 3 Shaft, Planet
3F Not Available 3 Gear, Planet
3G Not Available 3 Rollpin
4 7000248 1 Ring Gear
5 7000230 1 O-Ring
5A 7017070 1 O-Ring
6 7017090 1 Cover Assembly
6A 7017097 1 Spacer, Thrust
6B 7017091 1 Plate, Cover
6C 7017095 1 O-Ring
6D 7017092 1 Rod, Disconnect
6E 7017093 1 Cap, Disengage
6F 0641404 2 Bolt 1/2-20NC x 1/2
6G 7017094 1 Plug, Pipe
6H Not Used
6I Not Serviced 4 Rivet
6J Not Serviced 1 Plate, ID
7 1 Input Shaft Assembly
7A 7024714 1 Shaft
7B 7000261 1 Ring, Retaining
7C 7000262 1 Spring

3121243 450A & 450AJ Series II 1-39


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (FOR S/N USAGE SEE TOP OF
PARTS LIST) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
7D 7000263 2 Spacer, Thrust
8 7024713 1 Gear, Sun
9 to 10 Not Used
11 7000253 1 Washer, Thrust
12 7017067 12 Bolt
13 7017080 4 Pin, Dowell
14 7000206 1 Coupling
15 7024715 1 Spacer, Input
16 7024716 1 Spacer, Input

1-40 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY (FRONT) (4WD ONLY) (FOR S/N USAGE SEE TOP OF
PARTS LIST) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 1-41


SECTION 1 FRAME

FIGURE 1-10.DRIVE MOTOR ASSEMBLY (2WD) (CATERPILLAR/DEUTZ/FORD ENGINE


MACHINES BUILT PRIOR TO S/N 0300100514)

1-42 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-10. DRIVE MOTOR ASSEMBLY (2WD) (CATERPILLAR/DEUTZ/FORD ENGINE


MACHINES BUILT PRIOR TO S/N 0300100514)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160158 Ref. DRIVE MOTOR ASSEMBLY - REAR A

1 Kit 1 Ring, Retaining


2 Kit 1 Seal, Shaft
3 7004906 1 Washer
4 Kit 2 Ring, Retaining
5 7004907 2 Race, Thrust
6 7004908 1 Bearing, Thrust
7 7007874 1 Shaft, Splined
8 7004910 1 Bearing
9 7007875 1 Housing Assembly (Includes Item 8)
10 7007876 1 Insert, Camplate
11 7004917 1 Bearing
12 Kit 1 O-Ring
13 7007878 1 Back Plate Assembly (Includes Item 11)
14 7007879 6 Bolt
15 7007880 1 Rotating Kit Assembly (Sold As An Assembly Only)

2900714 1 Seal Kit (Includes Items 1, 2, 4 and 12)

3121243 450A & 450AJ Series II 1-43


SECTION 1 FRAME

FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD) (GM ENGINE MACHINES BUILT
PRIOR TO S/N 0300098789)

1-44 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD) (GM ENGINE MACHINES BUILT PRIOR TO S/
N 0300098789)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160298 Ref. DRIVE MOTOR ASSEMBLY C
Note: Motor p/n 3160298 uses 4 bolts to assemble the motor.
When ordering parts make sure the motor has not been
replaced with a Service Replacement Motor p/n 3160351.
3160351 motors use 5 bolts to assemble the motor. If
equipped with 3160351 refer to next illustration.

1 7022302 2 Bearing, Journal


2 Kit 1 O-Ring
3 Kit 1 O-Ring
4 7007446 1 Pin
5 7007438 2 Ring, Retaining
6 7022305 1 Swashplate
7 Kit 1 O-Ring
8 7023907 1 Cylinder Block Kit (Includes Items 10-19)
9 7023908 1 Plate, Valve
10 Kit 1 Block, Cylinder
11 7021277 1 Guide, Slipper Retainer
12 7021275 3 Pin, Slipper Hold Down
13 Kit 9 Piston Assembly
14 7021276 1 Retainer, Hold Down Pin
15 7022310 1 Retainer, Slipper
16 7022311 1 Ring, Retaining
17 7022312 1 Spring
18 Kit 1 Washer
19 7022314 1 Retainer, Spring
20 7023910 1 Shaft
21 7007439 1 Ring, Retaining
22 7024852 1 Cap, End - Axial
23 7022368 4 Screw
24 7021249 1 Bearing, Needle
25 7022321 1 Plug (Includes Item 26)
26 Kit 1 O-Ring
27 7022318 1 Plug (Includes Item 28)
28 Kit 1 O-Ring
29 7027419 1 Plug Options (Includes Item 30) (Not Shown):
30 Kit 1 O-Ring (Not Shown)
31 7024853 1 Seat, Spring
32 7022370 1 Housing
33 7022318 2 Plug (Items Item 34)
34 Kit 2 O-Ring
35 7022321 1 Plug (Items Item 36)
36 Kit 1 O-Ring
37 7024854 1 Piston, Servo
38 Kit 1 O-Ring
39 Kit 1 Ring, Seal
40 7007437 1 Bearing
41 7022326 1 Spring
42 Kit 1 Seal, Lip

3121243 450A & 450AJ Series II 1-45


SECTION 1 FRAME

FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD) (GM ENGINE MACHINES BUILT PRIOR TO S/
N 0300098789) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
43 7022371 1 Washer, Support

7022328 1 Seal Kit (Includes Items 2,3,7,26,28,30,34,36,38,39 and 42)
7023907 1 Cylinder Block Kit (Includes Items 10-19)

1-46 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD) (GM ENGINE MACHINES BUILT PRIOR TO S/
N 0300098789) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 1-47


SECTION 1 FRAME

FIGURE 1-12. DRIVE MOTOR ASSEMBLY (2WD) (CATERPILLAR/DEUTZ/FORD S/N 0300100514 TO S/N
0300124000 & GM ENGINE MACHINES S/N 0300098789 TO S/N 1300006000)

27
28 29
25
24 26 39 37

36
5
35
23 2 6

21
8
20 5
22
14
17
15
16
7A
13
10
9 12
11
4
7
1

31 31
32 1
32
33

34

18 30

38
19
3
40
41
3

1-48 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-12. DRIVE MOTOR ASSEMBLY (2WD) (CATERPILLAR/DEUTZ/FORD S/N


0300100514 TO S/N 0300124000 & GM ENGINE MACHINES S/N 0300098789 TO S/N
1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DRIVE MOTOR ASSEMBLY
3160351 Ref. Production Motor for USA Built Machines S/N 0300100514 to B
S/N 0300124000 (Caterpillar/Deutz/Ford Engines)
3160351 Ref. Production Motor for USA Built Machines S/N 0300098789 to B
S/N 0300124000 (GM Engnines)
3160351 Ref. Service Replacement Motor for p/n 3120298 B
Note: Used on USA Manufactured Machines Only.

1 7022302 2 Bearing, Journal


2 7007446 1 Pin
3 7007438 2 Ring, Retaining
4 7022305 1 Swashplate
5 Not Available 2 Pin
6 Kit 1 Gasket
7 7023907 1 Cylinder Block Kit (Includes Items 7A & 9-17)
7A Not Available 1 Block, Cylinder
8 7023908 1 Plate, Valve
9 7021277 1 Guide, Slipper Retainer
10 7021275 3 Pin, Slipper Hold Down
11 Not Available 9 Piston Assembly
12 7021276 1 Retainer, Hold Down Pin
13 Not Available 1 Retainer, Slipper
14 7022311 1 Ring, Retaining
15 7022312 1 Spring
16 7024868 1 Washer
17 7022314 1 Retainer, Spring
18 7023910 1 Shaft
19 7007439 1 Ring, Retaining
20 70000797 1 Cap, End - Axial
21 7022368 5 Screw
22 7021249 1 Bearing, Needle
23 2220886 1 Plug (Includes Item 24)
24 Kit 1 O-Ring
25 2220883 1 Plug (Includes Item 26)
26 Kit 1 O-Ring
27 7027419 2 Plug (Includes Item 28)
28 Kit 2 O-Ring
29 7024853 1 Seat, Spring
30 Not Available 1 Housing
31 2220883 2 Plug (Includes Item 32)
32 Kit 2 O-Ring
33 2220886 1 Plug (Includes Item 34)
34 Kit 1 O-Ring
35 Kit 1 O-Ring
36 Kit 1 Ring, Seal
37 7024854 1 Piston, Servo (Includes Items 35 & 36)
38 7007437 1 Bearing

3121243 450A & 450AJ Series II 1-49


SECTION 1 FRAME

FIGURE 1-12. DRIVE MOTOR ASSEMBLY (2WD) (CATERPILLAR/DEUTZ/FORD S/N


0300100514 TO S/N 0300124000 & GM ENGINE MACHINES S/N 0300098789 TO S/N
1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
39 7022326 1 Spring
40 Kit 1 Seal, Lip
41 7022371 1 Washer, Support

7022328 1 Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)

1-50 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-12. DRIVE MOTOR ASSEMBLY (2WD) (CATERPILLAR/DEUTZ/FORD S/N


0300100514 TO S/N 0300124000 & GM ENGINE MACHINES S/N 0300098789 TO S/N
1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 1-51


SECTION 1 FRAME

FIGURE 1-13. DRIVE MOTOR ASSEMBLY(4WD) (USA BUILT MACHINES PRIOR TO


S/N 0300098503 & BELGIUM BUILT MACHINES PRIOR TO S/N 1300002248)

1-52 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-13. DRIVE MOTOR ASSEMBLY(4WD) (USA BUILT MACHINES PRIOR TO S/N
0300098503 & BELGIUM BUILT MACHINES PRIOR TO S/N 1300002248)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DRIVE MOTOR ASSEMBLIES
3160260 Ref. USA Built Machines Prior to S/N 0300069155 C
3160266 Ref. USA Built Machines S/N 0300069155 to S/N 0300124000 D
3160266 Ref. Belgium Built Machines S/N 1300000001 to S/N 1300006000 D
Note: Motors p/ns 3160260 and 3160266 use 4 bolts to
assemble the motor. When ordering parts make sure the
motor has not been replaced with a Service Replacement
Motor p/n 3160352 (in place of p/n 3160260) or p/n 3160348
(in place of 3160266). 3160352 and 3160348 motors use 5
bolts to assemble the motor. If equipped with 3160352 or
3160348 refer to next illustration.

1 7022302 2 Bearing, Journal


2 Kit 1 O-Ring
3 Kit 1 O-Ring
4 7007446 1 Pin
5 7007438 2 Ring, Retaining
6 7022305 1 Swashplate
7 Kit 1 O-Ring
8 7023907 1 Cylinder Block Kit (Includes Items 10-19)
9 7023908 1 Plate, Valve
10 Kit 1 Block, Cylinder
11 Kit 1 Guide, Slipper Retainer
12 Kit 3 Pin, Slipper Hold Down
13 Kit 9 Piston Assembly
14 Kit 1 Retainer, Hold Down Pin
15 Kit 1 Retainer, Slipper
16 Kit 1 Ring, Retaining
17 Kit 1 Spring
18 Kit 1 Washer
19 Kit 1 Retainer, Spring
20 7023910 1 Shaft
21 7007439 1 Ring, Retaining
22 7022367 1 Cap, End - Axial
23 7022368 4 Screw
24 7021249 1 Bearing, Needle
25 7022321 1 Plug (Includes Item 26)
26 Kit 1 O-Ring
27 7022318 1 Plug (Includes Item 28)
28 Kit 1 O-Ring
29 7007419 2 Plug (Includes Item 30)
30 Kit 2 O-Ring
31 7022329 1 Seat, Spring (Used with Motor p/n 3160260)
7022372 1 Seat, Spring (Used with Motor p/n 3160266)
32 7022370 1 Housing
33 7022318 2 Plug (Includes Item 34)
34 Kit 2 O-Ring
35 7022321 1 Plug (Includes Item 36)
36 Kit 1 O-Ring

3121243 450A & 450AJ Series II 1-53


SECTION 1 FRAME

FIGURE 1-13. DRIVE MOTOR ASSEMBLY(4WD) (USA BUILT MACHINES PRIOR TO S/N
0300098503 & BELGIUM BUILT MACHINES PRIOR TO S/N 1300002248) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
37 7022323 1 Piston, Servo
38 Kit 1 O-Ring
39 Kit 1 Ring, Seal
40 7007437 1 Bearing
41 7022326 1 Spring
42 Kit 1 Seal, Lip
43 7022371 1 Washer, Support

7022328 1 Seal Kit (Includes Items 2,3,7,26,28,30,34,36,38,39& 42)
7023907 1 Cylinder Block Kit (Includes Items 10-19)

1-54 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-13. DRIVE MOTOR ASSEMBLY(4WD) (USA BUILT MACHINES PRIOR TO S/N
0300098503 & BELGIUM BUILT MACHINES PRIOR TO S/N 1300002248) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 1-55


SECTION 1 FRAME

FIGURE 1-14. DRIVE MOTOR ASSEMBLY(4WD) (USA BUILT MACHINES S/N 0300098503 TO
S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300002248 TO S/N 1300006000)
27
28 29
25
24 26 39 37

36
5
35
23 2 6

21
8
20 5
22
14
17
15
16
7A
13
10
9 12
11
4
7
1

31 31
32 1
32
33

34

18 30

38
19
3
40
41
3

1-56 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-14. DRIVE MOTOR ASSEMBLY(4WD) (USA BUILT MACHINES S/N 0300098503 TO S/
N 0300124000 & BELGIUM BUILT MACHINES S/N 1300002248 TO S/N 1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DRIVE MOTOR ASSEMBLY
3160348 Ref. Production Motor for USA Built Machines S/N 0300098503 to B
S/N 0300124000 & Belgium Built Machines S/N 1300002248 to
S/N 1300006000
3160348 Ref. Service Replacement Motor for p/n 3120266 B
3160352 Ref. Service Replacement Motor for p/n 3120260 B

1 7022302 2 Bearing, Journal


2 7007446 1 Pin
3 7007438 2 Ring, Retaining
4 7022305 1 Swashplate
5 A/R Pin
Not Available 2 3160348 Motor
Not Used 0 3120352 Motor
6 Kit 1 Gasket
7 7023907 1 Cylinder Block Kit (Includes Items 7A & 9-17)
7A Not Available 1 Block, Cylinder
8 7023908 1 Plate, Valve
9 7021277 1 Guide, Slipper Retainer
10 7021275 3 Pin, Slipper Hold Down
11 Not Available 9 Piston Assembly
12 7021276 1 Retainer, Hold Down Pin
13 7022310 1 Retainer, Slipper
14 7022311 1 Ring, Retaining
15 7022312 1 Spring
16 7024868 1 Washer
17 7022314 1 Retainer, Spring
18 7023910 1 Shaft
19 7007439 1 Ring, Retaining
20 1 Cap, End - Axial Options:
70000797 3160348 Motor
Not Available 3120352 Motor
21 7022368 5 Screw
22 7021249 1 Bearing, Needle
23 2220886 1 Plug (Includes Item 24)
24 Kit 1 O-Ring
25 2220883 1 Plug (Includes Item 26)
26 Kit 1 O-Ring
27 2220888 2 Plug (Includes Item 28)
28 Kit 2 O-Ring
29 1 Seat, Spring Options:
7022372 3160348 Motor
7022329 3120352 Motor
30 Not Available 1 Housing
31 2220883 2 Plug (Items Item 32)
32 Kit 2 O-Ring
33 2220886 1 Plug (Items Item 34)
34 Kit 1 O-Ring

3121243 450A & 450AJ Series II 1-57


SECTION 1 FRAME

FIGURE 1-14. DRIVE MOTOR ASSEMBLY(4WD) (USA BUILT MACHINES S/N 0300098503 TO S/
N 0300124000 & BELGIUM BUILT MACHINES S/N 1300002248 TO S/N 1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 Kit 1 O-Ring
36 Kit 1 Ring, Seal
37 1 Piston, Servo (Includes Items 35 & 36)
7024854 3160348 Motor
7022323 3120352 Motor
38 7007437 1 Bearing
39 7022326 1 Spring
40 Kit 1 Seal, Lip
41 7022371 1 Washer, Support

7022328 1 Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)

1-58 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-14. DRIVE MOTOR ASSEMBLY(4WD) (USA BUILT MACHINES S/N 0300098503 TO S/
N 0300124000 & BELGIUM BUILT MACHINES S/N 1300002248 TO S/N 1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 1-59


SECTION 1 FRAME

FIGURE 1-15.DRIVE VALVES INSTALLATIONS

22 22
105 105 24
24 126
126 21 123
21 103 14
103 23
117 124
23 15
117 126
104
126 116 2
116

121

115
125

106
121B 3
122C
125 125 13C
16
121A 107 122B 122D
13B 13D
122G 122J 122A
122K 122E 13A
122J 122D
125 13D 125
115 16 16
3 13E 115
125 10
13H
106
122F
OR
122H
16
13F
OR 10
13G
13H
13J 13G

1-60 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-15. DRIVE VALVES INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DRIVE VALVES INSTALLATION - 2WD
0270870 Ref. Caterpillar/Deutz/ Ford Engine Machines Prior to S/N E
0300071527
0272907 Ref. Caterpillar/Deutz/ Ford Engine Machines S/N 0300071527 to C
S/N 0300100514
0275470 Ref. Caterpillar/Deutz/ Ford Engine Machines S/N 0300100514 to D
S/N 0300107512
0275470 Ref. GM Engine Machines Prior to S/N 0300107512 D
0275853 Ref. All Machines S/N 0300107512 to S/N 0300124000 B
Ref. Note: USA Manufacture Only.

1 Not Used
2 0641420 2 Bolt 1/4-20NC x 2 1/2
3 2 Bolt Options:
0641530 Bolt 5/16-18NC x 3 3/4 (Prior to S/N 0300107512)
0641542 Bolt 5/16-18NC x 5 1/4 (S/N 0300107512 to S/N
0300124000)
4 to 9 Not Used
10 3311505 2 Locknut 5/16-18NC
11 to 12 Not Used
13 Flow Divider Valve Assembly Options:
13A 4641206 Flow Divider for Caterpillar/Deutz/Ford Engine Machines
Prior to S/N 0300100514
13A 4641207 Flow Divider for Caterpillar/Deutz/Ford Engine Machines
S/N 0300100514 to S/N 0300107512
13A 4641207 Flow Divider for GM Engine Machines Prior to S/N A
0300107512
13B 7023933 1 Valve, Cartridge (Flow Divider) (Use with p/n 4641206)
13B 7023917 1 Valve, Cartridge (Flow Divider) (Use with p/n 4641207)
7021625 1 Seal Kit - Flow Divider Cartridge
13C 7022397 1 Valve, Cartridge (Check) (Use with p/ns 4641206 &
4641207)
7022399 1 Seal Kit - Check Cartridge
13D 7010542 2 Valve, Cartridge (Load Shuttle) (Use with p/ns 4641206 &
4641207)
7010543 2 Seal Kit - Load Shuttle Cartridge
13E 4641509 Flow Divider for All 2WD Machines S/N 0300107512 to S/N C
0300124000
13F 7023917 1 Valve, Cartridge (Flow Divider) (Use with p/n 4641509)
7021625 1 Seal Kit - Flow Divider Cartridge
13G 7022397 2 Valve, Cartridge (Check) (Use with p/n 4641509)
7022399 2 Seal Kit - Check Cartridge
13H 7011639 2 Valve, Cartridge (Check) (Use with p/n 4641509)
7017496 2 Seal Kit - Check Cartridge
13J 7024881 1 Piston, Pilot (Use with p/n 4641509)
14 4641155 1 Valve, Junction Manifold A
15 4711400 2 Flatwasher 1/4 Narrow
16 4751500 4 Flatwasher 5/16
17 to 20 Not Used
21 0363012 2 Bar, Clamping

3121243 450A & 450AJ Series II 1-61


SECTION 1 FRAME

FIGURE 1-15. DRIVE VALVES INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
22 0641618 4 Bolt 3/8-16NC x 2 1/4
23 3340911 4 Rubber, Clamp
24 4751600 4 Flatwasher 3/8

Ref. DRIVE VALVES INSTALLATIONS - 4WD


0270871 Ref. USA Built Machines Prior to S/N 0300069155 F
0272320 Ref. USA Built Machines S/N 0300069155 to S/N 0300071527 C
0272895 Ref. USA Built Machines S/N 0300071527 to S/N 0300107512 G
0275854 Ref. USA Built Machines S/N 0300107512 to S/N 0300124000 B
0272320 Ref. Belgium Built Machines S/N 1300000001 to 1300000064 C
0272895 Ref. Belgium Built Machines S/N 1300000064 to S/N 1300003222 G
0275854 Ref. Belgium Built Machines S/N 1300003222 to S/N 1300006000 B

101 to 102 Not Used


103 0363012 2 Bar, Clamping
104 0641420 2 Bolt 1/4-20NC x 2 1/2
105 0641618 4 Bolt 3/8-16NC x 2 1/4
106 0641530 2 Bolt 5/16-18NC x 3 3/4 (USA Built Machines Prior to S/N
0300107512 & Belgium Built Machines Prior to S/N
1300003222)
0641560 3 Bolt 5/16-18NC x 7 1/2 (USA Built Machines S/N 0300107512
to S/N 0300124000 & Belgium Built Machines S/N 1300003222
to S/N 1300006000)
107 0641538 2 Bolt 5/16-18NC x 4 3/4 (USA Built Machines Prior to S/N
0300107512 & Belgium Built Machines Prior to S/N
1300003222 Only)
108 to 114 Not Used
115 3311505 A/R Locknut 5/16-18NC
116 3311605 4 Locknut 3/8-16NC (Prior to S/N 0300065161)
117 3340911 4 Rubber, Clamp
118 to 120 Not Used
121 4641208 1 Flow Divider Valve Assembly (USA Built Machines Prior to S/N A
0300107512 & Belgium Built Machines Prior to S/N
1300003222 Only)
121A 7023934 2 Valve, Cartridge (Flow Divider)
7021655 2 Seal Kit - Flow Divider Cartridge
121B 7023935 4 Valve, Cartridge (Check)
7023936 4 Seal Kit - Check Cartridge
122 1 Flow Divider Valve Assembly Options:
122A 4641207 1 Flow Divider Valve Assembly (USA Built Machines Prior to A
S/N 0300107512 & Belgium Built Machines Prior to S/N
1300003222)
122B 7023917 1 Valve, Cartridge (Flow Divider) (Used on 4641207 Valve)
7021625 1 Seal Kit - Flow Divider Cartridge
122C 7022397 1 Valve, Cartridge (Check) (Used on 4641207 Valve)
7022399 1 Seal Kit - Check Cartridge
122D 7010542 2 Valve, Cartridge (Load Shuttle) (Used on 4641207 Valve)
7010543 2 Seal Kit - Load Shuttle Cartridge
122E 4641510 1 Flow Divider Valve Assembly (USA Built Machines S/N C
0300107512 to S/N 0300124000 & Belgium Built Machines
S/N 1300003222 to S/N 1300006000)

1-62 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-15. DRIVE VALVES INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

122F 7023917 1 Valve, Cartridge (Flow Divider) (Used on 4641510 Valve)


7021625 1 Seal Kit - Flow Divider Cartridge
122G 7023934 2 Valve, Cartridge (Flow Divider) (Used on 4641510 Valve)
7021655 2 Seal Kit - Flow Divider Cartridge
122H 7022397 5 Valve, Cartridge (Check) (Used on 4641510 Valve)
7022399 5 Seal Kit - Check Cartridge
122J 7021639 2 Valve, Cartridge (Check) (Used on 4641510 Valve)
7017496 2 Seal Kit - Check Cartridge
122K 7024881 1 Piston, Pilot (Used on 4641510 Valve)
123 4641155 1 Valve, Junction Manifold A
124 4711400 2 Flatwasher 1/4 Narrow
125 4751500 8 Flatwasher 5/16
126 4751600 A/R Flatwasher 3/8

3121243 450A & 450AJ Series II 1-63


SECTION 1 FRAME

FIGURE 1-16.TOW BAR INSTALLATION (OPTIONAL)

1-64 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-16. TOW BAR INSTALLATION (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0259845 Ref. TOW BAR INSTALLATION - 2WD B
Note: Only Available on 2WD Machines.

1 Not Used
2 0641505 2 Bolt 5/16-18NC x 5/8
3 to 6 Not Used
7 3572102 1 Plate (Weld on Part)
8 Not Used
9 3841329 1 Rod, Extension
10 4640261 1 Steer/Tow Select Valve
11 4711500 2 Flatwasher 5/16
12 4761600 1 Lockwasher 3/8

0259853 Ref. TOW BAR ASSEMBLY B

101 0362910 1 Pintle, Draw Eye


102 0682016 4 Bolt 5/8-11NC x 2
103 0741607 24 Flat Head Socket Screw 3/8-16NC x 5/8
104 1060584 6 Cable, Lanyard
105 3272005 4 Locknut 5/8-11NC
106 0100011 A/R Loctite #242 (Not Shown)
107 3420372 2 Pin, Cotter
108 3420447 1 Pin, Towing
109 3421565 2 Pin, Snapper
110 3422841 2 Pin
111 3422847 1 Pin
112 3572009 2 Plate, Slide Stop
113 3572010 2 Plate, Slide Stop
114 3572011 2 Plate, Slide Stop
115 3572012 2 Plate, Slide Stop
116 3760170 8 Ring, Split
117 4568033 1 Tube, Tow Bar
118 0721004 8 Screw #10-24NC x 1/2
119 4740036 1 Flatwasher
120 4751000 2 Flatwasher #10 (Wide)
121 4846168 1 Weldment, Tow Bar Attach
122 4846169 1 Weldment, Pintle Attach

Ref. TOW BAR DECAL INSTALLATION


0270115 Ref. English Language (ANSI & ANSI Export Specs) 1
0270119 Ref. English/Spanish Language (Dual Language) (ANSI Export 1
Specs)
0270116 Ref. Spanish Language (CE Spec) 1

201 1 Decal - Tow Instructions (Not Shown Located on Frame Shield)


1704482 English Language (ANSI & ANSI Export Specs)
1704457 English/Spanish Language (Dual Language) (ANSI Export
Specs)
1704455 Spanish Language (CE Spec)

3121243 450A & 450AJ Series II 1-65


SECTION 1 FRAME

FIGURE 1-16. TOW BAR INSTALLATION (OPTIONAL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
202 3 Decal - Crushing
1704578 English Language (ANSI & ANSI Export Specs)
1704577 English/Spanish Language (Dual Language) (ANSI Export
Specs)
1701518 Spanish Language (CE Spec)
203 1 Decal - Warning
1703450 English Language (ANSI & ANSI Export Specs)
1704576 English/Spanish Language (Dual Language) (ANSI Export
Specs)
1704456 Spanish Language (CE Spec)
204 1 Nameplate - Steer/Tow Select Valve
3250872 English Language (ANSI & ANSI Export Specs)
3252693 English/Spanish Language (Dual Language) (ANSI Export
Specs)
3252692 Spanish Language (CE Spec)
205 3820001 4 Rivet
206 4420051 43in/1.1m Tape

1-66 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-16. TOW BAR INSTALLATION (OPTIONAL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 1-67


SECTION 1 FRAME

FIGURE 1-17.SEMI-TRACK INSTALLATION

1-68 450A & 450AJ Series II 3121243


SECTION 1 FRAME

FIGURE 1-17. SEMI-TRACK INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
SEMI-TRACK INSTALLATIONS

0271384 Ref. IDLER INSTALLATION 2

1 0271380 1 Mount, Idler (Left) (See Items 101-117 for Breakdown)


2 0271379 1 Mount, Idler (Right) (See Items 101-117 for Breakdown)
3 0681832 8 Bolt 1/2-13NC x 4 (Grade 8)
4 3271805 8 Locknut 1/2-13NC (Grade 8)
5 3571860 4 Plate, Spacer
6 4891800 8 Flatwasher 1/2 Hardened

TRACK INSTALLATIONS
0271385 Ref. 12 Steel Track 1
7 0270029 2 Wheel Assembly (See Items 201-204 for Breakdown):
8 3300255 10 Nut
9 0270086 2 Track (See Items 401-405 for Breakdown)

IDLER MOUNT ASSEMBLIES


0271380 Ref. Left Side A
0271379 Ref. Right Side A

101 0020005 1 Absorber, Rubber Spring


102 0641408 1 Bolt 1/4-20NC x 1
103 0641808 1 Bolt 1/2-13NC x 1
104 0681856 1 Bolt 1/2-13NC x 7 (Grade 8)
105 0961948 2 Bearing
106 0962293 1 Bushing, Track Spring
107 2780221 1 Hub Assembly (See Items 301-307 for Breakdown)
108 3271805 1 Locknut 1/2-13NC (Grade 8)
109 3422786 1 Pin
110 3571818 1 Plate
111 3571833 1 Cover, Bottom
112 3841203 1 Keeper, Pin
113 4711400 1 Flatwasher 1/4 Narrow
114 4891800 2 Flatwasher 1/2 Hardened
115 1 Arm Weldment Options:
4846419 Left Side
4846418 Right Side
116 1 Bracket Weldment Options:
4846114 Left Side
4846126 Right Side
117 0100011 A/R Loctite #242 (Not Shown)

WHEEL ASSEMBLIES
0270029 Ref. 12 Track B
201 1704586 1 Decal, Tire Pressure
202 4520224 1 Tire
203 4640113 1 Valve, Air
204 4860218 1 Rim, Wheel

3121243 450A & 450AJ Series II 1-69


SECTION 1 FRAME

FIGURE 1-17. SEMI-TRACK INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780221 Ref. HUB ASSEMBLY
301 7012519 1 Cup, Inner Bearing
302 7012520 1 Cone, Inner Bearing
303 7012521 1 Cup, Outer Bearing
304 7012522 1 Cone, Outer Bearing
305 7012523 1 Seal
306 7012524 1 Cap, Dust
307 7016360 Stud, Wheel 1/2-20NF

Ref. STEEL TRACK ASSEMBLY


0270086 Ref. 12 Steel Track
401 Pad Options:
7020279 30 12 Track Pad
7020280 30 12 Track Pad Complete with Links, Bushings & Hdw
402 7020281 A/R Link (2 Per Pad)
403 7020282 A/R Bushing (4 Per Pad)
404 7020283 A/R Bolt, Carriage 1/2NF x 1 7/8 (4 Per Pad)
405 7020284 A/R Nut 1/2NF (4 Per Pad)
1 Track Rebuild Kits Options:
7020285 Hardware & Bushing Kit for 12 Steel Track
7020286 Link, Hardware & Bushing Kit for 12 Steel Track

TREAD ACCESSORIES (NOT SHOWN)


0270180 Ref. Soft Puck C
Puck, Soft Options:
0240049 64 Puck (Mounts on Both Sides of Track Pad) (USA Built Prior
to S/N 0300100071 & Belgium Built Machines Prior to S/N
1300002349)
0240152 32 Puck (Mounts Across Center of Track Pad) (USA Built S/N
0300100071 to S/N 0300124000 & Belgium Built Machines
S/N 1300002349 to S/N 1300006000)
3576939 32 Plate, Puck Mounting (Mounts Across Center of Track Pad)
(USA Built S/N 0300100071 to S/N 0300124000 & Belgium
Built Machines S/N 1300002349 to S/N 1300006000)
0270186 Ref. Flotation Plate A
0240050 64 Plate, Flotation

1-70 450A & 450AJ Series II 3121243


SECTION 2
TURNTABLE

3121243 450A & 450AJ Series II 2-1


SECTION 2 TURNTABLE

FIGURE 2-1.CONTROL VALVE INSTALLATION

2-2 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-1. CONTROL VALVE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
VALVES INSTALLATIONS
Ref. 450A Series II
0271124 USA Built Machines Prior to S/N 0300087631 & F
Belgium Built Machines Prior to S/N 1300001242
0274615 USA Built Machines S/N 0300087631 to S/N 0300124000 & A
Belgium Built Machines S/N 1300001242 to S/N 1300006000
Ref. 450AJ Series II
0271197 USA Built Machines Prior to S/N 0300087631 & F
Belgium Built Machines Prior to S/N 1300001242
0274616 USA Built Machines S/N 0300087631 to S/N 0300124000 & A
Belgium Built Machines S/N 1300001242 to S/N 1300006000

1 0100011 A/R Loctite #242 (Not Shown)


2 0140001 1 Horn
3 Not Used
4 0641404 1 Bolt 1/4-20NC x 1/2
5 0651405 4 Bolt 1/4-24NF x 5/8
6 Not Used
7 0641607 4 Bolt 3/8-16NC x 7/8
8 Not Used
9 1 Pressure Filter Assembly Options:
2120163 Filter for USA Built Machines Prior to S/N 0300087631 &
Belgium Built Machines Prior to S/N 1300001242
2120209 Filter for USA Built Machines S/N 0300087631 to S/N
0300124000 & Belgium Built Machines S/N 1300001242 to
S/N 1300006000
1 Element, Filter Options:
2120150 Element, Filter (Used with p/n 2120163)
2120210 Element, Filter (Used with p/n 2120209)
7020020 1 Indicator
70000934 1 O-Ring, Filter Bowl
10 Not Used
11 4641176 1 Main Control Valve Assembly (See Figure 2-2 for Breakdown)
12 to 13 Not Used
14 4711600 10 Flatwasher 3/8 Narrow
15 4751400 1 Flatwasher 1/4
16 to 19 Not Used
20 4711400 4 Flatwasher 1/4 Narrow
21 4791400 1 Starwasher 1/4

3121243 450A & 450AJ Series II 2-3


SECTION 2 TURNTABLE

FIGURE 2-2.MAIN CONTROL VALVE ASSEMBLY

2-4 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
4641176 Ref. PROPORTIONAL VALVE ASSEMBLY D

1 7012975 1 Cartridge, Check


7012540 1 Seal Kit - 7012975 Cartridge
2 7017482 2 Cartridge
7012518 2 Seal Kit - 7017482 Cartridge
3 7023970 1 Cartridge, Flow Regulator
7012953 1 Seal Kit - 7023970 Cartridge
4 7017440 3 Cartridge, Load Shuttle
7017441 3 Seal Kit - 7017440 Cartridge
5 7010542 2 Cartridge, Load Shuttle
7010543 2 Seal Kit - 7010542 Cartridge
6 7021611 1 Cartridge (Proportional Dump)
7012518 1 Seal Kit - 7021611 Cartridge
7 7023913 2 Cartridge, Relief (Telescope & Lower Lift)
7012998 2 Seal Kit - 7023913 Cartridge
8 7017422 1 Cartridge, Relief (Steer)
7012998 1 Seal Kit - 7017422 Cartridge
9 7017421 1 Cartridge, Relief (Upper Lift)
7012998 1 Seal Kit - 7017421 Cartridge
10 7017428 1 Cartridge, Relief (Swing)
7012998 1 Seal Kit - 7017428 Cartridge
11 7023922 1 Cartridge without Coil (Upper Lift)
7017402 1 Seal Kit - 7023914 Cartridge
12 7023914 1 Cartridge without Coil (Swing)
7017402 1 Seal Kit - 7023914 Cartridge
13 7017410 1 Cartridge without Coil (Main Dump)
7012967 1 Seal Kit - 7017410 Cartridge
14 7017433 1 Cartridge without Coil (Steer)
7017402 1 Seal Kit - 7017433 Cartridge
15 7017454 2 Cartridge without Coil (Lower Lift & Telescope)
7012903 2 Seal Kit - 7017454 Cartridge
16 7012944 7 Coil
17 7012943 4 Coil
18 7017451 1 Coil

3121243 450A & 450AJ Series II 2-5


SECTION 2 TURNTABLE

FIGURE 2-3.TURNTABLE AND SWING DRIVE INSTALLATIONS

2-6 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. TURNTABLE WELDMENT OPTIONS:
4620129 Ref. USA Built Machines Prior to S/N 0300069337 F
(ANSI & ANSI Export Spec)
4620134 Ref. USA Built Machines S/N 0300069337 to S/N 0300077285 B
(CE/ANSI/ANSI Export Spec)
4620146 Ref. USA Built Machines S/N 0300077285 to S/N 0300124000 C
(CE/ANSI/ANSI Export Spec)
4620137 Ref. Belgium Built Machines S/N 1300000001 to S/N 1300000353 B
(CE & ANSI Export Spec)
4620144 Ref. Belgium Built Machines S/N 1300000353 to S/N 1300006000 B
(CE & ANSI Export Spec)

Ref. SWING DRIVE INSTALLATION OPTIONS:


0271506 Ref. USA Built Machines Prior to S/N 0300069337 C
0272167 Ref. USA Built Machines S/N 0300069337 to S/N 0300077285 C
0273358 Ref. USA Built Machines S/N 0300077285 to S/N 0300124000 A
0272167 Ref. Belgium Built Machines S/N 1300000001 to S/N 1300000353 C
0273358 Ref. Belgium Built Machines S/N 1300000353 to S/N 1300006000 A

1 0100019 A/R Loctite #271 (Not Shown)


2 1 Swing Bearing and Rotation Box Assembly Options (See
Figure 2-5 for Breakdown):
0440203 USA Built Machines Prior to S/N 0300069337
0440255 USA Built Machines S/N 0300069337 to S/N 0300077285 &
Belgium Built Machines S/N 1300000001 to S/N 1300000353
0440272 USA Built Machines S/N 0300077285 to S/N 0300124000 &
Belgium Built Machines S/N 1300000353 to S/N 1300006000
3 2 Bolt Options:
0681814 1/2-13NC x 1 7/8 (USA Built Machines Prior to S/N
0300069337)
0641818 1/2-13NC x 2 1/4 (USA Built Machines S/N 0300069337 to
S/N 0300124000 & Belgium Built Machines S/N 1300000001
to S/N 1300006000)
4 Bolt Options:
0682038 42 5/8-11NC x 4 3/4 (USA Built Machines Prior to S/N
0300069337) (Turntable & Frame Bolts)
0682040 18 5/8-11NC x 5 (USA Built Machines S/N 0300069337 to S/N
0300124000 & Belgium Built Machines S/N 1300000001 to
S/N 1300006000) (Frame Bolts)
0682048 24 5/8-11NC x 6 (USA Built Machines S/N 0300069337 to S/N
0300124000 & Belgium Built Machines S/N 1300000001 to
S/N 1300006000) (Turntable Bolts)
5 A/R Grease, Bearing (Not Shown) Options:
3020029 USA Built Machines Prior to S/N 0300069337
Not Required USA Built Machines S/N 0300069337 to S/N 0300077285 &
Belgium Built Machines S/N 1300000001 to S/N 1300000353
2160001 USA Built Machines S/N 0300077285 to S/N 0300124000 &
Belgium Built Machines S/N 1300000353 to S/N 1300006000
6 Not Used

3121243 450A & 450AJ Series II 2-7


SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
7 1 Swing Motor Assembly Options (See Figure 2-4 for Breakdown)
3160278 USA Built Machines Prior to S/N 0300069337
3160287 USA Built Machines S/N 0300069337 to S/N 0300124000 &
Belgium Built Machines S/N 1300000001 to S/N 1300006000
8 4891800 2 Flatwasher 1/2
9 4892000 42 Flatwasher 5/8

0258400 Ref. REMOTE BEARING LUBE INSTALLATION B

101 0641609 2 Bolt 3/8-16NC x 1 1/8


102 1 Bracket Options:
0902109 USA Built Machines Prior to S/N 0300065538
0902520 USA Built Machines S/N 0300065538 to S/N 0300124000 &
Belgium Built Machines S/N 1300000001 to S/N 1300006000
103 2160002 1 Fitting, Grease
104 2180344 1 Fitting, Bulkhead
105 2180822 1 Fitting, Tee
106 2200261 1 Fitting, Coupling
107 2220001 1 Fitting, Straight
108 2220124 2 Fitting, 45
109 2750529 2 Hose
110 2750807 1 Hose
111 3311605 2 Locknut 3/8-16NC
112 4751600 4 Flatwasher 3/8

2-8 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-9


SECTION 2 TURNTABLE

FIGURE 2-4.SWING MOTOR ASSEMBLY

2-10 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. SWING MOTOR ASSEMBLY
3160278 Ref. USA Built Machines Prior to S/N 0300069337 A
3160287 Ref. USA Built Machines S/N 0300069337 to S/N 0300124000 A
3160287 Ref. Belgium Built Machines S/N 1300000001 to S/N 1300006000 A

1 Kit 1 1 Seal, Dust


2 Kit 1 1 Ring, Retaining
3 Kit 1 1 Shim, Metal Back-Up
4 Kit 1 1 Seal, High Pressure
5 Kit 1 1 Shim, Metal Back-Up
6 Kit 1 1 Shim, Teflon Back-Up
7 Kit 1 1 Seal, Shaft
8 Kit 1 3 Seal, Body
9 Kit 2 1 Washer, Carrier
10 Kit 2 1 Washer, Thrust
11 1 Bearing, Thrust
7016422 USA Built Machines Prior to S/N 0300069337
Not Available USA Built Machines S/N 0300069337 to S/N 0300124000
Not Available Belgium Built Machines S/N 1300000001 to S/N 1300006000
12 1 Link, Drive
7016429 USA Built Machines Prior to S/N 0300069337
7005889 USA Built Machines S/N 0300069337 to S/N 0300124000
7005889 Belgium Built Machines S/N 1300000001 to S/N 1300006000
13 1 Plate, Wear
7016423 USA Built Machines Prior to S/N 0300069337
Not Available USA Built Machines S/N 0300069337 to S/N 0300124000
Not Available Belgium Built Machines S/N 1300000001 to S/N 1300006000
14 1 Rotor Set Assembly
7016428 USA Built Machines Prior to S/N 0300069337
7016432 USA Built Machines S/N 0300069337 to S/N 0300124000
7016432 Belgium Built Machines S/N 1300000001 to S/N 1300006000
15 1 Pin, Drive Link
7005891 USA Built Machines Prior to S/N 0300069337
7016433 USA Built Machines S/N 0300069337 to S/N 0300124000
7016433 Belgium Built Machines S/N 1300000001 to S/N 1300006000
16 Not Available 1 Ball
17 1 Cover, End
7016424 USA Built Machines Prior to S/N 0300069337
Not Available USA Built Machines S/N 0300069337 to S/N 0300124000
Not Available Belgium Built Machines S/N 1300000001 to S/N 1300006000
18 Not Available 1 Nameplate
19 1 Bolt Set (Includes 4 Bolts)
7016430 USA Built Machines Prior to S/N 0300069337
7016434 USA Built Machines S/N 0300069337 to S/N 0300124000
7016434 Belgium Built Machines S/N 1300000001 to S/N 1300006000
20 Kit 3 1 Housing
21 Kit 3 1 Plug, Cooling
22 7005843 1 Shaft
23 7005887 1 Key

3121243 450A & 450AJ Series II 2-11


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

1 Kit 1 - Seals Options:
7005881 USA Built Machines Prior to S/N 0300069337 (Includes Items
1-8)
2900477 USA Built Machines S/N 0300069337 to S/N 0300124000
(Includes Items 1-10)
2900477 Belgium Built Machines S/N 1300000001 to S/N 1300006000
(Includes Items 1-10)
1 Kit 2 - Washers Options:
7005882 USA Built Machines Prior to S/N 0300069337 (Includes Items
9 & 10)
2900477 USA Built Machines S/N 0300069337 to S/N 0300124000
2900477 Belgium Built Machines S/N 1300000001 to S/N 1300006000
1 Kit 3 - Housing/Shaft (Includes Items 20-23)
7016431 USA Built Machines Prior to S/N 0300069337
7016435 USA Built Machines S/N 0300069337 to S/N 0300124000
7016435 Belgium Built Machines S/N 1300000001 to S/N 1300006000

2-12 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-13


SECTION 2 TURNTABLE

FIGURE 2-5.SWING BEARING & ROTATION BOX ASSEMBLY


105
142
130 103
102
2
125
114
109 115
107 112
101
139

103 144
102 129
116 128
127
5
134
106

120
121
124
1
131 3
122 110

132
143

135
126

123

118
117
119
136
137
138

140
141

113
133

108

104

111

2-14 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-5. SWING BEARING & ROTATION BOX ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0440203 Ref. SWING BEARING AND ROTATION BOX ASSEMBLY E
(USA BUILT MACHINES PRIOR TO S/N 0300069337)

1 7012596 1 Bearing, Turntable


2 7012597 1 Swing Rotation Box Assembly (Includes all internal
components. No other internal available except seals.)
3 1 Seal, Outer Options - Capped End:
7012654 1.75 O.D.
7016676 2.063 O.D.
4 7012655 1 Seal, Outer - Motor End
5 7023484 1 Cap, End (Closed End)

Ref. SWING BEARING & ROTATION BOX ASSEMBLY


0440255 Ref. (USA Built Machines S/N 0300069337 to S/N 0300077285)
0440272 Ref. (USA Built Machines S/N 0300077285 to S/N 0300124000)
0440255 Ref. (Belgium Built Machines S/N 1300000001 to S/N 1300000353)
0440272 Ref. (Belgium Built Machines S/N 1300000353 to S/N 1300006000)

101 4891500 2 Flatwasher 5/16 Hardened


102 7026042 2 Cup, Bearing
103 7026043 2 Cone, Bearing
104 0681610 8 Bolt 3/8-16NC x 1 1/4 (Grade 8)
105 0641808 2 Bolt 1/2-13NC x 1
106 0641810 2 Bolt 1/2-13NC x 1 1/4
107 0641520 2 Bolt 5/16-18NC x 2 1/2
108 Not Available 1 Plug 1/8
109 Not Available 1 Plug
110 Kit 1 1 Seal, Oil
111 Not Available 1 Plug 1/4 (0440255 Bearing Only)
112 Not Available 2 Cap
113 Not Available 1 Fitting, Grease
114 7026044 1 Bushing, Reducer
115 7027358 1 Fitting, Grease
116 Not Available 2 Fitting, Grease 45 (0440255 Bearing Only)
117 7026045 1 Cup, Bearing
118 7026046 1 Ring, Grease
119 7026047 1 Cone, Bearing
120 7026048 1 Cup, Bearing
121 7026049 1 Cone, Bearing
122 7026050 1 Worm-Gear
123 7026051 1 Pinion, Output
124 7026052 1 Spacer, Washer
125 Not Available 1 Housing
126 7026053 1 Cover, Gear
127 Kit 2 A/R Shim, Brown (.010) Options:
2 0440255 Bearing
A/R 0440272 Bearing

3121243 450A & 450AJ Series II 2-15


SECTION 2 TURNTABLE

FIGURE 2-5. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
128 Kit 2 A/R Shim, Clear (.0075) Options:
2 0440255 Bearing
A/R 0440272 Bearing
129 Kit 2 A/R Shim, Blue (.005) Options:
3 0440255 Bearing
A/R 0440272 Bearing
130 Kit 2 A/R Shim, Yellow (.020) Options:
2 0440255 Bearing
A/R 0440272 Bearing
131 1 Bearing, Turntable Options:
7026054 0440255 Bearing
70000042 0440272 Bearing
132 Kit 1 1 O-Ring
133 7026055 1 Cap, Gear
134 1 Cap, Worm Options:
7026056 0440255 Bearing
7027354 0440272 Bearing
135 70000681 8 Screw #6-32 x 3/8
136 Kit 2 A/R Shim, Natural (.0075) Options:
4 0440255 Bearing
A/R 0440272 Bearing
137 Kit 2 A/R Shim, Blue (.005) Options:
4 0440255 Bearing
A/R 0440272 Bearing
138 Kit 2 A/R Shim, Green (.003) Options:
4 0440255 Bearing
A/R 0440272 Bearing
139 7026057 1 Worm, Ground
140 Kit 2 A/R Shim, Blue (.005) Options:
3 0440255 Bearing
A/R 0440272 Bearing
141 Kit 2 A/R Shim, Yellow (.020) Options:
2 0440255 Bearing
A/R 0440272 Bearing
142 1 Adapter, Motor Options:
7026058 0440255 Bearing
7027356 0440272 Bearing
143 Kit 1 1 Seal, Face
144 Kit 2 A/R Shim, Green (.003) Options:
0 0440255 Bearing
A/R 0440272 Bearing

7026060 1 Kit 1 Seal Kit (Includes Items 110, 132 & 143)
7026059 1 Kit 2 Shim Kit Options (Includes Items 127-130, 136-138, 140-
141 & 144)

2-16 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-5. SWING BEARING & ROTATION BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-17


7

2-18
77 12 29 321 41
12 8 8
67 67
18 44
49
54 27
61
69 17 3
69 34
35 28 30
67 46 59 20
44 60 16
21 27
66
45 1
68 33
15 67 312 68
44 69 45
27 32
26 37 68 53
127 122 45
126A
127
SECTION 2 TURNTABLE

122
140 105 127
73 126B
76 22
26 36 305 127 126
69 11 105
81 66 70 19 318
46 43 133 64
31 2 82 15
134
50 56 83
18 51 70
69 217
18 322
69 71
18
40 215
69

450A & 450AJ Series II


52 69
69 42 46 212 18
69 9 46 65 80
46 55 47 1444
10 23 18 63 214
73 13 19 15
70 72 46
6 124
67 64 220
11 48 70
69 57 106 18
58 18 211
69 205 207 208 219 220
74 40 46
19 65
128 209 218
109 47
125 216 206
18 213
24
130
69 52 130
40 64 75 123
46
65 57 222
FIGURE 2-6.USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION

108 19 58
204 210
47 18 70 48
69 40
65
46

3121243
47
302
319 301
307
304

3121243
25 39C 79
315

GRD.
STARTER
39A 303
39D
39B 39E +
310
AUX.PWR.GLOW START BATTERY 321
AUX.PWR. RELAY PLUG RELAY
PUMP RELAY

FUEL
RETURN
VENT 313
LINE

314

317
120
110
114 309

117
306

450A & 450AJ Series II


121
119

115
320
110
62
116 28
132
118
38
110

308 316

TO FUEL
PUMP 119
SECTION 2 TURNTABLE

2-19
SECTION 2 TURNTABLE

FIGURE 2-6. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. CATERPILLAR ENGINE ASSEMBLY
0272922 Ref. Prior to S/N 0300087631 D
2000315 Ref. S/N 0300087631 to S/N 0300124000 B
2000388 Ref. Arctic Machines C

1 2180482 1 Elbow, Rubber


2 0080181 1 Adaptor, Pump Mounting Plate
3 0080201 1 Elbow, Rubber
4 0100011 A/R Loctite #242 (Not Shown)
5 0100020 A/R Sealant (Not Shown)
6 0181727 1 Angle, Battery Hold-Down
7 0340041 2 Band, Air Cleaner Mounting
8 0340046 2 Band, Muffler Mounting
9 0400075 1 Battery, 12V
10 0630498 2 Bolt, Battery Hold-Down
11 0630569 8 Bolt M14 x 30mm
12 0641406 8 Bolt 1/4-20NC x 3/4
13 0641408 5 Bolt 1/4-20NC x 1
14 0641410 1 Bolt 1/4-20NC x 1 1/4
15 0641506 10 Bolt 5/16-18NC x 3/4
16 0641507 4 Bolt 5/16-18NC x 7/8
17 0641609 4 Bolt 3/8-16NC x 1 1/8
18 0641610 34 Bolt 3/8-16NC x 1 1/4
19 0641820 4 Bolt 1/2-13NC x 2 1/2
20 0700808 4 Bolt M8 x 16mm
21 0721004 4 Screw #10-24NC x 1/2
22 0721006 1 Screw #10-24NC x 3/4
23 0741610 2 Screw, Countersunk 3/8-16NC x 1 1/4
24 0962172 1 Bushing, Flanged
25 1060904 1 Cable, Jumper
26 1320012 4 Clamp
27 1320016 4 Clamp
28 1320022 3 Clamp
29 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air CLeaner
30 1580011 1 Container, Overflow
31 1660255 1 Pump, Coupling
32 2000195 1 Caterpillar Engine Assembly
33 2060032 1 Fan, Electric
34 2180798 1 Fitting, Indicator Restriction (Prior to S/N 0300087631)
35 2720058 4in/10cm Hose
36 2720507 1 Hose, Radiator (Top)
37 2720508 1 Hose, Radiator (Bottom)
38 2750532 6in/25cm Hose
39 2902060 1 Battery Cable Kit B
39A 7016817 1 Cable - Battery to Starter Relay
39B 7016837 1 Cable - Battery & Auxiliary Pump to Ground
39C 7016834 1 Cable - Starter Relay to Starter
39D 7016838 1 Cable - Starter Relay to Auxiliary Relay

2-20 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-6. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
39E 7016820 1 Cable - Auxiliary Relay to Auxiliary Pump
40 3200378 4 Mount, Motor
41 1 Muffler Options:
3220113 Standard Muffler
3220154 Catalytic Muffler
42 3300220 6 Nut, Washer
43 3311005 1 Locknut #10-24NC
44 3311405 19 Locknut 1/4-20NC
45 3311505 6 Locknut 5/16-18NC
46 3311605 20 Locknut 3/8-16NC
47 3311805 4 Locknut 1/2-13NC
48 3340399 2 Pad, Wear
49 3570571 1 Plate, Radiator Mount
50 3573667 1 Plate, Radiator Support
51 3574253 1 Plate, Engine Mounting (Front)
52 3574259 2 Plate, Engine Mounting (Rear)
53 Use 1001098525 1 Plate, Muffler Support (Was P/N 3574264)
54 3620046 1 Radiator
7019656 1 Cap, Radiator
55 3740067 3 Relay
56 3740080 1 Relay
57 4070497 4 Shim
58 4070498 2 Shim
59 4360392 1 Switch, Restrictor Indicator (Prior to S/N 0300087631)
60 4568743 1 Pipe, Exhaust
61 1 Tube, Air Intake Options:
4558765 Prior to S/N 0300087631
4569176 S/N 0300087631 to S/N 0300124000
62 4641272 1 Valve, Oil Drain
63 4711500 8 Flatwasher 5/16 Narrow
64 4711600 18 Flatwasher 3/8 Narrow
65 4740274 4 Washer, Snubbing
66 4751000 6 Flatwasher #10
67 4751400 38 Flatwasher 1/4 Wide
68 4751500 12 Flatwasher 5/16 Wide
69 4751600 42 Flatwasher 3/8 Wide
70 4751800 11 Flatwasher 1/2 Wide
71 4846820 1 Weldment, Engine Tray
72 4846821 1 Mount, Motor/Generator
73 0641611 2 Bolt, 3/8-16NC x 1 3/8
74 3571008 1 Plate, Air
75 3571009 1 Plate, Baffle
76 3571019 1 Plate, Air Panel
77 3960438 2.35ft/.72m Seal, Self Gripping
78 1703876 1 Decal, Engine Tray Swing
79 4922737 1 Harness, Engine Grounding
80 4711400 12 Flatwasher, 1/4 Narrow
81 1703162 2 Decal - Fan Blade
82 4891600 2 Flatwasher 3/8 Hardened

3121243 450A & 450AJ Series II 2-21


SECTION 2 TURNTABLE

FIGURE 2-6. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
83 0641612 2 Bolt 3/8-16NC x 1 1/2
84 to 89 Not Used
Note: Arctic Package Items 90 - 94 Not Shown - Used on
Arctic Machines Only
90 3980007 1 Seat, Battery
91 1702941 1 Decal - Battery Heater
92 1702942 1 Decal - Engine Block Heater
93 2580024 1 Heater, Battery
94 2580054 1 Heater, Engine Block

Ref. CATERPILLAR ENGINE INSTALLATION OPTIONS:


Ref. 4WD
0272987 Ref. Prior to S/N 0300087631 B
0274612 Ref. S/N 0300087631 to S/N 0300107512 B
0275872 Ref. S/N 0300107512 to S/N 0300124000 D
0275479 Ref. Arctic Machines Prior to S/N 0300107512 B
0275874 Ref. Arctic Machines S/N 0300107512 to S/N 0300124000 E
Ref. 2WD
0272988 Ref. Prior to S/N 0300087631 B
0274613 Ref. S/N 0300087631 to S/N 0300100514 A
0274612 Ref. S/N 0300100514 to S/N 0300107512 B
0275872 Ref. S/N 0300107512 to S/N 0300124000 D

101 0100011 A/R Loctite #242 (Not Shown)


102 0100020 A/R Sealant (Not Shown)
103 Not Used
104 0641406 1 Bolt, 1/4-20NC x 3/4 (Not Shown)
105 0641418 2 Bolt, 1/4-20NC x 2 1/4
106 0641610 2 Bolt, 3/8-16NC x 1 1/4
107 0642010 1 Bolt, 5/8-11NC x 1 1/4
108 0902443 1 Bracket, Hood Latch Mount
109 0902444 1 Bracket, Hood Support
110 1320022 5 Clamp, Fuel Line
111 1320223 1 Clamp, J Clip 1/2 (Not Shown)
112 1701505 1 Decal, Diesel Fuel (Not Shown)
113 Not Used
114 2180536 1 Fitting, Straight Barbed
115 2220250 1 Fitting, Reducer
116 2220313 1 Fitting, 90 Barbed
117 2220459 1 Fitting, 90
118 2220794 1 Fitting, Straight Barbed
119 2720058 8ft/2.4m Hose
120 2720271 8ft/2.4m Hose
121 2750532 7ft/2.13m Hose
122 3311405 3 Locknut 1/4-20NC
123 3312005 1 Locknut, 5/8-11NC
124 3340399 1 Pad, Wear
125 3900254 1 Screw, Shoulder

2-22 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-6. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
126 1 Valve Options:
4641061 Valve for 2WD Machines Built Prior to S/N 0300100514
(Not Shown)
4641108 Valve Used on 2WD Machines Built S/N 0300100514 to
S/N 0300107512 & 4WD Machines Prior to S/N
0300107512
4641317 Valve Used on 2WD Machines Built S/N 0300107512 to
S/N 0300124000 & 4WD Machines S/N 0300107512 to
S/N 0300124000
126A A/R Cartridge & Coil Options:
Not Required 0 Cartridge (4641061 Valve)
7012974 1 Cartridge without Coil (4641108 Valve)
7010543 1 Seal Kit - 7012974 Cartridge (4641108 Valve)
7012941 1 Cartridge without Coil (4641317 Valve)
7010543 1 Seal Kit - 7012941 Cartridge (4641317 Valve)
7012944 1 Coil (4641108 Valve)
7012944 1 Coil (4641317 Valve)
126B A/R Cartridge & Coil Options:
7017479 1 Cartridge without Coil (4641061 Valve)
7012518 1 Seal Kit - 7017479 Cartridge (4641061 Valve)
7012995 1 Cartridge without Coil (4641108 Valve)
7012518 1 Seal Kit - 7012995 Cartridge (4641108 Valve)
7012941 1 Cartridge without Coil (4641317 Valve)
7010543 1 Seal Kit - 7012941 Cartridge (4641317 Valve)
7012943 1 Coil (4641061 Valve)
7012943 1 Coil (4641108 Valve)
7012944 1 Coil (4641317 Valve)
127 4751400 14 Flatwasher, 1/4 Wide
128 4751600 2 Flatwasher, 3/8 Wide
129 4752000 1 Flatwasher, 5/8 Wide (Not Shown)
130 4752200 2 Flatwasher, 3/4 Wide
131 2300004 2.7gal Coolant, Antifreeze (Not Shown)
132 2220273 1 Fitting, Reducer
133 3290501 1 Nut M5
134 3290601 1 Nut M6
135 2200222 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
136 0100079 A/R Sealant (Not Shown)
137 to 139 Not Used
140 1 Decal - Warning Explosion/Fire (S/N 0300092804 to S/N
0300124000):
1704972 ANSI Spec
1706098 Australian Spec
1706059 Brazilian Spec
1706098 CE Spec
1706060 Chinese Spec
1706064 CSA Spec
1706062 Japanese Spec
1706061 Korean Spec
1706063 Spanish Language

3121243 450A & 450AJ Series II 2-23


SECTION 2 TURNTABLE

FIGURE 2-6. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Note: Arctic Package Items 141 - 146 Not Shown - Used on
Arctic Machines Only
141 1060625 1 Cable, Immersion Heater
142 1060626 1 Cord, 3-Way Extension
143 1702943 1 Decal - Hydraulic Tank Heater
144 1702944 1 Decal - Heater Cord
145 2580050 1 Heater, Hydraulic Tank
146 4460488 4 Terminal, Mounting Base

Ref. CATERPILLAR ENGINE ASSEMBLY OPTIONS:


Ref. 4WD
0272997 Prior to S/N 0300087631 B
2000318 S/N 0300087631 to S/N 0300124000 C
2000389 Arctic Machines D
Ref. 2WD
0272996 Prior to S/N 0300087631 B
2000319 S/N 0300087631 to S/N 0300100514 C
2000318 S/N 0300100514 to S/N 0300124000 D

201 0100011 A/R Loctite #242 (Not Shown)


202 Not Used
203 2 Bolt Options (Not Shown):
0641608 Bolt 3/8-16NC x 1 (Prior to S/N 0300095215)
3931620 Bolt 3/8-16NC x 1 1/4 (S/N 0300095215 to S/N
0300124000)
204 0641610 2 Bolt, 3/8-16NC x 1 1/4
205 0641812 2 Bolt, 1/2-13NC x 1 1/2
206 2110604 1 Fitting, Straight
207 2111010 2 Fitting, Straight
208 1 Fitting, Straight Options:
2111616 2WD Prior to S/N 0300100514
2111612 2WD S/N 0300100514 to S/N 0300124000 & All 4WD
209 2130604 1 Fitting, 90
210 2131210 1 Fitting, 90
211 2131212 1 Fitting, 90
212 2 Fitting, 45 Options:
2151616 2WD Prior to S/N 0300100514
2151212 2WD S/N 0300100514 to S/N 0300124000 & All 4WD
213 2170316 1 Fitting, Tee
214 2170808 1 Fitting, Tee
215 2221084 1 Fitting, Tee
216 1 Auxiliary Pump Assembly Options (See Figure 2-26 for
Breakdown):
Use 3600423 Prior to S/N 0300106545 (Was p/n 3600279)
3600423 S/N 0300106545 to S/N 0300124000
217 1 Piston Pump Assembly Options:
3600316 2WD Prior to S/N 0300100514 (Not Shown - See Figure
2-23 for Breakdown)
3600385 2WD S/N 0300100514 to S/N 0300124000 (See Figure
2-24 for Breakdown)

2-24 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-6. USA BUILT MACHINES/CATERPILLAR ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
3600296 4WD Prior to S/N 0300073425 (See Figure 2-24 for
Breakdown
3600385 4WD S/N 0300073425 to S/N 0300124000 (See Figure
2-24 for Breakdown
218 3600318 1 Gear Pump Assembly (See Figure 2-25 for Breakdown)
7023929 1 Seal Kit - 3600318 Pump
219 3790152 1 O-Ring
220 4641199 2 Valve, Check
221 4751600 2 Flatwasher 3/8 Wide (Not Shown)
222 4891600 2 Flatwasher 3/8 Hardened

2000195 Ref. CATERPILLAR ENGINE COMPONENTS D


301 7026848 1 Breather, Valve
7026846 1 Gauze, Breather Valve
302 7026847 4 Seal, Valve Cover Nut
303 7026849 1 Gasket, Air Intake
304 7026850 1 Seal, Valve Cover
305 7026852 1 Flywheel with Starter Gear Set
306 7026855 1 Filter, Oil
307 7026860 1 Cap, Oil Fill
7026856 1 Seal, Oil Fill Cap
308 7026858 1 Valve, Relief
7026857 1 Seal
309 7026864 1 Pump, Water
7026863 1 Gasket, Water Pump (Fits Between Pump and Pump Rear Plate)
7026865 1 Gasket, Water Pump (Fits Between Pump Rear Plate and Engine
Block)
310 7026867 1 Thermostat
Not Available 1 Regulator, Water
7026866 1 Gasket (Fits Between Regulator and Engine Block)
7026868 1 Gasket, Thermostat (Fits Between Regulator and Hose Adapter)
311 7026869 1 Gasket, Exhaust
312 7026870 1 Gasket, Exhaust Manifold
313 70001695 1 Fuel Filter Assembly
7026871 1 Element, Fuel Filter
7026872 2 Gasket, Fuel Filter Element
314 7026873 1 Pump, Fuel Transfer
315 7026875 4 Injector, Fuel
316 Not Available 1 Pump, Fuel Injection
317 7026876 1 Solenoid
318 1 Alternator Options:
Use 70000544 Prior to S/N 0300091230 (was p/n 7026877)
Use 70000544 S/N 0300091230 to S/N 0300124000
70000544 1 Kit, Alternator Conversion (Includes Alternator, Adapter
Harness, Alternator Bracket, Lever and all Mounting Hardware.
70001180 1 Bolt, Long
319 7026878 4 Glowplug
320 7026844 1 Switch, Oil Pressure
321 7026840 1 Switch, Water Temperature
322 7026879 1 Starter

3121243 450A & 450AJ Series II 2-25


SECTION 2 TURNTABLE

FIGURE 2-7.USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO S/N


0300077683)

2-26 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-7. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO S/N


0300077683)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DEUTZ ENGINE INSTALLATIONS
(USA BUILT MACHINES) (S/N 1st digit is 0)
0271027 Ref. 2WD Machines 9/H
0271029 Ref. 4WD Machines 11/H

1 1 Engine Assembly Options:


2000175 Prior to S/N 0300065461
2000190 S/N 0300065461 to S/N 0300077683
2 Not Used
3 1 Piston Pump Assembly Options:
3600316 2WD Machines (See Figure 2-23 for Breakdown)
4WD Machines (See Figure 2-24 for Breakdown) Options:
3600296 Prior to S/N 0300073425
3600385 S/N 0300073425 to S/N 0300077683
4 0641812 2 Bolt 12/-13NC x 1 1/2
5 3600318 1 Gear Pump Assembly (See Figure 2-25 for Breakdown)
7023929 1 Seal Kit - 3600318 Pump
6 0641608 2 Bolt 3/8-16NC x 1
7 1 Plate, Front Engine Mounting (Left Side) Options:
Use 4846567 Prior to S/N 0300074952 (Was P/N 4846478)
4846567 S/N 0300074952 to S/N 0300077683
8 0711414 4 Bolt, Metric 14mm x 30mm
9 3570801 1 Plate, Rear Mounting
10 0701015 4 Bolt, Metric 10mm x 35mm
11 0701012 4 Bolt, Metric 10mm x 25mm
12 3200378 4 Mount, Rubber Motor
13 0641820 4 Bolt 12/-13NC x 2 1/2
14 4740274 4 Washer, Snubbing
15 3311805 4 Locknut 1/2-13NC
16 to 19 Not Used
20 0641406 6 Bolt 1/4-20NC x 3/4
21 4751400 32 Flatwasher 1/4
22 3311405 12 Locknut 1/4-20NC
23 4845613 1 Tray, Engine
24 3570571 1 Plate, Radiator Mount
25 3570607 1 Plate, Radiator Support
26 Use 3600423 1 Auxiliary Pump Assembly (Was p/n 3600279) (See Figure 2-26
for Breakdown)
27 0641609 6 Bolt 3/8-16NC x 1 1/8
28 4751600 46 Flatwasher 3/8
29 3311605 20 Locknut 3/8-16NC
30 0641610 18 Bolt 3/8-16NC x 1 1/4
31 3620033 1 Cooler, Oil
32 2220451 2 Fitting, Straight
33 2720467 2 Hose
34 2220409 1 Fitting, 45 (Prior to S/N 0300075503)
35 2060025 1 Fan
36 0080231 1 Spacer, Fan

3121243 450A & 450AJ Series II 2-27


SECTION 2 TURNTABLE

FIGURE 2-7. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO S/N


0300077683) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
37 0700816 4 Bolt, Metric 8mm x 40mm
38 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
39 0340041 2 Band, Mounting
40 2720434 1 Elbow
41 1320016 4 Clamp, Hose
42 4567495 1 Tube, Air Intake
43 4360392 1 Switch, Restrictor Indicator
44 2180798 1 Fitting
45 0100020 A/R Sealant, Pipe (Not Shown)
46 3340399 3 Pad, Wear
47 4070497 4 Shim 1/8
48 4070498 2 Shim 1/16
49 0100011 A/R Loctite #242 (Not Shown)
50 1 Battery Options:
0400075 Battery (Wet)
7016180 Battery (Dry)
51 0181727 1 Tie-Down, Battery
52 0630498 2 Bolt, Tie-Down
53 2902060 1 Cable Kit - Battery B
53A 7016817 1 Cable - Battery to Starter Relay
53B 7016837 1 Cable - Battery & Auxiliary Pump to Ground
53C 7016834 1 Cable - Starter Relay to Starter
53D 7016838 1 Cable - Starter Relay to Auxiliary Relay
53E 7016820 1 Cable - Auxiliary Relay to Auxiliary Pump
54 0741610 2 Screw, Flathead 3/8-16NC x 2
55 to 58 Not Used
59 3740067 2 Relay
60 Not Used
61 4891600 2 Washer, Hardened 3/8
62 0962172 1 Bushing, Flanged
63 3900254 1 Bolt Shoulder 3/4 x 4
64 4752200 2 Flatwasher 3/4
65 3312005 1 Locknut 5/8-11NC
66 0642010 1 Bolt 5/8-11NC x 1 1/4
67 4752000 1 Flatwasher 5/8
68 4845395 1 Air Intake Adapter Weldment
69 0641510 4 Bolt 5/16-18NC x 1 1/4
70 3311505 4 Locknut 5/16-18NC
71 3960407 1 Gasket
72 3790152 1 O-Ring
73 Coupling, Rubber Options:
2720351 4in/10cm Prior to S/N 0300068057
2720449 1 S/N 0300068057 to S/N 0300077683
74 2220794 1 Fitting, Barb
75 1320022 6 Clamp, Hose
76 2720058 12ft/3.7m Hose
77 2220273 1 Fitting, Reducer

2-28 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-7. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO S/N


0300077683) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
78 2750532 7ft/2.1m Hose
79 2220313 1 Fitting, 90
80 2220250 1 Fitting, Reducer
81 2220459 1 Fitting, 90
82 2720271 12ft/3.7m Hose
83 2180536 1 Fitting, Straight
84 1703162 2 Decal - Fan
85 1701505 1 Decal - Diesel Fuel (Not Shown)
86 4640751 1 Valve, Oil Drain
87 0902444 1 Bracket, Hood Support
88 0902443 1 Bracket, Latch Mount
89 4240099 1 Tie-Strap
90 2200222 1 Plug, Pipe (Not Shown - Located at Bottom of Fuel Tank)
91 4751800 4 Flatwasher 1/2
92 1703876 1 Decal - Engine Tray Swing
93 4791400 4 Starwasher 1/4
94 Not Used
95 1320222 5 J-Clamp
96 0641410 4 Bolt 1/4-20NC x 1
97 0641418 2 Bolt 1/4-20NC 2 1/4
98 1 Valve Options:
4641061 Valve Used on 2WD Machines (Not Shown)
7017479 1 Cartridge without Coil
7012518 1 Seal Kit - 7017479 Cartridge
7012943 1 Coil
4641108 Valve Used on 4WD Machines
98A 7012974 1 Cartridge without Coil
7010543 1 Seal Kit - 7012974 Cartridge
7012944 1 Coil
98B 7012995 1 Cartridge without Coil
7012518 1 Seal Kit - 7012995 Cartridge
7012943 1 Coil
99 4751500 2 Flatwasher 5/16
100 0902740 1 Bracket, Front Engine Mounting (Right Side)
101 4751900 6 Flatwasher 9/16

Ref. MUFFLER INSTALLATION OPTIONS


150 1 Muffler Options:
3220110 Standard
3220112 Catalytic

Ref. ENGINE COMPONENTS

201 7016329 1 Alternator


202 7016330 1 Switch, Oil Pressure
203 1 Starter Options:
Consult Factory Prior to S/N 0300065461 (2000175 Engine)
7016332 S/N 0300065461 to S/N 0300077683 (2000190 Engine)

3121243 450A & 450AJ Series II 2-29


SECTION 2 TURNTABLE

FIGURE 2-7. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO S/N


0300077683) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
204 7016641 1 Filter, Oil - Complete
7016331 1 Element, Oil Filter
205 7020463 1 Pump, Fuel Supply
206 7012598 1 Filter, Fuel
207 7020024 1 Breather, Crankcase (Not Shown)
208 7020458 1 Solenoid, Shutdown (Not Shown)
209 7020026 1 Dipstick
210 7020027 1 Flywheel
211 7020025 1 Switch, Oil Temperature (Not Shown)
212 7024318 3 Pump, Fuel Injection
213 7020471 3 Gasket, Exhaust (Not Shown)
214 7020449 3 Gasket, Intake (Not Shown)

0256847 Ref. PUMP COUPLING INSTALLATION

301 1660234 1 Coupling, Hayes


302 0080163 1 Plate, Pump Adapter
303 0700810 6 Bolt Metric 8mm x 20mm
304 4831900 6 Lockwasher 8mm
305 Not Used
306 4832000 8 Lockwasher 10mm
307 3020021 A/R Grease, Coupling (Not Shown)

2-30 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-7. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO S/N


0300077683) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-31


22 226

2-32
245 29
210 206
260 7
258
240
422
232A 223
248
260 205
231 232B
242 228
241
214 223
234
259 229 230A
208 402 OR
405
201 230
254
233
51 209
104
SECTION 2 TURNTABLE

231 234 223 223


210
241
260 210
409 264
260 260 304 28A 28B
242 303 250
242 411
238 260
302 306 22
227 213
211 30
246 260

450A & 450AJ Series II


S/N 0300124000)

260 213 28
412 306 30
215 8
261
242
217
263 109A
217 263
219 301 2WD
211
MACHINES
213 260 220 213
237 111
261 257 242 261
211 110
243 237
211 103

260 265 260


237

257 242 112


242 257 109B
102
243 243 4WD
MACHINES
FIGURE 2-8.USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 0300077683 TO

3121243
3121243
410
24
26
33 415
15 6 221
31
4 407
31
23
5
414

413 104
421
404
406 402
222
255
249 235
207 224
240
256
218 262 211
251 225
225 252 242 227
239 260

450A & 450AJ Series II


258 244
210
225
242 211
260 260 251 10
253 252
25 32
11 244
13 106
TO INJECTOR
20 PUMP
107C 12 31
21 13
9 19
STARTER 27

GRD.
GLOW PLUG 50 107A TO FUEL
17 13 PUMP 106
266 107A VENT 13 420
LINE 13
BATT. 247
AUX. POWER START
AUX. PWR. 107D RELAY RELAY 107B 260
107B PUMP
SECTION 2 TURNTABLE

211
ITEM #107 BATTERY CABLE KIT

2-33
SECTION 2 TURNTABLE

FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 0300077683 TO S/N
0300124000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DEUTZ ENGINE INSTALLATIONS
(USA BUILT MACHINES) (S/N 1st digit is 0)
0273797 Ref. 2WD (S/N 0300077683 to S/N 0300085629) A
0274333 Ref. 2WD (S/N 0300085629 to S/N 0300100514) C
0274332 Ref. 2WD (S/N 0300100514 to S/N 0300107512) D
0275869 Ref. 2WD (S/N 0300107512 to S/N 0300124000) B
0273796 Ref. 4WD (S/N 0300077683 to S/N 0300085629) A
0274332 Ref. 4WD (S/N 0300085629 to S/N 0300107512) D
0275869 Ref. 4WD (S/N 0300107512 to S/N 0300124000) B
0275106 Ref. 4WD Arctic Machines (Prior to S/N 0300107512) C
0275873 Ref. 4WD Arctic Machines (S/N 0300107512 to S/N 0300124000) B

1 0100011 A/R Loctite #242 (Not Shown)


2 0100020 A/R Sealant, Pipe (Not Shown)
3 Not Used
4 0181727 1 Angle, Battery Hold Down
5 0400075 1 Battery (Wet)
6 0630498 2 Bolt, Battery Hold Down
7 0641410 4 Bolt 1/4-20NC x 1 1/4 (S/N 0300085629 to S/N 0300124000
Only)
8 0641418 2 Bolt 1/4-20NC x 2 1/4
9 0641610 2 Bolt 3/8-16NC x 1 1/4
10 0642010 1 Bolt 5/8-11NC x 1 1/4
11 0902443 1 Bracket, Hood Latch Mount
12 0902444 1 Bracket, Hood Support
13 1320022 A/R Clamp, Fuel Line
14 1701505 1 Decal, Diesel Fuel (Not Shown)
15 1703876 1 Decal, Engine Tray Swing
16 Not Used
17 2180348 1 Fitting, Barbed
18 2200222 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
19 2220313 1 Fitting, 90 Barbed
20 2221176 1 Fitting, 90
21 2750532 6ft/1.83m Hose
22 3311405 6 Locknut 1/4-20NC
23 3311605 2 Locknut 3/8-16NC
24 3312005 1 Locknut 5/8-11NC
25 3340399 1 Pad, Wear
26 3900254 1 Screw, Shoulder
27 4240099 A/R Wire, Tie
28 1 Valve Options:
4641061 Valve for 2WD Machines Built S/N 0300077683 to S/N
0300100514 (Not Shown)
4641108 Valve Used on 2WD Machines Built S/N 0300100514 to
S/N 0300107512 & 4WD Machines S/N 0300077683 to
S/N 0300107512
4641317 Valve Used on 2WD Machines Built S/N 0300107512 to
S/N 0300124000 & 4WD Machines S/N 0300107512 to
S/N 0300124000

2-34 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 0300077683 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
28A A/R Cartridge & Coil Options:
Not Required 0 Cartridge (4641061 Valve)
7012974 1 Cartridge without Coil (4641108 Valve)
7010543 1 Seal Kit - 7012974 Cartridge (4641108 Valve)
7012941 1 Cartridge without Coil (4641317 Valve)
7010543 1 Seal Kit - 7012941 Cartridge (4641317 Valve)
7012944 1 Coil (4641108 Valve)
7012944 1 Coil (4641317 Valve)
28B A/R Cartridge & Coil Options:
7017479 1 Cartridge without Coil (4641061 Valve)
7012518 1 Seal Kit - 7017479 Cartridge (4641061 Valve)
7012995 1 Cartridge without Coil (4641108 Valve)
7012518 1 Seal Kit - 7012995 Cartridge (4641108 Valve)
7012941 1 Cartridge without Coil (4641317 Valve)
7010543 1 Seal Kit - 7012941 Cartridge (4641317 Valve)
7012943 1 Coil (4641061 Valve)
7012943 1 Coil (4641108 Valve)
7012944 1 Coil (4641317 Valve)
29 4711400 8 Flatwasher 1/4 Narrow
30 4751400 12 Flatwasher 1/4 Wide
31 4751600 6 Flatwasher 3/8 Wide
32 4752000 1 Flatwasher 5/8 Wide
33 4752200 2 Flatwasher 3/4 Wide
Note: Arctic Package Items 34 - 43 Not Shown - Used on
Arctic Machines Only
34 1060626 1 Cord, 3 Way Extension (Located on Left Front of Engine)
35 1702943 1 Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
36 2580024 1 Heater, Battery (Located on Battery)
37 2580050 1 Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank)
38 3980007 1 Seat, Battery (Located on Battery)
39 1702941 1 Decal - Battery Heater (Located on Battery Heater)
40 1702942 1 Decal - Engine Block Heater (Located on Right Side of Engine)
41 1702944 1 Decal - Heater Cord (Located on Left Front of Engine)
42 1320223 2 Clamp (Located on Left Front of Engine)
43 1060625 1 Cable, Immersion Heater (Located on bottom of Hydraulic Oil
Tank)
44 to 49 Not Used
50 4922978 1 Harness, Start Assist Solenoid (S/N 0300077683 to S/N
0300085629 Only)
51 1 Decal - Warning Explosion/Fire Options (S/N 0300092804 to
S/N 0300124000):
1704972 ANSI Spec
1706059 Brazilian Spec
1706060 Chinese Spec
1706064 CSA Spec
1706062 Japanese Spec
1706061 Korean Spec

3121243 450A & 450AJ Series II 2-35


SECTION 2 TURNTABLE

FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 0300077683 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1706063 Spanish Language

Ref. ENGINE & PUMPS SUB-ASSEMBLY


2000243 Ref. 2WD (S/N 0300077683 to S/N 0300085629) A
2000289 Ref. 2WD (S/N 0300085629 to S/N 0300100514) D
2000290 Ref. 2WD (S/N 0300100514 to S/N 0300124000) E
2000244 Ref. 4WD (S/N 0300077683 to S/N 0300085629) A
2000290 Ref. 4WD (S/N 0300085629 to S/N 0300124000) E
2000364 Ref. 4WD Arctic Machines F

101 0100011 A/R Loctite #242 (Not Shown)


102 2 Bolt Options:
0641608 Bolt 3/8-16NC x 1 (S/N 0300077683 to S/N 0300095215)
3931620 Bolt 3/8-16NC x 1 1/4 (S/N 0300095215 to
S/N 0300124000)
103 0641812 2 Bolt 1/2-13NC x 1 1/2
104 1320022 2 Clamp, Fuel Line
105 Not Used
106 2720058 24ft/7.32m Hose
107 2902060 1 Battery Cable Kit B
107A 7016837 1 Cable (Battery - to Ground)
107B 7016817 1 Cable (Battery + to Auxilliary Relay)
107C 7016820 1 Cable (Auxilliary Relay to Starter)
107D 7016834 1 Cable (Auxilliary Relay to Auxilliary Pump)
108 Not Used
109 1 Piston Pump Assembly with Fittings Options:
109A 3600406 2WD S/N 0300077683 to S/N 0300100514 (See Figure 2-23
for Breakdown)
109B 3600407 2WD S/N 0300100514 to S/N 0300124000 (See Figure 2-24
for Breakdown)
109B 3600407 4WD (See Figure 2-24 for Breakdown)
109A 3600406 4WD Arctic Machines S/N 0300077683 to S/N 0300095241
(See Figure 2-23 for Breakdown)
109B 3600407 4WD Arctic Machines S/N 0300095241 to S/N 0300124000
(See Figure 2-24 for Breakdown)
110 3600408 1 Gear Pump Assembly with Fittings (See Figure 2-25 for
Breakdown)
111 3790152 1 O-Ring
112 4891600 2 Flatwasher, 3/8 Hardened

Ref. ENGINE ASSEMBLY


2000240 Ref. S/N 0300077683 to S/N 0300085629 E
2000288 Ref. S/N 0300085629 to S/N 0300095215 B
2000345 Ref. S/N 0300095215 to S/N 0300124000 G
2000363 Ref. Arctic Machines G

201 0080231 1 Adapter, Fan Spacer


202 0100011 A/R Loctite #242 (Not Shown)

2-36 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 0300077683 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
203 0100020 A/R Sealant, Pipe (Not Shown) (S/N 0300077683 to S/N
0300106878 Only)
204 Not Used
205 0340041 2 Band, Muffler Bracket
206 0641406 4 Bolt 1/4-20NC x 3/4
207 0641409 6 Bolt, 1/4-20NC x 1 1/8
208 0641507 2 Bolt, 5/16-10NC x 7/8
209 0641510 3 Bolt, 5/16-10NC x 1 1/4
210 0641609 9 Bolt 3/8-16NC x 1 1/8
211 0641610 15 Bolt 3/8-16NC x 1 1/4
212 0641611 2 Bolt 3/8-16NC x 1 3/8
213 0641820 4 Bolt 1/2-13NC x 2 1/2
214 0700816 4 Bolt, Metric 8mm x 40mm
215 0701014 4 Bolt, Metric 10mm x 30mm
216 0701012 4 Bolt, Metric 10mm x 25mm
217 0711414 6 Bolt, Metric 14mm x 30mm
218 0741610 2 Screw, Countersunk 3/8-16NC x 1 1/4
219 0902740 1 Bracket, Engine Mounting
220 0903063 1 Plate, Engine Mounting
221 0962172 1 Bushing, Flanged
222 1060904 1 Cable, Jumper (S/N 0300095215 to S/N 0300124000)
223 1320016 A/R Clamp
224 1320022 1 Clamp, Hose
225 1320222 6 Clamp, J Clip 3/8 (S/N 0300077683 to S/N 0300095215)
1320223 4 Clamp, J Clip 1/2 (S/N 0300095215 to S/N 0300124000)
226 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
227 1703162 2 Decal, Fan Blade
228 1 Engine, Deutz Options:
2000217 S/N 0300077683 to S/N 0300085629 (F3M2011 Tier II)
2000273 S/N 0300085629 to S/N 0300095215 (F3M2011 Tier II)
2000338 S/N 0300095215 to S/N 0300106878 (F3M2011 Tier II)
1001092723 S/N 0300106878 to S/N 0300124000 (D2011L03 Tier III)
229 2060025 1 Fan
230 A/R Fitting Options:
Not Required S/N 0300106878 to S/N 0300124000
2200221 1 Plug (S/N 0300085629 to S/N 0300106878)
2180798 1 Fitting, Restrictor Indicator (S/N 0300077683 to S/N
0300085629)
230A 4360392 1 Switch, Restriction Indicator (S/N 0300077683 to S/N
0300085629)
231 2220451 2 Fitting
232 1 Hose, 90 Elbow Options:
232A 2720434 S/N 0300077683 to S/N 0300106878
232B 1001091179 S/N 0300106878 to S/N 0300124000
233 2720449 1 Hose, Air Cleaner Intake (S/N 0300077683 to S/N 0300106878
Only)
234 2720467 2 Hose, Oil Cooler
235 2750532 1ft/30.5cm Hose

3121243 450A & 450AJ Series II 2-37


SECTION 2 TURNTABLE

FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 0300077683 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
236 2.5gal/9.46Li Motor Oil Options (Not Shown):
3020016 Motor Oil 15W-30 (Without Arctic Package)
3020044 Motor Oil 0W-40 (With Arctic Package)
237 3200406 4 Mount, Rubber
238 3220110 1 Muffler, Deutz Spark Arresting
239 0641405 1 Bolt 1/4-20NC x 5/8
240 3311405 10 Locknut 1/4-20NC
241 3311505 5 Locknut 5/16-18NC
242 3311605 22 Locknut 3/8-16NC
243 3311805 4 Locknut 1/2-13NC
244 3340399 2 Pad, Wear
245 1 Plate, Radiator Mount Options:
Use 3576972 S/N 0300077683 to S/N 0300106545 (Was p/n 3570571)
3576972 S/N 0300106545 to S/N 0300124000
246 1 Support, Radiator Options:
3570607 S/N 0300077683 to S/N 0300082441
3573667 S/N 0300082441 to S/N 0300124000
247 1 Auxiliary Pump Assembly Options (See Figure 2-26 for
Breakdown):
Use 3600423 S/N 0300077683 to S/N 0300106545 (Was p/n 3600279)
3600423 S/N 0300106545 to S/N 0300124000
248 3620033 1 Radiator
249 3740067 A/R Relay (Auxiliary Power) Options:
2 S/N 0300077683 to S/N 0300095215
3 S/N 0300095215 to S/N 0300124000
250 3960407 1 Gasket, Air Intake
251 4070497 4 Shim (11 Gauge)
252 4070498 2 Shim (16 Gauge)
253 4340745 1 Tray, Engine Mounting
254 4567495 1 Tube, Tee (S/N 0300077683 to S/N 0300106878 Only)
255 4640751 1 Valve, Oil Drain
256 4711400 12 Flatwasher 1/4 Narrow
257 4740274 4 Washer, Snubbing
258 4751400 9 Flatwasher 1/4 Wide
259 4751500 4 Flatwasher 5/16 Wide
260 4751600 56 Flatwasher 3/8 Wide
261 4751800 4 Flatwasher 1/2 Wide
262 4791400 6 Starwasher 1/4
263 4812200 6 Flatwasher, Metric 14mm
264 4845395 1 Weldment, Adapter
265 4848567 1 Bracket, Motor Mount
266 1 Harness, Glow Plugs Options:
4923451 1 Without Arctic Package (S/N 0300095215 to
S/N 0300124000)
4922642 1 With Arctic Package
Note: Arctic Package Item 267 Not Shown - Used on
Arctic Machines Only
267 2580062 1 Heater, Engine Block

2-38 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 0300077683 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0256847 Ref. PUMP COUPLING INSTALLATION 2

301 1660234 1 Coupling, Hayes


302 0080163 1 Plate, Pump Adapter
303 0700810 63 Bolt Metric 8mm x 20mm
304 4831900 6 Lockwasher 8mm
305 Not Used
306 4832000 8 Lockwasher 10mm (S/N 0300077683 to S/N0300085629 Only)
307 3020021 A/R Grease, Coupling (Not Shown)

Ref. ENGINE COMPONENTS


2000217 Ref. S/N 0300077683 to S/N 0300085629 (F3M2011 Tier II)
2000273 Ref. S/N 0300085629 to S/N 0300095215 (F3M2011 Tier II)
2000338 Ref. S/N 0300095215 to S/N 0300106878 (F3M2011 Tier II)
1001092723 Ref. S/N 0300106878 to S/N 0300124000 (D2011L03 Tier III)

401 7027244 1 Dipstick (Not Shown)


402 7020465 2 Cap, Filler
403 7020495 1 Pump, Oil Lube (Not Shown)
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)
404 7016331 1 Filter, Oil
7027236 Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter
1
Mount)
405 3 Pump, Injector Options:
7027246 Series A Injector
7027608 Series B Injector
7027609 Series C Injector
7027610 Series D Injector
7020447 3 Gasket, Injector Pump
406 7020023 1 Filter, Fuel
407 7027238 1 Pump Fuel Supply
7020411 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
408 7020449 3 Gasket, Intake Manifold (Not Shown)
7020471 3 Gasket, Exhaust (Not Shown)
409 7020408 1 V-Belt
410 1 Sensor, Temperature Options:
7027241 S/N 0300077683 to S/N 0300085629
7027791 S/N 0300085629 to S/N 0300124000
411 7020410 1 Alternator
7020464 Regulator, Voltage (Not Shown)
412 7020479 1 Starter
7026608 1 Relay, Starter
413 7024565 1 Tacho-Generator
414 1 Actuator, Throttle Options:
7020458 S/N 0300077683 to S/N 0300085629
7027792 S/N 0300085629 to S/N 0300124000
7027276 2 Spring, Replacement

3121243 450A & 450AJ Series II 2-39


SECTION 2 TURNTABLE

FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 0300077683 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
415 1 Sensor, Oil Pressure Options:
7020461 S/N 0300077683 to S/N 0300085629
7027790 S/N 0300085629 to S/N 0300124000
416 to 417 Not Used
418 7020459 1 Thermostat
7020460 1 Spring, Compression
419 Not Available 1 Flywheel (Not Shown)
7024579 1 Rim, Gear (Not Shown)
420 7027245 1 Filter, Fuel
421 7027239 1 Solenoid, Start
422 7027795 1 Module, EMR2

2-40 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-8. USA BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 0300077683 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-41


SECTION 2 TURNTABLE

FIGURE 2-9.USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO S/N


0300078473)

FUEL
RETURN 137 129
VENT
LINE 196
179 195
135
9 157
7 308 10 129 157
409 407 402 408 7 8 11 193 156
408 409 8 129
10
401 401 11
404 12 TO FUEL
PUMP 137
409
309 405 6
23 19
406 21
408
SEE DUAL
FUEL INSTL.
307 403 2
165 20
316 134 204 197
134 311 199
166 134 205
167 314
109 18 3
120
206 152 305 TO
ENGINE

134
154 132 319
155 312
321
134 322 113 26
25 321 320
304 318
316 200
24 321
310 25
147 315 317
148 306 318 301
313 115 129
112
109 111 137
RETURN

151 110 TO TANK


317
150 13 185 203
168 15 114 122 129
153 1 14 137
ECM SUPPLIED 129
5 WITH ENGINE 121
PRIOR TO 16
S/N 0300073425 S/N 0300073425 138 302
32 TO PRESENT 109
29 27 17 129
33 323
128 183 137
30
140 144
4 123 INLET
130 28 139
FROM
TANK
128 34 29 113 190
122 112 202 122 140
123 134 133 30 109 123 109
122 123 112
111 123 124 145
131 109 201 146
115 143
105 122 128 110 111 202B 112
161
126 185 109 122
103 114 123
129 202A 182 116 190
127 117
107 118 116
102 178 181
197 188
122 186 191
123 198 106
199 189 109
112
119 159 187 178C 180
109 158 112 178B
108 STARTER
109 178D
110 110 109 AUX. PWR.
BAT.
109 104 110 RELAY
112 178A
171 AUX. PWR.
110 PUMP

2-42 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-9. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO S/N


0300078473)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
ENGINE ASSEMBLIES
0270944 Ref. 2WD Standard Gas Machines (Prior to S/N 0300073425) 1/C
0270946 Ref. 4WD Standard Gas Machines (Prior to S/N 0300073425) 2/C
Ref. 2WD Dual Fuel Machine Options:
0271020 Ref. Prior to S/N 0300073425 2/C
0272891 Ref. S/N 0300073425 to S/N 0300078473 2/B
Ref. 4WD Dual Fuel Machine Options:
0271022 Ref. Prior to S/N 0300073425 3/B
0272893 Ref. S/N 0300073425 to S/N 0300078473 3/B

1 1 Engine - Ford LRG-425 Options:


2000172 Standard Gas Machines (Prior to S/N 0300073425)
2000174 Dual Fuel Machines (Prior to S/N 0300065499)
2000188 Dual Fuel Machines (S/N 0300065499 to S/N 0300073425)
2000197 Dual Fuel Machines (S/N 0300073425 to S/N 0300078473)
2 1 Piston Pump Assembly Options:
3600316 2WD Machines (See Figure 2-23 for Breakdown)
4WD Machines (See Figure 2-24 for Breakdown) Options:
3600296 Prior to S/N 0300073425
3600385 S/N 0300073425 to S/N 0300078473
3 3600318 1 Gear Pump Assembly (See Figure 2-25 for Breakdown)
7023929 1 Seal Kit - 3600318 Pump
4 Use 4846806 1 Plate, Engine Mounting - Front (Was p/n 3539972)
5 4566605 1 Tube, Spacer
6 3571498 1 Plate, Module Mounting
7 0700810 2 Bolt, Metric 8mm-1.25 x 20mm
8 4751500 2 Flatwasher 5/16
9 0721010 2 Bolt #10-24NC x 1 1/4
10 3311005 5 Locknut #10-24NC
11 4751000 8 Flatwasher #10
12 0721006 3 Bolt #10-24NC x 3/4 (Prior to S/N 0300073425)
13 4640989 1 Valve, Oil Drain
14 2750532 1ft/30.5cm Hose
15 1320022 2 Clamp
16 0701022 2 Bolt, Metric 10mm-1.5 x 70mm
17 0701014 2 Bolt, Metric 10mm-1.5 x 30mm
18 0641812 2 Bolt 1/2-13NC x 1 1/2
19 3931620 2 Capscrew, Socket Head 3/8-16NC x 1 1/4
20 3790152 1 O-Ring
21 4891600 2 Washer, Hardened 3/8
22 0100011 A/R Loctite #242 (Not Shown)
23 3571502 1 Plate, Heat Shield
24 0902539 1 Bracket, Fuel Filter/Pressure Regulator
25 1320019 2 Clamp, Exhaust
26 4761500 2 Lockwasher 5/16
27 1600314 1 Controller, ECM (Prior to S/N 0300073425)
3124114 1 Service Manual, Ford EFI System Diagnostic
28 0641408 2 Bolt 1/4-20NC x 1(Prior to S/N 0300073425)

3121243 450A & 450AJ Series II 2-43


SECTION 2 TURNTABLE

FIGURE 2-9. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO S/N


0300078473) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
29 4751400 6 Flatwasher 1/4 (Prior to S/N 0300073425)
30 3311405 6 Locknut 1/4-20NC (Prior to S/N 0300073425)
31 1320060 1 Clamp (Not Shown) (Prior to S/N 0300073425)
32 1641422 4 Bolt 1/4-20NC x 2 3/4 (Prior to S/N 0300073425)
33 4568158 4 Stand-Off (Prior to S/N 0300073425)
34 3572600 1 Plate, Mounting - ECM (Prior to S/N 0300073425)

ENGINE INSTALLATIONS
0270943 Ref. 2WD Standard Gas Machines (Prior to S/N 0300073425) 5/E
0270945 Ref. 4WD Standard Gas Machines (Prior to S/N 0300073425) 4/D
Ref. 2WD Dual Fuel Machine Options:
0271019 Ref. Prior to S/N 0300073425 3/C
0272892 Ref. S/N 0300073425 to S/N 0300078473 5/C
Ref. 4WD Dual Fuel Machine Options:
0271021 Ref. Prior to S/N 0300073425 3/C
0272894 Ref. S/N 0300073425 to S/N 0300078473 5/C

101 Not Used


102 Use 4340745 1 Tray Weldment (Was p/n 4845613)
103 3570571 1 Mount, Radiator
104 3570607 1 Support, Radiator - Left Side
105 3620040 1 Radiator
7019656 1 Cap, Radiator
106 1 Battery Options:
0400075 Battery (Wet)
7016180 Battery (Dry)
107 0181727 1 Tie-Down
108 0630498 2 Bolt, Tie-Down
109 4751600 40 Flatwasher 3/8
110 3311605 31 Locknut 3/8-16NC
111 3200378 4 Mount, Rubber
112 0641610 24 Bolt 3/8-16NC x 1 1/4
113 0641820 4 Bolt 1/2-13NC x 2 1/2
114 3311805 4 Locknut 1/2-13NC
115 4740274 4 Washer, Snubbing
116 3340399 3 Pad, Wear
117 4070497 4 Shim 1/8
118 4070498 2 Shim 1/16
119 0641612 2 Bolt 3/8-16NC x 1 1/2
120 2180467 1 Fitting, Barbed 90
121 Plate, ECM Relay Mount Options:
Not Used 2WD/4WD (Prior to S/N 0300073425)
3574162 1 2WD (S/N 0300073425 to S/N 0300076726)
3574496 2WD (S/N 0300076726 to S/N 0300078473)
3574162 4WD (S/N 0300074263 to S/N 0300076726)
3574496 4WD (S/N 0300076726 to S/N 0300078473)
122 4751400 37 Flatwasher 1/4
123 3311405 21 Locknut 1/4-20NC

2-44 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-9. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO S/N


0300078473) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
124 4791400 2 Starwasher 1/4
125 0641609 A/R Bolt 3/8-16NC x 1 1/8
126 1580011 1 Tank, Coolant Recovery
127 2720058 2ft/51cm Hose, Coolant Recovery
128 0641406 11 Bolt 1/4-20NC x 3/4
129 1320022 9 Clamp
130 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
131 0340041 2 Band, Air Cleaner
132 1 Tube, Air Intake Options:
4846011 Standard Gas Machines
4846046 Dual Fuel Machines
133 0080201 1 Elbow, Rubber
134 1320016 2 Clamp
135 2750532 8ft/2.4m Hose
136 0100020 A/R Sealant, Pipe (Not Shown)
137 2720058 11.5ft/3.5m Hose, Fuel Line
138 0641608 2 Bolt, 3/8-16NC x 1 (Prior to S/N 0300076726)
139 0641414 4 Bolt, 1/4 - 20NC x 1 3/4
140 4711400 12 Flatwasher, 1/4 Narrow
141 to 142 Not Used
143 0962172 1 Bushing, Flanged
144 3900254 1 Screw, Shoulder 3/4 x 4
145 4752200 2 Flatwasher 3/4
146 3312005 1 Locknut 5/8-11NC
147 2060025 1 Fan
148 0080214 1 Spacer, Fan
149 0100011 A/R Loctite #242 (Not Shown)
150 0700819 4 Bolt, Metric 8mm x 55mm
151 4831900 4 Lockwasher, Metric 8mm
152 2720436 1 Hose, Radiator - Top
153 1320012 4 Clamp, Hose
154 4360392 1 Indicator, Clogged Filter
155 2180798 1 Fitting, Restrictor Indicator
156 2220794 1 Fitting, Barbed
157 2220273 2 Fitting, Reducer
158 0642010 1 Bolt 5/8-11NC x 1 1/4
159 4752000 1 Flatwasher 5/8
160 Not Used
161 3740067 1 Relay (Auxiliary Power)
162 to 164 Not Used
165 4567878 1 Tube, Exhaust
166 0701012 4 Bolt, Metric 10mm-1.5 x 25mm
167 4832000 4 Lockwasher, Metric 10mm
168 2720435 1 Hose, Radiator - Bottom
169 0641604 1 Bolt 3/8-6NC x 1/2 (2WD - Dual Fuel Machines Only)
170 4240099 2 Tie-Strap (Prior to S/N 0300073425)
171 1703162 2 Decal - Fan Blade

3121243 450A & 450AJ Series II 2-45


SECTION 2 TURNTABLE

FIGURE 2-9. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO S/N


0300078473) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
172 to 173 Not Used
174 1701542 1 Decal - Gas (Not Shown - Located on Hood)
175 to 177 Not Used
178 2902059 1 Battery Cable Kit A
178A 7016840 1 Cable (Battery - to Ground)
178B 7016839 1 Cable (Battery + to Auxiliary Relay)
178C 7016841 1 Cable (Auxiliary Relay to Starter)
178D 7016842 1 Cable (Auxiliary Relay to Auxiliary Pump)
179 Not Used
180 0902443 1 Bracket, Latch Mounting
181 0902444 1 Bracket, Hood Support
182 0741610 2 Screw, Socket Head Countersunk 3/8-16NC x 1 1/4
183 3600279 1 Auxiliary Pump Assembly (See Figure 2-26 for Breakdown)
184 2200222 1 Plug, Pipe (Not Shown - Located at bottom of Fuel Tank)
185 4751800 4 Flatwasher 1/2
186 1703876 1 Decal - Engine Tray Swing
187 3571008 1 Plate, Baffle
188 3571009 1 Plate, Baffle
189 3571019 1 Plate, Air Panel
190 0641410 4 Bolt 1/4-20NC x 1 1/4
191 3960438 28in/46cm Seal, Hood
192 4791600 2 Starwasher 3/8 (Prior to S/N 0300073425)
193 2220313 1 Fitting, Barbed
194 Not Used
195 2220250 1 Fitting, Reducer
196 2220805 1 Fitting, 90 Barbed
197 0641506 2 Bolt 5/16-18NC x 3/4
198 4751500 4 Flatwasher 5/16
199 3311505 2 Locknut 5/16-18NC
200 2720496 1 Hose, High Pressure
201 0641407 3 Bolt 1/4-20NC x 7/8
202 1 Valve Options:
4641061 Valve Used on 2WD Machines (Not Shown)
7017479 1 Cartridge without Coil
7012518 1 Seal Kit - 7017479 Cartridge
7012943 1 Coil
4641108 Valve Used on 4WD Machines
202A 7012974 1 Cartridge without Coil
7010543 1 Seal Kit - 7012974 Cartridge
7012944 1 Coil
202B 7012995 1 Cartridge without Coil
7012518 1 Seal Kit - 7012995 Cartridge
7012943 1 Coil
203 0641418 2 Bolt 1/4-20NC x 2 1/4
204 0902724 1 Bracket, LP Mounting
205 4711500 4 Flatwasher 5/16 Narrow
206 1320032 1 Clamp
207 1320222 2 Clamp, J-Clip 3/8 (Not Shown) (Prior to S/N 0300076726)

2-46 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-9. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO S/N


0300078473) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
208 1320223 1 Clamp, J-Clip 1/2 (Not Shown)
209 0100048 A/R Grease, Dielectric (Not Shown)
210 0721005 2 Screw (Not Shown)
211 3311005 2 Locknut (Not Shown)
212 4750800 4 Flatwasher (Not Shown)

Ref. ENGINE COMPONENTS

301 7022133 1 Fuel Pump & Isolator Assembly


7022134 1 Harness, Fuel Pump Wiring
302 7022135 1 Filter, Fuel
303 7019986 1 Starter (Not Shown)
304 7019977 1 Alternator with Regulator & Pulley
305 7023655 1 Actuator, Throttle
306 7023661 1 Sensor, Air Temperature
307 7023663 1 Harness, Engine Control Processor
7023613 3 Relay
308 7022139 1 Sensor, MAP
309 7019994 1 Sensor, EGR
310 2420187 1 Dipstick
311 2720341 1 Outlet, Air Cleaner
312 7023637 1 Switch, Oil Pressure Sender
313 7014501 1 Case Filter, Oil (Case of 12 Filters)
7022147 1 Filter, Oil (Individual Filter)
314 7016662 1 Coupling, Pump
315 7019993 1 Pressure Regulator & Filter Assembly
316 7040050 1 Gasket, Manifold (Manifold to Pipe)
7022143 1 Gasket, Manifold (Manifold to Head) (Not Shown)
317 7022158 3 Connector
318 7022159 2 Connector
319 7022160 1 Connector
320 7022161 2 Tube, Supply
321 7022162 2 Clamp
322 7022178 1 Sensor, Crank
323 1600363 1 EPM Module (S/N 0300073425 to S/N 0300078473)

3124114 1 Service Manual, Ford EFI System Diagnostic

MUFFLER INSTALLATIONS
0258252 Ref. Standard Spark Arresting 2
0258253 Ref Optional Catalytic 3

401 1 Muffler Options:


3220113 Standard Spark Arresting
3220114 Optional Catalytic
402 0340046 2 Band
403 0902457 1 Bracket, Muffler
404 0641507 4 Bolt 5/16-18NC x 7/8

3121243 450A & 450AJ Series II 2-47


SECTION 2 TURNTABLE

FIGURE 2-9. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO S/N


0300078473) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
405 4711500 8 Flatwasher 5/16 Narrow
406 3311505 4 Locknut 5/16-18NC
407 4567073 1 Tube, Exhaust
408 4100025 21in/53cm Sleeve, Fiberglass
409 4920385 16in/41cm Wire, Mechanics

2-48 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-9. USA BUILT MACHINES/FORD ENGINE INSTALLATION (PRIOR TO S/N


0300078473) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-49


230 241 248

2-50
204 204 213 241
217 309
211 275 207 281 262
273 263
221 260
278 246
259 322
236
265 229 268
205 263
326 275 262
225 206
248
318 213
266
204
248
201
216 234 225
233 321 247
235
325 308 239 274
202 305 311 225 210
280
SECTION 2 TURNTABLE

267

227 248
222
224 204
285
212 229
238 246 213
228 253 273
320
275
319 207
248
219 262 35A 35B
26

450A & 450AJ Series II


264
S/N 0300124000)

306
249
274 247
274 276 327
313
252 36
310
240 36 35
209 315 8
13 314
316 2WD ASSEMBLY
36
218 23 105 107
106
218 212
255 282
243 212 102 105
275
OR
271 248 275 243
213
214 249
275 248 271 276
109
250 248 214 108
FIGURE 2-10.USA BUILT MACHINES/FORD ENGINE INSTALLATION (S/N 0300078473 TO

4WD ASSEMBLY

3121243
13 20
24
FUEL TANK REF.

3121243
22 ITEM #19 PIPE PLUG 7 40
21 13 LOCATED ON BOTTOM 36
OF TANK

302 13
301 22
13
22 13 18

6
16 37
4
37
27
5
207
288 246

257 303
270
208
246 283
237
251 289

450A & 450AJ Series II


220
31
286 39
287 28
223 245
256 254
261 220 317
273 212 269 212
246 286 226 275 10
275 287 284 248 38
32 29 256
11

12

GRD.
37 32 272
25B
25D 25C 9
STARTER
BATT.

AUX. POWER FRONT ENGINE


RELAY MOUNTING BOLT 25A
AUX. PWR.
25A PUMP 258 275
SECTION 2 TURNTABLE

ITEM #25 BATTERY CABLE KIT


212

2-51
SECTION 2 TURNTABLE

FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N
0300124000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. FORD ENGINE INSTALLATIONS
Ref. 2WD
0274013 Ref. S/N 0300078473 to S/N 0300087631 B
0274610 Ref. S/N 0300087631 to S/N 0300124000 B
Ref. 4WD
0274014 Ref. S/N 0300078473 to S/N 0300087631 B
0274611 Ref. S/N 0300087631 to S/N 0300124000 B

1 0100011 A/R Loctite #242 (Not Shown)


2 0100020 A/R Sealant, Pipe (Not Shown)
3 0100048 A/R Grease, Dielectric (Not Shown)
4 0181727 1 Angle, Battery Hold Down
5 0400075 1 Battery (Wet)
6 0630498 2 Bolt, Battery Hold Down
7 0641422 3 Bolt 1/4-20NC x 7/8 (Not Shown)
8 0641418 2 Bolt 1/4-20NC x 2 1/4
9 0641610 2 Bolt 3/8-16NC x 1 1/4
10 0642010 1 Bolt 5/8-11NC x 1 1/4
11 0902443 1 Bracket, Hood Latch Mount
12 0902444 1 Bracket, Hood Support
13 1320022 7 Clamp, Fuel Line
14 1701542 1 Decal, Gas (Not Shown)
15 1701543 1 Decal, LPG (Not Shown)
16 1703876 1 Decal, Engine Tray Swing
17 Not Used
18 2180348 1 Fitting, Barbed
19 2200222 1 Plug, Pipe
20 2220313 1 Fitting, 90 Barbed
21 2221176 1 Fitting, 90
22 2720058 11.5ft/3.5m Hose
23 2720496 1 Hose
24 2750532 7ft/2.13m Hose
25 2902059 1 Battery Cable Kit A
25A 7016840 1 Cable (Battery - to Ground)
25B 7016839 1 Cable (Battery + to Auxilliary Relay)
25C 7016842 1 Cable (Auxilliary Relay to Starter)
25D 7016841 1 Cable (Auxilliary Relay to Auxilliary Pump)
26 3311405 2 Locknut 1/4-20NC
27 3311605 2 Locknut 3/8-16NC
28 3312005 1 Locknut 5/8-11NC
29 3340399 1 Pad, Wear
30 3790012 1 O-Ring (Not Shown - Located in Console Box)
31 3900254 1 Screw, Shoulder
32 3960438 2.3ft/.7m Seal, Self Gripping
33 4240099 A/R Wire, Tie (Not Shown)
34 4360336 1 Switch, Toggle (Not Shown - Located in Console Box)

2-52 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 1 Valve Options:
4641061 Valve Used on 2WD Machines (Not Shown)
7017479 1 Cartridge without Coil
7012518 1 Seal Kit - 7017479 Cartridge
7012943 1 Coil
4641108 Valve Used on 4WD Machines
35A 7012974 1 Cartridge without Coil
7010543 1 Seal Kit - 7012974 Cartridge
7012944 1 Coil
35B 7012995 1 Cartridge without Coil
7012518 1 Seal Kit - 7012995 Cartridge
7012943 1 Coil
36 4751400 15 Flatwasher, 1/4 Wide
37 4751600 6 Flatwasher, 3/8 Wide
38 4752000 1 Flatwasher, 5/8 Wide
39 4752200 2 Flatwasher, 3/4 Wide
40 4568114 2 Tube, Spacer

Ref. ENGINE & PUMPS SUB-ASSEMBLY


Ref. 2WD A
2000254 Ref. S/N 0300078473 to S/N 0300086917
2000316 Ref. S/N 0300086917 to S/N 0300124000
Ref. 4WD A
2000255 Ref. S/N 0300078473 to S/N 0300086917
2000317 Ref. S/N 0300086917 to S/N 0300124000

101 0100011 A/R Loctite #242 (Not Shown)


102 0641812 2 Bolt 1/2-13NC x 1 1/2
103 Not Used
104 2030004 1 Antifreeze (Not Shown)
105 1 Piston Pump Assembly with Fittings Options:
3600406 2WD (See Figure 2-23 for Breakdown)
3600407 4WD (See Figure 2-24 for Breakdown)
106 3600408 1 Gear Pump Assembly with Fittings (See Figure 2-25 for
Breakdown)
107 3790152 1 O-Ring
108 3931620 2 Screw 3/8-16NC x 1 1/4
109 4891600 2 Flatwasher, 3/8 Hardened

Ref. ENGINE ASSEMBLY


2000212 Ref. S/N 0300078473 to S/N 0300086917 B
2000314 Ref. S/N 0300086917 to S/N 0300124000 D

201 0080201 1 Adapter, 90


202 0080214 1 Adapter, Fan
203 0100011 A/R Loctite #242 (Not Shown)
204 4711600 12 Flatwasher 3/8 Narrow
205 0340041 2 Band, Muffler Bracket
206 0340046 2 Band, Muffler

3121243 450A & 450AJ Series II 2-53


SECTION 2 TURNTABLE

FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
207 0641406 7 Bolt 1/4-20NC x 3/4
208 0641414 4 Bolt 1/4-20NC x 1 3/4
209 0641506 2 Bolt 5/16-18NC x 3/4
210 0641507 4 Bolt 5/16-18NC x 7/8
211 0641609 4 Bolt 3/8-16NC x 1 1/8
212 0641610 18 Bolt 3/8-16NC x 1 1/4
213 0641612 8 Bolt 3/8-16NC x 1 1/2
214 0641820 4 Bolt 1/2-13NC x 2 1/2
215 Not Used
216 0700819 4 Bolt, Metric 8mm x 55mm
217 0701012 4 Bolt, Metric 10mm x 25mm
218 0701014 2 Bolt, Metric 10mm x 30mm
219 0701022 2 Bolt, Metric 10mm x 70mm
220 0641410 4 Bolt, 1/4-20NC x 1 1/4
221 0760606 4 Bolt 6mm x 12mm
222 0902457 1 Bracket, Muffler
223 0962172 1 Bushing, Flanged
224 1320012 4 Clamp, Hose
225 1320016 4 Clamp
226 1320022 1 Clamp, Hose
227 1320033 8 Clamp, Hose
228 1320060 1 Clamp, Hose
229 1321138 3 Flange, Exhaust
230 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
231 to 232 Not Used
233 2000207 1 Engine, Ford LRG-425 Tier II
234 2060025 1 Fan
235 2180467 1 Fitting, Barbed
236 2180798 1 Fitting, Restrictor Indicator (S/N 0300078473 to S/N
0300086917)
237 2720435 1 Hose, Radiator - Bottom
238 2720436 1 Hose, Radiator - Top
239 2720514 1 Hose, High Pressure Fuel Line
240 2820172 1 Shield, Insulated Exhaust
241 2820173 2 Shield, Insulated Exhaust
242 Not Used
243 3200406 4 Mount, Rubber
244 Not Used
245 0641604 1 Bolt 3/8-16NC x 1/2
246 3311405 13 Locknut 1/4-20NC
247 3311505 6 Locknut 5/16-18NC
248 3311605 24 Locknut 3/8-16NC
249 3311805 4 Locknut 1/2-13NC
250 1 Support, Radiator Options:
3570607 S/N 0300078473 to S/N 0300082441
3573667 S/N 0300082441 to S/N 0300124000
251 0741610 2 Screw, Countersunk 3/8-16NC x 1 1/4
252 3571019 1 Plate, Air Panel

2-54 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
253 3571502 1 Shield, Heat
254 1320223 1 Clamp, J Clip
255 1703162 2 Decal, Fan Blade
256 3340399 2 Pad, Wear
257 3574496 1 Plate, EPM/Relay Mounting
258 3600279 1 Auxiliary Pump Assembly (See Figure 2-26 for Breakdown)
259 3620040 1 Radiator
7019656 1 Cap, Radiator
260 3570571 1 Plate, Radiator Mount
261 3571008 1 Plate, Air
262 3960591 3 Gasket, Exhaust
263 4360392 1 Indicator, Clogged Filter
264 4566605 1 Spacer
265 4567878 1 Pipe, Exhaust (Engine to Flange)
266 1 Tube, Air Intake Options:
4568951 S/N 0300078473 to S/N 0300086917
4569173 S/N 0300086917 to S/N 0300124000
267 4568955 1 Tailpipe
268 4569083 1 Pipe, Exhaust (Flange to Muffler)
269 4640989 1 Valve, Oil Drain
270 4711400 7 Flatwasher 1/4 Narrow
271 4740274 4 Washer, Snubbing
272 3571009 1 Plate, Baffle
273 4751400 26 Flatwasher 1/4
274 4751500 12 Flatwasher 5/16
275 4751600 33 Flatwasher 3/8
276 4751800 4 Flatwasher 1/2
277 0100020 A/R Sealant, Pipe (Not Shown)
278 4812000 4 Flatwasher 10mm
279 Not Used
280 4831900 4 Lockwasher, Metric 8mm
281 4832000 4 Lockwasher, Metric 10mm
282 4846806 1 Bracket, Engine Mounting (Front)
283 3740067 1 Relay (Auxiliary Power)
284 2750532 8in/20cm Hose
285 2820174 1 Shield, Insulated Exhaust
286 4070497 4 Shim
287 4070498 2 Shim
288 4340745 1 Mount, Engine LRG-425
289 4791400 2 Washer, Star 1/4

2000207 Ref. ENGINE COMPONENTS

301 7027407 1 Fuel Pump & Isolator Assembly


302 7022135 1 Filter, Fuel
303 7027408 1 Starter
304 7019977 1 Alternator with Regulator & Pulley

3121243 450A & 450AJ Series II 2-55


SECTION 2 TURNTABLE

FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
305 7023683 1 Actuator, Throttle
7027404 1 Gasket, Actuator (Not Shown)
306 7023661 1 Sensor, Air Temperature
307 7027403 1 Harness, Engine Control (Not Shown)
308 7022139 1 Sensor, MAP
309 7023682 1 Sensor, HEGO
310 2420187 1 Dipstick
311 7027400 1 Mixer Assembly
312 Not Used
313 7014501 1 Filter, Oil (Case of 12 Filters)
7022147 1 Filter, Oil (Individual Filter)
314 1660250 1 Coupling, Pump
7019976 1 Flywheel (Not Shown)
7022180 1 Gear Only
315 7019993 1 Pressure Regulator & Filter Assembly
7022134 1 Harness, Fuel Pump Wiring
316 0902539 1 Bracket
317 1600374 1 Module, EPM
318 3220134 1 Muffler
319 0903010 1 Bracket, LP Regulator
320 7023698 1 Regulator, LP
7023680 1 Filter/Shut-Off, LP
321 7027406 1 Oxygen Sensor
322 7040050 1 Gasket, Manifold (Manifold to Pipe)
7027401 1 Gasket, Manifold (Manifold to Head) (Not Shown)
323 7027402 1 Belt
324 7027405 1 Spark Plug (Not Shown)
325 1580011 1 Tank, Coolant Overflow
326 7023699 1 Megajector, Fuel (Not Shown)
327 2760112 1 Housing, Coupling

2-56 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-10. USA BUILT MACHINES/FORD ENGINE INSTALLATION (S/N 0300078473 TO S/N
0300124000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-57


SECTION 2 TURNTABLE

FIGURE 2-11.USA BUILT MACHINES/DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY)

2-58 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-11. USA BUILT MACHINES/DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DUAL FUEL ENGINE COMPONENTS (FORD ENGINE
MACHINES)
NOTE: For GM Engine Machines Refer to GM Engine
Installation.
2000174 Ref. Prior to S/N 0300065499 B
2000188 Ref. S/N 0300065499 to S/N 0300073425 A
2000197 Ref. S/N 0300073425 to S/N 0300124000 C

Not Available - See 1 Dual Fuel Conversion Kit (Note: Includes hose, fittings, clamps
Your Ford Dealer and items indented below. For replacement hose, fittings and
clamps supply locally.)
1 7022165 1 Mixer
7022171 1 Repair Kit - 7022165 Mixer
2 Not Used
3 7022167 1 Convertor
7022170 1 Repair Kit - 7022167 Convertor
4 Use 7023680 1 Filter, LP Shut-Off (Was p/n 7022169)
7023679 1 Electrical Connector Kit (Includes (1) 2 Position
Connector, 2 Pins and 2 Seals)
5 7022168 1 Valve, Solenoid
6 4360188 1 Switch, Vacuum
7 7023603 1 Adaptor
8 7022166 1 Adaptor

Ref. LP TANK AND BRACKETS INSTALLATIONS


0258033 Ref. Standard Machines B
0271391 Ref. Semi-Track Machines A
(Not Shown - Located on Rear of Frame)

100 1 Tank, LPG Options:


4400275 Aluminum Tank
4400420 Steel Tank
101 0100011 A/R Loctite #242 (Not Shown)
102 A/R Angle, Support Options:
0181949 1 Angle, Support (Standard Machines)
4846259 2 Bracket, Support (Semi-Track Machines)
103 2 Bar, Mounting (Standard Machines Only)
0362519 Prior to S/N 0300069274
Not Required S/N 0300069274 to S/N 0300124000
Not Required S/N 1300000001 to S/N 1300006000
104 0641607 4 Bolt 3/8-16NC x 7/8
105 1320218 1 Clamp, Spring (Standard Machines Only)
106 1 Clamp Kit Options:
1320220 Standard Machines
1320023 Semi-Track Machines
107 2180387 1 Fitting, LP
108 2180389 1 Fitting
109 2180504 1 Fitting, 90 (Standard Machines Only)
110 2220290 1 Fitting, Tee

3121243 450A & 450AJ Series II 2-59


SECTION 2 TURNTABLE

FIGURE 2-11. USA BUILT MACHINES/DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
111 1 Hose Options:
2720149 Standard Machines
2720468 Semi-Track Machines
112 3310805 1 Locknut #8-32NC (Standard Machines Only)
113 3910808 1 Screw #8-32NC x 1 (Standard Machines Only)
114 4750800 1 Flatwasher #8 (Standard Machines Only)
115 4751600 4 Flatwasher 3/8

2-60 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-11. USA BUILT MACHINES/DUAL FUEL INSTALLATIONS (GAS MACHINES ONLY)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-61


SECTION 2 TURNTABLE

FIGURE 2-12.USA BUILT MACHINES/GM ENGINE INSTALLATION


205 204
221 255
231
231 220
217
250 201
205
103B 222
209
103A 255
232 236
6 254
42 255
46 207 233

216
228

42
235
29 218
4 216
6 222
19 5 227
217
239 242
318B
240 211 261
211
255 321 262
340 251
233
213 233
258 248
319B
314

224
313 319A
342 306
321
327 OR

343 320
332 318A

317 322 104


234 249 316
229 218 315
256
43
12 233 106 105
230 255
255 210
208 109
257 107
252 219 250
230
231
255 214 243 102
206
233 34
212
230
44
206 216 215
238 255
253
31 245 241
246 244
235

206 44
230
108 253
253
231 237 244 30
13 245 255
253
14 42
11 231 235 210

2-62 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

3121243 450A & 450AJ Series II 2-63


SECTION 2 TURNTABLE

FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. GM ENGINE INSTALLATION
0275015 Ref. Prior to S/N 0300107512 E
0275870 Ref. S/N 0300107512 to S/N 0300109286 B
1001091602 Ref. S/N 0300109286 to S/N 0300124000 E

1 0100011 A/R Loctite #242 (Not Shown)


2 0100020 A/R Sealant, Pipe (Not Shown)
3 0100048 A/R Grease, Dielectric (Not Shown)
4 0181727 1 Angle, Battery Hold Down
5 0400075 1 Battery (Wet)
6 0630498 2 Bolt, Battery Hold Down
7 0641407 2 Bolt 1/4-20NC x 7/8
8 0641418 4 Bolt 1/4-20NC x 2 1/4
9 0641420 2 Bolt 1/4-20NC x 2 1/2 (Not Shown)
10 0641508 2 Bolt 5/16-18NC x 1
11 0641610 2 Bolt 3/8-16NC x 1 1/4
12 0642010 1 Bolt 5/8-11NC x 1 1/4
13 0902443 1 Bracket, Hood Latch Mount
14 0902444 1 Bracket, Hood Support
15 1320022 5 Clamp, Fuel Line
16 1320323 1 Clamp
17 1701542 1 Decal, Gas (Not Shown)
18 1701543 1 Decal, LPG (Not Shown)
19 1703876 1 Decal, Engine Tray Swing
20 2180348 1 Fitting, Barbed
21 2221176 1 Fitting, 90
22 2720565 1 Hose (78in/2m Length)
23 2720566 1 Hose (6in/15cm Length)
24 2720567 1 Hose (48in/122cm Length)
25 3290405 1 Locknut M4 x 0.7
26 3290505 1 Locknut M5 x 0.8
27 3311405 6 Locknut 1/4-20NC
28 3311505 2 Locknut 5/16-18NC
29 3311605 2 Locknut 3/8-16NC
30 3312005 1 Locknut 5/8-11NC
31 3340399 1 Pad, Wear
32 3380694 1 Panel, Shield
33 3790012 1 O-Ring (Not Shown - Located in Console Box)
34 3900254 1 Screw, Shoulder
35 4240099 1 Wire, Tie (Not Shown)
36 4360336 1 Switch, Toggle (Not Shown - Located in Console Box)
37 4568114 2 Tube, Spacer
38 1 Valve Options:
4641108 Prior to S/N 0300107512
4641317 S/N 0300107512 to S/N 0300124000

2-64 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
38A A/R Cartridge & Coil Options:
7012974 1 Cartridge without Coil (4641108 Valve)
7010543 1 Seal Kit - 7012974 Cartridge (4641108 Valve)
7012941 1 Cartridge without Coil (4641317 Valve)
7010543 1 Seal Kit - 7012941 Cartridge (4641317 Valve)
7012944 1 Coil (4641108 Valve)
7012944 1 Coil (4641317 Valve)
38B A/R Cartridge & Coil Options:
7012995 1 Cartridge without Coil (4641108 Valve)
7012518 1 Seal Kit - 7012995 Cartridge (4641108 Valve)
7012941 1 Cartridge without Coil (4641317 Valve)
7010543 1 Seal Kit - 7012941 Cartridge (4641317 Valve)
7012943 1 Coil (4641108 Valve)
7012944 1 Coil (4641317 Valve)
39 4711400 8 Flatwasher 1/4 Narrow
40 4711500 4 Flatwasher 5/16 Narrow
41 4751400 14 Flatwasher 1/4 Wide
42 4751600 6 Flatwasher 3/8 Wide
43 4752000 1 Flatwasher 5/8 Wide
44 4752200 2 Flatwasher 3/4 Wide
45 7.5ft/2.3m Hose Options:
2720058 Prior to S/N 0300109286
1001091587 S/N 0300109286 to S/N 0300124000
46 1 Decal - Warning Explosion/Fire Options (S/N 0300092804 to
S/N 0300124000):
1704972 ANSI Spec
1706059 Brazilian Spec
1706060 Chinese Spec
1706064 CSA Spec
1706062 Japanese Spec
1706061 Korean Spec
1706063 Spanish Language
47 2200222 1 Plug, Pipe
48 2300004 2.7gal Coolant, Antifreeze (Not Shown)
49 to 59 Not Used
60 2220313 1 Fitting, 90 Barbed (Prior to S/N 0300109286 Only)
61 2750532 7ft/2.13m Hose (Prior to S/N 0300109286 Only)

Ref. GM ENGINE AND PUMP SUB-ASSEMBLY


2000357 Ref. Prior to S/N 0300109286 C
1001091601 Ref. S/N 0300109286 to S/N 0300124000 A

101 0100011 A/R Loctite #242 (Not Shown)


102 0641812 2 Bolt 1/2-13NC x 1 1/2
103 2902510 1 Battery Cable Kit D
103A 7016840 1 Cable (Battery - to Ground)
103B 7016839 1 Cable (Battery + to Auxilliary Relay)
103C 7027014 1 Cable (Auxilliary Relay to Starter)
103D 7016841 1 Cable (Auxilliary Relay to Auxilliary Pump)
104 3600407 1 Pump Assembly (See Figure 2-24 for Breakdown)

3121243 450A & 450AJ Series II 2-65


SECTION 2 TURNTABLE

FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
105 3600441 1 Gear Pump Assembly (See Figure 2-25 for Breakdown)
106 3790152 1 O-Ring
107 3931620 2 Capscrew, Socket Head 3/8-16NC x 1 1/4
108 3960438 2.3ft/.7m Seal, Self Gripping
109 4891600 2 Flatwasher 3/8 Hardened

Ref. GM ENGINE ASSEMBLY


2000355 Ref. Prior to S/N 0300109286 F
1001091600 Ref. S/N 0300109286 to S/N 0300124000 B

201 0080201 Fitting, 90


202 0100011 A/R Loctite #242 (Not Shown)
203 0100020 A/R Sealant (Not Shown)
204 0340041 2 Band, Mounting
205 0641406 8 Bolt 1/4-20NC x 3/4
206 0641410 4 Bolt 1/4-20NC x 1 1/4
207 0641506 2 Bolt 5/16-18NC x 3/4
208 0641604 1 Bolt 3/8-16NC x 1/2
209 0641609 4 Bolt 3/8-16NC x 1 1/8
210 0641610 14 Bolt 3/8-16NC x 1 1/4
211 0641612 4 Bolt 3/8-16NC x 1 1/2
212 0641820 4 Bolt 1/2-13NC x 2 1/2
213 4 Bolt Options:
0700819 Bolt M8 x 55mm (Prior to S/N 0300109286)
0700810 Bolt M8 x 20mm (S/N 0300109286 to S/N 0300124000)
214 0741610 2 Screw, Flat Head 3/8-16NC x 1 1/4
215 0962172 1 Bushing, Flanged
216 1320012 3 Clamp
217 1320016 5 Clamp
218 1320022 3 Clamp
219 1320223 1 J-Clip
220 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
221 1580011 1 Container, Coolant Overflow
222 1703162 2 Decal - Caution Fan
223 1 Engine, GM 3.0L Options:
2000354 Prior to S/N 0300109286
1001091583 S/N 0300109286 to S/N 0300124000
224 2060025 1 Fan
225 2720058 4in/10cm Hose
226 2720514 1 Hose
227 2720563 1 Hose, Radiator (Top)
228 2720564 1 Hose, Radiator (Bottom)
229 2750532 8in/20cm Hose
230 3200406 4 Mount, Motor
231 3311405 12 Locknut 1/4-20NC
232 3311505 2 Locknut 5/16-18NC
233 3311605 18 Locknut 3/8-16NC
234 3311805 1 Locknut 1/2-13NC

2-66 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
235 3340399 4 Pad, Wear
236 3570571 1 Plate, Radiator Mounting
237 3571008 1 Plate, Air
238 3571009 1 Plate, Baffle
239 3571019 1 Plate, Air Panel
240 3573667 1 Plate, Radiator Support
241 1 Auxiliary Pump Assembly Options (See Figure 2-26 for
Breakdown):
Use 3600423 Prior to S/N 0300106545 (Was p/n 3600279)
3600423 S/N 0300106545 to S/N 0300124000
242 3620040 1 Radiator
7019656 1 Cap, Radiator
243 3740067 1 Relay
244 4070497 4 Shim (11 Gauge)
245 4070498 2 Shim (16 Gauge)
246 4340745 1 Tray, Engine
247 4569342 1 Tube, Air Intake
248 4569345 1 Pipe, Exhaust
249 4640952 1 Valve, Oil Drain
250 4711400 12 Flatwasher 1/4 Narrow
251 4711600 4 Flatwasher 3/8 Narrow
252 4740274 4 Flatwasher, Snubbing
253 4751400 12 Flatwasher 1/4 Wide
254 4751500 4 Flatwasher 5/16 Wide
255 4751600 29 Flatwasher 3/8 Wide
256 4751800 4 Flatwasher 1/2 Wide
257 4791400 2 Starwasher 1/4
258 4831900 4 Lockwasher 8mm
259 2180877 1 Fitting, 90
260 Not Used
261 4920385 10ft/3m Wire, Safety
262 1001091794 1 Insulation, Exhaust

Ref. ENGINE COMPONENTS


2000354 Ref. Prior to S/N 0300109286 B
1001091583 Ref. S/N 0300109286 to S/N 0300124000 B

301 7027965 1 Filter, Oil


302 7027966 1 Dipstick
303 7027967 1 Switch, Oil Pressure
304 7027968 1 Ignition Wire Set
305 7027969 1 Starter
306 70000182 1 Sensor, O2 (Pre Catalyst)
70000545 1 Sensor, O2 (Post Catalyst)
307 7027971 1 Valve Assembly, Lock-Out
70001057 1 Filter, Replacement
308 7027972 1 Filter, Fuel
309 7027973 1 Pump, Fuel
310 7027974 1 Regulator, Electronic Pressure (EPR)
70000386 4 Retaining Clip

3121243 450A & 450AJ Series II 2-67


SECTION 2 TURNTABLE

FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
311 7027975 1 Mixer
70000386 1 Retaining Clip
312 7027976 1 Sensor, Map
313 7027978 2 Gasket, Upper IntakeTube (2 Holes)
314 7027977 1 Gasket, Exhaust/Intake (8 Holes)
315 7027979 1 Flange, Exhaust
316 7027980 1 Gasket, Exhaust Donut
317 7027981 1 Pipe, Exhaust
318 1 Muffler Options:
318A 70000173 Prior to S/N 0300109286
318B Not Available S/N 0300109286 to S/N 0300124000
319 1 Bracket, Muffler Options:
319A 7027983 Prior to S/N 0300109286
319B Not Available S/N 0300109286 to S/N 0300124000
320 7027984 1 Flange, Exhaust 2.5OD
7027986 1 Seal, Compression 2.5OD
321 7027985 1 Flange, Exhaust 2 OD
7027987 1 Seal, Compression 2OD
322 7027988 2 Band, Muffler (Prior to S/N 0300109286 Only)
323 7027989 2 Connector, Male - 10 Position (Not Shown)
324 Not Used
325 7027991 1 Harness, Engine (Not Shown)
326 7027992 1 Belt, Alternator
327 7027993 1 Alternator
328 7027994 1 Module, Control (ECU)
329 7027996 4 Plug, Spark (Not Shown)
330 Not Available 1 Cap, Distributor
7027997 1 Rotor, Distributor
Not Available 1 Module, Ignition
331 7027998 1 Coil
332 7027999 1 Sensor, Crankshaft Position
333 70000014 1 Sensor, Coolant
334 70000001 1 Pump, Water
70000988 2 Bolt, Water Pump Mounting
70000989 2 Bolt, Water Pump Mounting
70000990 1 Gasket, Water Pump
335 70000002 1 Thermostat
70000003 1 Gasket, Thermostat Adapter
70000004 1 Gasket, Thermostat Housing
336 70000005 1 Cap, Oil Fill
337 70000006 1 Gasket, Throttle Body to intake
338 70000007 1 Throttle Body Assembly
339 70000008 1 PCV Valve
340 70000010 4 Injector, Fuel
70000009 1 Fuel Rail Assembly
341 70000011 1 Manifold, Fuel Pressure & Temperature Sensor
342 70000897 1 Arm, Alternator Adjustment
343 70000896 1 Bracket, Engine/Alternator/Generator Mounting

2-68 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-12. USA BUILT MACHINES/GM ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-69


6

2-70
11 29 417 42 7
11 7
72 72
17 45
50
58 27
65
74 16 2
30 74
72 36 28
47 418
45 64 15
21 27
71
46 35
73 34
15 72 414 73
45 74 47
27 79 99
26 38 73 57
227 222 46
226A
227
SECTION 2 TURNTABLE

222
250 205 227
18 226B
53 26 37 419
22 10 227 226
74 71 232 205
32 75 233
47 44 412 69
415 1 102 17
60 31 101
54 55 19
17 315
74 75 91
17 76
74 17 103
229 41 313
207 74 413

450A & 450AJ Series II


74 56
43 47 310
74 8 47 70 94
47 59
9
48 1345 312
23 19 17 68
74 5 12 69 319
75 77 18 67 14
10 33 49 75
47 62 17 309
63 17 74 303 305 306 317 319
51 41 47
19 70
72 74 307 314
224 13 48 321
225 316 304
17 61 45 318
24
213
74 208 56 52 213
69 223 311
61
FIGURE 2-13.USA BUILT MACHINES/PERKINS ENGINE INSTALLATION

47 41
70 62 320
209 19 63
48 302 308
17 75 49
228
206 74 41
70
47

3121243
48
99
416
403
25 40C 78 411 408

3121243
402

GRD.
STARTER 410 405
40A
84
40D 85
40B 40E +
97

AUX.PWR.GLOW START BATTERY


AUX.PWR. RELAY PLUG RELAY
PUMP RELAY

FUEL 81
RETURN 83
VENT 96
LINE 82
90
98 95
92
204 93 80
89 89
227 92
100
211 406
227 220
210
222 214 404
217

450A & 450AJ Series II


401
221 407

215 86
87
210 66
216 231 28
218
39
210 88

409
47
72 72
TO FUEL 17
PUMP 219
SECTION 2 TURNTABLE

2-71
SECTION 2 TURNTABLE

FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PERKINS ENGINE ASSEMBLY
1001095213 Ref. Without Arctic Package E
1001095221 Ref. With Arctic Package E

1 0080181 1 Adapter, Pump Mounting Plate


2 0080201 1 Adapter, 90 Air Intake
3 0100011 A/R Loctite #242 (Not Shown)
4 0100020 A/R Sealant (Not Shown)
5 0181727 1 Angle, Battery Hold-Down
6 0340041 2 Band, Air Cleaner Mounting
7 0340046 2 Band, Muffler Mounting
8 0400075 1 Battery
9 0630498 2 Bolt, Battery Hold-Down
10 0630569 8 Bolt M14 x 30mm
11 0641406 8 Bolt 1/4-20NC x 3/4
12 0641408 5 Bolt 1/4-20NC x 1
13 0641410 3 Bolt 1/4-20NC x 1 1/4
14 0641506 8 Bolt 5/16-18NC x 3/4
15 0641507 6 Bolt 5/16-18NC x 7/8
16 0641609 4 Bolt 3/8-16NC x 1 1/8
17 0641610 33 Bolt 3/8-16NC x 1 1/4
18 0641611 2 Bolt 3/8-16NC x 1 3/8
19 0641820 4 Bolt 1/2-13NC x 2 1/2
20 Not Used
21 0721004 4 Capscrew #10-24NC x 1/2
22 0721006 1 Capscrew #10-24NC x 3/4
23 0741610 2 Screw, Flat Head 3/8-16NC x 1 1/4
24 0962172 1 Bushing, Flanged
25 1060904 1 Cable, Jumper
26 1320012 4 Clamp
27 1320016 4 Clamp
28 1320022 3 Clamp
29 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
30 1580011 1 Container, Coolant Overflow
31 1660255 1 Coupling, Pump
32 1703162 2 Decal - Caution Fan
33 1703876 1 Decal - Engine Tray Swing
34 2060032 1 Fan, Electric
35 2180482 1 Elbow, Rubber
36 2720058 4in/10cm Hose
37 2720507 1 Hose, Radiator (Top)
38 2720508 1 Hose, Radiator (Bottom)
39 2750532 6in/15cm Hose
40 2902060 1 Battery Cable Kit B
40A 7016817 1 Cable - Battery to Starter Relay
40B 7016837 1 Cable - Battery & Auxiliary Pump to Ground
40C 7016834 1 Cable - Starter Relay to Starter
40D 7016838 1 Cable - Starter Relay to Auxiliary Relay

2-72 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
40E 7016820 1 Cable - Auxiliary Relay to Auxiliary Pump
41 3200378 4 Mount, Motor
42 1 Muffler Options:
3220113 Standard Muffler
3220154 Catalytic Muffler
43 3300220 6 Nut, Washer
44 3311005 1 Locknut #10-24NC
45 3311405 16 Locknut 1/4-20NC
46 3311505 6 Locknut 5/16-18NC
47 3311605 21 Locknut 3/8-16NC
48 3311805 4 Locknut 1/2-13NC
49 3340399 2 Pad, Wear
50 3570571 1 Plate, Radiator Mount
51 3571008 1 Plate, Air
52 3571009 1 Plate, Baffle
53 3571019 1 Plate, Air Panel
54 3573667 1 Plate, Radiator Support
55 3574253 1 Plate, Engine Mounting (Front)
56 3574259 2 Plate, Engine Mounting (Rear)
57 Use 1001098525 1 Plate, Muffler Support (Was P/N 3574264)
58 3620046 1 Radiator
7019656 1 Cap, Radiator
59 3740067 3 Relay
60 3740080 1 Relay
61 3960438 28in/71cm Seal, Self Gripping
62 4070497 4 Shim
63 4070498 2 Shim
64 4568743 1 Pipe, Exhaust
65 4569176 1 Tube, Air Intake
66 4641272 1 Valve, Oil Drain
67 4711400 12 Flatwasher, 1/4 Narrow
68 4711500 8 Flatwasher 5/16 Narrow
69 4711600 18 Flatwasher 3/8 Narrow
70 4740274 4 Washer, Snubbing
71 4751000 6 Flatwasher #10
72 4751400 20 Flatwasher 1/4 Wide
73 4751500 12 Flatwasher 5/16 Wide
74 4751600 44 Flatwasher 3/8 Wide
75 4751800 11 Flatwasher 1/2 Wide
76 4846820 1 Weldment, Engine Tray
77 4846821 1 Mount, Motor/Generator
78 4922737 1 Harness, Engine Grounding
79 1001095205 1 Engine, Perkins 404C-22
80 Use 1001099927 1 Actuator Kit, Governor Pull (Includes 1600351 Actuator and
Items 89, 92 & 100)
81 3574282 1 Plate, Actuator Mounting
82 0760612 4 Capscrew M6 x 25mm
83 0760810 2 Capscrew M8 x 20mm
84 1001097551 1 Sensor, Coolant
85 1001097552 1 Adapter, Coolant Sensor

3121243 450A & 450AJ Series II 2-73


SECTION 2 TURNTABLE

FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
86 1001097554 1 Sensor, Oil Pressure
87 1001097555 1 Adapter, Oil Pressure Sensor
88 1001097588 1 Clip, Tube
89 2820018 1ft/31cm Heat Shrink
90 3290605 4 Locknut M6
91 3290801 1 Nut M8
92 4460464 5 Pin, Male
93 4460536 1 Connector, Female - 3 Position
94 4791400 6 Starwasher 1/4
95 5240600 8 Flatwasher 6mm Hardened
96 5240800 2 Flatwasher 8mm Hardened
97 1001097553 1 Washer, Coolant Sensor
98 Use 1001099926 1 Sensor Kit, Speed (Includes 1001097556 Speed Sensor and
Items 89, 92 & 93)
99 1001097893 1 Dipstick Assembly
7026885 1 Dipstick
7026886 1 Tube, Dipstick
7026847 2 Washer
7026881 1 O-Ring
100 4460897 1 Connector, Female - 2 Position
101 0641612 2 Bolt 3/8-16NC x 1 3/4
102 4891600 2 Flatwasher 3/8 Hardened
103 4831900 2 Lockwasher M8
104 to 110 Not Used
Note: Arctic Package Items 111 - 115 Not Shown - Used on
Arctic Machines Only
111 1702941 1 Decal - Battery Heater
112 1702942 1 Decal - Engine Block Heater
113 2580024 1 Heater, Battery
114 2580054 1 Heater, Engine Block
115 3980007 1 Seat, Battery

Ref. PERKINS ENGINE INSTALLATION


1001095208 Ref. Without Arctic Package D
1001095217 Ref. With Arctic Package D

201 0100011 A/R Loctite #242 (Not Shown)


202 0100020 A/R Sealant, Pipe (Not Shown)
203 Not Used
204 0641406 1 Bolt 1/4-20NC x 3/4
205 0641418 2 Bolt 1/4-20NC x 2 1/4
206 0641610 2 Bolt 3/8-16NC x 1 1/4
207 0642010 1 Bolt 5/8-11NC x 1 1/4
208 0902443 1 Bracket, Hood Latch Mount
209 0902444 1 Bracket, Hood Support
210 1320022 5 Clamp, Fuel Line
211 1320223 1 Clamp
212 1701505 1 Decal, Diesel (Not Shown)
213 4752200 2 Flatwasher 3/4 Wide
214 2180348 1 Fitting, Barbed

2-74 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
215 2220250 1 Fitting, Reducer
216 2220313 1 Fitting, 90 Barbed
217 2220459 1 Fitting, 90
218 2220794 1 Fitting, Straight Barbed
219 2720058 8ft/2.4m Hose
220 2720271 8ft/2.4m Hose
221 2750532 7ft/2.1m Hose
222 3311405 3 Locknut 1/4-20NC
223 3312005 1 Locknut 5/8-11NC
224 3340399 1 Pad, Wear
225 3900254 1 Screw, Shoulder
226 4641317 1 Valve Assembly
226A A/R Cartridge & Coil Components:
7012941 1 Cartridge without Coil
7010543 1 Seal Kit - 7012941 Cartridge
7012944 1 Coil
226B A/R Cartridge & Coil Components:
7012941 1 Cartridge without Coil
7010543 1 Seal Kit - 7012941 Cartridge
7012944 1 Coil
227 4751400 14 Flatwasher 1/4 Wide
228 4751600 2 Flatwasher 3/8 Wide
229 4752000 1 Flatwasher 5/8 Wide
230 2.7 Gal Coolant, Anti-Freeze Options (Not Shown):
2300004 Without Arctic Package
2300041 With Arctic Package
231 2220273 1 Fitting, Reducer
232 3290501 1 Nut M5
233 3290601 1 Nut M6
234 2200222 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
235 0100079 A/R Sealant (Not Shown)
236 to 240 Not Used
Note: Arctic Package Items 141-146 Not Shown - Used on
Arctic Machines Only
241 1060626 1 Cord, 3 Way Extension (Located on Left Front of Engine)
242 1702943 1 Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
243 1702944 1 Decal - Heater Cord (Located on Left Front of Engine)
243 2580024 1 Heater, Battery (Located on Battery)
244 2580050 1 Heater, Hydraulic Tank (Located on Bottom of Hyd Oil Tank)
245 4460488 2 Clamp (Located on Left Front of Engine)
246 1060625 1 Cord, Immersion Heater (Located on Bottom of Hyd Oil Tank)
247 to 249 Not Used
250 1 Decal - Warning Explosion/Fire Options :
1704972 ANSI Spec
1706059 Brazilian Spec
1706060 Chinese Spec
1706064 CSA Spec
1706062 Japanese Spec
1706061 Korean Spec

3121243 450A & 450AJ Series II 2-75


SECTION 2 TURNTABLE

FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1706063 Spanish Language

Ref. PERKINS ENGINE AND PUMP SUB-ASSEMBLY


1001095210 Ref. Without Arctic Package B
1001095219 Ref. With Arctic Package B

301 0100011 A/R Loctite #242 (Not Shown)


302 0641610 2 Bolt 3/8-16NC x 1 1/4
303 0641812 2 Bolt 1/2-13NC x 1 1/2
304 2110604 1 Fitting, Straight
305 2111010 2 Fitting, Straight
306 2111612 1 Fitting, Straight
307 2130604 1 Fitting, 90
308 2131210 1 Fitting, 90
309 2131212 1 Fitting, 90
310 2151212 2 Fitting, 45
311 2170316 1 Fitting, Tee
312 2170808 2 Fitting, Tee
313 2221084 1 Fitting, Tee
314 3600318 1 Gear Pump Assembly (See Figure 2-25 for Breakdown)
315 3600385 1 Pump Assembly (See Figure 2-24 for Breakdown)
316 3600423 1 Auxiliary Pump Assembly (See Figure 2-26 for Breakdown)
317 3790152 1 O-Ring
318 3931620 2 Capscrew, Socket Head 3/8-16NC x 1 1/4
319 4641199 2 Valve, Check
320 4751600 2 Flatwasher 3/8 Wide
321 4891600 2 Flatwasher 3/8 Hardened
322 Not Used
323 2.5 Gal Oil, Motor Options (Not Shown):
3020016 Without Arctic Package (15W-40)
3020044 With Arctic Package (0W-40)

1001095205 Ref. ENGINE COMPONENTS

401 70001386 1 Pump, Fuel Injection


70001388 A/R Shim 0.20mm
70001389 A/R Shim 0.25mm
70001390 A/R Shim 0.30mm
70001391 A/R Shim 0.35mm
70001392 A/R Shim 0.40mm
70001393 A/R Shim 0.50mm
70001394 A/R Shim 0.50mm Flat
402 70001387 1 Solenoid, Fuel Injection
403 70001395 4 Glowplug
404 70001396 1 Pump, Water (Includes p/n 70001397 Only)
70001397 1 Gasket, Water Pump to Plate
70001398 1 Gasket, Plate to Engine Block

2-76 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-13. USA BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
405 70001400 1 Thermostat
70001399 1 Gasket, Thermostat Neck to Thermostat Housing
70001401 1 Gasket, Thermostat Housing to Engine Block
406 70001402 1 Belt
407 70001403 1 Filter, Oil
408 70001404 1 Cap, Oil Fill
70001405 1 Seal, Oil Fill Cap
409 70001406 1 Valve, Relief
70001407 1 Seal, O-RIng
410 70001408 1 Fuel Bowl & Filter Assembly
70001409 1 Fuel Filter Kit (Includes 1 Filter Element & 4 Seals)
411 70001410 1 Pump, Lift
70001411 1 Seal, O-Ring
412 70001412 1 Flywheel
70001413 1 Ring, Starter
413 70001414 1 Starter
70001415 1 Solenoid, Start
414 70001416 1 Gasket, Exhaust Manifold to Engine Block
415 70001417 1 Alternator
416 70001418 1 Valve, Breather
417 70001419 1 Gasket, Exhaust Manifold to Exhaust Tube
418 0700808 4 Bolt M8 x 16mm
419 70001792 1 Lever, Alternator Adjustment Arm
70001793 2 Screw
70001794 1 Washer (Engine Block Side of Lever)
70001796 1 Washer (Alternator Side of Lever)

3121243 450A & 450AJ Series II 2-77


SECTION 2 TURNTABLE

FIGURE 2-14.BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO


S/N 1300000979)

2-78 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-14. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO S/N


1300000979)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
DEUTZ ENGINE INSTALLATION
Ref. 4WD Machines Options:
Belgium Built Machines (S/N 1st digit is 1)
0272490 Ref. Prior to S/N 1300000353 G
0273754 Ref. S/N 1300000353 to S/N 1300000979 B

1 0100011 A/R Loctite #242 (Not Shown)


2 0100020 A/R Pipe Sealant, Loctite #567 (Not Shown)
3 Not Used
4 0641406 1 Bolt 1/4-20NC x 3/4 (Prior to S/N 1300000178)
5 0641610 2 Bolt 3/8-16NC x 1 1/4
6 0642010 1 Bolt 5/8-11NC x 1 1/4
7 0902443 1 Bracket, Hood Latch Mount
8 0902444 1 Bracket, Hood Support
9 1320022 5 Clamp, Fuel Line
10 1320223 1 Clamp, J-Clip 1/2 (Prior to S/N 1300000178)
11 2180536 1 Fitting, Straight (Prior to S/N 1300000353)
12 2220250 1 Fitting, Reducer (Prior to S/N 1300000353)
13 2220313 1 Fitting, 90
14 2220459 1 Fitting, 90 (Prior to S/N 1300000353)
15 2220794 1 Fitting, Straight (Prior to S/N 1300000353)
16 2720058 15.1ft/4.6m Hose
17 2720271 12ft/3.66m Hose
18 2750532 7ft/2.14m Hose
19 3311405 2 Locknut 1/4-20NC
20 3312005 1 Locknut 5/8-11NC
21 3340958 1 Pad, Wear
22 3900254 1 Bolt, Shoulder
23 4751400 12 Flatwasher 1/4
24 4751600 6 Flatwasher 3/8
25 4752000 1 Flatwasher 5/8
26 4752200 2 Flatwasher 3/4
27 0641418 2 Bolt 1/4-20NC x 2 1/4
28 4641108 1 Valve, Dual Select
28A 7012974 1 Cartridge without Coil
7010543 1 Seal Kit - 7012974 Cartridge
7012944 1 Coil
28B 7012995 1 Cartridge without Coil
7012518 1 Seal Kit - 7012995 Cartridge
7012943 1 Coil
29 0181727 1 Angle, Battery Tie-Down (Prior to S/N 1300000238)
30 1 Battery (Wet)
Use 8008750 Prior to S/N 1300000238 (Was P/N 0400075)
8008750 S/N 1300000238 to S/N 1300000979
31 0630498 2 Bolt, Battery Tie-Down (Prior to S/N 1300000238)
32 3311605 2 Locknut 3/8-16NC (Prior to S/N 1300000238)
33 2200222 1 Fitting, Pipe Plug (Not Shown)
34 2220273 1 Fitting, Reducer (Not Shown) (Prior to S/N 1300000353)

3121243 450A & 450AJ Series II 2-79


SECTION 2 TURNTABLE

FIGURE 2-14. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO S/N


1300000979) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 4240099 1 Tie, Wire (Not Shown)
36 1701505 1 Decal, Diesel Fuel (Not Shown)
37 1787217 1 Clamp, Battery Hold
38 Not Used
39 0641512 2 Bolt, 5/16-20NC x 1 1/2
40 4751500 4 Washer, 5/16 (Wide)
41 3311505 2 Locknut, 5/16-18NC
42 2180348 1 Fitting, Barb (S/N 1300000353 to S/N 1300000979)
43 2221176 1 Fitting, 90 (S/N 1300000353 to S/N 1300000979)
44 4922978 1 Harness, Start Assist Solenoid (S/N 1300000353 to S/N
1300000979)

Ref. DEUTZ ENGINE ASSEMBLY OPTIONS:


0272489 Ref. Prior to S/N 1300000353 E
2000228 Ref. S/N 1300000353 to S/N 1300000979 C

101 0080231 1 Adapter, Fan Spacer


102 0100011 A/R Loctite, #242 (Not Shown)
103 0100020 A/R Pipe Sealant, Loctite #567 (Not Shown)
104 to 105 Not Used
106 0340041 2 Band, Muffler Bracket
107 to 108 Not Used
109 0641406 6 Bolt 1/4-20NC x 3/4
110 0641410 4 Bolt 1/4-20NC x 1 1/4
111 0641510 3 Bolt 5/16-18NC x 1 1/4
112 0641608 9 Bolt 3/8-16NC x 1
113 0641610 16 Bolt 3/8-16NC x 1 1/4
114 0641812 2 Bolt 1/2-13NC x 1 1/2
115 0641820 4 Bolt 1/2-13NC x 2 1/2
116 0700816 4 Bolt (Metric) 8mm x 40mm
117 0701012 8 Bolt (Metric) 10mm x 25mm
118 0711414 6 Bolt (Metric) 14mm x 30mm
119 0741610 2 Screw, Flathead 3/8-16NC x 1 1/4
120 0902740 1 Bracket, Front Engine Mounting (Right Side)
121 0962172 1 Bushing, Flanged
122 1320016 4 Clamp, Hose
123 1320022 1 Clamp, Hose
124 1320223 3 Clamp, J-Clip 1/2
125 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
126 1703162 2 Decal, Fan Blade
127 2000190 1 Engine, Deutz
128 2060025 1 Fan, Suction
129 2180798 1 Fitting, Restriction Indicator
130 2220451 2 Fitting, Straight
131 2720434 1 Hose, 90 Elbow
132 2720449 1 Hose
133 2720467 2 Hose
134 2750532 380mm Hose

2-80 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-14. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO S/N


1300000979) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
135 2902060 1 Cable Kit - Battery B
135A 7016817 1 Cable - Battery to Starter Relay
135B 7016837 1 Cable - Battery & Auxiliary Pump to Ground
135C 7016834 1 Cable - Starter Relay to Starter
135D 7016838 1 Cable - Starter Relay to Auxiliary Relay
135E 7016820 1 Cable - Auxiliary Relay to Auxiliary Pump
136 Not Used
137 4 Mount, Engine Options:
3200378 Prior to S/N 1300000353
3200406 S/N 1300000353 to S/N 1300000979
138 3311401 1 Nut 1/4-20NC
139 3311405 10 Locknut 1/4-20NC
140 3311505 3 Locknut 5/16-20NC
141 3311605 19 Locknut 3/8-16NC
142 3311805 4 Locknut 1/2-13NC
143 3340958 2 Pad, Wear
144 3570801 1 Plate, Engine Mounting
145 3573895 1 Plate, Radiator Mount
146 3573937 1 Plate, Radiator Support
147 3600279 1 Auxiliary Pump Assembly (See Figure 2-26 For Breakdown)
148 Piston Pump Assembly Options (See Figure 2-24 for
Breakdown):
3600296 Prior to S/N 1300000129
3600385 S/N 1300000129 to S/N 1300000979
149 3600318 1 Gear Pump Assembly (See Figure 2-25 for Breakdown)
7023929 1 Seal Kit - 3600318 Pump
150 3620033 1 Cooler, Oil
151 3740140 2 Relay, Power
152 3790152 1 O-Ring
153 3960407 1 Gasket, Air Intake Adapter
154 4360392 1 Switch, Restriction Indicator
155 4567495 1 Tube, Tee
156 4640751 1 Valve, Oil Drain
157 4740274 4 Washer, Snubbing
158 4751400 17 Flatwasher 1/4
159 4751600 40 Flatwasher 3/8
160 4751900 6 Flatwasher 9/16
161 4845395 1 Air Intake Adapter Weldment
162 4846567 1 Motor Mount Weldment
163 4846683 1 Engine Tray Weldment
164 4891600 2 Flatwasher 3/8

Ref. ENGINE COMPONENTS OPTIONS:


2000190 Ref. Prior to S/N 1300000353
2000217 Ref. S/N 1300000353 to S/N 1300000979

201 7020461 1 Switch, Oil Pressure


202 7020479 1 Starter
7026608 1 Relay, Starter

3121243 450A & 450AJ Series II 2-81


SECTION 2 TURNTABLE

FIGURE 2-14. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO S/N


1300000979) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
203 7016331 1 Filter, Oil - Spin-on
7027236 1 Sensor, Oil Temperature (Not Shown - Located in Rear of
Filter Mount)
204 1 Pump, Oil Options:
7020467 Prior to S/N 1300000353
7020495 S/N 1300000353 to S/N 1300000979
205 7020468 1 Ring, Sealing (Prior to S/N 1300000353)
206 Pump, Fuel Injection Options:
7023418 1 Prior to S/N 1300000353
7027242 3 S/N 1300000353 to S/N 1300000979 (Not Shown)
7020447 3 Gasket, Injection Pump
207 1 Pump, Fuel Supply Options:
7024413 Prior to S/N 1300000353
7027238 S/N 1300000353 to S/N 1300000979 (Not Shown)
208 7020411 1 O-Seal
209 1 Filter, Fuel Options:
7020023 Prior to S/N 1300000353
7027245 S/N 1300000353 to S/N 1300000979 (Not Shown)
210 7020471 3 Gasket, Exhaust (Not Shown)
7020449 3 Gasket, Intake (Not Shown)
211 7020408 1 V-Belt
212 7020410 1 Generator
213 7020464 1 Voltage Regulator
214 7020168 1 Transmitter, Temperature (Not Shown)
215 7020480 1 Ring, Sealing (Not Shown)
216 1 Actuator, Throttle Options:
7020458 Prior to S/N 1300000353
7027792 S/N 1300000353 to S/N 1300000979
7027276 2 Spring, Actuator
217 1 Dipstick Options:
7020026 Prior to S/N 1300000353
7027244 S/N 1300000353 to S/N 1300000979
218 7020465 1 Cap, Filler
219 7020488 2 Connector, Electrical (Not Shown - Located at Sensors)
220 Use 7024565 1 Sensor, Tach (Was P/N 7020481)
221 7020482 1 Gasket Kit (Not Shown)
222 7027241 1 Sender, Oil Temperature (Not Shown) (S/N 1300000353 to S/N
1300000979)
223 7020459 1 Thermostat (Not Shown) (S/N 1300000353 to S/N 1300000979)
7020460 Spring, Compression
224 Not Available 1 Flywheel (Not Shown) (S/N 1300000353 to S/N 1300000979)
7024579 1 Rim, Gear (Not Shown)
225 7027239 Solenoid, Start (S/N 1300000353 to S/N 1300000979)

Ref. MUFFLER INSTALLATION OPTIONS:

250 1 Muffler Options:


3220110 Standard
3220112 Catalytic

2-82 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-14. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (PRIOR TO S/N


1300000979) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

0256847 Ref. PUMP COUPLING INSTALLATION 2

301 1660234 1 Coupling, Hayes


302 0080163 1 Plate, Pump Adapter
303 0700810 6 Bolt Metric 8mm x 20mm
304 4831900 6 Lockwasher 8mm
305 Not Used
306 4832000 8 Lockwasher 10mm
307 3020021 A/R Grease, Coupling (Not Shown)

3121243 450A & 450AJ Series II 2-83


21 223

2-84
244 28
209 206
257 4
256
238
422
220
249 229A
257 205
229B
240 228 225
238
213 220
231
256 226
206 402 OR
405
201 227
253
230
SECTION 2 TURNTABLE

35 208

228 231 220 220


209 239
210
409 259
257 257 304 27A 27B
240 303 252
240 411
236 257
302 21
224 214

450A & 450AJ Series II


S/N 1300006000)

210 29
245 257
257 212 27
412 215 29
5 269
240 248
266
216
258 258
216
218 301
210 268
265
212 257 243 212 251 270
235
255 240
210 235
241 210
211 263 264 270
257 260 257
235
262 267 247
255 240
240 255 209
241 241

3121243
FIGURE 2-15.BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 1300000979 TO
3121243
410
23
23
33 415
219
407

34
414

413
404 221 421
406 402
272
254
250 221
232
207
256
6 217 238
30 224

450A & 450AJ Series II


13 242

30 222
22 237 210
256 257 8
261
24 32
242
9
11 19
TO INJECTOR
18 PUMP
233C 10
31 20 11
17
STARTER 7 26

GRD.
272
GLOW PLUG 233A TO FUEL
15 11 PUMP 19
271 233A VENT 11 420
LINE 11
BATT.
246
AUX. POWER START
AUX. PWR. 233D RELAY RELAY 233B 257
233B PUMP
SECTION 2 TURNTABLE

210
ITEM #233 BATTERY CABLE KIT

2-85
SECTION 2 TURNTABLE

FIGURE 2-15. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 1300000979


TO S/N 1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DEUTZ ENGINE INSTALLATIONS
(BELGIUM BUILT MACHINES) (S/N 1st digit is 1)
0274335 Ref. 4WD (S/N 1300000979 to S/N 1300003222) D
0275871 Ref. 4WD (S/N 1300003222 to S/N 1300006000) B

1 0100011 A/R Loctite #242 (Not Shown)


2 0100020 A/R Sealant, Pipe (Not Shown)
3 Not Used
4 0641410 4 Bolt 1/4-20NC x 1 1/4
5 0641418 2 Bolt 1/4-20NC x 2 1/4
6 0641512 2 Bolt 5/16-18NC x 1 1/2
7 0641610 2 Bolt 3/8-16NC x 1 1/4
8 0642010 1 Bolt 5/8-11NC x 1 1/4
9 0902443 1 Bracket, Hood Latch Mount
10 0902444 1 Bracket, Hood Support
11 1320022 5 Clamp, Fuel Line
12 1701505 1 Decal, Diesel Fuel (Not Shown)
13 1787217 1 Clamp, Battery Hold-Down
14 Not Used
15 2180348 1 Fitting, Barbed
16 2200222 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
17 2220313 1 Fitting, 90 Barbed
18 2221176 1 Fitting, 90
19 2720058 15.1ft/4.6m Hose
20 2750532 6ft/1.83m Hose
21 3311405 6 Locknut 1/4-20NC
22 3311505 2 Locknut 5/16-18NC
23 3312005 1 Locknut 5/8-11NC
24 1 Pad, Wear Options:
3340399 S/N 1300000979 to S/N 1300003222
3340958 S/N 1300003222 to S/N 1300006000
25 3900254 1 Screw, Shoulder
26 4240099 A/R Wire, Tie
27 1 Valve Options:
4641108 S/N 1300000979 to S/N 1300003222
4641317 S/N 1300003222 to S/N 1300006000
27A A/R Cartridge & Coil Options:
7012974 1 Cartridge without Coil (4641108 Valve)
7010543 1 Seal Kit - 7012974 Cartridge (4641108 Valve)
7012941 1 Cartridge without Coil (4641317 Valve)
7010543 1 Seal Kit - 7012941 Cartridge (4641317 Valve)
7012944 1 Coil (4641108 Valve)
7012944 1 Coil (4641317 Valve)

2-86 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-15. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 1300000979


TO S/N 1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
27B A/R Cartridge & Coil Options:
7012995 1 Cartridge without Coil (4641108 Valve)
7012518 1 Seal Kit - 7012995 Cartridge (4641108 Valve)
7012941 1 Cartridge without Coil (4641317 Valve)
7010543 1 Seal Kit - 7012941 Cartridge (4641317 Valve)
7012943 1 Coil (4641108 Valve)
7012944 1 Coil (4641317 Valve)
28 4711400 8 Flatwasher 1/4 Narrow
29 4751400 12 Flatwasher 1/4 Wide
30 4751500 4 Flatwasher 5/16 Wide
31 4751600 6 Flatwasher 3/8 Wide
32 4752000 1 Flatwasher 5/8 Wide
33 4752200 2 Flatwasher 3/4 Wide
34 8008750 1 Battery (Wet)
35 1706098 1 Decal - Warning Explosion/Fire (S/N 1300001787 to
S/N 1300006000)
36 to 200 Not Used

Ref. ENGINE ASSEMBLY


2000291 Ref. 4WD (S/N 1300000979 to S/N 1300006000) J

201 0080231 1 Adapter, Fan Spacer


202 0100011 A/R Loctite #242 (Not Shown)
203 0100020 A/R Sealant, Pipe (Not Shown) (S/N 1300000979 to S/N
1300003196 Only)
204 Not Used
205 0340041 2 Band, Muffler Bracket
206 0641406 6 Bolt 1/4-20NC x 3/4
207 0641410 6 Bolt, 1/4-20NC x 1 1/4
208 0641510 3 Bolt, 5/16-10NC x 1 1/4
209 0641608 A/R Bolt 3/8-16NC x 1
210 0641610 16 Bolt 3/8-16NC x 1 1/4
211 0641812 2 Bolt 1/2-13NC x 1 1/2
212 0641820 4 Bolt 1/2-13NC x 2 1/2
213 0700816 4 Bolt, Metric 8mm x 40mm
214 4 Bolt, Metric 10mm x 25mm Options:
0701012 S/N 1300000979 to S/N 1300001787
0771012 S/N 1300001787 to S/N 1300006000
215 4 Bolt, Metric 10mm x 30mm Options:
0701014 S/N 1300000979 to S/N 1300001787
0711014 S/N 1300001787 to S/N 1300006000
216 0711414 6 Bolt, Metric 14mm x 30mm
217 0741610 2 Screw, Countersunk 3/8-16NC x 1 1/4
218 0902740 1 Bracket, Engine Mounting
219 0962172 1 Bushing, Flanged
220 1320016 A/R Clamp
221 1320022 1 Clamp, Hose
222 1320222 3 Clamp, J Clip
223 1340060 1 Air Cleaner Assembly

3121243 450A & 450AJ Series II 2-87


SECTION 2 TURNTABLE

FIGURE 2-15. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 1300000979


TO S/N 1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
7012664 1 Element, Air Cleaner
224 1703162 2 Decal, Fan Blade
225 1 Engine, Deutz Options:
2000273 S/N 1300000979 to S/N 1300001787 (F3M2011 Tier II)
2000338 S/N 1300001787 to S/N 1300003196 (F3M2011 Tier II)
1001092723 S/N 1300003196 to S/N 1300006000 (D2011L03 Tier III)
226 2060025 1 Fan
227 2200221 1 Plug (S/N 1300000979 to S/N 1300003196 Only)
228 2220451 1 Fitting
229 1 Hose, 90 Elbow Options:
229A 2720434 S/N 1300000979 to S/N 1300003196
229B 1001091179 S/N 1300003196 to S/N 1300006000
230 2720449 1 Hose, Air Cleaner Intake (S/N 1300000979 to S/N 1300003196
Only)
231 2720467 2 Hose, Oil Cooler
232 2750532 380mm Hose
233 2902060 1 Battery Cable Kit B
233A 7016837 1 Cable (Battery - to Ground)
233B 7016817 1 Cable (Battery + to Auxilliary Relay)
233C 7016820 1 Cable (Auxilliary Relay to Starter)
233D 7016834 1 Cable (Auxilliary Relay to Auxilliary Pump)
234 3020016 2.5gal/9.46l Motor Oil (Not Shown)
235 3200406 4 Mount, Rubber
236 3220110 1 Muffler, Deutz Spark Arresting
237 3311401 1 Nut 1/4-20NC
238 3311405 12 Locknut 1/4-20NC
239 3311505 3 Locknut 5/16-18NC
240 3311605 A/R Locknut 3/8-16NC
241 3311805 4 Locknut 1/2-13NC
242 3340399 2 Pad, Wear
243 3570801 1 Plate, Engine Mounting
244 3573895 1 Plate, Radiator Mounting
245 3573937 1 Support, Radiator
246 1 Auxiliary Pump Assembly Options (See Figure 2-26 for
Breakdown):
Use 3600423 S/N 1300000979 to S/N 1300002753 (Was p/n 3600279)
3600423 S/N 1300002753 to S/N 1300006000
247 3600318 1 Gear Pump Assembly (See Figure 2-25 for Breakdown)
7023929 1 Seal Kit - 3600318 Pump
248 3600385 1 Piston Pump Assembly with Fittings (See Figure 2-24 for
Breakdown)
249 3620033 1 Radiator
250 A/R Relay Options:
3740140 2 S/N 1300000979 to S/N 1300001980
3740067 3 S/N 1300001980 to S/N 1300006000
251 3790152 1 O-Ring
252 3960407 1 Gasket, Air Intake
253 4567495 1 Tube, Tee (S/N 1300000979 to S/N 1300003196 Only)
254 4640751 1 Valve, Oil Drain

2-88 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-15. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 1300000979


TO S/N 1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
255 4740274 4 Washer, Snubbing
256 4751400 21 Flatwasher 1/4 Wide
257 4751600 A/R Flatwasher 3/8 Wide
258 6 Flatwasher Options:
4751900 Flatwasher 9/16 Wide (S/N 1300000979 to S/N
1300001787)
4812200 Flatwasher, Metric 14mm (S/N 1300001787 to
S/N 1300006000)
259 4845395 1 Adapter
260 4846567 1 Bracket, Motor Mount
261 4846683 1 Tray, Engine Mounting
262 4891600 2 Flatwasher 3/8 Hardened
263 2111010 2 Fitting, Straight (S/N 1300001787 to S/N 1300006000)
264 2111612 1 Fitting, Straight (S/N 1300001787 to S/N 1300006000)
265 2131212 1 Fitting, 90 (S/N 1300001787 to S/N 1300006000)
266 2151212 2 Fitting, 45 (S/N 1300001787 to S/N 1300006000)
267 2170316 1 Fitting, Tee (S/N 1300001787 to S/N 1300006000)
268 2170808 2 Fitting, Tee (S/N 1300001787 to S/N 1300006000)
269 2221084 1 Fitting, Tee (S/N 1300001787 to S/N 1300006000)
270 4641199 2 Valve, Check (S/N 1300001787 to S/N 1300006000)
271 4923451 1 Harness, Glow Plug (Not Shown) (S/N 1300001787 to
S/N 1300006000)
272 1060904 1 Cable, Jumper (S/N 1300001981 to S/N 1300006000 Only)

0256847 Ref. PUMP COUPLING INSTALLATION 2

301 1660234 1 Coupling, Hayes


302 0080163 1 Plate, Pump Adapter
303 0700810 63 Bolt Metric 8mm x 20mm
304 4831900 6 Lockwasher 8mm
305 to 306 Not Used
307 3020021 A/R Grease, Coupling (Not Shown)

Ref. ENGINE COMPONENTS


2000273 Ref. S/N 1300000979 to S/N 1300001787
2000338 Ref. S/N 1300001787 to S/N 1300003196
1001092723 Ref/ S/N 1300003196 to S/N 1300006000

401 7027244 1 Dipstick (Not Shown)


402 7020465 2 Cap, Filler
403 7020495 1 Pump, Oil Lube (Not Shown)
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)
404 7016331 1 Filter, Oil
7027236 Sensor, Oil Temperature (Not Shown - Located in Rear Of Filter
1
Mount)

3121243 450A & 450AJ Series II 2-89


SECTION 2 TURNTABLE

FIGURE 2-15. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 1300000979


TO S/N 1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
405 3 Pump, Injector Options:
7027246 Series A Injector
7027608 Series B Injector
7027609 Series C Injector
7027610 Series D Injector
7020447 3 Gasket, Injector Pump
406 7020023 1 Filter, Fuel
407 7027238 1 Pump Fuel Supply
7020411 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
408 7020449 3 Gasket, Intake Manifold (Not Shown)
7020471 3 Gasket, Exhaust (Not Shown)
409 7020408 1 V-Belt
410 7027791 1 Sensor, Temperature
411 7020410 1 Alternator
7020464 Regulator, Voltage (Not Shown)
412 7020479 1 Starter
7026608 1 Relay, Starter
413 7024565 1 Tacho-Generator
414 7027792 1 Actuator, Throttle
7027276 2 Spring, Actuator
415 7027790 1 Sensor, Oil Pressure
416 to 417 Not Used
418 7020459 1 Thermostat
7020460 1 Spring, Compression

419 Not Available 1 Flywheel (Not Shown)


7024579 1 Rim, Gear (Not Shown)
420 7027245 1 Filter, Fuel
421 7027239 1 Solenoid, Start
422 7027795 1 Module, EMR2

2-90 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-15. BELGIUM BUILT MACHINES/DEUTZ ENGINE INSTALLATION (S/N 1300000979


TO S/N 1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-91


7

2-92
12 29 41 8
12 417 8
67 67
18 44
78
54 27
69 17 3
30 69 87
67 35 28
46 418
44 60 16
21 27
66
45 1
68 33
16 67 414 68
44 69 46
27 5 111
26 37 68 53
227 222 45
226A
227
SECTION 2 TURNTABLE

222
250 205 227
18 226B
76 26 36 419
22 11 227 226
69 66 238 205
81 70 239
46 43 412 64
415 2
31 89 18
61 56 19 112
18 51
69 65 113 83
18 71
69 18 114
229 40 59
207 69 413

450A & 450AJ Series II


69 52
42 46 34
46 70 101
236 55 47 4480 50
203 23 19 18 63
69 14 64 88
70 72 233 73 13 15
11 48 65
46 57 18
233 32
58 18 69 6 9 10 85
231 88
74 40 46
19 70
14 69 82
224 44 47 89
225 84
18 77 67 86
24
230
69 208 52 75 230
64 223 49
46 40 77
70 57 69
19
FIGURE 2-16.BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION

209 58
47 18 18
65 48
228
206 69 40
70
46

3121243
47
111
416
403
25 39C 79 411 408

3121243
410 402

GRD.
STARTER 405
39A
104
39D 105
39B 39E +
106

AUX.PWR.GLOW START BATTERY


AUX.PWR. RELAY PLUG RELAY
PUMP RELAY

FUEL 92
RETURN 97
VENT 103
LINE 91
95
94 102
98
204 99 93
109 94
227 98
100
211 406
227 220
210
222 214 404
217

450A & 450AJ Series II


401
221 407

215
107
108
210 66
216 237 28
218
38
210 110

409
46 69
69
TO FUEL 18
PUMP 219
SECTION 2 TURNTABLE

2-93
SECTION 2 TURNTABLE

FIGURE 2-16. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
2000396 Ref. PERKINS ENGINE ASSEMBLY E

1 2180482 1 Elbow, Rubber


2 0080181 1 Adapter, Pump Mounting Plate
3 0080201 1 Adater, 90 Air Intake
4 0100011 A/R Loctite #242 (Not Shown)
5 1001095205 1 Engine, Perkins 404C-22
6 0641812 2 Bolt 1/2-13NC x 1 1/2
7 0340041 2 Band, Air Cleaner Mounting
8 0340046 2 Band, Muffler Mounting
9 2111010 2 Fitting, Straight
10 2111612 1 Fitting, Straight
11 0630569 8 Bolt, Metric M14 x 30mm
12 0641406 8 Bolt 1/4-20NC x 3/4
13 0641408 5 Bolt 1/4-20NC x 1
14 0641610 3 Bolt 3/8-16NC x 1 1/4
15 0641506 8 Bolt 5/16-18NC x 3/4
16 0641507 6 Bolt 5/16-18NC x 7/8
17 0641609 4 Bolt 3/8-16NC x 1 1/8
18 0641610 35 Bolt 3/8-16NC x 1 1/4
19 0641820 4 Bolt 1/2-13NC x 2 1/2
20 Not Used
21 0721004 4 Capscrew #10-24NC x 1/2
22 0721006 1 Capscrew #10-24NC x 3/4
23 0741610 2 Screw, Flat Head 3/8-16NC x 1 1/4
24 0962172 1 Bushing, Flanged
25 1060904 1 Cable, Jumper
26 1320012 4 Clamp
27 1320016 4 Clamp
28 1320022 3 Clamp
29 1340060 1 Air Cleaner Assembly
7012664 1 Element, Air Cleaner
30 1580011 1 Container, Coolant Overflow
31 1660255 1 Coupling, Pump
32 2131212 1 Fitting, 90
33 2060032 1 Fan, Electric
34 2151212 2 Fitting, 45
35 2720058 4in/10cm Hose
36 2720507 1 Hose, Radiator (Top)
37 2720508 1 Hose, Radiator (Bottom)
38 2750532 6in/15cm Hose
39 2902060 1 Battery Cable Kit B
39A 7016817 1 Cable - Battery to Starter Relay
39B 7016837 1 Cable - Battery & Auxiliary Pump to Ground
39C 7016834 1 Cable - Starter Relay to Starter
39D 7016838 1 Cable - Starter Relay to Auxiliary Relay
39E 7016820 1 Cable - Auxiliary Relay to Auxiliary Pump
40 3200378 4 Mount, Motor

2-94 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-16. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
41 1 Muffler Options:
3220113 Standard Muffler
3220154 Catalytic Muffler
42 3300220 6 Nut, Washer
43 3311005 1 Locknut #10-24NC
44 3311405 16 Locknut 1/4-20NC
45 3311505 6 Locknut 5/16-18NC
46 3311605 19 Locknut 3/8-16NC
47 3311805 4 Locknut 1/2-13NC
48 3340399 2 Pad, Wear
49 2170316 1 Fitting, Tee
50 2170808 2 Fitting, Tee
51 3577130 1 Plate, Engine Mounting (Front)
52 3577135 2 Plate, Engine Mounting (Rear)
53 Use 1001098525 1 Plate, Muffler Support (Was p/n 3577134)
54 3620046 1 Radiator
7019656 1 Cap, Radiator
55 3740067 3 Relay
56 3740080 1 Relay
57 4070497 4 Shim
58 4070498 2 Shim
59 2221084 1 Fitting, Tee
60 4568743 1 Pipe, Exhaust
61 3573937 1 Plate, Radiator Support
62 4641272 1 Valve, Oil Drain
63 4711500 8 Flatwasher 5/16 Narrow
64 4711600 18 Flatwasher 3/8 Narrow
65 4740274 4 Washer, Snubbing
66 4751000 6 Flatwasher #10
67 4751400 20 Flatwasher 1/4 Wide
68 4751500 12 Flatwasher 5/16 Wide
69 4751600 42 Flatwasher 3/8 Wide
70 4751800 11 Flatwasher 1/2 Wide
71 1580049 1 Weldment, Engine Tray
72 4846821 1 Mount, Motor/Generator
73 0641611 2 Bolt 3/8-16NC x 1 3/8
74 3577133 1 Plate, Air
75 3577132 1 Plate, Baffle
76 3577131 1 Plate, Air Panel
77 3960438 28in/71cm Seal, Self Gripping
78 3577139 1 Plate, Radiator Mount
79 4922737 1 Harness, Engine Grounding
80 4711400 12 Flatwasher, 1/4 Narrow
81 1703162 2 Decal - Caution Fan
82 3600318 1 Gear Pump Assembly (See Figure 2-25 for Breakdown)
83 3600385 1 Pump Assembly (See Figure 2-24 for Breakdown)
84 3600423 1 Auxiliary Pump Assembly (See Figure 2-26 for Breakdown)
85 3790152 1 O-Ring
86 3931620 2 Capscrew, Socket Head 3/8-16NC x 1 1/4

3121243 450A & 450AJ Series II 2-95


SECTION 2 TURNTABLE

FIGURE 2-16. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
87 4569176 1 Tube, Air Intake
88 4641199 2 Valve, Check
89 4891600 4 Flatwasher 3/8 Hardened
90 0100020 A/R Sealant (Not Shown)
91 0760612 4 Capscrew M6 x 25mm
92 0760810 2 Capscrew M8 x 20mm
93 Use 1001099927 1 Actuator Kit, Governor Pull (Includes 1600351 Actuator and
Items 94, 98 & 100)
94 2820018 1ft/31cm Heat Shrink
95 3290605 4 Locknut M6
96 Not Used
97 3574282 1 Plate, Actuator Mounting
98 4460464 5 Pin, Male
99 4460536 1 Connector, Female - 3 Position
100 4460897 1 Connector, Female - 2 Position
101 4791400 6 Starwasher 1/4
102 5240600 8 Flatwasher 6mm Hardened
103 5240800 2 Flatwasher 8mm Hardened
104 1001097551 1 Sensor, Coolant
105 1001097552 1 Adapter, Coolant Sensor
106 1001097553 1 Washer, Coolant Sensor
107 1001097554 1 Sensor, Oil Pressure
108 1001097555 1 Adapter, Oil Pressure Sensor
109 Use 1001099926 1 Sensor Kit, Speed (Includes 1001097556 Speed Sensor and
Items 94, 98 & 99)
110 1001097588 1 Clip, Tube
111 1001097893 1 Dipstick Assembly
7026885 1 Dipstick
7026886 1 Tube, Dipstick
7026847 2 Washer
7026881 1 O-Ring
112 0641612 3 Bolt 3/8-16NC x 1 1/2
113 3290801 1 Nut M8
114 4831900 1 Lockwasher 8mm

0275815 Ref. PERKINS ENGINE INSTALLATION E

201 0100011 A/R Loctite #242 (Not Shown)


202 0100020 A/R Sealant, Pipe (Not Shown)
203 0641512 2 Bolt 5/16-18NC x 1 1/2
204 0641406 1 Bolt 1/4-20NC x 3/4
205 0641418 2 Bolt 1/4-20NC x 2 1/4
206 0641610 2 Bolt 3/8-16NC x 1 1/4
207 0642010 1 Bolt 5/8-11NC x 1 1/4
208 0902443 1 Bracket, Hood Latch Mount
209 0902444 1 Bracket, Hood Support
210 1320022 5 Clamp, Fuel Line
211 1320223 1 Clamp
212 1701505 1 Decal, Diesel (Not Shown)
213 1787217 1 Clamp, Battery Hold-Down

2-96 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-16. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
214 2180536 1 Fitting, Barbed
215 2220250 1 Fitting, Reducer
216 2220313 1 Fitting, 90 Barbed
217 2220459 1 Fitting, 90
218 2220794 1 Fitting, Straight Barbed
219 2720058 8ft/2.4m Hose
220 2720271 8ft/2.4m Hose
221 2750532 7ft/2.1m Hose
222 3311405 3 Locknut 1/4-20NC
223 3312005 1 Locknut 5/8-11NC
224 3340399 1 Pad, Wear
225 3900254 1 Screw, Shoulder
226 4641317 1 Valve Assembly
7012941 2 Cartridge without Coil
7010543 2 Seal Kit - 7012941 Cartridge
7012944 2 Coil
227 4751400 14 Flatwasher 1/4 Wide
228 4751600 2 Flatwasher 3/8 Wide
229 4752000 1 Flatwasher 5/8 Wide
230 4752200 2 Flatwasher 3/4 Wide
231 3311505 3 Locknut 5/16-18NC
232 Not Used
233 4751500 1 Flatwasher 5/16 Wide
234 2300004 2.7 Gal Coolant, Anti-Freeze (Not Shown):
235 3020016 2.5Gal Oil, Motor 15W-40
236 8008750 1 Battery
237 2220273 1 Fitting, Reducer
238 3290501 1 Nut M5
239 3290601 1 Nut M6
240 2200222 1 Plug, Pipe (Not Shown - Located on Bottom of Fuel Tank)
241 0100079 A/R Sealant (Not Shown)
242 to 249 Not Used
250 1706098 1 Decal - Warning Explosion/Fire
251 to 400 Not Used

1001095205 Ref. ENGINE COMPONENTS

401 70001386 1 Pump, Fuel Injection


70001388 A/R Shim 0.20mm
70001389 A/R Shim 0.25mm
70001390 A/R Shim 0.30mm
70001391 A/R Shim 0.35mm
70001392 A/R Shim 0.40mm
70001393 A/R Shim 0.50mm
70001394 A/R Shim 0.50mm Flat
402 70001387 1 Solenoid, Fuel Injection
403 70001395 4 Glowplug
404 70001396 1 Pump, Water (Includes p/n 70001397 Only)
70001397 1 Gasket, Water Pump to Plate

3121243 450A & 450AJ Series II 2-97


SECTION 2 TURNTABLE

FIGURE 2-16. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
70001398 1 Gasket, Plate to Engine Block
405 70001400 1 Thermostat
70001399 1 Gasket, Thermostat Neck to Thermostat Housing
70001401 1 Gasket, Thermostat Housing to Engine Block
406 70001402 1 Belt
407 70001403 1 Filter, Oil
408 70001404 1 Cap, Oil Fill
70001405 1 Seal, Oil Fill Cap
409 70001406 1 Valve, Relief
70001407 1 Seal, O-RIng
410 70001408 1 Fuel Bowl & Filter Assembly
70001409 1 Fuel Filter Kit (Includes 1 Filter Element & 4 Seals)
411 70001410 1 Pump, Lift
70001411 1 Seal, O-Ring
412 70001412 1 Flywheel
70001413 1 Ring, Starter
413 70001414 1 Starter
70001415 1 Solenoid, Start
414 70001416 1 Gasket, Exhaust Manifold to Engine Block
415 70001417 1 Alternator
416 70001418 1 Valve, Breather
417 70001419 1 Gasket, Exhaust Manifold to Exhaust Tube
418 0700808 4 Bolt M8 x 16mm
419 70001792 1 Lever, Alternator Adjustment Arm
70001793 2 Screw
70001794 1 Washer (Engine Block Side of Lever)
70001796 1 Washer (Alternator Side of Lever)

2-98 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-16. BELGIUM BUILT MACHINES/PERKINS ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-99


SECTION 2 TURNTABLE

FIGURE 2-17.GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)

20

MOUNTED ON PLATFORM CONTROL BOX.


9C
9B
12
21
8

15
19

11
18
9
9A

9D
3

14
23
6
22
4
23
13
5
2
7
16

2-100 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-17. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. GENERATOR INSTALLATION
Ref. 110V/60Hz Generator (Available on all Specs Except
Australian & CE Specs)
0273050 USA Built Machines Prior to S/N 0300087209 A
0274084 USA Built Machines S/N 0300087209 to S/N 0300124000 B
Ref. 220V/50HZ Generator (Available on ANSI Export, Australian &
CE Specs)
0273051 USA Built Machines Prior to S/N 0300087209 & Belgium A
Built Machines Prior to S/N 1300000731
0274088 USA Built Machines S/N 0300087209 to S/N 0300124000 & A
Belgium Built Machines S/N 1300000731 to S/N 1300006000
Ref. Note: Refer to Sky Power Accessories Manual p/n 3124242 for
the Miller 7500W Generator.

1 0100011 A/R Loctite #242 (Not Shown)


2 0200742 1 Arm, Adjusting
3 1 V-Belt Options:
0480122 110V Prior to S/N 0300116112
0480121 110V S/N 0300116112 to S/N 0300124000
0480120 220V
4 0641508 1 Bolt 5/16-18NC x 1
5 0641610 1 Bolt 3/8-16NC x 1 1/4
6 0641772 1 Bolt 7/16-14NC x 9
7 0701217 3 Bolt, Metric 12mm x 45mm
8 0721008 2 Bolt #10-24NC x 1
9 1 Generator and Control Box Assembly Options (Includes
Items 9A-9D):
2460032 110V/60Hz (USA Built Machines Prior to S/N 0300087209)
2460055 110V/60Hz (USA Built Machines S/N 0300087209 to S/N
0300124000)
Use 2460056 220V /50Hz (USA Built Machines Prior to S/N 0300087209 &
Belgium Built Machines Prior to S/N 1300000731) (Was p/n
2460013)
2460056 220V/50Hz (USA Built Machines S/N 0300087209 to
S/N 0300124000 & Belgium Built Machines S/N 1300000731
to S/N 1300006000)
9A Use 7012558 1 110V/60Hz Generator (USA Built Machines Prior to S/N
0300087209) (Was p/n 7019679)
7012558 1 110V/60Hz Generator (USA Built Machines
S/N 0300087209 to S/N 0300124000)
Use 70000128 1 220V/50Hz Generator (USA Built Machines Prior to S/N
0300087209 & Belgium Built Machines Prior to S/N
1300000731) (Was p/n 7019679)
70000128 1 220V/50Hz Generator (USA Built Machines
S/N 0300087209 to S/N 0300124000 & Belgium Built
Machines S/N 1300000731 to S/N 1300006000)
Note: All Replacement Generators come standard with
P/N 3580134 Pulley. This Pulley may not be correct for
all applications. Refer to Pulley options below.
7020109 4 Holder, Brush
7020108 4 Brush
7012513 4 Cap, Brush Holder

3121243 450A & 450AJ Series II 2-101


SECTION 2 TURNTABLE

FIGURE 2-17. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
7012514 1 Fan
7020190 2 Bearing
9B 7003657 1 110V/60Hz Control Box
7019680 220V/50Hz Control Box for USA Built Machines Prior to S/
N 0300087209 & Belgium Built Machines Prior to S/N
1300000731
70000127 220V/50Hz Control Box For USA Built Machines S/N
0300087209 to S/N 0300124000 & Belgium Built Machines
S/N 1300000731 to S/N 1300006000
Note: Replacement 110V Control Box comes with 2
Standard Receptacles p/n 4460190. Optional
Industrial Twist Lock Receptacles p/n 4460027 must
be ordered separately.
70000124 1 Receptacle, Double (220V Box)
70000125 1 Receptacle, Single (220V Box)
7020194 1 110V Circuit Breaker
7020194 1 220V Circuit Breaker (Prior to S/N 0300082709)
70000126 1 220V Circuit Breaker (S/N 0300082709 to
S/N 0300124000)
7012616 1 Lamp Assembly
9C 7010699 1 110V Voltmeter
7020192 1 220V Voltmeter
9D 3580276 1 Pulley
7027887 Key, Woodruff
10 2820031 1 Heatshrink (Not Shown - Located at Platform)
11 3251102 1 Decal (Located at Platform)
12 3311005 2 Locknut #10-24NC
13 3311605 1 Locknut 3/8-16NC
14 3311705 1 Locknut 7/16-14NC
15 3520028 1 Plug, Hole
16 3580315 1 Pulley
17 3740080 1 Relay (Not Shown - Located Back SIde of Engine Tray with
Existing Relays)
18 4060802 1 Guard, Switch (Located at Platform)
19 4360336 1 Switch, Toggle - SPST (Located at Platform)
20 4460023 1 Connector, Strain Relief
21 4751000 8 Flatwasher #10
22 4751500 1 Flatwasher 5/16
23 4751600 6 Flatwasher 3/8

1 Aftermarket Add-on Generator Kit Options (Includes
Items 1-4, 6, 7-9, 11, 12, 14, 16 & 21-22):
1001097327 110V/60Hz
1001097330 220V/50Hz

2-102 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-17. GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-103


SECTION 2 TURNTABLE

FIGURE 2-18.GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

2-104 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-18. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
GENERATOR INSTALLATION OPTIONS:
Ref. 110V/60Hz USA Built Machines
0271593 Ref. Prior to S/N 0300077521 1/A
0272614 Ref. S/N 0300077521 to S/N 0300082709 3/B
0274079 Ref. S/N 0300082709 to S/N 0300124000 2/B
Ref. 110V/60Hz Belgium Built Machines
0271593 Ref. Prior to S/N 1300000316 1/A
0272614 Ref. S/N 1300000316 to S/N 1300000731 3/B
0274079 Ref. S/N 1300000731 to S/N 1300006000 2/B
Ref. 110V/50Hz USA Built Machines
0272162 Ref. Prior to S/N 0300077521 1/A
0272616 Ref. S/N 0300077521 to S/N 0300082709 2/B
0274089 Ref. S/N 0300082709 to S/N 0300124000 2/B
Ref. 110V/50Hz Belgium Built Machines
0272162 Ref. Prior to S/N 1300000316 1/A
0272616 Ref. S/N 1300000316 to S/N 1300000731 2/B
0274089 Ref. S/N 1300000731 to S/N 1300006000 2/B
Ref. 220V USA Built Machines
0271594 Ref. Prior to S/N 0300068836 2/A
0272615 Ref. S/N 0300068836 to 0300082709 1/A
0274085 Ref. S/N 0300082709 to S/N 0300124000 2/B
Ref. 220V Belgium Built Machines
0271594 Ref. Prior to S/N 1300000006 2/A
0272615 Ref. S/N 1300000006 to 1300000731 1/A
0274085 Ref. S/N 1300000731 to S/N 1300006000 2/B
Ref. Note: Refer to Section 10 for 7500W Generator.

1 3580158 1 Pulley
2 1 Generator and Control Box Assembly Options:
USA Built Machines:
2460032 110V/60Hz Assembly Prior to S/N 0300082709
2460055 110V/60Hz Assembly S/N 0300082709 to S/N 0300124000
2460039 110V/50Hz Assembly Prior to S/N 0300082709
2460057 110V/50Hz Assembly S/N 0300082709 to S/N 0300124000
Use 2460056 220/50Hz Assembly Prior to S/N 0300066785 (Was p/n
2460034)
Use 2460056 220/50Hz Assembly S/N 0300066785 to 0300082709 (Was
p/n 2460013)
2460056 220/50Hz Assembly S/N 0300082709 to S/N 0300124000
Belgium Built Machines:
2460032 110V/60Hz Assembly Prior to S/N 1300000731
2460055 110V/60Hz Assembly S/N 1300000731 to S/N 1300006000
2460039 110V/50Hz Assembly Prior to S/N 1300000731
2460057 110V/50Hz Assembly S/N 1300000731 to S/N 1300006000
Was 2460056 220/50Hz Assembly Prior to 1300000731 (Was p/n
2460013)
2460056 220/50Hz Assembly S/N 1300000731 to S/N 1300006000

3121243 450A & 450AJ Series II 2-105


SECTION 2 TURNTABLE

FIGURE 2-18. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
2A 1 Generator Options:
7012558 110V/60Hz Generator (Was p/n 7019679)
7012558 110V/50Hz Generator
7023339 220V/50Hz Generator (USA Built Machines Prior to S/N
0300066785 Only)
Use 70000128 220V/50Hz Generator (USA Built Machines S/N
0300066785 to S/N 0300082709 & Belgium Built
Machines S/N 1300000001 to S/N 0300000731)
(Was p/n 7019679)
70000128 220V/50Hz Generator (USA Built Machines S/N
0300082709 to S/N 0300124000 & Belgium Built
Machines S/N 1300000731 to S/N 1300006000)
Note: All Replacement Generators come standard with
P/N 3580134 Pulley. This Pulley may not be correct for
all applications. Refer to Pulley options below.
7020109 4 Holder, Brush
7020108 4 Brush
7012513 4 Cap, Brush Holder
7012514 1 Fan
7020190 2 Bearing
2B 1 Control Box Options:
7003657 110V Control Box
7019680 220V Control Box (USA Built Machines Prior to S/N
0300082709 & Belgium Built Machines Prior to S/N
1300000731)
70000127 220V Control Box (USA Built Machines S/N 0300082709
to S/N 0300124000 & Belgium Built Machines S/N
1300000731 to S/N 1300006000)
Note: Replacement 110V Control Box comes with 2
std Receptacles p/n 4460190. Optional Industrial
Twist Lock Receptacles p/n 4460027 must be
ordered separately.
7020194 1 Breaker, Circuit (Not Shown)
70000124 1 Receptacle, Double (220V Box)
70000125 1 Receptacle, Single (220V Box)
7020194 1 110V Circuit Breaker
7020194 1 220V Circuit Breaker (USA Built Machines Prior to
S/N 0300082709 & Belgium Built Machines Prior to
S/N 1300000731)
70000126 1 220V Circuit Breaker (USA Built Machines S/N
0300082709 to S/N 0300124000 & Belgium Built
Machines S/N 1300000731 to S/N 1300006000)
7012616 1 Lamp Assembly
2C 7010699 1 110V Voltmeter
7020192 1 220V Voltmeter
2D 3580276 1 Pulley
7027887 Key, Woodruff
3 1 Arm, Adjusting Options:
3A 0200741 USA Built Machines Prior to S/N 0300068836 & Belgium Built
Machines S/N 1300000006
3B 0200742 USA Built Machines S/N 0300068836 to S/N 0300124000 &
Belgium Built Machines S/N 1300000006 to S/N 1300006000
4 1 V-Belt Options:

2-106 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-18. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0480120 110V/60Hz (USA Built Machines Prior to S/N 0300077521 &
Belgium Built Machines Prior to S/N 1300000316)
0480122 110V/60Hz (USA Built Machines S/N 0300077521 to
S/N 0300124000 & Belgium Built Machines S/N 1300000316
to S/N 1300006000)
0480120 110V/50Hz
0480118 220V (USA Built Machines Prior to S/N 0300066785 &
Belgium Built Machines Prior to S/N 1300000006)
0480120 220V (USA Built Machines S/N 0300068836 to
S/N 0300124000 & Belgium Built Machines S/N 1300000006
to S/N 1300006000)
5 0100011 A/R Loctite #242 (Not Shown)
6 0641772 1 Bolt 7/16-14NC x 9
7 4751600 6 Flatwasher 3/8
8 2860012 1 Key, Woodruff
9 3311605 1 Locknut 3/8-16NC
10 3311705 1 Locknut 7/16-14NC
11 3740080 1 Relay
12 4460023 1 Connector, Strain Relief (USA Built Machines Prior to
S/N 0300082709 & Belgium Built Machines Prior to
S/N 1300000731)
13 0641508 1 Bolt 5/16-18NC x 1
14 4751500 1 Flatwasher 5/16
15 Not Used
16 3520028 1 Plug, Hole (USA Built Machines Prior to
S/N 0300082709 & Belgium Built Machines Prior to
S/N 1300000731)
17 0721006 1 Bolt #10-24NC x 3/4
18 3311005 3 Locknut #10-24NC
19 4751000 8 Flatwasher #10
20 4360336 1 Switch, Toggle - SPST (Not Shown - Located at Platform)
21 4740397 1 Washer (Not Shown - Located at Platform)
22 4060802 1 Guard, Switch (Not Shown - Located at Platform)
23 2820031 A/R Heatshrink (Not Shown - Located at Platform)
24 3251102 1 Decal (Not Shown - Located at Platform)
25 0721008 2 Bolt #10-24NC x 1 (Prior to S/N 0300082709 & S/N
1300000731)
26 0641610 1 Bolt 3/8-16NC x 1 1/4
27 1 Breaker, Circuit - 30 Amp Options:
Not Required USA Built Machines Prior to S/N 0300068836 & Blegium Built
Machines Prior to S/N 1300000006
4360294 USA Built Machines S/N 0300068836 to 0300082709 &
Belgium Built Machines S/N 1300000006 to 1300000731
Not Required USA Built Machines S/N 0300082709 to S/N 0300124000 &
Belgium Built Machines S/N 1300000731 to S/N 1300006000

3121243 450A & 450AJ Series II 2-107


SECTION 2 TURNTABLE

FIGURE 2-19.GENERATOR INSTALLATION - FORD MACHINES (USA BUILT MACHINES PRIOR


TO S/N 0300078473) (OPTIONAL)

2-108 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-19. GENERATOR INSTALLATION - FORD MACHINES (USA BUILT MACHINES


PRIOR TO S/N 0300078473) (OPTIONAL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
GENERATOR INSTALLATION OPTIONS:
0271224 Ref. 110V Generator (Prior to S/N 0300078473) 4/C
0271226 Ref. 220V Generator (Prior to S/N 0300078473) 3/B
Note: Refer to Section 10 for 7500W Generator.

1 3580250 1 Pulley
2 1 Generator and Control Box Assembly Options:
2460032 110V/60Hz Assembly (Prior to S/N 0300064407)
2460011 110V/60Hz Assembly (S/N 0300064407 to S/N 0300069628)
2460044 110V/60Hz Assembly (S/N 0300069628 to S/N 0300078473)
Use 2460056 220V/50Hz Assembly (Prior to S/N 0300064407)(Was p/n
2460034)
Use 2460056 220V/50Hz Assembly (S/N 0300064407 to S/N 0300078473)
(Was p/n 2460013)
2A 1 Generator Options:
7012558 110V/60Hz Generator
7023339 220V/50Hz Generator (Prior to S/N 0300064407)
Use 70000128 220V/50Hz Generator (S/N 0300064407 to S/N
0300078473) (Was p/n 7019679)
Note: All Replacement Generators come standard with
P/N 3580134 Pulley. This Pulley may not be correct for
all applications. Refer to Pulley options below.
7020109 4 Holder, Brush
7020108 4 Brush
7012513 4 Cap, Brush Holder
7012514 1 Fan
7020190 2 Bearing
2B 1 Control Box Options:
7003657 110V/60Hz Control Box
7019680 220V/50Hz Control Box (Prior to S/N 0300064407)
Use 70000127 220V/50Hz Control Box (S/N 0300064407 to
S/N 0300078473)
Note: Replacement 110V Control Box comes with 2
std Receptacles p/n 4460190. Optional Industrial
Twist Lock Receptacles p/n 4460027 must be
ordered separately.
70000124 1 Receptacle, Double (220V Box)
70000125 1 Receptacle, Single (220V Box)
7020194 1 110V Circuit Breaker
7020194 1 220V Circuit Breaker (Prior to S/N 0300082709)
70000126 1 220V Circuit Breaker (S/N 0300082709 to
S/N 0300078473)
7012616 1 Lamp Assembly
2C 7010699 1 110V Voltmeter
7020192 1 220V Voltmeter

3121243 450A & 450AJ Series II 2-109


SECTION 2 TURNTABLE

FIGURE 2-19. GENERATOR INSTALLATION - FORD MACHINES (USA BUILT MACHINES


PRIOR TO S/N 0300078473) (OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
2D 1 Pulley Options:
3580276 110V(Prior to S/N 0300069628)
3580307 110V (S/N 0300069628 to S/N 0300078473)
3580276 220V
7027887 Key, Woodruff
3 0902756 1 Bracket, Generator Mounting
4 0200632 1 Arm, Adjusting
5 1 V-Belt Options:
110V
0480111 (Prior to S/N 0300064407)
0480050 (S/N 0300064407 to S/N 0300069628)
0480111 (S/N 0300069628 to S/N 0300078473)
220V
0480111 (Prior to S/N 0300064407)
0480050 (S/N 0300064407 to S/N 0300078473)
6 0701015 2 Bolt, Metric 10mm-1.5 x 35mm
7 4812000 2 Flatwasher 10mm
8 0100011 A/R Loctite #242 (Not Shown)
9 0681612 1 Bolt 3/8-16NC x 1 1/2 (Grade 8)
10 4751600 6 Flatwasher 3/8
11 2860012 1 Key, Woodruff
12 3311605 1 Locknut 3/8-16NC
13 4564417 1 Spacer, Tube
14 0721008 2 Bolt #10-24NC x 1
15 4460023 1 Connector, Strain Relief
16 0641508 1 Bolt 5/16-18NC x 1
17 4751500 1 Flatwasher 5/16
18 Not Used
19 3520028 1 Plug, Hole
20 0721006 1 Bolt #10-24NC x 3/4
21 3311005 3 Locknut #10-24NC
22 4751000 8 Flatwasher #10
23 2820031 1 Heatshrink (Not Shown - Located at Platform)
24 3740080 1 Relay, Bosch
25 4360336 1 Switch, Toggle - SPST (Not Shown - Located at Platform)
26 4740397 1 Washer (Not Shown - Located at Platform)
27 4060802 1 Guard, Switch (Not Shown - Located at Platform)
28 3251102 1 Decal (Not Shown - Located at Platform)
29 0641772 1 Bolt 7/16-14NC x 9
30 3311705 1 Locknut 7/16-14NC
31 3251243 2 Nameplate, 120V-60Hz (with 110V Generator Only)

2-110 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-19. GENERATOR INSTALLATION - FORD MACHINES (USA BUILT MACHINES


PRIOR TO S/N 0300078473) (OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-111


SECTION 2 TURNTABLE

FIGURE 2-20.GENERATOR INSTALLATION - FORD MACHINES (USA BUILT MACHINES


S/N 0300078473 TO S/N 0300124000) (OPTIONAL)

2-112 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-20. GENERATOR INSTALLATION - FORD MACHINES (USA BUILT MACHINES S/N
0300078473 TO S/N 0300124000) (OPTIONAL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. GENERATOR INSTALLATION OPTIONS:
0273507 Ref. 110V/60Hz Generator with ADE System (S/N 0300078473 to B
S/N 0300124000)
0273511 Ref. 220V/50Hz Generator with ADE System (S/N 0300078473 to A
S/N 0300124000)
Note: Refer to Sky Power Accessories Manual P/N 3124242
for the Miller 7500W Generator.

1 0100011 A/R Loctite #242 (Not Shown)


2 0100019 A/R Loctite #271 (Not Shown)
3 0363082 1 Bar, Generator Adjuster
4 0363097 1 Bar, Pulley Mounting
5 0480135 1 V-Belt
6 0641405 1 Bolt 1/4-20NC x 5/8
7 0641508 1 Bolt 5/16-18NC x 1
8 0641611 3 Bolt 3/8-16NC x 1 3/8
9 0641612 3 Bolt 3/8-16NC x 1 1/2
10 0641718 2 Bolt 7/16-14NC x 2 1/4
11 0641810 1 Bolt 1/2-13NC x 1 1/4
12 0701015 1 Bolt 10mm x 35mm
13 0741606 1 Screw, Countersunk 3/8-16NC x 3/4
14 0741808 1 Screw, Countersunk 1/2-13NC x 1
15 0902952 1 Bracket, Generator Mounting
16 1 Generator and Control Box Assembly Options:
2460051 110V/60Hz Assembly
2460052 220V/50Hz Assembly
16A 1 Generator Options:
7012558 110V/60Hz Generator
70000128 220V/50Hz Generator
Note: All Replacement Generators come standard with
P/N 3580134 Pulley. This Pulley may not be correct for
all applications. Refer to Pulley options below.
7020109 4 Holder, Brush
7020108 4 Brush
7012513 4 Cap, Brush Holder
7012514 1 Fan
7020190 2 Bearing
16B 1 Control Box Options:
7003657 110V/60Hz Control Box
70000127 220V/50Hz Control Box
Note: Replacement 110V Control Box comes with 2
std Receptacles P/N 4460190. Optional Industrial
Twist Lock Receptacles P/N 4460027 must be
ordered separately.
70000124 1 Receptacle, Double (220V Box)
70000125 1 Receptacle, Single (220V Box)
7020194 1 110V Circuit Breaker
70000126 1 220V Circuit Breaker
7012616 1 Lamp Assembly

3121243 450A & 450AJ Series II 2-113


SECTION 2 TURNTABLE

FIGURE 2-20. GENERATOR INSTALLATION - FORD MACHINES (USA BUILT MACHINES S/N
0300078473 TO S/N 0300124000) (OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
16C 7010699 1 110V Voltmeter
7020192 1 220V Voltmeter
16D 1 Pulley Options:
3580324 110 Volt Assembly
3580325 220 Volt Assembly
7027887 Key, Woodruff
17 2820031 A/R Heatshrink (Not Shown - Located at Platform)
18 1 Decal
3251243 110 Volt Generator
1702590 220 Volt Generator
19 3252764 1 Nameplate (Not Shown - Located at Platform)
20 3311005 2 Locknut # 10-24NC
21 3311405 1 Locknut 1/4-20NC
22 3574225 1 Plate, Pulley Mounting
23 3580312 1 Pulley, Idler
24 3580313 1 Pulley, Grooved Idler
25 3740080 1 Relay, Bosch
26 3900322 2 Screw, Shoulder
27 4060802 1 Guard, Switch (Not Shown - Located at Platform)
28 4240018 A/R Tie-Strap (Not Shown)
29 4340738 1 Support, Idler Pulley
30 4360336 1 Switch, Toggle - SPST (Not Shown - Located at Platform)
31 4568734 1 Spacer, Tube (Idler Pulley Non-Grooved)
32 4568735 1 Spacer, Tube (Idler Pulley Grooved)
33 4711400 1 Flatwasher 1/4 Narrow
34 4711700 2 Flatwasher 7/16 Narrow
35 4740397 1 Spacer (Not Shown - Located at Platform)
36 4751000 2 Flatwasher #10 Wide
37 4751600 3 Flatwasher 3/8 Wide
38 4751800 1 Flatwasher 1/2 Wide
39 4891500 1 Flatwasher 5/16 Hardened
40 4891600 4 Flatwasher 3/8 Hardened
41 4892000 2 Flatwasher 5/8 Hardened

2-114 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-20. GENERATOR INSTALLATION - FORD MACHINES (USA BUILT MACHINES S/N
0300078473 TO S/N 0300124000) (OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-115


SECTION 2 TURNTABLE

FIGURE 2-21.GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)

3
23
17

13

RELAY LOCATED ON
OPPOSITE
SIDE OF ENGINE TRAY

11

8B
8C
7
29 15 2 26
12

22
16
4
6 27
28

8D

5 27
24 14

8A

24
5

2-116 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-21. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. GENERATOR INSTALLATION OPTIONS:
0275039 Ref. 110V Generator E
Not Available Ref. 220V Generator
Note: Refer to Sky Power Accessories Manual P/N 3124242
for the Miller 7500W Generator.

1 0100011 A/R Loctite #242 (Not Shown)


2 0480142 1 V-Belt
3 0641405 1 Bolt 1/4-20NC x 5/8
4 1 Bolt Options:
0641514 Bolt 5/16-18NC x 1 3/4 (Prior to S/N 0300094974)
0641510 Bolt 5/16-18NC x 1 1/4 (S/N 0300094974 to
S/N 0300124000)
5 0641710 2 Bolt 7/16-14NC x 1 1/4
6 0700820 1 Bolt 8mm x 60mm
7 0701016 1 Bolt 10mm x 340mm
8 1 Generator and Control Box Assembly Options:
2460051 110V/60Hz Assembly
2460052 220V/50Hz Assembly
8A 1 Generator Options:
7012558 110V/60Hz Generator
70000128 220V/50Hz Generator
Note: All Replacement Generators come standard with
P/N 3580134 Pulley. This Pulley may not be correct for
all applications. Refer to Pulley options below.
7020109 4 Holder, Brush
7020108 4 Brush
7012513 4 Cap, Brush Holder
7012514 1 Fan
7020190 2 Bearing
8B 1 Control Box Options:
7003657 110V/60Hz Control Box
70000127 220V/50Hz Control Box
Note: Replacement 110V Control Box comes with 2
std Receptacles P/N 4460190. Optional Industrial
Twist Lock Receptacles P/N 4460027 must be
ordered separately.
70000124 1 Receptacle, Double (220V Box)
70000125 1 Receptacle, Single (220V Box)
7020194 1 110V Circuit Breaker
70000126 1 220V Circuit Breaker
7012616 1 Lamp Assembly
8C 7010699 1 110V Voltmeter
7020192 1 220V Voltmeter

8D 1 Pulley Options:
3580324 110 Volt Assembly
3580325 220 Volt Assembly
7027887 Key, Woodruff
9 2820031 A/R Heatshrink (Not Shown - Located at Platform)

3121243 450A & 450AJ Series II 2-117


SECTION 2 TURNTABLE

FIGURE 2-21. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
10 3251102 1 Nameplate - Generator (Not Shown - Located at Platform)
11 1 Decal
3251243 110 Volt Generator
1702590 220 Volt Generator
12 3311005 2 Locknut # 10-24NC
13 3311405 1 Locknut 1/4-20NC
14 3311505 1 Locknut 5/16-18NC
15 3580312 1 Pulley, Idler
16 3580348 1 Tensioner, Belt
17 3740080 1 Relay, Bosch
18 4060802 1 Guard, Switch (Not Shown - Located at Platform)
19 4240018 A/R Tie-Strap (Not Shown)
20 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
21 4460906 3 Terminal (Not Shown)
22 4568735 1 Spacer, Tube (Idler Pulley Grooved)
23 4711400 1 Flatwasher 1/4 Narrow
24 4711700 2 Flatwasher 7/16 Narrow
25 4740397 1 Spacer (Not Shown - Located at Platform)
26 4751000 2 Flatwasher #10 Wide
27 4751500 4 Flatwasher 5/16 Wide
28 4811900 1 Flatwasher 8mm
29 4891600 1 Flatwasher 3/8 Hardened

2-118 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-21. GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-119


SECTION 2 TURNTABLE

FIGURE 2-22.GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL)

MOUNTED ON PLATFORM CONTROL BOX.


8C
18
11
8B

17

10
16
8
8A

8D
3

13
21
6
19
4
HARDWARE
EXISTING
2
USE
7
14

2-120 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-22. GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. GENERATOR INSTALLATION
1001097325 Ref. 110V/60Hz Generator (Available on all Specs Except C
Australian & CE Specs)
1001097339 Ref. 110V/50Hz Generator (Available on CE Specs Only) B
1001097324 Ref. 220V/50HZ Generator (Available on ANSI Export, Australian & B
CE Specs)
Ref. Note: Refer to Sky Power Accessories Manual p/n 3124242 for
the Miller 7500W Generator.

1 0100011 A/R Loctite #242 (Not Shown)


2 0200742 1 Arm, Adjusting
3 1 V-Belt Options:
0480121 110V
0480120 220V
4 0641508 1 Bolt 5/16-18NC x 1
5 Not Used
6 0641772 1 Bolt 7/16-14NC x 9
7 0701217 3 Bolt, Metric 12mm x 45mm
8 1 Generator and Control Box Assembly Options Includes
Items 8A-8D):
2460055 110V/60Hz
2460057 110V/50Hz
2460056 220V/50Hz
8A 1 Replacement Generator Only:
7012558 110V/60Hz Generator Only
70000129 110V/50Hz Generator Only
70000128 220V/50Hz Generator Only
Note: All Replacement Generators come standard with
P/N 3580134 Pulley. This Pulley may not be correct for
all applications. Refer to Pulley options below.
7020109 4 Holder, Brush
7020108 4 Brush
7012513 4 Cap, Brush Holder
7012514 1 Fan
7020190 2 Bearing
8B 1 Replacement Control Box Only:
8B 7003657 110V Control Box Only
70000127 220V Control Box Only
Note: Replacement 110V Control Box comes with 2
std Receptacles p/n 4460190. Optional Industrial
Twist Lock Receptacles p/n 4460027 must be ordered
separately.
70000124 1 Receptacle, Double (220V Box)
70000125 1 Receptacle, Single (220V Box)
7020194 1 110V Circuit Breaker
70000126 1 220V Circuit Breaker
7012616 1 Lamp Assembly
8C 1 Voltmeter Options:
7010699 110V Voltmeter
7020192 220V Voltmeter

3121243 450A & 450AJ Series II 2-121


SECTION 2 TURNTABLE

FIGURE 2-22. GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
8D 3580276 1 Pulley
7027887 Key, Woodruff
9 2820031 1 Heatshrink (Not Shown - Located at Platform)
10 3251102 1 Decal (Located at Platform)
11 3311005 2 Locknut #10-24NC
12 Not Used
13 3311705 1 Locknut 7/16-14NC
14 3580315 1 Pulley
15 3740080 1 Relay (Not Shown - Located Back Side of Engine Tray with
Existing Relays)
16 4060802 1 Guard, Switch (Located at Platform)
17 4360336 1 Switch, Toggle (Located at Platform)
18 4751000 8 Flatwasher #10
19 4751500 1 Flatwasher 5/16
20 Not Used
21 4751700 6 Flatwasher 3/8

1 Aftermarket Add-on Generator Kit Options (Includes
Items 1-8, 11-15 & 18-21):
1001097327 110V/60Hz
1001097340 110V/50Hz
1001097330 220V/50Hz

2-122 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-22. GENERATOR INSTALLATION - PERKINS MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-123


SECTION 2 TURNTABLE

FIGURE 2-23.PISTON PUMP ASSEMBLY (SERIES M46 PUMP)

2-124 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-23. PISTON PUMP ASSEMBLY (SERIES M46 PUMP)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
PISTON PUMP USAGE CHART:
Caterpillar Engine Machines:
2WD:
3600316 Series M46 Prior to S/N 0300100514
3600385 Series 42 S/N 0300100514 to S/N 0300124000
4WD:
3600296 Series 42 Prior to S/N 0300073425
3600385 Series 42 S/N 0300073425 to S/N 0300124000
Deutz Engine Machines:
2WD:
3600316 Series M46 Prior to S/N 0300077683
3600406 Series M46 S/N 0300077683 to S/N 0300100514
3600407 Series 42 S/N 0300100514 to S/N 0300124000
4WD:
3600296 Series 42 USA Built Machines Prior to S/N 0300073425
3600385 Series 42 USA Built Machines S/N 0300073425 to S/N 0300077683
3600407 Series 42 USA Built Machines S/N 0300077683 to S/N 0300124000
3600296 Series 42 Belgium Built Machines Prior to S/N 1300000129
3600385 Series 42 Belgium Built Machines S/N 1300000129 to
S/N 1300006000
3600406 Series M46 Arctic Machines Prior to S/N 0300095241
3600407 Series 42 Arctic Machines S/N 0300095241 to S/N 0300124000
Ford Engine Machines:
2WD:
3600316 Series M46 Prior to S/N 0300078473
3600406 Series M46 S/N 0300078473 to S/N 0300124000
4WD:
3600296 Series 42 Prior to S/N 0300073425
3600385 Series 42 S/N 0300073425 to S/N 0300078473
3600407 Series 42 0300078473 to S/N 0300124000
GM Engine Machines:
3600407 Series 42 All Machines
Perkins Engine Machines:
3600385 Series 42 All Machines

NOTE: SERIES M46 SHOWN HERE. SERIES 42 PUMPS


SHOWN ON THE FOLLOWING ILLUSTRATION.

PISTON PUMP ASSEMBLIES


3600316 Ref. Pump (Without Fittings) B
3600406 Ref. Pump (With Fittings) B

101 7007413 1 Shim Kit - Relief Valve


102 7007414 1 Plug (Includes Item 103)
103 Kit 1 O-Ring
104 7007416 1 Spring, Relief Valve
105 to 106 Not Used
107 7007419 2 Plug
108 to 109 Not Used

3121243 450A & 450AJ Series II 2-125


SECTION 2 TURNTABLE

FIGURE 2-23. PISTON PUMP ASSEMBLY (SERIES M46 PUMP) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
110 7022318 2 Plug
111 to 114 Not Used
115 7007423 1 Nut, Special
116 to 117 Not Used
118 7007425 1 Bearing, Needle
119 to 128 Not Used
129 7007435 1 Pin, Spring
130 7021202 1 Screw, Torx
131 7007437 1 Bearing, Ball
132 7007438 2 Ring
133 7007439 2 Ring
134 7021203 2 Pin, Spring
135 7007441 1 Handle, Pin
136 7007442 1 Sleeve, Bearing
137 Kit 1 Gasket, Front Cover
138 7007444 1 Pin
139 Not Used
140 7007446 1 Pin
141 Kit 1 O-RIng
142 Kit 1 Ring, Load Temper
143 to154 Not Used
155 7007452 1 Cover, Gerotor
156 to157 Not Used
158 7007208 2 Plug
159 7007454 1 Cover, Front
160 7010116 1 Cylinder Block Kit
161 to162 Not Used
163 7021207 6 Screw, Torx
164 Not Used
165 7021264 2 Spring, Compression
166 Not Used
167 7007494 1 Piston, Servo
168 Kit 2 Bearing
169 Kit 2 Gasket, Servo
170 7007470 2 Plug

1 Swashplate Group
201 7007457 1 Swashplate
202 7021212 1 Journal, Bearing

1 Front Seal Group
301 Kit 1 Seal, Lip

1 Pump Shaft Group
401 7023978 1 Shaft

1 Rotation Group
501 7021214 1 Plate, Valve

2-126 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-23. PISTON PUMP ASSEMBLY (SERIES M46 PUMP) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

1 Pump Displacement Group


601 to 602 Not Used
603 7007463 1 Gerotor Assembly
604 7007464 1 Pin
605 7007465 1 Key, Woodruff

1 Valve Group
701 7007417 1 Plate, Valve

1 Remote Filter Group
801 Not Used
802 7007466 1 Adaptor, Remote Filtration (Without Bypass)
803 to 804 Not Used
805 Kit 1 Seal
806 7021218 3 Screw

1 Displacement Group
901 7021219 1 Cover, Servo (With Adjuster)
902 7021220 1 Cover, Servo (Without Adjuster)
903 to 904 Not Used
905 7023979 1 Guide, Spring
906 7007484 1 Stop, Servo
907 7007485 1 Spring
908 7021221 1 Screw
909 7007487 1 Guide, Spring
910 7007488 1 Ring, Retaining
911 7021222 1 Locknut
912 to 915 Not Used
916 Kit 2 Ring, Piston
917 Not Used
918 Kit 2 O-Ring
919 7021206 1 Nut, Jam
920 7021223 10 Screw

1 By-Pass Valve Group
1001 7007472 1 Valve, Bypass
1002 Kit 1 Ring, Back-Up
1003 Kit 1 O-Ring

1 Pressure Protection Group
1101 7021209 2 Plug Assembly
1102 Kit 2 O-Ring
1103 7021263 2 Valve, SCR

3121243 450A & 450AJ Series II 2-127


SECTION 2 TURNTABLE

FIGURE 2-23. PISTON PUMP ASSEMBLY (SERIES M46 PUMP) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

1 Control Group
1201 7023980 1 Control, Dual Oil-Filled
7007496 1 Coil Assembly (Pilot)
7007497 1 Plug (Pump)
7007498 1 Plug (Valve Harness)
1202 Kit 1 O-Ring
1203 7007478 2 Screw
1204 7001498 2 Screw
1205 Kit 2 O-Ring

1 Control Orifice Group
1401 7007475 1 Plug, Orifice/Screen (.156)
1402 7021226 2 Plug, Orifice

1 Adapter Group
1501 Not Used
1502 0641608 5 Bolt
1503 7007476 1 Adapter, Auxiliary Pump
1504 7021298 1 Seal

2900752 1 Seal Kit - Complete (Includes Items 103,137,141,142,
168,169,301,805,916,918,1002,1003,1102,1202, & 1205)
7007412 1 Seal Kit - Servo Piston (Includes Items 916 and 918)
2900826 1 Charge Pump Kit
(Includes Items 141,142,146,603,604 & 605)

Ref. PUMP ASSEMBLY FITTINGS (3600406 PUMP ONLY) B

1601 2110406 2 Fitting, Straight


1602 2111010 1 Fitting, Straight
1603 2111616 1 Fitting, Straight
1604 2131212 2 Fitting, 90
1605 2151616 1 Fitting, 45 (Not Shown)
1606 2221084 1 Fitting, Tee

2-128 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-23. PISTON PUMP ASSEMBLY (SERIES M46 PUMP) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-129


SECTION 2 TURNTABLE

FIGURE 2-24.PISTON PUMP ASSEMBLY (SERIES 42 PUMP)

2-130 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-24. PISTON PUMP ASSEMBLY (SERIES 42 PUMP)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
PISTON PUMP USAGE CHART:
Caterpillar Engine Machines:
2WD:
3600316 Series M46 Prior to S/N 0300100514
3600385 Series 42 S/N 0300100514 to S/N 0300124000
4WD:
3600296 Series 42 Prior to S/N 0300073425
3600385 Series 42 S/N 0300073425 to S/N 0300124000
Deutz Engine Machines:
2WD:
3600316 Series M46 Prior to S/N 0300077683
3600406 Series M46 S/N 0300077683 to S/N 0300100514
3600407 Series 42 S/N 0300100514 to S/N 0300124000
4WD:
3600296 Series 42 USA Built Machines Prior to S/N 0300073425
3600385 Series 42 USA Built Machines S/N 0300073425 to S/N 0300077683
3600407 Series 42 USA Built Machines S/N 0300077683 to S/N 0300124000
3600296 Series 42 Belgium Built Machines Prior to S/N 1300000129
3600385 Series 42 Belgium Built Machines S/N 1300000129 to
S/N 1300006000
3600406 Series M46 Arctic Machines Prior to S/N 0300095241
3600407 Series 42 Arctic Machines S/N 0300095241 to S/N 0300124000
Ford Engine Machines:
2WD:
3600316 Series M46 Prior to S/N 0300078473
3600406 Series M46 S/N 0300078473 to S/N 0300124000
4WD:
3600296 Series 42 Prior to S/N 0300073425
3600385 Series 42 S/N 0300073425 to S/N 0300078473
3600407 Series 42 0300078473 to S/N 0300124000
GM Engine Machines:
3600407 Series 42 All Machines
Perkins Engine Machines:
3600385 Series 42 All Machines

NOTE: SERIES 42 SHOWN HERE. SERIES M46 PUMPS


SHOWN ON THE PRECEDING ILLUSTRATION.

PISTON PUMP ASSEMBLIES


3600296 Ref. Pump Assembly (Without Fittings) D
3600385 Ref. Pump Assembly (Without Fittings) A
3600407 Ref. Pump Assembly (With Fittings) B

1 7021240 1 Shaft Assembly (Includes Items 2-4)


2 7021237 1 Shaft
3 7021238 1 Ring, Retaining
4 7021239 1 Bearing, Roller
5 Kit 1 O-Ring
6 7021242 1 Seal, Lip

3121243 450A & 450AJ Series II 2-131


SECTION 2 TURNTABLE

FIGURE 2-24. PISTON PUMP ASSEMBLY (SERIES 42 PUMP) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
7 7021243 1 Carrier, Seal Shaft
8 Not Available 4 Screw (3600296 Pump Only)
9 7022373 2 Solenoid Assembly (Includes Items 9A - 9C)
(3600296 Pump Only)
9A 7022374 2 O-Ring (3600296 Pump Only)
9B 7022375 2 O-Ring (3600296 Pump Only)
9C 7022376 2 O-Ring (3600296 Pump Only)
10 7024855 1 Solenoid Assembly (3600385 & 4640407 Pumps Only)
10A 7024856 1 Coil (3600385 & 4640407 Pumps Only)
10B 7024857 1 Nut (3600385 & 4640407 Pumps Only)
10C 7024858 1 Seal Kit - 7024855 Cartridge (3600385 & 4640407 Pumps
Only)
11 to 12 Not Used
13 7022377 2 Orifice
14 7022378 1 Housing Assembly (Includes Items 15-20)
15 7021249 1 Bearing, Needle
16 7021254 1 Screen, Filter (3600296 Pump Only)
17 7022379 2 Screen, Filter (3600296 Pump Only)
18 7001485 2 Plug
19 7022380 1 Plug (Includes Item 20)
20 7022381 1 O-Ring
21 7021248 1 Side Cover Assembly (Includes Item 22)
22 Kit 1 Gasket
23 7021255 4 Screw
24 7021251 2 Screw
25 7021250 1 Pin
26 Kit 2 Gasket
27 7021283 2 Plug Assembly (3600296 Pump Only)
28 7021284 2 O-Ring (3600296 Pump Only)
29 7007419 2 Plug Assembly
30 Kit 2 O-Ring
31 7007470 2 Plug Assembly
32 Kit 2 O-Ring
33 7021257 1 Ring, Retaining
34 7021251 1 Screw
35 7022342 1 Bracket, Lifting
36 7022342 1 Key
37 7022341 1 Ring, Retaining
38 7021258 1 Gerotor
39 7021260 1 Gerotor Cover Assembly
40 7021259 1 Bearing, Journal
41 Kit 1 O-Ring (3600296 Pump Only)
42 Kit 1 O-Ring
43 Not Available 1 Pin
44 7021263 2 SCR Valve (3600296 Pump Only)
45 1 Spring
7021264 (3600296 Pump Only)
7024800 (3600385 & 4640407 Pumps Only)

2-132 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-24. PISTON PUMP ASSEMBLY (SERIES 42 PUMP) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

46 7021265 2 Bypass Valve Assembly (Includes Items 47-49)


47 Kit 2 O-Ring
48 Kit 2 Ring, Back Up
49 Kit 2 O-Ring
50 7022382 1 Cover, Servo
51 7021255 10 Screw
52 7007470 1 Plug Assembly
53 Kit 1 O-Ring
54 7021268 1 Cover, Servo
55 1 Cylinder Block Assembly (Includes Items 56-65)
7022383 (3600296 Pump Only)
7021269 (3600385 & 4640407 Pumps Only)
56 1 Cylinder Block
7022384 (3600296 Pump Only)
7021270 (3600385 & 4640407 Pumps Only)
57 7021271 1 Washer
58 7021272 1 Spring
59 7021273 1 Washer
60 7021274 1 Ring, Retaining
61 7021275 3 Pin, Slipper Hold Down
62 7021276 1 Retainer, Hold Down Pin
63 7021277 1 Guide, Slipper Retainer
64 7021278 1 Retainer, Slipper
65 7021279 9 Piston Assembly
66 7021281 1 Plate, Valve
67 7022385 1 Servo Piston Assembly (Includes Items 68-70)
68 Kit 2 O-Ring
69 Kit 2 Ring, Bearing
70 Kit 2 Ring, Piston
71 7007412 1 Servo Piston Ring Kit (Includes Items 68 & 70 Only)
72 1 Plug Assembly
7021288 (3600296 Pump Only)
7022346 (3600385 & 4640407 Pumps Only)
73 Kit 1 O-Ring
74 7021290 1 Nut
75 1 Spring
7021291 (3600296 Pump Only)
7022347 (3600385 & 4640407 Pumps Only)
76 1 Poppet
7021292 (3600296 Pump Only)
7024804 (3600385 & 4640407 Pumps Only)
77 Kit 1 Nut, Seal
78 7022386 1 Swashplate
79 7022387 1 Slider, Block
80 7021294 1 Coupling
81 7001481 2 Pin
82 Kit 1 Gasket
83 7021296 7 Screw

3121243 450A & 450AJ Series II 2-133


SECTION 2 TURNTABLE

FIGURE 2-24. PISTON PUMP ASSEMBLY (SERIES 42 PUMP) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
84 7021297 1 Cover, Charge Pump
85 7021298 1 Seal
86 7021299 1 Plate, Cover
87 7007289 2 Screw
88 7007470 1 Plug (Not Shown) (3600385 & 4640407 Pumps Only)
89 7021256 1 O-Ring (Not Shown) (3600385 & 4640407 Pumps Only)

7021280 Seal Kit (Includes Items 5-6,22,26,30,32,41-42,47-49,53,
68-70,73,77,82 & 89)

Ref. PUMP ASSEMBLY FITTINGS (3600407 PUMP ONLY) B

101 2111010 2 Fitting, Straight


102 2111612 1 Fitting, Straight
103 2131212 1 Fitting, 90
104 2151212 2 Fitting, 45
105 2221084 1 Fitting, Tee

2-134 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-24. PISTON PUMP ASSEMBLY (SERIES 42 PUMP) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-135


SECTION 2 TURNTABLE

FIGURE 2-25.GEAR PUMP ASSEMBLY

4
3

2-136 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-25. GEAR PUMP ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. GEAR PUMP ASSEMBLY
Usage:
3600318 Caterpillar Engine Machines (All Machines)
3600318 Deutz Engine Machines (USA Built Machines Prior to
S/N 0300077683)
3600408 Deutz Engine Machines (USA Built Machines
S/N 0300077683 to S/N 0300124000)
3600318 Deutz Engine Machines (All Belgium Built Machines)
3600318 Ford Engine Machines (USA Built Machines Prior to
S/N 0300078473)
3600408 Ford Engine Machines (USA Built Machines
S/N 0300078473 to S/N 0300124000)
3600441 GM Engine Machines (All Machines)
3600318 Perkins Engine Machines (All Machines)

3600318 Ref. GEAR PUMP ASSEMBLY B

7023929 1 Seal Kit (Not Shown)


Ref. Note: Seal kit is Only serviceable part for this item.

Ref. GEAR PUMP SUB-ASSEMBLY


3600408 Ref. Deutz Engine Machines (USA Built Machines S/N 0300077683 A
to S/N 030012400)
3600408 Ref. Ford Engine Machines (S/N 0300078473 to S/N 030012400) A
3600441 Ref. GM Engine Machines A

1 2170316 1 Fitting, Tee


2 2170808 A/R Fitting, Tee Options:
2 Deutz & Ford Engine Machines
1 GM Engine Machines
3 3600318 1 Gear Pump Assembly
7023929 1 Seal Kit - 3600318 Pump
Note: Seal kit is Only serviceable part for this item.
4 4641199 2 Valve, Check

3121243 450A & 450AJ Series II 2-137


SECTION 2 TURNTABLE

FIGURE 2-26. AUXILIARY PUMP ASSEMBLY


117
116
115
113
112 114
108
107 109
110 111
114 115
3600423 AUX. PUMP
127 117
103
105 113
102 104 112
101

106

126
102 107 125
108 124
109
110

123
122
118 111
115
121

119 120
118

111
1
6

3
3600279 AUX. PUMP

4
2
9

2-138 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-26. AUXILIARY PUMP ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. AUXILIARY PUMP ASSEMBLIES
Usage:
3600279 USA Built Machines Prior to S/N 0300106545 (Factory
Installed)
3600423 USA Built Machines Prior to S/N 0300106545 (Service
Replacement)
3600423 USA Built Machines S/N 0300106545 to S/N 0300124000
3600279 Belgium Built Machines Prior to S/N 1300003239 (Factory
Installed)
3600423 Belgium Built Machines for Prior to S/N 1300003239
(Service Replacement)
3600423 Belgium Built Machines S/N 1300003239 to S/N 1300006000

3600279 Ref. AUXILIARY PUMP ASSEMBLY B

1 7016768 1 Motor, Replacement


7013757 1 Brush Kit
2 7016745 4 Capscrew, Socket Head 5/16-24NF x 4 3/4
3 7013711 1 Coupling, Drive
4 7016769 1 Bracket, Mounting
5 7016744 2 Screw 5/16-18NC x 1
6 7016746 1 Adapter, Mounting
7 7013766 2 Pin (Not Shown)
8 7013771 1 Pump, Replacement
7013701 1 Seal Kit - 7013701 Pump
9 Not Available 2 Valve, Check

3600423 Ref. AUXILIARY PUMP ASSEMBLY A

101 7011067 1 Motor & Adapter


102 Not Available 2 Setscrew
103 7011044 1 Gasket, Mounting
104 7011016 1 Coupling
105 70000969 1 Seal, Shaft
106 Kit 1 Stator
107 Kit 2 Cap Assembly
108 Kit 2 Spring
109 Kit 2 Ball
110 Kit 2 Seat
111 70000976 6 Bearing, Needle
112 Kit 4 Washer
113 Kit 4 Screw
114 70000970 4 Ring, Retaining
115 70000971 4 Gear
116 70000972 1 Shaft, Idler
117 Kit 4 Pin, Drive
118 Kit 4 Pin, Dowel
119 70000973 1 Gasket
120 Kit 1 O-Ring
121 Kit 1 Housing, Gear

3121243 450A & 450AJ Series II 2-139


SECTION 2 TURNTABLE

FIGURE 2-26. AUXILIARY PUMP ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
122 Not Available 1 Label
123 7000974 1 Gasket
124 Kit 1 Housing, Gear
125 Kit 1 Plug
126 Kit 8 Screw
127 70000975 1 Shaft, Drive

70000977 1 Seal Kit - 3600423 Assembly (Includes Items 103,105, 120 & Qty
2 O-Rings for Item 107)
70000978 1 Replacement Pump Kit (Includes Items 103-121 & 123-127)

2-140 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-26. AUXILIARY PUMP ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-141


SECTION 2 TURNTABLE

FIGURE 2-27.TANK INSTALLATIONS

2-142 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-27. TANK INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
TANK INSTALLATIONS
0271074 Ref. USA Built Machines Prior to S/N 0300070586 D
0272669 Ref. USA Built Machines S/N 0300070586 to S/N 0300109286 E
0272669 Ref. USA Built Diesel Engine Machines S/N 0300109286 to E
S/N 0300124000
1001091567 Ref. USA Built Gas Engine Machines S/N 0300109286 to A
S/N 0300124000
0271074 Ref. Belgium Built Machines S/N 1300000001 Only D
0272669 Ref. Belgium Built Machines S/N 1300000002 to S/N 1300000005 D
0272491 Ref. Belgium Built Machines S/N 1300000005 to S/N 1300006000 E

1 0100011 A/R Loctite #242 (Not Shown)


2 0100020 A/R Sealant, Pipe (Not Shown)
3 0100079 A/R Permatex (Not Shown)
4 0641608 4 Bolt 3/8-16NC x 1
5 2420115 2 Gauge, Sight
6 Nut Options: 3/8-16NC
3311601 3 0271074 / 0272491Installation
Not Used 0 0272669 / 1001091567 Installation
7 Not Used
8 Strap, Tank Mount Options:
4240136 2 0271074 Installation
Not Used 0 0272491 / 0272669 / 1001091567 Installations
9 4280295 2ft/.61m Strip, Bumper
10 4360436 1 Switch, Fuel Level
11 1 Tank, Fuel Options (Includes Standard Non-Locking Cap):
4400408 0271074 / 0272669 / 0272491 Installations
1001091560 1001091567 Installation
11A 7020056 1 Fitting and Hose (Supply Line)
12 1 Hydraulic Tank Assembly Options:
4400435 0271074 Installation (See Items 101-106 for Breakdown)
4400451 0272669 / 0272491 / 1001091567 Installations (See Items
201-209 for Breakdown)
13 4751600 8 Flatwasher 3/8
14 4761600 4 Lockwasher 3/8
15 1 Tray Weldment Options:
4846375 0271074 / 0272669 / 1001091567 Installations
4846665 0272491 Installation
16 0641416 1 Bolt 1/4-20NC x 2
17 3311405 1 Locknut 1/4-20NC
18 4567627 1 Tube, Hood Prop
19 4751400 4 Flatwasher 1/4
20 0641405 2 Bolt 1/4-20NC x 5/8
21 0902535 1 Bracket, Hood Latch
22 4070410 2 Shim
23 4240145 1 Strap, Tank Mount
24 1120532 2 Cap, Protective
25 2820035 2ft/.61m Insulate, Tubing (Not Shown)

3121243 450A & 450AJ Series II 2-143


SECTION 2 TURNTABLE

FIGURE 2-27. TANK INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. HYDRAULIC TANK ASSEMBLY OPTIONS:
4400435 Ref. 0271074 Tank Installation F

101 7014812 1 Plug, Magnetic


102 7014811 1 Breather/Fill Cap
103 7014816 1 Screen
104 7014801 2 Strainer
105 7020226 1 Assembly Filter, Return
7023205 1 Filter, Element
106 7014802 1 Gauge, Sight

4400451 Ref. 0272669 Tank Installation F


4400451 Ref. 0272491 Tank Installation F
4400451 Ref. 1001091567 Tank Installation F

201 7024446 1 Plug, Magnetic


202 7024444 1 Vented Fill Cap
203 7024445 1 Screen
204 7024442 1 Strainer
205 7020226 1 Assembly Filter, Return
7023205 1 Filter, Element
206 7024441 1 Gauge, Sight
207 7024439 1 Cover
208 7024443 1 Filler Neck
209 7024440 1 Gasket (Not Shown)

301 Ref. FUEL CAP OPTIONS


7016314 Standard Non-Locking Cap (Diesel Engine Machines)
7016314 Standard Non-Locking Cap (Gas Engine Machines Prior to
S/N 0300109286)
70001103 Standard Non-Locking Cap (Gas Engine Machines
S/N 0300109286 to S/N 0300124000)
1120484 Locking Cap (Red)
1120487 Locking Cap (Blue)

2-144 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-27. TANK INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-145


SECTION 2 TURNTABLE

FIGURE 2-28.GROUND CONTROL BOX ASSEMBLY


3
29 34 33 5A

15
12

25 33
44 29 34
14
33

5A 33
14
26 25
27 13
4

28 16 42
40 43
5
42 30
43

17 31
13
9
21

19
24 32
23B 21
23 11
8
18 7

22
20 41

23A

5
10 22
45
22A

2-146 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
GROUND CONTROL BOX ASSEMBLIES
Ref. 450A SERIES II
Ref. CATERPILLAR ENGINE MACHINES:
Ref. USA Built Machines Prior to S/N 0300087631
0861595 Ref. ANSI, ANSI Export & CSA Specs B
0861597 Ref. Australian & CE Specs C
Ref. USA Built Machines S/N 0300087631 to S/N 0300099085
0861728 Ref. ANSI, ANSI Export & CSA Specs C
No Longer Available Ref. Australian & CE Specs
Ref. USA Built Machines S/N 0300099085 to S/N 0300124000
1810121 Ref. ANSI, ANSI Export & CSA Specs A
No Longer Available Ref. Australian & CE Specs
Ref. Belgium Built Machines Prior to S/N 1300001008
0861595 Ref. ANSI, ANSI Export & CSA Specs B
0861597 Ref. Australian & CE Specs C
Ref. Belgium Built Machines S/N 1300001008 to
S/N 1300002604
0861728 Ref. ANSI, ANSI Export & CSA Specs C
No Longer Available Ref. Australian & CE Specs
Ref. Belgium Built Machines S/N 1300002604 to
S/N 1300006000
1810121 Ref. ANSI, ANSI Export & CSA Specs A
No Longer Available Ref. Australian & CE Specs
Ref. 450AJ SERIES II
Ref. CATERPILLAR ENGINE MACHINES:
Ref. USA Built Machines Prior to S/N 0300087631
0861596 Ref. ANSI, ANSI Export & CSA Specs B
0861598 Ref. Australian & CE Specs D
Ref. USA Built Machines S/N 0300087631 to S/N 0300099085
0861729 Ref. ANSI, ANSI Export & CSA Specs D
No Longer Available Ref. Australian & CE Specs
Ref. USA Built Machines S/N 0300099085 to S/N 0300124000
1810125 Ref. ANSI, ANSI Export & CSA Specs A
No Longer Available Ref. Australian & CE Specs
Ref. Belgium Built Machines Prior to S/N 1300001008
0861596 Ref. ANSI, ANSI Export & CSA Specs B
0861598 Ref. Australian & CE Specs D
Ref. Belgium Built Machines S/N 1300001008 to
S/N 1300002604
0861729 Ref. ANSI, ANSI Export & CSA Specs D
No Longer Available Ref. Australian & CE Specs
Ref. Belgium Built Machines S/N 1300002604 to
S/N 1300006000
1810125 Ref. ANSI, ANSI Export & CSA Specs A
No Longer Available Ref. Australian & CE Specs
Ref. 450A SERIES II
Ref. DEUTZ ENGINE MACHINES
Ref. USA Built Machines Prior to S/N 0300085629
0861422 Ref. ANSI, ANSI Export & CSA Specs K
0861427 Ref. Australian & CE Specs L

3121243 450A & 450AJ Series II 2-147


SECTION 2 TURNTABLE

FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Continued Ref. 450A SERIES II
Continued Ref. DEUTZ ENGINE MACHINES
Ref. USA Built Machines S/N 0300085629 to S/N 0300099085
0861740 Ref. ANSI, ANSI Export & CSA Specs B
0861742 Ref. Australian & CE Specs B
Ref. USA Built Machines S/N 0300099085 to S/N 0300124000
1810119 Ref. ANSI, ANSI Export & CSA Specs A
1810120 Ref. Australian & CE Specs A
Ref. Belgium Built Machines Prior to S/N 1300000979
0861422 Ref. ANSI, ANSI Export & CSA Specs K
0861427 Ref. Australian & CE Specs L
Ref. Belgium Built Machines S/N 1300000979 to
S/N 1300002605
0861740 Ref. ANSI, ANSI Export & CSA Specs B
0861742 Ref. Australian & CE Specs B
Ref. Belgium Built Machines S/N 1300002605 to
S/N 1300006000
1810119 Ref. ANSI, ANSI Export & CSA Specs A
1810120 Ref. Australian & CE Specs A
Ref. 450AJ SERIES II
Ref. DEUTZ ENGINE MACHINES
Ref. USA Built Machines Prior to S/N 0300085629
0861423 Ref. ANSI, ANSI Export & CSA Specs L
0861428 Ref. Australian & CE Specs N
Ref. USA Built Machines S/N 0300085629 to S/N 0300099085
0861741 Ref. ANSI, ANSI Export & CSA Specs C
0861743 Ref. Australian & CE Specs C
Ref. USA Built Machines S/N 0300099085 to S/N 0300124000
1810123 Ref. ANSI, ANSI Export & CSA Specs A
1810124 Ref. Australian & CE Specs A
Ref. Belgium Built Machines Prior to S/N 1300000979
0861423 Ref. ANSI, ANSI Export & CSA Specs A
0861428 Ref. Australian & CE Specs L
Ref. Belgium Built Machines S/N 1300000979 to
S/N 1300002605
0861741 Ref. ANSI, ANSI Export & CSA Specs B
0861743 Ref. Australian & CE Specs B
Ref. Belgium Built Machines S/N 1300002605 to
S/N 1300006000
1810123 Ref. ANSI, ANSI Export & CSA Specs A
1810124 Ref. Australian & CE Specs A
Ref. 450A SERIES II
Ref. FORD ENGINE MACHINES
0861420 Ref. USA Built Machines Prior to S/N 0300087631 J
0861726 Ref. USA Built Machines S/N 0300087631 to S/N 0300124000 A
Ref. 450AJ SERIES II
Ref. FORD ENGINE MACHINES
0861421 Ref. USA Built Machines Prior to S/N 0300087631 K
0861727 Ref. USA Built Machines S/N 0300087631 to S/N 0300124000 A

2-148 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. 450A SERIES II
Ref. GM ENGINE MACHINES
0861769 Ref. USA Built Machines Prior to S/N 0300099085 C
1810118 Ref. USA Built Machines S/N 0300099085 to S/N 0300124000 B
Ref. 450AJ SERIES II
Ref. GM ENGINE MACHINES
0861770 Ref. USA Built Machines Prior to S/N 0300099085 C
1810122 Ref. USA Built Machines S/N 0300099085 to S/N 0300124000 B
Ref. 450A SERIES II
Ref. PERKINS ENGINE MACHINES
1810121 Ref. ANSI, ANSI Export & CSA Specs C
1001096954 Ref. Australian & CE Specs C
Ref. 450AJ SERIES II
Ref. PERKINS ENGINE MACHINES
1810125 Ref. ANSI, ANSI Export & CSA Specs C
1001096956 Ref. Australian & CE Specs C

1 0100011 A/R Loctite #242 (Not Shown)


2 0630518 2 Screw, Button Head
3 0630548 5 Bolt
4 0641506 4 Bolt 5/16-18NC x 3/4
5 0861419 1 Box, Fiberglass
5A 7020246 2 Latch
6 1 Module, Control Options (Re-calibration Required When
Replaced):
USA Built Machines:
Use 2915014 Prior to S/N 0300077555 (Was p/n 1600327) (All
Machines)
Note: 2915014 is an Update Kit. Includes Module,
Cables, Programming Instructions & CD Software.
1600364 S/N 0300077555 to S/N 0300085629 (All Machines)
1600364 S/N 0300085629 to S/N 0300124000 (Caterpillar/Ford/
Perkins Engines)
1600411 S/N 0300085629 to S/N 0300124000 (Deutz/GM
Engines)
Belgium Built Machines:
Use 2915014 Prior to S/N 1300000353 (Was p/n 1600327) (All
Machines)
Note: 2915014 is an Update Kit. Includes Module,
Cables, Programming Instructions & CD Software.
1600364 S/N 1300000353 to S/N 1300000979 (All Machines)
1600364 S/N 1300000979 to S/N 1300006000 (Caterpillar/Perkins
Engines)
1600411 S/N 1300000979 to S/N 1300006000 (Deutz Engines)
7 1670829 1 Bezel

3121243 450A & 450AJ Series II 2-149


SECTION 2 TURNTABLE

FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
8 1 Decal - Ground Control Display
ANSI/ANSI Export/CSA Specs
Caterpillar/Ford/Perkins Engine Machines
1702610 USA Built Machines Prior to S/N 0300087631
1705753 USA Built Machines S/N 0300087631 to
S/N 0300099085
1706712 USA Built Machines S/N 0300099085 to
S/N 0300124000
1702610 Belgium Built Machines Prior to S/N 1300001008
1705753 Belgium Built Machines S/N 1300001008 to
S/N 1300002604
1706712 Belgium Built Machines S/N 1300002604 to
S/N 1300006000
Deutz Engine Machines
1702610 USA Built Machines Prior to S/N 0300085629
1705753 USA Built Machines S/N 0300085629 to
S/N 0300099085
1706712 USA Built Machines S/N 0300099085 to
S/N 0300124000
1702610 Belgium Built Machines Prior to S/N 1300000981
1705753 Belgium Built Machines S/N 1300000981 to
S/N 1300002604
1705753 Belgium Built Machines S/N 1300002604 to
S/N 1300006000
GM Engine Machines
1705753 Prior to S/N 0300099085
1706712 S/N 0300099085 to S/N 0300124000
CE/Australian Specs
1702610 USA Built Machines Prior to S/N 0300072447
1705752 USA Built Machines S/N 0300072447 to
S/N 0300085629
1705753 USA Built Machines S/N 0300085629 to
S/N 0300099085 (450AJ Series II was p/n 1705752)
1706712 USA Built Machines S/N 0300099085 to
S/N 0300124000
1705752 Belgium Built Machines Prior to S/N 1300000979
(All Machines)
1705753 Belgium Built Machines S/N 1300000979 to
S/N 1300002604 (450AJ Series II was p/n 1705752)
1706712 Belgium Built Machines S/N 1300002604 to
S/N 1300006000
9 1 Decal - Faceplate
450A Series II:
1703690 USA Built Machines Prior to S/N 0300099085
1706920 USA Built Machines S/N 0300099085 to
S/N 0300124000
1703690 Belgium Built Machines Prior to S/N 1300002604
1706920 Belgium Built Machines S/N 1300002604 to
S/N 1300006000
450AJ Series II:
1703691 USA Built Machines Prior to S/N 0300099085

2-150 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1706921 USA Built Machines S/N 0300099085 to
S/N 0300124000
1703691 Belgium Built Machines Prior to S/N 1300002604
1706921 Belgium Built Machines S/N 1300002604 to
S/N 1300006000
10 2420172 1 Gauge, Hourmeter
11 2760105 1 Housing, Display Light
12 3300205 4 Nut, Retainer
13 3300408 A/R Locknut, Plastic Insert
14 3311401 10 Nut 1/4-20NC
15 3539219 1 Plate, Reinforcement
16 3740049 A/R Relay - SPDT
17 3900268 A/R Screw #10-24NC x 1/2
18 3910804 6 Screw #8-32NC x 1/4
19 4060906 A/R Shield, Toggle Switch
20 4070987 1 Shim (.015) (Was p/n 4070991)
21 4360328 A/R Switch, Toggle
22 1 Switch, Key Options:
4360469 ANSI/ANSI Export/CSA Specs
4360470 CE/Australian Specs
22A 2860030 1 Key
23 4360475 1 Switch, Emergency Stop
23A 7020175 1 Cap, Mushroom Head
23B 7020176 1 Block, Contact
24 4360476 1 Switch, Contact Block
25 4460426 A/R Connector, Strain Relief
26 4460470 1 Nut, Terminal
27 4460471 1 Locknut, Terminal
28 4460488 11 Base, Terminal Mounting
29 4460526 1 Connector, Strain Relief
30 4460874 1 Connector (Natural)
31 4460875 1 Connector (Gray)
32 4740444 A/R Washer, Special
33 4751400 21 Flatwasher 1/4
34 4761400 10 Lockwasher 1/4
35 4922666 1 Cable, Analyzer (Not Shown - See Section 7 for
Breakdown) (Part of Ground Control Box Harness on USA
Built Machines S/N 0300099085 to S/N 0300124000 & Bel-
gium Built Machines S/N 1300002604 to S/N 1300006000)
36 1 Ground Control Box Harness Assembly Options (Not Shown -
See Section 7 for Breakdown):
Caterpillar Engines:
4922638 USA Built Machines Prior to S/N 0300087631
4923455 USA Built Machines S/N 0300087631 to
S/N 0300099085
4923575 USA Built Machines S/N 0300099085 to
S/N 0300124000
4922638 Belgium Built Machines Prior to S/N 1300001008
4923455 Belgium Built Machines S/N 1300001008 to
S/N 1300002604

3121243 450A & 450AJ Series II 2-151


SECTION 2 TURNTABLE

FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
36 Continued 1 Ground Control Box Harness Assembly Options (Not Shown -
See Section 7 for Breakdown):
Continued Caterpillar Engines:
4923575 Belgium Built Machines S/N 1300002604 to
S/N 1300006000
Deutz Engines:
4922638 USA Built Machines Prior to S/N 0300085629
4923223 USA Built Machines S/N 0300085629 to
S/N 0300099085
4923575 USA Built Machines S/N 0300099085 to
S/N 0300124000
4922638 Belgium Built Machines Prior to S/N 1300000979
4923223 Belgium Built Machines S/N 1300000979 to
S/N 1300002604
4923575 Belgium Built Machines S/N 1300002604 to
S/N 1300006000
Ford Engines:
4922638 Prior to S/N 0300087631
4923231 S/N 0300087631 to S/N 0300099085
4923575 S/N 0300099085 to S/N 0300124000
GM Engines
4923223 Prior to S/N 0300099085
4923575 S/N 0300099085 to S/N 0300124000
4923575 Perkins Engines (All Machines)
37 1 Engine Harness Assembly (Not Shown - See Section 7 for
Breakdown)
Caterpillar/Perkins Engine Machines
4922881 USA Built Machines Prior to S/N 0300087631
4923252 USA Built Machines S/N 0300087631 to
S/N 0300093620
4923357 USA Built Machines S/N 0300093620 to
S/N 0300099085
4923581 USA Built Machines S/N 0300099085 to
S/N 0300119211
1001098840 USA Built Machines S/N 0300119211 to S/N
0300124000
4922881 Belgium Built Machines Prior to S/N 1300001008
4923252 Belgium Built Machines S/N 1300001008 to
S/N 1300001427
4923357 Belgium Built Machines S/N 1300001427 to
S/N 1300002604
4923581 Belgium Built Machines S/N 1300002604 to
S/N 1300005190
1001098840 Belgium Built Machines S/N 1300005190 to S/N
1300006000
Deutz Engine Machines
4922522 USA Built Machines Prior to S/N 0300085629
4923265 USA Built Machines S/N 0300085629 to S/N
0300124000
4922522 Belgium Built Machines Prior to S/N 1300000979
4923265 Belgium Built Machines S/N 1300000979 to S/N
1300006000

2-152 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
37 Continued 1 Engine Harness Assembly (Not Shown - See Section 7 for
Breakdown)
Ford Engine Machines
4922521 Prior to S/N 0300087631
4923251 S/N 0300087631 to S/N 0300124000
4923395 GM Engine Machines
38 4922523 1 Valve Harness Assembly (Not Shown - See Section 7 for
Breakdown)
39 Not Used
40 1320060 1 Clamp, Hose
41 1704260 1 Decal - Emergency Stop (USA Built Machines Prior to
S/N 0300064705 Only)
42 0100048 A/R Grease, Dialectric
43 4460905 4 Seal, Plug
44 3520035 1 Plug (USA Built Machines S/N 0300064708 to
S/N 0300124000 & Belgium Built Machines S/N 1300000001
to S/N 1300006000)
45 1705132 1 Decal - ADE Control (USA Built Machines S/N 0300064708
to S/N 0300124000 & All Belgium Built Machines)

3121243 450A & 450AJ Series II 2-153


SECTION 2 TURNTABLE

FIGURE 2-29.ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)

2-154 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-29. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271073 Ref. STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) 3

1 4060865 1 Guard
2 3911014 2 Screw, Machine #10-24NC x 7/8
3 4751000 4 Flatwasher #10
4 3311001 2 Nut #10-24NC
5 2820035 12ft/31cm Loom (Not Shown)
6 4460320 1 Plug, Terminal (USA Built Machines Prior to S/N 0300083248 &
Belgium Built Machines Prior to S/N 1300000707)
7 4460267 2 Pin, Male (USA Built Machines Prior to S/N 0300083248 &
Belgium Built Machines Prior to S/N 1300000707)
8 4240032 1 Tiestrap (Not Shown)
9 4460234 1 Clamp (Not Shown)
10 4220162 1 Spacer, Stop
11 4846698 1 Mounting, Light
12 to 13 Not Used
14 0100011 A/R Loctite #242 (Not Shown)
15 0100048 A/R Sealant, Silicone (Not Shown)
16 Use 0272529 1 Strobe Light Assembly (Was p/n 2920146)
7016319 1 Bulb, Replacement
7016372 1 Lens
17 to 24 Not Used

0272529 1 Strobe Light Kit (Includes Items 1-7, 10, 11 & 16)

Ref. LIGHTS INSTALLATIONS (OPTIONAL)


0271072 Ref. Headlights & Taillights 2
0272057 Ref. Chassis Floodlights (Not Shown) 1/A

25 A/R Light Options:


2920110 2 Headlight (Round Shape)
7016628 2 Bulb, Light (1 Per Light)
2920157 2 Floodlight (Rectangular Shape)
26 0902206 2 Bracket, Mounting
27 0642612 1 Bolt 1-8NC x 1 1/2
28 4220162 2 Spacer
29 0100011 A/R Loctite#242 (Not Shown)
30 A/R Light Options:
2920113 2 Taillight
2920157 2 Floodlight (Rectangular Shape)
31 3911040 4 Screw, Machine #10-24NC x 2 1/2 (0271072 Installation)
32 3311005 4 Nut #10-24NC (0271072 Installation Only)
33 4751000 4 Flatwasher #10 (0271072 Installation Only)
34 4 Washer Options:
4740362 Headlights & Taillights
4751800 Chassis Floodlights
35 3960461 2 Gasket (0271072 Installation Only)
36 Not Used
37 4240032 12 Tie-Strap (Not Shown)

3121243 450A & 450AJ Series II 2-155


SECTION 2 TURNTABLE

FIGURE 2-29. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
38 4460234 12 Mount, Tie-Strap (Not Shown)
39 4360336 1 Switch, Toggle - SPST (Not Shown - Located on Console)
40 3790012 1 O-Ring (Not Shown - Located on Console)
41 to 43 Not Used

0271217 Ref. ALARM INSTALLATION 1

44 0257887 1 Alarm/Harness Assembly


0140032 1 Alarm
2820035 A/R Loom
4460424 1 Plug
4460268 2 Socket
45 0641407 2 Bolt 1/4-20NC x 3/4
46 4711400 2 Flatwasher 1/4
47 0100048 A/R Sealant, Silicone (Not Shown)
48 0100011 A/R Loctite#242 (Not Shown)

2-156 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-29. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 2-157


208

2-158
207
7
37
205 13
2
15 3
4 27 31
31 29 23
33 207
206 25
16
30
38
4
31 26
106 6 202
105
SECTION 2 TURNTABLE

16 18 203
107 19 30 204
20 31
2
31 15 5 24
18 27 9 35
29 18 4
23 4 31 201
31
31
107
108

450A & 450AJ Series II


32
39 18 34
302 40 21
31
41 10
FIGURE 2-30.HOODS INSTALLATION

42 17 SEE ENGINE
31 INSTALLATION
43

24

12 101 36
104 28 28
103 8
103 11
14 SEE ENGINE
102 101 INSTALLATION
301

3121243
SECTION 2 TURNTABLE

FIGURE 2-30. HOODS INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. HOODS INSTALLATION
Ref. Caterpillar/Perkins Engine Machines
0271209 Ref. USA Built Machines Prior to S/N 0300107512 G
0275866 Ref. USA Built Machines S/N 0300107512 to S/N 0300124000 C
0271209 Ref. Belgium Built Machines Prior to S/N 1300003222 G
0275866 Ref. Belgium Built Machines S/N 1300003222 to S/N 1300006000 C
Ref. Deutz Engine Machines
0271209 Ref. USA Built Machines Prior to S/N 0300107512 G
0275866 Ref. USA Built Machines S/N 0300107512 to S/N 0300124000 C
0271209 Ref. Belgium Built Machines Prior to S/N 1300003222 G
1001091079 Ref. Belgium Built Machines S/N 1300003222 to S/N 1300006000 C
Ref. Ford Engine Machines Options:
0271210 Ref. Prior to S/N 0300078473 D
0274020 Ref. S/N 0300078473 to S/N 0300124000 B
Ref. GM Engine Machines
0275033 Ref. Prior to S/N 0300107512 C
0275868 Ref. S/N 0300107512 to S/N 0300124000 A

1 0100011 A/R Loctite #242 (Not Shown)


2 0641408 6 Bolt 1/4-20NC x 1 1/4
3 0641606 3 Bolt 3/8-16NC x 3/4
4 0641608 13 Bolt 3/8-16NC x 1
5 0641610 2 Bolt 3/8-16NC x 1 1/4
6 0641614 4 Bolt 3/8-16NC x 1 3/4
7 0721004 4 Bolt #10-24NC x 1/2
8 0721006 4 Bolt #10-24NC x 3/4
9 0902504 1 Angle, Mounting
10 0940071 1 Bumper
11 0940083 2 Bumper
12 Kit 1 Hood (Engine Side) (See Items 101-108 for Breakdown)
13 Kit 1 Hood (Tank Side) (See Items 201-208 for Breakdown)
14 3311401 2 Nut 1/4-20NC
15 3311405 6 Locknut 1/4-20NC
16 3311505 2 Nut 5/16 - 18NC
17 3311601 5 Nut 3/8-16NC
18 3311605 10 Locknut 3/8-16NC
19 3380445 1 Panel, Rubber
20 3573024 1 Plate, Hinge Mounting
21 3900232 3 Capscrew, Button Head 3/8-16NC 1 1/4
22 Not Used
23 3960462 9ft/2.74m Seal, Hood
24 3960464 9ft/2.74m Seal, Hood
25 Not Used
26 4160170 1 Spring, Gas
27 4740362 6 Washer, Fender
28 4750800 12 Flatwasher #8
29 4751400 6 Flatwasher 1/4
30 4751500 4 Flatwasher 5/16
31 4751600 40 Flatwasher 3/8

3121243 450A & 450AJ Series II 2-159


SECTION 2 TURNTABLE

FIGURE 2-30. HOODS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
32 1 Exhaust Tube Weldment Options:
4845194 Caterpillar/Deutz/Perkins Engine Machines
4845194 Ford Engine Machines Prior to S/N 0300078473
3460373 Ford Engine Machines S/N 0300078473 to
S/N 0300124000
3460373 GM Engine Machines
33 4846037 1 Hood Mounting Weldment
34 1 Hood Mounting Weldment Options:
Use 4341390 Caterpillar & Deutz Engine USA Built Machines Prior to
S/N 0300107512 & Belgium Built Machines Prior to S/N
1300003222 (Was p/n 4845665)
4341390 Caterpillar/Deutz/Perkins Engine USA Built Machines S/N
0300107512 to S/N 0300124000 & Belgium Built Machines
S/N 1300003222 to S/N 1300006000
Use 4341390 Ford Engine Machines (Was p/n 4845665)
Use 4341389 GM Engine Machines Prior to S/N 0300107512 (Was p/n
4341177)
4341389 GM Engine Machines S/N 0300107512 to S/N 0300124000
35 4846424 1 Hood Mounting Weldment
36 3311005 4 Locknut #10-24NC
37 4751000 8 Flatwasher #10
38 4060805 6ft/1.75m Flex-Trim
39 A/R Insulation, Heat Shield Options:
1001098567 1 Caterpillar/Perkins Engine Machines
Not Required Deutz Engine Machines
Not Required 1 Ford Engine Machines Prior to S/N 0300078473
2820176 1 Ford Engine Machines S/N 0300078473 to
S/N 0300124000
2820176 1 GM Engine Machines
40 A/R Insulation, Heat Shield Options:
1001098567 1 Caterpillar/Perkins Engine Machines
Not Required Deutz Engine Machines
Not Required 1 Ford Engine Machines Prior to S/N 0300078473
2820177 1 Ford Engine Machines S/N 0300078473 to
S/N 0300124000
2820177 1 GM Engine Machines
41 4740500 3 Washer, Special (Not Used on Deutz Engine Machines)
42 4061010 1 Shield, Heat (Not Used on Deutz Engine Machines)
43 A/R Insulation, Heat Shield Options:
1001098568 1 Caterpillar/Perkins Engine Machines
Not Required Deutz Engine Machines
2820130 1 Ford Engine Machines Prior to S/N 0300078473
2820175 1 Ford Engine Machines S/N 0300078473 to
S/N 0300124000
2820175 1 GM Engine Machines

1 Hood Kit (Engine Side) Options:
1001091093 Caterpillar/Perkins Engine USA Built Machines (Includes
items 12,17,21,23,24, 31,32,39-42 & 101-108)
1001101160 Caterpillar/Perkins Engine Belgium Built Machines
(Includes items 12,23,24,40,42,43 & 101-108)

2-160 450A & 450AJ Series II 3121243


SECTION 2 TURNTABLE

FIGURE 2-30. HOODS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001091124 Deutz Engine Machines (Includes items 12,17,21,23,24,
31,32,101-108,301 & 302)
1001097968 Ford Engine Machines (Includes Items 12, 39-43 & 101-
108)
1001091094 GM Engine Machines (Includes items 12,17,21,23,24,31,
32,39-43 & 101-108)
1001091125 1 Hood Kit (Tank Side) (Includes items 13,23,24,38 & 201-208)

Ref. HOOD ASSEMBLY OPTIONS: (ENGINE SIDE)


Purchase Kit Caterpillar/Deutz/Perkins Engine Machines (Was p/n 2680438)
Purchase Kit Ford Engine Machines Prior to S/N 0300078473 (Was p/n
2680438)
Purchase Kit Ford Engine Machines S/N 0300078473 to S/N 0300124000
(Was p/n 1671169)
Purchase Kit GM Engine Machines (Was p/n 1671169)

101 2940109 1 Latch


102 0721008 2 Screw, Machine #10-24NC x 1
103 4751100 4 Flatwasher #10
104 3311005 2 Locknut #10-24NC
105 2600210 1 Hinge
106 3900232 4 Screw, Button Head 3/8-16NC x 1 1/4
107 4751600 8 Flatwasher 3/8
108 3311605 4 Locknut 3/8-16NC

Purchase Kit Ref. HOOD ASSEMBLY (TANK SIDE) (Was P/N 2680439) M

201 2940109 1 Latch


202 0721008 2 Screw, Machine #10-24NC x 1
203 4750800 4 Flatwasher #8
204 3311005 2 Locknut #10-24NC
205 2600246 2 Hinge
206 0721006 4 Screw, Machine #10-24NC x 3/4
207 4750800 8 Flatwasher #8
208 3311005 4 Locknut #10-24NC

0258430 Ref. NOISE REDUCTION INSTALLATION 2/B


(DEUTZ ENGINE MACHINES)

301 2820099 3 Insulation, Foam


302 2820100 2 Insulation, Foam

3121243 450A & 450AJ Series II 2-161


SECTION 2 TURNTABLE

FIGURE 2-30. HOODS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-162 450A & 450AJ Series II 3121243


SECTION 3
BOOM

3121243 450A & 450AJ Series II 3-1


SECTION 3 BOOM

FIGURE 3-1.TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)


207
17 312
57
40 17 204
24 306
70 57 206
A 308 60
40 202 10 34
24 303 10
63 203 60
305 60
121 A
3

128 129 116


C
71
69 72
64 68B
60
123
119 NOTE:
124 16 34 450AJ SERIES II
20 57 MODELS
ONLY
40
57 18
36 16
B 57
16 24
57
49
307 40
24 40
310B 16
310 65 24 66 115
310A 57 116
40 117
305 304 118
24 18 18 54
57 57 105
36 36 134
49 111
24 132
64 133
49 135
13 21 C
22
52 5 59
6 31
14
24
42
B
10
57 9 60 D
16 60 3
24 205
68A
50 D 208B
57 NOTE:
208
450A SERIES II
18 MODELS 208A
60 ONLY
16 203 202
42 34

3-2 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
NOTE: USA Built Machines - 1st S/N digit is 0. Belgium Built
Machines - 1st S/N digit is 1.

TOWER BOOMS AND CYLINDERS INSTALLATIONS


0271216 Ref. 450A Series II I
1001097501 Ref. 450A Series II (Arctic Package) A
0270839 Ref. 450AJ Series II L
0275125 Ref. 450AJ Series II (Arctic Package) B

1 Not Used
2 0100011 A/R Loctite #242 (Not Shown)
3 0561076 1 Block, Boom Rest
4 Not Used
5 0641505 4 Bolt 5/16-18NC x 5/8
6 4751800 3 Flatwasher 1/2
7 to 8 Not Used
9 0641608 4 Bolt 3/8-16NC x 1
10 0641610 A/R Bolt 3/8-16NC x 1 1/4
11 to 12 Not Used
13 0641806 2 Bolt 1/2-13NC x 3/4
14 0641810 3 Bolt 1/2-13NC x 1 1/4
15 Not Used
16 0642012 6 Bolt 5/8-11NC x 1 1/2
17 0642014 2 Bolt 5/8-11NC x 1 3/4
18 0642016 4 Bolt 5/8-11NC x 2
19 Not Used
20 0801272 1 Boom, Mid
21 0801273 1 Boom, Tower
22 0940048 1 Bumper
23 Not Used
24 0961950 20 Bearing, Garmax
25 to 30 Not Used
31 1684070 1 Tower Lift Cylinder Assembly (See Section 5 for
Breakdown)
32 to 33 Not Used
34 3311605 A/R Locknut 3/8-16NC
35 Not Used
36 3312005 3 Locknut 5/8-11NC
37 to 39 Not Used
40 3422568 6 Pin
41 Not Used
42 3422664 2 Pin
43 to 48 Not Used
49 3422912 3 Pin
50 3422913 1 Pin
51 Not Used
52 3572691 1 Bracket, Boom Rest
53 Not Used
54 3572826 1 Cover

3121243 450A & 450AJ Series II 3-3


SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
55 to 56 Not Used
57 3841258 12 Keeper, Pin
58 Not Used
59 4751500 4 Flatwasher 5/16
60 4751600 A/R Flatwasher 3/8
61 to 62 Not Used
63 1 Upright (Upper) Options:
4846366 450A Series II
4846335 450AJ Series II
64 4846336 2 Link
65 4846343 1 Link, Timing
66 4846346 1 Upright (Lower)
67 Not Used
68 1 Rest, Boom Options:
68A 3572750 450A Series II
68B 4846428 450AJ Series II
69 0641507 2 Bolt 5/16-18NC x 7/8
70 1671013 1 Cover
71 3340914 1 Pad
72 4711500 2 Flatwasher 5/16 Narrow
73 1 Cable, Electrical 18/2 Options (Not Shown):
4922770 Without Arctic Package
4923469 With Arctic Package

Ref. BOOM CABLES AND CLAMPS INSTALLATIONS


0271311 Ref. 450A Series II (ANSI/ANSI Export /CSA Specs) J
0271310 Ref. 450A Series II (Australian/CE Specs) J
0273279 Ref. 450A Series II (All Specs with SkyPower) C
1001097502 Ref. 450A Series II (All Specs with Arctic Package) A
1001097503 Ref. 450A Series II (All Specs with Arctic Package & SkyPower) A
0271122 Ref. 450AJ Series II (ANSI/ANSI Export /CSA Specs) J
0271206 Ref. 450AJ Series II (Australian/CE Specs) J
0273280 Ref. 450AJ Series II (All Specs with SkyPower) C
0275116 Ref. 450AJ Series II (All Specs with Arctic Package) C
0275786 Ref. 450AJ Series II (All Specs with Arctic Package & SkyPower) C
Note: For Additional Components See Section 7

101 to 104 Not Used


105 4460425 1 Connector, Strain Relief
106 to110 Not Used
111 4751400 2 Flatwasher 1/4 Wide
112 Not Used
113 1 Harness, Tower Boom Options (Not Shown - See Section 7):
4922530 Without Arctic Package
4923458 With Arctic Package
114 Not Used
115 3300420 1 Nut, Acorn 1/4-20NC
116 3311605 3 Locknut 3/8-16NC
117 3860096 1 Roller

3-4 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
118 0630498 1 Bolt
119 4711500 3 Flatwasher 5/16 Narrow
120 A/R Tie-Strap Options (Not Shown):
4240099 Without Arctic Package
4240018 With Arctic Package
121 4061032 2 Shield, Cable
122 Not Used
123 0641528 3 Bolt 5/16-18NC x 3 1/2
124 1 Block, Clamp Options:
0561460 All Machines Except Machines with Both Arctic Package &
SkyPower
1321695 Machines with Arctic Package Only & SkyPower Only
125 to 126 Not Used
127 0100011 A/R Loctite #242 (Not Shown)
128 1320300 1 Clamp, Hose
129 4711600 2 Flatwasher 3/8
130 A/R Cable, Electrical (Not Shown - See Section 7)
Machines Without Artic Package or SkyPower (12/3 AC
Power Cable):
Use 1060987 1 ANSI/ANSI Export /CSA Specs Prior to S/N 0300068440
(Was p/n 1060494)
1060987 1 ANSI/ANSI Export /CSA SpecsS/N 0300068440 to
S/N 0300124000
Use 1060991 1 Australian /CE Specs Prior to S/N 0300068440 (Was p/n
1060494)
1060991 1 Australian /CE Specs S/N 0300068440 to S/N 0300124000
Machines With SkyPower and/or Artic Package:
4922929 With SkyPower Only (8/5 AC Power Cable)
4923460 With Arctic Package Only (12/3 AC Power Cable)
Use 4922857 With Arctic Package & Sky Power (8/5 AC Power Cable)
(Prior to S/N 0300121049) (Was P/N 4923615)
4922857 With Arctic Package & Sky Power (8/5 AC Power Cable)
(S/N 0300121049 to S/N 0300124000)
131 Not Used
132 0641408 1 Bolt 1/4-20NC x 1
133 1320061 1 Clamp, Hose (S/N 0300104165 to S/N 0300124000 Only)
134 1 Connector, Strain Relief
4460425 Prior to S/N 0300104165
4461692 S/N 0300104165 to S/N 0300124000 Without Arctic Package
4461692 S/N 0300104165 to S/N 0300124000 With SkyPower Only
4461692 S/N 0300104165 to S/N 0300124000 With Arctic Package &
Arctic Package with SkyPower (450A Series II)r
4461694 S/N 0300104165 to S/N 0300124000 With Arctic Package &
Arctic Package with SkyPower (450AJ Series II)
135 3311405 1 Locknut 1/4-20NC

Ref. LIMIT SWITCHES INSTALLATION OPTIONS:


0271199 Ref. 450A/AJ Series II Prior to S/N 0300077285 E

201 Not Used


202 1670998 2 Cover, Switch

3121243 450A & 450AJ Series II 3-5


SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
203 3311005 4 Locknut #10-24NC
204 3931024 2 Capscrew, Socket Head #10-24NC x 1 1/2
205 3931030 2 Capscrew, Socket Head #10-24NC x 1 7/8
206 1 Switch, Limit Options:
4360321 Prior to S/N 03000074319
4360548 S/N 03000074319 to S/N 0300124000
207 1 Connector, Strain Relief Options:
4460428 Prior to S/N 03000074319
4460968 S/N 03000074319 to S/N 0300124000
208 4922714 1 Cable/Limit Switch Harness Assembly B
1060902 8.5ft/2.6m Cable, Electrical 18/2 (Not Shown - See Section 7)
4460226 2 Socket, Contact (Not Shown)
208A 1 Switch, Limit Options:
4360321 Prior to S/N 03000074319
4360548 S/N 03000074319 to S/N 0300124000
208B 1 Connector, Strain Relief
4460428 Prior to S/N 03000074319
4460968 S/N 03000074319 to S/N 0300124000
209 4922770 37ft/11.3m Cable, Electrical 18/2 (Not Shown - See Section 7)

Ref. LIMIT SWITCHES INSTALLATION OPTIONS (CONTINUED):


0272497 Ref. 450A/AJ Series II without Arctic Package S/N 0300077285 to D
S/N 0300124000
0275126 Ref. 450A/AJ Series II with Arctic Package (Arctic Package) B

301 0100011 A/R Loctite #242 (Not Shown)


302 0641406 2 Capscrew, 1/4-20NC x 3/4 (Not Shown)
303 1 Cover, Switch Options:
1670998 S/N 0300077285 to S/N 0300116245
1001096617 S/N 0300116245 to S/N 0300124000
304 1671086 1 Cover, Switch
305 3311005 4 Locknut #10-24NC
306 3931024 2 Capscrew, Socket Head #10-24NC x 1 1/2
307 3931030 2 Capscrew, Socket Head #10-24NC x 1 7/8
308 4360548 1 Switch, Limit
309 4751400 2 Flatwasher, 1/4 (Not Shown)
310 1 Cable/Limit Switch Harness Assembly Options (See Section 7
for Breakdown):
4922714 1 Without Arctic Package B
4923467 1 With Arctic Package A
310A 4360548 1 Switch, Limit
310B 4460968 1 Connector, Strain Relief
311 4060803 8.5in/217mm Shield, Flex Trim (Not Shown)
312 4460968 1 Connector, Strain Relief

3-6 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-1. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (USA BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 3-7


SECTION 3 BOOM

FIGURE 3-2.TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT


MACHINES)
312
106
116
114 106 306
14 110
116 308
A 117
114 303 104 112
110 104
119 305 217
117
A
209
103
207
205 214
C
21
4 35
120 118 123
203 117 124
213
201 105 112
108 116
114
107
116
113 105
105 110
116 116
114 115
110 114
205
121 122 202
116 110 206
207
114 208 31
107 125
110
116 34 11 211
113 20
115 C 223
110 224
120 225
27 226
7 109
13 222
213
30 221 213 3 36
37 15 220
8
110 B
25
34
10
B
110
307
28
34 310B
11 310
310A
10
305 304
29

3-8 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT


MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
NOTE: USA Built Machines - 1st S/N digit is 0. Belgium Built
Machines - 1st S/N digit is 1.

Ref. TOWER BOOMS AND CYLINDERS INSTALLATION


0272664 Ref. 450AJ Series II Booms and Cylinders Installation F
1001098640 Ref. 450AJ Series II Boom Assemblies A
0275438 Ref. 450AJ Series II with SkyPower A

1 0100011 A/R Loctite #242 (Not Shown)


2 Not Used
3 0641505 4 Bolt 5/16-18NC x 5/8
4 0641507 2 Bolt 5/16-18NC x 7/8
5 to 6 Not Used
7 0641806 2 Bolt 1/2-13NC x 3/4
8 0641810 3 Bolt 1/2-13NC x 1 1/4
9 Not Used
10 0642012 2 Bolt 5/8-11NC x 1 1/2
11 0642016 2 Bolt 5/8-11NC x 2
12 Not Used
13 0940048 1 Bumper
14 1671013 1 Cover (Prior to S/N 1300000407)
15 1684239 1 Lower Lift Cylinder Assembly (See Section 5 for Breakdown)
16 to 19 Not Used
20 3312005 1 Locknut 5/8-11NC
21 3340914 1 Pad
22 to 24 Not Used
25 3422664 1 Pin
26 Not Used
27 3422912 1 Pin
28 3422913 1 Pin
29 1 Pin Options:
3423015 Prior to S/N 1300000097
3422664 S/N 1300000097 to S/N 1300006000
30 3572691 1 Bracket, Boom Rest
31 3574066 1 Cover (Prior to 1300001679)
32 to 33 Not Used
34 3841258 4 Keeper, Pin
35 4711500 2 Flatwasher 5/16 Narrow
36 4751500 4 Flatwasher 5/16
37 4751800 3 Flatwasher 1/2

Ref. TOWER BOOM ASSEMBLY


0272340 Ref. 450AJ Series II G
0801592 Ref. 450AJ Series II with SkyPower E

101 0100011 A/R Loctite #242 (Not Shown)


102 Not Used
103 0561076 1 Block, Boom Rest

3121243 450A & 450AJ Series II 3-9


SECTION 3 BOOM

FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT


MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
104 0641610 6 Bolt 3/8-16NC x 1 1/4
105 0642012 4 Bolt 5/8-11NC x 1 1/2
106 0642014 2 Bolt 5/8-11NC x 1 3/4
107 0642016 2 Bolt 5/8-11NC x 2
108 0801356 1 Boom, Mid
109 0801357 1 Boom, Tower
110 0961950 20 Bearing, Garmax
111 Not Used
112 3311605 6 Locknut 3/8-16NC
113 3312005 2 Locknut 5/8-11NC
114 3422568 6 Pin
115 3422912 2 Pin
116 3841258 8 Keeper, Pin
117 4751600 14 Flatwasher 3/8
118 1 Rest, Boom Options:
Use 4846905 Prior to S/N 1300000414 (Was P/N 4846428)
4846905 S/N 1300000414 to S/N 1300006000
119 4846697 1 Upright (Upper)
120 2 Link Options:
Use 3010140 Prior to S/N 1300000905 (Was P/N 4846700)
3010140 S/N 1300000905 to S/N 1300006000
121 4846701 1 Link, Timing
122 4846703 1 Upright (Lower)
123 3340608 1 Pad, Wear
124 0641605 2 Bolt, 3/8-16NC x 3/8
125 3574066 1 Cover (1300001679 to S/N 1300006000)

Ref. BOOM CABLES AND CLAMPS INSTALLATIONS


0272594 Ref. 450AJ Series II D
0275436 Ref. 450AJ Series II with SkyPower D
Note: For Additional Components See Section 7

201 0561460 1 Block, Clamp


202 0630498 1 Bolt
203 0641528 3 Bolt 5/16-18NC x 3 1/2
204 A/R Cable, Electrical Options (Not Shown - See Section 7):
1060991 1 Without SkyPower (12/3 AC Power Cable)
Use 4922857 1 With SkyPower (Prior to S/N 130002739) (Was p/n 4922929)
4922857 1 With SkyPower (S/N 1300002739 to S/N 1300006000)
205 1320300 1 Clamp, Hose
206 3300420 1 Nut, Acorn 1/4-20NC
207 3311605 3 Locknut 3/8-16NC
208 3860096 1 Roller
209 4061032 2 Shield, Cable
210 4240018 7 Tie-Strap (Not Shown)

3-10 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT


MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
211 A/R Connector, Strain Relief
4460425 2 Without SkyPower
4460425 2 With SkyPower (Prior to S/N 1300002739)
4461692 1 With SkyPower (S/N 1300002739 to S/N 1300006000)
212 Not Used
213 4711500 A/R Flatwasher 5/16 Narrow
214 4711600 2 Flatwasher 3/8 Narrow
215 4922530 1 Harness, Tower Boom (Not Shown - See Section 7):
216 4922770 1 Cable, Electrical (18/2 Limit Switch) (Not Shown - See
Section 7)
217 to 219 Not Used
220 0641524 A/R Bolt 5/16-18NC x 3
221 1321738 1 Clamp, Block (Machines with SkyPower S/N 1300002739 to S/N
1300006000 Only)
222 3311505 A/R Nut 5/16-18NC
223 0641408 1 Bolt 1/4-20NC x 1
224 1320061 1 Clamp, Hose (Machines with SkyPower S/N 1300002739 to S/N
1300006000 Only)
225 3311405 1 Locknut 1/4-20NC
226 4751400 2 Flatwasher 1/4 Wide
227 1320177 1 Clamp, Hose (Not Shown - Used on Airline) (Machines with
SkyPower S/N 1300002739 to S/N 1300006000 Only)
228 2220829 1 Fitting, Plug (Not Shown - Used on Airline) (Machines with
SkyPower S/N 1300002739 to S/N 1300006000 Only)
229 2221037 1 Fitting, Barbed (Not Shown - Used on Airline) (Machines with
SkyPower S/N 1300002739 to S/N 1300006000 Only)
230 2720646 1 Hose, Airline (Not Shown) (Machines with SkyPower S/N
1300002739 to S/N 1300006000 Only)

0272497 Ref. LIMIT SWITCHES INSTALLATION D

301 0100011 A/R Loctite #242 (Not Shown)


302 0641406 2 Capscrew, 1/4-20NC x 3/4 (Not Shown)
303 1 Cover, Switch Options:
1670998 Prior to S/N 1300004416
1001096617 S/N 1300004416 to S/N 1300006000
304 1671086 1 Cover, Switch
305 3311005 4 Locknut #10-24NC
306 3931024 2 Capscrew, Socket Head #10-24NC x 1 1/2
307 3931030 2 Capscrew, Socket Head #10-24NC x 1 7/8
308 1 Switch, Limit Options:
4360321 Prior to S/N 1300000175
4360548 S/N 1300000175 to S/N 1300006000
309 4751400 2 Flatwasher, 1/4 (Not Shown)
310 4922714 1 Cable/Limit Switch Harness Assembly
1060902 8.5ft/2.6m Cable, Electrical 18/2 (Not Shown - See Section 7)
4460226 2 Socket, Contact (Not Shown)

3121243 450A & 450AJ Series II 3-11


SECTION 3 BOOM

FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT


MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
310A 1 Switch, Limit Options:
4360321 Prior to S/N 1300000133
4360548 S/N 1300000133 to S/N 1300006000
310B 1 Connector, Strain Relief
4460428 Prior to S/N 1300000133
4460968 S/N 1300000133 to S/N 1300006000
311 4060803 8.5in/217mm Shield, Flex Trim (Not Shown)
312 1 Connector, Strain Relief Options:
4460428 Prior to S/N 1300000175
4460968 S/N 1300000175 to S/N 1300006000

3-12 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-2. TOWER/MID BOOMS AND CYLINDERS INSTALLATION (BELGIUM BUILT


MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 3-13


SECTION 3 BOOM

FIGURE 3-3.MAIN BOOM INSTALLATION - 450A SERIES II

26

22
30
41
9

40
108 5
122 131
135
112 135
127
102 132
128
110
122
16

6
40
28

19 23
40
7
9
41
29 24

41 32
10
23
26
40
1
7
31

20 41 24
10

27

3-14 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. BOOM AND CYLINDERS INSTALLATION
0271216 Ref. Without Arctic Package I
1001097501 Ref. With Arctic Package A

1 0060062 1 Rotator Assembly (See Figure 3-7 for Breakdown)


2 0100011 A/R Loctite #242 (Not Shown)
3 to 4 Not Used
5 0641607 1 Bolt 3/8-16NC x 7/8
6 0641608 1 Bolt 3/8-16NC x 1
7 0641610 2 Bolt 3/8-16NC x 1 1/4
8 Not Used
9 0641810 1 Bolt 1/2-13NC x 1 1/4
10 0641812 2 Bolt 1/2-13NC x 1 1/2
11 to 15 Not Used
16 0801288 1 Main Boom Assembly (See Figure 3-6 for Breakdown)
17 to 18 Not Used
19 1684170 1 Master Cylinder Assembly (See Section 5 for Breakdown)
20 1684155 1 Main Lift Cylinder Assembly (See Section 5 for Breakdown)
21 Not Used
22 1684165 1 Level Cylinder Assembly (See Section 5 for Breakdown)
23 3311605 2 Locknut 3/8-16NC
24 3311805 2 Locknut 1/2-13NC
25 Not Used
26 3422177 2 Pin
27 3422178 1 Pin
28 3422179 1 Pin
29 3422180 1 Pin
30 3422454 1 Pin
31 3422558 1 Pin
32 3422793 1 Pin
33 to 39 Not Used
40 3841143 4 Keeper, Pin
41 3841203 4 Keeper, Pin

Ref. BOOM CABLES AND CLAMPS INSTALLATIONS


0271311 Ref. 450A Series II (ANSI/ANSI Export/CSA Specs) J
0271310 Ref. 450A Series II (Australian/CE Specs) J
0273279 Ref. 450A Series II (All Specs with SkyPower) C
1001097502 Ref. 450A Series II (All Speces with Arctic Package) A
1001097503 Ref. 450A Series II (All Specs with Arctic Package & SkyPower) B
Note: For Additional Components See Section 7

101 0100011 A/R Loctite #242 (Not Shown)


102 2 Block, Clamp Options:
0561459 Without Arctic Package
0561696 With Arctic Package
103 to 107 Not Used
108 3300151 6 Nut, Acorn 1/4-20NC
109 Not Used

3121243 450A & 450AJ Series II 3-15


SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
110 3311401 6 Nut 1/4-20NC
111 Not Used
112 3570535 1 Shield
113 to 121 Not Used
122 4751400 12 Flatwasher 1/4
123 Not Used
124 1 Harness, Main Boom Options (Not Shown - See Section 7):
4922531 Without Arctic Package
1001097504 With Arctic Package
125 1 Cable, Electrical (Not Shown - See Section 7)
Machines without Arctic Package or SkyPower (12/3 AC
Power Cable):
1060988 ANSI/ANSI Export/CSA Specs
1060990 Australian/CE Specs
Machines with Arctic Package or SkyPower:
4922857 With SkyPower Only (8/5 AC Power Cable)
4923461 With Arctic PackageOnly (12/3 AC Power Cable)
Use 4922857 With Both Arctic Package & Sky Power (8/5 AC Power
Cable) (USA Built Machines Prior to S/N 0300121049 &
Belgium Built Machines Prior to S/N 1300005225) (Was
P/N 4923615)
4922857 With Both Arctic Package & Sky Power (8/5 AC
Power Cable) (USA Built Machines S/N 0300121049
to S/N 0300124000 & Belgium Built Machines
S/N 1300005225 to S/N 1300006000)
126 Not Used
127 0641506 2 Bolt 5/16-18NC x 3/4 (With SkyPower Only)
128 1320202 2 Clamp (With SkyPower Only)
129 to 130 Not Used
131 3311505 2 Locknut 5/16-18NC (With SkyPower Only)
132 3574532 2 Plate, Clamp Mounting(With SkyPower Only)
133 to 134 Not Used
135 4751500 4 Flatwasher 5/16 (With SkyPower Only)

3-16 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM INSTALLATION - 450A SERIES II (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 3-17


SECTION 3 BOOM

FIGURE 3-4.MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES)

19
38 114
102
130

56 14
14 56
112 130 117 102 35
46
9 105
55 131
48 107
115 118
131
27 9
56
55 34 38 SEE
MAIN
10
BOOM
41 ASSEMBLY
29
35
56
15
28 39

43 59 33
8 55 67
45
55
10
47 25 51
37
12
11
34 7
23 59
44 33 37
62

61

47 1
12
30

11 4
26
34 32 34
58 60
44
73

3-18 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
NOTE: USA Built Machines - 1st S/N digit is 0. Belgium Built
Machines - 1st S/N digit is 1.

Ref. BOOM AND CYLINDERS INSTALLATION


0270839 Ref. 450AJ Series II K
0275125 Ref. 450AJ Series II (Arctic Package) B

1 1 Rotator Assembly Options (See Figure 3-7 for Breakdown):


0060050 Without Arctic Package
0060050 With Arctic Package Prior to S/N 0300100071
0060096 With Arctic Package S/N 0300100071 to S/N 0300124000
2 0100011 A/R Loctite #242 (Not Shown)
3 Not Used
4 0641406 2 Bolt 1/4-20NC x 3/4 (Prior to S/N 0300075079 Only)
5 to 6 Not Used
7 0641518 2 Bolt 516-18NC x 2 1/4
8 0641607 1 Bolt 3/8-16NC x 7/8
9 0641608 3 Bolt 3/8-16NC x 1
10 0641610 2 Bolt 3/8-16NC x 1 1/4
11 0641616 4 Bolt 3/8-16NC x 2
12 0641618 2 Bolt 3/8-16NC x 2 1/4
13 Not Used
14 0641810 A/R Bolt 1/2-13NC x 1 1/4
15 0641812 1 Bolt 1/2-13NC x 1 1/2
16 to 18 Not Used
19 0801312 1 Main Boom Assembly (See Figure 3-6 for Breakdown)
20 to 22 Not Used
23 0961947 2 Bushing
24 Not Used
25 0961951 2 Bushing
26 1320070 2 Clamp (Prior to S/N 0300075079 Only)
27 1683773 1 Master Cylinder Assembly (See Section 5 for Breakdown)
28 1683760 1 Level Cylinder Assembly (See Section 5 for Breakdown)
29 1684154 1 Main Lift Cylinder Assembly (See Section 5 for Breakdown)
30 1683959 1 Jib Lift Cylinder Assembly (See Section 5 for Breakdown)
31 Not Used
32 3311405 2 Locknut 1/4-20NC (Prior to S/N 0300075079 Only)
33 3311501 4 Locknut 5/16-18NC
34 3311605 9 Locknut 3/8-16NC
35 3311805 2 Locknut 1/2-13NC
36 Not Used
37 3340860 4 Pad, Rubber
38 3422177 2 Pin
39 3422178 1 Pin
40 Not Used
41 3422582 1 Pin
42 Not Used
43 3422669 1 Pin
44 3422791 2 Pin

3121243 450A & 450AJ Series II 3-19


SECTION 3 BOOM

FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
45 3422792 1 Pin
46 3422793 1 Pin
47 3422794 2 Pin
48 3422806 1 Pin
49 to 50 Not Used
51 3572551 2 Channel, Hose Carrier
52 to 54 Not Used
55 3841143 4 Keeper, Pin
56 3841203 4 Keeper, Pin
57 Not Used
58 4711400 2 Flatwasher 1/4 Narrow (Prior to S/N 0300075079 Only)
59 4751500 6 Flatwasher 5/16
60 4751600 2 Flatwasher 3/8
61 4845927 2 Link, Jib (Lower)
62 4846278 1 Link, Jib (Upper)
63 to 66 Not Used
67 4846356 1 Pivot, Jib
68 to 72 Not Used
73 4220244 1 Stop
74 1 Cable, Electrical 18/2 Options (Not Shown):
4922770 Without Arctic Package
4923469 With Arctic Package

Ref. BOOM CABLES AND CLAMPS INSTALLATIONS


0271122 Ref. ANSI/ANSI Export/CSA Specs J
0271206 Ref. Australian/CE Specs J
0273280 Ref. All Specs with SkyPower C
0275116 Ref. All Specs with Arctic Package C
0275786 Ref. All Specs with Arctic Package & SkyPower C
Note: For Additional Components See Section 7

101 0100011 A/R Loctite #242 (Not Shown)


102 2 Block, Clamp Options:
0561459 Without Arctic Package
0561696 With Arctic Package
103 to 104 Not Used
105 0641506 2 Bolt 5/16-18NC x 3/4 (With SkyPower Only)
106 Not Used
107 1320202 2 Clamp (With SkyPower Only)
108 to 111 Not Used
112 3300151 6 Nut, Acorn 1/4-20NC
113 Not Used
114 3311401 6 Nut 1/4-20NC
115 3311505 2 Locknut 5/16-18NC (With SkyPower Only)
116 Not Used
117 3571462 1 Shield
118 3574532 2 Plate, Clamp Mounting(With SkyPower Only)
119 to 129 Not Used
130 4751400 12 Flatwasher 1/4

3-20 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-4. MAIN BOOM INSTALLATION - 450AJ SERIES II (USA BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
131 4751500 4 Flatwasher 5/16 (With SkyPower Only)
132 to 133 Not Used
134 1 Harness, Main Boom Options (Not Shown - See Section 7):
4922532 Without Arctic Package
4923459 With Arctic Package
135 1 Cable, Electrical (Not Shown - See Section 7)
1060988 Without SkyPower (12/3 AC Power Cable)
4923481 With Arctic Package (12/3 AC Power Cable)
4922857 With SkyPower (8/5 AC Power Cable)
Use 4922929 With Arctic Package with SkyPower(8/5 AC Power Cable)
(Prior to S/N 0300121049) (Was P/N 4923616)
4922929 With Arctic Package with SkyPower(8/5 AC Power Cable)
(S/N 0300121049 to S/N 0300124000)

3121243 450A & 450AJ Series II 3-21


SECTION 3 BOOM

FIGURE 3-5.MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM BUILT MACHINES)

155
12
22 134
105
160

4 115
152
8 138
134 160 127 105
146
5 208
33 131
26 209
210 211
212
16 8
33
32 18 22 SEE
MAIN
6 BOOM
24 ASSEMBLY
17
19
34
9
23
131

143 161 137


151
111 165
145
151
112
147 124 129
142

114
113
137 121 161 109
144 136 142
163

164

147 101
132 114

113

137 108
126
144 135
160

3-22 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
NOTE: USA Built Machines - 1st S/N digit is 0. Belgium Built
Machines - 1st S/N digit is 1.

Ref. MAIN BOOM AND CYLINDERS INSTALLATION


0272664 Ref. 450AJ Series II Booms and Cylinders Installation F
1001098640 Ref. 450AJ Series II Boom Assemblies A
0275438 Ref. 450AJ Series II with SkyPower A

1 0100011 A/R Loctite #242 (Not Shown)


2 to 4 Not Used
5 0641608 1 Bolt 3/8-16NC x 1
6 0641610 1 Bolt 3/8-16NC x 1 1/4
7 Not Used
8 0641810 2 Bolt 1/2-13NC x 1 1/4
9 0641812 1 Bolt 1/2-13NC x 1 1/2
10 to 11 Not Used
12 1 Main Boom Assembly Options (See Figure 3-6 & Items 101-165
for Breakdown):
0801361 Without SkyPower
0801593 With SkyPower
13 to 15 Not Used
16 1684241 1 Master Cylinder Assembly (See Section 5 for Breakdown)
17 1684244 1 Upper Lift Cylinder Assembly (See Section 5 for Breakdown)
18 3311605 1 Locknut 3/8-16NC
19 3311805 1 Locknut 1/2-13NC
10 to 11 Not Used
22 3422177 2 Pin
23 3422178 1 Pin
24 3422582 1 Pin
25 Not Used
26 3422806 1 Pin
27 to 31 Not Used
32 3841143 2 Keeper, Pin
33 3841203 3 Keeper, Pin
34 3841258 4 Keeper, Pin

Ref. JIB INSTALLATION


0801361 Ref. Without SkyPower G
0801593 Ref. With SkyPower F

101 0060050 1 Rotator Assembly (See Figure 3-7 for Breakdown)


102 0100011 A/R Loctite #242 (Not Shown)
103 0100081 A/R Adhesive (Not Shown)
104 Not Used
105 0561515 2 Clamp, Block
106 to 107 Not Used
108 0641406 2 Bolt 1/4-20NC x 3/4 (Prior to S/N 1300000144 Only)
109 0641518 2 Bolt 516-18NC x 2 1/4
110 Not Used

3121243 450A & 450AJ Series II 3-23


SECTION 3 BOOM

FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
111 0641607 1 Bolt 3/8-16NC x 7/8
112 0641610 1 Bolt 3/8-16NC x 1 1/4
113 0641616 4 Bolt 3/8-16NC x 2
114 0641618 2 Bolt 3/8-16NC x 2 1/4
115 0641810 1 Bolt 1/2-13NC x 1 1/4
116 to 120 Not Used
121 0961947 2 Bushing
122 to 123 Not Used
124 0961951 2 Bushing
125 Not Used
126 1320070 2 Clamp (Prior to S/N 1300000144 Only)
127 3571462 1 Shield
128 Not Used
129 1671083 2 Cover, Jib Hose
130 Not Used
131 1 Level Cylinder Assembly Options (See Section 5 for Breakdown):
Use 1001094789 Prior to S/N 0300113122 (Was p/n 1684240)
1001094789 S/N 0300113122 to S/N 0300124000
132 1684242 1 Jib Lift Cylinder Assembly (See Section 5 for Breakdown)
133 Not Used
134 3311402 12 Nut, Jam 1/4-20NC
135 3311405 2 Locknut 1/4-20NC (Prior to S/N 1300000144 Only)
136 3311505 4 Locknut 5/16-18NC
137 3311605 12 Locknut 3/8-16NC
138 3311805 1 Locknut 1/2-13NC
139 to 141 Not Used
142 3340943 4 Pad, Rubber
143 3422669 1 Pin
144 3422791 2 Pin
145 3422792 1 Pin
146 3422793 1 Pin
147 3422794 2 Pin
148 to 150 Not Used
151 3841143 2 Keeper, Pin
152 3841203 1 Keeper, Pin
153 to 154 Not Used
155 3951420 6 Setscrew 1/4-20NC x 2 1/2
156 to 159 Not Used
160 4751400 12 Flatwasher 1/4 Wide
161 4751500 6 Flatwasher 5/16
162 Not Used
163 4846688 1 Link, Jib (Upper)
164 4846689 2 Link, Jib (Lower)
165 4846693 1 Pivot, Jib

3-24 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-5. MAIN BOOM INSTALLATION - 450AJ SERIES II (BELGIUM BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. BOOM CABLES AND CLAMPS INSTALLATION
0272665 Ref. Without SkyPower C
0275437 Ref. With SkyPower B
Note: For Additional Components See Section 7

201 1060996 1 Cable, Electrical (AC Cable) (Not Shown - See Section 7)
202 Not Used
203 4922532 1 Harness, Main Boom (Not Shown - See Section 7)
204 to 206 Not Used
207 1 Cable, Electrical (8/5 Generator Cable) Options (With
SkyPower Only) (Not Shown - See Section 7):
4922857 Prior to S/N 1300002739
4922929 S/N 1300002739 to S/N 1300006000
208 0641506 2 Bolt 5/16-18NC x 3/4 (With SkyPower Only)
209 1320202 2 Clamp (With SkyPower Only)
210 3311505 2 Locknut 5/16-18NC (With SkyPower Only)
211 3574532 2 Plate, Clamp Mounting(With SkyPower Only)
212 4751500 4 Flatwasher 5/16 Wide (With SkyPower Only)
213 2820647 1 Hose, Air Line (With SkyPower Only) (Not Shown)

3121243 450A & 450AJ Series II 3-25


SECTION 3 BOOM

FIGURE 3-6.MAIN BOOM ASSEMBLIES


18
139
23
24
30
5
118
4
23 118
9 157 17
120
24 24 140
156 23 156
17 157
140
4
118
157
156
7
116 18
28 140
166
14
107
27 13
12 158
128 130
27
158
14
107
8A 10
123 122
10
122

22
150

8 20
119 22 148
2 150
19 106
141
21
149 25
3
15 110
136 26
170

29
162

4
117
24
11 156
125 15 23
136 6
154 157
25 17
21 26 3 140
149 159 153
19
141 2 26 4
106 117
16 24
137 156
23
17 157
140
18
17 139
140
23 4
4 24 157 118
117 156

3-26 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-6. MAIN BOOM ASSEMBLIES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
NOTE: USA Built Machines - 1st S/N digit is 0. Belgium Built
Machines - 1st S/N digit is 1.

MAIN BOOM ASSEMBLY OPTIONS (USA BUILT MACHINES)


0801288 Ref. 450A Series II C
0801312 Ref. 450AJ Series II 4/C

1 0100011 A/R Loctite #242 (Not Shown)


2 0630401 2 Bolt, Carriage 5/16-18NC x 2
3 0641605 8 Bolt 3/8-16NC x 5/8
4 0641606 22 Bolt 3/8-16NC x 3/4
5 0641607 4 Bolt 3/8-16NC x 7/8
6 0641608 4 Bolt 3/8-16NC x 1
7 0641818 4 Bolt 1/2-13NC x 2 1/4
8 1 Base Weldment Options:
0801289 450A Series II
0801260 450AJ Series II
8A 0961950 2 Bearing
9 1 Fly Weldment Options:
0801290 450A Series II
0801192 450AJ Series II
10 0961948 2 Bearing
11 1 Powertrack Options:
1180227 450A Series II Powertrack
7006187 A/R 1 Ft Repair Section
7006151 2 Pr Feet, Mounting
7006177 A/R Pin Kit (Includes 1 Link Pin, 4 Different Size Washers & 1
Retaining Ring)
1180352 450AJ Series II Powertrack
7006139 A/R 1 Ft Repair Section
7006151 2 Pr Feet, Mounting
7006152 A/R Pin Kit (Includes 1 Link Pin, 4 Different Size Washers & 1
Retaining Ring)
12 1670678 1 Cover, Boom End
13 1 Telescope Cylinder Assembly Options
(See Section 5 for Breakdown):
1684095 450A Series II
1684140 450AJ Series II
14 3311401 2 Nut 1/4-20NC
15 3311505 4 Locknut 5/16-18NC
16 3311605 4 Locknut 3/8-16NC
17 3340881 8 Pad, Wear
18 3340837 5 Pad, Wear
19 3340940 2 Pad, Rubber
20 3422804 1 Pin
21 3570958 3 Plate, Clamp
22 3760115 2 Ring, Retaining
23 4070897 A/R Shim (#18)
24 4070898 A/R Shim (#11)
25 4711500 2 Flatwasher 5/16

3121243 450A & 450AJ Series II 3-27


SECTION 3 BOOM

FIGURE 3-6. MAIN BOOM ASSEMBLIES (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
26 4711600 12 Flatwasher 3/8
27 4751400 10 Flatwasher 1/4
28 4761800 4 Lockwasher 1/2

29 1 Tube, Carrier
4845767 450A Series II
4846033 450AJ Series II
30 4070982 A/R Shim (#16)
31 0100081 A/R Loctite # 454 (Not Shown)

MAIN BOOM ASSEMBLY OPTIONS (BELGIUM BUILT


MACHINES)
0801361 Ref. 450AJ Series II without SkyPower G
0801593 Ref. 450AJ Series II with SkyPower F

101 Not Used


102 0100011 A/R Loctite #242 (Not Shown)
103 0100081 A/R Adhesive #454 (Not Shown)
104 Not Used
105 0561515 2 Block, Hose Clamp
106 0630401 2 Bolt, Carriage 5/16-18NC x 2
107 0641404 4 Bolt 1/4-20NC x 1/2
108 to 109 Not Used
110 0641604 4 Bolt 3/8-16NC x 1/2
0641605 4 Bolt 3/8-16NC x 5/8
111 to 115 Not Used
116 0641818 4 Bolt 1/2-13NC x 2 1/4
117 0791606 12 Screw 3/8-16NC x 3/4
118 0791607 16 Screw 3/8-16NC x 7/8
119 1 Base Weldment Options:
0801362 (Prior to S/N 1300000012)
0801379 (S/N 1300000012 to S/N 1300006000)
120 1 Fly Weldment Options:
0801363 (Prior to S/N 1300000012)
0801380 (S/N 1300000012 to S/N 1300006000)
121 Not Used
122 0961948 2 Bearing
123 0961950 2 Bearing
124 Not Used
125 1180378 1 Powertrack
7026120 A/R 2 Ft Repair Section
7026119 1 Feet, Mounting (Includes 4 Feet & Mounting Hardware)
126 Not Used
127 3571462 1 Shield
128 1 Cover, Boom End Options:
1671079 (Prior to S/N 1300000012)
1671111 (S/N 1300000012 to S/N 1300006000)
129 Not Used
130 1684262 1 Telescope Cylinder Assembly (See Section 5 for Breakdown)
131 to 133 Not Used

3-28 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-6. MAIN BOOM ASSEMBLIES (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
134 3311402 12 Nut, Jam 1/4-20NC
135 Not Used
136 3311505 2 Locknut 5/16-18NC
137 3311605 10 Locknut 3/8-16NC
138 Not Used
139 3340837 4 Pad, Wear
140 3340881 10 Pad, Wear
141 3340940 2 Pad, Rubber
142 to 147 Not Used
148 3422996 1 Pin
149 3572448 2 Plate, Clamp
150 3760115 2 Ring, Retaining
151 to 152 Not Used
153 3900283 4 Screw, Button Head 3/8-16NC x 3/4
154 3900316 4 Screw, Button Head 3/8-16NC x 1
155 3951420 6 Setscrew 1/4-20NC x 2 1/2
156 4071056 10 Shim (1mm)
157 4071057 10 Shim (3mm)
158 4711400 4 Flatwasher 1/4 Narrow
159 4711600 4 Flatwasher 3/8 Narrow
160 4751400 12 Flatwasher 1/4 Wide
161 Not Used
162 4846734 1 Tube, Carrier
163 to 165 Not Used
166 4891800 4 Flatwasher 1/2 Hardened
167 0962257 1 Bushing, Composite (Not Shown)
168 3941406 Nut (Not Shown)
169 3311501 4 Nut, 5/16-18NC (Not Shown)
170 4891600 4 Flatwasher 3/8 Hardened

3121243 450A & 450AJ Series II 3-29


SECTION 3 BOOM

FIGURE 3-7.ROTATOR ASSEMBLIES

7
18
19

13

15

18
1A

16

17
8

1B

11

12

16

9
10
14

13

19 4

3-30 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-7. ROTATOR ASSEMBLIES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. ROTATOR ASSEMBLIES
0060062 Ref. 450A Series II C
0060050 Ref. 450AJ Series II without Arctic Package G
0060050 Ref. 450AJ Series II With Arctic Package Prior to S/N 0300100071 G
0060096 Ref. 450AJ Series II With Arctic Package S/N 0300100071 to S/N A
0300124000

1 Not Serviced 1 Case/Bracket Weldment (Purchase Complete Assembly)


1A A/R Bushing Options: (Top)
Not Required 0 0060062 Rotator
0962257 2 0060050 & 0060096 Rotators
1B A/R Bushing Options: (Bottom)
Not Required 0 0060062 Rotator
0961947 2 0060050 & 0060096 Rotators
2 1 Shaft Options:
7017162 0060062 Rotator
7017140 0060050 Rotator
7017162 0060096 Rotator
3 1 Sleeve, Piston Options:
7017163 0060062 Rotator
7017139 0060050 Rotator
7017163 0060096 Rotator
4 1 Cap, End Options:
7017164 0060062 Rotator
7017148 0060050 Rotator
7017164 0060096 Rotator
5 to 6 Not Used
7 1 Tie Rod Assembly Options:
See Note 0060062 & 0060096 Rotators
0060050 Rotator Options:
7017143 USA Built Machines Prior to S/N 0300068927
See Note USA Built Machines S/N 0300068927 to S/N 0300124000
See Note Belgium Built Machines S/N 1300000001 to
S/N 1300006000
Ref. Note: See Platform Support Installation for
Components.
8 7017142 1 Hardware Kit
9 Kit 1 Seal, Cap
10 Kit 1 Ring, Back-Up Cap
11 Kit 1 Seal, Rod
12 Kit 1 Seal, Piston
13 Kit 2 Packing, Bearing
14 Kit 1 Bearing, Cap
15 Kit 1 Bearing, Shaft
16 Kit 2 Washer, Thrust
17 7017172 1 Counterbalance Valve Assembly
7017192 2 Cartridge (No Seal Kit Available)

3121243 450A & 450AJ Series II 3-31


SECTION 3 BOOM

FIGURE 3-7. ROTATOR ASSEMBLIES (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
18 2 Bushing Options:
7017195 0060062 Rotator
7017136 0060050 Rotator
Not Available 0060096 Rotator
19 70001697 6 Capscrew 1/4-20NC x 3/8 (Grade 8)

1 Seal Kit Options: (Includes Items 9-15)
7017158 0060062 Rotator
7017137 0060050 Rotator
70000342 0060096 Rotator
1 Bearing Kit Options: (Includes Items 14-16)
7017159 0060062 Rotator
7017138 0060050 Rotator
7017159 0060096 Rotator

3-32 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-7. ROTATOR ASSEMBLIES (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 3-33


SECTION 3 BOOM

FIGURE 3-8.PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (FRONT ENTRY


PLATFORM)

103

118 113 108

201

204
205
203
202
119

11
301
304
305 112
306 302 110 2
303
106

114
117

113

103

4
12 9
6
5 9

8 5
8
403

402

8 8

3 3
10

3-34 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (FRONT ENTRY
PLATFORM)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM SUPPORT INSTALLATION
0270015 Ref. All Specs Except CE Spec C
0270532 Ref. CE Spec B

1 0100011 A/R Loctite #242 (Not Shown)


2 0641606 8 Bolt 3/8-16NC x 3/4
3 0681610 6 Bolt 3/8-16NC x 1 1/4 (Grade 8)
4 0641820 2 Bolt 1/2-13NC x 2 1/2
5 3311605 6 Locknut 3/8-16NC
6 3311805 2 Locknut 1/2-13NC
7 Not Used
8 4751600 12 Flatwasher 3/8
9 4751800 4 Flatwasher 1/2
10 1 Support Weldment Options:
4846158 All Specs Except CE Spec
4846298 CE Spec
11 0642684 1 Bolt 1-8NC x 10 1/2
12 3272605 1 Locknut 1-8NC

CONTROL VALVE INSTALLATIONS


0271124 Ref. 450A Series II E
0271197 Ref. 450AJ Series II E

101 0100011 A/R Loctite #242 (Not Shown)


102 Not Used
103 0630467 6 Screw, Button Head
104 to 105 Not Used
106 0641606 2 Bolt 3/8-16NC x 3/4
107 Not Used
108 1670964 1 Cover
109 Not Used
110 A/R Valve, Jib (See Items 201-205 for Breakdown)
Not Required 0 450A Series II
4641175 1 450AJ Series II
111 Not Used
112 4641177 1 Valve, Level/Rotate (See Items 301-306 for Breakdown)
113 4711500 9 Flatwasher 5/16 Narrow
114 4711600 2 Flatwasher 3/8 Narrow
115 to 116 Not Used
117 4846218 1 Plate, Valve Mounting
118 0641526 3 Bolt 5/16-18NC x 3 1/4 (450AJ Series II Only)
119 3780117 2 O-Ring (450AJ Series II Only)

4641175 Ref. JIB VALVE ASSEMBLY (450AJ SERIES II ONLY) D

201 7023984 1 Valve, Cartridge


7012953 1 Seal Kit - 7023984 Valve

3121243 450A & 450AJ Series II 3-35


SECTION 3 BOOM

FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (FRONT ENTRY
PLATFORM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
202 7010542 1 Valve, Load Shuttle
7010543 1 Seal Kit - 7010542 Valve
203 7023915 1 Valve, Relief
7012967 1 Seal Kit - 7023915 Valve
204 7017452 1 Valve, Solenoid
7017402 1 Seal Kit - 7017452 Valve
205 7012944 2 Coil

4641177 Ref. LEVEL/ROTATE VALVE ASSEMBLY C

301 7012989 1 Valve, Cartridge


7012953 1 Seal Kit - 7012965 Valve
302 7012914 2 Valve, Pressure Control
7012918 2 Seal Kit - 7012914 Valve
303 7023911 1 Valve, Relief
7012967 1 Seal Kit - 7023911 Valve
304 7023912 1 Valve, Relief
7012967 1 Seal Kit - 7023912 Valve
305 7017452 2 Valve, Solenoid
7017402 2 Seal Kit - 7017452 Valve
306 7012944 4 Coil

0271313 Ref. PLATFORM OVERLOAD INSTALLATION B

401 0100011 A/R Loctite #242 (Not Shown)


402 0701010 2 Bolt 10mm x 20mm
403 3990108 1 Cell, Load
404 4240033 4 Tie-Strap (Not Shown)

3-36 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (FRONT ENTRY
PLATFORM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 3-37


SECTION 3 BOOM

FIGURE 3-9.PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS


(SIDE ENTRY PLATFORM)

118 103 108


113

201

204
205
203
202
119

3
301

304
305
306 112
302 110 4
303
106 8

117 114

113

103
6

10
5

6
9

9 2

2
7

3-38 450A & 450AJ Series II 3121243


SECTION 3 BOOM

FIGURE 3-9. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (SIDE ENTRY
PLATFORM)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0272070 Ref. PLATFORM SUPPORT INSTALLATION (ALL SPECS EXCEPT CE E
SPEC)
Ref. Note: For CE Spec Machines Refer to JLG Supplement p/n
3124287 for Components.

1 0100011 A/R Loctite #242 (Not Shown)


2 0641812 8 Bolt 1/2-13NC x 1 1/2
3 0642684 1 Bolt 1-8NC x 10 1/2
4 0681608 8 Bolt 3/8-16NC x 1
5 3300243 1 Locknut 1-8NC (Was p/n 3272605)
6 3311805 8 Locknut 1/2-13NC
7 4846573 1 Support Weldment
8 4891600 8 Flatwasher 3/8 Hardened
9 4891800 8 Flatwasher 1/2 Hardened
10 4892600 1 Flatwasher 1 Hardened

Ref. CONTROL VALVE INSTALLATIONS


0271124 Ref. 450A Series II E
0271197 Ref. 450AJ Series II E

101 0100011 A/R Loctite #242 (Not Shown)


102 Not Used
103 0630467 6 Screw, Button Head
104 to 105 Not Used
106 0641606 2 Bolt 3/8-16NC x 3/4
107 Not Used
108 1670964 1 Cover
109 Not Used
110 A/R Valve, Jib Options (See Items 201-205 for Breakdown):
Not Required 0 450A Series II
4641175 1 450AJ Series II
111 Not Used
112 4641177 1 Valve, Level/Rotate (See Items 301-306 for Breakdown)
113 4711500 9 Flatwasher 5/16 Narrow
114 4711600 2 Flatwasher 3/8 Narrow
115 to 116 Not Used
117 4846218 1 Plate, Valve Mounting
118 0641526 3 Bolt 5/16-18NC x 3 1/4
119 3780117 2 O-Ring

4641175 Ref. JIB VALVE ASSEMBLY D

201 7023984 1 Valve, Cartridge


7012953 1 Seal Kit - 7023984 Valve
202 7010542 1 Valve, Load Shuttle
7010543 1 Seal Kit - 7010542 Valve
203 7023915 1 Valve, Relief
7012967 1 Seal Kit - 7023915 Valve

3121243 450A & 450AJ Series II 3-39


SECTION 3 BOOM

FIGURE 3-9. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (SIDE ENTRY
PLATFORM) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
204 7017452 1 Valve, Solenoid
7017402 1 Seal Kit - 7017452 Valve
205 7012944 2 Coil

4641177 Ref. LEVEL/ROTATE VALVE ASSEMBLY C

301 7012989 1 Valve, Cartridge


7012953 1 Seal Kit - 7012965 Valve
302 7012914 2 Valve, Pressure Control
7012918 2 Seal Kit - 7012914 Valve
303 7023911 1 Valve, Relief
7012967 1 Seal Kit - 7023911 Valve
304 7023912 1 Valve, Relief
7012967 1 Seal Kit - 7023912 Valve
305 7017452 2 Valve, Solenoid
7017402 2 Seal Kit - 7017452 Valve
306 7012944 4 Coil

3-40 450A & 450AJ Series II 3121243


SECTION 4
PLATFORM

3121243 450A & 450AJ Series II 4-1


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0300069155)
205
201 202
204
9
204
203

10
107

205 7
12 17
16 4
18
6 13
14

120
5

105 121
109

11 4
19 102
301 108 122
101 105
105
108
109
101

OR
56

57

60
51
59
59
54

4-2 450A & 450AJ Series II 3121243


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0300069155)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM ASSEMBLIES (WITH GATE)
3510738 Ref. 6ft (1.83m) with Standard Gate/No Mesh C
3510744 Ref. 6ft (1.83m) with Standard Gate/Mesh to Top Rail D
3510742 Ref. 6ft (1.83m) with Self-Closing Gate/No Mesh D
3510754 Ref. 6ft (1.83m) with Self-Closing Gate/Mesh to Top Rail E
3510693 Ref. 5ft (1.52m) with Standard Gate/No Mesh D
(Prior to S/N 0300065640)
3510825 Ref. 5ft (1.52m) with Standard Gate/No Mesh A
(S/N 0300065640 to S/N 0300124000)
3510779 Ref. 4ft (1.22m) with Standard Gate/No Mesh A
3510780 Ref. 4ft (1.22m) with Self-Closing Gate/No Mesh D

1 0100011 A/R Loctite #242 (Not Shown)


2 0100040 A/R Sealant, RTV Silicone (Not Shown)
3 Not Used
4 2080040 13 Fastener, Huck
5 2 Hinge Options:
2600216 Standard Gate
2600219 Self-Closing Gate
6 2940074 1 Latch
7 3311001 4 Nut #10-24NC
8 Not Used
9 Not Available 1 Platform Weldment (Purchase Platform Assembly)
10 3520072 3 Cap-Plug
11 3539685 1 Plate, Latch
12 3911008 4 Screw #10-24NC x 1
13 4060803 6in/15cm Trim
14 4220165 1 Stop, Gate
15 Not Used
16 4751000 8 Flatwasher #10
17 1 Gate Weldment Options:
4845327 No Mesh/Standard Gate
4845951 Mesh to Top Rail/Standard Gate
4845426 No Mesh/Self-Closing Gate
4845951 Mesh to Top Rail/Self-Closing Gate
18 4761000 4 Lockwasher #10
19 3520172 2 Plug
0100010 A/R Adhesive

Ref. PLATFORM ASSEMBLIES (WITH LIFT BAR)


3510781 Ref. 4ft (1.22m) A
3510716 Ref. 6ft (1.83m) 1/B

51 0641418 2 Bolt 1/4-20NC x 2 1/4


52 Not Used
53 0961845 2 Bushing
54 3300151 2 Nut, Acorn 1/4-20NC
55 Not Used
56 Not Available 1 Platform Weldment (Purchase Platform Assembly)

3121243 450A & 450AJ Series II 4-3


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0300069155)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
57 4420055 4 Tape
58 Not Used
59 4740411 4 Washer, Nylon
60 4845288 1 Weldment, Slidebar

0271931 Ref. CONSOLE BOX & FOOTSWITCH INSTALLATION A

101 0641406 A/R Bolt 1/4-20NC x 3/4


102 0641408 3 Bolt 1/4-20NC x 1
103 to 104 Not Used
105 3311405 A/R Locknut 1/4-20NC
106 Not Used
107 3380434 1 Panel, Molded
108 4740362 7 Washer, Fender
109 4751400 4 Flatwasher 1/4
110 to 119 Not Used
120 1060918 8ft/2.4m Cable, Electrical - 18/3
121 4460071 1 Terminal, Strain Relief
122 4360031 1 Footswitch
7000625 2 Block, Contact

0270814 Ref. WORKLIGHTS INSTALLATION (OPTIONAL) 3/E

201 3536089 2 Plate, Mounting


202 0641414 4 Bolt 1/4-20NC x 1 3/4
203 3311405 4 Locknut 1/4-20NC
204 4711400 8 Flatwasher 1/4 Narrow
205 2920140 2 Worklight Assembly
7016399 2 Bulb, Replacement (1 per Assembly)
206 4240099 10 Tie-Strap (Not Shown)
207 2820035 9ft/2.75m Loom, Vinyl (Not Shown)

Ref. TRAY INSTALLATIONS (OPTIONAL)

301 1580012 1 Tray, Storage (Center)


302 1580013 2 Tray, Storage (Rail Mounted - Not Shown)

4-4 450A & 450AJ Series II 3121243


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION (USA BUILT MACHINES PRIOR TO S/N 0300069155)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 4-5


SECTION 4 PLATFORM

FIGURE 4-2.PLATFORM INSTALLATION (USA BUILT MACHINES S/N 0300069155 TO


S/N 0300124000 & ALL BELGIUM BUILT MACHINES)

4-6 450A & 450AJ Series II 3121243


SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM INSTALLATION (USA BUILT MACHINES S/N 0300069155 TO S/N
0300124000 & ALL BELGIUM BUILT MACHINES)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM ASSEMBLIES:
3510832 Ref. 6ft (1.83m) with No Mesh E
3510831 Ref. 5ft (1.52m) with No Mesh E
3510830 Ref. 4ft (1.22m) with No Mesh E

1 Not Used 0
2 2080040 16 Fastener, Huck
3 2600281 2 Hinge, Self-Closing
4 2940074 1 Latch
5 3311001 2 Nut #10-24NC (USA Built Machines Prior to S/N 0300077395 &
Belgium Built Machines Prior to S/N 1300000309)
6 Not Available 0 Platform Weldment (Purchase Platform Assembly)
7 3520072 1 Cap-Plug
8 Options:
3900205 1 Screw #10-24NC (Prior to S/N 0300077395 & S/N
1300000309)
3820020 Rivet, Pop (USA Built Machines S/N 0300077395 to
S/N 0300124000 & Belgium Built Machines S/N 1300000309
to S/N 1300006000)
9 4751000 2 Flatwasher #10 (USA Built Machines Prior to S/N 0300077395
& Belgium Built Machines Prior to S/N 1300000309)
10 4761000 2 Lockwasher #10 (USA Built Machines Prior to S/N 0300077395
& Belgium Built Machines Prior to S/N 1300000309)
11 4846452 1 Gate Weldment
12 3520198 2 Plug, Square Tube
13 0100011 A/R Loctite, #242 (Not Shown) (USA Built Machines Prior to S/N
0300077395 & Belgium Built Machines Prior to S/N
1300000309)

0271931 Ref. CONSOLE BOX & FOOTSWITCH INSTALLATION B

101 0641406 2 Bolt 1/4-20NC x 3/4


102 0641408 2 Bolt 1/4-20NC x 1
103 0641610 2 Bolt 3/8-16NC x 1 1/4
104 0861512 Platform Console Box Assembly (Not Shown) (See Figure 4-3 for
2
Breakdown)
0272970 1 Footswitch Assembly A
104A 4360031 1 Footswitch
7000625 1 Block, Contact
104B 1060918 A/R Cable, Electrical - 18/3
104C 4460071 2 Connector, Strain Relief
104D 4460464 1 Pin, Male (Not Shown)
104E 4460226 2 Socket, Female (Not Shown)
105 3311405 5 Locknut 1/4-20NC
106 3311605 72ft/22m Locknut 3/8-16NC
107 3380434 1 Panel, Decal Mount
108 4740362 1 Washer, Fender 1/4
109 4751400 2 Flatwasher 1/4 Wide (USA Built Machines Prior to S/N
0300087631 & Belgium Built Machines Prior to S/N 1300001024)

3121243 450A & 450AJ Series II 4-7


SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM INSTALLATION (USA BUILT MACHINES S/N 0300069155 TO S/N
0300124000 & ALL BELGIUM BUILT MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
110 4751600 8 Flatwasher 3/8 (Wide)

Ref. WORKLIGHTS INSTALLATIONS (OPTIONAL)


0270814 Ref. USA Built Machines Prior to S/N 0300074319 3/E
0273495 Ref. USA Built Machines S/N 0300074319 to S/N 0300124000 A
0270814 Ref. Belguim Built Machines Prior to S/N 1300000138 3/E
0273495 Ref. Belguim Built Machines S/N 1300000138 to S/N 1300006000 B

201 3536089 2 Plate, Mounting


202 4 Fastener Options:
0641414 Bolt 1/4-20NC x 1 3/4 (USA Built Machines Prior to S/N
0300112388 & Belgium Built Machines Prior to S/N
1300004010)
2080040 Fastener, Huck (USA Built Machines S/N 0300112388 to
S/N 0300124000 & Belgium Built Machines S/N 1300004010
to S/N 1300006000) (Not Shown)
203 3311405 4 Locknut 1/4-20NC (USA Built Machines Prior to S/N
0300112388 & Belgium Built Machines Prior to S/N
1300004010 Only)
204 4711400 8 Flatwasher 1/4 Narrow (USA Built Machines Prior to S/N
0300112388 & Belgium Built Machines Prior to S/N
1300004010 Only)
205 2920140 2 Worklight
7016399 2 Bulb, Replacement (1 Per Worklight)
206 4240099 10 Tie-Strap (Not Shown)
207 2820035 9 Loom, Vinyl (Not Shown)
208 Not Used
209 1 Connector, Strain Relief Options (Not Shown - Located at
Console Box):
4460598 USA Built Machines Prior to S/N 0300074319
4460426 USA Built Machines S/N 0300074319 to S/N 0300124000
4460598 Belgium Built Machines Prior to S/N 1300000138
4460426 Belgium Built Machines S/N 1300000138 to S/N 1300006000

Ref. TRAY INSTALLATIONS (OPTIONAL)


301 1580012 1 Tray, Storage (Center)
302 1580013 1 Tray, Storage (Rail Mounted - Not Shown)

0272921 Ref. FLOODLIGHTS INSTALLATION (OPTIONAL) A

401 0641518 2 Bolt 5/16-18NC x 2 1/4


402 2560173 2 Handle, Star Knob
403 2920157 2 Floodlight
7024452 2 Bulb, Replacement (1 Per Light)
404 3250585 1 Nameplate - Lights On
405 4060802 1 Guard, Switch
406 4360336 1 Switch, Toggle
407 4420037 A/R Tape, Insulation (Not Shown)
408 4751800 2 Flatwasher 1/2 Wide
409 4846561 1 Mount, Light

4-8 450A & 450AJ Series II 3121243


SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM INSTALLATION (USA BUILT MACHINES S/N 0300069155 TO S/N
0300124000 & ALL BELGIUM BUILT MACHINES) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
410 Not Used
411 0641406 Bolt 1/4-20NC x 3/4 (Used with #413 - Not Shown)
412 1060663 72ft/22m Cable, Electrical 12/3 (Not Shown)
413 1320222 1 J-Clip (Not Shown)
414 3311405 1 Locknut 1/4-20NC (Used with #413 - Not Shown)
415 4711400 2 Flatwasher 1/4 Narrow (Used with #413 - Not Shown)

3121243 450A & 450AJ Series II 4-9


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (OPTIONAL FALL ARREST


PLATFORM)

11
6
13

11
6
4

10
3 12
5 12
7

4-10 450A & 450AJ Series II 3121243


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (OPTIONAL FALL ARREST


PLATFORM)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3510884 Ref. PLATFORM ASSEMBLY (FALL ARREST) B
Note: Only Available on 450A Series II ANSI & CSA Specs.

1 0681822 4 Bolt 1/2-13NC x 2 3/4


2 1060919 1 Cable, Fall Arrest
3 1705014 1 Decal - Safety
4 1706385 1 Decal - Drop Bar
5 2410014 1 Gate Weldment
6 3271805 6 Locknut 1/2-13NC
7 3311605 1 Locknut 3/8-16NC
8 Not Available 1 Platform Weldment (Purchase Platform Assembly)
9 3520072 1 Cap-Plug
10 3900054 1 Bolt 1/2-13NC x 1 3/4
11 4751800 8 Flatwasher 1/2 (Wide)
12 0962270 2 Bearing, Oilite
13 0681814 4 Bolt 1/2-13NC x 1 3/4

3121243 450A & 450AJ Series II 4-11


SECTION 4 PLATFORM

FIGURE 4-4.SOFT TOUCH SYSTEM INSTALLATION

15
9

6
16

6
16

23
3
11
21
22 4 23 4
12 13 10 10
2 18 20 20

5 14 17 7

4-12 450A & 450AJ Series II 3121243


SECTION 4 PLATFORM

FIGURE 4-4. SOFT TOUCH SYSTEM INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. SOFT TOUCH SYSTEM INSTALLATION
0274240 Ref. 2.5ft/.7m x 6ft/8m Platform B
0274927 Ref. 3ft/.9m x 6ft/8m Fall Arrest Platform (Not Shown) A

1 0100011 A/R Loctite #242 (Not Shown)


2 0200048 2 Arm, Switch Activator
3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt 1/4-20NC x 1 3/4
5 0721005 4 Screw #10-32NF x 5/8
6 Kit Bumper Soft Touch
7 1060341 A/R Cable, Control - 16/2 Options:
15ft/4.6m 2.5ft/.7m x 6ft/8m Platform
22.7ft/6.9m 3ft/.9m x 6ft/8m Platform
8 1060903 4 Wire Rope & Eyebolt Assembly
9 1702938 1 Decal, Soft Touch Override
10 3311401 8 Nut 1/4-20NC
11 3311501 8 Nut 5/16-18NC
12 2 Plate, Switch Strike Options:
3575705 2.5ft/.7m x 6ft/8m Platform
3575359 3ft/.9m x 6ft/8m Fall Arrest Platform
13 4240099 1 Tie, Wire
14 4360057 2 Switch, Limit
15 4360387 1 Switch, Yellow Push Button
16 4420068 1 Tape, Yellow Adhesive
17 4460049 2 Connector, Strain Relief
18 4460234 2 Terminal, Mount Cable Tie
19 4460425 1 Terminal, Strain Relief (Not Shown)
20 4751400 16 Flatwasher 1/4 (Wide)
21 4751500 8 Flatwasher 5/16 (Wide)
22 4751800 8 Flatwasher 1/2 (Wide)
23 1 Weldment, Soft Touch Rail Options:
4846370 2.5ft/.7m x 6ft/8m Platform
3641569 3ft/.9m x 6ft/8m Fall Arrest Platform

1 Bumper Kit Options (Includes Corners & Enough Straight
Material for One Platform):
0940167 2.5ft/.7m x 6ft/8m Platform
0940177 3ft/.9m x 6ft/8m Fall Arrest Platform

3121243 450A & 450AJ Series II 4-13


SECTION 4 PLATFORM

FIGURE 4-5.PLATFORM CONSOLE ASSEMBLY

16
25 25
26 201 301
14 32 29 17
12
901
27 20

23
22
33 8
49 102
26 30 151
29
32A
25
26
801 802 29
25
701
11 25
401 504
402
26 502
29
18 21 503
31 501
OPTIONAL GENERATOR
13 SWITCH LOCATED ON
MOLDED PLATFORM PANEL
19
7
48 15
45
603
154 156 604
601
602
603
43 43
44 44
OR
106 42
104 39

44

45 6
24 9
45 605
OR
50 38
105 41
107
8 153
155 40
103
152 52 54 5
51

4-14 450A & 450AJ Series II 3121243


SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0861512 Ref. PLATFORM CONSOLE ASSEMBLY J

1 0100009 A/R Sealant (Not Shown)


2 Not Used
3 0100048 A/R Grease, Dialectric (Not Shown)
4 0100081 A/R Adhesive Loctite #454 (Not Shown)
5 0140011 1 Alarm
6 0641406 4 Bolt 1/4-20NC x 3/4
7 0641416 4 Bolt 1/4-20NC x 2
8 1 Box, Console Options:
Note: For USA Built Machines S/N 0300067695 to
S/N 0300068927 either p/n 0861441 or 0861414 Box
may have been used. All USA manufactured machines
S/N 0300068927 to S/N 0300124000 and all Belgium
Machines use 0861441 Box.
0861441 Standard Box (See Items 151-156 for Breakdown)
0861414 Optional Box (Used as a substitute between USA Built
Machines S/N 0300067695 to S/N 0300068927)
(See Items 101-108 for Breakdown)
9 0902751 4 Bracket, Support
10 Not Used
11 1600317 1 Controller Assembly (Lift & Swing) (See Figure 4-6 for
Breakdown)
12 1600318 1 Controller Assembly (Drive & Steer) (See Figure 4-7 for
Breakdown)
13 1 Controller, Module Options (Re-calibration Required When
Replaced):
Use 1600376 USA Built Machines Prior to S/N 0300078473 (Was P/N
1600320)
1600376 USA Built Machines S/N 0300078473 to S/N 0300124000
Use 1600376 Belgium Built Machines Prior to S/N 1300000353 (Was P/N
1600320)
1600376 Belgium Built Machines S/N 1300000353 to S/N 1300006000 C
14 1671176 1 Bezel
15 1671037 1 Cover
16 Use 1704997 1 Decal (Stop) (Was p/n 1702564)
17 1702565 1 Decal (Drive and Steer)
18 1702566 1 Decal (Lift and Swing)
19 1702567 1 Decal (Function Speed)
20 1704260 1 Decal - EMS
21 2560136 1 Handle, Knob
22 2920154 1 Panel, LED Light
23 3300408 2 Insert, Nylon
24 4 Nut Options:
3311405 Locknut 1/4-20NC (USA Built Machines Prior to
S/N 0300065161)
3300353 Nut, Tinneman (USA Built Machines S/N 0300065161 to
S/N 0300124000)
3300353 Nut, Tinneman (All Belgium Built Machines)
25 3520028 5 Plug, Hole 1/2
26 3790012 5 O-Ring

3121243 450A & 450AJ Series II 4-15


SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
27 3911018 2 Screw, Round Head #10
28 Not Used
29 4360328 5 Switch, Toggle
30 4360387 1 Switch, Pushbutton
31 4360407 1 Controller, Speed
32 4360475 1 Switch, Emergency Stop
7020175 1 Cap, Red
32A 7020176 1 Contact Block
33 4360476 1 Block, Contact
34 to 37 Not Used
38 4460428 2 Connector, Strain Relief
39 4460464 1 Terminal, Deutsch
40 4460470 1 Nut, Terminal
41 4460471 1 Lockwasher, Terminal
42 4460488 1 Base, Mounting
43 4460708 2 Receptacle - 15 Position
44 4460905 5 Seal, Plug
45 4751400 8 Flatwasher 1/4
46 4922533 1 Harness, Upper Valve (Not Shown - See Section 7 for Breakdown)
47 4922666 1 Harness, Analyzer Cable (Not Shown - See Section 7 for Break-
down)
48 4922669 1 Harness, Platform Box (See Section 7 for Breakdown)
49 1705132 1 Decal - ADE Control (USA Built Machines S/N 0300065538 to
S/N 0300124000 & All Belgium Built Machines)
50 0721006 2 Screw, Machine #10-24NC x 3/4
51 3311005 2 Locknut #10-24NC
52 4460007 1 Bussbar (USA Built Machines S/N 0300071527 to
S/N 0300124000 Only & All Belgium Built Machines)
53 Not Used
54 4751000 2 Flatwasher #10

Decal Kit Options (Includes Items 16, 17, 18, 19, 20, 201 & 801):
2910867 USA Built Machines Prior to S/N 0300065215
Not Available USA Built Machines S/N 0300065215 to S/N 0300124000
Not Available All Belgium Built Machines

0861414 Ref. CONSOLE BOX ASSEMBLY C


See Note Under Item 8 for Usage.

101 0100011 A/R Loctite #242 (Not Shown)


102 Not Available 1 Console Top
103 Not Available 1 Console Bottom
104 2600211 2 Hinge
105 3311601 1 Nut 3/8-16NC
106 3900224 8 Screw Countersunk
107 3931672 1 Screw 3/8-16NC x 4 1/2
108 3520174 3 Plug, Hole (Not Shown - Locate in Back of Lid)

4-16 450A & 450AJ Series II 3121243


SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0861441 Ref. CONSOLE BOX ASSEMBLY C
See Note Under Item 8 for Usage.

151 Not Available 1 Console Top


152 Not Available 1 Console Bottom
153 3311601 1 Nut 3/8-16NC
154 3420156 2 Pin, Cotter
155 0630568 1 Screw 3/8-16NC x 4 1/2
156 4711500 2 Flatwasher 5/16

0271019/0271021 Ref. DUAL FUEL SWITCH INSTALLATION (FORD & GM ENGINE 4/C
MACHINES ONLY)

201 4360336 1 Switch, Toggle


3790012 1 O-Ring

0271072 Ref. HEAD & TAIL LIGHTS INSTALLATION (OPTIONAL) 2

301 4360336 1 Switch, Toggle


3790012 1 O-Ring

0271093 Ref. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) D

401 4360387 1 Switch, Pushbutton


402 1702938 1 Decal - Soft Touch Override

Ref. GENERATOR INSTALLATION (OPTIONAL)

501 4360336 1 Switch, Toggle


502 4740397 1 Bushing
503 4060802 1 Guard, Switch
504 3251102 1 Decal - Generator ON/OFF

Ref. PLATFORM WORKLIGHT INSTALLATION (OPTIONAL)


0270814 Ref. USA Built Machines Prior to S/N 0300074319 3/E
0273495 Ref. USA Built Machines S/N 0300074319 to S/N 0300124000 A
0270814 Ref. Belguim Built Machines Prior to S/N 1300000138 3/E
0273495 Ref. Belguim Built Machines S/N 1300000138 to S/N 1300006000 B

601 4360232 1 Breaker, Circuit - 15Amp (0270814 Installation Only)


602 0721003 2 Bolt #10-24NC x 3/8 (0270814 Installation Only)
603 4761000 4 Lockwasher #10 (0270814 Installation Only)
604 3311001 2 Nut #10-24NC (0270814 Installation Only)
605 1 Connector, Strain Relief Options:
4460598 USA Built Machines Prior to S/N 0300074319
4460426 USA Built Machines S/N 0300074319 to S/N 0300124000
4460598 Belguim Built Machines Prior to S/N 1300000138
4460426 Belguim Built Machines S/N 1300000138 to S/N 1300006000

3121243 450A & 450AJ Series II 4-17


SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271340 Ref. JIB SWITCH INSTALLATION (450AJ SERIES II ONLY) 1/A

701 4360328 1 Switch, Toggle


3790012 1 O-Ring

Ref. DRIVE SWITCH INSTALLATION (FROM WHEEL DRIVE


INSTALLATIONS)

801 1 Decal Options:


Use 1702676 2WD (Was p/n 1703689)
1702676 4WD
802 Switch, Toggle Options:
Use 4360331 2WD (Was p/n 4360336)
4360331 4WD
3790012 O-Ring

LIGHT PANEL DECAL INSTALLATIONS


0256632 USA Built Machines Prior to S/N 0300065315
0272110 USA Built Machines S/N 0300065315 to S/N 0300124000 A
0272110 All Belgium Built Machines A

901 Decal - Display Options:


1703084 USA Built Machines Prior to S/N 0300065215
1705212 USA Built Machines S/N 0300065215 to S/N 0300124000
1705212 All Belgium Built Machines

4-18 450A & 450AJ Series II 3121243


SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 4-19


SECTION 4 PLATFORM

FIGURE 4-6.CONTROLLER ASSEMBLY (LIFT AND SWING)

1B
1C 1A

22 22

21 21

19

18

2
11
9
3
6
9 1
3
6
5
8 17
7
4

13
20
14

15
10

16 16

16

12

23

4-20 450A & 450AJ Series II 3121243


SECTION 4 PLATFORM

FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1600317 Ref. CONTROLLER ASSEMBLY A

1 7019141 1 Mechanical Assembly (Includes Base, Handle Stem and Items 1A,
1B, 1C & 18)
1A 7019197 1 Handle Cap & Rod
1B 7003928 1 Spring
1C 7022808 1 Cap, Lift
2 7019171 2 Plate
3 7019111 4 Bearing, Gear
4 7019143 2 Screw
5 7019144 2 Spacer, Cam
6 7019145 4 E-Clip
7 7019174 2 Spacer
8 7003977 2 Gear, Drive
9 7019147 2 Shaft - Short
7019177 2 Shaft - Long
10 7022818 2 Potentiometer
11 7019142 2 Plate
12 7003992 2 Washer
13 7003993 2 Nut
14 7003976 2 Gear, Slave
15 7019149 2 Setscrew
16 7022816 4 Screw
17 7019150 1 Gate
18 7022814 1 Boot
19 7022815 1 Bezel
20 7019170 1 Center, Detent
21 7003953 4 Washer
22 7022817 4 Screw
23 7022819 1 Plug, Male - 8 Position (Natural)
4460871 8 Socket, Female

3121243 450A & 450AJ Series II 4-21


SECTION 4 PLATFORM

FIGURE 4-7.CONTROLLER ASSEMBLY (DRIVE & STEER)

1 104 101

106
103
105
102
110
102 103
2

12 107
13
108 104
109

108
3

11

27 23 6
7 9

21
16
18
17 10

6
20
19 24
4
17 25
18
26
21 15

5 9
6

22 8

6
14
9A
4

CONNECT
TO PLUG

4-22 450A & 450AJ Series II 3121243


SECTION 4 PLATFORM

FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1600318 Ref. CONTROLLER ASSEMBLY A

1 7022812 1 Handle Assembly (See items 101-110 for Breakdown)


2 7019161 1 Boot and Sleeve
3 7003933 1 Gasket
4 7019154 2 Clamp, Wire
5 7022823 1 Bracket, Mounting
6 7003994 1 Screw
7 7022822 1 Plate, Pot Mounting
8 7003986 1 Strip, Terminal - 3 Position
9 7022824 1 Electric Assembly
9A 7022825 1 Plug, Male - 8 Position (Black)
4460871 7 Socket, Female
10 7019151 A/R Tie-Strap
11 7019162 1 Spring
12 7003969 2 Screw
13 7003941 2 Washer
14 Not Serviced 1 Plate, Mounting (Left Side)
15 7019115 2 Stand-Off
16 7019155 1 Shaft 8mm
17 7019111 2 Bearing
18 7019110 2 Spacer, Head Gear
19 7019112 1 Washer
20 7003946 1 Spring, Return
21 7019103 4 Pin
22 Not Serviced 1 Rivet
23 7019168 1 Plate, Mounting (Right Side)
24 7003992 1 Washer
25 7003993 1 Nut
26 7003935 1 Gear, Slave
27 7019160 1 Plate, Base

7022812 Ref. HANDLE ASSEMBLY

101 7003972 1 Boot, Switch


102 7003973 2 Half, Handle
103 7003980 4 Screw
104 7019167 4 Nut
105 7019164 1 Axle
106 7019165 1 Rocker
107 7019166 2 Switch, Micro
108 7003983 2 Setscrew
109 7019194 1 Coupling
110 7003989 2 Gasket

3121243 450A & 450AJ Series II 4-23


SECTION 4 PLATFORM

FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-24 450A & 450AJ Series II 3121243


SECTION 5
CYLINDER

3121243 450A & 450AJ Series II 5-1


SECTION 5 CYLINDER

FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER (PRIOR TO S/N 0300107512)

5-2 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-1. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER (PRIOR TO S/N 0300107512)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. AXLE LOCKOUT CYLINDER ASSEMBLY
1684129 Ref. Manufactured in USA (S/N 1st digit is 0) C

1 0100011 A/R Loctite #242 (Not Shown)


2 0100038 A/R Primer, Locking (Not Shown)
3 2 Bushing
0961890 Prior to S/N 0300069155
0962474 S/N 0300069155 to S/N 030010512
4 1 Bushing
0962395 Prior to S/N 0300069155
0962466 S/N 0300069155 to Present
5 1683076 1 Head
6 1683572 1 Barrel Weldment
7 1684130 1 Rod/Piston
8 2220885 1 Plug, O-Ring #6
9 Not Used
10 Kit 1 Ring, Wear
11 3760367 1 Ring, Washer
12 Kit 1 Ring, Back-Up
13 Kit 2 Ring, Wear
14 Kit 1 O-Ring
15 3931516 8 Capscrew, Socket Head 5/16-18NC x1
16 Kit 1 T-Seal
17 Kit 1 Seal, Wiper
18 Kit 1 Seal, Rod
19 4640858 2 Valve, Bleeder
20 4641162 2 Valve, Counter Balance
2900770 2 Seal Kit - 4641162 Valve (1 per Assembly)

2901548 1 Seal Kit - 1684129 Cylinder (Includes Items 10, 12-14 & 16-18)

3121243 450A & 450AJ Series II 5-3


SECTION 5 CYLINDER

FIGURE 5-2. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER (S/N 0300107512 TO


S/N 0300124000)

5-4 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-2. USA BUILT MACHINES/AXLE LOCKOUT CYLINDER (S/N 0300107512 TO S/N
0300124000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684465 Ref AXLE LOCKOUT CYLINDER ASSEMBLY B

1 0370026 1 Barrel
2 1684290 1 Rod
3 2220890 1 Plug
4 3480288 1 Piston, Pilot
5 Kit 2 Ring, Wear
6 Kit 1 Wiper
7 Kit 1 Seal, Rod
8 4640858 1 Bleeder
9 4641390 1 Cartridge, Valve
7017496 1 Seal Kit

2902266 1 Seal Kit (Includes Items 4-6)

3121243 450A & 450AJ Series II 5-5


SECTION 5 CYLINDER

FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450A SERIES II)

5-6 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-3. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450A SERIES II)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. LEVEL CYLINDER ASSEMBLY
1684165 Ref. Manufactured in USA (S/N 1st digit is 0) A

1 0100011 A/R Loctite #242 (Not Shown)


2 0100038 A/R Primer, Locking (Not Shown)
3 0100063 A/R Loctite RC 609 (Not Shown)
4 0630534 3 Capscrew #10-24NC x 1
5 0962185 1 Bushing, Tapered
6 0961947 4 Bushing, Garmax
7 1683050 1 Head
8 1684166 1 Barrel Weldment
9 1684167 1 Rod Weldment
10 2220885 1 Plug, O-Ring
11 Not Used
12 3480232 1 Piston
13 Kit 2 Ring, Wear
14 3760367 1 Ring, Washer
15 Kit 2 Ring, Back-up
16 Kit 1 Ring, Wear
17 Kit 1 Ring, Back-up
18 Kit 1 O-Ring
19 Kit 1 O-Ring
20 3900139 1 Setscrew 1/4-20NC x 1/2
21 3931516 8 Capscrew 5/16-18NC x 1
22 Kit 1 Wiper
23 Kit 1 Seal
24 Kit 1 T-Seal
25 4568068 1 Tube, Spacer
26 4640932 1 Cartridge, Valve (Counterbalance Vented)
7011112 1 Seal Kit - 4640932 Valve
27 4641086 1 Cartridge, Valve (Counterbalance Non-Vented)
2900792 1 Seal Kit - 4641086 Valve

2901549 1 Seal Kit - 1684165 Cylinder (Includes Items 13,15-19 & 22-24)

3121243 450A & 450AJ Series II 5-7


SECTION 5 CYLINDER

FIGURE 5-4. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II)

5-8 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-4. USA BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. LEVEL CYLINDER ASSEMBLY
1683760 Ref. Manufactured in USA (S/N 1st digit is 0) D

1 0100011 A/R Loctite #242


2 0100038 A/R Primer, Locking #7471
3 0630534 3 Bolt, Socket Head #10-24NC x 1
4 0962185 1 Tapered Bushing
5 0961951 4 Bushing, Garmax
6 1683052 1 Head
7 1683759 1 Rod
8 1683761 1 Barrel
9 3760368 1 Washer, Ring
10 3480247 1 Piston
11 Not Used
12 Kit 2 Ring, Lock
13 Kit 1 Ring, Wear
14 Kit 2 Ring, Back-Up
15 Kit 1 O-Ring
16 Kit 1 O-Ring
17 Kit 1 Wiper
18 Kit 1 Seal
19 Kit 1 Ring, Back-Up
20 Kit 2 Seal
21 4640932 1 Cartridge, Valve (Counterbalance Vented)
7011112 1 Seal Kit - 4640932 Valve
22 4641086 1 Cartridge, Valve (Counterbalance Nonvented)
2900792 1 Seal Kit - 4641086 Valve
23 3931516 8 Bolt, Socket Head 5/16-18NC x 1

2901776 1 Seal Kit - 1683760 Cylinder (Includes Items 12-20)

3121243 450A & 450AJ Series II 5-9


SECTION 5 CYLINDER

FIGURE 5-5. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY)

5-10 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-5. USA BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. JIB LIFT CYLINDER ASSEMBLY (450AJ SERIES II ONLY)
1683959 Ref. Manufactured in USA (S/N 1st digit is 0) B

1 0100011 A/R Loctite #242 (Not Shown)


2 Not Used
3 0100038 A/R Primer, Locking (Not Shown)
4 0100063 A/R Loctite #RC609 (Not Shown)
5 0630534 3 Bolt #10-24NC x 1
6 0961893 1 Bushing, Tapered
7 0961947 2 Bushing
8 0961951 2 Bushing
9 1683051 1 Head
10 1683960 1 Barrel Weldment
11 1683961 1 Rod Weldment
12 3760367 1 Washer, Ring
13 2220885 3 Plug, O-Ring
14 3480249 1 Piston
15 Not Used
16 Kit 2 Ring, Back-up
17 Kit 1 Ring, Back-up
18 Kit 2 Seal
19 Kit 2 Ring, Wear
20 Kit 1 Ring, Wear
21 Kit 1 O-Ring
22 Kit 1 O-Ring
23 Kit 1 Seal
24 Kit 1 Wiper
25 Kit 1 T-Seal
26 3931516 8 Bolt, Socket Head 5/16-18NC x 2
27 4640509 2 Cartridge, Valve (Counterbalance Non-Vented)
2900792 2 Seal Kit - 4640509 Valve

2901810 1 Seal Kit - 1683959 Cylinder (Includes Items 16-25)

3121243 450A & 450AJ Series II 5-11


SECTION 5 CYLINDER

FIGURE 5-6. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER

5-12 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-6. USA BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MAIN LIFT CYLINDER ASSEMBLY
1684155 Ref. 450A Series II Manufactured in USA (S/N 1st digit is 0) 1/B
1684154 Ref. 450AJ Series II Manufactured in USA (S/N 1st digit is 0) 1/B

1 1 Barrel Weldment Options:


1684060 1684155 Cylinder
1683946 1684154 Cylinder
2 1 Rod Weldment Options:
1684059 1684155 Cylinder
1683947 1684154 Cylinder
3 1120108 1 Cap, End
4 3480240 1 Piston
5 1683504 1 Head
6 1 Nut, Hex Options:
3300315 1684155 Cylinder
3300279 1684154 Cylinder
7 1 Spacer, Tube Options:
4567177 1684155 Cylinder
4567908 1684154 Cylinder
8 Not Used
9 4640936 1 Cartridge, Valve
2900770 1 Seal Kit - 4640936 Valve
10 2220885 1 Plug, O-Ring
11 3900170 1 Setscrew
12 1 Setscrew Options:
3951402 1684155 Cylinder
3900142 1684154 Cylinder
13 Kit 2 Ring, Wear
14 Kit 1 Seal
15 Kit 1 O-Ring
16 Kit 1 Ring, Wear
17 Kit 1 O-Ring
18 Kit 1 Seal
19 Kit 1 Wiper
20 0100011 A/R Loctite #242
21 0100038 A/R Primer, Locking
22 0100035 A/R Loctite
23 0961950 4 Bushing

2902074 1 Seal Kit - Upper Lift Cylinder (Includes Items 13-19)

3121243 450A & 450AJ Series II 5-13


SECTION 5 CYLINDER

FIGURE 5-7. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER

24

6
8
25

24
5
15
23
15
10
18
4
19
13
16
17
11 19
7
12
21
22

5-14 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-7. USA BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref TOWER LIFT CYLINDER ASSEMBLY
1684070 Ref. Manufactured in USA (S/N 1st digit is 0) E

1 0100011 A/R Loctite #242 (Not Shown)


2 0100038 A/R Primer, Locking (Not Shown)
3 0100063 A/R Loctite RC609 (Not Shown) (Prior to S/N 0300087393)
4 0630535 3 Capscrew 1/4-20NC x 1 1/8
5 0961897 1 Bushing, Tapered
6 0961950 4 Bushing
7 1683063 1 Head
8 1684067 1 Barrel Weldment
9 1684069 1 Rod Weldment
10 3480253 1 Piston
11 3760371 1 Washer, Ring
12 3931824 8 Bolt, Socket Head 1/2-13NC x 1 1/2
13 1 Spacer, Tube Options:
4567949 (Prior to S/N 0300078895)
4100099 (S/N 0300078895 to S/N 0300124000)
14 Not Used
15 Kit 2 Ring, Wear
16 Kit 2 Ring, Wear
17 Kit 1 Ring, Back-up
18 Kit 2 Ring, Back-up
19 Kit A/R O-Ring Options:
1 Prior to S/N 0300078895
2 S/N 0300078895 to Present
20 Kit 1 O-Ring
21 Kit 1 Seal
22 Kit 1 Wiper
23 Kit 1 T-Seal
24 4640509 2 Cartridge, Valve (Counterbalance Non-Vented)
2900792 2 Seal Kit - 4640509 Valve
25 2220886 1 Plug, O-Ring

2902044 1 Seal Kit (Includes Items 15-23)

3121243 450A & 450AJ Series II 5-15


SECTION 5 CYLINDER

FIGURE 5-8. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II)

5-16 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-8. USA BUILT MACHINES/MASTER CYLINDER (450A SERIES II)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MASTER CYLINDER ASSEMBLY
1684170 Ref. Manufactured in USA (S/N 1st digit is 0) A

1 0100011 A/R Loctite #242 (Not Shown)


2 0100038 A/R Primer, Locking (Not Shown)
3 0100035 A/R Loctite RC 609 (Not Shown)
4 0630534 3 Capscrew #10-24NC x 1
5 0962185 1 Bushing, Tapered
6 0961947 4 Bushing, Garmax
7 1683050 1 Head
8 1684171 1 Barrel Weldment
9 1684172 1 Rod Weldment
10 2220885 1 Plug, O-Ring
11 Not Used
12 3480232 1 Piston
13 Kit 2 Ring, Wear
14 3760367 1 Ring, Washer
15 Kit 2 Ring, Back-up
16 Kit 1 Ring, Wear
17 Kit 1 Ring, Back-up
18 Kit 1 O-Ring
19 Kit 1 O-Ring
20 3900139 1 Setscrew 1/4-20NC x 1/2
21 3931516 8 Capscrew 5/16-18NC x 1
22 Kit 1 Wiper
23 Kit 1 Seal
24 Kit 1 T-Seal
25 4568068 1 Tube, Spacer

2901549 1 Seal Kit (Includes Items 13,15-19 & 22-24)

3121243 450A & 450AJ Series II 5-17


SECTION 5 CYLINDER

FIGURE 5-9.USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II)

5-18 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-9. USA BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MASTER CYLINDER ASSEMBLY
1683773 Ref. Manufactured in USA (S/N 1st digit is 0) E

1 0100011 A/R Loctite #242


2 0100038 A/R Primer, Locking
3 3931016 3 Bolt Socket Head #10-24NC x 1
4 0962185 1 Bushing, Tapered
5 0961951 4 Bushing, Garmax
6 3480259 1 Piston
7 3760368 1 Washer, Ring
8 1683925 1 Head
9 1683756 1 Barrel
10 1683772 1 Rod
11 Not Used
12 Kit 2 Ring, Lock
13 Kit 1 Ring, Wear
14 Kit 2 Ring, Back-Up
15 Kit 1 O-Ring
16 Kit 1 O-Ring
17 Kit 1 Wiper
18 Kit 1 Seal
19 Kit 1 Ring, Back-Up
20 Kit 2 Seal
21 3931516 8 Bolt Socket Head 5/16-18NC x 1

2901776 1 Seal Kit - 1683773 Cylinder (Includes Items 12-20)

3121243 450A & 450AJ Series II 5-19


SECTION 5 CYLINDER

FIGURE 5-10. USA BUILT MACHINES/STEER CYLINDER (PRIOR TO S/N 0300087393)

5-20 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-10. USA BUILT MACHINES/STEER CYLINDER (PRIOR TO S/N 0300087393)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. STEER CYLINDER ASSEMBLY
1683614 Ref. Manufactured in USA (S/N 1st digit is 0) C

1 1683615 1 Barrel Weldment


2 1683658 1 Rod Weldment
3 1683076 2 Cap
4 3760367 2 Washer, Ring
5 3931516 16 Bolt, Socket Head 5/16-18NC x 2
6 Not Used
7 Kit 1 Wiper
8 Kit 2 Ring, Back-up
9 Kit 2 O-Ring
10 Kit 4 Ring, Wear
11 Kit 1 Ring, Wear
12 Kit 2 Seal
13 Kit 1 T-Seal
14 0100011 A/R Loctite #242 (Not Shown)
15 0100038 A/R Primer, Locking (Not Shown)

2901547 1 Seal Kit (Includes Items 7-13)

3121243 450A & 450AJ Series II 5-21


SECTION 5 CYLINDER

FIGURE 5-11. USA BUILT MACHINES/STEER CYLINDER (S/N 0300087393 TO S/N 0300124000)

11
12

3
9
7
10
8

8
10
7
9
3
12
2 11

13

5-22 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-11. USA BUILT MACHINES/STEER CYLINDER (S/N 0300087393 TO S/N


0300124000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. STEER CYLINDER ASSEMBLY
1684412 Ref. Manufactured in USA (S/N 1st digit is 0) A

1 0370024 1 Barrel Weldment


2 1683658 1 Rod Weldment
3 2570008 2 Head, Cylinder
4 3020043 1 Lube, Anti-Seize (Not Shown)
5 Not Used
6 Kit 1 Ring, Wear
7 Kit 2 Ring, Back-up
8 Kit 4 Ring, Wear
9 Kit 2 O-Ring
10 Kit 2 O-Ring
11 Kit 2 Wiper
12 Kit 2 Seal
13 Kit 1 T-Seal

2902409 1 Seal Kit (Includes Items 6-13)

3121243 450A & 450AJ Series II 5-23


SECTION 5 CYLINDER

FIGURE 5-12.USA BUILT MACHINES/TELESCOPE CYLINDER

5-24 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-12. USA BUILT MACHINES/TELESCOPE CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. TELESCOPE CYLINDER ASSEMBLY
1684095 Ref. 450A Series II (Manufactured in USA) (S/N 1st digit is 0) E
1684140 Ref. 450AJ Series II (Manufactured in USA) (S/N 1st digit is 0) 4/E

1 1 Barrel Weldment Options:


1684096 450A Series II
1683800 450AJ Series II
2 1 Rod Weldment Options:
1684098 450A Series II
1683802 450AJ Series II
3 3480239 1 Piston
4 1682892 1 Head
5 1 Spacer, Tube Options:
4568218 450A Series II
4566027 450AJ Series II
6 4641200 1 Counterbalance Valve Assembly (See Items 101-103 for
Breakdown)
7 0641512 4 Bolt 5/16"-18NC x 1 1/2"
8 2220883 2 Plug, O-Ring
9 3951402 1 Setscrew 1/4"-20NC x 1/4"
10 3322205 1 Locknut
11 3760318 1 Ring, Retaining
12 Kit 2 Ring, Wear
13 Kit 1 Seal, Cap
14 Kit 1 O-Ring
15 Kit 1 Ring, Wear
16 Kit 1 O-Ring
17 Kit 1 Seal, Rod
18 Kit 1 Wiper
19 0100011 A/R Loctite #242 (Not Shown)
20 to 22 Not Used
23 A/R Wear Pad Assembly Options:
Not Required 0 450A Series II
3340679 1 450AJ Series II (Prior to S/N 0300065633)
24 0641604 2 Bolt 3/8"-16NC x 1/2" (Prior to S/N 0300065633)
25 2130608 2 Adapter 90 (S/N 0300065161 to S/N 0300124000)

2902073 1 Seal Kit (Includes Items 12-18)

4641200 Ref. COUNTERBALANCE VALVE ASSEMBLY C


101 7011347 2 Cartridge, Counterbalance
2900770 2 Seal Kit - Cartridge (1 Per Cartridge)
102 Not Used
103 3790113 2 O-Ring (Between Valve and Cylinder Block)

3121243 450A & 450AJ Series II 5-25


SECTION 5 CYLINDER

FIGURE 5-13. BELGIUM BUILT MACHINES/AXLE LOCKOUT CYLINDER (PRIOR TO


S/N 1300003222)

5-26 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-13. BELGIUM BUILT MACHINES/AXLE LOCKOUT CYLINDER (PRIOR TO S/N


1300003222)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. AXLE LOCKOUT CYLINDER ASSEMBLY
1684243 Ref. Manufactured in Belgium (S/N 1st digit is 1) E

1 7026114 1 Barrel
2 7026115 1 Rod
3 Not Used
4 7026104 1 Head
5 7026110 1 Piston
6 7026111 1 Locknut
7 Kit 1 Ring, Retaining
8 Not Used
9 Kit 1 Wiper
10 Kit 1 Seal
11 Kit 1 O-Ring
12 Kit 1 Ring, Back-up
13 Kit 1 O-Ring
14 4641162 2 Cartridge, Valve
2900770 2 Seal Kit - 4641162 Valve (1 Per Assembly)
15 Not Used
16 4640858 2 Bleeder
17 0962466 3 Bearing
18 Not Used
19 Kit 1 O-Ring
20 Kit 1 Seal
21 Kit 1 O-Ring (Not Shown)
22 7026113 1 O-Ring
23 Not Used
24 Kit 1 Ring, Wear
25 Kit 1 Ring, Retaining

7026116 1 Seal Kit - 1684243 Cylinder (Includes Items 7, 9-13,
19-21, 24 & 25)

3121243 450A & 450AJ Series II 5-27


SECTION 5 CYLINDER

FIGURE 5-14. BELGIUM BUILT MACHINES/AXLE LOCKOUT CYLINDER (S/N 1300003222 TO


S/N 1300006000)

5-28 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-14. BELGIUM BUILT MACHINES/AXLE LOCKOUT CYLINDER (S/N 1300003222 TO


S/N 1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684465 Ref AXLE LOCKOUT CYLINDER ASSEMBLY B

1 0370026 1 Barrel
2 1684290 1 Rod
3 2220890 1 Plug
4 3480288 1 Piston, Pilot
5 Kit 2 Ring, Wear
6 Kit 1 Wiper
7 Kit 1 Seal, Rod
8 4640858 1 Bleeder
9 4641390 1 Cartridge, Valve
7017496 1 Seal Kit

2902266 1 Seal Kit (Includes Items 4-6)

3121243 450A & 450AJ Series II 5-29


SECTION 5 CYLINDER

FIGURE 5-15. BELGIUM BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II)

5-30 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-15. BELGIUM BUILT MACHINES/LEVEL (PLATFORM) CYLINDER (450AJ SERIES II)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. LEVEL CYLINDER ASSEMBLY
Ref. Manufactured in Belgium (S/N 1st digit is 1)
1684240 Ref. Prior to S/N 1300004150 D
1001094789 Ref. S/N 1300004150 to S/N 1300006000 A

1 7026117 1 Barrel
2 7026118 1 Rod
3 Not Used
4 7026081 1 Piston
5 7026082 1 Head
6 to 7 Not Used
8 0961951 4 Bearing
9 Kit 1 Seal
10 Kit 1 O-Ring
11 Not Used
12 Kit 1 O-Ring
13 Kit 1 Ring, Back-up
14 Kit 1 Seal
15 Kit 1 Wiper
16 Not Used
17 1 Cartridge, Valve Options:
Use 70001086 1 Cartridge Used Prior to S/N 1300004150 (Was p/n
7011356)
70001086 1 Cartridge Used S/N 1300004150 to S/N 1300006000
2900770 1 Seal Kit - 7011356 & 70001086 Valves
18 7011377 1 Cartridge, Valve
2900770 1 Seal Kit - 701137 Valve
19 Not Used
20 Kit 1 O-Ring
21 Kit 1 Ring, Retaining
22 7026084 1 O-Ring
23 to 28 Not Used
29 Kit 1 Ring, Retaining

7026087 1 Seal Kit - Cylinder (Includes Items 9, 10, 12-15, 20, 21 & 29)

3121243 450A & 450AJ Series II 5-31


SECTION 5 CYLINDER

FIGURE 5-16.BELGIUM BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY)

5-32 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-16. BELGIUM BUILT MACHINES/LIFT (JIB) CYLINDER (450AJ SERIES II ONLY)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. JIB LIFT CYLINDER ASSEMBLY (450AJ SERIES II ONLY)
1684242 Ref. Manufactured in Belgium (S/N 1st digit is 1) B

1 7026093 1 Barrel
2 7026094 1 Rod
3 to 5 Not Used
6 7026088 1 Head
7 7026089 1 Piston
8 0961951 2 Bearing
9 0961947 2 Bearing
10 Not Used
11 7026096 2 Cartridge, Valve
2900770 2 Seal Kit - 7026096 Valve (1 Per Cartridge)
12 to 13 Not Used
14 7026090 2 Bushing
15 7026091 1 Sleeve
16 7026092 1 Nut
17 Kit 1 Ring, Retaining
18 Kit 1 Wiper
19 Kit 1 Seal
20 Kit 1 O-Ring
21 Kit 1 Ring, Back-up
22 Kit 1 O-Ring
23 Kit 1 O-Ring
24 7026068 1 O-Ring
25 to 27 Not Used
28 Kit 1 O-Ring
29 Kit 1 Seal
30 Not Used
31 Kit 1 Ring, Retaining

7026095 1 Seal Kit - 1684242 Cylinder (Includes Items 17-23, 28, 29 & 31)

3121243 450A & 450AJ Series II 5-33


SECTION 5 CYLINDER

FIGURE 5-17. BELGIUM BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER

5-34 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-17. BELGIUM BUILT MACHINES/LIFT (MAIN BOOM) CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MAIN LIFT CYLINDER ASSEMBLY
1684244 Ref. Manufactured in Belgium (S/N 1st digit is 1) E

1 7026101 1 Barrel
2 7026102 1 Rod
3 to 5 Not Used
6 0961950 4 Bearing
7 7026097 1 Piston
8 7026098 1 Head
9 7026099 1 Nut
10 Kit 1 Ring, Retaining
11 Kit 1 Seal
12 Kit 1 O-Ring
13 Not Used
14 Not Available 1 Spacer
15 to 18 Not Used
19 Kit 3 Ring, Wear
20 Kit 1 Seal
21 Kit 1 O-Ring
22 Kit 1 Ring, Back-up
23 Kit 1 O-Ring
24 Kit 1 Wiper
25 4640936 1 Cartridge, Valve
2900770 1 Seal Kit - 4640936 Valve
26 Kit 1 O-Ring
27 7026100 1 O-Ring
28 Not Used
29 Kit 1 Ring, Retaining

7026103 1 Seal Kit - 1684244 Cylinder (Includes Items 10-12, 19-24, 26 &
29)

3121243 450A & 450AJ Series II 5-35


SECTION 5 CYLINDER

FIGURE 5-18. BELGIUM BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER

5-36 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-18. BELGIUM BUILT MACHINES/LIFT (TOWER BOOM) CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. TOWER LIFT CYLINDER ASSEMBLY
1684239 Ref. Manufactured in Belgium (S/N 1st digit is 1) D

1 7026078 1 Barrel
2 7026079 1 Rod
3 to 5 Not Used
6 0961950 4 Bearing
7 7026073 1 Piston
8 7026074 1 Head
9 Not Used
10 4641260 2 Cartridge, Valve
2900770 2 Seal Kit - 4641260 Valve (1 Per Assembly)
11 7026075 1 Nut
12 Kit 1 Ring, Retaining
13 Not Used
14 7026076 1 Spacer
15 Kit 1 O-Ring
16 Kit 1 Seal
17 Kit 1 O-Ring
18 Kit 1 Ring, Back-up
19 Kit 2 Ring, Wear
20 Kit 1 Seal
21 Kit 1 O-Ring
22 Not Used
23 Kit 1 O-Ring
24 Kit 1 Wiper
25 Not Used
26 7026077 1 O-Ring
27 to 29 Not Used
30 Kit 1 Ring, Retaining

7026080 1 Seal Kit - 1684239 Cylinder (Includes Items 12, 15-21, 23, 24 &
30)

3121243 450A & 450AJ Series II 5-37


SECTION 5 CYLINDER

FIGURE 5-19. BELGIUM BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II)

5-38 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-19. BELGIUM BUILT MACHINES/MASTER CYLINDER (450AJ SERIES II)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MASTER CYLINDER ASSEMBLY
1684241 Ref. Manufactured in Belgium (S/N 1st digit is 1) C

1 7026085 1 Barrel
2 7026086 1 Rod
3 Not Used
4 7026081 1 Piston
5 7026082 1 Head
6 to 7 Not Used
8 0961951 4 Bearing
9 Kit 1 Seal
10 Kit 1 O-Ring
11 Not Used
12 Kit 1 O-Ring
13 Kit 1 Ring, Back-up
14 Kit 1 Seal
15 Kit 1 Wiper
16 to 17 Not Used
18 Kit 1 O-Ring
19 Kit 1 Ring, Retaining
20 Not Used
21 7026084 1 O-Ring
22 Not Used
23 Kit 1 Ring, Retaining

7026087 1 Seal Kit - 1684241 Cylinder (Includes Items 9, 10,
12-15, 18, 19 & 23)

3121243 450A & 450AJ Series II 5-39


SECTION 5 CYLINDER

FIGURE 5-20.BELGIUM BUILT MACHINES/STEER CYLINDER

7
3
15 14
18
7

14 6
3
12

13

13
18
15
12

10

5-40 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-20. BELGIUM BUILT MACHINES/STEER CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. STEER CYLINDER ASSEMBLY OPTIONS:
1684246 Ref. Manufactured in Belgium (S/N 1st digit is1) B

1 7026105 1 Barrel
2 7026106 1 Rod
3 7026104 1 Head
4 to 5 Not Used
6 Kit 2 Wiper
7 Kit 2 Seal
8 Not Used
9 Kit 2 Ring, Wear
10 Kit 1 Seal
11 Not Used
12 Kit 2 Ring, Back-up
13 Kit 2 O-Ring
14 Kit 2 O-Ring
15 7026100 2 O-Ring
16 to 17 Not Used
18 Kit 2 Ring, Retaining

7026107 1 Seal Kit - 1684246 Cylinder (Includes Items 6-10, 12-14 & 18)

3121243 450A & 450AJ Series II 5-41


SECTION 5 CYLINDER

FIGURE 5-21. BELGIUM BUILT MACHINES/TELESCOPE CYLINDER


18
5
28

5A

25

6 9
26
8
14
4 16
20

19

13
27
23

5-42 450A & 450AJ Series II 3121243


SECTION 5 CYLINDER

FIGURE 5-21. BELGIUM BUILT MACHINES/TELESCOPE CYLINDER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. TELESCOPE CYLINDER ASSEMBLY
1684262 Ref. Manufactured in Belgium (S/N 1st digit is1) C

1 7026108 1 Barrel
2 7026109 1 Rod
3 Not Used
4 7026064 1 Head
5 Not Available 1 Valve Block Assembly
5A 4641260 2 Cartridge, Valve
2900770 2 Seal Kit - 4641260 Valve (1 Per Assembly)
6 7026065 1 Piston
7 Kit 1 Seal
8 Kit 1 O-Ring
9 7020606 1 Spacer
10 to 12 Not Used
13 Kit 1 O-Ring
Kit 1 Ring, Back-up
14 Kit 1 Seal
15 Not Used
16 Kit 1 Wiper
17 Not Used
18 7026067 4 Bolt
19 Kit 1 O-Ring
20 Kit 1 O-Ring
21 to 22 Not Used
23 7026068 1 O-Ring
24 Not Used
25 7026069 1 Setscrew
26 Kit 2 Ring, Wear
27 Kit 1 Ring, Retaining
28 70000779 2 O-Ring

7026072 1 Seal Kit - 1684262 Cylinder (Includes Items 7, 8, 13,
14, 16, 19, 20, 26 & 27)

3121243 450A & 450AJ Series II 5-43


SECTION 5 CYLINDER

FIGURE 5-21. BELGIUM BUILT MACHINES/TELESCOPE CYLINDER (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-44 450A & 450AJ Series II 3121243


SECTION 6
HYDRAULIC

3121243 450A & 450AJ Series II 6-1


SECTION 6 HYDRAULIC

FIGURE 6-1.AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES PRIOR TO
S/N 0300077285 & BELGIUM BUILT MACHINES PRIOR TO S/N 1300000353)

11

5 1

10

3 3
MANIFOLD
4 JUNCTION
VALVE

2
2

6-2 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES PRIOR
TO S/N 0300077285 & BELGIUM BUILT MACHINES PRIOR TO S/N 1300000353)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. AXLE LOCKOUT HYDRAULIC DIAGRAM
2792472 Ref. 2WD 1

1 2110404 3 Fitting, Fitting


2 2110406 3 Fitting, Straight
3 2110606 2 Fitting, Straight
4 2130604 1 Fitting, 90
5 2170404 1 Fitting, Tee
6 2221083 1 Fitting, Cross
7 2753540 1 Hose
8 2753543 2 Hose
9 2753576 1 Hose
10 2753577 2 Hose
11 2753544 1 Hose

3121243 450A & 450AJ Series II 6-3


SECTION 6 HYDRAULIC

FIGURE 6-2.AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES


S/N 0300077285 TO S/N 0300107512 & BELGIUM BUILT MACHINES S/N 1300000353 TO S/N
1300003222)

6-4 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES S/N
0300077285 TO S/N 0300107512 & BELGIUM BUILT MACHINES S/N 1300000353 TO S/N
1300003222)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
AXLE LOCKOUT HYDRAULIC DIAGRAM
2792619 Ref. 2WD 3

1 2110404 3 Fitting, Fitting


2 2110406 3 Fitting, Straight
3 2110606 2 Fitting, Straight
4 2130404 2 Fitting, 90
5 2130604 1 Fitting, 90
6 2150404 1 Fitting, 45
7 2170504 1 Fitting, Tee
8 2170506 1 Fitting, Tee
9 2753935 1 Hose
10 2753934 1 Hose
11 2753936 2 Hose
12 2753937 1 Hose
13 2753625 1 Hose
14 2753577 2 Hose
15 2753544 1 Hose

3121243 450A & 450AJ Series II 6-5


SECTION 6 HYDRAULIC

FIGURE 6-3.AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES


S/N 0300107512 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300003222 TO
S/N 1300006000)

14
18
19
3

16 16 M5
B

3 5 17 M2 L2
SHUTTLE A
4 1 2 VALVE M1
FORWARD
FLOW DIVIDER 11 X 3
12 3
16

14

4
A X
P
T X
4
6
LOCK-OUT VALVE
10
20
9
13 1
CASE DRAIN
MANIFOLD

3
1
1 P V 3
7
V P

11 11
8
14 14

6-6 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM - 2WD (USA BUILT MACHINES S/N
0300107512 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300003222 TO S/N
1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
AXLE LOCKOUT HYDRAULIC DIAGRAM
2792777 Ref. 2WD 4

1 2110404 3 Fitting, Straight


2 Not Used
3 2110606 5 Fitting, Straight
4 2130404 2 Fitting, 90
5 1001098446 1 Fitting, Straight
6 2150404 1 Fitting, 45
7 2170504 1 Fitting, Tee
8 2170506 1 Fitting, Tee
9 2753782 2 Hose
10 2753934 1 Hose
11 2753939 2 Hose
12 Not Used
13 2754471 1 Hose
14 2753625 4 Hose
15 Not Used
16 2130606 2 Fitting, 90
17 8902175 1 Valve, Shuttle
18 2753727 1 Hose
19 2170306 2 Fitting,Tee
20 2220235 1 Plug #4

3121243 450A & 450AJ Series II 6-7


SECTION 6 HYDRAULIC

FIGURE 6-4. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES PRIOR TO
S/N 0300077285 & BELGIUM BUILT MACHINES PRIOR TO S/N 1300000353)

5
1 7

8 6

10

3
3
MANIFOLD
JUNCTION
4 VALVE

2
2

6-8 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-4. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES PRIOR
TO S/N 0300077285 & BELGIUM BUILT MACHINES PRIOR TO S/N 1300000353)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
AXLE LOCKOUT HYDRAULIC DIAGRAM
2792474 Ref. 4WD 1

1 2110404 2 Fitting, Fitting


2 2110406 2 Fitting, Straight
3 2110606 2 Fitting, Straight
4 2130604 1 Fitting, 90
5 2170404 1 Fitting, Tee
6 2221083 1 Fitting, Cross
7 2753540 1 Hose
8 2753543 2 Hose
9 2753576 1 Hose
10 2753577 2 Hose

3121243 450A & 450AJ Series II 6-9


SECTION 6 HYDRAULIC

FIGURE 6-5. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES
S/N 0300077285 TO S/N 0300107512 & BELGIUM BUILT MACHINES S/N 1300000353 TO S/N
1300003222)

12

4
6

10

9
1

2 7 3

11 13
3 2

14

6-10 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-5. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES S/N
0300077285 TO S/N 0300107512 & BELGIUM BUILT MACHINES S/N 1300000353 TO S/N
1300003222)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
AXLE LOCKOUT HYDRAULIC DIAGRAM
2792620 Ref. 4WD 3

1 2110404 2 Fitting, Fitting


2 2110406 2 Fitting, Straight
3 2110606 2 Fitting, Straight
4 2130404 2 Fitting, 90
5 2130604 1 Fitting, 90
6 2150404 1 Fitting, 45
7 2170504 1 Fitting, Tee
8 2170506 1 Fitting, Tee
9 2753935 1 Hose
10 2753934 1 Hose
11 2753936 2 Hose
12 2753937 1 Hose
13 2753625 1 Hose
14 2753577 2 Hose

3121243 450A & 450AJ Series II 6-11


SECTION 6 HYDRAULIC

FIGURE 6-6. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES
S/N 0300107512 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300003222 TO
S/N 1300006000)
14

3
15
5 M5
B
16 M2 L2
SHUTTLE A
VALVE
M1

15

9
14

8 2 9 12 3
5
13
FORWARD
3 FLOW DIVIDER
1

11 6

4 10 7 4
A
X
P
T X
4 10
6
LOCK-OUT VALVE

18
13
9
1

CASE DRAIN
MANIFOLD

V
P
1 V 7 P 3
3 1

11 11

14
14 8

6-12 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-6. AXLE LOCKOUT HYDRAULIC DIAGRAM - 4WD (USA BUILT MACHINES S/N
0300107512 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300003222 TO S/N
1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
AXLE LOCKOUT HYDRAULIC DIAGRAM
2792778 Ref. 4WD 4

1 2110404 3 Fitting, Straight


2 Not Used
3 2110606 5 Fitting, Straight
4 2130404 2 Fitting, 90
5 1001098446 1 Fitting, Straight
6 2150404 1 Fitting, 45
7 2170504 1 Fitting, Tee
8 2170506 1 Fitting, Tee
9 2753782 2 Hose
10 2753934 1 Hose
11 2753939 2 Hose
12 Not Used
13 2753851 1 Hose
14 2753625 4 Hose
15 2130606 2 Fitting, 90
16 8902175 1 Valve, Shuttle
17 Not Used
18 2220235 1 Plug

3121243 450A & 450AJ Series II 6-13


SECTION 6 HYDRAULIC

FIGURE 6-7.DRIVE HYDRAULIC DIAGRAM - 2WD

6-14 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-7. DRIVE HYDRAULIC DIAGRAM - 2WD


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DRIVE HYDRAULIC DIAGRAM - 2WD OPTIONS:
2792470 Ref USA Built Machines Prior to S/N 0300087631 6
2792706 Ref USA Built Machines S/N 0300087631 to S/N 0300100514 4
with Caterpillar/Deutz/Ford/Perkins Engines
See Figure 6-8. Ref USA Built Machines S/N 0300100514 to S/N 0300107512 with
DRIVE HYDRAULIC Caterpillar/Deutz/Ford/Perkins Engines
DIAGRAM - 2WD
See Figure 6-8. Ref USA Built Machines with GM Engines Prior to
DRIVE HYDRAULIC S/N 0300107512
DIAGRAM - 2WD
See Figure 6-9. Ref. USA Built Machines with All Engines S/N 0300107512
DRIVE HYDRAULIC to S/N 0300124000
DIAGRAM - 2WD
2792470 Ref Belgium Built Machines Prior to S/N 1300001158 6
2792706 Ref Belgium Built Machines S/N 1300001158 to S/N 1300002284 4
See Figure 6-8. Ref Belgium Built Machines S/N 1300002284 to S/N 1300003222
DRIVE HYDRAULIC
DIAGRAM - 2WD
See Figure 6-9. Ref. Belgium Built Machines S/N 1300003222 to S/N 1300006000
DRIVE HYDRAULIC
DIAGRAM - 2WD

1 2130404 2 Fitting, 90
2 2110808 A/R Fitting, Straight
3 2130812 1 Fitting, 45
4 2111212 4 Fitting, Straight
5 2170504 1 Fitting, Tee
6 2220235 4 Plug (USA Built Machines Prior to S/N 0300087631 & Belgium
Built Machines Prior to S/N 1300001158)
7 Use 4641281 1 Valve, Check (Was P/N 4641198)
8 2221087 2 Fitting, 90
9 2110806 2 Fitting, Straight
10 2131212 A/R Fitting, 90
11 2170516 1 Fitting, Tee
12 2220238 2 Plug
13 2220240 2 Plug
14 2111616 A/R Fitting, Straight
15 2111010 A/R Fitting, Straight
16 1 Fitting, 90 Options:
2131012 USA Built Machines Prior to S/N 0300087631 & Belgium
Built Machines Prior to S/N 1300001158
2131008 USA Built Machines S/N 0300087631 to S/N 0300100514 &
Belgium Built Machines S/N 1300001158 to S/N 1300002284
17 2221088 1 Fitting, Tee
18 2151616 A/R Fitting, 45
19 2221084 A/R Fitting, Tee
20 2111620 1 Fitting, Straight
21 2131216 1 Fitting, 90
22 2130808 1 Fitting, 90
23 2130608 1 Fitting, 90
24 2753538 1 Hose
25 2753579 2 Hose

3121243 450A & 450AJ Series II 6-15


SECTION 6 HYDRAULIC

FIGURE 6-7. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
26 2753605 2 Hose
27 2753909 2 Hose
28 2753607 1 Hose
29 2753608 1 Hose
30 2753588 1 Hose
31 2753587 1 Hose
32 2753588 1 Hose
33 2753575 1 Hose
34 2753609 2 Hose
35 2753610 1 Hose
36 2753596 1 Hose
37 2753592 1 Hose
38 2753593 1 Hose
39 2753940 2 Hose
40 2221216 1 Fitting, Straight

6-16 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-7. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 6-17


6-18
8
34

28 18
32 41
16 19
40
35
13 2
14 10 10
24 7
9 2 31 30
6 1
SECTION 6 HYDRAULIC

23 21
43 42
22 15
10 29 17
27 13
4 38
37
2
36 20
4
26
1

450A & 450AJ Series II


44

5
5 39 11

4 27 26
1 37
8
FIGURE 6-8.DRIVE HYDRAULIC DIAGRAM - 2WD

2
38
4 2 3

12

25 6

3121243
SECTION 6 HYDRAULIC

FIGURE 6-8. DRIVE HYDRAULIC DIAGRAM - 2WD


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DRIVE HYDRAULIC DIAGRAM - 2WD OPTIONS:
See Figure 6-7. Ref USA Built Machines Prior to S/N 0300087631
DRIVE HYDRAULIC
DIAGRAM - 2WD
See Figure 6-7. Ref USA Built Machines S/N 0300087631 to S/N 0300100514
DRIVE HYDRAULIC with Caterpillar/Deutz/Ford/Perkins Engines
DIAGRAM - 2WD
2792753 Ref USA Built Machines S/N 0300100514 to S/N 0300107512 with 5
Caterpillar/Deutz/Ford/Perkins Engines
2792753 Ref USA Built Machines with GM Engines Prior to S/N 5
0300107512
See Figure 6-9. Ref. USA Built Machines with All Engines S/N 0300107512 to
DRIVE HYDRAULIC S/N 0300124000
DIAGRAM - 2WD
See Figure 6-7. Ref Belgium Built Machines Prior to S/N 1300001158
DRIVE HYDRAULIC
DIAGRAM - 2WD
See Figure 6-7. Ref Belgium Built Machines S/N 1300001158 to S/N 1300002284
DRIVE HYDRAULIC
DIAGRAM - 2WD
2792753 Ref Belgium Built Machines S/N 1300002284 to S/N 1300003222 5
See Figure 6-9. Ref. Belgium Built Machines S/N 1300003222 to S/N 1300006000
DRIVE HYDRAULIC
DIAGRAM - 2WD

1 2130404 3 Fitting, 90
2 2110808 6 Fitting, Straight
3 2130812 1 Fitting, 45
4 2111212 4 Fitting, Straight
5 2170504 2 Fitting, Tee
6 Not Required
7 4641281 1 Valve, Check
8 2221087 2 Fitting, 90
9 2753675 1 Hose
10 2131212 2 Fitting, 90
11 2170516 1 Fitting, Tee
12 2220238 2 Plug
13 2220240 2 Plug
14 2111616 1 Fitting, Straight
15 2110604 1 Fitting, Straight
16 Not Used
17 2131008 1 Fitting, 90
18 2151612 2 Fitting, 45
19 Not Used
20 2111620 1 Fitting, Straight
21 2753594 1 Hose
22 2130808 1 Fitting, 90
23 2221088 1 Fitting, Tee
24 2753538 1 Hose
25 2753579 2 Hose
26 2753605 2 Hose
27 2753909 2 Hose

3121243 450A & 450AJ Series II 6-19


SECTION 6 HYDRAULIC

FIGURE 6-8. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
28 2753607 1 Hose
29 2221216 1 Fitting, Straight
30 2753595 1 Hose
31 2753752 1 Hose
32 2753588 1 Hose
33 Not Used
34 2753609 2 Hose
35 2753578 1 Hose
36 2753610 1 Hose
37 2753939 2 Hose
38 2110406 2 Fitting, Straight
39 2753940 2 Hose
40 2753585 1 Hose
41 Not Used
42 2131216 1 Fitting, 90
43 2753597 1 Hose
44 2753608 1 Hose

6-20 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-8. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 6-21


6 REVERSE

6-22
6 40 FORWARD

CASE DRAIN
X
24
M4
26 M5
36 B
3 20 L1 L2
2 A

RETURN
7 2-SPEED X FILTER
CASE DRAIN BRAKE VALVE
MANIFOLD 23 22 14 IN
9 1 33 32
38 16 35
CASE
P PORT
S
B T X
REF. LOCK OUT CIR. INLET
X 39 SIDE 8 31
27 HYDRAULIC
17 OIL TANK
SECTION 6 HYDRAULIC

10 21 11
15 GEAR
PUMP
DRIVE PUMP SUCTION
FILTER

PISTON
PUMP
13 SUCTION

34

19

450A & 450AJ Series II


LEFT REAR
DRIVE MOTOR
2

35
4 18
4 2-SPEED 5
30 4 37
FIGURE 6-9.DRIVE HYDRAULIC DIAGRAM - 2WD

1 29 X
4 1 2
5 28 FORWARD
FLOW DIVIDER 11
12 3
30 1 2 X X
12
4
19 25

HYD.
BRAKES 2-SPEED 18
4 4 29
RIGHT REAR
DRIVE MOTOR

3121243
SECTION 6 HYDRAULIC

FIGURE 6-9. DRIVE HYDRAULIC DIAGRAM - 2WD


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DRIVE HYDRAULIC DIAGRAM - 2WD OPTIONS:
See Figure 6-7. Ref USA Built Machines Prior to S/N 0300087631
DRIVE HYDRAULIC
DIAGRAM - 2WD
See Figure 6-7. Ref USA Built Machines S/N 0300087631 to S/N 0300100514
DRIVE HYDRAULIC with Caterpillar/Deutz/Ford/Perkins Engines
DIAGRAM - 2WD
See Figure 6-8. Ref USA Built Machines S/N 0300100514 to S/N 0300107512 with
DRIVE HYDRAULIC Caterpillar/Deutz/Ford/Perkins Engines
DIAGRAM - 2WD
See Figure 6-8. Ref USA Built Machines with GM Engines Prior to
DRIVE HYDRAULIC S/N 0300107512
DIAGRAM - 2WD
2792785 Ref. USA Built Machines with All Engines S/N 0300107512 4
to S/N 0300124000
See Figure 6-7. Ref Belgium Built Machines Prior to S/N 1300001158
DRIVE HYDRAULIC
DIAGRAM - 2WD
See Figure 6-7. Ref Belgium Built Machines S/N 1300001158 to S/N 1300002284
DRIVE HYDRAULIC
DIAGRAM - 2WD
See Figure 6-8. Ref Belgium Built Machines S/N 1300002284 to S/N 1300003222
DRIVE HYDRAULIC
DIAGRAM - 2WD
2792785 Ref. Belgium Built Machines with All Engines S/N 1300003222 to 4
S/N 1300006000

1 2130404 3 Fitting, 90
2 2110808 5 Fitting, Straight
3 2130812 1 Fitting, 45
4 2111212 6 Fitting, Straight
5 2170504 2 Fitting, Tee
6 2221085 2 Fitting, 90
7 2753675 1 Hose
8 2221296 1 Fitting, Straight
9 2220238 2 Plug
10 2110604 1 Fitting, Straight
11 2131008 1 Fitting, 90
12 2754471 1 Hose
13 2111620 1 Fitting, Straight
14 2753594 1 Hose
15 4641281 1 Valve, Check
16 2221088 1 Fitting, Tee
17 2753579 2 Hose
18 2753582 2 Hose
19 2755076 2 Hose
20 2753605 1 Hose
21 2221216 1 Fitting, Straight
22 2753595 1 Hose
23 2753538 1 Hose
24 2753588 1 Hose
25 2110606 2 Fitting, Straight
26 2753578 1 Hose

3121243 450A & 450AJ Series II 6-23


SECTION 6 HYDRAULIC

FIGURE 6-9. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
27 2753610 1 Hose
28 2753939 2 Hose
29 2110406 2 Fitting, Straight
30 2753940 2 Hose
31 2131216 1 Fitting, 90
32 2753698 1 Hose
33 2753843 1 Hose
34 2753787 1 Hose
35 2170512 2 Fitting, Tee
36 2753688 1 Hose
37 2111216 1 Fitting, Straight
38 2110404 1 Fitting, Straight
39 2221183 1 Fitting, Straight
40 2753604 2 Hose

6-24 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-9. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 6-25


6-26
47

40 18 24
39
46 21
41 51
34
11 49 9
26
6 20
17 4 14
1 13 37 42 3 48 45
16
SECTION 6 HYDRAULIC

10 44
4 14 8 15
4 43 22
52 19
4 2
27 35 38 30 36 8
3

50 23
4 7
28 4

450A & 450AJ Series II


16 28 29
12
12 8 29
12 25 1 12 37 7
4 4
16 34 27 3 8
36
FIGURE 6-10.DRIVE HYDRAULIC DIAGRAM - 4WD

3 5
2
4 35 3 14 32
3 4 8

31 13 33

3121243
SECTION 6 HYDRAULIC

FIGURE 6-10. DRIVE HYDRAULIC DIAGRAM - 4WD


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DRIVE HYDRAULIC DIAGRAM - 4WD
2792471 Ref USA Built Machines Prior to S/N 0300087631 6
2792708 Ref USA Built Machines S/N 0300087631 to S/N 0300107512 with 4
Caterpillar/Deutz/Ford/Perkins Engines
See Figure 6-11. Ref USA Built Machines to S/N 0300107512 to S/N 0300124000
DRIVE HYDRAULIC with Caterpillar/Deutz/Ford/Perkins Engines
DIAGRAM - 4WD
2792726 Ref USA Built Machines Prior to S/N 0300107512 with GM 3
Engines
See Figure 6-11. Ref USA Built Machines to S/N 0300107512 to S/N 0300124000
DRIVE HYDRAULIC with GM Engines
DIAGRAM - 4WD
2792729 Ref USA Built Machines with Arctic Package Prior to S/N 2/B
0300107512
See Figure 6-11. Ref USA Built Machines with Arctic Package S/N 0300107512
DRIVE HYDRAULIC to S/N 0300124000
DIAGRAM - 4WD
2792471 Ref Belgium Built Machines Prior to S/N 1300001158 6
2792708 Ref Belgium Built Machines S/N 1300001158 to S/N 1300003222 4
See Figure 6-11. Ref Belgium Built Machines S/N 1300003222 to S/N 1300006000
DRIVE HYDRAULIC
DIAGRAM - 4WD

1 2110404 2 Fitting, Straight


2 2110406 2 Fitting, Straight
3 2110808 9 Fitting, Straight
4 2110812 10 Fitting, Straight
5 2111212 1 Fitting, Straight
6 2111216 1 Fitting, Straight
7 2130406 2 Fitting, 90
8 2130808 6 Fitting, 90
9 2221084 A/R Fitting, Tee
10 2221088 1 Fitting, Tee
11 2170308 1 Fitting, Tee
12 2170504 4 Fitting, Tee
13 2220235 3 Plug (USA Built Machines Prior to S/N 0300087631 & Belgium
Built Machines Prior to S/N 1300001158)
14 2130812 3 Fitting, 90
15 2110604 1 Fitting, Straight
16 2130404 3 Fitting, 90
17 Use 4641281 1 Valve, Check (Was P/N 4641198)
18 2221085 2 Fitting, 90
19 1 Fitting, 90 Options:
2131012 USA Built Machines Prior to S/N 0300087631 & Belgium Built
Machines Prior to S/N 1300001158
2131008 USA Built Machines S/N 0300087631 to S/N 0300124000
&Belgium Built Machines S/N 1300001158 to
S/N 1300006000
20 2131212 A/R Fitting, 90
21 2111010 A/R Fitting, Straight
22 2131216 2 Fitting, Straight
23 2111620 1 Fitting, Straight

3121243 450A & 450AJ Series II 6-27


SECTION 6 HYDRAULIC

FIGURE 6-10. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
24 2151212 A/R Fitting, 45
25 2753940 2 Hose
26 2753538 1 Hose
27 2753939 2 Hose
28 2753540 2 Hose
29 2 Hose Options:
2753541 Without Arctic Package
2754722 With Arctic Package
30 2753542 1 Hose
31 2753579 2 Hose
32 1 Hose Options:
2753580 Without Arctic Package
2754723 With Arctic Package
33 1 Hose Options:
2753581 Without Arctic Package
2754724 With Arctic Package
34 2753598 2 Hose
35 2753599 2 Hose
36 2 Hose Options:
2753600 Without Arctic Package
2754725 With Arctic Package
37 2 Hose Options:
2753601 Without Arctic Package
2754726 With Arctic Package
38 2753582 1 Hose
39 2753602 1 Hose
40 2753603 1 Hose
41 2753585 1 Hose
42 2753555 1 Hose
43 2753597 1 Hose
44 2753594 1 Hose
45 1 Hose Options:
2753595 Caterpillar/Deutz/Ford/Perkins Engines
Not Available GM Engines
46 2753588 1 Hose
47 2753604 2 Hose
48 1 Hose Options:
2753584 Caterpillar/Deutz/Ford/Perkins Engines
Not Available GM Engines
49 2753578 1 Hose
50 2753610 1 Hose
51 2111612 1 Fitting, Straight (USA Built Machines Prior to S/N 0300092804
& Belgium Built Machines Prior to S/N 1300001787)
52 2221216 1 Fitting Straight (USA Built Machines S/N 0300087631 to
S/N 0300124000 & Belgium Built Machines S/N 1300001158
to S/N 1300006000)

6-28 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-10. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 6-29


6-30
29
REVERSE

FORWARD
CASE DRAIN 11
MANIFOLD CASE DRAIN
8 X
20
2 2 28
2 2 19 M4
M5
31 B
L1 L2
A
18 RETURN
REF. LOCK OUT CIR. X FILTER
2-SPEED - BRAKE
VALVE 30 IN
23 27 41
35 6 25 39 CASE
37 10
P PORT
S
SECTION 6 HYDRAULIC

B T X 26
X 34 40 42
9 INLET
17 45
33
DRIVE PUMP 12
FILTER 13 GEAR PUMP
LEFT REAR SUCTION
DRIVE MOTOR
1 5 NOTE: CASE DRAIN
3 3
2 AND TWO SPEED
C B B C
LOCATED ON END
X PISTON PUMP
BRAKE 3 CAP ON DRIVE
C 36 32 SUCTION
S X C
A S
A LEFT FRONT
10 15 3 DRIVE MOTOR
4
17
14

450A & 450AJ Series II


38 HYDRAULIC
16 16 OIL TANK
7
7 7 15 22 7
21 21 21
14 44

X X 5 5 17
2 9 22
10 22
8 2 9 12 3
FIGURE 6-11.DRIVE HYDRAULIC DIAGRAM - 4WD

21 5 3 5
3 13
5
BRAKE A
A C RIGHT FRONT
C
FLOW DIVIDER X DRIVE MOTOR
2 C 1
44 X S C
S B NOTE: CASE DRAIN AND
B 11 TWO SPEED LOCATED ON
6 X
3 22 3 4 END CAP ON DRIVE
1
RIGHT REAR 10 7 14 4
DRIVE MOTOR X 2 5 X 2 2

3121243
SECTION 6 HYDRAULIC

FIGURE 6-11. DRIVE HYDRAULIC DIAGRAM - 4WD


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref DRIVE HYDRAULIC DIAGRAM - 4WD
See Figure 6-10. Ref USA Built Machines Prior to S/N 0300087631 6
DRIVE HYDRAULIC
DIAGRAM - 4WD
See Figure 6-10. Ref USA Built Machines S/N 0300087631 to S/N 0300107512 with 3
DRIVE HYDRAULIC Caterpillar/Deutz/Ford/Perkins Engines
DIAGRAM - 4WD
2792782 Ref. USA Built Machines S/N 0300107512 to S/N 0300124000 with 4
Caterpillar/Deutz/Ford/Perkins Engines
See Figure 6-10. Ref USA Built Machines Prior to S/N 0300107512 with GM 2
DRIVE HYDRAULIC Engines
DIAGRAM - 4WD
2792783 Ref USA Built Machines S/N 0300107512 to S/N 0300124000 with 3
GM Engines
See Figure 6-10. Ref USA Built Machines with Arctic Package Prior to S/N A/1
DRIVE HYDRAULIC 0300107512
DIAGRAM - 4WD
1001094337 Ref USA Built Machines with Arctic Package S/N 0300107512 1
to S/N 0300124000
See Figure 6-10. Ref Belgium Built Machines Prior to S/N 1300001158 6
DRIVE HYDRAULIC
DIAGRAM - 4WD
See Figure 6-10. Ref Belgium Built Machines S/N 1300001158 to S/N 1300003222 3
DRIVE HYDRAULIC
DIAGRAM - 4WD
2792782 Ref Belgium Built Machines S/N 1300003222 to S/N 1300006000 4

1 2110406 2 Fitting, Straight


2 2110808 10 Fitting, Straight
3 2110812 8 Fitting, Straight
4 2130406 2 Fitting, 90
5 2130808 6 Fitting, 90
6 2221088 1 Fitting, Tee
7 2170504 4 Fitting, Tee
8 2130812 1 Fitting, 90
9 2110604 2 Fitting, Straight
10 2130404 3 Fitting, 90
11 2221085 2 Fitting, 90
12 2131008 1 Fitting, 90
13 2111620 1 Fitting, Straight
14 2753940 2 Hose
15 2753939 2 Hose
16 2753540 2 Hose
17 3 Hose Options:
2753541 Without Arctic Package
2754722 With Arctic Package
18 2753579 2 Hose
19 2753580 1 Hose
20 2753581 1 Hose
21 2754244 4 Hose
22 4 Hose Options:
2753601 Without Arctic Package
2754726 With Arctic Package

3121243 450A & 450AJ Series II 6-31


SECTION 6 HYDRAULIC

FIGURE 6-11. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
23 2753605 1 Hose
24 Not Used
25 2753843 1 Hose
26 2753594 1 Hose
27 1 Hose Options:
2753595 Caterpillar/Deutz/Perkins Engines
2753661 GM Engines
28 2753588 1 Hose
29 2753604 2 Hose
30 1 Hose Options:
2753538 Caterpillar/Deutz/Perkins Engines
2753537 GM Engines
31 2753578 1 Hose
32 2753610 1 Hose
33 2221216 1 Fitting, Straight
34 2221183 1 Fitting, Straight
35 2110404 1 Fitting, Straight
36 2753787 1 Hose
37 2753602 1 Hose
38 2754471 1 Hose
39 2131216 1 Fitting, 90
40 2221296 1 Fitting, Straight
41 2170512 1 Fitting, Tee
42 2753698 1 Hose
43 Not Used
44 2111212 2 Fitting, Straight
45 4641281 1 Valve, Check

6-32 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-11. DRIVE HYDRAULIC DIAGRAM - 4WD (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 6-33


6-34
3 47

16
30
1

1 16 23
1
16
9 45 7
16 4 2 9
SECTION 6 HYDRAULIC

33

14 29 9
1 16 22
2
1
26
1 34 2 32 12 49
31 35 36 30 6 51
2 5 13 44 48
CAT/DEUTZ/

450A & 450AJ Series II


41 FORD ENGINES 55
28 10
21 GM
37 48 ENGINES
25 46
54 24
42

27 18 50
43
40
39
FIGURE 6-12.STANDARD HYDRAULIC DIAGRAM

11 19
52 20
17
4

12

38

15 9 9
8

3121243
SECTION 6 HYDRAULIC

FIGURE 6-12. STANDARD HYDRAULIC DIAGRAM


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. STANDARD HYDRAULIC DIAGRAM
2792468 Ref. 450A Series II (USA Built Machines with Caterpillar/Deutz/ 6
Ford/Perkins Engines) (1st S/N Digit is 0)
2792724 Ref. 450A Series II (USA Built Machines with GM Engines) 4
(S/N 0300093402 to S/N 0300124000)
2792469 Ref. 450AJ Series II (USA Built Machines with Caterpillar/Deutz/ 5
Ford/Perkins Engines) (1st S/N Digit is 0)
2792725 Ref. 450AJ Series II (USA Built Machines with GM Engines) 4
(S/N 0300093402 to S/N 0300124000)
2792580 Ref. Turntable Hydraulic Diagram (Belgium Built Machines) 6
(1st S/N Digit is1)
2792590 Ref. Main Boom Hydraulic Diagram (Belgium Built Machines) 2
(1st S/N Digit is1)
2792583 Ref. Tower Boom Hydraulic Diagram (Belgium Built Machines) 1
(1st S/N Digit is1)

1 2110404 A/R Fitting, Straight


2 2110406 5 Fitting, Straight
3 2111212 1 Fitting, Straight
4 2130406 3 Fitting, 90
5 2170504 2 Fitting, Tee
6 2150808 1 Fitting, 45
7 2150606 1 Fitting, 45
8 2170206 1 Fitting, Long 90
9 2110606 11 Fitting, Straight
10 2110410 2 Fitting, Straight
11 2170106 2 Fitting, Long Straight
12 2130606 2 Fitting, 90
13 2130608 2 Fitting, 90 (USA Built Machines Prior to S/N 0300065161Only)
14 2150404 2 Fitting, 45
15 2170406 1 Fitting, Tee
16 2221086 A/R Fitting, Pressure, Check
17 1 Fitting Options:
2130604 Fitting, 90
2110604 Fitting, Straight
18 2110604 1 Fitting, Straight
19 2131210 1 Fitting, 90
20 2170316 1 Fitting, Tee
21 2170808 1 Fitting, Tee
22 2111620 1 Fitting, Straight
23 2111216 1 Fitting, Straight
24 4641199 2 Valve, Check
25 1 Hose Options:
2753554 46 - USA Built Machines
2753545 34 - USA Built Machines
2753546 All Belgium Built Machines
26 1 Hose Options:
2753542 450A Series II
2753546 450AJ Series II

3121243 450A & 450AJ Series II 6-35


SECTION 6 HYDRAULIC

FIGURE 6-12. STANDARD HYDRAULIC DIAGRAM (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
27 2 Hose Options:
2753558 450A Series II
2753547 450AJ Series II
28 2 Hose Options:
2753549 450A Series II
2753548 450AJ Series II
29 2753557 2 Hose
30 2 Hose Options:
2753550 66 Length
2753675 84 Length
31 1 Hose Options:
2753556 450A Series II
2753551 450AJ Series II
32 2753552 1 Hose
33 2753553 1 Hose
34 1 Hose Options:
2753559 450A Series II
2753560 450AJ Series II
35 2753561 1 Hose
36 2753562 1 Hose
37 2753563 1 Hose
38 1 Tube Options:
4568281 450A Series II
4568280 450AJ Series II
39 2753565 1 Hose
40 2753566 1 Hose
41 2753567 2 Hose
42 2753568 1 Hose
43 1 Hose Options:
2753611 111 Length (Belgium Built Machines)
2753612 98 Length (USA Built Machines)
44 2753569 2 Hose
45 2753570 2 Hose
46 2 Hose Options:
2753571 USA Built Machines Prior to S/N 0300091061& Belgium Built
Machines Prior to S/N 1300001242
2754702 USA Built Machines S/N 0300091061 to S/N 0300124000 &
Belgium Built Machines S/N 1300001242 to S/N 1300006000
47 2753613 1 Hose
48 2753572 1 Hose
49 1 Hose Options:
2753573 77 Length
2753574 71 Length
2753563 68 Length
50 2753589 1 Hose
51 1 Hose Options:
2753590 77 Length
2753591 71 Length
52 2753614 1 Hose
53 1705091 1 Decal, Hose Tags (Not Shown)

6-36 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-12. STANDARD HYDRAULIC DIAGRAM (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
54 Not Used
55 1 Fitting, Tee Options:
2170808 Caterpillar/Deutz/Ford/Perkins Engines
2170706 GM Engines

3121243 450A & 450AJ Series II 6-37


SECTION 6 HYDRAULIC

FIGURE 6-13.TOW BAR HYDRAULIC DIAGRAM

6-38 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

FIGURE 6-13. TOW BAR HYDRAULIC DIAGRAM


ITEM # PART NUMBER QTY. DESCRIPTION REV.
2792473 Ref. TOW BAR HYDRAULIC DIAGRAM 1

1 2220240 1 Plug
2 2221090 2 Fitting, Tee
3 2753615 1 Hose
4 2753616 1 Hose

3121243 450A & 450AJ Series II 6-39


SECTION 6 HYDRAULIC

FIGURE 6-14. HYDRAULIC DIAGRAM LIST


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Note: Diagrams with asterick (*) are shown in the preceding Ref.
pages. Diagrams not shown are available from JLG service
department.

Ref. Axle Lockout Hydraulic Diagrams:


Ref. 2WD Machines
Ref. USA Built Machines
2792472/1283245* Ref. Prior to S/N 0300077285
2792619/1283373* Ref. S/N 0300077285 to S/N 0300107512
2792777/1283460* Ref. S/N 0300107512 to S/N 0300124000
Ref. Belgium Built Machines
2792472/1283245* Ref. Prior to S/N 1300000353
2792619/1283373* Ref. S/N 1300000353 to S/N 1300003222
2792777/1283460* Ref. S/N 1300003222 to S/N 1300006000
Ref. 4WD Machines
Ref. USA Built Machines
2792474/1283245* Ref. Prior to S/N 0300077285
2792620/1283373* Ref. S/N 0300077285 to S/N 0300107512
2792778/1283460* Ref. S/N 0300107512 to S/N 0300124000
Ref. Belgium Built Machines
2792474/1283245* Ref. Prior to S/N 1300000353
2792620/1283373* Ref. S/N 1300000353 to S/N 1300003222
2792778/1283460* Ref. S/N 1300003222 to S/N 1300006000

Ref. Axle Fixed Hydraulic Diagrams:


Ref. 2WD Machines
Ref. USA Built Machines
Not Required Ref. Prior to S/N 0300107512
2792779/1283460 Ref. S/N 0300107512 to S/N 0300124000
Ref. Belgium Built Machines
Not Required Ref. Prior to S/N 1300003222
2792779/1283460 Ref. S/N 1300003222 to S/N 1300006000
Ref. 4WD Machines
Ref. USA Built Machines
Not Required Ref. Prior to S/N 0300107512
2792784/1283460 Ref. S/N 0300107512 to S/N 0300124000
Ref. Belgium Built Machines
Not Required Ref. Prior to S/N 1300003222
2792784/1283460 Ref. S/N 1300003222 to S/N 1300006000

2792590/1283373* Ref. Boom (Main) Hydraulic Diagram (Belgium Built Machines)

2792583/1283373* Ref. Boom (Tower) Hydraulic Diagram (Belgium Built Machines)

6-40 450A & 450AJ Series II 3121243


SECTION 6 HYDRAULIC

ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref. Drive Hydraulic Diagrams:
Ref. 2WD Machines
2792470/1283245* Ref. USA Built Machines Prior to S/N 0300087631 with Caterpillar/
Deutz/Ford/Perkins Engines
2792706/1283373* Ref. USA Built Machines S/N 0300087631 to S/N 0300100514
with Caterpillar/Deutz/Ford/Perkins Engines
2792753/1283373* Ref. USA Built Machines S/N 0300100514 to S/N 0300107512
with Caterpillar/Deutz/Ford/Perkins Engines
2792753/1283373* Ref. USA Built Machines with GM Engines
2792785/1283460* Ref. USA Built Machines with All Engines S/N 0300107512
to S/N 0300124000
2792470/1283245* Ref. Belgium Built Machines Prior to S/N 1300001158
2792706/1283373* Ref. Belgium Built Machines S/N 1300001158 to S/N 1300002284
2792753/1283373* Ref. Belgium Built Machines S/N 1300002284 to S/N 1300003222
2792785/1283460* Ref. Belgium Built Machines S/N 1300003222 to S/N 1300006000
Ref. 4WD Machines
2792471/1283245* Ref USA Built Machines Prior to S/N 0300087631
2792708/1283373* Ref USA Built Machines S/N 0300087631 to S/N 0300107512
with Caterpillar/Deutz/Ford/Perkins Engines
2792782/1283460* Ref USA Built Machines to S/N 0300107512 to S/N 0300124000
with Caterpillar/Deutz/Ford/Perkins Engines
2792726/1283373* Ref USA Built Machines Prior to S/N 0300107512 with GM
Engines
2792783/1283460* Ref USA Built Machines to S/N 0300107512 to S/N 0300124000
with GM Engines
2792729/1283373* Ref USA Built Machines with Arctic Package Prior to S/N
0300107512
1001094337/ Ref USA Built Machines with Arctic Package S/N 0300107512 to
1283460* S/N 0300124000
2792471/1283245* Ref Belgium Built Machines Prior to S/N 1300001158
2792708/1283373* Ref Belgium Built Machines S/N 1300001158 to S/N 1300003222
2792782/1283460* Ref Belgium Built Machines S/N 1300003222 to S/N 1300006000

Ref. Standard Hydraulic Diagrams:


2792468/1283373/ Ref. 450A Series II (USA Built Machines with Caterpillar/Deutz/Ford/
1283460* Perkins Engines)
2792724/1283373/ Ref. 450A Series II (USA Built Machines with GM Engines)
1283460*
2792469/1283373/ Ref. 450AJ Series II (USA Built Machines with Caterpillar/Deutz/
1283460* Ford/Perkins Engines)
2792725/1283373/ Ref. 450AJ Series II (USA Built Machines with GM Engines)
1283460*
2792580/1283373/ Ref. 450AJ Series II (Belgium Built Machines)
1283460*

Ref. Standard Hydraulic Schematic


2792518 Ref. USA Built Machines Prior to S/N 0300107512
2792780 Ref. USA Built Machines S/N 0300107512 to S/N 0300124000
2792518 Ref. Belgium Built Machines Prior to S/N 1300003222
2792780 Ref. Belgium Built Machines S/N 1300003222 to S/N 1300006000

2792473/1283373/ Ref. Tow Bar Hydraulic Diagram


1283460*

3121243 450A & 450AJ Series II 6-41


SECTION 6 HYDRAULIC

ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-42 450A & 450AJ Series II 3121243


SECTION 7
ELECTRICAL

3121243 450A & 450AJ Series II 7-1


SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Note: Diagrams with asterisks (*) are shown in the
following pages. Diagrams not shown are available
from the JLG Service Department.

0257887 Ref. ALARM ELECTRICAL DIAGRAM

0258921/1283002 Ref. ETHER START ELECTICAL DIAGRAM

Ref. GENERATOR ELECTRICAL DIAGRAM (2500W)


Ref. Note: For Diagram for Machines with SkyPower Generator,
see JLG Supplement P/N 3124242.
Ref. 110V (Caterpillar)
4933215 Ref. USA Built Machines Prior to S/N 0300087209
4933300 Ref. USA Built Machines S/N 0300087209 to S/N 0300124000
Ref. 110V (Deutz)
4933215 Ref. USA Built Machines Prior to S/N 0300077521 (110V/60Hz)
4933250 Ref. USA Built Machines Prior to S/N 0300077521 (110V/50Hz)
4933238 Ref. USA Built Machines S/N 0300077521 to S/N 0300082709
4933300 Ref. USA Built Machines S/N 0300082709 to S/N 0300124000
4933215 Ref. Belgium Built Machines Prior to S/N 1300000316 (110V/
60Hz)
4933250 Ref. Belgium Built Machines Prior to S/N 1300000316 (110V/
50Hz)
4933238 Ref. Belgium Built Machines S/N 1300000316 to S/N
1300000731
4933300 Ref. Belgium Built Machines S/N 1300000731 to
S/N 1300006000
Ref. 110V (Ford)
4933215 Ref. Prior to S/N 0300078473
4933300 Ref. S/N 0300078473 to S/N 0300124000
4933350 Ref. 110V (GM)
4933300 Ref. 110V (Perkins)
Ref. 220V (Caterpillar) (ANSI Export Only)
4933239 Ref. USA Built Machines Prior to S/N 0300087209
4933300 Ref. USA Built Machines S/N 0300087209 to S/N 0300124000
Ref. 220V (Deutz)
4933216 Ref. USA Built Machines Prior to S/N 0300077521
4933239 Ref. USA Built Machines S/N 0300077521 to S/N 0300082709
4933300 Ref. USA Built Machines S/N 0300082709 to S/N 0300124000
4933216 Ref. Belgium Built Machines Prior to S/N 1300000316
4933239 Ref. Belgium Built Machines S/N 1300000316 to
S/N 1300000731
4933300 Ref. Belgium Built Machines S/N 1300000731 to
S/N 1300006000
Ref. 220V (Ford)
4933216 Ref. Prior to S/N 0300078473
4933300 Ref. S/N 0300078473 to S/N 0300124000
Not Available Ref. 220V (GM)
4933300 Ref. 220V (Perkins)

4933217 Ref. GLOW PLUG ELECTICAL DIAGRAM (DEUTZ MACHINES)

7-2 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. LIGHTS ELECTRICAL DIAGRAMS


4933219 Ref. Headlights & Taillights
4933231 Ref. Chassis Floodlights

0270814 Ref. PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM

4933218 Ref. SOFT TOUCH ELECTRICAL DIAGRAM

Ref. STANDARD ELECTRICAL DIAGRAMS


Ref. Caterpillar Engine
4933280 Ref. USA Built Machines Prior to S/N 0300087631
4933332 Ref. USA Built Machines S/N 0300087631 to S/N 0300092620
4933352 Ref. USA Built Machines S/N 0300092620 to S/N 0300099085
4933382 Ref. USA Built Machines S/N 0300099085 to S/N 0300124000
4933280 Ref. Belgium Built Machines Prior to S/N 1300001008
4933332 Ref. Belgium Built Machines S/N 1300001008 to
S/N 1300001427
4933352 Ref. Belgium Built Machines S/N 1300001427 to
S/N 1300002604
4933382 Ref. Belgium Built Machines S/N 1300002604 to
S/N 1300006000
Ref. Deutz Engine
4933171 Ref. USA Built Machines Prior to S/N 0300085629
4933326 Ref. USA Built Machines S/N 0300085629 to S/N 0300099085
4933384 Ref. USA Built Machines S/N 0300099085 to S/N 0300124000
4933171 Ref. Belgium Built Machines Prior to S/N 1300000979
4933326 Ref. Belgium Built Machines S/N 1300000979 to
S/N 1300002604
4933384 Ref. Belgium Built Machines S/N 1300002604 to
S/N 1300006000
Ref. Ford Engine
4933170 Ref. USA Built Machines Prior to S/N 0300087631
4933333 Ref. USA Built Machines S/N 0300087631 to S/N 0300124000
Ref. GM Engine
4933347 Ref. USA Built Machines Prior to S/N 0300099085
4933381 Ref. USA Built Machines S/N 0300099085 to S/N 0300124000
4933382 Ref. Perkins Engine (All Machines)

Ref. STANDARD ELECTRICAL SCHEMATIC


Ref. Caterpillar Engine Machines:
1870144* Ref. USA Built Prior to S/N 0300116046
1870215* Ref. USA Built S/N 0300116046 to S/N 0300124000
1870144* Ref. Belgium Built Prior to S/N 1300004780
1870215* Ref. Belgium Built S/N 1300004780 to S/N 1300006000
Ref. Deutz Engine Machines:
1870144* Ref. USA Built Machines Prior to S/N 0300085629
1870191* Ref. USA Built Machines S/N 0300085629 to S/N 0300099085
1870215* Ref. USA Built Machines S/N 0300099085 to S/N 0300124000
1870144* Ref. Belgium Built Machines Prior to S/N 1300000979
1870191* Ref. Belgium Built Machs S/N 1300000979 to S/N 1300002604

3121243 450A & 450AJ Series II 7-3


SECTION 7 ELECTRICAL

ITEM # PART NUMBER QTY. DESCRIPTION REV.


1870215* Ref. Belgium Built Machines S/N 1300002604 to
S/N 1300006000

Continued Ref. STANDARD ELECTRICAL SCHEMATIC


1870144* Ref. Ford Engine (All Machines)
Ref. GM Engine Machines:
1870191* Ref. USA Built Machines Prior to S/N 0300099085
1870215* Ref. USA Built Machines S/N 0300099085 to S/N 0300124000
1870215* Ref. Perkins Engine (All Machines)

7-4 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 7-5


SECTION 7 ELECTRICAL

FIGURE 7-2.ELECTRICAL SCHEMATIC (SEE FIGURE 7-1 FOR USAGE)

7-6 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

1870144 G

3121243 450A & 450AJ Series II 7-7


SECTION 7 ELECTRICAL

7-8 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

1870144 G

3121243 450A & 450AJ Series II 7-9


SECTION 7 ELECTRICAL

FIGURE 7-3.ELECTRICAL SCHEMATIC (SEE FIGURE 7-1 FOR USAGE)

7-10 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

1870191G

3121243 450A & 450AJ Series II 7-11


SECTION 7 ELECTRICAL

7-12 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

1870191G

3121243 450A & 450AJ Series II 7-13


SECTION 7 ELECTRICAL

7-14 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

1870191G

3121243 450A & 450AJ Series II 7-15


SECTION 7 ELECTRICAL

FIGURE 7-4.ELECTRICAL SCHEMATIC (SEE FIGURE 7-1 FOR USAGE)

7-16 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

1870215 B

3121243 450A & 450AJ Series II 7-17


SECTION 7 ELECTRICAL

7-18 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

1870215 B

3121243 450A & 450AJ Series II 7-19


SECTION 7 ELECTRICAL

7-20 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

1870215 B

3121243 450A & 450AJ Series II 7-21


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION


712A 712C 712A

39 214 712E 713A PLATFORM


40 263 WORK LIGHTS
712B
41
713C
PLATFORM 712E 101 712D
214B 703A
FLOODLIGHTS 263B 706F
713D 263A 712F GENERATOR
713D SWITCH
43 106
53C 38 711A
706G SOFT
711B TOUCH
SWITCH
712K 712G 712H 712J
614 713F 713B 713C 713G
106 43
36 46A
44
J7

104 109
J1 46B
107
102
J5 J6

J2

614A
613A 103 PLATFORM
214 46
J8

CONTROL
263 VALVE
106
105
107 53A 53B 53
615 47A
FOOTSWITCH
48
615A
255
234 611
108 252 MAIN BOOM
210
106 214A ELEVATION
262 214 LIMIT SWITCH
263A 263 612C 612B
TOWER BOOM
ELEVATION
106 209 LIMIT SWITCH
213C 612
PLATFORM 253
CONTROL 254C
BOX
613
225
DIAGNOSTIC 264
ANALYZER
(PRIOR TO S/N 330
0300087631 & 806C 335B 335A (DEUTZ 213
S/N 1300000979) 335 EMR2 (DEUTZ
336G & GM) EMR2) 336K 254
455 518 519 430
458 336F 431 336C 326 213A
336D
501 327 254A
806A 806B 336E 336A
213B
254B
J8

336A
(DEUTZ 255
J1

EMR2 611
& GM) 337
J7

329
612
J2

J3

J4

338
709
336J
325 806B HEADLIGHTS

507 336A 336 336A


508 331 806C
GROUND 709A
338D 510
CONTROL 336G 336B
BOX 336H 806A
255A DIAGNOSTIC ANALYZER
611A (PRIOR TO S/N 0300087631 & TAILLIGHTS
612A S/N 1300000979)

7-22 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

2500W
GENERATOR
GENERATOR
CONTROL BOX 701K 701B 701A
2500W 701L 701D
GENERATOR 701F
RELAY

7500W
GENERATOR
CONTROL BOX
228 229 7500W
7500W 233 232 7500W
GENERATOR 265 256 GENERATOR
RELAYS SKYPOWER 706A
PLATFORM 257 GENERATOR 712J
BOX
713G

712J 226 440 443


713G 267 441 444 462 706D
LP CONVERTOR THROTTLE 442 447 450
437 (FORD) CONTROL 607
ALTERNATOR 438 (FORD)
427 439
428 464
429 706E
337 608 608A
432

448 435 ENGINE 436


434 CONTROL 605B
(DEUTZ)
BOSCH FUEL 605A
605E
REGULATOR SPEED ENGINE
(GM) PICK-UP HARNESS AUX
420 (DEUTZ) (DEUTZ) PUMP
453 FUEL ON
FUEL SOLENOID 467
REGULATOR (DEUTZ) 466 605C 426 601B
(GM HARNESS) 437
438 601B
606A 439
610A 610A 605D
606 610
TACH 420
SENSOR/ 610B +
454 420
SPEED
ENGINE PICK-UP 601A
CONTROL (CAT& 2 SPEED GLOW
(GM) PERKINS) & BRAKE BATTERY
PLUGS
VALVE 616 601E
STROBE HYDRAULIC GLOW
LIGHT THROTTLE PUMPS 601C START PLUG
ACTUATOR 603 703B
STARTER RELAY RELAY
(CAT & PERKINS)
SENDING
UNIT
707 FUEL (CAT & AUX
707A ON PERKINS) RELAY 706A
418 (CAT & 434 711J
PERKINS) 604 435 FUEL 713G
419 SHUT
468 604A 451 OFF 602 601D
337 452 SWITCH 337 449 706D
465 (CAT & 450 713E
466 PERKINS)

338A 338A
338 338C

338B 338B
MAIN
708A CONTROL 338
VALVE
708
HORN
FUEL
LEVEL 338A
SENSOR
ALARM

3121243 450A & 450AJ Series II 7-23


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0861512 Ref. PLATFORM CONSOLE BOX COMPONENTS I

1 to 2 Not Used
3 0100048 A/R Grease, Dielectric (Not Shown)
4 to 37 Not Used
38 4460428 2 Connector, Strain Relief
39 Not Used
40 4460470 1 Nut, Terminal
41 4460471 1 Lockwasher, Terminal
42 Not Used
43 4460708 2 Receptacle - 15 Position
44 4460905 5 Seal, Plug
45 Not Used
46 4922533 1 Harness, Upper Valve 3/C
46A 4460226 7 Socket, Female
46B 4460880 6 Connector, DIN
47 4922666 1 Harness, Analyzer Cable 2/B
4460226 4 Socket, Female (Not Shown - Located at J2)
47A 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
48 to 52 Not Used
53 0272970 Ref. Footswitch Components A
53A 1060918 8ft/2.4m Cable, Electrical - 18/3
53B 4460071 1 Connector, Strain Relief
53C 4460226 2 Socket, Female
4460464 1 Pin, Male Deutsch
54 4922669 1 Harness, Platform Box (See Items 101-109 for Breakdown)

4922669 Ref. PLATFORM BOX HARNESS ASSEMBLY 2/B

101 4460866 1 Receptacle, Female - 19 Pin


4460464 7 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
102 4460874 1 Connector - 35 Position (Natural)
4460871 28 Socket, Female
103 4460875 1 Connector - 35 Position (Gray)
4460871 23 Socket, Female
104 4460873 1 Connector - 35 Position (Black)
4460871 25 Socket, Female
105 4460879 1 Connector, Male 2 Position
4460887 2 Terminal (12 Gauge)
106 4460418 8 Connector, Female - 6 Position
4460419 24 Socket, Female
107 4460225 4 Plug, Male - 6 Position
4460226 18 Socket, Female
108 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male
109 4460434 2 Plug, Male - 15 Position
4460227 25 Pin, Male

7-24 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. BOOM CABLES INSTALLATION (USA BUILT MACHINES - 1ST
S/N DIGIT IS 0)
0271311 Ref. 450A Series II without SkyPower (ANSI, ANSI Export & CSA J
Specs)
0271310 Ref. 450A Series II without SkyPower (Australian & CE Specs) J
0273279 Ref. 450A Series II with SkyPower C
1001097502 Ref. 450A Series II with Arctic Package A
1001097503 Ref. 450A Series II with Arctic Package with SkyPower A
0271122 Ref. 450AJ Series II without SkyPower (ANSI, ANSI Export & J
CSA Specs)
0271206 Ref. 450AJ Series II without SkyPower (Australian & CE Specs) J
0273280 Ref. 450AJ Series II with SkyPower C
0275116 Ref. 450AJ Series II with Arctic Package C
0275786 Ref. 450AJ Series II with Arctic Package with SkyPower C

201 to 204 Not Used


205 4460425 1 Connector, Strain Relief (Without SkyPower Only)
206 to 208 Not Used
209 4460865 1 Plug, Male Deutsch - 19 Position
2820031 A/R Heat Shrink
210 4460866 1 Receptacle, Female - 19 Position
2820031 A/R Heat Shrink
211 to 212 Not Used
213 1 Harness Assembly - Tower Boom (12/4 - 18/8) Options:
4922530 Without Arctic Package 3/D
4923458 With Arctic Package 1/A
34ft/10.4m Cable, Electrical - 12/4&18/8 Options:
1060896 Without Arctic Package
4923462 With Arctic Package Only
2820118 6in/15cm Heat Shrink
213A 4460865 1 Plug, Male Deutsch - 19 Position
4460465 11 Socket, Female 18 Gauge
4460509 4 Socket, Female 12 Gauge
4460466 4 Seal, Plug
213B 4460473 1 Clamp. Cable
213C 4460464 11 Pin, Male 18 Gauge
4460508 4 Pin, Male 12 Gauge
214 1 Harness Assembly - Main Boom (12/4 -18/8) Options:
4922531 450A without Artic Package 2/B
1001097504 450A with Artic Package & Artic Package with SkyPower 1/A
4922532 450AJ without Artic Package B
4923459 450AJ with Artic Package & Artic Package with SkyPower 1/A
Cable, Electrical - 12/4&18/8 Options:
1060896 29ft/8.84m Without Arctic Package
4923462 28ft/8.5m With Arctic Package
2820118 6in/15cm Heat Shrink
214A 4460865 1 Plug, Male Deutsch - 19 Position
4460465 22 Socket, Female 18 Gauge
4460509 8 Socket, Female 12 Gauge
4460466 4 Seal, Plug

3121243 450A & 450AJ Series II 7-25


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
214B 4460473 1 Clamp. Cable
215 to 224 Not Used
225 4460473 1 Clamp. Cable
226 A/R Cable, Electrical 8/5 - SkyPower Main Boom Options:
Not Required 0 Without SkyPower
Not Required 0 With Arctic Package
4922929 1 With SkyPower
4922929 1 With Arctic Package and SkyPower (Was p/n 4923616)
227 A/R Cable, Electrical 8/5 - SkyPower Tower Boom Options:
Not Required 0 Without SkyPower
Not Required 0 With Arctic Package
4922857 1 With SkyPower
4922857 1 With Arctic Package and SkyPower (Was p/n 4923615)
228 1671092 1 Cover, Female Connector (With SkyPower Only)
229 1671093 1 Cover, Male Plug (With SkyPower Only)
230 1 Cable, Electrical 12/3 Options:
Machines Without Arctic Package or SkyPower
Use 1060987 ANSI, ANSI Export & CSA Specs Prior to
S/N 0300068440 (Was p/n 1060494)
1060987 ANSI, ANSI Export & CSA Specs S/N 0300068440 to
S/N 0300124000
Use 1060989 Australian & CE Specs Prior to S/N 0300068440 (Was
p/n 1060461)
1060989 Australian & CE Specs S/N 0300068440 to
S/N 0300124000
Machines With Arctic Package and/ or SkyPower
4923460 With Arctic Package
Not Required With Arctic Package with SkyPower
Not Required With SkyPower
231 1 Cable, Electrical 12/3 Options:
Machines Without Arctic Package or SkyPower
Use 1060988 ANSI, ANSI Export & CSA Specs Prior t
S/N 0300068440 (Was p/n 1060494)
1060988 ANSI, ANSI Export & CSA Specs S/N 0300068440 to
S/N 0300124000
Use 1060990 Australian & CE Specs Prior to S/N 0300068440 (Was
p/n 1060461)
1060990 Australian & CE Specs S/N 0300068440 to
S/N 0300124000
Machines With Arctic Package and/ or SkyPower
4923461 With Arctic Package
Not Required With Arctic Package with SkyPower
Not Required With SkyPower
232 4460960 1 Plug, Male (With SkyPower Only)
233 4460959 1 Connector, Female (With SkyPower Only)

7-26 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
234 1 Connector, Strain Relief
4460425 Prior to S/N 0300104165 Without Arctic Package
4461692 S/N 0300104165 to S/N 0300124000 Without Arctic
Package
4461692 S/N 0300104165 to S/N 0300124000 With SkyPower Only
4461692 S/N 0300104165 to S/N 0300124000 450A Series II With
Arctic Package & Arctic Package with SkyPower
4461694 S/N 0300104165 to S/N 0300124000 450AJ Series II With
Arctic Package & Arctic Package with SkyPower
235 to 250 Not Used

Ref. BOOM CABLES INSTALLATION (BELGIUM BUILT MACHINES


- 1ST S/N DIGIT IS 1)

0272594 Ref. Tower Boom Components without SkyPower D


0275436 Ref. Tower Boom Components with SkyPower D
251 1060991 1 Cable, Electrical 12/3 (Without SkyPower Only)
252 Connector, Strain Relief Options:
4460425 2 Without SkyPower
4460425 2 With SkyPower (Prior to S/N 1300002739)
4461692 1 With SkyPower (S/N 1300002739 to S/N 1300006000)
253 4460866 1 Deutsch Receptacle - 19 Position
2820031 A/R Heat Shrink
254 4922530 1 Harness Assembly - Tower Boom (12/4 - 18/8) 3/D
1060896 34ft/10.4m Cable, Electrical - 12/4&18/8
2820118 6in/15cm Heat Shrink
254A 4460865 1 Plug, Male Deutsch - 19 Position
4460465 11 Socket, Female 18 Gauge
4460509 4 Socket, Female 12 Gauge
4460466 4 Seal, Plug
254B 4460473 1 Clamp. Cable
254C 4460464 11 Pin, Male 18 Gauge
4460508 4 Pin, Male 12 Gauge
255 4922770 1 Cable, Electrical 18/2
255A 4460226 2 Socket, Female
256 1671093 1 Cover, Male Plug (With SkyPower Only)
257 4460960 1 Plug, Male (With SkyPower Only)
258 A/R Cable, Electrical 8/5 - SkyPower Tower Boom Options:
Not Required 0 Without SkyPower
4922857 1 With SkyPower
259 to 260 Not Used

0272665 Ref. Main Boom Components without SkyPower C


0275437 Ref. Main Boom Components with SkyPower B
261 1060996 1 Cable, Electrical 12/3
262 4460865 1 Deutsch Plug - 19 Position
263 4922532 1 Harness Assembly - Main Boom (12/4 -18/8) B
1060896 29ft/8.84m Cable, Electrical - 12/4&18/8
2820118 6in/15cm Heat Shrink

3121243 450A & 450AJ Series II 7-27


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
263A 4460865 1 Plug, Male Deutsch - 19 Position
4460465 22 Socket, Female 18 Gauge
4460509 8 Socket, Female 12 Gauge
4460466 4 Seal, Plug
263B 4460473 1 Clamp. Cable
264 4460473 1 Clamp. Cable
265 1671092 1 Cover, Female Connector (With SkyPower Only)
266 4460959 1 Connector, Female (With SkyPower Only)
267 A/R Cable, Electrical 8/5 - SkyPower Main Boom Options:
Not Required 0 Without SkyPower
4922858 1 With SkyPower (Prior to S/N 1300002739)
4922929 1 With SkyPower (S/N 1300002739 to S/N 1300006000)

Ref. GROUND CONTROL BOX COMPONENTS

301 to 324 Not Used


325 4460426 A/R Connector, Strain Relief
3520035 A/R Plug
326 4460470 1 Nut, Terminal
327 4460471 1 Locknut, Terminal
328 0100048 A/R Grease, Dialectric (Not Shown)
329 4460526 1 Connector, Strain Relief
330 4460874 1 Connector (Natural)
4460905 4 Seal, Plug
331 4460875 1 Connector (Gray)
4460905 4 Seal, Plug
332 to 334 Not Used
335 4922666 1 Cable, Analyzer (USA Built Machines Prior to S/N 0300087631& 2
Belgium Built Machines Prior to S/N 1300000979)
335A 4460226 4 Socket, Female (Located at J1)
335B 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
336 1 Ground Control Box Harness Assembly
Caterpillar/Perkins Engines:
4922638 USA Built Machines Prior to S/N 0300087631 5/F
4923455 USA Built Machines S/N 0300087631 to S/N 0300099085 2/B
4923575 USA Built Machines S/N 0300099085 to S/N 0300124000 C
4922638 Belgium Built Machines Prior to S/N 1300001008 5/F
4923455 Belgium Built Machs S/N 1300001008 to S/N 1300002604 2/B
4923575 Belgium Built Machs S/N 1300002604 to S/N 1300006000 C
Deutz Engines:
4922638 USA Built Machines Prior to S/N 0300085629 5/F
4923223 USA Built Machines S/N 0300085629 to S/N 0300099085 G
4923575 USA Built Machines S/N 0300099085 to S/N 0300124000 C
4922638 Belgium Built Machines Prior to S/N 1300000979 5/F
4923223 Belgium Built Machines S/N 1300000979 to G
S/N 1300002604
4923575 Belgium Built Machines S/N 1300002604 to C
S/N 1300006000

7-28 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
336 Continued 1 Ground Control Box Harness Assembly
Ford Engines:
4922638 USA Built Machines Prior to S/N 0300087631 5/F
4923231 USA Built Machines S/N 0300087631 to S/N 0300099085 5/E
4923575 USA Built Machines S/N 0300099085 to S/N 0300124000 C
GM Engines
4923223 USA Built Machines Prior to S/N 0300099085 F
4923575 USA Built Machines S/N 0300099085 to S/N 0300124000 C
3990010 2 Diode 6 Amp (Not Shown)
336A 4460418 9 Connector, Female - 6 Position
4460419 27 Socket, Female
336B 4460876 1 Connector - 35 Position (Blue)
4460871 28 Socket, Female
4460905 31 Seal, Plug
336C 4460866 1 Receptacle, Female - 19 Pin
4460464 10 Pin, Male Deutsch 16 Ga
336D 4460878 1 Housing, Terminal - 4 Position
4460887 3 Terminal (12 Gauge)
336E 4120035 7 Base, Light
4460634 8 Terminal (16 Gauge)
4460635 6 Terminal (12 Gauge)
336F 4460873 1 Connector - 35 Position (Black)
4460871 17 Socket, Female
4460905 2 Seal, Plug
336G 4460871 3 Socket, Female
336H 4460434 A/R Plug, Male - 15 Position
4460227 17 Pin
336J 4460761 1 Connector, Female - 4 Position (USA Built Machines
S/N 0300087631to S/N 0300124000 & Belgium Built
Machines S/N 1300000979 to S/N 1300006000)
4460227 4 Pin, Male
336K 4460536 1 Connector, Female - 3 Position (USA Built Machines
S/N 0300099085 to S/N 0300124000 & Belgium Built
Machines S/N 1300002604 to S/N 1300006000)
4460943 3 Pin
337 1 Engine Harness Assembly (See Items 401-468 for Breakdown)
Caterpillar/Perkins Engine Machines
4922881 USA Built Machines Prior to S/N 0300087631
4923252 USA Built Machs S/N 0300087631 to S/N 0300092620
4923357 USA Built Machs S/N 0300092620 to S/N 0300099085
4923581 USA Built Machs S/N 0300099085 to S/N 0300119211
1001098840 USA Built Machs S/N 0300119211 to S/N 0300124000
4922881 Belgium Built Machines Prior to S/N 1300001008
4923252 Belgium Built Machines S/N 1300001008 to
S/N 1300001427
4923357 Belgium Built Machines S/N 1300001427 to
S/N 1300002604
4923581 Belgium Built Machines S/N 1300002604 to
S/N 1300005190
1001098840 Belgium Built Machines S/N 1300005190 to
S/N 1300006000

3121243 450A & 450AJ Series II 7-29


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
337 Continued 1 Engine Harness Assembly (See Items 401-468 for Breakdown)
Deutz Engine Machines
4922522 USA Built Machines Prior to S/N 0300085629
4923265 USA Built Machs S/N 0300085629 to S/N 0300124000
4922522 Belgium Built Machines Prior to S/N 1300000979
4923265 Belgium Built Machines S/N 1300000979 to
S/N 1300006000
Ford Engine Machines
4922521 USA Built Machines Prior to S/N 0300087631
4923251 USA Built Machs S/N 0300087631 to S/N 0300124000
4923395 GM Engine Machines
338 4922523 1 Valve Harness Assembly 2/C
338A 4460880 12 DIN Connector
338B 4460320 2 Connector, Female - 2 Position
4460267 4 Pin, Male
338C 4460424 1 Connector, Male - 2 Position
4460268 2 Pin, Female
338D 4460871 20 Socket, Female
339 1 Ground Control Box Wiring Diagram (Not Shown - See Items
501 to 519 for Breakdown)
Ref. Caterpillar/Perkins Engine
4933280 Ref. USA Built Machines Prior to S/N 0300087631
4933332 Ref. USA Built Machines S/N 0300087631 to S/N 0300092620
4933352 Ref. USA Built Machines S/N 0300092620 to S/N 0300099085
4933382 Ref. USA Built Machines S/N 0300099085 to S/N 0300124000
4933280 Ref. Belgium Built Machines Prior to S/N 1300001008
4933332 Ref. Belgium Built Machines S/N 1300001008 to
S/N 1300001427
4933352 Ref. Belgium Built Machines S/N 1300001427 to
S/N 1300002604
4933382 Ref. Belgium Built Machines S/N 1300002604 to
S/N 1300006000
Ref. Deutz Engine
4933171 Ref. USA Built Machines Prior to S/N 0300087631
4933326 Ref. USA Built Machines S/N 0300087631 to S/N 0300099085
4933384 Ref. USA Built Machines S/N 0300099085 to S/N 0300124000
4933171 Ref. Belgium Built Machines Prior to S/N 1300000979
4933326 Ref. Belgium Built Machines S/N 1300000979 to S/N
1300002604
4933384 Ref. Belgium Built Machines S/N 1300002604 to
S/N 1300006000
Ref. Ford Engine
4933170 Ref. USA Built Machines Prior to S/N 0300087631
4933333 Ref. USA Built Machines S/N 0300087631 to S/N 0300124000
Ref. GM Engine
4933347 Ref. USA Built Machines Prior toS/N 0300099085
4933381 Ref. USA Built Machines S/N 0300099085 to S/N 0300124000

7-30 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. ENGINE HARNESS ASSEMBLY
Caterpillar/Perkins Engine Machines
4922881 USA Built Machines Prior to S/N 0300087631 5/E
4923252 USA Built Machines S/N 0300087631 to S/N 0300092620 3/C
4923357 USA Built Machines S/N 0300092620 to S/N 0300099085 2/C
4923581 USA Built Machines S/N 0300099085 to S/N 0300119211 B
1001098840 USA Built Machines S/N 0300119211 to S/N 0300124000 A
4922881 Belgium Built Machines Prior to S/N 1300001008 5/E
4923252 Belgium Built Machines S/N 1300001008 to 3/C
S/N 1300001427
4923357 Belgium Built Machines S/N 1300001427 to 2/C
S/N 1300002604
4923581 Belgium Built Machines S/N 1300002604 to B
S/N 1300005190
1001098840 Belgium Built Machines S/N 1300005190 to A
S/N 1300006000
Deutz Engine Machines
4922522 USA Built Machines Prior to S/N 0300085629 8/H
4923265 USA Built Machines S/N 0300085629 to S/N 0300124000 E
4922522 Belgium Built Machines Prior to S/N 1300000979 8/H
4923265 Belgium Built Machines S/N 1300000979 to E
/N 1300006000
Ford Engine Machines
4922521 USA Built Machines Prior to S/N 0300087631 7/I
4923251 USA Built Machines S/N 0300087631 to S/N 0300124000 3/C
4923395 GM Engine Machines D
401 to 417 Not Used
418 4460424 1 Receptacle, Female - 2 Position
419 4460268 2 Socket, Female
420 4460880 A/R DIN Connector without Diode
421 to 425 Not Used
426 4461070 6 Receptacle with Resistor (Deutz EMR2 Engine Only)
4460944 1 Terminal, Gold (Deutz EMR2 Engine Only)
4461095 1 Plug, Male - 3 Position (Deutz EMR2 Engine Only)
427 4460582 3 Terminal (Ford Engine Only)
4460580 1 Lock, Terminal (Ford Engine Only)
4460579 1 Housing - 3 Position (Ford Engine Only)
428 to 429 Not Used
430 4460539 1 Plug, Male - 3 Position (Deutz EMR2 & GM Engines Only)
431 4460944 1 Terminal, Gold (Deutz EMR2 & GM Engines Only)
432 4461157 1 Receptacle, Female - 2 Position (GM Engine Only)
4460979 2 Pin, Male (GM Engine Only)
4460458 2 Seal, Terminal (GM Engine Only)
433 Not Used

3121243 450A & 450AJ Series II 7-31


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
434 1 Receptacle, Female - 2 Position Options:
4460890 Deutz Engine
4460890 Caterpillar/Perkins Engine USA Built Machines Prior to
S/N 0300119211 & Belgium Built Machines Prior to
S/N 1300005190
1001098923 Caterpillar/Perkins Engine USA Built Machines
S/N 0300119211 to S/N 0300124000 & Belgium Built
Machines S/N 1300005190 to S/N 1300006000
435 2 Terminal Options:
4460889 Deutz Engine Only
4460889 Caterpillar/Perkins Engine USA Built Machines Prior to
S/N 0300119211 & Belgium Built Machines Prior to
S/N 1300005190
4460465 Caterpillar/Perkins Engine USA Built Machines
S/N 0300119211 to S/N 0300124000 & Belgium Built
Machines S/N 1300005190 to S/N 1300006000)
436 4461052 1 Plug - 25 Position (Deutz EMR2 Engine Only)
4461005 5 Terminal 18-20 Gauge (Deutz EMR2 Engine Only)
4461060 2 Terminal 14-16 Gauge (Deutz EMR2 Engine Only)
4461006 5 Seal 18-20 Gauge (Deutz EMR2 Engine Only)
4461054 2 Seal 14-16 Gauge (Deutz EMR2 Engine Only)
4461008 Plug, Hole (Deutz EMR2 Engine Only)
4461053 1 Cover, Plug (Deutz EMR2 Engine Only)
437 4460742 A/R Plug, Male - 2 Position
438 4460457 A/R Terminal, Female
439 4460458 A/R Seal, Terminal
440 4460713 1 Connector, Housing 42 Position (Ford Engine Only)
441 4460725 1 Connector Wedge Lock, Center (Ford Engine Only)
442 4460726 2 Connector Wedge Lock, Side (Ford Engine Only)
443 4460800 29 Connector, Plug (Ford Engine Only)
444 4460799 7 Pin, Male (Ford Engine Only)
445 4460891 1 Connector, 2 Position Deutsch
446 4460539 1 Connector, 3 Position Deutsch
447 4460728 3 Pin, Male (Ford Engine Only)
448 4461121 1 Plug, Male - 4 Position (GM Engine Only)
4461122 4 Socket, Female (GM Engine Only)
4461123 4 Seal, Terminal (GM Engine Only)
449 2400061 1 Fuse 10 Amp (Ford Engine Only)
450 2400060 2 Holder, Fuse (Ford Engine Only)
451 4460996 1 Receptacle, Female - 3 Position (Caterpillar Engine Only)
(USA Built Machines Prior to S/N 0300092620 & Belgium
Built Machines Prior to S/N 1300001427)
452 4460995 2 Terminal (Caterpillar Engine Only) (USA Built Machines Prior
to S/N 0300092620 & Belgium Built Machines Prior to S/N
1300001427)
453 4461124 1 Receptacle, Female - 4 Position (GM Engine Only)
4460693 4 Pin, Male (GM Engine Only)
4460608 4 Seal, Terminal (GM Engine Only)
4461161 1 Lock, Terminal (GM Engine Only)

7-32 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
454 4461109 1 Plug, Male - 16 Position (GM Engine Only)
4461111 7 Pin, Male (GM Engine Only)
4461113 7 Seal, Terminal (GM Engine Only)
4461222 9 Terminal, Cavity Plug (GM Engine Only)
455 4460871 A/R Socket, Female
3990001 1 Diode (Caterpillar/Perkins Engine Only)
456 to 458 Not Used
459 2400065 1 Fuse (Ford Engine Only)
460 to 461 Not Used
462 2400065 1 Fuse 30 Amp (Ford Engine Only)
463 Not Used
464 3730120 1 Resistor Assembly (Ford Engine Only)
465 4460891 1 Plug, Male - 2 Position (Caterpillar/Perkins Engine Only)
466 4460465 5 Socket, Female (Caterpillar/Perkins Engine Only)
467 4460539 1 Plug, Male - 3 Position (Caterpillar/Perkins Engine Only)
468 4460994 1 Receptacle, Female - 2 Position (Caterpillar/Perkins Engine)
4460993 1 Terminal (Caterpillar/Perkins Engine)
469 3730125 1 Resistor, 120 OHM (Not Shown - Caterpillar/Perkins Engine)
(USA Built Machines S/N 0300092620 to S/N 0300124000 &
Belgium Built Machines S/N1300001427 to S/N 1300006000)

Ref. GROUND CONTROL BOX WIRING DIAGRAM


Ref. Caterpillar/Perkins Engine
4933280 Ref. USA Built Machines Prior to S/N 0300087631 3/E
4933332 Ref. USA Built Machines S/N 0300087631 to S/N 0300092620 3/C
4933352 Ref. USA Built Machines S/N 0300092620 to S/N 0300099085 2/B
4933382 Ref. USA Built Machines S/N 0300099085 to S/N 0300124000 B
4933280 Ref. Belgium Built Machines Prior to S/N 1300001008 3/E
4933332 Ref. Belgium Built Machines S/N 1300001008 to 3/C
S/N 1300001427
4933352 Ref. Belgium Built Machines S/N 1300001427 to 2/B
S/N 1300002604
4933382 Ref. Belgium Built Machines S/N 1300002604 to B
S/N 1300006000
Ref. Deutz Engine
4933171 Ref. USA Built Machines Prior to S/N 0300085629 9/I
4933326 Ref. USA Built Machines S/N 0300085629 to S/N 0300099085 F
4933384 Ref. USA Built Machines S/N 0300099085 to S/N 0300124000 A
4933171 Ref. Belgium Built Machines Prior to S/N 1300000979 9/I
4933326 Ref. Belgium Built Machines S/N 1300000979 to F
S/N 1300002604
4933384 Ref. Belgium Built Machines S/N 1300002604 to A
S/N 1300006000
Ref. Ford Engine
4933170 Ref. USA Built Machines Prior to S/N 0300087631 8/I
4933333 Ref. USA Built Machines S/N 0300087631 to S/N 0300124000 2/B
Ref. GM Engine
4933347 Ref. USA Built Machines Prior toS/N 0300099085 C
4933381 Ref. USA Built Machines S/N 0300099085 to S/N 0300124000 A

3121243 450A & 450AJ Series II 7-33


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
501 2920129 A/R Bulb, Light
502 to 506 Not Used
507 2400065 1 Fuse, 30Amp
508 2400066 1 Fuse, Holder
509 Not Used
510 4460708 A/R Receptacle, Female - 15 Position
4460226 A/R Socket, Female
4922637 1 Harness, Jumper (Not Shown)
511 to 517 Not Used
518 4460894 1 Plug, Male - 6 Position (Caterpillar/Perkins Engine
Machines USA Built Machines S/N 0300099085 to
S/N 0300124000 & Belgium Built Machines
S/N 1300002604 to S/N 1300006000/All Deutz EMR2/All
GM Engines)
4460892 1 Receptacle, Female - 6 Position (Caterpillar/Perkins Engine
Machines USA Built Machines S/N 0300099085 to S/N
0300124000 & Belgium Built Machines S/N 1300002604 to
S/N 1300006000/All Deutz EMR2/All GM Engines)
519 2902443 1 Receptacle Kit (Deutz EMR2 Only)
4461071 8 Socket, Female
4461072 1 Receptacle
4461073 1 Cap, Dust
4461074 1 Shell, Black

Ref. STANDARD HARNESS COMPONENTS

601 1 Battery Cable Kit Options:


2902060 Caterpillar/Deutz/Perkins Engines B
2902059 Ford Engines A
2902510 GM Engines B
601A 1 Cable - Battery to Starter Relay Options;
7016817 Caterpillar/Deutz/Perkins Engines
7016839 Ford & GM Engines
601B 1 Cable - Battery & Auxiliary Pump to Ground
7016837 Caterpillar/Deutz/Perkins Engines
7016840 Ford & GM Engines
601C 1 Cable - Starter Relay to Starter Options:
7016834 Caterpillar/Deutz/Perkins Engines
7016841 Ford & GM Engines
601D 1 Cable - Starter Relay to Auxiliary Relay
7016838 Caterpillar/Deutz/Perkins Engines
Not Required Ford & GM Engines
601E 1 Cable - Auxiliary Relay to Auxiliary Pump
7016820 Caterpillar/Deutz/Perkins Engines
7016842 Ford Engines
7027014 GM Engines
602 1 Harness Options:
1060904 Cable, Jumper (Caterpillar/Perkins Engine Machines)
4922978 Harness, Start Assist Solenoid (Deutz Engines USA Built
Machines S/N 0300077683 to S/N 0300085629 &
Belgium Built Machines S/N 1300000353 to S/N 1300000979)

7-34 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
603 4922737 1 Engine Grounding Harness (Caterpillar/Perkins Engine
Machines)
604 Use 1001099927 1 Caterpillar/Perkins Throttle Actuator Harness (Includes Throttle
Actuator)
604A 4460897 1 Receptacle, Female -2 Position (Caterpillar/Perkins Engines
Only)
4460464 2 Pin, Male (Caterpillar/Perkins Engines Only)
2820018 A/R Heatshrink
605 Not Available A/R Deutz EMR2 Engine Harness Components
605A 7027796 1 Deutz Engine Harness
605B 4461052 1 Receptacle, Female - 25 Position
4461053 1 Cover, Receptacle
4461005 5 Terminal
4461006 5 Seal (Used with p/n 4461005)
4461060 2 Terminal
4461054 2 Seal (Used with p/n 4461060)
4461008 18 Plug, Hole
605C 7027793 1 Plug-In, Connector
605D 70000345 4 Glow Plug Harness (IncludesGlow Plug) (Used on p/n
2000338 Engine Only) (USA Built Machines S/N 0300095215
to S/N 0300124000 & Belgium Built Machines S/N
1300001787 to S/N 1300006000)
605E 7027794 1 Deutz Engine Harness (For other replacement parts refer to
Deutz engine dealer)
606 Use 1001099926 1 Caterpillar/Perkins Speed Sensor Harness (Includes Speed
Sensor)
606A 4460536 1 Receptacle, Female -3 Position (Caterpillar/Perkins Engines
Only)
4460464 3 Pin, Male (Caterpillar/Perkins Engines Only)
2820018 A/R Heatshrink
607 1 Ford Control Processor Harness Options (For other
replacement parts refer to Ford engine dealer):
7023663 Prior to S/N 0300078473
7027403 S/N 0300078473 to S/N 0300124000
608 Not Available 1 Ford Dual Fuel Shut-Off Filter Harness
608A 7023679 1 Electrical Connector Kit (Includes [1] 2 Position Connector,
2 Pins & 2 Seals)
609 7027991 1 GM Engine Harness (Not Shown - For other replacement parts
refer to GM industrial engine dealer)
7027989 1 Connector - 10 Position (Not Shown)
610 2 Pump Harness Options:
Not Available 2WD
7024830 4WD with Series 42 Pump
Not Available 4WD with Series M46 Pump
610A 7007498 1 Connector - Position (2WD)
4460867 2 Receptacle, Female - 2 Position (4WD)
4460850 4 Pin, Male (4WD)
610B 7007497 1 Connector (2WD)
Not Required 0 4WD

3121243 450A & 450AJ Series II 7-35


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
611 1 Limit Switch Harness Options (Does not include Limit Switch)
(Part of Boom Installation on USA Built Machines Only):
4922770 Without Arctic Package B
4923469 With Arctic Package A
611A 4460226 2 Socket, Female
612 1 Limit Switch Harness Options (Includes Limit Switch):
4922714 Without Arctic Package B
4923467 With Arctic Package A
8.5ft/2.6m Cable, Electrical 18/2 Options:
1060902 Without Arctic Package
4923466 With Arctic Package
612A 4460226 2 Socket, Female
612B 1 Switch, Limit Switch Options:
4360321 USA Built Machines Prior to S/N 0300074319
4360548 USA Built Machines S/N 0300074319 to
S/N 0300124000
4360548 USA Built Machines With Arctic Package
4360321 Belgium Built Machines Prior to S/N 1300000133
4360548 Belgium Built Machines S/N 1300000133 to
S/N 1300006000
612C 1 Switch, Limit Switch Options:
4460428 USA Built Machines Prior to S/N 0300074319
4460968 USA Built Machines S/N 0300074319 to
S/N 0300124000
4460968 USA Built Machines With Arctic Package
4460428 Belgium Built Machines Prior to S/N 1300000133
4460968 Belgium Built Machines S/N 1300000133 to
S/N 1300006000
613 Not Available 1 Controller Harness Assembly (Lift and Swing)
613A 7022819 1 Plug, Male - 8 Position (Natural)
4460871 8 Socket, Female
614 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
614A 7022825 1 Plug, Male - 8 Position (Black)
4460871 7 Socket, Female
615 Not Available 1 Controller Harness Assembly (Speed Control)
615A 4460224 1 Receptacle, Female - 6 Position
4460226 8 Socket, Female
616 4923451 1 Harness, Glow Plugs (Used on p/n 2000338 Engine Only) (USA
Built Machines S/N 0300095215 to S/N 0300124000 & Belgium
Built Machines S/N 1300001787 to S/N 1300006000)
617 7022134 1 Ford Fuel Pump Harness (Not Shown)

Ref. OPTIONAL HARNESS COMPONENTS

701 Ref. AC to Platform Receptacle Components


0258303 Ref. 110V GFI Receptacle (ANSI & CSA Specs) 5
0258305 Ref. 220V GFI Receptacle (ANSI & CSA Specs) 4
0258304 Ref. 110V/220V (Plug & Receptacle Supplied Locally) (ANSI Export, 3
Australian & CE Specs)
0275681 Ref. 110V with IEC Yellow Receptacle & Plug & Circuit Breaker (CE B
Specs Option)

7-36 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0275678 Ref. 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box) (CE Specs Option)
0275679 Ref. 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (2x4 Box) (CE Specs Option)
0275683 Ref. 220V with CEE 7 Post Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box) (CE Specs Option)
0275684 Ref. 220V with CEE 7 Side Ground Receptacle & Plug & Circuit B
Breaker (70mm x 70mm Box) (CE Specs Option)
0275680 Ref. 220V with AFSINT 107 Keyed Ground Receptacle & Plug & B
Circuit Breaker (2x4 Box) (CE Specs Option)
0275682 Ref. 220V with IEC Blue Receptacle & Plug & Circuit Breaker (CE B
Specs Option)
701 Continued 1 Box/Receptacle/Plug Kit Options:
Not Available 0258303 & 0258305 Installation (Purchase Individual
Components)
Not Available 0258304 Installation (Purchase Locally)
0275216 0275681 Installation A
0275452 0275678 Installation A
0275453 0275679 Installation A
0275218 0275683 Installation 2/A
0275219 0275684 Installation A
0275454 0275680 Installation A
0275217 0275682 Installation A
701A Box Options:
0860038 0258303/0258305 Installations
Not Available 0258304 Installation (Purchase Locally)
0861781 0275681/0275680 Installations
0861731 0275678/0275679 Installations
0861782 0275683/0275684 Installations
0861781 0275682 Installation
701B 1 Receptacle Options:
4460346 0258303 Installations
4460125 0258305 Installations
Not Available 0258304 Installation (Purchase Locally)
4461198 0275681 Installation
4461244 0275678 Installation
701B Conitnued 1 Receptacle Options:
4461245 0275679 Installation
4461204 0275683 Installation
4461207 0275684 Installation
4461246 0275680 Installation
4461201 0275682 Installation
701C 1 Plug Options:
4460205 0258303 Installations
4460233 0258305 Installations
Not Available 0258304 Installation (Purchase Locally)
4461196 0275681 Installation
4461202 0275678/0275683 Installations
4461205 0275679/0275684 Installations
4461249 0275680 Installation

3121243 450A & 450AJ Series II 7-37


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
4461199 0275682 Installation
701D 0903484 1 Bracket (All Installations except 0258303/0258304/0258305
Installations)
701E 0903612 1 Bracket (All Installations except 0258303/0258304/0258305
Installations)
701F 1 Decal Options:
1705325 110V
3252507 220V
701G 2902549 1 Circuit Breaker Box Kit (All Installations except 0258303/ B
0258304/0258305 Installations)
2400093 1 Breaker, Circuit
0861880 1 Box, Breaker
4460956 1 Barrier, Terminal Block End
4460957 1 Block, Terminal
701H 2 Connector, Strain Relief Options:
4460633 M20 Diameter
1001097150 M25 Diameter
701J 1060908 6ft/1.8m Cable, Electrical 12/3
701K 1 Connector, Strain Relief
4460968 1 All Installations except 0258303/0258304/0258305
Installation
Not Available 0258304 Installation (Purchase Locally)
4460071 0258303/0258305 Installations
701L 1 Shield, Cover
Part of Item 701A 1 All Installations except 0258303/0258304/0258305
Installation
4060700 0258303 Installation
Not Available 0258304 Installation (Purchase Locally)
4060092 0258305 Installation
3960422 1 Gasket, Cover (0258303/0258305 Installations)
701M 1 Plug, Male Options:
4460709 All Installations Except 0258303 Installation
4460205 0258303 Installation
701N 1 Connector, Female Options:
4460710 All Installations Except 0258303/0258305 Installation
4460134 0258303 Installation
4460701 0258305 Installation
702 4921829 1 2500W Generator to Rear of Boom Harness (110V) (ANSI & CSA 2
Specs)
4921954 1 2500W Generator to Rear of Boom Harness (220V) (ANSI & CSA 2
Specs)
Not Available 1 2500W Generator to Rear of Boom Harness (Australian 7 CE 2
Specs)
Ref. Note: Harness used to connect AC at platform harness to
generator receptacle to power platform receptacle.
1060494 A/R Cable, Electrical - 12/3 (ANSI & CSA Specs)
1060461 A/R Cable, Electrical - 12/3 (Australian & CE Specs)
6ft/1.83m 110V
26ft/8m 220V
702A 4460205 1 Plug, Male (110V)
4460233 1 Plug, Male (220V)

7-38 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
702B 1 Receptacle, Female Options:
4460134 1 110V (ANSI & CSA Specs)
4460701 1 220V (ANSI & CSA Specs)
Not Available 110V/220V (Machines with Locally Supplied Plug &
Receptacle) (ANSI Export, Australian & CE Specs)
4461197 110V with IEC Yellow Receptacle & Plug & Circuit Breaker
(CE Specs Option)
702B Continued 1 Receptacle, Female Options:
4461203 220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (CE Specs Option)
4461206 220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (CE Specs Option)
4461203 220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70mm x 70mm Box) (CE Specs Option)
4461206 220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70mm x 70mm Box) (CE Specs Option)
4461250 220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker (2x4 Box) (CE Specs Option)
4461200 220V with IEC Blue Receptacle & Plug & Circuit Breaker (CE
Specs Option)
703 A/R 2500W Generator Electrical Components
110V (Caterpillar)
4933215 USA Built Machines Prior to S/N 0300087209 2/C
4933300 USA Built Machines S/N 0300087209 to S/N 0300124000 2/A
110V (Deutz)
4933215 USA Built Machines Prior to S/N 0300077521 (ANSI, ANSI 2/C
Export & CSA Specs)
4933250 USA Built Machines Prior to S/N 0300077521 (Australian & 2/C
CE Specs)
4933238 USA Built Machines S/N 0300077521 to S/N 0300082709 1/A
4933300 USA Built Machines S/N 0300082709 to S/N 0300124000 2/A
4933215 Belgium Built Machines Prior to S/N 1300000316 (ANSI, 2/C
ANSI Export & CSA Specs)
4933250 Belgium Built Machines Prior to S/N 1300000316 (Australian 2/C
& CE Specs)
4933238 Belgium Built Machines S/N 1300000316 to S/N 1300000731 1/A
4933300 Belgium Built Machines S/N 1300000731 to S/N 1300006000 2/A
110V (Ford)
4933215 Prior to S/N 0300078473 2/C
703 Continued A/R 2500W Generator Electrical Components
4933300 S/N 0300078473 to S/N 0300124000 2/A
4933350 110V (GM) A
4933300 110V (Perkins) 2/A
220V (Caterpillar) (ANSI Export Only)
4933239 USA Built Machines Prior to S/N 0300087209 1/A
4933300 USA Built Machines S/N 0300087209 to S/N 0300124000 2/A
220V (Deutz)
4933216 USA Built Machines Prior to S/N 0300077521 1/B
4933239 USA Built Machines S/N 0300077521 to S/N 0300082709 1/A
4933300 USA Built Machines S/N 0300082709 to S/N 0300124000 2/A
4933216 Belgium Built Machines Prior to S/N 1300000316 1/B

3121243 450A & 450AJ Series II 7-39


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
4933239 Belgium Built Machines S/N 1300000316 to S/N 1300000731 1/A
4933300 Belgium Built Machines S/N 1300000731 to S/N 1300006000 2/A
220V (Ford)
4933216 Prior to S/N 0300078473 1/B
4933300 S/N 0300078473 to S/N 0300124000 2/A
Not Available 220V (GM)
4933300 220V (Perkins) 2/A
3990010 1 Diode - 6 Amp (Not Shown) (USA Built Machs Prior to S/N
0300087209 & Belgium Built Machines S/N 1300000731)
703A 4922641 1 Harness - On/Off Switch 1/A
4460226 2 Socket, Female
703B 1 Powermite Control Box to Relay
4922482 USA Built Machines with Caterpillar/Deutz/Ford/Perkins
Engines Prior to S/N 0300087209
4922970 USA Built Machines with Caterpillar/Deutz/Ford/Perkins
Engines S/N 0300087209 to S/N 0300124000
4923445 USA Built Machines With GM Engines
4922482 Belgium Built Machines Prior to S/N 1300000316
4922970 Belgium Built Machines S/N 1300000731 to
S/N 1300006000
703C 4460321 1 Connector, Male - 4 Position (USA Built Machines with
S/N 0300087209 to S/N 0300124000 & Belgium Built
Machines S/N 1300000731 to S/N 1300006000 Only)
4460906 4 Socket, Female
703D 4460961 1 Connector, Female - 4 Position (USA Built Machines with
S/N 0300087209 to S/N 0300124000 & Belgium Built
Machines S/N 1300000731 to S/N 1300006000 Only)
4460705 4 Pin, Male
704 A/R 7500W Generator Electrical Components
0274711 Caterpillar Engines Machines 60Hz B
0273160 Deutz Engines Machines 60Hz D
0273420 Deutz Engines Machines 50Hz C
0274288 Ford Engines Machines 60Hz A
0275035 GM Engines Machines 60Hz C
1001097400 Perkins Engines Machines 60Hz A
1001097401 Perkins Engines Machines 50Hz A
704A 1 Receptacle, Female Twist-Lock Options:
4460958 60Hz Spec
Not Available 50Hz Spec (Purchase Locally)
704B 2 Gasket Options:
3960422 60Hz Spec
Not Available 50Hz Spec (Purchase Locally)
704C 1 Cover, Receptacle Options:
4060700 60Hz Spec
Not Available 50Hz Spec (Purchase Locally)
704D 1 Cover, Receptacle Options:
4061043 60Hz Spec
Not Available 50Hz Spec (Purchase Locally)
704E 1 Receptacle Options:
4460346 60Hz Spec
Not Available 50Hz Spec (Purchase Locally)

7-40 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
704F 4460051 1 Connector, Strain Relief
704G 4460071 1 Connector, Strain Relief
704H 4922925 1 Harness, Generator A
704J Not Available 1 Plug, Male - 6 Position
Not Available 6 Socket, Female
704K 4460225 1 Plug, Male - 6 Position
4460226 6 Socket, Female
705 Ref. 7500W SkyPower Generator Junction Box Components
0861542 Ref. 60Hz Spec C
0861567 Ref. 50Hz Specs B
705A 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
Not Available 50Hz Spec (Purchase Locally)
705B 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
Not Available 50Hz Spec (Purchase Locally)
705C 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
705D 4460425 2 Connector, Strain Relief
705E A/R Component Options:
4460426 2 Connector, Strain Relief (60Hz Spec Only)
4460426 1 Connector, Strain Relief (50Hz Spec Only)
3520189 1 Plug (50Hz Spec Only)
705F 1671092 1 Cover (60Hz Spec Only)
4460963 1 Connector (60Hz Spec Only)
706 Ref. 7500W Generator Electrical Diagram Components
4933264 Ref. Caterpillar/Deutz/Perkins Engine Machines C
4933283 Ref. Ford Engine Machines 2/B
4933349 Ref. GM Engine Machines B
706A 1 Generator Harness Options:
4922757 Caterpillar/Deutz/Perkins Engine Machines 3/C
4922905 Ford Engine Machines 1/A
4923420 GM Engine Machines A
706B 4460374 2 Plug, Sealed Relay
4460375 7 Terminal
706C 4460967 1 Plug, Male - 3 Position
4460465 3 Socket, Female
706D 2400060 A/R Fuseholder Options:
1 Caterpillar/Deutz/GM/Perkins Engine Machines
2 Ford Engine Machines
2400064 A/R Fuse - 5 Amp Options:
1 Caterpillar/Deutz/GM/Perkins Engine Machines
2 Ford Engine Machines
706E 4460742 1 Plug, Male - 2 Position (GM Engine Only)
4460743 2 Socket, Female (GM Engine Only)
706F 4922641 1 Switch Harness
706G 4460226 2 Socket, Female
707 0255917 1 Strobe Light Harness (Includes Strobe Light)
707A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male

3121243 450A & 450AJ Series II 7-41


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
708 0257887 1 Alarm Harness (Includes Alarm)
708A 4460424 1 Plug, Male - 2 Position
4460268 2 Socket, Female
709 Not Available 1 Lights Harness
1060341 37ft/11.3m Cable, Electrical - 16/2
709A 3740049 1 Relay
1 Harness, Bag Options (Located at Ground Control Box) (Not
Shown):
4922484 USA Built Machines Prior to S/N 0300065195
4922643 USA Built Machines S/N 0300065195 to S/N 0300124000
4922643 All Belgium Built Machines
710 Not Used
711 Not Available 1 Soft-Touch System Harness
711A 1060341 A/R Cable, Electrical - 16/2 Options:
15ft/4.6m 2.5ft/.7m x 6ft/8m Platform
22.7ft/6.9m 3ft/.9m x 6ft/8m Platform
711B 4460871 2 Socket, Female
712 4933308 1 Floodlights Harness Components 1/A
712A 4460320 2 Plug, Male - 2 Position
4460227 4 Pin, Male
712B 4922764 1 Floodlight Harness (Lights to Switch) 1/A
712C 4460424 2 Connector, Female - 2 Position
4460226 4 Socket, Female
712D 4360232 1 Circuit Breaker - 15 Amp
712E 1060977 1 Cord, 2 Wire Coiled (Console Box Circuit Breaker to Switch)
712F 4460425 1 Connector, Strain Relief
712G 4460459 1 Plug, Male - 3 Position
4460790 3 Socket, Female
4460789 3 Seal
712H 4460476 1 Receptacle, Female
4460850 3 Pin, Male
4460790 3 Socket, Female
712J 1060494 33ft/10.1m Electrical Cable 12/3 (Lower Boom to Aux Relay)
712K 1060494 47ft/14.3m Electrical Cable 12/3 (Upper Boom to Console Box)
713 A/R Platform Worklights Components
713A 2920140 2 Platform Worklights External Harness (Includes Light & Wire
Only)
713B 4460459 1 Plug, Male - 3 Position
4460790 3 Socket, Female
4460789 3 Seal
713C 4460476 1 Receptacle, Female
4460850 3 Pin, Male
4460790 3 Socket, Female
713D 4460426 1 Connector, Strain Relief
713E 2400070 1 Fuse
2400066 1 Holder, Fuse
713F 1060987 1 Worklights Harness (Upper Boom to Worklights)
713G 1060988 1 Worklights Harness (Lower Boom to Aux. Power Solenoid)

7-42 450A & 450AJ Series II 3121243


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. TOOLS
801 7002821 1 Crimper (For Wire to Pin/Socket Connections) (Not Shown)
802 7002823 1 Extractor (For Removal of Pin/Socket from Connectors) (Not
Shown)
803 4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
804 4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
805 7002828 1 Stripper, Wire (Not Shown)
806 2901443 1 Analyzer Kit (Not Shown)
806A 1600244 1 Analyzer
806B 1060633 1 Cable, Analyzer 1/A

806C 4460321 2 Plug, Male


4460226 8 Socket, Female

3121243 450A & 450AJ Series II 7-43


SECTION 7 ELECTRICAL

FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

7-44 450A & 450AJ Series II 3121243


SECTION 8
DECALS

3121243 450A & 450AJ Series II 8-1


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES PRIOR TO
S/N 0300069155)

6 18

2
101
44

450A
ERIES II

7
36
8

10 14 38 37 26
29 5 4 450 AJ

30 11 1 ONLY
12
31
32 3
27
450AJ 450AJ
ONLY 4 ONLY

13 450AJ
ONLY 27
23
12 26

28
31
32 18 16
4
17

3
10 15
45 33 26
9 34 43

HYDRAULIC 35 35
OIL TANK REF. PRIOR TO PRIOR TO
9 S/N 0300065012 S/N 0300065012
45

35
S/N 0300065012 TO
S/N 0300069155 450A ERIES II

25 24 24 25 9

35
20 22 21 19 26 S/N 0300065012 TO
S/N 0300069155
10
33

8-2 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES PRIOR TO S/N
0300069155)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. STANDARD DECAL INSTALLATION
0271168 Ref. 450A Series II 2
0271169 Ref. 450AJ Series II 2
0271241 Ref. JLG Logo Decals 2

1 1703797 1 Decal - Danger/Warning


2 1703798 1 Decal - Danger/Warning
3 1703805 2 Decal - Danger/Electrocution
4 1703804 3 Decal - Warning/Crushing
5 1702784 1 Decal - Legend
6 1703808 1 Decal - Legend
7 Not Used
8 Not Used
9 1702774 3 Decal - JLG Lift (3 1/2in)
10 1702773 2 Decal - JLG (5in)
11 1702868 2 Decal - No Hands
12 1704277 3 Decal - Attach Lanyard Here
13 1701645 1 Decal - 500LBS Max Capacity
14 1702688 1 Decal - 500LBS Max Capacity
15 3251813 1 Decal - USA
16 1701502 1 Decal - High Oil Level
17 1701503 1 Decal - Low Oil Level
18 1701504 2 Decal - Hydraulic Oil
19 1702153 1 Decal - Inspection
20 Not Available 1 Decal - Bar Code
21 1700584 1 Decal - Patent
22 Not Available 1 Nameplate - Serial Number
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal- Arrow
27 1 Nameplate Options:
3251243 120V-60Hz
3252507 220V-/5060Hz
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4-20NC x 1
31 4751400 6 Flatwasher 1/4
32 3311405 5 Locknut 1/4-20NC
33 3820001 A/R Rivet
34 3252347 1 Decal - Footswitch (Part of 4360031 Footswitch)
35 1703486 4 Decal - Max Tire Load
36 1 Decal - Fuel
1701542 Gas Engine Machines
1701505 Diesel Engine Machines
37 A/R Decal - LPG Gas (Dual Fuel Machines Only)
Not Required 0 Non-Dual Fuel Machines
1701543 1 Dual Fuel Machines

3121243 450A & 450AJ Series II 8-3


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES PRIOR TO S/N
0300069155) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
38 1700818 1 Decal - LP (Dual Fuel Machines Only)
39 to 42 Not Used
43 1704412 1 Decal - Hydraulic Fluid
44 3252768 1 Decal - Lift Diagram
45 1704885 2 Decal - Website

0272341 Ref. TIRE SEALANT DECAL INSTALLATIONS 1

101 1705363 1 Decal - Tire Sealant

8-4 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES PRIOR TO S/N
0300069155) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 8-5


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES S/N 0300069155 TO
S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N 1300006000)

6 18

2
101
44

450A
ERIES II 373A
373C
36

10 14 233 37 26
11 308 1 4 LOCATION
FOR 450A
5 ONLY

3
12 27
LOCATION
12 4 FOR 450A
ONLY
27
LOCATION
11 FOR 450AJ
4 29 ONLY 26
13 30
4 31
32
320 18 16
28 17
9 31 3
45 32
33
10 26 15
43

HYDRAULIC
9 OIL TANK REF.
45

373A
373C

373B
373D 450A ERIES II

25 24 24 25 9

373B
373D
20 22 21 19 26 10
33

8-6 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES S/N 0300069155 TO
S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N 1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. STANDARD DECAL INSTALLATION
0272573 Ref. 450A/AJ Series II 7
0272530 Ref. JLG Logo Decals 1

1 1703797 1 Decal - Danger/Warning


2 1703798 1 Decal - Danger/Warning
3 1703805 2 Decal - Danger/Electrocution
4 1703804 3 Decal - Warning/Crushing
5 1 Decal - Legend Options:
1702784 USA Built Machines S/N 0300069155 to S/N 0300099085
1706931 USA Built Machines S/N 0300099085 to S/N 0300124000
1702784 Belgium Built Machines S/N 130000001 to S/N 1300002604
1706931 Belgium Built Machines S/N 1300002604 to S/N 1300006000
6 1 Decal - Legend Options:
1703808 USA Built Machines S/N 0300069155 to S/N 0300099085
1706941 USA Built Machines S/N 0300099085 to S/N 0300124000
1703808 Belgium Built Machines S/N 130000001 to S/N 1300002604
1706941 Belgium Built Machines S/N 1300002604 to S/N 1300006000
7 to 8 Not Used
9 1702774 3 Decal - JLG Lift (3 1/2in)
10 1702773 2 Decal - JLG (5in)
11 1702868 2 Decal - No Hands
12 1704277 3 Decal - Attach Lanyard Here
13 1701645 1 Decal - Max Capacity
14 1 Decal - Max Capacity
1702688 USA Built Machines S/N 0300069155 to S/N 0300100316
1707013 USA Built Machines S/N 0300100316 to S/N 0300124000
1702688 Belgium Built Machines S/N 130000001 to S/N 1300002601
1707013 Belgium Built Machines S/N 1300002601 to S/N 1300006000
15 3251813 1 Decal - USA
16 1701502 1 Decal - High Oil Level
17 1701503 1 Decal - Low Oil Level
18 1701504 2 Decal - Hydraulic Oil
19 1702153 1 Decal - Inspection
20 Not Available 1 Decal - Bar Code
21 1700584 1 Decal - Patent
22 Not Available 1 Nameplate - Serial Number
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal- Arrow
27 3251243 1 Nameplate 120V-60Hz
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4-20NC x 1
31 4751400 6 Flatwasher 1/4
32 3311405 5 Locknut 1/4-20NC
33 3820001 A/R Rivet

3121243 450A & 450AJ Series II 8-7


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES S/N 0300069155 TO
S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N 1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
34 to 35 Not Used
36 1 Decal - Fuel
1701542 Gas Engine Machines
1701505 Diesel Engine Machines
37 A/R Decal - LPG Gas (Dual Fuel Machines Only)
Not Required 0 Non-Dual Fuel Machines
1701543 1 Dual Fuel Machines
38 to 42 Not Used
43 1704412 1 Decal - Hydraulic Fluid
44 3252768 1 Decal - Lift Diagram
45 1704885 2 Decal - Website
46 0641406 4 Bolt, 1/4-20NC x 3/4 (Not Shown)

0272341 Ref. TIRE SEALANT DECAL INSTALLATIONS 1

101 1705363 1 Decal - Tire Sealant

0010578 Ref. DECAL OPTIONS

201 to 232 Not Used


233 1700818 1 Decal - LP (Dual Fuel Machines Only)
234 to 307 Not Used
308 Decal - Warning Prop Options:
1702962 Diesel Machines
1702961 Gas Machines
309 to 319 Not Used
320 0272165 Ref. Warning Stripe Decal Installation
4420051 21.7ft/6.61m Decal - Warning Stripes
321 to 372 Not Used
373 Ref. Model Designation Decal Installation Options
0272580 Ref. 450A Series II 2
373A 1704951 2 Decal - 450A
373B 1703486 4 Decal - Max Tire Load
0272581 Ref. 450AJ Series II 2
373C 1704957 2 Decal - 450AJ
373D 1703486 4 Decal - Max Tire Load

8-8 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (USA BUILT MACHINES S/N 0300069155 TO
S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N 1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 8-9


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES PRIOR
TO S/N 0300069155)

6 18

44

450A
ERIES II

7
36
8

10 14 38 37 26
39 5
29 4 450 AJ

30 11 1 ONLY
12
31
32 3
27
450AJ 450AJ
ONLY 4 ONLY

13 450AJ
ONLY 27
23
12 26

28 18 16
31
32 4 17

3
10 43 15
45 33 26
9 34

HYDRAULIC
OIL TANK REF.
35 35
PRIOR TO PRIOR TO
9 S/N 0300065012 S/N 0300065012
45

7
35
S/N 0300065012 TO
S/N 0300069155 450A ERIES II

25 24 24 25 9

35
S/N 0300065012 TO
20 22 21 19 26 S/N 0300069155 10
33

8-10 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES PRIOR
TO S/N 0300069155)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
DECAL INSTALLATIONS
0271194 Ref. 450A Series II Brazil Spec (Spanish/Portaguese) 1
0271192 Ref. 450A Series II Chinese Spec (English/Chinese) 1
0271190 Ref. 450A Series II CSA Spec (English/French) 1
0271184 Ref. 450A Series II Japanese Spec 1
0271186 Ref. 450A Series II Korean Spec 1
0271188 Ref. 450ASeries II Latin America Spec (English/Spanish) 1
0271195 Ref. 450AJ Series II Brazil Spec (Spanish/Portaguese) 1
0271191 Ref. 450AJ Series II CSA Spec (English/French) 1
0271193 Ref. 450AJ Series II Chinese Spec (English/Chinese) 1
0271185 Ref. 450AJ Series II Japanese Spec 1
0271187 Ref. 450AJ Series II Korean Spec 1
0271189 Ref. 450AJ Series II Latin America Spec 1
(English/Spanish)
0271241 Ref. JLG Logo Decals 2

1 1 Decal - Danger/Warning Options:


1703928 Brazil Spec
1703925 Chinese Spec
1703924 CSA Spec
1703926 Japanese Spec
1703927 Korean Spec
1703923 Latin American Spec
2 1 Decal - Danger/Warning Options:
1703934 Brazil Spec
1703931 Chinese Spec
1703930 CSA Spec
1703932 Japanese Spec
1703933 Korean Spec
1703929 Latin American Spec
3 2 Decal - Danger Electrocution Options:
1703940 Brazil Spec
1703937 Chinese Spec
1703936 CSA Spec
1703938 Japanese Spec
1703939 Korean Spec
1703935 Latin American Spec
4 3 Decal - Warning/Crushing
1703952 Brazil Spec
1703949 Chinese Spec
1703948 CSA Spec
1703950 Japanese Spec
1703951 Korean Spec
1703947 Latin American Spec
5 1 Decal - Legend Options:
Not Required Brazil/Chinese/Japanese/Korean Spec
1702784 CSA/Latin America Spec

3121243 450A & 450AJ Series II 8-11


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES PRIOR
TO S/N 0300069155) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
6 A/R Decal - Legend Options:
Not Required Brazil/Chinese/Japanese/Korean Spec
1703808 CSA/Latin American Spec
7 to 8 Not Used
9 1702774 3 Decal - Lift (3 1/2)
10 1702773 2 Decal - JLG (5 in)
11 2 Decal - No Hands Options:
1704002 Brazil Spec
Not Required Chinese/Japanese/Korean Spec
1704000 CSA Spec
1704001 Latin American Spec
12 1704277 3 Decal - Attach Lanyard
13 1703996 1 Decal - 500LBS Max Capacity
14 1704112 1 Decal - 500LBS Max Capacity
15 1 Decal - USA Options:
3251813 Brazil/CSA/Latin American Spec
Not Required Chinese/Japanese/Korean Spec
16 1701502 1 Decal - High Oil Level
17 1701503 1 Decal - Low Oil Level
18 1701504 2 Decal - Hydraulic Oil
19 1 Decal - Inspection Options:
1704008 Brazil Spec
1704006 CSA Spec
1704007 Latin American Spec
Not Required Chinese/Japanese/Korean Spec
20 Not Available 1 Decal - Bar Code
21 1700584 1 Decal - Patent
22 Not Available 1 Nameplate - Serial Number
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal - Arrow
27 A/R Decal Options:
3251243 1 120V-60Hz - Brazil/CSA/Latin American Spec
3252507 1 220V-50/60Hz - Brazil/CSA/Latin American Spec
Not Required 0 Chinese/Japanese/Korean Spec
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4-20NC x 1
31 4751400 6 Flatwasher 1/4
32 3311405 5 Locknut 1/4-20NC
33 3820001 8 Rivet
34 1 Decal - Footswitch Options:
1703985 Brazil Spec
1703982 Chinese Spec
1703984 CSA Spec
1703980 Japanese Spec
1703981 Korean Spec

8-12 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES PRIOR
TO S/N 0300069155) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1703983 Latin American Spec
35 1703486 4 Decal - Maximum Tire Load
36 1 Decal - Fuel Options:
1701542 Gas Engine Machines
1701505 Diesel Engine Machines
37 A/R Decal - LPG Gas (Dual Fuel Machines Only)
Not Required 0 Non-Dual Fuel Machines
1701543 1 Dual Fuel Machines
38 A/R Decal - LP Gas Liquid Withdrawal System (Dual Fuel Machines
Only)
Not Required 0 Non-Dual Fuel Machines
1700818 1 Dual Fuel Machines (English Language)
1704271 1 Dual Fuel Machines (CSA Spec)
1702720 1 Dual Fuel Machines (Spanish Language)
39 A/R Decal - CSA Options:
3252221 1 CSA Spec
Not Required 0 Brazil/Chinese/Japanese/Korean/Latin American Spec
40 to 42 Not Used
43 1704412 1 Decal - Hydraulic Fluid
44 3252768 1 Decal - Lift Diagram
45 1704885 2 Decal - Website

3121243 450A & 450AJ Series II 8-13


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES S/N
0300069155 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N
1300006000)
6 18

2
101
44

450A
ERIES II
173A
36 173C

10 39 CSA SPEC 14 233 37 26


11 1 ONLY 4 LOCATION
13 FOR 450A
5 ONLY

3
12 27
LOCATION
12 4 FOR 450A
ONLY
27
LOCATION
11 FOR 450AJ
4 29 ONLY 26
13 30
4 31
32
120 18 16
28 17
9 31 3
45 32
33
34 10 26 15
43

HYDRAULIC
9 OIL TANK REF.
45

173A
173C

173B
173D 450A ERIES II

25 24 24 25 9

173B
173D
20 22 21 19 26 10
33

8-14 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES S/N
0300069155 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N
1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
DECAL INSTALLATIONS
0272579 Ref. 450A/AJ Series II Brazil Spec (Spanish/Portaguese) 8
0272578 Ref. 450A/AJ Series II Chinese Spec (English/Chinese) 7
0272577 Ref. 450A/AJ Series II CSA Spec (English/French) 8
0272575 Ref. 450A/AJ Series II Japanese Spec 7
0272576 Ref. 450A/AJ Series II Korean Spec 7
0271189 Ref. 450A/AJ Series II Latin America Spec (English/Spanish) 2
0272530 Ref. JLG Logo Decals 2

1 1 Decal - Danger/Warning Options:


1703928 Brazil Spec
1703925 Chinese Spec
1703924 CSA Spec
1703926 Japanese Spec
1703927 Korean Spec
1703923 Latin American Spec
2 1 Decal - Danger/Warning Options:
1703934 Brazil Spec
1703931 Chinese Spec
1703930 CSA Spec
1703932 Japanese Spec
1703933 Korean Spec
1703929 Latin American Spec
3 2 Decal - Danger Electrocution Options:
1703940 Brazil Spec
1703937 Chinese Spec
1703936 CSA Spec
1703938 Japanese Spec
1703939 Korean Spec
1703935 Latin American Spec
4 3 Decal - Warning/Crushing
1703952 Brazil Spec
1703949 Chinese Spec
1703948 CSA Spec
1703950 Japanese Spec
1703951 Korean Spec
1703947 Latin American Spec
5 1 Decal - Legend Options:
Not Required Brazil/Chinese/Japanese/Korean Spec
1702784 CSA/Latin America Spec Prior to S/N 1300002605
1706931 CSA/Latin America Spec S/N 1300002605 to
S/N 0300124000
6 A/R Decal - Legend Options:
Not Required Brazil/Chinese/Japanese/Korean Spec
1703808 CSA/Latin American Spec Prior to S/N 1300002605
1706941 CSA/Latin America Spec S/N 1300002605 to
S/N 1300006000

3121243 450A & 450AJ Series II 8-15


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES S/N
0300069155 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N
1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
7 to 8 Not Used
9 1702774 3 Decal - Lift (3 1/2)
10 1702773 2 Decal - JLG (5 in)
11 2 Decal - No Hands Options:
1704002 Brazil Spec
Not Required Chinese/Japanese Spec
1704000 CSA Spec
1705969 Korean Spec
1704001 Latin American Spec
12 1704277 3 Decal - Attach Lanyard
13 2 Decal - Max Capacity
1703996 Brazil Spec USA Built Machines S/N 0300069155 to S/N
0300100316 & Belgium Built Machines Prior to S/N
1300002601
1707134 Brazil Spec USA Built Machines S/N 0300100316 to
S/N 0300124000 & Belgium Built Machines S/N 1300002601
to S/N 1300006000
1703996 Chinese Spec USA Built Machines S/N 0300069155 to S/N
0300100316 & Belgium Built Machines Prior to S/N
1300002601
1707060 Chinese Spec USA Built Machines S/N 0300100316 to
S/N 0300124000 & Belgium Built Machines S/N 1300002601
to S/N 1300006000
1703996 CSA Spec USA Built Machines S/N 0300069155 to
S/N 0300100316 & Belgium Built Machines Prior to S/N
1300002601
1707055 CSA Spec USA Built Machines S/N 0300100316 to
S/N 0300124000 & Belgium Built Machines S/N 1300002601
to S/N 1300006000
1703996 Japanese Spec USA Built Machines S/N 0300069155 to
S/N 0300100316 & Belgium Built Machines Prior to
S/N 1300002601
1707059 Japanese Spec USA Built Machines S/N 0300100316 to
S/N 0300124000 & Belgium Built Machines S/N 1300002601
to S/N 1300006000
1703996 Korean Spec USA Built Machines S/N 0300069155 to
S/N 0300100316 & Belgium Built Machines Prior to
S/N 1300002601
1707058 Korean Spec USA Built Machines S/N 0300100316 to
S/N 0300124000 & Belgium Built Machines S/N 1300002601
to S/N 1300006000
1703996 Latin American Spec USA Built Machines S/N 0300069155
to S/N0300102728 & Belgium Built Machines Prior to
S/N 1300002775
1707056 Latin American Spec USA Built Machines S/N0300102728 to
S/N 0300124000 & Belgium Built Machines S/N 1300002775
to S/N 1300006000

8-16 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES S/N
0300069155 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N
1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
14 1 Decal - Max Capacity Options:
1704112 Brazil Spec USA Built Machines S/N 0300069155 to S/N
0300100555 & Belgium Built Machines Prior to S/N
1300002385
1707133 Brazil Spec USA Built Machines S/N 0300100555 to
S/N 0300124000 & Belgium Built Machines S/N 1300002385
to S/N 1300006000
Not Required Chinese Spec USA Built Machines S/N 0300069155 to S/N
0300100316 & Belgium Built Machines Prior to S/N
1300002601
1707044 Chinese Spec USA Built Machines S/N 0300100316 to
S/N 0300124000 & Belgium Built Machines S/N 1300002601
to S/N 1300006000
1704112 CSA Spec USA Built Machines S/N 0300069155 to
S/N 0300100316 & Belgium Built Machines Prior to
S/N 1300002601
1707047 CSA Spec USA Built Machines S/N 0300100316 to
S/N 0300124000 & Belgium Built Machines S/N 1300002601
to S/N 1300006000
Not Required Japanese Spec USA Built Machines S/N 03000691
S/N 1300002385
1707054 Japanese Spec USA Built Machines S/N 0300100555 to
S/N 0300124000 & Belgium Built Machines
S/N 13000023851 to S/N 1300006000
Not Required Korean Spec USA Built Machines S/N 0300069155 to
S/N 0300100316 & Belgium Built Machines Prior to
S/N 1300002601
1705042 Korean Spec USA Built Machines S/N 0300100316 to
S/N 0300124000 & Belgium Built Machines S/N 1300002601
to S/N 1300006000
1704112 Latin American Spec USA Built Machines S/N 0300069155
to S/N0300102728 & Belgium Built Machines Prior to
S/N 1300002775
1707049 Latin American Spec USA Built Machines S/N0300102728 to
S/N 0300124000 & Belgium Built Machines S/N 1300002775
to S/N 1300006000
15 1 Decal - USA Options:
3251813 Brazil/CSA/Latin American Spec
Not Required Chinese/Japanese/Korean Spec
16 1701502 1 Decal - High Oil Level
17 1701503 1 Decal - Low Oil Level
18 1701504 2 Decal - Hydraulic Oil
19 1 Decal - Inspection Options:
1704008 Brazil Spec
1704006 CSA Spec
1704007 Latin American Spec
Not Required Chinese/Japanese/Korean Spec
20 Not Available 1 Decal - Bar Code
21 1700584 1 Decal - Patent
22 Not Available 1 Nameplate - Serial Number
23 1701509 1 Decal - Manual

3121243 450A & 450AJ Series II 8-17


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES S/N
0300069155 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N
1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal - Arrow
27 A/R Decal Options:
3251243 1 120V-60Hz - Brazil/CSA/Latin American Spec
Not Required 0 Chinese/Japanese/Korean Spec
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4-20NC x 1
31 4751400 6 Flatwasher 1/4
32 3311405 5 Locknut 1/4-20NC
33 3820001 A/R Rivet
34 1 Decal - Footswitch Options:
1703985 Brazil Spec
1703982 Chinese Spec
1703984 CSA Spec
1703980 Japanese Spec
1703981 Korean Spec
1703983 Latin American Spec
35 Not Used
36 1 Decal - Fuel Options:
1701542 Gas Engine Machines
1701505 Diesel Engine Machines
37 A/R Decal - LPG Gas (Dual Fuel Machines Only)
Not Required 0 Non-Dual Fuel Machines
1701543 1 Dual Fuel Machines
38 A/R Decal - LP Gas Liquid Withdrawal System (Dual Fuel Machines
Only)
Not Required 0 Non-Dual Fuel Machines
1700818 1 Dual Fuel Machines (English Language)
1704271 1 Dual Fuel Machines (CSA Spec)
1702720 1 Dual Fuel Machines (Spanish Language)
39 A/R Decal - CSA Options:
1705514 1 CSA Spec
Not Required 0 Brazil/Chinese/Japanese/Korean/Latin American Spec
40 to 42 Not Used
43 1704412 1 Decal - Hydraulic Fluid
44 3252768 1 Decal - Lift Diagram
45 1704885 2 Decal - Website
46 0641406 4 Bolt, 1/4-20NC x 3/4 (Not Shown)

0010578 Ref. DECAL OPTIONS

120 0272165 Ref. Warning Stripe Decal Installation


4420051 21.7ft/6.61m Decal - Warning Stripes
121 to 172 Not Used

8-18 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPECS (USA BUILT MACHINES S/N
0300069155 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N
1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
173 Ref. Model Designation Decal Installation Options
0272580 Ref. 450A Series II 2
173A 1704951 2 Decal - 450A
173B 1703486 4 Decal - Max Tire Load
0272581 Ref. 450AJ Series II 2
173C 1704957 2 Decal - 450AJ
173D 1703486 4 Decal - Max Tire Load

3121243 450A & 450AJ Series II 8-19


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION - CE & AUSTRALIAN SPECS (USA BUILT MACHINES
PRIOR TO S/N 0300069155)

18

44

450AERIES II

7
8

10 4 26
(CE SPEC) 450A ONLY
29 4 (AUSTRALIAN SPEC)
30 1
12
31
32 3
27
450AJ ONLY 450A
(AUSTRALIAN SPEC) 4 ONLY

450AJ
ONLY 27
23
12 26

28
31
32 18 16
4 35
17

10
45 33 26
9 34 43
15

HYDRAULIC 35 35
OIL TANK REF. PRIOR TO PRIOR TO
9 S/N 0300065012 S/N 0300065012
45

35
S/N 0300065012 TO
S/N 0300069155 450A ERIES II

25 24 24 25 9

35
S/N 0300065012 TO
20 22 21 26 S/N 0300069155 10
33

8-20 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION - CE & AUSTRALIAN SPECS (USA BUILT MACHINES
PRIOR TO S/N 0300069155)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
DECAL INSTALLATIONS
0271170 Ref. 450A Series II Australian Spec 1
0271176 Ref. 450A Series II Dutch Spec 2
0271180 Ref. 450A Series II French Spec 2
0271174 Ref. 450A Series II German Spec 2
0271178 Ref. 450A Series II Italian Spec 2
0271182 Ref. 450A Series II Spanish Spec 2
0271172 Ref. 450A Series II UK Spec 2
0271171 Ref. 450AJ Series II Australian Spec 1
0271177 Ref. 450AJ Series II Dutch Spec 2
0271181 Ref. 450AJ Series II French Spec 2
0271175 Ref. 450AJ Series II German Spec 2
0271179 Ref. 450AJ Series II Italian Spec 2
0271183 Ref. 450AJ Series II Spanish Spec 2
0271173 Ref. 450AJ Series II UK Spec 2
0271241 Ref. JLG Logo Decals 2

1 1 Decal - Danger/Warning Options:


1703992 Australian Spec
1704809 Dutch Spec
1704811 French Spec
1704767 German Spec
1704810 Italian Spec
1704812 Spanish Spec
1704808 UK Spec
2 1 Decal - Danger/Warning Options:
1704819 Australian Spec
1704821 Dutch Spec
1704823 French Spec
1704820 German Spec
1704822 Italian Spec
1704824 Spanish Spec
1704819 UK Spec
3 Not Used
4 1701518 3 Decal - Warning/Crushing
5 to 6 Not Used
7 2 Decal - Model Options:
1704951 450A Series II
1704957 450AJ Series II
8 Not Used
9 1702774 3 Decal - Lift (3 1/2)
10 1702773 2 Decal - JLG (5 in)
11 Not Used
12 1704277 3 Decal - Attach Lanyard
13 to 14 Not Used
15 1705084 1 Decal - Sound Power Level (Not Required - Australian Spec)
16 1701502 1 Decal - High Oil Level
17 1701503 1 Decal - Low Oil Level

3121243 450A & 450AJ Series II 8-21


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION - CE & AUSTRALIAN SPECS (USA BUILT MACHINES
PRIOR TO S/N 0300069155) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
18 1701504 2 Decal - Hydraulic Oil
19 Not Used
20 Not Available 1 Decal - Bar Code
21 1700584 1 Decal - Patent
22 Not Available 1 Nameplate - Serial Number
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal - Arrow
27 A/R Decal Options:
3251242 1 240V-50Hz - Australian Spec
Not Required 0 All Other Specs
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4-20NC x 1
31 4751400 6 Flatwasher 1/4
32 3311405 5 Locknut 1/4-20NC
33 3820001 8 Rivet
34 1 Decal - Footswitch Options:
3252347 Australian Spec
1703518 Dutch Spec
1693292 French Spec
1693294 German Spec
1701600 Italian Spec
1701791 Spanish Spec
3252347 UK Spec
35 1703486 4 Decal - Maximum Tire Load
36 1701505 1 Decal - Fuel
37 to 42 Not Used
43 1704412 1 Decal - Hydraulic Fluid
44 3252768 1 Decal - Lift Diagram
45 1704885 2 Decal - Website

8-22 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION - CE & AUSTRALIAN SPECS (USA BUILT MACHINES
PRIOR TO S/N 0300069155) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 8-23


SECTION 8 DECALS

FIGURE 8-6. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES
S/N 0300069155 TO S/N 0300074819 & BELGIUM BUILT MACHINES S/N 1300000001 TO
S/N 1300000180)
18

44

450A
ERIES II
173A
173C
8

10 26
1 4
4 (CE SPEC) 450A ONLY
(AUSTRALIAN SPEC)

3 27
4 LOCATION
12 450AJ ONLY FOR450 A
(AUSTRALIAN SPEC)
12 ONLY
LOCATION
FOR 450AJ
27
ONLY

4 29 26
30
4 31
32
120 18 16
28 17
9 31
45 32
33 15
10 26
43

HYDRAULIC
9 OIL TANK REF.
45

173A
173C

173B
173D 450A ERIES II

25 24 24 25 9

173B
173D
20 22 21 26 10
33

8-24 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-6. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES S/
N 0300069155 TO S/N 0300074819 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N
1300000180)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
DECAL INSTALLATIONS
0272574 Ref. 450A/AJ Series II Australian Spec 4
0272500 Ref. Dutch Spec 5
0272502 Ref. French Spec 5
0272499 Ref. German Spec 5
0272501 Ref. Italian Spec 5
0273184 Ref. Norwegian Spec 3
0272503 Ref. Spanish Spec 5
0272498 Ref. UK Spec 5
0272530 Ref. JLG Logo Decals 1

1 1 Decal - Danger/Warning Options:


1703992 Australian Spec
1704809 Dutch Spec
1704811 French Spec
1704767 German Spec
1704810 Italian Spec
1705270 Norwegian Spec
1704812 Spanish Spec
1704808 UK Spec
2 1 Decal - Danger/Warning Options:
1705332 Australian Spec
1705410 Dutch Spec
1705412 French Spec
1705409 German Spec
1705411 Italian Spec
1705272 Norwegian Spec
1705413 Spanish Spec
1705408 UK Spec
3 Not Used
4 1701518 3 Decal - Warning/Crushing
5 to 8 Not Used
9 1702774 3 Decal - Lift (3 1/2)
10 1702773 2 Decal - JLG (5 in)
11 Not Used
12 1704277 3 Decal - Attach Lanyard
13 to 14 Not Used
15 1705084 1 Decal - Sound Power Level (Not Required - Australian Spec)
16 1701502 1 Decal - High Oil Level
17 1701503 1 Decal - Low Oil Level
18 1701504 2 Decal - Hydraulic Oil
19 Not Used
20 Not Available 1 Decal - Bar Code
21 1700584 1 Decal - Patent
22 Not Available 1 Nameplate - Serial Number
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift

3121243 450A & 450AJ Series II 8-25


SECTION 8 DECALS

FIGURE 8-6. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES S/
N 0300069155 TO S/N 0300074819 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N
1300000180) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal - Arrow
27 A/R Decal Options:
3251242 1 240V-50Hz - Australian Spec
Not Required 0 All Other Specs
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4-20NC x 1
31 4751400 6 Flatwasher 1/4
32 3311405 5 Locknut 1/4-20NC
33 Fastener Options:
2080057 2 Amtak
3820001 4 Rivet (Norwegian Spec Only)
34 1 Decal - Footswitch Options:
Not Required Australian Spec
1703518 Dutch Spec
1693292 French Spec
1693294 German Spec
1701600 Italian Spec
1705275 Norwegian Spec
1701791 Spanish Spec
Not Required UK Spec
35 Not Used
36 1701505 1 Decal - Fuel
37 to 42 Not Used
43 1704412 1 Decal - Hydraulic Fluid
44 3252768 1 Decal - Lift Diagram
45 1704885 2 Decal - Website
46 0641406 4 Bolt, 1/4-20NC x 3/4 (Not Shown)
47 1705821 1 Decal, Tipping/Elect (PLF) (Not Shown)
48 1705822 1 Decal, Elect/Safety Manual (MTB) (Not Shown)

0010578 Ref. DECAL OPTIONS

120 0272165 Ref. Warning Stripe Decal Installation


4420051 21.7ft/6.61m Decal - Warning Stripes
121 to 172 Not Used
173 Ref. Model Designation Decal Installation Options
0272580 Ref. 450A Series II 2
173A 1704951 2 Decal - 450A
173B 1703486 4 Decal - Max Tire Load
0272581 Ref. 450AJ Series II 2
173C 1704957 2 Decal - 450AJ
173D 1703486 4 Decal - Max Tire Load

8-26 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-6. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES S/
N 0300069155 TO S/N 0300074819 & BELGIUM BUILT MACHINES S/N 1300000001 TO S/N
1300000180) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121243 450A & 450AJ Series II 8-27


SECTION 8 DECALS

FIGURE 8-7. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES
S/N 0300074819 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000180 TO
S/N 1300006000)

18

44

450A
ERIES II
173A
173C
8

10 26
1 4
4 (CE SPEC) 450A ONLY
(AUSTRALIAN SPEC)

3 27
4 LOCATION
12 450AJ ONLY FOR450 A
(AUSTRALIAN SPEC)
12 ONLY
LOCATION
FOR 450AJ
27
ONLY

4 29 26
30
4 31
32
120 18 16
28 17
9 31
45 32
33 15
10 26
43

HYDRAULIC
9 OIL TANK REF.
45

173A
173C

173B
173D 450A ERIES II

25 24 24 25 9

173B
173D
20 22 21 26 10
33

8-28 450A & 450AJ Series II 3121243


SECTION 8 DECALS

FIGURE 8-7. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES S/
N 0300074819 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000180 TO S/N
1300006000)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
DECAL INSTALLATIONS
0272574 Ref. Australian Spec 4
0273452 Ref. CE Spec 3
0272530 Ref. JLG Logo Decals 1

1 1 Decal - Danger/Warning Options:


1703992 Australian Spec
1705821 CE Spec
2 1 Decal - Danger/Warning Options:
1705332 Australian Spec
1705822 CE Spec
3 Not Used
4 1701518 3 Decal - Warning/Crushing
5 to 8 Not Used
9 1702774 3 Decal - Lift (3 1/2)
10 1702773 2 Decal - JLG (5 in)
11 Not Used
12 1704277 3 Decal - Attach Lanyard
13 to 14 Not Used
15 1705084 1 Decal - Sound Power Level (Not Required - Australian Spec)
16 1701502 1 Decal - High Oil Level
17 1701503 1 Decal - Low Oil Level
18 1701504 2 Decal - Hydraulic Oil
19 Not Used
20 Not Available 1 Decal - Bar Code
21 1700584 1 Decal - Patent
22 Not Available 1 Nameplate - Serial Number
23 1701509 1 Decal - Manual
24 1702300 4 Decal - Tie Down /Lift
25 1701500 4 Decal - Tie Down /Lift
26 1701529 4 Decal - Arrow
27 A/R Decal Options:
3251242 1 240V-50Hz - Australian Spec
Not Required 0 CE Spec
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4-20NC x 1
31 4751400 6 Flatwasher 1/4
32 3311405 5 Locknut 1/4-20NC
33 2080057 2 Fastener
34 1 Decal - Footswitch Options:
Not Required Australian Spec
1705828 CE Spec
35 Not Used
36 1701505 1 Decal - Fuel
37 to 42 Not Used
43 1704412 1 Decal - Hydraulic Fluid

3121243 450A & 450AJ Series II 8-29


SECTION 8 DECALS

FIGURE 8-7. DECALS INSTALLATION - AUSTRALIAN & CE SPECS (USA BUILT MACHINES S/
N 0300074819 TO S/N 0300124000 & BELGIUM BUILT MACHINES S/N 1300000180 TO S/N
1300006000) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
44 3252768 1 Decal - Lift Diagram
45 1704885 2 Decal - Website
46 0641406 4 Bolt, 1/4-20NC x 3/4 (Not Shown)
47 1705821 1 Decal, Tipping/Elect (PLF) (Not Shown)
48 1705822 1 Decal, Elect/Safety Manual (MTB) (Not Shown)

0010578 Ref. DECAL OPTIONS

120 0272165 Ref. Warning Stripe Decal Installation


4420051 21.7ft/6.61m Decal - Warning Stripes
121 to 172 Not Used
173 Ref. Model Designation Decal Installation Options
0272580 Ref. 450A Series II 2
173A 1704951 2 Decal - 450A
173B 1703486 4 Decal - Max Tire Load
0272581 Ref. 450AJ Series II 2
173C 1704957 2 Decal - 450AJ
173D 1703486 4 Decal - Max Tire Load

8-30 450A & 450AJ Series II 3121243


SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

MODEL 450A / 450AJ Series II


The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


STANDARD PARTS

2120210 Element, Filter (Figure 2-1) 1


7012944 Coil (Figures 2-2, 2-6, 2-8, 2-12, 2-13, 2-15, 2-16 & 3-9) 1
7012943 Coil (Figure 2-2) 1
7017451 Coil (Figure 2-2) 1
7012664 Element, Air Cleaner (Figures 2-6, 2-8, 2-12, 2-13, 2-15 & 2-16) 1
3740067 Relay (Figures 2-6, 2-8, 2-12, 2-13, 2-15 & 2-16) 1
7024444 Breather, Hydraulic Tank (Figure 2-27) 1
7023205 Element, Return Filter (Figure 2-27) 1
3740049 Relay (Figure 2-28 & 7-4) 1
4360328 Switch, Toggle (Figures 2-28 & 4-5) 1
2860030 Key, Replacement (Figure 2-28) 1
4360475 Switch, Mushroom (Figures 2-28 & 4-5) 1
4360476 Contact, Switch Block (Figures 2-28 & 4-5) 1
2940074 Latch (Figure 4-2) 1
4360387 Switch, Push Button (Figure 4-5) 1
4360407 Control, Speed (Figure 4-5) 1
4360331 Switch, Toggle (Figure 4-5) 1
7022818 Potentiometer (Figure 4-6) 1
7022824 PC Board Assembly (Drive & Steer) (Figure 4-7) 1
7019166 Microswitch (Figure 4-7) 1
3990010 Diode 6 Amp (Figure 7-5) 2
2400065 Fuse (Figure 7-5) 2

VARIABLE PARTS

7026855 Filter, Oil Element, (Caterpillar Engine Machines) (Figure 2-6) 1


7026871 Filter, Fuel (Caterpillar Engine Machines) (Figure 2-6) 1
7026876 Solenoid, Shutdown (Caterpillar Engine Machines) (Figure 2-6) 1
7016331 Filter, Oil Element, (Deutz Engine Machines) (Figures 2-8 & 2-15) 1
7020023 Filter, Fuel (Deutz Engine Machines) (Figures 2-8 & 2-15) 1
7027795 Module, Control (Deutz Engine Machines) (Figures 2-8 & 2-15) 1
7027965 Filter, Oil (GM Engine Machines) (Figures 2-12) 1
7027972 Filter, Fuel (GM Engine Machines) (Figure 2-12) 1
7027994 Module, ECU EngineControl (GM Engine Machines) (Figure 2-12) 1
70001403 Filter, Oil Element, (Perkins Engine Machines) (Figures 2-13 & 2-16) 1
70001409 Filter, Fuel (Perkins Engine Machines) (Figures 2-13 & 2-16) 1
3740080 Relay (Machines with Generator Option) (Figures 2-17, 2-18, 2-21 & 2-22) 1
4360336 Switch, Toggle (Machines with Generator Option) (Figures 2-17, 2-18, 2-21 & 1
2-22 & 4-5)
4360336 Switch, Toggle (GM Engine Machines) (Figure 4-5) 1
1600364 Module, Ground Control (Caterpillar/Perkins Engines) (Figure 2-28) 1
1600411 Module, Ground Control (GM Engines) (Figure 2-28) 1
4360469 Switch, Key (ANSI & ANSI Export Specs) (Figure 2-28) 1

3121243 450A & 450AJ Series II 9-1


SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

MODEL 450A / 450AJ Series II


The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


4360470 Switch, Key (CE & Australian Specs) (Figure 2-28) 1
4360548 Switch, Limit (Figures 3-1, 3-2 & 7-4) 1
4360057 Switch, Limit (Soft-Touch Option) (Figure 4-4) 1
1600376 Module, Platform Control (Figure 4-5) 1
3990001 Diode (Caterpillar/Perkins Engine Machines) (Figure 7-5) 2
2400093 Breaker, Circuit (CE Machines with AC Platform Receptacle) (Figure 7-5) 1
4360232 Breaker, Circuit (Floodlights Option) (Figure 7-5) 1
2400070 Fuse (Platform Worklights Option) (Figure 7-5) 2

9-2 450A & 450AJ Series II 3121243


SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


101 Ref. MISCELLANEOUS SPECIAL OPTIONS

1340061 Ref. Air Cleaner with Dust Evacuator Valve

Ref. Air Line at Platform Installations


0271527 Ref. 450A & 450AJ with 60Hz SkyPower (ANSI, ANSI
Export & CSA Specs)
0275910 Ref. 450A & 450AJ with 50Hz SkyPower (ANSI Export,
Australian & CE Specs)
0275789 Ref. 450AJ with Arctic Package & SkyPower (ANSI & CSA
Specs)
0275402 Ref. 450AJ without SkyPower
0275438 Special Boom with Airline to Platform plus SkyPower (CE
Ref.
Spec)
0275437 Ref. Main Boom Cables & Airlines Components
0275438 Ref. Tower Boom Cables & Airlines Components

Ref. Axle Stop Block Installations (Australian & CE Specs)


01001093802 Ref. 2WD
01001093752 4WD USA Machines Built S/N 0300107512 to S/N
Ref. 0300124000 & Belgium Built Machines S/N 1300003222 to
S/N 1300006000

0270723 Ref. Beacon Installation Mounted Under Platform

Ref. Bellows Installations


0271399 Ref. 450A with Oscillating Axle (USA Built Machines Prior to
S/N 0300107512 & Belgium Built Machines Prior to
S/N 1300003222)
0275855 Ref. 450A with Oscillating Axle (USA Built Machines
S/N 0300107512 to S/N 0300124000 & Belgium Built
Machines S/N 1300003222 to S/N 1300006000)
0271400 Ref. 450A with Fixed Axle
0273764 Ref. 450AJ with Oscillating Axle (USA Built Machines Prior to
S/N 0300107512 & Belgium Built Machines Prior to
S/N 1300003222)
0275857 Ref. 450AJ with Oscillating Axle (USA Built Machines
S/N 0300107512 to S/N 0300124000 & Belgium Built
Machines S/N 1300003222 to S/N 1300006000)
0271402 Ref. 450AJ with Fixed Axle

0271315 Ref. Boom Wiper Installation

0256789 Ref. Camera Mount Assembly

3121243 450A & 450AJ Series II 10-1


SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref. Cold Weather Start Kits
0273064 Ref. Caterpillar/Perkins Engine Machines
0258921 Ref. Deutz Engine Machines (Ether)
0271912 Ref. Deutz Engine Machines (Glow Plugs)
0258923 Ref. Ford Engine Machines
0275054 Ref. GM Engine Machines

Ref. Decal Installations


0257195 Ref. Decal - Government Warranty Installation (ANSI Specs)
1704150 Ref. Decal - Glow Plug Warning
0274530 Ref. Decal - Head and Enquist Equipment
0272942 Ref. Decal - Hertz
1703175 Ref. Decal - Lanyard Attach (GM K-1 Spec)
0270464 Ref. Decal - Nations Rent
0274245 Ref. Decal - National Equipment Services
1702962 Ref. Decal - Prop 65 Warning (Diesel Machines) (California Spec)
1702961 Ref. Decal - Prop 65 Warning (Gasoline Machines) (California Spec)
1001095408 Ref. Decal - RSC Equipment Rental
0272590 Ref. Decal - SkyCutter Plasma Cutter (ANSI Specs)
0272599 Ref. Decal - SkyCutter (ANSI, ANSI Export & CSA Specs)
0272607 Ref. Decal - SkyCutter (Japanese Specs)
0273380 Ref. Decal - SkyPower (ANSI Spec)
0272919 Ref. Decal - SkyPower (ANSI Export, Australian & CE Specs)
0272448 Ref. Decal - SkyWelder (ANSI Spec)
0272588 Ref. Decal - SkyWelder (ANSI Export Specs)
0272920 Ref. Decal - SkyWelder (Australian & CE Specs)
Decal - Sunbelt Options:
0271111/1283029 Ref. USA Built Machines Prior to S/N 0300070959
& Belgium Built Machines Prior to S/N 1300000005
0271628/1283346 Ref. USA Built Machs S/N 0300070959 to S/N 0300124000 &
Belgium Built Machines S/N 1300000005 to S/N 1300006000
0271627 Ref. Decal - United Rentals
Ref. Decal Installation - Warning Stripes
0257733 Ref. Prior to S/N 0300065908
0272165 Ref. S/N 0300065908 to S/N 0300124000

2300040 Ref. Diesel Fuel Conditioner

Ref. Engine Block Heater Installation


0258922 Ref. Ford Engines
0275055 Ref. GM Engines

0258919 Ref. Ether Start Installation (Deutz Engine Machines)

10-2 450A & 450AJ Series II 3121243


SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref. Fluids
2300014 Ref. Brake Fluid (4WD Drive Brake)
Ref. Coolant, Antifreeze (Caterpillar, GM & Perkins Engines)
2300004 Ref. Machines without Arctic Package
2300041 Ref. Machines with Arctic Package
2300016 Ref. Hydraulic Fluid (Drive Hubs/System)
3020021 Ref. Engine Coupling Grease
Ref. Engine Oil
3020016 Ref. Motor Oil 15W-30 (Machines Without Arctic Package)
3020044 Ref. Motor Oil 0W-40 (Machines With Arctic Package)
Ref. Hydraulic Fluids:
2300014 Ref. Mobil 424
2300027 Ref. Mobil 224H Bio
2300029 Ref. Mobil EAL ISO 46 Bio
2300016 Ref. Mobil DTE 13M
2300019 Ref. Quaker State Quintolubric 888-46 Fire Resistant
2300039 Ref. Exxon Univis HvI 26 (Machines with Arctic Package)

Ref. Footswitch Shield Installation


4060959 Ref. USA Built Machines Prior to S/N 0300081558
& Belgium Built Machines Prior to S/N 1300000603
3380652 Ref. USA Built Machines S/N 0300081558 to S/N 0300124000
& Belgium Built Machines S/N 1300000603 to S/N 1300006000

0271548 Ref. Glow Plug Installation (Deutz Engine Machines)

1001094475 Ref. Hourmeter for Generator Installation

Ref. Oil Cooler Installation (Deutz & GM Engines)


0275004 Ref. Prior to S/N 0300113122
1001096182 Ref. S/N 0300113122 to S/N 0300124000

0271528 Ref. Oxy/Acetylene Lines to Platform Installation

0258703 Ref. Platform Console Cover Installation

Ref. Platform Mesh Installations (Side Entry Platforms) (ANSI


Specs)
0273148 Ref. 30in X 6ft (76cm x 1.83m)
0273146 Ref. 30in X 5ft (76cm x 1.52m)
0273147 30in X 4ft (76cm x 1.22m)

0274095 Ref. Platform Top Rail Extension

Ref. Sky Accessories/Work Station in the Sky


Ref. Note: For Breakdown of Sky Accessories Refer to Accessory
Manual p/n 3124242
0272590 Ref. SkyCutter Plasma Cutter 60Hz (ANSI Spec) (USA Built
Machines Prior to S/N 0300119211)

3121243 450A & 450AJ Series II 10-3


SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


Continued Ref. Sky Accessories/Work Station in the Sky
Ref. Note: For Breakdown of Sky Accessories Refer to Accessory
Manual p/n 3124242
1001098149 Ref. SkyCutter Plasma Cutter 60Hz (ANSI Spec) (USA Built
Machines S/N 0300119211 to S/N 0300124000)
No Longer Ref. SkyCutter Plasma Cutter 50Hz (ANSI Export Spec) (Was p/n
Available 0272606)
0274711 Ref. SkyPower Generator - 7500W 60Hz (Caterpillar) (ANSI/ANSI
Export Spec)
Not Available Ref. SkyPower Generator - 7500W 50Hz (Caterpillar) (ANSI
Export, Australian & CE Spec)
0273160 Ref. SkyPower Generator - 7500W 60Hz (Deutz) (ANSI Spec)
0273420 Ref. SkyPower Generator - 7500W 110V/50Hz (Deutz Engines)
0275661 Ref. SkyPower Generator - 7500W 220V/50Hz (Deutz Engines)
0274288 Ref. SkyPower Generator - 7500W 60Hz (Ford) (ANSI/ANSI
Export Spec)
0275035 Ref. SkyPower Generator - 7500W 60Hz (GM) (ANSI/ANSI Export
Spec)
1001097400 Ref. SkyPower Generator - 7500W 60Hz (Perkins) (ANSI/ANSI
Export Spec)
1001097401 Ref. SkyPower Generator - 7500W 50Hz (Perkins) (ANSI Export,
& Japanese Specs)
1001097583 Ref. SkyPower Generator - 7500W 50Hz (Perkins) (Australian &
CE Specs)
0272254 Ref. SkyWelder Stick Welder 60Hz (ANSI Spec)
0272521 Ref. SkyWelder Stick Welder 50Hz (ANSI Export, Australian &
CE Specs)

Ref. Tools for Service


2901443 Ref. Analyzer kit
8896941 Ref. Wire Stripper
7002821 Ref. Wire Crimper (To install wire ends to wires)
7002823 Ref. Pin/Socket Extractor - Universal (To Remove Pins/
Sockets from Connectors)
4460467 Ref. Extractor - 16-18 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
4460510 Ref. Extractor - 12-14 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
7002822 Ref. Screwdriver, Potentiometer (To Adjust Drive Controllers)
7016654 Ref. Screwdriver, Magnetic
7004275 Ref. Seal Installation Tool - 1
7004276 Ref. Seal Installation Tool - 1 1/2
7002826 Ref. Seal Installation Tool - 2
7016655 Ref. Wire Rope Sheave Gauge
7002840 Ref. Anti-Rotation Pin Removal Tool (Use to Disassemble Lockout
Valve)
Note: Special Tools for GM Engines.
70000459 Ref. Rocker Arm Stud Remover
70000460 Ref. Crankshaft Sprocket Puller

10-4 450A & 450AJ Series II 3121243


SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


70000461 Ref. Magnetic Base Dial Indicator
70000462 Ref. Dial Indicator
70000463 Ref. Piston Ring Compressor
70000464 Ref. Valve Spring Compressor
70000465 Ref. Cylinder Bore Gauge
70000466 Ref. Carbon Remover Brush
70000467 Ref. Camshaft Lobe Lift Indicator
70000468 Ref. Crankshaft Pulley Installer
70000469 Ref. Valve Lifter (Slide Hammer Type)
70000470 Ref. Distributor Lower Bushing Remover
70000471 Ref. Distributor Lower Bushing Installer
70000472 Ref. Valve Spring Tester
70000473 Ref. Oil Suction Pipe Installer
70000474 Ref. Piston Pin Remover/Installer Set
70000475 Ref. Ridge Reamer
70000476 Ref. Universal Crankshaft Pulley Remover
70000477 Ref. Engine Front Cover Aligner & Oil Seal Installer
70000478 Ref. Crankshaft Rear Oil Seal Installer
70000479 Ref. Crankshaft Sprocket Remover
70000480 Ref. Valve Lifter Remover
70000481 Ref. Piston Ring Groove Cleaner
70000482 Ref. Valve Guide Reamer
70000483 Ref. Connecting Rod Bolt Guide Set
70000484 Ref. Crankshaft Sprocket Installer
70000485 Ref. Rocker Stud Hole Reamer .003
70000486 Ref. Rocker Arm Stud Remover
70000487 Ref. Camshaft Bearing Remover/Installer
70000488 Ref. Slide Hammer
70000489 Ref. Valve Stem Seal Installer
70000490 Ref. Sealer Gasket
70000491 Ref. Rocker Stud Hole Reamer .013

0274884 Ref. Transformer (Cold Weather Package) Installation (ANSI


Export Spec Only)

0257728 Ref. Tube Rack Installation

0271529 Ref. Weld Leads at Platform Installation

3121243 450A & 450AJ Series II 10-5


SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

10-6 450A & 450AJ Series II 3121243


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0010578 8-8, 8-18, 8-26, 8-30 156, 4-15, 7-24, 0259129 ....................... 1-21 0271180 ....................... 8-21
0020005 ....................... 1-69 7-28 0259845 ....................... 1-65 0271181 ....................... 8-21
0060050 .....3-19, 3-23, 3-31 0100063 ....... 5-7, 5-11, 5-15 0259853 ....................... 1-65 0271182 ....................... 8-21
0060062 .............. 3-15, 3-31 0100079 2-23, 2-75, 2-97, 2- 0270015 ....................... 3-35 0271183 ....................... 8-21
0060096 .............. 3-19, 3-31 143 0270029 ....................... 1-69 0271184 ....................... 8-11
0080163 2-30, 2-39, 2-83, 2- 0100081 ..... 3-23, 3-28, 4-15 0270086 ..............1-69, 1-70 0271185 ....................... 8-11
89 01001093752 ............... 10-1 0270115 ....................... 1-65 0271186 ....................... 8-11
0080181 .....2-20, 2-72, 2-94 01001093802 ............... 10-1 0270116 ....................... 1-65 0271187 ....................... 8-11
0080201 2-20, 2-45, 2-53, 2- 0140001 ......................... 2-3 0270119 ....................... 1-65 0271188 ....................... 8-11
66, 2-72, 2-94 0140011 ....................... 4-15 0270180 ....................... 1-70 0271189 .............. 8-11, 8-15
0080214 .............. 2-45, 2-53 0140032 ..................... 2-156 0270186 ....................... 1-70 0271190 ....................... 8-11
0080231 2-27, 2-36, 2-80, 2- 0181727 2-20, 2-28, 2-34, 2- 0270464 ....................... 10-2 0271191 ....................... 8-11
87 44, 2-52, 2-64, 0270532 ....................... 3-35 0271192 ....................... 8-11
0100009 ....................... 4-15 2-72, 2-79 0270671 ....................... 1-21 0271193 ....................... 8-11
0100010 ......................... 4-3 0181949 ....................... 2-59 0270672 ....................... 1-22 0271194 ....................... 8-11
0100011 1-3, 1-4, 1-7, 1-8, 1- 0200048 ....................... 4-13 0270673 ....................... 1-22 0271195 ....................... 8-11
11, 1-12, 1-14, 0200632 ..................... 2-110 0270674 ....................... 1-21 0271197 ....... 2-3, 3-35, 3-39
1-19, 1-20, 1-25, 0200741 ..................... 2-106 0270675 ....................... 1-22 0271199 ......................... 3-5
1-65, 1-69, 2-3, 0200742 2-101, 2-106, 2-121 0270676 ....................... 1-22 0271206 ....... 3-4, 3-20, 7-25
2-20, 2-22, 2-24, 0240049 ....................... 1-70 0270723 ....................... 10-1 0271209 ..................... 2-159
2-28, 2-34, 2-36, 0240050 ....................... 1-70 0270814 . 4-4, 4-8, 4-17, 7-3 0271210 ..................... 2-159
2-43, 2-45, 2-52, 0240152 ....................... 1-70 0270839 ................3-3, 3-19 0271216 ................ 3-3, 3-15
2-53, 2-59, 2-64, 0255917 ....................... 7-41 0270870 ..............1-19, 1-61 0271217 ..................... 2-156
2-65, 2-66, 2-72, 0256632 ....................... 4-18 0270871 ..............1-20, 1-62 0271224 ..................... 2-109
2-74, 2-76, 2-79, 0256789 ....................... 10-1 0270943 ....................... 2-44 0271226 ..................... 2-109
2-80, 2-86, 2-87, 0256847 2-30, 2-39, 2-83, 2- 0270944 ....................... 2-43 0271241 ....... 8-3, 8-11, 8-21
2-94, 2-96, 2- 89 0270945 ....................... 2-44 0271310 ....... 3-4, 3-15, 7-25
101, 2-107, 2- 0257195 ....................... 10-2 0270946 ....................... 2-43 0271311 ....... 3-4, 3-15, 7-25
110, 2-113, 2- 0257728 ....................... 10-5 0270968 ....................... 1-12 0271313 ....................... 3-36
117, 2-121, 2- 0257733 ....................... 10-2 0270969 ....................... 1-11 0271315 ....................... 10-1
143, 2-149, 2- 0257740 ....................... 1-22 0270970 ......................... 1-3 0271340 ....................... 4-18
155, 2-156, 2- 0257746 ....................... 1-22 0270971 ......................... 1-3 0271379 ....................... 1-69
159, 3-3, 3-5, 3- 0257755 ....................... 1-22 0271011 ....................... 1-14 0271380 ....................... 1-69
6, 3-9, 3-11, 3- 0257756 ....................... 1-22 0271012 ......................... 1-4 0271384 ....................... 1-69
15, 3-19, 3-20, 0257887 ..... 2-156, 7-2, 7-42 0271019 ..............2-44, 4-17 0271385 ....................... 1-69
3-23, 3-27, 3-28, 0258009 ....................... 1-22 0271020 ....................... 2-43 0271391 ....................... 2-59
3-35, 3-36, 3-39, 0258010 ....................... 1-22 0271021 ....................... 2-44 0271399 ....................... 10-1
4-3, 4-7, 4-13, 4- 0258011 ....................... 1-22 0271022 ....................... 2-43 0271400 ....................... 10-1
16, 5-3, 5-7, 5-9, 0258012 ....................... 1-22 0271027 ....................... 2-27 0271402 ....................... 10-1
5-11, 5-13, 5-15, 0258028 ....................... 1-21 0271029 ....................... 2-27 0271506 ......................... 2-7
5-17, 5-19, 5-21, 0258029 ....................... 1-21 0271072 ............2-155, 4-17 0271527 ....................... 10-1
5-25 0258030 ....................... 1-21 0271073 ..................... 2-155 0271528 ....................... 10-3
0100019 1-3, 1-7, 1-12, 1-19, 0258031 ....................... 1-21 0271074 ..................... 2-143 0271529 ....................... 10-5
1-20, 2-7, 2-113 0258033 ....................... 2-59 0271093 ....................... 4-17 0271548 ....................... 10-3
0100020 2-20, 2-22, 2-28, 2- 0258252 ....................... 2-47 0271111 ....................... 10-2 0271593 ..................... 2-105
34, 2-37, 2-45, 0258253 ....................... 2-47 0271122 ...... 3-4, 3-20, 7-25 0271594 ..................... 2-105
2-52, 2-55, 2-64, 0258303 ....................... 7-36 0271124 ...... 2-3, 3-35, 3-39 0271627 ....................... 10-2
2-66, 2-72, 2-74, 0258304 ....................... 7-36 0271168 ......................... 8-3 0271628 ....................... 10-2
2-79, 2-80, 2-86, 0258305 ....................... 7-36 0271169 ......................... 8-3 0271653 ......................... 1-8
2-87, 2-96, 2- 0258400 ......................... 2-8 0271170 ....................... 8-21 0271656 ......................... 1-7
143 0258430 ..................... 2-161 0271171 ....................... 8-21 0271912 ....................... 10-2
0100035 .............. 5-13, 5-17 0258703 ....................... 10-3 0271172 ....................... 8-21 0271931 .................. 4-4, 4-7
0100038 1-3, 1-7, 1-12, 5-3, 0258830 ....................... 1-22 0271173 ....................... 8-21 0272057 ..................... 2-155
5-7, 5-9, 5-11, 5- 0258831 ....................... 1-21 0271174 ....................... 8-21 0272070 ....................... 3-39
13, 5-15, 5-17, 0258919 ....................... 10-2 0271175 ....................... 8-21 0272110 ....................... 4-18
5-19, 5-21 0258921 ................ 7-2, 10-2 0271176 ....................... 8-21 0272162 ..................... 2-105
0100040 ......................... 4-3 0258922 ....................... 10-2 0271177 ....................... 8-21 0272165 ..8-8, 8-18, 8-26, 8-
0100048 2-47, 2-52, 2-64, 2- 0258923 ....................... 10-2 0271178 ....................... 8-21 30, 10-2
153, 2-155, 2- 0259128 ....................... 1-22 0271179 ....................... 8-21 0272167 ......................... 2-7

3121243 450A & 450AJ Series II 11-1


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0272254 ....................... 10-4 0272970 ................ 4-7, 7-24 0274705 ......................... 1-7 45, 2-53, 2-66,
0272299 ....................... 1-21 0272987 ........................2-22 0274706 ......................... 1-8 2-72, 2-80, 2-87,
0272300 ....................... 1-21 0272988 ........................2-22 0274711 ..............7-40, 10-4 2-94
0272320 .............. 1-20, 1-62 0272996 ........................2-24 0274742 ....................... 1-12 0340046 2-20, 2-47, 2-53, 2-
0272340 ......................... 3-9 0272997 ........................2-24 0274884 ....................... 10-5 72, 2-94
0272341 .................. 8-4, 8-8 0273050 ......................2-101 0274927 ....................... 4-13 0362519 ....................... 2-59
0272356 ....................... 1-22 0273051 ......................2-101 0275004 ....................... 10-3 0362763 ......... 1-3, 1-8, 1-11
0272357 ....................... 1-22 0273064 ........................10-2 0275015 ....................... 2-64 0362764 ......... 1-3, 1-8, 1-11
0272360 ....................... 1-22 0273077 ..........................1-8 0275033 ..................... 2-159 0362910 ....................... 1-65
0272361 ....................... 1-22 0273146 ........................10-3 0275035 ..............7-40, 10-4 0363012 .............. 1-61, 1-62
0272448 ....................... 10-2 0273147 ........................10-3 0275039 ..................... 2-117 0363082 ..................... 2-113
0272489 ....................... 2-80 0273148 ........................10-3 0275054 ....................... 10-2 0363097 ..................... 2-113
0272490 ....................... 2-79 0273160 .............. 7-40, 10-4 0275055 ....................... 10-2 0370024 ....................... 5-23
0272491 ..................... 2-143 0273184 ........................8-25 0275106 ....................... 2-34 0370026 ................ 5-5, 5-29
0272497 ................ 3-6, 3-11 0273279 ....... 3-4, 3-15, 7-25 0275116 .......3-4, 3-20, 7-25 0400075 2-20, 2-28, 2-34, 2-
0272498 ....................... 8-25 0273280 ....... 3-4, 3-20, 7-25 0275125 ................ 3-3, 3-19 44, 2-52, 2-64,
0272499 ....................... 8-25 0273358 ..........................2-7 0275126 ......................... 3-6 2-72
0272500 ....................... 8-25 0273380 ........................10-2 0275216 ....................... 7-37 0440161 ....................... 1-14
0272501 ....................... 8-25 0273420 .............. 7-40, 10-4 0275217 ....................... 7-37 0440162 .................. 1-4, 1-8
0272502 ....................... 8-25 0273452 ........................8-29 0275218 ....................... 7-37 0440203 ................ 2-7, 2-15
0272503 ....................... 8-25 0273487 ..........................1-3 0275219 ....................... 7-37 0440255 ................ 2-7, 2-15
0272521 ....................... 10-4 0273488 ........................1-12 0275402 ....................... 10-1 0440271 ....................... 1-14
0272529 ..................... 2-155 0273489 ..........................1-7 0275436 ..............3-10, 7-27 0440272 ................ 2-7, 2-15
0272530 8-7, 8-15, 8-25, 8-29 0273495 ................ 4-8, 4-17 0275437 .....3-25, 7-27, 10-1 0440274 ....................... 1-14
0272573 ......................... 8-7 0273498 ........................1-12 0275438 .......3-9, 3-23, 10-1 0440291 ....................... 1-14
0272574 .............. 8-25, 8-29 0273500 ........................1-25 0275452 ....................... 7-37 0480050 ..................... 2-110
0272575 ....................... 8-15 0273507 ......................2-113 0275453 ....................... 7-37 0480111 ..................... 2-110
0272576 ....................... 8-15 0273511 ......................2-113 0275454 ....................... 7-37 0480118 ..................... 2-107
0272577 ....................... 8-15 0273754 ........................2-79 0275470 ..............1-19, 1-61 0480120 2-101, 2-107, 2-121
0272578 ....................... 8-15 0273764 ........................10-1 0275479 ....................... 2-22 0480121 .......... 2-101, 2-121
0272579 ....................... 8-15 0273796 ........................2-34 0275661 ....................... 10-4 0480122 .......... 2-101, 2-107
0272580 8-8, 8-19, 8-26, 8-30 0273797 ........................2-34 0275678 ....................... 7-37 0480135 ..................... 2-113
0272581 8-8, 8-19, 8-26, 8-30 0274013 ........................2-52 0275679 ....................... 7-37 0480142 ..................... 2-117
0272588 ....................... 10-2 0274014 ........................2-52 0275680 ....................... 7-37 0561076 .................. 3-3, 3-9
0272590 .............. 10-2, 10-3 0274020 ......................2-159 0275681 ....................... 7-36 0561300 1-3, 1-4, 1-7, 1-8, 1-
0272594 .............. 3-10, 7-27 0274079 ......................2-105 0275682 ....................... 7-37 11, 1-13
0272599 ....................... 10-2 0274084 ......................2-101 0275683 ....................... 7-37 0561459 .............. 3-15, 3-20
0272606 ....................... 10-4 0274085 ......................2-105 0275684 ....................... 7-37 0561460 ................ 3-5, 3-10
0272607 ....................... 10-2 0274088 ......................2-101 0275786 .......3-4, 3-20, 7-25 0561511 ....................... 1-13
0272614 ..................... 2-105 0274089 ......................2-105 0275789 ....................... 10-1 0561515 .............. 3-23, 3-28
0272615 ..................... 2-105 0274095 ........................10-3 0275815 ....................... 2-96 0561696 .............. 3-15, 3-20
0272616 ..................... 2-105 0274240 ........................4-13 0275853 ..............1-19, 1-61 0630401 .............. 3-27, 3-28
0272639 ....................... 1-12 0274245 ........................10-2 0275854 ..............1-20, 1-62 0630462 ....................... 4-13
0272652 ....................... 1-14 0274288 .............. 7-40, 10-4 0275855 ....................... 10-1 0630467 .............. 3-35, 3-39
0272660 ....................... 1-25 0274332 ........................2-34 0275857 ....................... 10-1 0630498 2-20, 2-28, 2-34, 2-
0272664 ................ 3-9, 3-23 0274333 ........................2-34 0275866 ..................... 2-159 44, 2-52, 2-64,
0272665 .............. 3-25, 7-27 0274335 ........................2-86 0275868 ..................... 2-159 2-72, 2-79, 3-5,
0272669 ..................... 2-143 0274530 ........................10-2 0275869 ....................... 2-34 3-10
0272891 ....................... 2-43 0274610 ........................2-52 0275870 ....................... 2-64 0630518 ..................... 2-149
0272892 ....................... 2-44 0274611 ........................2-52 0275871 ....................... 2-86 0630534 5-7, 5-9, 5-11, 5-17
0272893 ....................... 2-43 0274612 ........................2-22 0275872 ....................... 2-22 0630535 ....................... 5-15
0272894 ....................... 2-44 0274613 ........................2-22 0275873 ....................... 2-34 0630544 ......................... 1-8
0272895 .............. 1-20, 1-62 0274615 ..........................2-3 0275874 ....................... 2-22 0630548 ..................... 2-149
0272907 .............. 1-19, 1-61 0274616 ..........................2-3 0275910 ....................... 10-1 0630568 ....................... 4-17
0272919 ....................... 10-2 0274685 ..........................1-3 0280199 ..............1-11, 1-13 0630569 ..... 2-20, 2-72, 2-94
0272920 ....................... 10-2 0274688 ........................1-25 0280200 .................. 1-3, 1-4 0641404 1-28, 1-31, 1-35, 1-
0272921 ......................... 4-8 0274690 ..........................1-3 0280201 .................. 1-7, 1-8 39, 2-3, 3-28
0272922 ....................... 2-20 0274702 ........................1-12 0280202 ....................... 1-13 0641405 2-38, 2-113, 2-117,
0272942 ....................... 10-2 0274703 ........................1-11 0340041 2-20, 2-28, 2-37, 2- 2-143

11-2 450A & 450AJ Series II 3121243


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0641406 2-20, 2-22, 2-27, 2- 0641606 .... 1-4, 1-8, 1-14, 2- 2-64, 2-74, 2-79, 46, 2-54, 2-66,
37, 2-45, 2-54, 159, 3-27, 3-35, 2-86, 2-96 2-72, 2-80, 2-87,
2-66, 2-72, 2-74, 3-39 0642012 1-3, 1-7, 1-8, 1-11, 2-94
2-79, 2-80, 2-87, 0641607 1-3, 1-7, 1-11, 1-12, 1-12, 3-3, 3-9, 3- 0741808 ..................... 2-113
2-94, 2-96, 3-6, 1-19, 1-20, 1-25, 10 0760606 ....................... 2-54
3-11, 3-19, 3-23, 2-3, 2-59, 3-15, 0642014 ................3-3, 3-10 0760612 .............. 2-73, 2-96
4-4, 4-7, 4-9, 4- 3-19, 3-24, 3-27 0642016 ........ 3-3, 3-9, 3-10 0760810 .............. 2-73, 2-96
15, 8-8, 8-18, 8- 0641608 2-24, 2-27, 2-36, 2- 0642612 ..................... 2-155 0771012 ....................... 2-87
26, 8-30 45, 2-80, 2-87, 0642684 ..............3-35, 3-39 0791506 ......... 1-4, 1-7, 1-13
0641407 ...2-46, 2-64, 2-156 2-128, 2-143, 2- 0651405 ......................... 2-3 0791606 ....................... 3-28
0641408 1-69, 2-20, 2-43, 2- 159, 3-3, 3-15, 0681608 ....................... 3-39 0791607 ....................... 3-28
72, 2-94, 2-159, 3-19, 3-23, 3-27 0681610 ..............2-15, 3-35 0801192 ....................... 3-27
3-5, 3-11, 4-4, 4- 0641609 .. 2-8, 2-20, 2-27, 2- 0681612 ..................... 2-110 0801260 ....................... 3-27
7, 8-3, 8-7, 8-12, 37, 2-45, 2-54, 0681810 ..............1-19, 1-20 0801272 ......................... 3-3
8-18, 8-22, 8-26, 2-66, 2-72, 2-94 0681814 ................2-7, 4-11 0801273 ......................... 3-3
8-29 0641610 2-20, 2-22, 2-24, 2- 0681822 ....................... 4-11 0801288 .............. 3-15, 3-27
0641409 ....................... 2-37 27, 2-34, 2-37, 0681824 ..................1-4, 1-8 0801289 ....................... 3-27
0641410 2-20, 2-29, 2-34, 2- 2-44, 2-52, 2-54, 0681832 ....................... 1-69 0801290 ....................... 3-27
46, 2-54, 2-66, 2-64, 2-66, 2-72, 0681856 ....................... 1-69 0801312 .............. 3-19, 3-27
2-72, 2-80, 2-86, 2-74, 2-76, 2-79, 0682014 ..............1-19, 1-20 0801356 ....................... 3-10
2-87 2-80, 2-86, 2-87, 0682016 ....................... 1-65 0801357 ....................... 3-10
0641414 2-45, 2-54, 4-4, 4-8, 2-94, 2-96, 2- 0682038 ......................... 2-7 0801361 .............. 3-23, 3-28
4-13 101, 2-107, 2- 0682040 ......................... 2-7 0801362 ....................... 3-28
0641416 ... 1-3, 1-7, 1-12, 2- 159, 3-3, 3-10, 0682048 ......................... 2-7 0801363 ....................... 3-28
143, 4-15 3-15, 3-19, 3-23, 0682248 ........ 1-3, 1-7, 1-12 0801379 ....................... 3-28
0641418 2-22, 2-29, 2-34, 2- 3-24, 4-7 0682648 ......................... 1-8 0801380 ....................... 3-28
46, 2-52, 2-64, 0641611 2-21, 2-37, 2-72, 2- 0700808 .... 2-20, 2-77, 2-98 0801592 ......................... 3-9
2-74, 2-79, 2-86, 95, 2-113 0700810 2-30, 2-39, 2-43, 2- 0801593 .............. 3-23, 3-28
2-96, 4-3 0641612 2-22, 2-44, 2-54, 2- 66, 2-83, 2-89 0860038 ....................... 7-37
0641420 .....1-61, 1-62, 2-64 66, 2-74, 2-96, 0700816 2-28, 2-37, 2-80, 2- 0860520 8-3, 8-7, 8-12, 8-18,
0641422 ....................... 2-52 2-113 87 8-22, 8-26, 8-29
0641505 .........1-65, 3-3, 3-9 0641614 ..................... 2-159 0700819 .... 2-45, 2-54, 2-66 0861414 .............. 4-15, 4-16
0641506 2-20, 2-46, 2-54, 2- 0641616 ..... 1-11, 3-19, 3-24 0700820 ..................... 2-117 0861419 ..................... 2-149
66, 2-72, 2-94, 0641618 ..... 1-62, 3-19, 3-24 0701010 ....................... 3-36 0861420 ..................... 2-148
2-149, 3-16, 3- 0641620 ....................... 1-11 0701012 2-27, 2-37, 2-45, 2- 0861421 ..................... 2-148
20, 3-25 0641626 .................. 1-3, 1-8 54, 2-80, 2-87 0861422 .......... 2-147, 2-148
0641507 2-20, 2-37, 2-47, 2- 0641710 ..................... 2-117 0701014 2-37, 2-43, 2-54, 2- 0861423 ..................... 2-148
54, 2-72, 2-94, 0641718 ..................... 2-113 87 0861427 .......... 2-147, 2-148
3-4, 3-9 0641772 ..... 2-101, 2-107, 2- 0701015 2-27, 2-110, 2-113 0861428 ..................... 2-148
0641508 1-8, 2-64, 2-101, 2- 110, 2-121 0701016 ..................... 2-117 0861441 .............. 4-15, 4-17
107, 2-110, 2- 0641806 .................. 3-3, 3-9 0701022 ..............2-43, 2-54 0861512 ....... 4-7, 4-15, 7-24
113, 2-121 0641808 .............. 1-69, 2-15 0701217 ..........2-101, 2-121 0861542 ....................... 7-41
0641510 2-28, 2-37, 2-80, 2- 0641810 2-15, 2-113, 3-3, 3- 0711014 ....................... 2-87 0861567 ....................... 7-41
87, 2-117 9, 3-15, 3-19, 3- 0711414 2-27, 2-37, 2-80, 2- 0861595 ..................... 2-147
0641512 2-80, 2-86, 2-96, 5- 23, 3-24 87 0861596 ..................... 2-147
25 0641812 1-12, 2-24, 2-27, 2- 0721003 ....................... 4-17 0861597 ..................... 2-147
0641514 ..................... 2-117 36, 2-43, 2-53, 0721004 1-65, 2-20, 2-72, 2- 0861598 ..................... 2-147
0641518 .......3-19, 3-23, 4-8 2-65, 2-76, 2-80, 94, 2-159 0861726 ..................... 2-148
0641520 ....................... 2-15 2-87, 2-94, 3-15, 0721005 ..............2-47, 4-13 0861727 ..................... 2-148
0641524 ....................... 3-11 3-19, 3-23, 3-39 0721006 2-20, 2-43, 2-72, 2- 0861728 ..................... 2-147
0641526 .............. 3-35, 3-39 0641814 ......... 1-3, 1-7, 1-13 94, 2-107, 2- 0861729 ..................... 2-147
0641528 ................ 3-5, 3-10 0641818 ....... 2-7, 3-27, 3-28 110, 2-159, 2- 0861731 ....................... 7-37
0641530 .............. 1-61, 1-62 0641820 2-20, 2-27, 2-37, 2- 161, 4-16 0861740 ..................... 2-148
0641538 ....................... 1-62 44, 2-54, 2-66, 0721008 .... 2-101, 2-107, 2- 0861741 ..................... 2-148
0641542 ....................... 1-61 2-72, 2-80, 2-87, 110, 2-161 0861742 ..................... 2-148
0641560 ....................... 1-62 2-94, 3-35 0721010 ....................... 2-43 0861743 ..................... 2-148
0641604 2-45, 2-54, 2-66, 3- 0641824 ....................... 1-14 0741606 ..................... 2-113 0861769 ..................... 2-149
28, 5-25 0642010 1-12, 2-22, 2-28, 2- 0741607 ....................... 1-65 0861770 ..................... 2-149
0641605 .....3-10, 3-27, 3-28 34, 2-45, 2-52, 0741610 2-20, 2-28, 2-37, 2- 0861781 ....................... 7-37

3121243 450A & 450AJ Series II 11-3


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0861782 ....................... 7-37 0962474 ..........................5-3 1001098567 ............... 2-160 2-43, 2-45, 2-52,
0861880 ....................... 7-38 1001091079 ................2-159 1001098568 ............... 2-160 2-54, 2-64, 2-66,
0902109 ......................... 2-8 1001091093 ................2-160 1001098640 .......... 3-9, 3-23 2-72, 2-74, 2-79,
0902206 ..................... 2-155 1001091094 ................2-161 1001098840 .2-152, 7-29, 7- 2-80, 2-86, 2-87,
0902443 2-22, 2-29, 2-34, 2- 1001091124 ................2-161 31 2-94, 2-96
46, 2-52, 2-64, 1001091125 ................2-161 1001098923 ................. 7-32 1320023 ....................... 2-59
2-74, 2-79, 2-86, 1001091179 ........ 2-37, 2-88 1001099926 2-74, 2-96, 7-35 1320032 ....................... 2-46
2-96 1001091560 ................2-143 1001099927 2-73, 2-96, 7-35 1320033 ....................... 2-54
0902444 2-22, 2-29, 2-34, 2- 1001091567 ................2-143 1001100424 1-3, 1-4, 1-7, 1-8 1320060 ... 2-44, 2-54, 2-153
46, 2-52, 2-64, 1001091583 ........ 2-66, 2-67 1001101160 ............... 2-160 1320061 ................ 3-5, 3-11
2-74, 2-79, 2-86, 1001091587 ..................2-65 1060279 8-3, 8-7, 8-12, 8-18, 1320070 .............. 3-19, 3-24
2-96 1001091600 ..................2-66 8-22, 8-26, 8-29 1320177 ....................... 3-11
0902457 .............. 2-47, 2-54 1001091601 ..................2-65 1060341 ..............4-13, 7-42 1320202 ..... 3-16, 3-20, 3-25
0902504 ..................... 2-159 1001091602 ..................2-64 1060343 ....................... 7-41 1320218 ....................... 2-59
0902520 ......................... 2-8 1001091794 ..................2-67 1060461 ..............7-26, 7-38 1320220 ....................... 2-59
0902535 ..................... 2-143 1001092723 ... 2-37, 2-39, 2- 1060494 3-5, 7-38, 7-41, 7-42 1320222 2-29, 2-37, 2-46, 2-
0902539 .............. 2-43, 2-56 88, 2-89 1060584 ....................... 1-65 87, 4-9
0902724 ....................... 2-46 1001094337 ........ 6-31, 6-41 1060625 .....2-24, 2-35, 2-75 1320223 2-22, 2-35, 2-37, 2-
0902740 2-29, 2-37, 2-80, 2- 1001094475 ..................10-3 1060626 .....2-24, 2-35, 2-75 47, 2-55, 2-66,
87 1001094789 ........ 3-24, 5-31 1060633 ....................... 7-43 2-74, 2-79, 2-80,
0902751 ....................... 4-15 1001095205 ... 2-73, 2-76, 2- 1060663 ......................... 4-9 2-96
0902756 ..................... 2-110 94, 2-97 1060708 ....................... 7-41 1320300 ................ 3-5, 3-10
0902952 ..................... 2-113 1001095208 ..................2-74 1060896 ..............7-25, 7-27 1320323 ....................... 2-64
0903010 ....................... 2-56 1001095210 ..................2-76 1060902 .......3-6, 3-11, 7-36 1321138 ....................... 2-54
0903063 ....................... 2-37 1001095213 ..................2-72 1060903 ....................... 4-13 1321695 ......................... 3-5
0903484 ....................... 7-38 1001095217 ..................2-74 1060904 2-20, 2-37, 2-72, 2- 1321738 ....................... 3-11
0903612 ....................... 7-38 1001095219 ..................2-76 89, 2-94, 7-34 1340060 2-20, 2-28, 2-37, 2-
0940048 .................. 3-3, 3-9 1001095221 ..................2-72 1060908 ....................... 7-38 45, 2-54, 2-66,
0940071 ..................... 2-159 1001095408 ..................10-2 1060918 .........4-4, 4-7, 7-24 2-72, 2-80, 2-87,
0940083 ..................... 2-159 1001096182 ..................10-3 1060919 ....................... 4-11 2-94
0940167 ....................... 4-13 1001096617 .......... 3-6, 3-11 1060977 ....................... 7-42 1340061 ....................... 10-1
0940177 ....................... 4-13 1001096954 ................2-149 1060987 .......3-5, 7-26, 7-42 1580011 2-20, 2-45, 2-56, 2-
0961845 ......................... 4-3 1001096956 ................2-149 1060988 3-16, 3-21, 7-26, 7- 66, 2-72, 2-94
0961890 ......................... 5-3 1001097150 ..................7-38 42 1580012 .................. 4-4, 4-8
0961893 ....................... 5-11 1001097324 ................2-121 1060989 ....................... 7-26 1580013 .................. 4-4, 4-8
0961897 ....................... 5-15 1001097325 ................2-121 1060990 ..............3-16, 7-26 1580049 ....................... 2-95
0961947 3-19, 3-24, 3-31, 5- 1001097327 .... 2-102, 2-122 1060991 .......3-5, 3-10, 7-27 1600244 ....................... 7-43
7, 5-11, 5-17, 5- 1001097330 .... 2-102, 2-122 1060996 ..............3-25, 7-27 1600314 ....................... 2-43
33 1001097339 ................2-121 1100107 ....................... 1-12 1600317 .............. 4-15, 4-21
0961948 .....1-69, 3-27, 3-28 1001097340 ................2-122 1100127 .................. 1-4, 1-7 1600318 .............. 4-15, 4-23
0961950 .1-3, 1-7, 1-8, 1-11, 1001097400 ........ 7-40, 10-4 1100133 .........1-4, 1-7, 1-12 1600320 ....................... 4-15
1-12, 3-3, 3-10, 1001097401 ........ 7-40, 10-4 1100134 ....................... 1-12 1600351 .............. 2-73, 2-96
3-27, 3-28, 5-13, 1001097501 .......... 3-3, 3-15 1120108 ....................... 5-13 1600363 ....................... 2-47
5-15, 5-35, 5-37 1001097502 . 3-4, 3-15, 7-25 1120484 ..................... 2-144 1600364 .............. 2-149, 9-1
0961951 1-5, 1-9, 1-14, 3-19, 1001097503 . 3-4, 3-15, 7-25 1120487 ..................... 2-144 1600374 ....................... 2-56
3-24, 5-9, 5-11, 1001097504 ........ 3-16, 7-25 1120532 ..................... 2-143 1600376 ................ 4-15, 9-2
5-19, 5-31, 5-33, 1001097551 ........ 2-73, 2-96 1120552 ....................... 1-22 1600411 .............. 2-149, 9-1
5-39 1001097552 ........ 2-73, 2-96 1180227 ....................... 3-27 1641422 ....................... 2-44
0962140 .........1-5, 1-9, 1-14 1001097553 ........ 2-74, 2-96 1180352 ....................... 3-27 1660234 2-30, 2-39, 2-83, 2-
0962172 2-20, 2-28, 2-37, 2- 1001097554 ........ 2-74, 2-96 1180378 ....................... 3-28 89
45, 2-54, 2-66, 1001097555 ........ 2-74, 2-96 1320012 2-20, 2-45, 2-54, 2- 1660250 ....................... 2-56
2-72, 2-80, 2-87, 1001097556 ........ 2-74, 2-96 66, 2-72, 2-94 1660255 ..... 2-20, 2-72, 2-94
2-94 1001097583 ..................10-4 1320016 2-20, 2-28, 2-37, 2- 1670678 ....................... 3-27
0962185 5-7, 5-9, 5-17, 5-19 1001097588 ........ 2-74, 2-96 45, 2-54, 2-66, 1670829 ..................... 2-149
0962257 .............. 3-29, 3-31 1001097893 ........ 2-74, 2-96 2-72, 2-80, 2-87, 1670964 .............. 3-35, 3-39
0962270 ....................... 4-11 1001097968 ................2-161 2-94 1670998 ......... 3-5, 3-6, 3-11
0962293 ....................... 1-69 1001098149 ..................10-4 1320019 ....................... 2-43 1671013 .................. 3-4, 3-9
0962395 ......................... 5-3 1001098446 .......... 6-7, 6-13 1320022 2-20, 2-22, 2-28, 2- 1671037 ....................... 4-15
0962466 ................ 5-3, 5-27 1001098525 2-21, 2-73, 2-95 34, 2-36, 2-37, 1671079 ....................... 3-28

11-4 450A & 450AJ Series II 3121243


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1671083 ....................... 3-24 1684290 ................ 5-5, 5-29 1702944 .... 2-24, 2-35, 2-75 1704002 .............. 8-12, 8-16
1671086 ................ 3-6, 3-11 1684412 1-4, 1-8, 1-14, 5-23 1702961 ................8-8, 10-2 1704006 .............. 8-12, 8-17
1671092 .....7-26, 7-28, 7-41 1684465 . 1-4, 1-7, 1-12, 5-5, 1702962 ................8-8, 10-2 1704007 .............. 8-12, 8-17
1671093 .............. 7-26, 7-27 5-29 1703067 ....................... 1-22 1704008 .............. 8-12, 8-17
1671111 ....................... 3-28 1693292 .............. 8-22, 8-26 1703084 ....................... 4-18 1704112 .............. 8-12, 8-17
1671169 ..................... 2-161 1693294 .............. 8-22, 8-26 1703162 2-21, 2-29, 2-37, 2- 1704150 ....................... 10-2
1671176 ....................... 4-15 1700584 8-3, 8-7, 8-12, 8-17, 45, 2-55, 2-66, 1704260 ............ 2-153, 4-15
1682892 ....................... 5-25 8-22, 8-25, 8-29 2-72, 2-80, 2-88, 1704271 .............. 8-13, 8-18
1683050 ................ 5-7, 5-17 1700818 8-4, 8-8, 8-13, 8-18 2-95 1704277 8-3, 8-7, 8-12, 8-16,
1683051 ....................... 5-11 1701500 8-3, 8-7, 8-12, 8-18, 1703175 ....................... 10-2 8-21, 8-25, 8-29
1683052 ......................... 5-9 8-22, 8-26, 8-29 1703450 ....................... 1-66 1704412 8-4, 8-8, 8-13, 8-18,
1683063 ....................... 5-15 1701502 8-3, 8-7, 8-12, 8-17, 1703486 8-3, 8-8, 8-13, 8-19, 8-22, 8-26, 8-29
1683076 ................ 5-3, 5-21 8-21, 8-25, 8-29 8-22, 8-26, 8-30 1704455 ....................... 1-65
1683504 ....................... 5-13 1701503 8-3, 8-7, 8-12, 8-17, 1703518 ..............8-22, 8-26 1704456 ....................... 1-66
1683572 ......................... 5-3 8-21, 8-25, 8-29 1703689 ....................... 4-18 1704457 ....................... 1-65
1683614 1-4, 1-8, 1-14, 5-21 1701504 8-3, 8-7, 8-12, 8-17, 1703690 ..................... 2-150 1704482 ....................... 1-65
1683615 ....................... 5-21 8-22, 8-25, 8-29 1703691 ..........2-150, 2-151 1704576 ....................... 1-66
1683658 .............. 5-21, 5-23 1701505 2-22, 2-29, 2-34, 2- 1703797 ..................8-3, 8-7 1704577 ....................... 1-66
1683756 ....................... 5-19 74, 2-80, 2-86, 1703798 ..................8-3, 8-7 1704578 ....................... 1-66
1683759 ......................... 5-9 2-96, 8-3, 8-8, 8- 1703804 ..................8-3, 8-7 1704586 ....................... 1-69
1683760 ................ 3-19, 5-9 13, 8-18, 8-22, 1703805 ..................8-3, 8-7 1704767 .............. 8-21, 8-25
1683761 ......................... 5-9 8-26, 8-29 1703808 8-3, 8-7, 8-12, 8-15 1704808 .............. 8-21, 8-25
1683772 ....................... 5-19 1701509 8-3, 8-7, 8-12, 8-17, 1703876 2-21, 2-29, 2-34, 2- 1704809 .............. 8-21, 8-25
1683773 .............. 3-19, 5-19 8-22, 8-25, 8-29 46, 2-52, 2-64, 1704810 .............. 8-21, 8-25
1683800 ....................... 5-25 1701518 1-66, 8-21, 8-25, 8- 2-72 1704811 .............. 8-21, 8-25
1683802 ....................... 5-25 29 1703923 ..............8-11, 8-15 1704812 .............. 8-21, 8-25
1683925 ....................... 5-19 1701529 8-3, 8-7, 8-12, 8-18, 1703924 ..............8-11, 8-15 1704819 ....................... 8-21
1683946 ....................... 5-13 8-22, 8-26, 8-29 1703925 ..............8-11, 8-15 1704820 ....................... 8-21
1683947 ....................... 5-13 1701542 2-46, 2-52, 2-64, 8- 1703926 ..............8-11, 8-15 1704821 ....................... 8-21
1683959 .............. 3-19, 5-11 3, 8-8, 8-13, 8- 1703927 ..............8-11, 8-15 1704822 ....................... 8-21
1683960 ....................... 5-11 18 1703928 ..............8-11, 8-15 1704823 ....................... 8-21
1683961 ....................... 5-11 1701543 2-52, 2-64, 8-3, 8-8, 1703929 ..............8-11, 8-15 1704824 ....................... 8-21
1684059 ....................... 5-13 8-13, 8-18 1703930 ..............8-11, 8-15 1704885 8-4, 8-8, 8-13, 8-18,
1684060 ....................... 5-13 1701600 .............. 8-22, 8-26 1703931 ..............8-11, 8-15 8-22, 8-26, 8-30
1684067 ....................... 5-15 1701645 .................. 8-3, 8-7 1703932 ..............8-11, 8-15 1704951 ..8-8, 8-19, 8-21, 8-
1684069 ....................... 5-15 1701791 .............. 8-22, 8-26 1703933 ..............8-11, 8-15 26, 8-30
1684070 ................ 3-3, 5-15 1702153 .................. 8-3, 8-7 1703934 ..............8-11, 8-15 1704957 ..8-8, 8-19, 8-21, 8-
1684095 .............. 3-27, 5-25 1702300 8-3, 8-7, 8-12, 8-18, 1703935 ..............8-11, 8-15 26, 8-30
1684096 ....................... 5-25 8-22, 8-25, 8-29 1703936 ..............8-11, 8-15 1704972 2-23, 2-35, 2-65, 2-
1684098 ....................... 5-25 170256 ......................... 4-15 1703937 ..............8-11, 8-15 75
1684129 . 1-4, 1-7, 1-12, 5-3 1702565 ....................... 4-15 1703938 ..............8-11, 8-15 1705014 ....................... 4-11
1684130 ......................... 5-3 1702566 ....................... 4-15 1703939 ..............8-11, 8-15 1705042 ....................... 8-17
1684140 .............. 3-27, 5-25 1702567 ....................... 4-15 1703940 ..............8-11, 8-15 1705084 ..... 8-21, 8-25, 8-29
1684154 .............. 3-19, 5-13 1702590 .......... 2-114, 2-118 1703947 ..............8-11, 8-15 1705091 ....................... 6-36
1684155 .............. 3-15, 5-13 1702610 ..................... 2-150 1703948 ..............8-11, 8-15 1705132 ............ 2-153, 4-16
1684165 ................ 3-15, 5-7 1702676 ....................... 4-18 1703949 ..............8-11, 8-15 1705212 ....................... 4-18
1684166 ......................... 5-7 1702688 .................. 8-3, 8-7 1703950 ..............8-11, 8-15 1705270 ....................... 8-25
1684167 ......................... 5-7 1702720 .............. 8-13, 8-18 1703951 ..............8-11, 8-15 1705272 ....................... 8-25
1684170 .............. 3-15, 5-17 1702740 ....................... 1-22 1703952 ..............8-11, 8-15 1705275 ....................... 8-26
1684171 ....................... 5-17 1702773 8-3, 8-7, 8-12, 8-16, 1703980 ..............8-12, 8-18 1705325 ....................... 7-38
1684172 ....................... 5-17 8-21, 8-25, 8-29 1703981 ..............8-12, 8-18 1705332 .............. 8-25, 8-29
1684239 ................ 3-9, 5-37 1702774 8-3, 8-7, 8-12, 8-16, 1703982 ..............8-12, 8-18 1705363 .................. 8-4, 8-8
1684240 .............. 3-24, 5-31 8-21, 8-25, 8-29 1703983 ..............8-13, 8-18 1705364 ....................... 1-22
1684241 .............. 3-23, 5-39 1702784 8-3, 8-7, 8-11, 8-15 1703984 ..............8-12, 8-18 1705408 ....................... 8-25
1684242 .............. 3-24, 5-33 1702868 .................. 8-3, 8-7 1703985 ..............8-12, 8-18 1705409 ....................... 8-25
1684243 .............. 1-12, 5-27 1702938 .............. 4-13, 4-17 1703992 .... 8-21, 8-25, 8-29 1705410 ....................... 8-25
1684244 .............. 3-23, 5-35 1702941 ..... 2-22, 2-35, 2-74 1703996 ..............8-12, 8-16 1705411 ....................... 8-25
1684246 .............. 1-14, 5-41 1702942 ..... 2-22, 2-35, 2-74 1704000 ..............8-12, 8-16 1705412 ....................... 8-25
1684262 .............. 3-28, 5-43 1702943 ..... 2-24, 2-35, 2-75 1704001 ..............8-12, 8-16 1705413 ....................... 8-25

3121243 450A & 450AJ Series II 11-5


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1705514 ....................... 8-18 2000216 2-39, 2-40, 2-89, 2- 2111212 6-15, 6-19, 6-23, 6- 2170706 ....................... 6-37
1705752 ..................... 2-150 90 27, 6-32, 6-35 2170808 2-24, 2-76, 2-89, 2-
1705753 ..................... 2-150 2000217 ..... 2-37, 2-39, 2-81 2111216 .....6-24, 6-27, 6-35 95, 2-137, 6-35,
1705821 .....8-26, 8-29, 8-30 2000228 ........................2-80 2111612 2-24, 2-76, 2-89, 2- 6-37
1705822 .....8-26, 8-29, 8-30 2000240 ........................2-36 94, 2-134, 6-28 2180344 ......................... 2-8
1705828 ....................... 8-29 2000243 ........................2-36 2111616 2-24, 2-128, 6-15, 6- 2180348 2-34, 2-52, 2-64, 2-
1705969 ....................... 8-16 2000244 ........................2-36 19 74, 2-80, 2-86
1706059 2-23, 2-35, 2-65, 2- 2000254 ........................2-53 2111620 6-15, 6-19, 6-23, 6- 2180387 ....................... 2-59
75 2000255 ........................2-53 27, 6-31, 6-35 2180389 ....................... 2-59
1706060 2-23, 2-35, 2-65, 2- 2000273 2-37, 2-39, 2-88, 2- 2120150 ......................... 2-3 2180467 .............. 2-44, 2-54
75 89 2120163 ......................... 2-3 2180482 ..... 2-20, 2-72, 2-94
1706061 2-23, 2-35, 2-65, 2- 2000288 ........................2-36 2120209 ......................... 2-3 2180504 ....................... 2-59
75 2000289 ........................2-36 2120210 .................. 2-3, 9-1 2180536 2-22, 2-29, 2-79, 2-
1706062 2-23, 2-35, 2-65, 2- 2000290 ........................2-36 2130404 6-5, 6-7, 6-11, 6-13, 97
75 2000291 ........................2-87 6-15, 6-19, 6-23, 2180798 2-20, 2-28, 2-37, 2-
1706063 2-23, 2-36, 2-65, 2- 2000314 ........................2-53 6-27, 6-31 45, 2-54, 2-80
76 2000315 ........................2-20 2130406 .....6-27, 6-31, 6-35 2180822 ......................... 2-8
1706064 2-23, 2-35, 2-65, 2- 2000316 ........................2-53 2130604 2-24, 2-76, 6-3, 6-5, 2180877 ....................... 2-67
75 2000317 ........................2-53 6-9, 6-11, 6-35 2200221 .............. 2-37, 2-88
1706098 .....2-23, 2-87, 2-97 2000318 ........................2-24 2130606 .......6-7, 6-13, 6-35 2200222 2-23, 2-29, 2-34, 2-
1706385 ....................... 4-11 2000319 ........................2-24 2130608 .....5-25, 6-15, 6-35 46, 2-52, 2-65,
1706712 ..................... 2-150 2000338 2-37, 2-39, 2-88, 2- 2130808 6-15, 6-19, 6-27, 6- 2-75, 2-79, 2-86,
1706920 ..................... 2-150 89 31 2-97
1706921 ..................... 2-151 2000345 ........................2-36 2130812 6-15, 6-19, 6-23, 6- 2200261 ......................... 2-8
1706931 ................ 8-7, 8-15 2000354 .............. 2-66, 2-67 27, 6-31 2220001 ......................... 2-8
1706941 ................ 8-7, 8-15 2000355 ........................2-66 2131008 6-15, 6-19, 6-23, 6- 2220124 ......................... 2-8
1707013 ......................... 8-7 2000357 ........................2-65 27, 6-31 2220235 . 1-3, 1-8, 1-11, 6-7,
1707044 ....................... 8-17 2000363 ........................2-36 2131012 ..............6-15, 6-27 6-13, 6-15, 6-27
1707047 ....................... 8-17 2000364 ........................2-36 2131210 .....2-24, 2-76, 6-35 2220238 ..... 6-15, 6-19, 6-23
1707049 ....................... 8-17 2000388 ........................2-20 2131212 2-24, 2-76, 2-89, 2- 2220240 ..... 6-15, 6-19, 6-39
1707054 ....................... 8-17 2000389 ........................2-24 94, 2-128, 2- 2220250 2-22, 2-29, 2-46, 2-
1707055 ....................... 8-16 2000396 ........................2-94 134, 6-15, 6-19, 75, 2-79, 2-97
1707056 ....................... 8-16 2030004 ........................2-53 6-27 2220273 2-23, 2-28, 2-45, 2-
1707058 ....................... 8-16 2060025 2-27, 2-37, 2-45, 2- 2131216 6-15, 6-20, 6-24, 6- 75, 2-79, 2-97
1707059 ....................... 8-16 54, 2-66, 2-80, 27, 6-32 2220290 ....................... 2-59
1707060 ....................... 8-16 2-88 2150404 6-5, 6-7, 6-11, 6-13, 2220313 2-22, 2-29, 2-34, 2-
1707133 ....................... 8-17 2060032 ..... 2-20, 2-72, 2-94 6-35 46, 2-52, 2-65,
1707134 ....................... 8-16 2080040 ........... 4-3, 4-7, 4-8 2150606 ....................... 6-35 2-75, 2-79, 2-86,
1787217 .....2-80, 2-86, 2-96 2080057 .............. 8-26, 8-29 2150808 ....................... 6-35 2-97
1810118 ..................... 2-149 2110404 6-3, 6-5, 6-7, 6-9, 6- 2151212 2-24, 2-76, 2-89, 2- 2220409 ....................... 2-27
1810119 ..................... 2-148 11, 6-13, 6-24, 94, 2-134, 6-28 2220451 2-27, 2-37, 2-80, 2-
1810120 ..................... 2-148 6-27, 6-32, 6-35 2151612 ....................... 6-19 88
1810121 .......... 2-147, 2-149 2110406 2-128, 6-3, 6-5, 6-9, 2151616 ...2-24, 2-128, 6-15 2220459 2-22, 2-29, 2-75, 2-
1810122 ..................... 2-149 6-11, 6-20, 6-24, 2160001 .................. 1-8, 2-7 79, 2-97
1810123 ..................... 2-148 6-27, 6-31, 6-35 2160002 .................. 1-8, 2-8 2220794 2-22, 2-28, 2-45, 2-
1810124 ..................... 2-148 2110410 ........................6-35 2170106 ....................... 6-35 75, 2-79, 2-97
1810125 .......... 2-147, 2-149 2110604 2-24, 2-76, 6-19, 6- 2170206 ....................... 6-35 2220805 ....................... 2-46
1870144 .................. 7-3, 7-4 23, 6-27, 6-31, 2170306 ......................... 6-7 2220829 ....................... 3-11
1870191 .................. 7-3, 7-4 6-35 2170308 ....................... 6-27 2220883 ..... 1-49, 1-57, 5-25
1870215 .................. 7-3, 7-4 2110606 6-3, 6-5, 6-7, 6-9, 6- 2170316 2-24, 2-76, 2-89, 2- 2220885 5-3, 5-7, 5-11, 5-13,
2000172 ....................... 2-43 11, 6-13, 6-23, 95, 2-137, 6-35 5-17
2000174 .............. 2-43, 2-59 6-35 2170404 .................. 6-3, 6-9 2220886 ..... 1-49, 1-57, 5-15
2000175 ....................... 2-27 2110806 ........................6-15 2170406 ....................... 6-35 2220888 ....................... 1-57
2000188 .............. 2-43, 2-59 2110808 6-15, 6-19, 6-23, 6- 2170504 6-5, 6-7, 6-11, 6-13, 2220890 ................ 5-5, 5-29
2000190 .....2-27, 2-80, 2-81 27, 6-31 6-15, 6-19, 6-23, 2221037 ....................... 3-11
2000195 .............. 2-20, 2-25 2110812 .............. 6-27, 6-31 6-27, 6-31, 6-35 2221083 .................. 6-3, 6-9
2000197 .............. 2-43, 2-59 2111010 2-24, 2-76, 2-89, 2- 2170506 6-5, 6-7, 6-11, 6-13 2221084 2-24, 2-76, 2-89, 2-
2000207 .............. 2-54, 2-55 94, 2-128, 2- 2170512 ..............6-24, 6-32 95, 2-128, 2-
2000212 ....................... 2-53 134, 6-15, 6-27 2170516 ..............6-15, 6-19 134, 6-15, 6-27

11-6 450A & 450AJ Series II 3121243


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2221085 .....6-23, 6-27, 6-31 2580050 ..... 2-24, 2-35, 2-75 2753549 ....................... 6-36 32
2221086 ....................... 6-35 2580054 .............. 2-22, 2-74 2753550 ....................... 6-36 2753607 .............. 6-16, 6-20
2221087 .............. 6-15, 6-19 2600210 ..................... 2-161 2753551 ....................... 6-36 2753608 .............. 6-16, 6-20
2221088 6-15, 6-19, 6-23, 6- 2600211 ....................... 4-16 2753552 ....................... 6-36 2753609 .............. 6-16, 6-20
27, 6-31 2600216 ......................... 4-3 2753553 ....................... 6-36 2753610 6-16, 6-20, 6-24, 6-
2221090 ....................... 6-39 2600219 ......................... 4-3 2753554 ....................... 6-35 28, 6-32
2221176 2-34, 2-52, 2-64, 2- 2600246 ..................... 2-161 2753555 ....................... 6-28 2753611 ....................... 6-36
80, 2-86 2600281 ......................... 4-7 2753556 ....................... 6-36 2753612 ....................... 6-36
2221183 .............. 6-24, 6-32 2680438 ..................... 2-161 2753557 ....................... 6-36 2753613 ....................... 6-36
2221216 6-16, 6-20, 6-23, 6- 2720058 2-20, 2-22, 2-28, 2- 2753558 ....................... 6-36 2753614 ....................... 6-36
28, 6-32 36, 2-45, 2-52, 2753559 ....................... 6-36 2753615 ....................... 6-39
2221296 .............. 6-23, 6-32 2-65, 2-66, 2-72, 2753560 ....................... 6-36 2753616 ....................... 6-39
2300004 2-23, 2-65, 2-75, 2- 2-75, 2-79, 2-86, 2753561 ....................... 6-36 2753625 6-5, 6-7, 6-11, 6-13
97, 10-3 2-94, 2-97 2753562 ....................... 6-36 2753661 ....................... 6-32
2300014 ....................... 10-3 2720149 ....................... 2-60 2753563 ....................... 6-36 2753675 ..... 6-19, 6-23, 6-36
2300016 .............. 1-21, 10-3 2720271 2-22, 2-29, 2-75, 2- 2753565 ....................... 6-36 2753688 ....................... 6-24
2300019 ....................... 10-3 79, 2-97 2753566 ....................... 6-36 2753698 .............. 6-24, 6-32
2300027 ....................... 10-3 2720341 ....................... 2-47 2753567 ....................... 6-36 2753727 ......................... 6-7
2300029 ....................... 10-3 2720351 ....................... 2-28 2753568 ....................... 6-36 2753752 ....................... 6-20
2300039 ....................... 10-3 2720434 2-28, 2-37, 2-80, 2- 2753569 ....................... 6-36 2753782 ................ 6-7, 6-13
2300040 ....................... 10-2 88 2753570 ....................... 6-36 2753787 .............. 6-24, 6-32
2300041 .............. 2-75, 10-3 2720435 .............. 2-45, 2-54 2753571 ....................... 6-36 2753843 .............. 6-24, 6-32
2360550 .........1-5, 1-9, 1-16 2720436 .............. 2-45, 2-54 2753572 ....................... 6-36 2753851 ....................... 6-13
2360605 .........1-5, 1-9, 1-16 2720449 2-28, 2-37, 2-80, 2- 2753573 ....................... 6-36 2753909 .............. 6-16, 6-19
2360632 .........1-5, 1-9, 1-16 88 2753574 ....................... 6-36 2753934 6-5, 6-7, 6-11, 6-13
2360633 .........1-5, 1-9, 1-16 2720467 2-27, 2-37, 2-80, 2- 2753575 ....................... 6-16 2753935 ................ 6-5, 6-11
2360637 .........1-5, 1-9, 1-15 88 2753576 ..................6-3, 6-9 2753936 ................ 6-5, 6-11
2360664 .........1-5, 1-9, 1-15 2720468 ....................... 2-60 2753577 . 6-3, 6-5, 6-9, 6-11 2753937 ................ 6-5, 6-11
2360725 .........1-5, 1-9, 1-16 2720496 .............. 2-46, 2-52 2753578 6-20, 6-23, 6-28, 6- 2753939 ..6-7, 6-13, 6-20, 6-
2360726 .........1-5, 1-9, 1-16 2720507 ..... 2-20, 2-72, 2-94 32 24, 6-28, 6-31
2360789 .........1-5, 1-9, 1-16 2720508 ..... 2-20, 2-72, 2-94 2753579 6-15, 6-19, 6-23, 6- 2753940 6-16, 6-20, 6-24, 6-
2400060 .............. 7-32, 7-41 2720514 .............. 2-54, 2-66 28, 6-31 28, 6-31
2400061 ....................... 7-32 2720563 ....................... 2-66 2753580 ..............6-28, 6-31 2754244 ....................... 6-31
2400064 ....................... 7-41 2720564 ....................... 2-66 2753581 ..............6-28, 6-31 2754471 ....... 6-7, 6-23, 6-32
2400065 .......7-33, 7-34, 9-1 2720565 ....................... 2-64 2753582 ..............6-23, 6-28 2754702 ....................... 6-36
2400066 .............. 7-34, 7-42 2720566 ....................... 2-64 2753584 ....................... 6-28 2754722 .............. 6-28, 6-31
2400070 ................ 7-42, 9-2 2720567 ....................... 2-64 2753585 ..............6-20, 6-28 2754723 ....................... 6-28
2400093 ................ 7-38, 9-2 2720646 ....................... 3-11 2753587 ....................... 6-16 2754724 ....................... 6-28
2410014 ....................... 4-11 2750529 ......................... 2-8 2753588 6-16, 6-20, 6-23, 6- 2754725 ....................... 6-28
2420115 ..................... 2-143 2750532 2-20, 2-22, 2-29, 2- 28, 6-32 2754726 .............. 6-28, 6-31
2420172 ..................... 2-151 34, 2-37, 2-43, 2753589 ....................... 6-36 2755076 ....................... 6-23
2420187 .............. 2-47, 2-56 2-45, 2-52, 2-55, 2753590 ....................... 6-36 2760105 ..................... 2-151
2460011 ..................... 2-109 2-65, 2-66, 2-72, 2753591 ....................... 6-36 2760112 ....................... 2-56
2460013 2-101, 2-105, 2-109 2-75, 2-79, 2-80, 2753592 ....................... 6-16 2780221 .............. 1-69, 1-70
2460032 2-101, 2-105, 2-109 2-86, 2-88, 2-94, 2753593 ....................... 6-16 2780230 ....1-4, 1-5, 1-8, 1-9
2460034 .......... 2-105, 2-109 2-97 2753594 6-19, 6-23, 6-28, 6- 2780256 ..... 1-19, 1-20, 1-27
2460039 ..................... 2-105 2750807 ......................... 2-8 32 2780257 .............. 1-20, 1-35
2460044 ..................... 2-109 2753537 ....................... 6-32 2753595 6-20, 6-23, 6-28, 6- 2780267 ..... 1-19, 1-20, 1-31
2460051 .......... 2-113, 2-117 2753538 6-15, 6-19, 6-23, 6- 32 2780268 .............. 1-20, 1-39
2460052 .......... 2-113, 2-117 28, 6-32 2753596 ....................... 6-16 2792468 .............. 6-35, 6-41
2460055 2-101, 2-105, 2-121 2753540 6-3, 6-9, 6-28, 6-31 2753597 ..............6-20, 6-28 2792469 .............. 6-35, 6-41
2460056 .....2-101, 2-105, 2- 2753541 .............. 6-28, 6-31 2753598 ....................... 6-28 2792470 .............. 6-15, 6-41
109, 2-121 2753542 .............. 6-28, 6-35 2753599 ....................... 6-28 2792471 .............. 6-27, 6-41
2460057 .......... 2-105, 2-121 2753543 .................. 6-3, 6-9 2753600 ....................... 6-28 2792472 ................ 6-3, 6-40
2560136 ....................... 4-15 2753544 .................. 6-3, 6-5 2753601 ..............6-28, 6-31 2792473 .............. 6-39, 6-41
2560173 ......................... 4-8 2753545 ....................... 6-35 2753602 ..............6-28, 6-32 2792474 ................ 6-9, 6-40
2570008 ....................... 5-23 2753546 ....................... 6-35 2753603 ....................... 6-28 2792518 ....................... 6-41
2580024 2-22, 2-35, 2-74, 2- 2753547 ....................... 6-36 2753604 .... 6-24, 6-28, 6-32 2792580 .............. 6-35, 6-41
75 2753548 ....................... 6-36 2753605 6-16, 6-19, 6-23, 6- 2792583 .............. 6-35, 6-40

3121243 450A & 450AJ Series II 11-7


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2792590 .............. 6-35, 6-40 2902266 ................ 5-5, 5-29 3252507 .......7-38, 8-3, 8-12 2-81, 2-86, 2-88,
2792619 ................ 6-5, 6-40 2902400 ........................1-15 3252692 ....................... 1-66 2-95, 2-97, 2-
2792620 .............. 6-11, 6-40 2902409 ........................5-23 3252693 ....................... 1-66 118, 2-159, 3-
2792706 .............. 6-15, 6-41 2902443 ........................7-34 3252764 ..................... 2-114 11, 3-16, 3-20,
2792708 .............. 6-27, 6-41 2902510 .............. 2-65, 7-34 3252768 8-4, 8-8, 8-13, 8-18, 3-24, 3-25, 3-27,
2792724 .............. 6-35, 6-41 2902549 ........................7-38 8-22, 8-26, 8-30 3-29
2792725 .............. 6-35, 6-41 2910867 ........................4-16 3271805 ..............1-69, 4-11 3311601 2-143, 2-159, 4-16,
2792726 .............. 6-27, 6-41 2920110 ......................2-155 3272005 ....................... 1-65 4-17
2792729 .............. 6-27, 6-41 2920113 ......................2-155 3272201 .........1-4, 1-7, 1-12 3311605 .. 1-62, 2-8, 2-21, 2-
2792753 .............. 6-19, 6-41 2920129 ........................7-34 3272605 .......1-8, 3-35, 3-39 27, 2-34, 2-38,
2792777 ................ 6-7, 6-40 2920140 ......... 4-4, 4-8, 7-42 3290405 ....................... 2-64 2-44, 2-52, 2-54,
2792778 .............. 6-13, 6-40 2920146 ......................2-155 3290501 .....2-23, 2-75, 2-97 2-64, 2-66, 2-73,
2792779 ....................... 6-40 2920154 ........................4-15 3290505 ....................... 2-64 2-79, 2-81, 2-88,
2792780 ....................... 6-41 2920157 .............. 2-155, 4-8 3290601 .....2-23, 2-75, 2-97 2-95, 2-102, 2-
2792782 .............. 6-31, 6-41 2940074 ........... 4-3, 4-7, 9-1 3290605 ..............2-74, 2-96 107, 2-110, 2-
2792783 .............. 6-31, 6-41 2940109 ......................2-161 3290801 ..............2-74, 2-96 159, 2-161, 3-3,
2792784 ....................... 6-40 3010140 ........................3-10 3300106 ..............1-19, 1-21 3-4, 3-10, 3-15,
2792785 .............. 6-23, 6-41 3020008 ........................1-21 3300151 .......3-15, 3-20, 4-3 3-19, 3-23, 3-24,
2820018 .....2-74, 2-96, 7-35 3020016 2-38, 2-76, 2-88, 2- 3300205 ..................... 2-151 3-27, 3-29, 3-35,
2820031 .....2-102, 2-107, 2- 97, 10-3 3300220 .....2-21, 2-73, 2-95 4-7, 4-11
110, 2-114, 2- 3020021 2-30, 2-38, 2-39, 2- 3300243 ....................... 3-39 3311705 ..... 2-102, 2-107, 2-
117, 2-122, 7- 83, 2-89, 10-3 3300255 ....................... 1-69 110, 2-122
25, 7-27 3020029 ................ 1-15, 2-7 3300279 ....................... 5-13 3311801 .............. 1-19, 1-20
2820035 .....2-143, 2-155, 2- 3020043 ........................5-23 3300315 ....................... 5-13 3311805 2-21, 2-27, 2-38, 2-
156, 4-4, 4-8 3020044 ..... 2-38, 2-76, 10-3 3300353 ....................... 4-15 44, 2-54, 2-66,
2820099 ..................... 2-161 3124114 .............. 2-43, 2-47 3300408 ............ 2-151, 4-15 2-73, 2-81, 2-88,
2820100 ..................... 2-161 3160158 .............. 1-19, 1-43 3300420 ................ 3-4, 3-10 2-95, 3-15, 3-19,
2820118 .............. 7-25, 7-27 3160260 ..... 1-19, 1-21, 1-53 3310805 ....................... 2-60 3-23, 3-24, 3-35,
2820130 ..................... 2-160 3160266 ........................1-53 3311001 2-155, 4-3, 4-7, 4-17 3-39
2820172 ....................... 2-54 3160278 ................ 2-8, 2-11 3311005 2-21, 2-43, 2-47, 2- 3312005 2-22, 2-28, 2-34, 2-
2820173 ....................... 2-54 3160287 ................ 2-8, 2-11 73, 2-95, 2-102, 45, 2-52, 2-64,
2820174 ....................... 2-55 3160298 ........................1-45 2-107, 2-110, 2- 2-75, 2-79, 2-86,
2820175 ..................... 2-160 3160348 .............. 1-21, 1-57 114, 2-118, 2- 2-97, 3-3, 3-9, 3-
2820176 ..................... 2-160 3160351 .............. 1-19, 1-49 122, 2-155, 2- 10
2820177 ..................... 2-160 3160352 ..... 1-19, 1-21, 1-57 160, 2-161, 3-6, 3312008 ......... 1-4, 1-8, 1-14
2820647 ....................... 3-25 3200378 2-21, 2-27, 2-44, 2- 3-11, 4-16 3322201 ......... 1-4, 1-8, 1-14
2860012 .......... 2-107, 2-110 73, 2-81, 2-94 3311401 2-81, 2-88, 2-151, 2- 3322205 ....................... 5-25
2860030 .............. 2-151, 9-1 3200406 2-38, 2-54, 2-66, 2- 159, 3-16, 3-20, 3323003 .................. 1-5, 1-8
2900477 ....................... 2-12 81, 2-88 3-27, 4-13 3340399 2-21, 2-22, 2-28, 2-
2900714 ....................... 1-43 3220110 2-29, 2-38, 2-82, 2- 3311402 ..............3-24, 3-29 34, 2-38, 2-44,
2900752 ..................... 2-128 88 3311405 1-4, 1-7, 1-13, 2-21, 2-52, 2-55, 2-64,
2900770 ..5-3, 5-13, 5-25, 5- 3220112 .............. 2-29, 2-82 2-22, 2-27, 2-34, 2-67, 2-73, 2-75,
27, 5-31, 5-33, 3220113 2-21, 2-47, 2-73, 2- 2-38, 2-44, 2-52, 2-86, 2-88, 2-95,
5-35, 5-37, 5-43 95 2-54, 2-64, 2-66, 2-97
2900792 5-7, 5-9, 5-11, 5-15 3220114 ........................2-47 2-73, 2-75, 2-79, 3340608 ....................... 3-10
2900826 ..................... 2-128 3220134 ........................2-56 2-81, 2-86, 2-88, 3340679 ....................... 5-25
2901443 .............. 7-43, 10-4 3220154 ..... 2-21, 2-73, 2-95 2-95, 2-97, 2- 3340837 .............. 3-27, 3-29
2901547 ....................... 5-21 3250585 ..........................4-8 114, 2-118, 2- 3340860 ....................... 3-19
2901548 ......................... 5-3 3250872 ........................1-66 143, 2-159, 3-5, 3340881 .............. 3-27, 3-29
2901549 ................ 5-7, 5-17 3251102 ..... 2-102, 2-107, 2- 3-11, 3-19, 3-24, 3340911 ....................... 1-62
2901776 ................ 5-9, 5-19 110, 2-118, 2- 4-4, 4-7, 4-8, 4- 3340914 .................. 3-4, 3-9
2901810 ....................... 5-11 122, 4-17 9, 4-15, 8-3, 8-7, 3340940 .............. 3-27, 3-29
2902044 ....................... 5-15 3251242 ..... 8-22, 8-26, 8-29 8-12, 8-18, 8-22, 3340943 ....................... 3-24
2902059 .....2-46, 2-52, 7-34 3251243 ..... 2-110, 2-114, 2- 8-26, 8-29 3340958 ..... 2-79, 2-81, 2-86
2902060 2-20, 2-28, 2-36, 2- 118, 8-3, 8-7, 8- 3311501 .....3-19, 3-29, 4-13 3380434 .................. 4-4, 4-7
72, 2-81, 2-88, 12, 8-18 3311505 1-61, 1-62, 2-21, 2- 3380445 ..................... 2-159
2-94, 7-34 3251813 8-3, 8-7, 8-12, 8-17 28, 2-38, 2-46, 3380505 ....................... 1-25
2902073 ....................... 5-25 3252221 ........................8-13 2-48, 2-54, 2-64, 3380610 ....................... 1-25
2902074 ....................... 5-13 3252347 ................ 8-3, 8-22 2-66, 2-73, 2-80, 3380652 ....................... 10-3

11-8 450A & 450AJ Series II 3121243


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3380694 ....................... 2-64 3510832 ......................... 4-7 3574496 ..............2-44, 2-55 9-1
3420156 ....................... 4-17 3510884 ....................... 4-11 3574532 .... 3-16, 3-20, 3-25 3740080 2-21, 2-73, 2-95, 2-
3420372 ....................... 1-65 3520028 ..... 2-102, 2-107, 2- 3575359 ....................... 4-13 102, 2-107, 2-
3420447 ....................... 1-65 110, 4-15 3575705 ....................... 4-13 110, 2-114, 2-
3421565 ....................... 1-65 3520035 ............ 2-153, 7-28 3576939 ....................... 1-70 118, 2-122, 9-1
3422177 .....3-15, 3-19, 3-23 3520072 ......... 4-3, 4-7, 4-11 3576972 ....................... 2-38 3740140 .............. 2-81, 2-88
3422178 .....3-15, 3-19, 3-23 3520172 ......................... 4-3 3577130 ....................... 2-95 3760115 .............. 3-27, 3-29
3422179 ....................... 3-15 3520174 ....................... 4-16 3577131 ....................... 2-95 3760170 ....................... 1-65
3422180 ....................... 3-15 3520189 ....................... 7-41 3577132 ....................... 2-95 3760318 ....................... 5-25
3422454 ....................... 3-15 3520198 ......................... 4-7 3577133 ....................... 2-95 3760367 5-3, 5-7, 5-11, 5-17,
3422520 .........1-4, 1-7, 1-12 3536089 .................. 4-4, 4-8 3577134 ....................... 2-95 5-21
3422558 ....................... 3-15 3539219 ..................... 2-151 3577135 ....................... 2-95 3760368 ................ 5-9, 5-19
3422568 ................ 3-3, 3-10 3539685 ......................... 4-3 3577139 ....................... 2-95 3760371 ....................... 5-15
3422582 .............. 3-19, 3-23 3539972 ....................... 2-43 3580158 ..................... 2-105 3780117 .............. 3-35, 3-39
3422592 1-3, 1-4, 1-7, 1-8, 1- 3570535 ....................... 3-16 3580250 ..................... 2-109 3790012 2-52, 2-64, 2-156, 4-
11, 1-12 3570571 2-21, 2-27, 2-38, 2- 3580276 .... 2-102, 2-106, 2- 15, 4-17, 4-18
3422664 .................. 3-3, 3-9 44, 2-55, 2-67, 110, 2-122 3790045 .............. 1-19, 1-21
3422669 .............. 3-19, 3-24 2-73 3580307 ..................... 2-110 3790113 ....................... 5-25
3422692 .................. 1-5, 1-8 3570607 2-27, 2-38, 2-44, 2- 3580312 ..........2-114, 2-118 3790152 2-25, 2-28, 2-36, 2-
3422716 ....................... 1-15 54 3580313 ..................... 2-114 43, 2-53, 2-66,
3422786 ....................... 1-69 3570801 ..... 2-27, 2-81, 2-88 3580315 ..........2-102, 2-122 2-76, 2-81, 2-88,
3422791 .............. 3-19, 3-24 3570901 ......... 1-3, 1-8, 1-11 3580324 ..........2-114, 2-117 2-95
3422792 .............. 3-20, 3-24 3570958 ....................... 3-27 3580325 ..........2-114, 2-117 3820001 1-66, 8-3, 8-7, 8-12,
3422793 .....3-15, 3-20, 3-24 3571008 2-21, 2-46, 2-55, 2- 3580348 ..................... 2-118 8-18, 8-22, 8-26
3422794 .............. 3-20, 3-24 67, 2-73 3600279 2-24, 2-27, 2-38, 2- 3820020 ......................... 4-7
3422804 ....................... 3-27 3571009 2-21, 2-46, 2-55, 2- 46, 2-55, 2-67, 3841143 ..1-9, 3-15, 3-20, 3-
3422806 .............. 3-20, 3-23 67, 2-73 2-81, 2-88, 2- 23, 3-24
3422841 ....................... 1-65 3571019 2-21, 2-46, 2-54, 2- 139 3841203 1-69, 3-15, 3-20, 3-
3422847 ....................... 1-65 67, 2-73 3600296 2-25, 2-27, 2-43, 2- 23, 3-24
3422848 ......................... 1-8 3571462 ..... 3-20, 3-24, 3-28 81, 2-131 3841220 ......................... 1-4
3422912 .........3-3, 3-9, 3-10 3571498 ....................... 2-43 3600316 2-24, 2-27, 2-43, 2- 3841258 1-3, 1-4, 1-7, 1-8, 1-
3422913 .................. 3-3, 3-9 3571502 .............. 2-43, 2-55 125 11, 1-12, 3-4, 3-
3422996 ....................... 3-29 3571818 ....................... 1-69 3600318 2-25, 2-27, 2-43, 2- 9, 3-10, 3-23
3423015 ......................... 3-9 3571833 ....................... 1-69 76, 2-81, 2-88, 3841329 ....................... 1-65
3423081 ....................... 1-15 3571860 ....................... 1-69 2-95, 2-137 3841367 ....................... 1-15
3450608 .................. 1-5, 1-9 3571975 ......................... 1-9 3600385 2-24, 2-25, 2-27, 2- 3841377 ......................... 1-5
3450808 ......................... 1-5 3572009 ....................... 1-65 43, 2-76, 2-81, 3841458 ......................... 1-9
3450812 ......................... 1-9 3572010 ....................... 1-65 2-88, 2-95, 2- 3841517 ......... 1-5, 1-9, 1-15
3460373 ..................... 2-160 3572011 ....................... 1-65 131 3841520 ................ 1-7, 1-12
3480232 ................ 5-7, 5-17 3572012 ....................... 1-65 3600406 2-36, 2-53, 2-125, 2- 3860096 ................ 3-4, 3-10
3480239 ....................... 5-25 3572102 ....................... 1-65 128, 2-134 3900054 ....................... 4-11
3480240 ....................... 5-13 3572448 ....................... 3-29 3600407 2-36, 2-53, 2-65, 2- 3900109 ......... 1-5, 1-9, 1-15
3480247 ......................... 5-9 3572551 ....................... 3-20 131 3900139 ................ 5-7, 5-17
3480249 ....................... 5-11 3572600 ....................... 2-44 3600408 .. 2-36, 2-53, 2-137 3900142 ....................... 5-13
3480253 ....................... 5-15 3572691 .................. 3-3, 3-9 3600423 2-24, 2-27, 2-38, 2- 3900170 ....................... 5-13
3480259 ....................... 5-19 3572750 ......................... 3-4 67, 2-76, 2-88, 3900205 ......................... 4-7
3480288 ................ 5-5, 5-29 3572826 ......................... 3-3 2-95, 2-139 3900224 ....................... 4-16
3510693 ......................... 4-3 3573024 ..................... 2-159 3600441 ............2-66, 2-137 3900232 .......... 2-159, 2-161
3510716 ......................... 4-3 3573667 2-21, 2-38, 2-54, 2- 3620033 2-27, 2-38, 2-81, 2- 3900254 2-22, 2-28, 2-34, 2-
3510738 ......................... 4-3 67, 2-73 88 45, 2-52, 2-64,
3510742 ......................... 4-3 3573895 .............. 2-81, 2-88 3620040 .... 2-44, 2-55, 2-67 2-75, 2-79, 2-86,
3510744 ......................... 4-3 3573937 ..... 2-81, 2-88, 2-95 3620046 .... 2-21, 2-73, 2-95 2-97
3510754 ......................... 4-3 3574066 ................ 3-9, 3-10 3641569 ....................... 4-13 3900268 ..................... 2-151
3510779 ......................... 4-3 3574162 ....................... 2-44 3730120 ....................... 7-33 3900283 ....................... 3-29
3510780 ......................... 4-3 3574225 ..................... 2-114 3730125 ....................... 7-33 3900316 ....................... 3-29
3510781 ......................... 4-3 3574253 .............. 2-21, 2-73 3740049 .... 2-151, 7-42, 9-1 3900322 ..................... 2-114
3510825 ......................... 4-3 3574259 .............. 2-21, 2-73 3740067 2-21, 2-28, 2-38, 2- 3910804 ..................... 2-151
3510830 ......................... 4-7 3574264 .............. 2-21, 2-73 45, 2-55, 2-67, 3910808 ....................... 2-60
3510831 ......................... 4-7 3574282 .............. 2-73, 2-96 2-73, 2-88, 2-95, 3911008 ......................... 4-3

3121243 450A & 450AJ Series II 11-9


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3911014 ..................... 2-155 4070974 ......... 1-3, 1-8, 1-11 4360475 .....2-151, 4-16, 9-1 7-27, 7-29, 7-35
3911018 ....................... 4-16 4070982 ........................3-28 4360476 .....2-151, 4-16, 9-1 4460465 7-25, 7-27, 7-28, 7-
3911040 ..................... 2-155 4070987 ......................2-151 4360548 . 3-6, 3-11, 3-12, 7- 32, 7-33, 7-41
3931016 ....................... 5-19 4070991 ......................2-151 36, 9-2 4460466 ..... 7-25, 7-27, 7-28
3931024 ................ 3-6, 3-11 4071056 ........................3-29 4400275 ....................... 2-59 4460467 .............. 7-43, 10-4
3931030 ................ 3-6, 3-11 4071057 ........................3-29 4400408 ..................... 2-143 4460470 2-151, 4-16, 7-24, 7-
3931516 .5-3, 5-7, 5-9, 5-11, 4100025 ........................2-48 4400420 ....................... 2-59 28
5-17, 5-19, 5-21 4100099 ........................5-15 4400435 .......... 2-143, 2-144 4460471 2-151, 4-16, 7-24, 7-
3931620 2-24, 2-36, 2-43, 2- 4120035 ........................7-29 4400451 .......... 2-143, 2-144 28
53, 2-66, 2-76, 4130363 ........................1-15 4420037 ......................... 4-8 4460473 7-25, 7-26, 7-27, 7-
2-95 4130364 ........................1-15 4420051 . 1-66, 8-8, 8-18, 8- 28
3931672 ....................... 4-16 4130391 ........................1-15 26, 8-30 4460476 ....................... 7-42
3931824 ....................... 5-15 4130392 ........................1-15 4420055 ......................... 4-4 4460488 2-24, 2-75, 2-151, 4-
3941406 ....................... 3-29 4130405 ........................1-15 4420068 ....................... 4-13 16
3951402 .............. 5-13, 5-25 4130406 ........................1-15 4460007 ....................... 4-16 4460508 ..... 7-24, 7-25, 7-27
3951420 .............. 3-24, 3-29 4130407 ........................1-15 4460023 2-102, 2-107, 2-110 4460509 ..... 7-25, 7-27, 7-28
3960407 2-28, 2-38, 2-81, 2- 4160170 ......................2-159 4460049 ....................... 4-13 4460510 .............. 7-43, 10-4
88 4220162 ......................2-155 4460051 ....................... 7-41 4460526 ............ 2-151, 7-28
3960422 .............. 7-38, 7-40 4220165 ..........................4-3 4460071 4-4, 4-7, 7-24, 7-38, 4460536 2-74, 2-96, 7-29, 7-
3960438 2-21, 2-46, 2-52, 2- 4220244 ........................3-20 7-41 35
66, 2-73, 2-95 4220267 ........................1-11 4460125 ....................... 7-37 4460539 ..... 7-31, 7-32, 7-33
3960461 ..................... 2-155 4240018 2-114, 2-118, 3-5, 3- 4460134 ..............7-38, 7-39 4460579 ....................... 7-31
3960462 ..................... 2-159 10 4460205 ..............7-37, 7-38 4460580 ....................... 7-31
3960464 ..................... 2-159 4240032 ......................2-155 4460224 ....................... 7-36 4460582 ....................... 7-31
3960526 ....................... 1-21 4240033 ........................3-36 4460225 ..............7-24, 7-41 4460598 ................ 4-8, 4-17
3960591 ....................... 2-55 4240099 2-29, 2-34, 2-45, 2- 4460226 3-6, 3-11, 4-7, 7-24, 4460608 ....................... 7-32
3980007 .....2-22, 2-35, 2-74 52, 2-64, 2-80, 7-27, 7-28, 7-34, 4460633 ....................... 7-38
3990001 ................ 7-33, 9-2 2-86, 3-5, 4-4, 4- 7-36, 7-40, 7-41, 4460634 ....................... 7-29
3990010 .......7-29, 7-40, 9-1 8, 4-13 7-42, 7-43 4460635 ....................... 7-29
3990108 ....................... 3-36 4240136 ......................2-143 4460227 7-24, 7-28, 7-29, 7- 4460693 ....................... 7-32
4060092 ....................... 7-38 4240145 ......................2-143 42 4460701 .............. 7-38, 7-39
4060700 .............. 7-38, 7-40 4280295 ......................2-143 4460233 ..............7-37, 7-38 4460705 ....................... 7-40
4060802 .....2-102, 2-107, 2- 4340738 ......................2-114 4460234 .2-155, 2-156, 4-13 4460708 ..... 4-16, 7-24, 7-34
110, 2-114, 2- 4340745 2-38, 2-44, 2-55, 2- 4460267 ...2-155, 7-30, 7-41 4460709 ....................... 7-38
118, 2-122, 4-8, 67 4460268 2-156, 7-30, 7-31, 7- 4460710 ....................... 7-38
4-17 4341177 ......................2-160 42 4460713 ....................... 7-32
4060803 .........3-6, 3-12, 4-3 4341389 ......................2-160 4460320 2-155, 7-30, 7-41, 7- 4460725 ....................... 7-32
4060805 ..................... 2-160 4341390 ......................2-160 42 4460726 ....................... 7-32
4060865 ..................... 2-155 4360031 .................. 4-4, 4-7 4460321 ..............7-40, 7-43 4460728 ....................... 7-32
4060906 ..................... 2-151 4360057 ................ 4-13, 9-2 4460346 ..............7-37, 7-40 4460742 .............. 7-32, 7-41
4060950 ................ 1-5, 1-15 4360188 ........................2-59 4460374 ....................... 7-41 4460743 ....................... 7-41
4060959 ....................... 10-3 4360232 ....... 4-17, 7-42, 9-2 4460375 ....................... 7-41 4460761 ..... 7-24, 7-28, 7-29
4061010 ..................... 2-160 4360294 ......................2-107 4460418 ..............7-24, 7-29 4460789 ....................... 7-42
4061020 .1-3, 1-4, 1-7, 1-11, 4360321 3-6, 3-11, 3-12, 7-36 4460419 ..............7-24, 7-29 4460790 ....................... 7-42
1-13, 1-25 4360328 2-151, 4-16, 4-18, 9- 4460424 2-156, 7-30, 7-31, 7- 4460799 ....................... 7-32
4061021 .....1-19, 1-21, 1-25 1 42 4460800 ....................... 7-32
4061032 ................ 3-5, 3-10 4360331 ................ 4-18, 9-1 4460425 3-4, 3-5, 3-11, 4-13, 4460850 .............. 7-35, 7-42
4061043 ....................... 7-40 4360336 2-52, 2-64, 2-102, 2- 7-25, 7-27, 7-41, 4460865 ..... 7-25, 7-27, 7-28
4070410 ..................... 2-143 107, 2-110, 2- 7-42 4460866 7-24, 7-25, 7-27, 7-
4070497 2-21, 2-28, 2-38, 2- 114, 2-118, 2- 4460426 2-151, 4-8, 4-17, 7- 29
44, 2-55, 2-67, 122, 2-156, 4-8, 28, 7-41, 7-42 4460867 ....................... 7-35
2-73, 2-95 4-17, 4-18, 9-1 4460428 . 3-6, 3-12, 4-16, 7- 4460871 4-21, 4-23, 7-24, 7-
4070498 2-21, 2-28, 2-38, 2- 4360387 4-13, 4-16, 4-17, 9-1 24, 7-36 29, 7-30, 7-33,
44, 2-55, 2-67, 4360392 2-21, 2-28, 2-37, 2- 4460434 ..............7-24, 7-29 7-36, 7-42
2-73, 2-95 45, 2-55, 2-81 4460457 ....................... 7-32 4460873 .............. 7-24, 7-29
4070897 ....................... 3-27 4360407 ................ 4-16, 9-1 4460458 ..............7-31, 7-32 4460874 ... 2-151, 7-24, 7-28
4070898 ....................... 3-27 4360436 ......................2-143 4460459 ....................... 7-42 4460875 ... 2-151, 7-24, 7-28
4070972 .................. 1-3, 1-8 4360469 .............. 2-151, 9-1 4460464 . 2-74, 2-96, 4-7, 4- 4460876 ....................... 7-29
4070973 .........1-3, 1-8, 1-11 4360470 .............. 2-151, 9-2 16, 7-24, 7-25, 4460878 ....................... 7-29

11-10 450A & 450AJ Series II 3121243


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4460879 ....................... 7-24 4461205 ....................... 7-37 4640936 ..............5-13, 5-35 44, 2-55, 2-67,
4460880 .....7-24, 7-30, 7-31 4461206 ....................... 7-39 4640952 ....................... 2-67 2-73, 2-81, 2-89,
4460887 .............. 7-24, 7-29 4461207 ....................... 7-37 4640989 ..............2-43, 2-55 2-95
4460889 ....................... 7-32 4461222 ....................... 7-33 4641061 2-23, 2-29, 2-34, 2- 4740362 2-155, 2-159, 4-4, 4-
4460890 ....................... 7-32 4461244 ....................... 7-37 46, 2-53 7
4460891 .............. 7-32, 7-33 4461245 ....................... 7-37 4641086 ..................5-7, 5-9 4740397 ..... 2-107, 2-110, 2-
4460892 ....................... 7-34 4461246 ....................... 7-37 4641108 2-23, 2-29, 2-34, 2- 114, 2-118, 4-17
4460894 ....................... 7-34 4461249 ....................... 7-37 46, 2-53, 2-64, 4740411 ......................... 4-4
4460897 .....2-74, 2-96, 7-35 4461250 ....................... 7-39 2-79, 2-86 4740444 ..................... 2-151
4460905 2-153, 4-16, 7-24, 7- 4461692 ....... 3-5, 3-11, 7-27 4641155 ..............1-61, 1-63 4740491 ......................... 1-9
28, 7-29 4461694 ................ 3-5, 7-27 4641162 ................5-3, 5-27 4740500 ..................... 2-160
4460906 ............ 2-118, 7-40 4520212 ....................... 1-22 4641175 ..............3-35, 3-39 4740537 ....................... 1-14
4460943 ....................... 7-29 4520216 ....................... 1-22 4641176 ..................2-3, 2-5 4740538 ....................... 1-14
4460944 ....................... 7-31 4520217 ....................... 1-22 4641177 3-35, 3-36, 3-39, 3- 4740539 ....................... 1-14
4460956 ....................... 7-38 4520224 ....................... 1-69 40 4740540 ....................... 1-14
4460957 ....................... 7-38 4520240 ....................... 1-22 4641198 ..............6-15, 6-27 4750800 2-47, 2-60, 2-159, 2-
4460958 ....................... 7-40 4558765 ....................... 2-21 4641199 2-25, 2-76, 2-89, 2- 161
4460959 .............. 7-26, 7-28 4564417 ..................... 2-110 96, 2-137, 6-35 4751000 1-65, 2-21, 2-43, 2-
4460960 .............. 7-26, 7-27 4566027 ....................... 5-25 4641200 ....................... 5-25 73, 2-95, 2-102,
4460961 ....................... 7-40 4566605 .............. 2-43, 2-55 4641206 ....................... 1-61 2-107, 2-110, 2-
4460963 ....................... 7-41 4567073 ....................... 2-48 4641207 ..............1-61, 1-62 114, 2-118, 2-
4460967 ....................... 7-41 4567177 ....................... 5-13 4641208 ....................... 1-62 122, 2-155, 2-
4460968 3-6, 3-12, 7-36, 7-38 4567462 ......... 1-4, 1-7, 1-13 4641260 ..............5-37, 5-43 160, 4-3, 4-7, 4-
4460979 ....................... 7-31 4567495 2-28, 2-38, 2-81, 2- 4641265 ........ 1-4, 1-7, 1-13 16
4460993 ....................... 7-33 88 4641272 .... 2-21, 2-73, 2-95 4751100 ..................... 2-161
4460994 ....................... 7-33 4567627 ..................... 2-143 4641281 6-15, 6-19, 6-23, 6- 4751400 ..2-3, 2-21, 2-23, 2-
4460995 ....................... 7-32 4567878 .............. 2-45, 2-55 27, 6-32 27, 2-35, 2-38,
4460996 ....................... 7-32 4567908 ....................... 5-13 4641317 2-23, 2-34, 2-64, 2- 2-44, 2-53, 2-55,
4461005 .............. 7-32, 7-35 4567949 ....................... 5-15 75, 2-86, 2-97 2-65, 2-67, 2-73,
4461006 .............. 7-32, 7-35 4568033 ....................... 1-65 4641390 ................5-5, 5-29 2-75, 2-79, 2-81,
4461008 .............. 7-32, 7-35 4568068 ................ 5-7, 5-17 4641509 ....................... 1-61 2-87, 2-89, 2-95,
4461052 .............. 7-32, 7-35 4568114 .............. 2-53, 2-64 4641510 ....................... 1-62 2-97, 2-143, 2-
4461053 .............. 7-32, 7-35 4568158 ....................... 2-44 4711400 1-4, 1-7, 1-13, 1-61, 151, 2-159, 3-4,
4461054 .............. 7-32, 7-35 4568218 ....................... 5-25 1-63, 1-69, 2-3, 3-6, 3-11, 3-16,
4461060 .............. 7-32, 7-35 4568280 ....................... 6-36 2-21, 2-35, 2-38, 3-20, 3-24, 3-28,
4461070 ....................... 7-31 4568281 ....................... 6-36 2-45, 2-55, 2-65, 3-29, 4-4, 4-7, 4-
4461071 ....................... 7-34 4568734 ..................... 2-114 2-67, 2-73, 2-87, 13, 4-16, 8-3, 8-
4461072 ....................... 7-34 4568735 .......... 2-114, 2-118 2-95, 2-114, 2- 7, 8-12, 8-18, 8-
4461073 ....................... 7-34 4568743 ..... 2-21, 2-73, 2-95 118, 2-156, 3- 22, 8-26, 8-29
4461074 ....................... 7-34 4568951 ....................... 2-55 20, 3-29, 4-4, 4- 4751500 1-61, 1-63, 2-21, 2-
4461095 ....................... 7-31 4568955 ....................... 2-55 8, 4-9 29, 2-38, 2-43,
4461109 ....................... 7-33 4569083 ....................... 2-55 4711500 1-65, 2-21, 2-46, 2- 2-46, 2-55, 2-67,
4461111 ....................... 7-33 4569173 ....................... 2-55 48, 2-65, 2-73, 2-73, 2-80, 2-87,
4461113 ....................... 7-33 4569176 ..... 2-21, 2-73, 2-96 2-95, 3-4, 3-5, 3- 2-95, 2-97, 2-
4461121 ....................... 7-32 4569342 ....................... 2-67 9, 3-11, 3-27, 3- 102, 2-107, 2-
4461122 ....................... 7-32 4569345 ....................... 2-67 35, 3-39, 4-17 110, 2-118, 2-
4461123 ....................... 7-32 4620129 ......................... 2-7 4711600 . 2-3, 2-21, 2-53, 2- 122, 2-159, 3-4,
4461124 ....................... 7-32 4620134 ......................... 2-7 67, 2-73, 2-95, 3-9, 3-16, 3-20,
4461157 ....................... 7-31 4620137 ......................... 2-7 3-5, 3-11, 3-28, 3-21, 3-24, 3-25,
4461161 ....................... 7-32 4620144 ......................... 2-7 3-29, 3-35, 3-39 4-13
4461196 ....................... 7-37 4620146 ......................... 2-7 4711700 ..........2-114, 2-118 4751600 1-3, 1-8, 1-11, 1-19,
4461197 ....................... 7-39 4640113 .............. 1-22, 1-69 4712600 ......................... 1-9 1-21, 1-25, 1-62,
4461198 ....................... 7-37 4640261 ....................... 1-65 4713000 ..................1-5, 1-9 1-63, 2-8, 2-21,
4461199 ....................... 7-38 4640509 .............. 5-11, 5-15 4740036 ....................... 1-65 2-23, 2-25, 2-27,
4461200 ....................... 7-39 4640751 2-29, 2-38, 2-81, 2- 4740086 ........ 1-5, 1-9, 1-15 2-35, 2-38, 2-44,
4461201 ....................... 7-37 88 4740155 ......................... 1-9 2-53, 2-55, 2-60,
4461202 ....................... 7-37 4640858 5-3, 5-5, 5-27, 5-29 4740158 1-3, 1-4, 1-7, 1-8, 1- 2-65, 2-67, 2-73,
4461203 ....................... 7-39 4640871 ......... 1-4, 1-7, 1-13 11, 1-13 2-75, 2-76, 2-79,
4461204 ....................... 7-37 4640932 .................. 5-7, 5-9 4740274 2-21, 2-27, 2-38, 2- 2-81, 2-87, 2-89,

3121243 450A & 450AJ Series II 11-11


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2-95, 2-97, 2- 4846158 ........................3-35 4892000 . 1-19, 1-21, 2-8, 2- 4923462 ....................... 7-25
102, 2-107, 2- 4846162 ..........................1-9 114 4923466 ....................... 7-36
110, 2-114, 2- 4846168 ........................1-65 4892200 .........1-4, 1-7, 1-13 4923467 ................ 3-6, 7-36
143, 2-159, 2- 4846169 ........................1-65 4892600 ....................... 3-39 4923469 ....... 3-4, 3-20, 7-36
161, 3-4, 3-10, 4846218 .............. 3-35, 3-39 4920385 ..............2-48, 2-67 4923481 ....................... 3-21
3-20, 3-35, 4-8 4846259 ........................2-59 4921829 ....................... 7-38 4923575 2-151, 2-152, 7-28,
4751700 ..................... 2-122 4846278 ........................3-20 4921954 ....................... 7-38 7-29
4751800 1-4, 1-5, 1-7, 1-9, 1- 4846298 ........................3-35 4922482 ....................... 7-40 4923581 ... 2-152, 7-29, 7-31
13, 1-15, 2-21, 4846335 ..........................3-4 4922484 ....................... 7-42 4923615 ....... 3-5, 3-16, 7-26
2-29, 2-38, 2-46, 4846336 ..........................3-4 4922521 ...2-153, 7-30, 7-31 4923616 .............. 3-21, 7-26
2-55, 2-67, 2-73, 4846343 ..........................3-4 4922522 ...2-152, 7-30, 7-31 4933170 ....... 7-3, 7-30, 7-33
2-95, 2-114, 2- 4846346 ..........................3-4 4922523 ............ 2-153, 7-30 4933171 ....... 7-3, 7-30, 7-33
155, 3-3, 3-9, 3- 4846352 .................. 1-3, 1-4 4922530 3-4, 3-11, 7-25, 7-27 4933215 ................ 7-2, 7-39
35, 4-8, 4-11, 4- 4846353 .............. 1-11, 1-13 4922531 ..............3-16, 7-25 4933216 ....... 7-2, 7-39, 7-40
13 4846356 ........................3-20 4922532 3-21, 3-25, 7-25, 7- 4933217 ......................... 7-2
4751900 .....2-29, 2-81, 2-89 4846366 ..........................3-4 27 4933218 ......................... 7-3
4752000 1-13, 2-23, 2-28, 2- 4846370 ........................4-13 4922533 ..............4-16, 7-24 4933219 ......................... 7-3
35, 2-45, 2-53, 4846375 ......................2-143 4922637 ....................... 7-34 4933231 ......................... 7-3
2-65, 2-75, 2-79, 4846418 ........................1-69 4922638 2-151, 2-152, 7-28, 4933238 ................ 7-2, 7-39
2-87, 2-97 4846419 ........................1-69 7-29 4933239 ....... 7-2, 7-39, 7-40
4752200 2-23, 2-28, 2-35, 2- 4846424 ......................2-160 4922641 ..............7-40, 7-41 4933250 ................ 7-2, 7-39
45, 2-53, 2-65, 4846426 .................. 1-7, 1-8 4922642 ....................... 2-38 4933264 ....................... 7-41
2-74, 2-79, 2-87, 4846428 ................ 3-4, 3-10 4922643 ....................... 7-42 4933280 ....... 7-3, 7-30, 7-33
2-97 4846452 ..........................4-7 4922666 2-151, 4-16, 7-24, 7- 4933283 ....................... 7-41
4761000 .........4-3, 4-7, 4-17 4846561 ..........................4-8 28 4933300 ....... 7-2, 7-39, 7-40
4761400 ..................... 2-151 4846567 ..... 2-27, 2-81, 2-89 4922669 ..............4-16, 7-24 4933308 ....................... 7-42
4761500 ....................... 2-43 4846573 ........................3-39 4922714 .......3-6, 3-11, 7-36 4933326 ....... 7-3, 7-30, 7-33
4761600 ............ 1-65, 2-143 4846665 ......................2-143 4922737 2-21, 2-73, 2-95, 7- 4933332 ....... 7-3, 7-30, 7-33
4761800 ....................... 3-28 4846683 .............. 2-81, 2-89 35 4933333 ....... 7-3, 7-30, 7-33
4791400 ..2-3, 2-29, 2-38, 2- 4846688 ........................3-24 4922757 ....................... 7-41 4933347 ....... 7-3, 7-30, 7-33
45, 2-55, 2-67, 4846689 ........................3-24 4922764 ....................... 7-42 4933349 ....................... 7-41
2-74, 2-96 4846693 ........................3-24 4922770 3-4, 3-6, 3-11, 3-20, 4933350 ................ 7-2, 7-39
4791600 ....................... 2-46 4846697 ........................3-10 7-27, 7-36 4933352 ....... 7-3, 7-30, 7-33
4811900 ..................... 2-118 4846698 ......................2-155 4922857 . 3-5, 3-10, 3-16, 3- 4933381 ....... 7-3, 7-30, 7-33
4812000 ............ 2-55, 2-110 4846700 ........................3-10 21, 3-25, 7-26, 4933382 ....... 7-3, 7-30, 7-33
4812200 .............. 2-38, 2-89 4846701 ........................3-10 7-27 4933384 ....... 7-3, 7-30, 7-33
4831900 2-30, 2-39, 2-45, 2- 4846703 ........................3-10 4922858 ....................... 7-28 5240600 .............. 2-74, 2-96
55, 2-67, 2-74, 4846725 ........................1-13 4922881 ...2-152, 7-29, 7-31 5240800 .............. 2-74, 2-96
2-83, 2-89, 2-96 4846733 ........................1-15 4922905 ....................... 7-41 70000001 ..................... 2-68
4832000 2-30, 2-39, 2-45, 2- 4846734 ........................3-29 4922925 ....................... 7-41 70000002 ..................... 2-68
55, 2-83 4846806 .............. 2-43, 2-55 4922929 . 3-5, 3-10, 3-21, 3- 70000003 ..................... 2-68
4845194 ..................... 2-160 4846820 .............. 2-21, 2-73 25, 7-26, 7-28 70000004 ..................... 2-68
4845288 ......................... 4-4 4846821 ..... 2-21, 2-73, 2-95 4922970 ....................... 7-40 70000005 ..................... 2-68
4845327 ......................... 4-3 4846905 ........................3-10 4922978 .....2-35, 2-80, 7-34 70000006 ..................... 2-68
4845395 2-28, 2-38, 2-81, 2- 4848567 ........................2-38 4923223 ...2-152, 7-28, 7-29 70000007 ..................... 2-68
89 4860178 ........................1-22 4923231 ............ 2-152, 7-29 70000008 ..................... 2-68
4845426 ......................... 4-3 4860179 ........................1-22 4923251 ...2-153, 7-30, 7-31 70000009 ..................... 2-68
4845613 .............. 2-27, 2-44 4860193 ........................1-22 4923252 ...2-152, 7-29, 7-31 70000010 ..................... 2-68
4845665 ..................... 2-160 4860218 ........................1-69 4923265 ...2-152, 7-30, 7-31 70000011 ..................... 2-68
4845711 ....................... 1-15 4891500 ............ 2-15, 2-114 4923357 ...2-152, 7-29, 7-31 70000014 ..................... 2-68
4845767 ....................... 3-28 4891600 2-21, 2-25, 2-28, 2- 4923395 ...2-153, 7-30, 7-31 70000042 ..................... 2-16
4845927 ....................... 3-20 36, 2-43, 2-53, 4923420 ....................... 7-41 70000124 ... 2-102, 2-106, 2-
4845951 ......................... 4-3 2-66, 2-74, 2-76, 4923445 ....................... 7-40 109, 2-113, 2-
4846011 ....................... 2-45 2-81, 2-89, 2-96, 4923451 .....2-38, 2-89, 7-36 117, 2-121
4846033 ....................... 3-28 2-114, 2-118, 3- 4923455 ............ 2-151, 7-28 70000125 ... 2-102, 2-106, 2-
4846037 ..................... 2-160 29, 3-39 4923458 ................ 3-4, 7-25 109, 2-113, 2-
4846046 ....................... 2-45 4891800 1-4, 1-8, 1-13, 1-19, 4923459 ..............3-21, 7-25 117, 2-121
4846114 ....................... 1-69 1-21, 1-69, 2-8, 4923460 ................ 3-5, 7-26 70000126 ... 2-102, 2-106, 2-
4846126 ....................... 1-69 3-29, 3-39 4923461 ..............3-16, 7-26 109, 2-113, 2-

11-12 450A & 450AJ Series II 3121243


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
117, 2-121 70000975 ................... 2-140 7000258 ..............1-31, 1-39 7007289 ..................... 2-134
70000127 ...2-102, 2-106, 2- 70000976 ................... 2-139 7000261 ..............1-32, 1-39 7007412 .......... 2-128, 2-133
109, 2-113, 2- 70000977 ................... 2-140 7000262 ..............1-32, 1-39 7007413 ..................... 2-125
117, 2-121 70000978 ................... 2-140 7000263 ..............1-32, 1-40 7007414 ..................... 2-125
70000128 ...2-101, 2-106, 2- 70000988 ..................... 2-68 7000625 ..................4-4, 4-7 7007416 ..................... 2-125
109, 2-113, 2- 70000989 ..................... 2-68 7000731 ....................... 1-32 7007417 ..................... 2-127
117, 2-121 70000990 ..................... 2-68 7000974 ..................... 2-140 7007419 . 1-53, 2-125, 2-132
70000129 ................... 2-121 70001057 ..................... 2-67 7001481 ..................... 2-133 7007423 ..................... 2-126
70000173 ..................... 2-68 70001086 ..................... 5-31 7001485 ..................... 2-132 7007425 ..................... 2-126
70000182 ..................... 2-67 70001103 ................... 2-144 7001498 ..................... 2-128 7007435 ..................... 2-126
70000342 ..................... 3-32 70001180 ..................... 2-25 7001913 ..............1-27, 1-35 7007437 1-45, 1-49, 1-54, 1-
70000345 ..................... 7-35 70001386 ............ 2-76, 2-97 7001998 ..............1-31, 1-39 58, 2-126
70000386 ............ 2-67, 2-68 70001387 ............ 2-76, 2-97 7002821 ..............7-43, 10-4 7007438 1-45, 1-49, 1-53, 1-
70000459 ..................... 10-4 70001388 ............ 2-76, 2-97 7002822 ....................... 10-4 57, 2-126
70000460 ..................... 10-4 70001389 ............ 2-76, 2-97 7002823 ..............7-43, 10-4 7007439 1-45, 1-49, 1-53, 1-
70000461 ..................... 10-5 70001390 ............ 2-76, 2-97 7002826 ....................... 10-4 57, 2-126
70000462 ..................... 10-5 70001391 ............ 2-76, 2-97 7002828 ....................... 7-43 7007441 ..................... 2-126
70000463 ..................... 10-5 70001392 ............ 2-76, 2-97 7002840 1-4, 1-7, 1-13, 10-4 7007442 ..................... 2-126
70000464 ..................... 10-5 70001393 ............ 2-76, 2-97 7003657 .... 2-102, 2-106, 2- 7007444 ..................... 2-126
70000465 ..................... 10-5 70001394 ............ 2-76, 2-97 109, 2-113, 2- 7007446 1-45, 1-49, 1-53, 1-
70000466 ..................... 10-5 70001395 ............ 2-76, 2-97 117, 2-121 57, 2-126
70000467 ..................... 10-5 70001396 ............ 2-76, 2-97 7003928 ....................... 4-21 7007452 ..................... 2-126
70000468 ..................... 10-5 70001397 ............ 2-76, 2-97 7003933 ....................... 4-23 7007454 ..................... 2-126
70000469 ..................... 10-5 70001398 ............ 2-76, 2-98 7003935 ....................... 4-23 7007457 ..................... 2-126
70000470 ..................... 10-5 70001399 ............ 2-77, 2-98 7003941 ....................... 4-23 7007463 ..................... 2-127
70000471 ..................... 10-5 70001400 ............ 2-77, 2-98 7003946 ....................... 4-23 7007464 ..................... 2-127
70000472 ..................... 10-5 70001401 ............ 2-77, 2-98 7003953 ....................... 4-21 7007465 ..................... 2-127
70000473 ..................... 10-5 70001402 ............ 2-77, 2-98 7003969 ....................... 4-23 7007466 ..................... 2-127
70000474 ..................... 10-5 70001403 ..... 2-77, 2-98, 9-1 7003972 ....................... 4-23 7007470 ..... 2-126, 2-132, 2-
70000475 ..................... 10-5 70001404 ............ 2-77, 2-98 7003973 ....................... 4-23 133, 2-134
70000476 ..................... 10-5 70001405 ............ 2-77, 2-98 7003976 ....................... 4-21 7007472 ..................... 2-127
70000477 ..................... 10-5 70001406 ............ 2-77, 2-98 7003977 ....................... 4-21 7007475 ..................... 2-128
70000478 ..................... 10-5 70001407 ............ 2-77, 2-98 7003980 ....................... 4-23 7007476 ..................... 2-128
70000479 ..................... 10-5 70001408 ............ 2-77, 2-98 7003983 ....................... 4-23 7007478 ..................... 2-128
70000480 ..................... 10-5 70001409 ..... 2-77, 2-98, 9-1 7003986 ....................... 4-23 7007484 ..................... 2-127
70000481 ..................... 10-5 70001410 ............ 2-77, 2-98 7003989 ....................... 4-23 7007485 ..................... 2-127
70000482 ..................... 10-5 70001411 ............ 2-77, 2-98 7003992 ..............4-21, 4-23 7007487 ..................... 2-127
70000483 ..................... 10-5 70001412 ............ 2-77, 2-98 7003993 ..............4-21, 4-23 7007488 ..................... 2-127
70000484 ..................... 10-5 70001413 ............ 2-77, 2-98 7003994 ....................... 4-23 7007494 ..................... 2-126
70000485 ..................... 10-5 70001414 ............ 2-77, 2-98 7004275 ....................... 10-4 7007496 ..................... 2-128
70000486 ..................... 10-5 70001415 ............ 2-77, 2-98 7004276 ....................... 10-4 7007497 ............ 2-128, 7-35
70000487 ..................... 10-5 70001416 ............ 2-77, 2-98 7004906 ....................... 1-43 7007498 ............ 2-128, 7-35
70000488 ..................... 10-5 70001417 ............ 2-77, 2-98 7004907 ....................... 1-43 7007601 .............. 1-31, 1-39
70000489 ..................... 10-5 70001418 ............ 2-77, 2-98 7004908 ....................... 1-43 7007640 .............. 1-31, 1-39
70000490 ..................... 10-5 70001419 ............ 2-77, 2-98 7004910 ....................... 1-43 7007874 ....................... 1-43
70000491 ..................... 10-5 70001695 ..................... 2-25 7004917 ....................... 1-43 7007875 ....................... 1-43
70000544 ..................... 2-25 70001697 ..................... 3-32 7005843 ....................... 2-11 7007876 ....................... 1-43
70000545 ..................... 2-67 70001792 ............ 2-77, 2-98 7005881 ....................... 2-12 7007878 ....................... 1-43
70000681 ..................... 2-16 70001793 ............ 2-77, 2-98 7005882 ....................... 2-12 7007879 ....................... 1-43
70000779 ..................... 5-43 70001794 ............ 2-77, 2-98 7005887 ....................... 2-11 7007880 ....................... 1-43
70000797 ............ 1-49, 1-57 70001796 ............ 2-77, 2-98 7005889 ....................... 2-11 7010116 ..................... 2-126
70000896 ..................... 2-68 7000206 .............. 1-32, 1-40 7005891 ....................... 2-11 7010429 .............. 1-31, 1-39
70000897 ..................... 2-68 7000229 .............. 1-31, 1-39 7006139 ....................... 3-27 7010542 ..1-61, 1-62, 2-5, 3-
70000934 ....................... 2-3 7000230 .............. 1-31, 1-39 7006151 ....................... 3-27 36, 3-39
70000969 ................... 2-139 7000232 .............. 1-31, 1-39 7006152 ....................... 3-27 7010543 ..1-61, 1-62, 2-5, 2-
70000970 ................... 2-139 7000246 .............. 1-31, 1-39 7006177 ....................... 3-27 23, 2-29, 2-35,
70000971 ................... 2-139 7000248 .............. 1-31, 1-39 7006187 ....................... 3-27 2-46, 2-53, 2-65,
70000972 ................... 2-139 7000253 .............. 1-32, 1-40 7007006 ..............1-27, 1-35 2-75, 2-79, 2-86,
70000973 ................... 2-139 7000257 .............. 1-31, 1-39 7007208 ..................... 2-126 2-87, 2-97, 3-36,

3121243 450A & 450AJ Series II 11-13


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3-39 7012953 .. 2-5, 3-35, 3-36, 3- 73, 2-81, 2-88, 7017452 .............. 3-36, 3-40
7010699 .....2-102, 2-106, 2- 39, 3-40 2-94, 7-34 7017454 ......................... 2-5
109, 2-114, 2- 7012967 2-5, 3-36, 3-39, 3-40 7016834 2-20, 2-28, 2-36, 2- 7017479 2-23, 2-29, 2-35, 2-
117, 2-121 7012974 2-23, 2-29, 2-35, 2- 72, 2-81, 2-88, 46, 2-53
7011016 ..................... 2-139 46, 2-53, 2-65, 2-94, 7-34 7017482 ......................... 2-5
7011044 ..................... 2-139 2-79, 2-86 7016837 2-20, 2-28, 2-36, 2- 7017496 1-61, 1-63, 5-5, 5-29
7011067 ..................... 2-139 7012975 ..........................2-5 72, 2-81, 2-88, 7019103 ....................... 4-23
7011112 .................. 5-7, 5-9 7012989 .............. 3-36, 3-40 2-94, 7-34 7019110 ....................... 4-23
7011347 ....................... 5-25 7012995 2-23, 2-29, 2-35, 2- 7016838 2-20, 2-28, 2-72, 2- 7019111 .............. 4-21, 4-23
7011356 ....................... 5-31 46, 2-53, 2-65, 81, 2-94, 7-34 7019112 ....................... 4-23
7011377 ....................... 5-31 2-79, 2-87 7016839 2-46, 2-52, 2-65, 7- 7019115 ....................... 4-23
7011639 ....................... 1-61 7012998 ..........................2-5 34 7019141 ....................... 4-21
7012513 .....2-101, 2-106, 2- 7013701 ......................2-139 7016840 2-46, 2-52, 2-65, 7- 7019142 ....................... 4-21
109, 2-113, 2- 7013711 ......................2-139 34 7019143 ....................... 4-21
117, 2-121 7013757 ......................2-139 7016841 2-46, 2-52, 2-65, 7- 7019144 ....................... 4-21
7012514 .....2-102, 2-106, 2- 7013766 ......................2-139 34 7019145 ....................... 4-21
109, 2-113, 2- 7013771 ......................2-139 7016842 .....2-46, 2-52, 7-34 7019147 ....................... 4-21
117, 2-121 7014501 .............. 2-47, 2-56 7017059 ..............1-31, 1-39 7019149 ....................... 4-21
7012518 ..2-5, 2-23, 2-29, 2- 7014801 ......................2-144 7017067 ..............1-32, 1-40 7019150 ....................... 4-21
35, 2-46, 2-53, 7014802 ......................2-144 7017070 ..............1-31, 1-39 7019151 ....................... 4-23
2-65, 2-79, 2-87 7014811 ......................2-144 7017080 ..............1-32, 1-40 7019154 ....................... 4-23
7012519 ....................... 1-70 7014812 ......................2-144 7017082 ..............1-28, 1-36 7019155 ....................... 4-23
7012520 ....................... 1-70 7014816 ......................2-144 7017090 ..............1-31, 1-39 7019160 ....................... 4-23
7012521 ....................... 1-70 7016180 .............. 2-28, 2-44 7017091 ..............1-31, 1-39 7019161 ....................... 4-23
7012522 ....................... 1-70 7016314 ......................2-144 7017092 1-28, 1-31, 1-35, 1- 7019162 ....................... 4-23
7012523 ....................... 1-70 7016319 ......................2-155 39 7019164 ....................... 4-23
7012524 ....................... 1-70 7016329 ........................2-29 7017093 1-28, 1-31, 1-35, 1- 7019165 ....................... 4-23
7012540 ......................... 2-5 7016330 ........................2-29 39 7019166 ................ 4-23, 9-1
7012558 .....2-101, 2-106, 2- 7016331 ....... 2-30, 2-82, 9-1 7017094 1-28, 1-31, 1-36, 1- 7019167 ....................... 4-23
109, 2-113, 2- 7016332 ........................2-29 39 7019168 ....................... 4-23
117, 2-121 7016360 ........................1-70 7017095 1-28, 1-31, 1-35, 1- 7019170 ....................... 4-21
7012596 ....................... 2-15 7016372 ......................2-155 39 7019171 ....................... 4-21
7012597 ....................... 2-15 7016399 .................. 4-4, 4-8 7017097 1-28, 1-31, 1-36, 1- 7019174 ....................... 4-21
7012598 ....................... 2-30 7016422 ........................2-11 39 7019177 ....................... 4-21
7012616 .....2-102, 2-106, 2- 7016423 ........................2-11 7017136 ....................... 3-32 7019194 ....................... 4-23
109, 2-113, 2- 7016424 ........................2-11 7017137 ....................... 3-32 7019197 ....................... 4-21
117, 2-121 7016428 ........................2-11 7017138 ....................... 3-32 7019656 2-21, 2-44, 2-55, 2-
7012654 ....................... 2-15 7016429 ........................2-11 7017139 ....................... 3-31 67, 2-73, 2-95
7012655 ....................... 2-15 7016430 ........................2-11 7017140 ....................... 3-31 7019679 2-101, 2-106, 2-109
7012664 2-20, 2-28, 2-37, 2- 7016431 ........................2-12 7017142 ....................... 3-31 7019680 2-102, 2-106, 2-109
45, 2-54, 2-66, 7016432 ........................2-11 7017143 ....................... 3-31 7019976 ....................... 2-56
2-72, 2-80, 2-88, 7016433 ........................2-11 7017148 ....................... 3-31 7019977 .............. 2-47, 2-55
2-94, 9-1 7016434 ........................2-11 7017158 ....................... 3-32 7019986 ....................... 2-47
7012693 .........1-4, 1-7, 1-13 7016435 ........................2-12 7017159 ....................... 3-32 7019993 .............. 2-47, 2-56
7012903 ......................... 2-5 7016628 ......................2-155 7017162 ....................... 3-31 7019994 ....................... 2-47
7012914 .............. 3-36, 3-40 7016641 ........................2-30 7017163 ....................... 3-31 7020020 ......................... 2-3
7012918 .............. 3-36, 3-40 7016654 ........................10-4 7017164 ....................... 3-31 7020023 ................ 2-82, 9-1
7012941 2-23, 2-35, 2-65, 2- 7016655 ........................10-4 7017172 ....................... 3-31 7020024 ....................... 2-30
75, 2-86, 2-87, 7016662 ........................2-47 7017192 ....................... 3-31 7020025 ....................... 2-30
2-97 7016676 ........................2-15 7017195 ....................... 3-32 7020026 .............. 2-30, 2-82
7012943 ..2-5, 2-23, 2-29, 2- 7016744 ......................2-139 7017402 .......2-5, 3-36, 3-40 7020027 ....................... 2-30
35, 2-46, 2-53, 7016745 ......................2-139 7017410 ......................... 2-5 7020033 .................. 1-5, 1-9
2-65, 2-79, 2-87, 7016746 ......................2-139 7017421 ......................... 2-5 7020034 .................. 1-5, 1-9
9-1 7016768 ......................2-139 7017422 ......................... 2-5 7020035 .................. 1-5, 1-9
7012944 ..2-5, 2-23, 2-29, 2- 7016769 ......................2-139 7017428 ......................... 2-5 7020036 .................. 1-5, 1-9
35, 2-46, 2-53, 7016817 2-20, 2-28, 2-36, 2- 7017433 ......................... 2-5 7020037 .................. 1-5, 1-9
2-65, 2-75, 2-79, 72, 2-81, 2-88, 7017440 ......................... 2-5 7020038 .................. 1-5, 1-9
2-86, 2-87, 2-97, 2-94, 7-34 7017441 ......................... 2-5 7020039 .................. 1-5, 1-9
3-36, 3-40, 9-1 7016820 2-21, 2-28, 2-36, 2- 7017451 .................. 2-5, 9-1 7020040 .................. 1-5, 1-9

11-14 450A & 450AJ Series II 3121243


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7020041 .................. 1-5, 1-9 7021209 ..................... 2-127 7021611 ......................... 2-5 7022382 ..................... 2-133
7020042 .................. 1-5, 1-9 7021212 ..................... 2-126 7021625 .... 1-61, 1-62, 1-63 7022383 ..................... 2-133
7020054 .................. 1-5, 1-9 7021214 ..................... 2-126 7021639 ....................... 1-63 7022384 ..................... 2-133
7020055 .................. 1-5, 1-9 7021218 ..................... 2-127 7021655 ..............1-62, 1-63 7022385 ..................... 2-133
7020056 ..................... 2-143 7021219 ..................... 2-127 7022133 ....................... 2-47 7022386 ..................... 2-133
7020108 .....2-101, 2-106, 2- 7021220 ..................... 2-127 7022134 .... 2-47, 2-56, 7-36 7022387 ..................... 2-133
109, 2-113, 2- 7021221 ..................... 2-127 7022135 ..............2-47, 2-55 7022397 ..... 1-61, 1-62, 1-63
117, 2-121 7021222 ..................... 2-127 7022139 ..............2-47, 2-56 7022399 ..... 1-61, 1-62, 1-63
7020109 .....2-101, 2-106, 2- 7021223 ..................... 2-127 7022143 ....................... 2-47 7022808 ....................... 4-21
109, 2-113, 2- 7021226 ..................... 2-128 7022147 ..............2-47, 2-56 7022812 ....................... 4-23
117, 2-121 7021237 ..................... 2-131 7022158 ....................... 2-47 7022814 ....................... 4-21
7020168 ....................... 2-82 7021238 ..................... 2-131 7022159 ....................... 2-47 7022815 ....................... 4-21
7020175 ............ 2-151, 4-16 7021239 ..................... 2-131 7022160 ....................... 2-47 7022816 ....................... 4-21
7020176 ............ 2-151, 4-16 7021240 ..................... 2-131 7022161 ....................... 2-47 7022817 ....................... 4-21
7020190 .....2-102, 2-106, 2- 7021242 ..................... 2-131 7022162 ....................... 2-47 7022818 ................ 4-21, 9-1
109, 2-113, 2- 7021243 ..................... 2-132 7022165 ....................... 2-59 7022819 .............. 4-21, 7-36
117, 2-121 7021248 ..................... 2-132 7022166 ....................... 2-59 7022822 ....................... 4-23
7020192 .....2-102, 2-106, 2- 7021249 1-45, 1-49, 1-53, 1- 7022167 ....................... 2-59 7022823 ....................... 4-23
109, 2-114, 2- 57, 2-132 7022168 ....................... 2-59 7022824 ....... 4-23, 7-36, 9-1
117, 2-121 7021250 ..................... 2-132 7022170 ....................... 2-59 7022825 .............. 4-23, 7-36
7020194 .....2-102, 2-106, 2- 7021251 ..................... 2-132 7022171 ....................... 2-59 7023205 .............. 2-144, 9-1
109, 2-113, 2- 7021254 ..................... 2-132 7022178 ....................... 2-47 7023339 .......... 2-106, 2-109
117, 2-121 7021255 .......... 2-132, 2-133 7022180 ....................... 2-56 7023418 ....................... 2-82
7020226 ..................... 2-144 7021256 ..................... 2-134 7022302 1-45, 1-49, 1-53, 1- 7023484 ....................... 2-15
7020246 ..................... 2-149 7021257 ..................... 2-132 57 7023603 ....................... 2-59
7020279 ....................... 1-70 7021258 ..................... 2-132 7022305 1-45, 1-49, 1-53, 1- 7023613 ....................... 2-47
7020280 ....................... 1-70 7021259 ..................... 2-132 57 7023637 ....................... 2-47
7020281 ....................... 1-70 7021260 ..................... 2-132 7022310 ..............1-45, 1-57 7023655 ....................... 2-47
7020282 ....................... 1-70 7021263 .......... 2-127, 2-132 7022311 .... 1-45, 1-49, 1-57 7023661 .............. 2-47, 2-56
7020283 ....................... 1-70 7021264 .......... 2-126, 2-132 7022312 .... 1-45, 1-49, 1-57 7023663 .............. 2-47, 7-35
7020284 ....................... 1-70 7021265 ..................... 2-133 7022314 .... 1-45, 1-49, 1-57 7023679 .............. 2-59, 7-35
7020285 ....................... 1-70 7021268 ..................... 2-133 7022318 .. 1-45, 1-53, 2-126 7023680 ....................... 2-56
7020286 ....................... 1-70 7021269 ..................... 2-133 7022321 ..............1-45, 1-53 7023682 ....................... 2-56
7020408 ....................... 2-82 7021270 ..................... 2-133 7022323 ..............1-54, 1-58 7023683 ....................... 2-56
7020410 ....................... 2-82 7021271 ..................... 2-133 7022326 1-45, 1-50, 1-54, 1- 7023698 ....................... 2-56
7020411 ....................... 2-82 7021272 ..................... 2-133 58 7023699 ....................... 2-56
7020447 ....................... 2-82 7021273 ..................... 2-133 7022328 1-46, 1-50, 1-54, 1- 7023907 1-45, 1-46, 1-49, 1-
7020449 .............. 2-30, 2-82 7021274 ..................... 2-133 58 53, 1-54, 1-57
7020458 .............. 2-30, 2-82 7021275 1-45, 1-49, 1-57, 2- 7022329 ..............1-53, 1-57 7023908 1-45, 1-49, 1-53, 1-
7020459 ....................... 2-82 133 7022341 ..................... 2-132 57
7020460 ....................... 2-82 7021276 1-45, 1-49, 1-57, 2- 7022342 ..................... 2-132 7023910 1-45, 1-49, 1-53, 1-
7020461 ....................... 2-81 133 7022346 ..................... 2-133 57
7020463 ....................... 2-30 7021277 1-45, 1-49, 1-57, 2- 7022347 ..................... 2-133 7023911 .............. 3-36, 3-40
7020464 ....................... 2-82 133 7022367 ....................... 1-53 7023912 .............. 3-36, 3-40
7020465 ....................... 2-82 7021278 ..................... 2-133 7022368 1-45, 1-49, 1-53, 1- 7023913 ......................... 2-5
7020467 ....................... 2-82 7021279 ..................... 2-133 57 7023914 ......................... 2-5
7020468 ....................... 2-82 7021280 ..................... 2-134 7022370 ..............1-45, 1-53 7023915 .............. 3-36, 3-39
7020471 2-30, 2-39, 2-82, 2- 7021281 ..................... 2-133 7022371 1-46, 1-50, 1-54, 1- 7023917 ..... 1-61, 1-62, 1-63
90 7021283 ..................... 2-132 58 7023922 ......................... 2-5
7020479 ....................... 2-81 7021284 ..................... 2-132 7022372 ..............1-53, 1-57 7023929 2-25, 2-27, 2-43, 2-
7020480 ....................... 2-82 7021288 ..................... 2-133 7022373 ..................... 2-132 81, 2-88, 2-137
7020482 ....................... 2-82 7021290 ..................... 2-133 7022374 ..................... 2-132 7023933 ....................... 1-61
7020488 ....................... 2-82 7021291 ..................... 2-133 7022375 ..................... 2-132 7023934 .............. 1-62, 1-63
7020495 ....................... 2-82 7021292 ..................... 2-133 7022376 ..................... 2-132 7023935 ....................... 1-62
7020606 ....................... 5-43 7021294 ..................... 2-133 7022377 ..................... 2-132 7023936 ....................... 1-62
7021202 ..................... 2-126 7021296 ..................... 2-133 7022378 ..................... 2-132 7023970 ......................... 2-5
7021203 ..................... 2-126 7021297 ..................... 2-134 7022379 ..................... 2-132 7023978 ..................... 2-126
7021206 ..................... 2-127 7021298 .......... 2-128, 2-134 7022380 ..................... 2-132 7023979 ..................... 2-127
7021207 ..................... 2-126 7021299 ..................... 2-134 7022381 ..................... 2-132 7023980 ..................... 2-128

3121243 450A & 450AJ Series II 11-15


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7023984 .............. 3-35, 3-39 7024714 .............. 1-32, 1-39 7026090 ....................... 5-33 7026879 ....................... 2-25
7024105 .............. 1-27, 1-35 7024715 .............. 1-32, 1-40 7026091 ....................... 5-33 7026881 .............. 2-74, 2-96
7024106 ....................... 1-27 7024716 .............. 1-32, 1-40 7026092 ....................... 5-33 7026885 .............. 2-74, 2-96
7024107 .............. 1-27, 1-35 7024717 ........................1-32 7026093 ....................... 5-33 7026886 .............. 2-74, 2-96
7024108 .............. 1-28, 1-36 7024718 ........................1-32 7026094 ....................... 5-33 7027014 .............. 2-65, 7-34
7024109 .............. 1-27, 1-35 7024719 ........................1-27 7026095 ....................... 5-33 7027236 ....................... 2-82
7024110 .............. 1-27, 1-35 7024800 ......................2-132 7026096 ....................... 5-33 7027238 ....................... 2-82
7024111 .............. 1-27, 1-35 7024804 ......................2-133 7026097 ....................... 5-35 7027239 ....................... 2-82
7024112 .............. 1-27, 1-35 7024830 ........................7-35 7026098 ....................... 5-35 7027241 ....................... 2-82
7024113 .............. 1-27, 1-35 7024852 ........................1-45 7026099 ....................... 5-35 7027242 ....................... 2-82
7024114 .............. 1-28, 1-36 7024853 .............. 1-45, 1-49 7026100 ..............5-35, 5-41 7027244 ....................... 2-82
7024115 .............. 1-28, 1-36 7024854 ..... 1-45, 1-49, 1-58 7026101 ....................... 5-35 7027245 ....................... 2-82
7024116 .............. 1-27, 1-35 7024855 ......................2-132 7026102 ....................... 5-35 7027276 ....................... 2-82
7024117 .............. 1-27, 1-35 7024856 ......................2-132 7026103 ....................... 5-35 7027354 ....................... 2-16
7024118 .............. 1-27, 1-35 7024857 ......................2-132 7026104 ..............5-27, 5-41 7027356 ....................... 2-16
7024119 .............. 1-27, 1-35 7024858 ......................2-132 7026105 ....................... 5-41 7027358 ....................... 2-15
7024120 .............. 1-27, 1-35 7024868 .............. 1-49, 1-57 7026106 ....................... 5-41 7027400 ....................... 2-56
7024121 .............. 1-27, 1-35 7024881 .............. 1-61, 1-63 7026107 ....................... 5-41 7027401 ....................... 2-56
7024122 .............. 1-27, 1-35 7026042 ........................2-15 7026108 ....................... 5-43 7027402 ....................... 2-56
7024123 .............. 1-27, 1-35 7026043 ........................2-15 7026109 ....................... 5-43 7027403 .............. 2-56, 7-35
7024124 .............. 1-27, 1-35 7026044 ........................2-15 7026110 ....................... 5-27 7027404 ....................... 2-56
7024125 .............. 1-27, 1-35 7026045 ........................2-15 7026111 ....................... 5-27 7027405 ....................... 2-56
7024126 .............. 1-27, 1-35 7026046 ........................2-15 7026113 ....................... 5-27 7027406 ....................... 2-56
7024127 .............. 1-27, 1-35 7026047 ........................2-15 7026114 ....................... 5-27 7027407 ....................... 2-55
7024128 .............. 1-27, 1-35 7026048 ........................2-15 7026115 ....................... 5-27 7027408 ....................... 2-55
7024129 .............. 1-27, 1-35 7026049 ........................2-15 7026116 ....................... 5-27 7027419 .............. 1-45, 1-49
7024130 .............. 1-28, 1-36 7026050 ........................2-15 7026117 ....................... 5-31 7027792 ....................... 2-82
7024131 .............. 1-28, 1-36 7026051 ........................2-15 7026118 ....................... 5-31 7027793 ....................... 7-35
7024132 .............. 1-28, 1-35 7026052 ........................2-15 7026119 ....................... 3-28 7027794 ....................... 7-35
7024133 .............. 1-28, 1-36 7026053 ........................2-15 7026120 ....................... 3-28 7027795 ......................... 9-1
7024134 .............. 1-28, 1-35 7026054 ........................2-16 7026608 ....................... 2-81 7027796 ....................... 7-35
7024182 ....................... 1-32 7026055 ........................2-16 7026840 ....................... 2-25 7027887 ..... 2-102, 2-106, 2-
7024189 ....................... 1-32 7026056 ........................2-16 7026844 ....................... 2-25 110, 2-114, 2-
7024190 ....................... 1-32 7026057 ........................2-16 7026846 ....................... 2-25 117, 2-122
7024191 ....................... 1-32 7026058 ........................2-16 7026847 .....2-25, 2-74, 2-96 7027965 ................ 2-67, 9-1
7024192 ....................... 1-32 7026059 ........................2-16 7026848 ....................... 2-25 7027966 ....................... 2-67
7024193 ....................... 1-33 7026060 ........................2-16 7026849 ....................... 2-25 7027967 ....................... 2-67
7024194 ....................... 1-33 7026064 ........................5-43 7026850 ....................... 2-25 7027968 ....................... 2-67
7024195 ....................... 1-33 7026065 ........................5-43 7026852 ....................... 2-25 7027969 ....................... 2-67
7024196 ....................... 1-33 7026067 ........................5-43 7026855 ................ 2-25, 9-1 7027971 ....................... 2-67
7024197 ....................... 1-33 7026068 .............. 5-33, 5-43 7026856 ....................... 2-25 7027972 ................ 2-67, 9-1
7024318 ....................... 2-30 7026069 ........................5-43 7026857 ....................... 2-25 7027973 ....................... 2-67
7024413 ....................... 2-82 7026072 ........................5-43 7026858 ....................... 2-25 7027974 ....................... 2-67
7024439 ..................... 2-144 7026073 ........................5-37 7026860 ....................... 2-25 7027975 ....................... 2-68
7024440 ..................... 2-144 7026074 ........................5-37 7026863 ....................... 2-25 7027976 ....................... 2-68
7024441 ..................... 2-144 7026075 ........................5-37 7026864 ....................... 2-25 7027977 ....................... 2-68
7024442 ..................... 2-144 7026076 ........................5-37 7026865 ....................... 2-25 7027978 ....................... 2-68
7024443 ..................... 2-144 7026077 ........................5-37 7026866 ....................... 2-25 7027979 ....................... 2-68
7024444 .............. 2-144, 9-1 7026078 ........................5-37 7026867 ....................... 2-25 7027980 ....................... 2-68
7024445 ..................... 2-144 7026079 ........................5-37 7026868 ....................... 2-25 7027981 ....................... 2-68
7024446 ..................... 2-144 7026080 ........................5-37 7026869 ....................... 2-25 7027983 ....................... 2-68
7024452 ......................... 4-8 7026081 .............. 5-31, 5-39 7026870 ....................... 2-25 7027984 ....................... 2-68
7024579 ....................... 2-82 7026082 .............. 5-31, 5-39 7026871 ................ 2-25, 9-1 7027985 ....................... 2-68
7024705 ....................... 1-32 7026084 .............. 5-31, 5-39 7026872 ....................... 2-25 7027986 ....................... 2-68
7024709 ....................... 1-27 7026085 ........................5-39 7026873 ....................... 2-25 7027987 ....................... 2-68
7024710 ....................... 1-27 7026086 ........................5-39 7026875 ....................... 2-25 7027988 ....................... 2-68
7024711 ....................... 1-27 7026087 .............. 5-31, 5-39 7026876 ................ 2-25, 9-1 7027989 .............. 2-68, 7-35
7024712 .............. 1-31, 1-39 7026088 ........................5-33 7026877 ....................... 2-25 7027991 .............. 2-68, 7-35
7024713 .............. 1-32, 1-40 7026089 ........................5-33 7026878 ....................... 2-25 7027992 ....................... 2-68

11-16 450A & 450AJ Series II 3121243


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7027993 ....................... 2-68
7027994 ................ 2-68, 9-1
7027996 ....................... 2-68
7027997 ....................... 2-68
7027998 ....................... 2-68
7027999 ....................... 2-68
7040050 .............. 2-47, 2-56
8008750 .....2-79, 2-87, 2-97
8786514 ....................... 1-22
8896941 ....................... 10-4
8902175 ................ 6-7, 6-13

3121243 450A & 450AJ Series II 11-17


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page

11-18 450A & 450AJ Series II 3121243


Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
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