Machinery Division - Raipur

A Unit of Jindal Steel & Power Ltd.

A State of the Art Equipment Manufacturing Facility

Our Vision

To be globally admired organization that enhances

the quality of life of all stakeholders through
Sustainable industrial and business development.

Our Mission
We aspire to achieve business excellence through -
The spirit of entrepreneurship & innovation
Optimum utilization of resources
Sustainable environment friendly procedures & practices
The highest ethics & standards
Hiring, developing & retaining the best people
Maximizing returns to stakeholders
Positive impact on the communities we touch

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Our Values

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Company Profile

The Machinery Division of Jindal Steel & Power Limited (JSPL) was established in 1992 at Raipur, Chhattisgarh

JSPL is one of Indias major steel producers with a significant presence in sectors like Mining, Power Generation &
Infrastructure

With an annual turnover of over US$ 3.6 billion, JSPL is a part of the US$ 18 billion diversified O.P. Jindal Group

The company has committed investments exceeding US$ 30 billion in the future & has several business initiatives
running simultaneously across continents

The company currently employs more than 15,000 people

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Company Profile
The Machinery Division is a Engineered to Order Heavy Fabrication Facility
Location
On National Highway NH6
Distance to Vishakhapatnam Port : 600 km.
Distance to Paradeep Port : 670 km.
Distance to Steel Plants
Raigarh : 240 km.
Angul : 500 km.

Raipur

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JSPL Machinery Division Profile
Product Range
Process Equipment Division (PED)
Machinery & Equipment Manufacturing Division (MEMD)
Foundry Division (FD)

Area of Facility
Total Area : 1,62,000 sq. m
Covered Area : 52,000 sq. m
Storage Area : 2,200 sq. m
Offices : 4,800 sq. m

Capacity
Process Equipment Division and Machinery &
Equipment Manufacturing Division : 24,500 MT/annum
Foundry Division : 1,800 MT/annum

Manpower
Staff : 181
Workmen : 513

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Policies & ISO Certifications
ISO 9001
ISO 14001
OHSAS 18001

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Energy Management System - ISO 50001

Energy Management System

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HSE Performance & Commitment
LTI Free Days : 1146
LTI Free Man-hours : 15.6 million
Frequency Rate :0
Severity Rate :0
Awarded International Safety Award
with Merit for demonstrating our
organisations commitment to the
health, safety and wellbeing of our
workforce during 2014
ISO:9001,14001&OHSAS under IMS re-certification declared by certify
agency BSI India Pvt. Ltd.

RU 7-Dec-16 V1 Machinery Division 9

EIL, IBR, MECON & ASME Certifications

EIL Certification MECON

ASME U
ASME U2
ASME S
NB-R
Indian Boiler Regulation (IBR) Certification

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CCoE & IBR-Well known Foundry Approvals

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Other Certifications

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Design Engineering
Design Capability Design & Project Management Software
Equipment for Steel & Mining Industry PV Elite
Ansys
Cranes General & Hot Metal Solid Works
AutoCAD Inventor
Bulk Material Handling Equipment AutoCAD
Pressure Vessels & Heat Exchangers MS Projects
SAP ERP6
. Hot Metal Crane 500MT Capacity

Ladle with Transfer Car

Scrap Bucket with Transfer Car

Stacker

Hot Metal Ladle

Crane Trolley

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7-Dec-16
Infrastructure
EOT Cranes
Height
Shed No Lifting Area
Qty (Nos) Span (m) under
Capacity
Hook (m)
1 25T/8T 2 20.5 12 Equipment Assembly
2 25T/8T 2 20.5 12 Conveyor Fabrication
3 25T/8T 2 20.5 12
200 mt (Tandem Lift) 25T/8T 1 20.5 12
Machine Shop
4
80T/20T 1 20.5 12
4A 25T/8T 2 19.5 12 Crane Fabrication
Crane Assembly & Fabrication of
5 25T/8T 2 20.5 12
Machinery Equipment
Fabrication of Machinery
6 25T/8T 2 20.5 12
Equipment
25T/8T 2 20.5 12
7 Process Equipment
63T/20T 1 20.5 12
25T/8T 2 20.5 12
8 Foundry
10T 1 20.5 12
50T/15T 1 28.5 12
10 Process Equipment
100T/30T 2 30 14

TOTAL FABRICATION 16,560

TOTAL BOUGHT-OUT (30%) 4,968

JOB WORK M/C SHOP 1,200

DIRECT CASTING 1,800

TOTAL 24,528 MT

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Fabrication Facilities

CNC Oxyfuel Plasma Cutting Machine Hydraulic Press 1500 mt Capacity

Fabrication of Four Poster Structure
300 mm thk (Oxyfuel) & 40 mm (Plasma)

3 Roll Bending Machine Stress Relieving (Modular Furnace) Fabrication of Pressure Vessels
70 mm Thk. X 4000 mm Width 35000(L) X 7000(W) X 3500(H)

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Machining Facilities

Workshop CNC Bay CNC Plano Milling Machine (SNK) CNC Plano Milling Machine (Waldrich)

CNC Lathe (L&L) 7m Length CNC Vertical Machine Centre (Vision Wide) Vertical Lathe OD 6.3 m X 3.2m Ht.
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 Casting Facilities

Overview of Foundry Induction Furnace (6mt, 4mt, 1mt) Centrifugal Casting Machine
6m L X 760 mm OD max.

Heat Treatment (Water Quenching) 3m x 2.8m x 2m Alfa Sand System 70 mt Shell Core Shooter Machine
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Services

Shot Blasting 4 m x 5 m x 18 m Paint Shop 4 m x 5 m x 18 m

Raw Material Stock CAD CAM Centre

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Welding

Welding Process Employed : SMAW, SAW, FCAW, GMAW, GTAW

Welding Procedure Qualification Standards : ASME & EN

Major Metallurgies Handled :

P1 to P1 (CS)
P4 to P4 (Low Alloy Steel)
P8 to P8 (Austenitic Stainless Steel to Stainless Steel)
P1 TO P8 (CS # SS)
P11B TO P11 B (Alloy Steel Quench & Tempered)
P5A TO P5A (Alloy Steel)
P1 TO P11B (CS # Alloy Steel Quench & Tempered)

Welder Qualifications : ASME

20
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Testing Facilities

Spectrometer Impact Testing Machine Profile Projector

Image Analyser Notch Broching Machine PMI Machine Bruker S1 Germany

Storage of Radioactive Source (lr.192 Isotopes) Universal Testing Machine Ultrasonic Testing Machine
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 Process Equipment Division (PED)

7-Dec-16 23
Pressure Vessels

Prefactionator Receiver Modular Penex

MOC : SA 516 Gr 70
Internal Dia. : 2900 mm
Shell Thickness: 12 mm
Length TL # TL : 8700 mm
Weight : 13,790 Kg
Code : ASME Sec VIII Div.1
Qty. : 1 no
Requirement : U-Stamp
Customer : UOP India Pvt Ltd
Inspection : AI / Lloyds

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Pressure Vessels

Feed Surge Drum Modular Penex

MOC : SA 516 Gr 70
Internal Dia. : 2500 mm
Shell Thickness: 24 mm
Length TL # TL : 7500 mm
Weight : 19,360 Kg
Code : ASME Sec VIII Div.1
Qty. : 1 no
Requirement : U-Stamp
Customer : UOP India Pvt Ltd
Inspection : AI / Lloyds

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Pressure Vessels

Stabilizer Receiver Modular Penex

MOC : SA 516 Gr 70
Internal Dia. : 1300 mm
Shell Thickness: 14 mm
Length TL # TL : 3900 mm
Weight : 5,490 Kg
Code : ASME Sec VIII Div.1
Pressure : 19.0 kg / cm2
Temperature : 120 C
Qty. : 1 no
Requirement : U-Stamp &
Hydrogen service
Customer : UOP India Pvt Ltd
Inspection : AI / Lloyds

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Pressure Vessels

PSA Adsorber Vessels DRI Plant

MOC : SA 516 Gr 70-N
Internal Dia. : 4200 mm
Shell Thickness: 25 mm
Length TL # TL : 9950 mm
Weight : 29,000 Kg
Volume : 83 cu.m
Code : ASME Sec VIII Div.1
Qty. : 42 nos.
Customer : JSW, Bellary
Inspection : BVIL / Linde

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Columns

Coker Extractor & Coker Condensate Vessels

MOC : SA 516 Gr 70 + NACE
Internal Dia. : 1100 mm
Shell Thickness: 28 mm
Length TL # TL : 32133 mm
Weight : 28,500 Kg
Volume : 28.43 cu.m & 6.15 cu. m
Code : ASME Sec VIII Div.1 ED:2013
Qty. : 1 nos. each
Requirement : U Stamp with Internal Trays
Pressure : 39.0 kg / cm2
Temperature : 66C
Customer : UOP LLC, Argentina
Inspection : UOP, Lloyds, ARISE

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Pressure Vessels

Raffinate After Settler Coal Gassification Plant

MOC : SA 516 Gr 60 + NACE
Internal Dia. : 3600 mm
Shell Thickness: 16 mm
TL to TL : 12000 mm
Weight : 25,400 Kg
Volume : 134 cu.m
Code : ASME Sec VIII Div.1
Qty. : 1 nos.
Customer : JSPL, Angul
Inspection : BVIL

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Pressure Vessels

Liquid Ammonia Storage Vessel CG Plant

MOC : SA 516 Gr 60
Internal Dia. : 7000 mm
Shell Thickness: 50 mm
TL to TL : 51000 mm
Weight : 500,000 Kg
Volume : 2104 cu.m
Code : PD5500
Qty. : 2 nos.
Customer : JSPL, Angul

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Pressure Vessels

Gaseous Nitrogen Storage Tank Colled Rolling Mill

MOC : SA 516 Gr 60
Internal Dia. : 3250 mm
Shell Thickness: 28 mm
TL to TL : 4550 mm
Weight : 23,960 Kg
Volume : 45 cu.m
Code : ASME Sec VIII Div.1
Qty. : 1 nos.
Customer : JSW, Bellary

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Pressure Vessels

Propane Tank Utilities

MOC : SA 516 Gr 70
Internal Dia. : 4250 mm
Shell Thickness: 36 mm
TL to TL : 22390 mm
Weight : 102,530 Kg
Volume : 358 cu.m
Code : ASME Sec. VIII Div. 1
Qty. : 1 nos.
Special Req : Impact Tested at -45C
Customer : JSPL, Angul
Special Req : CCOE Approved

RU 7-Dec-16 V1 Machinery Division 33

Pressure Vessels

Deaerator Refinery
MOC : SA 516 Gr 60
Internal Dia. : 1960 mm
Shell Thickness: 12 mm
TL to TL : 8000 mm
Weight : 14,000 Kg
Volume : 30.45 cu.m
Code : ASME Sec.VIII Div 1
Qty. : 1 nos.
Customer : BPCL, Mumbai
Inspection : EIL

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Pressure Vessels

Feed Tank Blast Furnace (Coal Injection System)

MOC : SA 516 Gr 70
Internal Dia. : 3000 mm
Shell Thickness: 20 mm
TL to TL : 10000 mm
Weight : 22,000 Kg
Volume : 45 cu.m
Code : ASME Sec VIII Div.1
Qty. : 2 nos.
Customer : JSPL, Raigarh

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Pressure Vessels

Propylene Bullet
MOC : SA 516 Gr 60
Internal Dia. : 4100 mm
Shell Thickness: 45 mm
TL to TL : 11,600 mm
Weight : 81,000 Kg
Volume : 123.74 cu.m
Code : PD5500
Qty. : 1 nos.
Special Req : CCOE Approved
Customer : JSPL, Angul

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Pressure Vessels

VD Tank Cover

VD Tank 200 MT Ladle

MOC : P265GH EN10028-2
Internal Dia. : 7000 mm
Shell Thickness : 30 mm
TL to TL : 7500 mm
Weight : 62,240 Kg
Volume : 350 cu.m
Customer : JSPL, Angul
Consultant : Danieli India
Commissioning of VD Tank Cover supplied by JSPL Raipur

RU 7-Dec-16 V1 Machinery Division 37

Pressure Vessels

Oxygen Vessel
MOC : SA 537 Class 1
Internal Dia. : 3450 mm
Shell Thickness: 32 mm
TL to TL : 19100 mm
Weight : 64,500 Kg
Volume : 200 cu m
Code : PD5500 ED:2012
Qty : 2 nos.
Customer : JSPL, Raigarh
Special Req : CCOE Approved

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Pressure Vessels

Nitrogen Vessel
MOC : SA 516M Gr 485 (Norm)
Internal Dia. : 2233 mm
Shell Thickness: 45 mm
TL to TL : 14050 mm
Weight : 41,316 Kg
Volume : 55 cu m
Code : ASME Sec. VIII Div 1
Qty : 2 nos.
Customer : JSW, Bellary
Inspection : TUV SUD South Asia

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Pressure Vessels

Air Receiver DRI & CG Plant

MOC : SA 516 Gr 70
Internal Dia. : 2900 mm
Shell Thickness: 32 mm
TL to TL : 4300 mm
Weight : 19,300 Kg
Volume : 40 cu m
Code : ASME Sec. VIII Div 1
Customer : JSPL, Angul
Special Req : Stamp U
Customer : JSPL, Angul

RU 7-Dec-16 V1 Machinery Division 40

Pressure Vessels

Depitched Tar Acid Receiver - CGP

MOC : SA240 TP316L
Internal Dia. : 2700 mm
Shell Thickness: 12 mm
TL to TL : 8100 mm
Weight : 10,800 Kg
Volume : 51.5 cu m
Qty : 2 nos.
Code : ASME Sec. VIII Div 1
Customer : JSPL, Angul
Inspection : BVIL

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Power Plant Equipment

Header 660MW Power Plant

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Power Plant Equipment

Spring Housing for L&T MHPS (MOC ~ Cr-Mo Steel)

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Power Plant Equipment

Rotor Shaft 110MW Power Plant Lower Bracket 37MW Hydro Power Plant

Foundation Frame Hydro Power Plant Turbine Casing for Power Plant
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 Machinery & Equipment
Manufacturing Division (MEMD)

7-Dec-16 45
Steel Plant Equipment

Rotating Chute Assembly Blast Furnace Grizzly Bar Assembly 204M2 Sinter Plant

Pinion Assembly 500TPD DRI Plant Ladle Turret 275 MT Cap. under Assembly - 1st time in India

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Steel Plant Equipment

Segment Slab Caster Segment Billet Caster

Mould Housing Slab Caster Horizontal & Bender Segments of Slab Caster

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Steel Plant Equipment

AOD Vessels for Danieli India

Plate Mill Up-gradation Project Air Recuperator

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Steel Plant Equipment

Zero Power Project

Tilting Device (6.9 m X 4.9 m X 6.4 m) for 100 MT cap. ladle
Lower Shell (10 m X 7.2 m X 4.5 m)
Lounder

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Steel Plant Equipment

Torpedo Ladle Car (7 Axle Bogie)

Application : Liquid metal transfer from Blast Furnace to Steel Melting Shop
Dimension : 23549(L) x 2000(W) x 1413(H)
Weight : 68 Ton.
MOC : Steel S275J2
Carrying Capacity : 200 Tons of Liquid Metal
Travelling Speed : 20 kmph

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Steel Plant Equipment

250 Tons LF Car for VD Tank

Application : Carry VD Tank for shifting purpose
Dimension : 6300(L) x 5725(W) x 1120(H)
Weight : 30 Ton.
MOC : Steel S275J2
Carrying Capacity : 250 Tons

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Steel Plant Equipment

Ladle Tilting Transfer Car

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Steel Plant Equipment

Hot Metal Transfer Car 250MT Tundish Assembly

Steel Ladle 250MT Scrap Bucket 220 cu.m

RU 7-Dec-16 V1 Machinery Division 54

Steel Plant Equipment

Segment Stand Billet Caster Dummy Bar Parking Device Billet Caster

Mould Beam Blank Embeded Part Ladle Turret

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Steel Plant Equipment

Lifting Frame Re-heating Furnace Mill Housing Wire Rod Mill

Cooling Bed Transfer Drive Assembly Plate Mill Roller Table Assembly 5 m Wide Plate Mill
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Steel Plant Equipment

Pawl Transfer

Rail Straightening Machine Cooling Bed Walking Beam

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Cranes

We have manufactured more than 400 cranes to-date, maximum capacity of 500MT
Hot Metal Crane
Four Girder Crane
Double Girder Crane
Gantry Crane
Semi Gantry Crane
Single Girder Crane
Under slung Crane

Crane Trolley 3D VIEW of Hot Metal 450mt Capacity E.O.T. Crane

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Girder Fabrication

Rope Drum Fabrication

Rope Drum for 230MT Capacity E.O.T. Crane Rope Drum for 38/30+20MT Capacity Ship Un-loader

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Trolley Assembly

500MT Trolley Under Assembly Main Trolley for 450MT Cap. Crane

Main Trolley for 450MT Capacity Crane Rotating Trolley for 25+25 MT Billet Crane

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Control Assembly

450 MT Capacity Crane with 33m Span Lifting Beam Assembly - 500MT Capacity Crane

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Dispatch of Cranes

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Hot Metal Cranes 300 MT with E-Room inside Main Girder

NO. OF GIRDERS : 4 nos

TOTAL WEIGHT : 600 mt
CAPACITY
MAIN HOIST : 300 mt
AUXILIARY HOIST 1 : 75 mt
AUXILIARY HOIST 2 : 10 mt
OVERALL DIMENSIONS:
HEIGHT : 3000 mm
WIDTH : 2500 mm
SPAN : 272000 mm
E-ROOM & A/C : INSIDE MAIN GIRDER

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45+45T EOT Crane (LT Arrangement)

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45+45T EOT Crane (Electrical Controls & Drives inside Girder)

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Erection of Cranes

500+90+15 T EOT Crane Erection 350/90+15T EOT Crane Erection

Erection of 500 MT Crane Trolley Erection of Rotating Trolley for 25+25 MT Billet Crane

RU 7-Dec-16 V1 Machinery Division 67

Gantry Cranes

30 m X 40 m. for Raw Material Handling System

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Bulk Material Handling Equipment

100 MT Capacity Low Bed Trailor

Wet Scrubber 600TPH for Iron Beneficiation

Reclaimer 300TPH Crusher Assy. 250TPH

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Bulk Material Handling Equipment

Grab Bucket of 18 cu. m for Handling Coal & Iron Ore

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Bulk Material Handling Equipment

Stacker 750 TPH (Iron Ore)

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 Foundry Division (FD)

7-Dec-16 73
Ferrous Foundry
Induction Furnace
6 mt (2 Crucible)
4 mt (2 Crucible)
1 mt (1 Crucible)
250 kg (1 Crucible)

Centrifugal Casting
Max. Outer Dia. : 860 mm
Cast Length : 6400 mm (Single Piece)

Steel Casting Capacity : upto 8 mt (Single Piece)

Grades of Castings Handled

Low Alloy : ASTM A-216 WCB
High Alloy : CF8M
Manganese Steel : ASTM A-148 (IS-2708)
Austenitic Manganese Steel : ASTM A-128 (IS-276)
Carbon Steel : ASTM A-27 (IS-1030, 2644, 2707)
Austenitic Ductile Cast & Grey Iron : ASTM A-439, Type D2
: ASTM A-436, Type 1B
General Engineering Castings : Alloyed Steel Hardened & Tempered Bulk hardness
240-280 BHN
S.G. Iron Castings : Angle Roll, Stripper

RU 7-Dec-16 V1 Machinery Division 75

Ferrous Foundry

Chequer Supporting System

Grate Stool & Ring for PGP Plant Valve Bodies Power Plant
1680 cu.m (Blast Furnace)

Pellet Car 4.5MTPA Pellet Plant Sinter Spike 204 sq.m Sinter Plant Ni Hard Grinding Track

RU 7-Dec-16 V1 Machinery Division 76

Ferrous Foundry

Mill Head Dipper Wall 4.6EKG Shovel Bowl Liner Cone Crusher

Paw 100MT Hot Metal Ladle Centrifugal Tube DRI Plant Chock Rolling Mill

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Ferrous Foundry

Sleeves for 6 HI Mill Cold Rolling Lower & Upper Mantle for Primary
Chocks Rolling Mill
Mill Crusher

Roller Boss for Cement Plant 5 metre long Centrifugal tube without Joint Frame Middle Section for Sinter Car

RU 7-Dec-16 V1 Machinery Division 78

Technology Collaborations

Stacker Reclaimers
(Kawasaki Heavy Industries)

Pipe Conveyors
(KALI FLCE)

Level-Luffing, Gantry
& Hot Metal Cranes

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Our Esteemed Customers

RU 7-Dec-16 V1 Machinery Division 80

Our Esteemed Customers

RU 7-Dec-16 V1 Machinery Division 81

 Thank you

JINDAL STEEL & POWER LIMITED

Machinery Division (Machinery Division Department)
Works: 13 KM Stone, NH-06, G.E. Road
Mandir Hasaud, Raipur-492101, Chhattisgarh
INDIA

Phone: +91 771 - 2471205/06/07, 3054600

Fax:+91 771- 2471214, 3054666

Email: marketing@rpr.jspl.com Contact Person Mr. Saiprasad Gangishetti (7067967946)

Website: www.jindalsteelmachinery.com Email id s.gangishetti@rpr.jspl.com