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STATISTICAL PROCESS CONTROL CHART v1.03

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Customer: (from AIAG SPC MANUAL p.34 fig.9) Engineering Specification (Unit: mm) PROCESS INFORMATION
Part Number: SAMPLE LSL: 0.500 SPEC.: 0.700 USL: 0.900 Significant trends of data points: X BAR Chart R Chart
Item Key: SAMPLE MINUS: 0.200 NOMINAL: 0.700 PLUS: 0.200 RUN LENGTH 4 4
Increasing
Characteristic: GAP, DIM "A" GAUGE USED SAMPLE SIZE/FREQ. Readings/Subgroup HOW MANY RUNS 1 1
Process: BEND CLIP RUN LENGTH 3 4
Date: SAMPLE
5 Decreasing
HOW MANY RUNS 2 1
PREPARED: CHECKED: APPROVED: CONTROL Out of Control Limits 1 1
Xbar & R
DATE: DATE: DATE: CHART: Consecutive data points above avg. 5 5
Two sided spec (bilateral) One sided (MIN) One sided (MAX) Consecutive data points below avg. 8 4

AVE. Xbar = 0.716 UCL= 0.819 LCL= 0.613 AVERAGE (X BAR CHART)
0.819
0.798
0.778
0.757
0.737
0.716
0.695
0.675
0.654
0.634
0.613
AVE. R = 0.178 UCL= 0.376 LCL= 0 RANGES (R CHART)
0.376
0.3384
0.3008
0.2632
0.2256
0.188
0.1504
0.1128
0.0752
0.0376
0
S U B G R O U P S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
DATE/TIME

1 0.6500 0.7500 0.7500 0.6000 0.7000 0.6000 0.7500 0.6000 0.6500 0.6000 0.8000 0.8500 0.7000 0.6500 0.9000 0.7500 0.7500 0.7500 0.6500 0.6000 0.5000 0.6000 0.8000 0.6500 0.6500
READINGS

2 0.7000 0.8500 0.8000 0.7000 0.7500 0.7500 0.8000 0.7000 0.8000 0.7000 0.7500 0.7500 0.7000 0.7000 0.8000 0.8000 0.7000 0.7000 0.6500 0.6000 0.5500 0.8000 0.6500 0.6000 0.7000
3 0.6500 0.7500 0.8000 0.7000 0.6500 0.7500 0.6500 0.8000 0.8500 0.6000 0.9000 0.8500 0.7500 0.8500 0.8000 0.7500 0.8500 0.6000 0.8500 0.6500 0.6500 0.6500 0.7500 0.6500 0.7000
4 0.6500 0.8500 0.7000 0.7500 0.8500 0.8500 0.7500 0.7500 0.8500 0.8000 0.5000 0.6500 0.7500 0.7500 0.7500 0.8000 0.7000 0.7000 0.6500 0.6000 0.8000 0.6500 0.6500 0.6000 0.6000
5 0.8500 0.6500 0.7500 0.6500 0.8000 0.7000 0.7000 0.7500 0.7500 0.6500 0.8000 0.7000 0.7000 0.6000 0.8500 0.6500 0.8000 0.6000 0.7000 0.6500 0.8000 0.7500 0.6500 0.7000 0.6500
AVE .X = 0.7000 0.7700 0.7600 0.6800 0.7500 0.7300 0.7300 0.7200 0.7800 0.6700 0.7500 0.7600 0.7200 0.7100 0.8200 0.7500 0.7600 0.6700 0.7000 0.6200 0.6600 0.6900 0.7000 0.6400 0.6600
R= 0.2000 0.2000 0.1000 0.1500 0.2000 0.2500 0.1500 0.2000 0.2000 0.2000 0.4000 0.2000 0.0500 0.2500 0.1500 0.1500 0.1500 0.1500 0.2000 0.0500 0.3000 0.2000 0.1500 0.1000 0.1000

STATISTICAL PROCESS CONTROL CHART v1.03

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HISTOGRAM WITH LIMITS

4
Number of readings 125
LSL USL
Lower spec limit (LSL) 0.50
FREQUENCY

3
0.50 0.90
3
Nominal 0.70
TARGET Upper spec limit (USL) 0.90
2
0.70 Total sum 89.50
2
Average readings ( X ) 0.72
1 Maximum 0.900
1 Minimum 0.500
0
Readings below LSL 0
0 3 7 1 5 9 3 7 1 5 9 3 7 1 5 9
00 10 20 31 41 51 62 72 83 93 03 14 24 35 45 55 66 76 87 97 07 18 28 39 49 59 70 80 91 01 11 22 32 43 53 63 74 84
3 7 1 5 9 3 7 1 5 9 3 7 1 5 9 3 7 1 5 9 3 7 Readings above USL 0
5 0 .5 1 .5 2 .5 3 .5 4 .5 5 .5 6 .5 7 .5 8 .5 9 .6 1 .6 2 .6 3 .6 4 .6 5 .6 6 .6 7 .6 8 .6 9 .7 0 .7 2 .7 3 .7 4 .7 5 .7 6 .7 7 .7 8 .7 9 .8 0 .8 2 .8 3 .8 4 .8 5 .8 6 .8 7 .8 8 .8 9 .9 0
0.
to
4

7
t o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0 o 0
1
t
5
t
9
t
3
t
7
t
1
t
5
t
9
t
3
t
7
t
1
t
5
t
9
t
3
t
7
t
1
t
5
t
9
t
3
t
7
t
1
t
5
t
9
t
3
t
7
t
1
t
5
t
9
t
3
t
7
t
1
t
5
t
9
t
3
t
7
t
1
t Average Range (R) 0.178
72 82 93 03 13 24 34 45 55 65 76 86 97 07 17 28 38 49 59 69 80 90 01 11 21 32 42 53 63 73 84 94 05 15 2 5 36 46 57
0.
4 9 .5 0 .5 1 .5 3 .5 4 .5 5 .5 6 .5 7 .5 8 .5 9 .6 0 .6 1 .6 2 .6 4 .6 5 .6 6 .6 7 .6 8 .6 9 .7 0 .7 1 .7 2 .7 4 .7 5 .7 6 .7 7 .7 8 .7 9 .8 0 .8 1 .8 2 .8 3 .8 5 .8 6 .8 7 .8 8 .8 9 .9 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
D2 Value 2.326
RANGE
Upper capability index (Cpu) 0.801
Lower capability index (Cpl) 0.941
NORMAL PROBABILITY PLOT Capability index (Cp) 0.871
120.000 NORMALITY TEST Capability ratio (Cr) 1.148

100.000 OBSERVED EXPECTED

Process Capability Index (Cpk) 0.801
80.000
PPM < LSL 0 3.7414460616 Std Deviation (n-1) 0.085
PPM > USL 0 67.859103021 Std Deviation (n) 0.085
60.000 PPM = 0 71.60055 Variance (n-1) 0.007
40.000
% DEFECTS 0.00% 0.00% Variance (n) 0.007
Performance index (Pp) 0.781
20.000 Performance ratio (Pr) 1.280
Process output without usual defects
0.000 Process Performance index (Ppk) 0.719
0.600 0.650 0.700 0.750 0.800 0.850

N O T E S
With presence of Special Cause.
With out of control limits (Ave. chart)
With out of control limits (R chart)
7 consecutive points below central line. (Ave. chart)

Excessive process variation (Pp < 1.67 and Cp < 1.33) -

The process does not currently meet the acceptance criteria.

Inform Sales Account in-charge and contact customer for a review of the study results.
 Z Obs Cum Freq Exp Norm Dist Normal Percent Average Std Dev. n=
1 0.620 -1.991 0.04 0.023 2.324 0.716 0.048 25
2 0.640 -1.576 0.08 0.057 5.749
Kolmogorov-Smirnov
3 0.660 -1.161 0.12 0.123 12.274
1.2
4 0.660 -1.161 0.12 0.123 12.274 1
5 0.670 -0.954 0.2 0.170 1
17.004 0.08
6 0.670 -0.954 0.2 0.170 17.004 Obs
0.8 Cum
7 0.680 -0.747 0.28 0.228 22.765 Freq
Exp
8 0.690 -0.539 0.32 0.295 29.487
0.6 Norm
Dist
9 0.700 -0.332 0.36 0.370 37.001
10 0.700 -0.332 0.36 0.370 37.001
0.4
11 0.700 -0.332 0.36 0.370 37.001
0.2
12 0.710 -0.124 0.48 0.450 45.049
13 0.720 0.083 0.52 0.533 53.306
0
14 0.720 0.083 0.56 0.533 53.306
-2.500 -2.000 -1.500 -1.000 -0.500 0.000 0.500 1.000 1.500 2.000 2.500
15 0.730 0.290 0.6 0.614 61.422
16 0.730 0.290 0.64 0.614 61.422
17 0.750 0.705 0.68 0.760 75.963
18 0.750 0.705 0.68 0.760 75.963
19 0.750 0.705 0.68 0.760 75.963
20 0.760 0.913 0.8 0.819 81.925
21 0.760 0.913 0.8 0.819 81.925
22 0.760 0.913 0.8 0.819 81.925
23 0.770 1.120 0.92 0.869 86.862
24 0.780 1.327 0.96 0.908 90.779
25 0.820 2.157 1 0.984 98.449
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Xbar & R
X - MR
MEDIAN

Obs
Cum
Freq
Exp
Norm
Dist

2.000 2.500