Appendix - C

GOPALAN COLLEGE OF ENGINEERING AND MANAGEMENT

Department of Computer Science and Engineering

Academic Year: 2016-17 Semester: EVEN

COURSE PLAN
Semester: VI Subject Code& Name: 10ME665 / N T M

Name of Subject Teacher: ARASUKUMAR K

Name of Subject Expert (Reviewer):
For the Period: From:

Details of Book to be referred:

Text Books T1: Modern machining process, Pandey and Shan, Tata McGraw Hill, 2000
T2: Advanced machining processes, V.K.Jain, Allied Publishers, 2008

Reference Books R1: Production Technology, HMT Tata McGraw Hill. 2001
R2: Production Technology, R K Jain, Rajput publications
 Practical Applications & Brief Book Deviatio How Made Remark
Lect Execute
objectives referred Planned n Good / s by
ure Topic Planned d
with Pg Date Reasons Reciprocate HOD
NO Date
No. thereof arrangement
Objectives: To Study the TB-1
1. Unit 1: Introduction to NTM classification of different Pg no-1 06-02-2017
machining processes.
History of machining processes TB-1
To introduce the different Pg no-2
2. 07-02-2017
Non Traditional Machining
Processes.
Classification of machining TB-1
processes Applications: This process is Pg no-2
3. generally applied for the 08-02-2017
machining of hard and brittle
materials like carbides glass,
Comparison between conventional ceramics, precious stones, TB-1
and Non-conventional machining titanium, etc. It is used for Pg no-3
process selection. tool making and punch and to 4
4. die making. It is widely used 09-02-2017
for several machining
operations like turning,
grinding, trepanning and
TB-1
milling, etc. It can make hole
Pg no-5
of round shape and other to 6
Advantages ,disadvantages and shapes.
machining characteristics
Outcomes: Having
5. successfully completed the 10-02-2017
course, the student will be
able to demonstrate
knowledge and understanding
of: The different traditional
and nontraditional machining
 processes

Unit 2: TB-1
6. Ultrasonic Machining(USM) Objectives: This involves the Pg no-7 13-02-2017
Introduction, Equipment consideration of maximization
of material removal rate TB-1
Tool materials & Tool size, (MRR) subjected to the Pg no-9
7. 14-02-2017
Abrasive slurry constraint of surface
roughness.
Applications: Drilling, TB-1
8. Cutting tool system design Grinding Pg no-11 15-02-2017
, Profiling, Coining, Welding
Operation etc. TB-1 16-02-2017
Effect of parameter: Effect of Pg no-
9. amplitude and frequency and 31to 33
vibration Outcomes: Ultrasonic
machines are the future of
machining which is used all over TB-1
Effect of abrasive grain diameter, the world for creating hard and Pg no-
10. 17-02-2017
effect of applied static load, brittle forms of materials for the 26to 27
industrial uses.
effect of slurry, tool & work TB-1
11. material A lot of operations can be Pg no-34 20-02-2017
performed with the ultrasonic to m36
USM process characteristics: machine which can benefit the TB-1
12. industrialists in a variety of
21-02-2017
Material removal rate Pg no-37
Tool wear, Accuracy. Surface ways. TB-1
13. 22-02-2017
finish Pg no-38
Applications, advantages & TB-1
14. 23-02-2017
Disadvantages of USM. Pg no- 8
Unit 3: Objectives: Describe the TB-1
Abrasive jet machining(AJM) basic mechanism of material Pg no-39
15. 27-02-2017
Introduction, Equipment, removal in AJM.
Identify major components of
Variables in AJM: Carrier Gas, AJM equipment. TB-1
16. Type of abrasive, size of abrasive State the working principle of Pg no-40 28-02-2017
grain. AJM equipment.
 Velocity of the abrasive jet, mean Draw schematically the AJM TB-1
17. 01-03-2017
number. equipment. Pg no-41
abrasive particles per unit volume Identify the process TB-1
18. 02-03-2017
of the carrier gas, parameters of AJM. Pg no-42
Work material, standoff distance Identify the machining TB-1
19. (SOD), nozzle design, shape of characteristics of AJM Pg no-43 03-03-2017
cut. Applications: 1) Can cut
Process characteristics-Material traditionally hard to cut TB-1
20. removal rate, Nozzle wear, materials, e.g., composites, Pg no-44 04-03-2017
Accuracy &surface finish ceramics, glass
Applications, advantages & TB-1
21. 2)Good for materials that cannot 06-03-2017
Disadvantages of AJM. Pg no-39
Water Jet Machining: Principal, stand high temperatures TB-1
22. 07-03-2017
Equipment Pg no-45
Operation, Application Outcomes: In this session we TB-1
23. have discussed the abrasive 08-03-2017
Pg no-46
Advantages and limitations of jet machining process, the TB-1
24. 13-03-2017
water Jet machinery. principle operation of this Pg no-48
process, the equipment used
Unit 4: Electrochemical and different components TB-1
Machining(ECM)Introduction, Pg no-52
used in this setup, the
study of ECM machine
advantages and disadvantages
of this process and the
important process parameters,
25. their affects on the quality and 14-03-2017
some of the applications of
the process.

Objectives: To minimize
dimensional inaccuracy
subjected to temperature,
passivity and choking constraints
Elements of ECM process : using direct search evolutionary TB-1
Cathode tool, Anode work piece, optimization method Pg no-53
26. Applications: complex 15-03-2017
source of DC power, Electrolyte,
chemistry of the process cavities in high-strength
 ECM Process characteristics materials, esp. in aerospace TB-1
27. Material removal rate, Accuracy, industry for mass production Pg no-54 16-03-2017
surface finish of turbine blades.
ECM tooling technique & TB-1
example, Tool & insulation Outcomes: To understand Pg no-56
28. 17-03-2017
materials, Tool size Electrolyte concept of removal of
flow arrangement
material from selective area
Handling of slug, Economics of TB-1
29. ECM by using chemical with the Pg no-70 20-03-2017
help of faraday law of
Electrochemical turning, electrodes. TB-1
30. Electrochemical Grinding Pg no-76 21-03-2017

Electrochemical honing, TB-1

31. Debarring, Advantages, Pg no-79 22-03-2017
Limitations.
Unit 5:Chemical Objectives: The main TB-1
Machining(CHM) objectives of chemical Pg no-80
32. Introduction, elements of process machining are chemical 23-03-2017
etching. The part of the work
piece whose material is to be
Chemical blanking process : removed, is brought into the TB-1
Preparation of work piece, contact of chemical called Pg no-81
33. 27-03-2017
preparation of masters, masking enchant.
with photo resists Applications:
Etching for blanking, accuracy of TB-1
34. chemical blanking, applications of 1) Chemical blanking: burr- Pg no-81 28-03-2017
chemical blanking free etching of printed-circuit
Chemical milling(contour boards (PCB), decorative TB-1
35. machining): process steps panels, thin sheet-metal Pg no-73 30-03-2017
masking, Etching stampings, and the production
Process characteristics of CHM: TB-1
of complex or small shapes.
36. material removal rate, accuracy, Pg no-74 31-03-2017
surface finish 2) Chemical milling: weight
Hydrogen embrittlement, TB-1
reduction of space launch
advantages & application of CHM Pg no-83
37. vehicles. 01-04-2017
Outcomes: Chemical
 machining is an effective
1method for the machining of
shallow holes and
depressions, for profiling of
the edges of sheet-metal
workpieces, and for
machining of shallow cavities
of large surface areas
(particularly in light alloys).

Unit7: plasma arc machining Objectives: Plasma cutting is TB-1

(Pam) very interesting and Pg no-
38. 03-04-2017
Introduction, equipment, progressive technology. By 114
cutting thermical and dynamic
Non-thermal effects of the plasma's beam TB-1
39. generation of plasma, selection of are utilize. The cut is smooth Pg no- 04-04-2017
gas and accurate. 114
PAM parameters Applications: The chief TB-1
40. application of this process is Pg no- 05-04-2017
profile cutting as controlling 116
Process characteristics movement of spray focus TB-1
41. Pg no- 06-04-2017
point is easy in case of PAM
120
Safety precautions, Applications, process. This is also TB-1
42. recommended for smaller Pg no- 07-04-2017
machining of difficult to 127
Advantages and limitations machining materials. TB-1
Pg no-
Outcomes: Describe the 129
plasma arc cutting process
and its applications in the
43. 10-04-2017
pipefitting trade Identify the
different components of
Plasma Arc cutting equipment
and PPE required for its use
 Unit8:LASER BEAM Objectives: The multi- TB-1
44. MACHINING objective optimization of Pg no- 11-04-2017
Introduction, equipment of LBM LBM process is carried out 145
mechanism of metal removal, considering objective as to TB-1
45. LBM parameters minimize the kerf width and , Pg no- 12-04-2017
as to minimize kerf taper 146
Process characteristics subjected to the constraint on TB-1
surface roughness so as to Pg no-
46. ensure that the surface 146 12-04-2017
roughness should not exceed
2.3 m
Applications, Advantages & Applications: TB-1
47. limitations. Pg no- 13-04-2017
Multiple holes in very thin 147
Electron Beam Machining and thick materials, Non- TB-1
48. (Ebm):Principles, equipment Pg no- 20-04-2017
standard shaped holes and
134
Operations ,applications slots , Prototype parts, TB-1
49. Trimming, scribing and Pg no- 21-04-2017
engraving of hard materials, 135
Advantages and limitation of Small diameter lubrication TB-1
EBM holes Pg no-
148
Outcomes: To Understand
50. Concept Of Making Micro 24-04-2017
Holes With Hard And Brittle
Materials

Unit6:Electrical Discharge Objectives: To define the TB-1

Machining Introduction, EDM process and To learn Pg no-84
51. 25-04-2017
mechanism of metal removal, the advantages of EDM.
dielectric fluid, spark generatorTo describe the physical
EDM tools (electrodes) Electrode reactions in the EDM process. TB-1
52. feed control, Applications: Widely used in Pg no-92 26-04-2017
aerospace, mold making, and
Electrode manufacture, Electrode TB-1
53. wear die casting to produce die Pg no- 27-04-2017
cavities, small deep holes, 106
 EDM tool design, choice of narrow slots, turbine blades, TB-1
54. machining operation, and intricate shapes. Pg no- 28-04-2017
115
electrode material selection, under Outcomes: EDM is removal TB-1
sizing and of material conducting Pg no-
55. 02-05-2017
length of electrode, machining electricity by electrical 105
time
discharges between two
Flushing; pressure flushing, TB-1
electrodes the die electrical
56. suction flushing, side flushing. Pg no- 03-05-2017
fluid being used in this 109
EDM process characteristics: processes for removal of TB-1
57. metal removal rate, accuracy, material from the work piece Pg no- 04-05-2017
surface finish, Heat Affected Zone 110
Machine tool selection, TB-1
58. Application Pg no- 05-05-2017
111
EDM accessories / applications. TB-1
59. Pg no- 06-05-2017
113
Electrical discharge grinding, TB-1
60. 08-05-2017
Traveling wire EDM Pg no-88
Revision
61. 09-05-2017

Revision
62. 10-05-2017

Revision
63. 11-05-2017
Revision
64. 12-05-2017

Prepared By: Reviewed by:_____________ Approved by: __________ Approved by: _____________
(Faculty) (Sub. expert) (HOD) (Principal/ Acad. Co)
Date & Sign_______________ Date & Sign______________ Date & Sign __________ Date & Sign ______________