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EVENT ANALYSIS REPORT
UNIT NO : 3 TPS: CSTPS Unit Capacity : 210 MW
1. "HO Code Station Code Tripping Date and time No. of days from last sync.
CSTPS U-3 T. 09/08/2015 19'.21
o
082015-2016

Last Overhaul (AOH/COH) Period in year since last

No of Days since last OH
synchronisation Date overhaul

29t1212014 224 061

2. Operatingconditions at the Load MW Coal Cycles in service Oil Support

time of Event :-
152 Scoal mills Nil
3. Nature of event: Unit Withdrawn due to BTL

+. Name of First Up, Main Protections & protection on which GGB tripped:
First up : Boiler Trip
Main Protection: Turbine trip
GCB Opened on : Low fonvard power 86 GT
onitisobservedthatleakageisatfrontsidesteamcooledwallonRHStubeno2.
Secondary damage at LTSH coil no 57 tube no 12 at top bank.

one:.Damagedtubesreplaced.Radiographyofwweldingjointscarriedout.Air
preheater 3A and 38 patching done. 12 oil guns servicing done. Reheat spray line valve. Bonnet repaired and gasket
replaced. Burner tilt arrangement servicing done and ensured uniform opearation of of all BT's.

@:.Mainfailuerisduetofluegaserosion.Firsttimeleakageobservedatthislocation.

ortTerm):-PhysicalSurVeyofaccessibleareaoffrontsidesteamcooledwall
carried out and found okaY.
Sfreventlve action suggested (Long Term) :'First time leakage is observed at this location. Now this location is
added in thickness survey list. During next overhaul thickness survey of front side steam cooled wall RHS and LHS will
be carried out and tube replacement will carried out as per thikness Survey.

9. Similar event occurred last time: u# 3 210 MW Time: --- Date: -----

gAJmplementation Status of Long Term/Short Term measures stated at Sr No 9:- Nil

10. Boiler lighted up Time- 10:00 hrs Date- 1110812015

11. T-A Set Synchronised Time- 17'.01 Hrs Date- 1110812015

12. Remark I

a Nit

Chief neer (O&M)

CSTPS, Chandrapur.

13. Recommendations of Works Section:

1. ProcuremenUReplacement Plan:
2. Operational Error:

3. Delay in Maintenance:

4. Delay in bringing back the Unit:

5. Training of Staff:

6. Whether remedial action is completed satisfactory & point is closed :

CE/DyGE(Works)
*HO Code will be given by Works Section.
-

UNIT NO #3 Nature of tripping : Unit Withdrawn due to BTL

Date & Time of 09/08/2015 L9:21

tri p
Wa rm sta rt: H PT -- Top/ 237 /20s
Bottom

Turbine Casing Temp at Start up ( Deg C) IPT -- Top/ 204 / 196

Bottom
Activity Date & Time Time taken Benchmark Reason for
from Boiler time In deviation
lightup in hh:mm
hh:mm
Boiler lig htu p fi/AB/2015 10 : 00

PRDS Charging n/08/2015 13:20 3:20

FO Changeover

Fire Killing L7/AB/201 5 72:75 2:L5 3:10

Header Blow 7t/OB/2015 12:40 2:40 3: 50

Down
Com pletion
Boiler Relight UP Lt/OBl201 5 L2:40 2:40 4:10

Vacuum Pulling fi/08/2015 12:45 2:45 4:15

com pletion

Rolling n/o9/2015 16:05 6:05 6:00 TA set IPT diff

expa nssion problem
2.7 mm . Set hand
Synch ron isation 7t/08/201 5 17 :01 7:Ol 6:40 tripped at 77:55 Hrs
o lSupport 71/AB/2015 17:55 7:55
W thd rawn at
Oil Cons (LDO / LDO- 21 KL
FO) till oil FO 34 KL
withd rawn

Full Load/Max
Load (MW)
ach ieved at

Problems Faced
During Start UP