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6, page 38-42,
Copyright. Verlag Stahleisen GmbH, D-Dsseldorf
The ladle slide gate system is a Introduction controlling factors such as refractory
critical piece of flow control material, plant operating conditions
equipment in liquid steel cast- Recent technological advances in and steel grades. Therefore a new gen-
ing. The service life of the slide steelmaking practices demand longer eration slide gate system is the key to
gate plate is a limiting factor to service life of various supporting extending the service life of the slide
achieve performance and is process equipment for higher produc- gate plate to achieve higher productiv-
greatly dependent on the type tion efficiency and more economical ity and economical operation.
of slide gate mechanism used. operation. The ladle slide gate system
A new generation slide gate is one of the critical flow control com-
system is the key to achieving ponents in the steel casting process. Special features of the FF
longer plate service life and The basic function of the ladle slide ladle slide gate
hence higher productivity and gate system is to control the flow of
more economical operation. the liquid steel from the ladle to the The FF series ladle slide gate is a two-
tundish as shown in figure 1. For its plate linear, hydraulically driven gate.
successful operation it requires a slide The gate valves are designed for small,
gate mechanism and other related medium and large capacity ladles. The
refractory components. The slide gate characteristic features of the FF ladle
plate is one of the most critical refrac- slide gate are as follows:
tory components in the slide gate sys- - safety and reliability,
tem for liquid steel casting and meter- - simplicity and robustness,
ing. It has been observed that the serv- - higher stroke length,
Jayanta Chaudhuri, Gautam Choudhury, ice life of slide gate plates is a limiting - automatic face pressure loading,
Satyendra Kumar, Visvanathan V. factor for improved performance of - outboard spring design,
Rajgopalan, IFGL Refractories Limited, the slide gate refractory system. Now it - optical configuration,
Kolkata, India has been found that the performance - plate crack control,
of the slide gate plate is greatly - higher face pressure,
Contact: www.ifglref.com dependent on the type of slide gate - lower nitrogen pick-up,
E-mail: ifglref@bajoria.com mechanism in addition to many other - increased plate life.
Plant A B C D E F
Ladle capacity, t 150 270 150 320 170 170
Type of caster Slab Ingot Billet/bloom Ingot/bloom Ingot/slab Slab
Casting duration, min 60 80 60 70 60 80 60 70 40 50 40 45
Casting temperature, C 15501580 15601580 1560 1580 1550 1580 1560 1580 1550 1560
Plate bore dia., mm 70 50 45 65 75 75
Conventional plate Flocon 6300 Flocon 6300 Flocon 6300 Metacon C80 Metacon C80 Flocon 6300 Table 2.
Average plate life, heats 2.5 1 2 1 1 1 Details of
Trial slide gate FF60 FF60 FF60 FF90 FF90 FF90 plant trials
Average plate life, heats 5.42 2.25 3.5 5.25 5.5 6.35