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Abstract
The eect of windbreak walls on the thermal performance of natural draft wet cooling towers (NDWCT) under crosswind has been
investigated numerically. The three dimensional CFD model has utilised the standard ke turbulence model as the turbulence closure to
quantify the eects of the locations and porosities of the wall on the NDWCT thermal performance. Moreover, the improvement in the
NDWCT thermal performance due to windbreak walls has been examined at dierent crosswind directions. Results from the current
investigation have demonstrated that installing solid impermeable walls in the rain zone results in degrading the performance of the
NDWCT. However, installing solid walls at the inlet of the NDWCT has enhanced the NDWCT performance at all of the investigated
crosswind velocities. Similarly, installing walls with low porosity has shown improvement in the performance of the NDWCT. A reduc-
tion of 0.51 K in the temperature of the cooling water coming from the tower to the condenser has been achieved at all of the inves-
tigated crosswind velocities by installing porous walls both inside and outside the rain zone.
2007 Elsevier Ltd. All rights reserved.
Keywords: Cooling tower; Thermal performance; Heat and mass transfer; CFD; Windbreak walls
0196-8904/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.enconman.2007.04.018
R. Al-Waked, M. Behnia / Energy Conversion and Management 48 (2007) 26382648 2639
Nomenclature
towers has been demonstrated in the early research. How- The temperature of the smooth water droplet is updated
ever, the eect of windbreak walls on the performance of according to the heat balance between the sensible heat
NDWCTs has not yet been reported. The current investiga- change in the droplet and the convective and evaporative
tion focuses on conducting numerical experiments by using heat transfer between the droplet and the air phase as
CFD techniques in an eort to understand the eect of dened in the following equation:
crosswinds on the thermal performance of NDWCTs more dT p dM p
clearly. Furthermore, it focuses on developing curative M p cp hAp T adb T p hfg 5
dt dt
devices capable of reducing the negative eect of cross-
winds on NDWCTs. Heat, mass and momentum gained or lost by any stream
of water droplets that follow the same trajectory to the sur-
1.1. Governing equations rounding air are calculated and are incorporated into the
subsequent air phase calculation as source terms (Sp/)
In FLUENT [21], the air ow is solved as a continuous according to Eqs. (6)(8), respectively:
phase using the Eulerian approach. However, droplet tra- Z Tp
M p;av DM p
jectories are solved as a dispersed phase using the Lagrang- Q cp;p DT p hfg cpv dT mp;0 6
M p;0 M p;0 T ref
ian approach.
DM p
The air ow equations that describe heat, mass and M mp;0 7
momentum transfer can be written as a general equation M p;0
!
having the form of: X 3 lC D Re
F vp v F other mp;0 Dt 8
4 qp D2p
r qma u/ C/ r/ S / S p/ 1
where qma is the moist air density, u is the velocity vector, / 1.2. Boundary conditions
is the scalar quantity for u, v, w, T, Yv, k and e, C/ is the
diusion coecient, S/ is the source term for the air phase The cylindrical numerical domain shown in Fig. 2 has a
and Sp/ is the additional source due to the interaction be- height and a radius of 500 m. The NDWCT under investi-
tween the air and the water droplets. gation is 129.8 m high with a base diameter of 95.2 m and
According to the Lagrangian reference frame, the an inlet height of 8.6 m. The numerical domain consists of
equation of motion relates the water droplet velocity to 600 thousand structured and unstructured (hybrid) mesh
its trajectory. The trajectory of the water droplet is pre- elements. The number of mesh elements has been kept con-
dicted by integrating the force balance on the droplet as stant for all cases under investigation. In addition, the
dened in Eq. (2) for the y-direction in the Cartesian mesh element size has been smoothly stretched to resolve
coordinates. the high gradient regions and to ensure an accurate resolu-
tion of both the temperature and velocity elds.
dvp gqp qma At the inlet velocity boundary, the air dry bulb temper-
F D v vp F other 2
dt qp ature (Tadb) and vapor mass fraction (mfv) have been
provided in accordance with Table 1. In addition, the
The drag coecient for a smooth spherical droplet is a crosswind velocity magnitude has been provided according
function of Reynolds number (Re), which is a function of to Eq. (9) in which the reference velocity is evaluated at an
the relative velocity between the water droplet and the elevation of 10 m above ground level.
air. Furthermore, trajectory equations and any other aux-
iliary equations describing heat or mass transfer to/from
the droplet are solved by stepwise integration over discrete
time steps.
Heat transferred from the water droplet into the sur-
rounding air inside the NDWCT consists of both convec-
tive and evaporative heat transfer. The heat transfer
coecient (h) is evaluated using the correlation of Ranz
and Marshal [22,23] as dened in Eq. (3). Similarly, the
mass transfer coecient (hm) is calculated from the heat
and mass transfer analogy as dened in Eq. (4).
hDp
Nu 2:0 0:6Re0:5 Pr0:33
ma 3
k ma
hm D p
Sh 2:0 0:6Re0:5 Sc0:33
ma 4
Dva Fig. 2. Numerical domain utilised in the current study.
R. Al-Waked, M. Behnia / Energy Conversion and Management 48 (2007) 26382648 2641
200
p1 p 2
For a given water ow rate, inlet air wet bulb tempera-
kL = ture and relative humidity, the outlet water temperature
180 0 .5 V p2
160 has been plotted as a function of the inlet air dry bulb tem-
140
perature. The other reference values have been kept con-
stant as listed in Table 1. From Fig. 5, it can be seen that
120
1 2 the current CFD code has produced very close results to
kL
100
a1 those of the design curve. The dierence in outlet water
80 a2
temperature between the CFD and the design results is
60 <3% for the whole range of air temperatures, which is con-
=
a 2
40
a 1
sidered a satisfactory result. As a consequence, the current
20 code is utilised to investigate eect of dierent crosswind
0 conditions on the thermal performance of NDWCTs.
0.3 0.4 0.5 0.6 0.7 0.8 0.9
2. Results and discussion
Fig. 4. Pressure drop coecient of the windbreak wall in terms of the
walls porosity. Windbreak walls have been installed both inside and
outside the NDWCT. The dimensions and the geometry
of both the windbreak walls and the NDWCT are shown
Dierent from the solid wall, a porous wall is made of
in Fig. 6 and listed in Table 2 [25]. In the following sections,
series of parallel bars with some gaps between. Since the
the eects of wall location, porosity and wind direction on
bars can be easily replaced, it has been proposed as an eco-
the thermal performance of the NDWCT represented by
nomically viable windbreak [24]. The porous jump bound-
change in water temperature due to crosswind (DTwo) are
ary condition has been used to represent the porous
investigated.
windbreak walls as dened in the following equation:
l 1
Dp U C qU 2 Dm 12
a 2 Outlet
The magnitude of the viscous loss term (rst term on the
RHS) is very small compared to the inertial loss term (sec-
ond term on the RHS) and has been neglected. By provid-
ing the wall thickness (Dm) and the pressure loss coecient
of the wall (C), the aerodynamic characteristics of the wall Outside wall
Inside wall
have been dened. H i x Db Hi x Hi
1.6. Validation
303
Table 2
302 Summary of windbreak walls characteristics utilised in the current study
Two (K)
temperature has increased to a maximum value of 302 K at deeper into the rain zone toward the leeward side of the
case CD_1 and up to 306.2 K at both of the CD_2 and NDWCT. As a consequence, the hot temperature spots
CD_3 cases. Therefore, the potential sensible cooling of have been shifted from the centre of the rain zone behind
the air has decreased as it moved into the ll zone, which the wall toward the leeward side as shown in Fig. 12 for
has led to higher water temperature (Two). Furthermore, case CD_4. This shift is caused by the contact of the hot
hot temperature spots have emerged at the leeward wind water droplets with the fresh cooling air owing through
side of the rain zone at case CD_1 where no wall is installed the wall, which has resulted in a lower Two.
inside the NDWCT. At cases CD_2 and CD_3, the spots The eect of windbreak walls on the performance of the
have been shifted toward the centre of the rain zone imme- NDWCT under investigation is strongly dependent on the
diately behind the wall. crosswind velocity. As shown in Fig. 11, at crosswind veloc-
Based on these results, the use of solid impermeable ities lower than 6.5 m/s, the solid wall, case CD_3, has
windbreak walls installed inside and outside the NDWCT resulted in the highest thermal performance of the NDWCT.
has proved to be the best option at crosswind velocities However, the wall with the highest porosity, CD_6, has
lower than 7.5 m/s. However, these walls have been consid- resulted in the lowest thermal performance at the same cross-
ered an obstacle to better cooling of the water at crosswind wind velocities. At crosswind velocities higher than 6.5 m/s,
velocities higher than 7.5 m/s. The use of solid walls the opposite eect is obtained. The highest thermal perfor-
installed only outside of the NDWCT, on the other hand, mance of the NDWCT has been obtained from installing
has led to a better thermal performance at velocities higher the wall with the lowest investigated porosity inside the
than 7.5 m/s. NDWCT, case CD_6. On the other hand, the solid wall in
the rain zone has become a disadvantage in that it causes
2.3. Windbreak wall porosity degradation in the thermal performance of the NDWCT.
It can be concluded that improvement in the perfor-
The use of porous walls inside the NDWCT has the mance due to the porosity of the wall is very dependent
advantage of reducing the negative eect of the solid walls on the crosswind velocity. As a consequence, more compre-
at high crosswind velocities by allowing the air to ow hensive studies are needed to report the eect of dierent
through the wall toward the leeward side of the tower. types of walls on the thermal performance of NDWCTs
The eect of the walls porosity on Two is investigated in as a function of crosswind velocity.
this section for the same wall characteristics summarised
earlier in Table 2. The cases of walls installed both inside 2.4. Crosswind direction
and outside of the NDWCT are considered here.
In addition to the NO CD case and to the CD_3 case, The sensitivity of the performance due to the porosity of
three more cases were considered in which the outside wall the wall and its dependence on the crosswind velocity mag-
porosity has been maintained constant while the inside nitude has raised the importance of the crosswind direc-
walls porosity has been varied as in cases CD_4, CD_5 tion. For the case of an isolated NDWCT, two crosswind
and CD_6. The eect of the porosity on the thermal perfor- directions (h = 0 and h = 45) have been considered to
mance of the NDWCT is shown in Fig. 11. investigate the dependence of the thermal performance on
As expected, all of the three cases of porous walls have windbreak walls.
showed an improvement in the thermal performance Fig. 13 shows the change in the thermal performance of
depicted by a lower DTwo. Because of the porosity of the the NDWCT for dierent walls at a crosswind direction of
wall, the air is allowed to penetrate the wall and to ow
2.5 NO CD
C D_3
2.0 C D_4
C D_5
C D_6
1.5
Two (K)
1.0
0.5
0.0
0 2 4 6 8 10 12 14 16
Ucw (m/s)
Fig. 11. The change in DTwo of the NDWCT under crosswinds due to Fig. 12. Contours of air dry bulb temperature in the rain zone for case
walls porosity. CD_4 at crosswind velocity of 10 m/s.
2646 R. Al-Waked, M. Behnia / Energy Conversion and Management 48 (2007) 26382648
h = 45. All of the investigated walls show a positive eect 5 m/s, case CD_6 results in higher performance in compar-
on the thermal performance with one exception, case ison with case CD_1 at h = 0 and at h = 45. This is due to
CD_3_45, where 45 indicates the angle at which the cross- the air ow nature behind the walls as shown in Fig. 15.
wind approaches the NDWCT. The same degradation in
the thermal performance at case CD_3 is shown in
Fig. 11. For the remainder, the thermal performance of
the NDWCT is improved in a similar fashion to the
enhancement shown in Fig. 11 at h = 0.
By comparing the results obtained from Fig. 13 to those
obtained from Fig. 11, it can be concluded that windbreak
wall CD_6_45 produces the most favourable eect on the
thermal performance of the NDWCT among the investi-
gated porous walls. From Fig. 7, it has been shown that
installing the walls outside the rain zone is a promising
means to enhance the performance of the NDWCT. There-
fore, a comparison between case CD_1 and case CD_6 has
been conducted and the results are shown in Fig. 14.
Fig. 14 shows that case CD_6 results in the highest ther-
mal performance at all of the investigated high crosswind
velocities. However, the same wall provides the lowest per-
formance at crosswind velocities of a magnitude lower than
5 m/s, with case CD_1 in between. At velocities higher than
3.0
NO CD
C D_3 _4 5
2.5
C D_4 _4 5
2.0 C D_5 _4 5
C D_6 _4 5
Two (K)
1.5
1.0
0.5
0.0
0 2 4 6 8 10 12 14 16
Ucw (m/s)
Fig. 13. The change in DTwo of the NDWCT under crosswind direction
h = 45.
2.0 NO C D
C D_1
C D_6
1.5 C D_6 _4 5
Two (K)
1.0
0.5
0.0
0 2 4 6 8 10 12 14 16
Ucw (m/s)
Fig. 15. Contours of air dry bulb temperature contours in the rain zone
Fig. 14. Eect of the recommended windbreak walls on the thermal for the recommended windbreak walls: (a) CD_1, both h = 0 and h = 45,
performance of the NDWCT. (b) CD_12, h = 0 and (c) CD_12, h = 45.
R. Al-Waked, M. Behnia / Energy Conversion and Management 48 (2007) 26382648 2647
As the crosswind velocity increases, the air ow separa- Dierences in the eects of windbreak walls on the per-
tion from the outside edge of the outside wall results in a formance were found when similar walls were installed in
low pressure zone behind the wall. As a consequence, a NDDCTs or NDWCTs. Extrapolating results obtained
recirculation zone emerges at the side of the inlets of the from NDDCTs into NDWCTs was found to be inaccurate
NDWCT as shown in Fig. 15. At case CD_1, the circula- and sometime misleading. Therefore, comprehensive stud-
tion zone forces the air to ow from inside the rain zone ies are needed to examine any introduction to the
to outside the NDWCT. Therefore, less air ow into the NDWCT in wet wind tunnel experiments or validated
NDWCT has been observed, which results in a decrease numerical codes before applying the results to the full scale
in the thermal transfer process inside the NDWCT. More- NDWCT.
over, the recirculation zones are enhanced by the relatively Finally, the installation of windbreak walls around the
high air ow velocity in the rain zone at the vicinity of the inlet of the NDWCT is a simple means of reducing the
wall. thermal performance losses due to crosswinds.
By installing a porous wall both inside and outside the
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