SERVICE MANUAL

MINI HOME THEATER

SERVICE MANUAL

:
MODEL : LX-D2560A(LXS-D2560V)
LX-D2960A(LXS-D2960V)
 [CONTENTS]
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

SECTION 2. EXPLODED VIEWS

1. CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. DECK MECHANISM EXPLODED VIEW (5 CHANGER) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
3. TAPE DECK MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
4. SPEAKER EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

SECTION 3. ELECTRICAL SECTION

ELECTRICAL TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
INTERNAL BLOCK DIAGRAM of ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-41

SECTION 4. DVD PART ELECTRICAL

DVD ELECTRICAL TROUBLESHOOTIHG GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
DVD SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
DVD PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23

SECTION 5. MECHANISM OF DVD PART

DECK MECHANISM DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7

- 1-1 -
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and dont let

contact fingers or other exposed skin.

5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort this.

Magnet Pressure
Pressure

How to hold the pick-up

Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.

Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do
not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of
this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

- 1-2 -
 NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M )
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent sta-
tic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 Mohm)
Resistor
Conductive
(1 Mohm)
Sheet

CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)

NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.

VOLUME
UP RESET jump wire

VOLUME KNOB

DOWN

- 1-3 -
 ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen-
erate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DAN-
GEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

- 1-4 -
 SPECIFICATIONS

General
Power supply Refer to the main label.
Power consumption 50 W (LX-D2560A model)
Net Weight 5.9 kg
External dimensions (W x H x D) 190 X 352 X 295 mm

Tuner/Amplifier
FM Tuning Range 87.5 - 108.0 MHz or 65 -74 MHz, 87.5 -108.0 MHz
Intermediate Frequency 10.7 MHz
Signal to Noise Ratio 60/55 dB (Mono/Stereo)
Frequency Response 50 - 10000 Hz
AM Tuning Range 522 - 1620 kHz or 520 - 1720 kHz
Intermediate Frequency 450 kHz
Signal to Noise Ratio 30 dB
Frequency Response 140 - 1800 Hz
Output Power Front: 100 W + 100 W (4 , THD 10 %) - LX-D2960A model
Front: 50 W + 50 W (4 , THD 10 %) - LX-D2560A model
T.H.D 0.5 %
Frequency Response 40 - 20000 Hz
Signal-to-noise ratio 75 dB
Cassette tape player
DVD/VCD/CD player Tape Speed 3000 3 % (MTT-111.
Frequency response (audio) 40 - 20000 Hz NORMAL-SPEED)
Signal-to-noise ratio (audio) More than 75 dB (1 kHz) Wow Flutter 0.25 %
Signal-to-noise ratio (video) More than 55 dB (1 kHz) (TT -111, JIS-WTD)
Dynamic range (audio) More than 80 dB F.F/REW. Time 120 sec (C-60)
Video output 1.0 V (p-p), 75 Frequency Response 250 - 8000 Hz
S-video output (Y) 1.0 V (p-p), 75 Signal to Noise Ratio 43 dB
(C) 0.3 V (p-p), 75 Channel Separation 50 dB (P/B)/45 dB (R/P)
Component Video output (Y) 1.0 V (p-p), 75 Erase Ratio 55 dB (MTT-5511)
(Pb)/(Pr) 0.7 V (p-p), 75

Speakers
Speaker Name Front Speaker (L/R)
Type Bass Reflex 2Way 3Speaker (LXS-D2960V Model)
Bass Reflex 2Way 2Speaker (LXS-D2560V Model)
Impedance 4
Frequency Response 60 - 20000 Hz
Sound Pressure Level 85 dB/W (1m)
Rated Input Power 100 W (LXS-D2960V)
Max. Input Power 200 W (LXS-D2960V)
Net Dimensions (W x H x D) 190 X 351 X 295 mm (LXS-D2960V)
Net Weight 4.8 kg (LXS-D2960V)

- 1-5 -
- 1-6 -
SECTION 2. EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION

NOTE) THE EXCLAMATION POINT WITHIN AN

EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL TO
THE PRESENCE OF IMPORTANT SAFETY
INFORMATION IN SERVICE LITERATURE. 261
A26 463

463
A48
257
463

A50
MAIN
265

A46 262
DVD
A51

FRONT 264

MAC
250 450
263 300

SMPS

A47
256
251 276

259

A44
A000
274
255
252 273
253
254

2-1 2-2
2. DECK MECHANISM EXPLODED VIEW (5 CHANGER)

075

003

004
011 074
072

023
071

005

431

006

038

007

062

001
A26

037
031
032
002

073

2-3 2-4
3. TAPE DECK MECHANISM

A000
1006 1021

1019 1020
1037

1018
1002
1017

1007
1022

1003

A001
1015

1023
1009 1025

1009
A002

1011

1013

2-5 2-6
4. SPEAKER EXPLODED VIEW

A700 758

754
755

756 759
757

753
752

751
750

- 2-7 -
- 2-8 -
SECTION 3. ELECTRICAL SECTION
ELECTRICAL TROUBLESHOOTING GUIDE

MICOM PART CHECK I

NO Refer to SMPS
Check P7904 6PIN P-SENS
Troubleshooting

YES

Check power of both

terminals of IC101 KIA7042
NO Check if IC101 KIA7042
YES input is over 5V.
NO Check the related part NO
YES of IC101 KIA7042

Check IC100 78KO/KF2 Check if output voltage

1 PIN power of IC101 KIA7042 is 4.3V
Replace the
YES related parts
YES

OK OK

- 3-1 -
 MICOM PART CHECK II

Check P7904 5PIN 5.6V

NO Refer to SMPS
YES Troubleshooting
Check power of both
terminals of D101 1SR35

NO Check D101 1SR35

YES output is working on 5V

YES
NO Replace the
Check the related part
related parts

YES
Check Q101 EMITTER 5V
and COLLECTOR 5V OK

YES Check Q102 BASE

PIN 0.6V HIGH
NO Check output power
YES of IC101 KIA7042 is
over 4.3V.
Check IC103 8PIN IC100
19,20,59 PIN 5V Check Q102 COLLECTOR YES
Check the related NO
YES part.
YES
YES
Check the working condition
X101: 32.768kHz
Check the related part. OK
X100: 9.8304MHz

YES Replace the

YES
related parts

Replace the
OK OK related parts

- 3-2 -
 IC103 KS4CD21CS CHECK

Check IC100 78KOKF2

22,24 PIN

YES

NO NO Refer to MICOM
22 PIN DATA 22 PIN CLK Check MICOM power 5V
Troubleshooting
YES

YES Check the related part

YES NO
Replace the related parts

OK OK

FLD DISPLAY CHECK

Check P7904 1,2,3 power.

NO Refer to SMPS
YES
Troubleshooting

F1+,F2- both terminals: over

3.7V Check power VKK: over
26V.

YES

Check P7302 connection NO

condition and power F1+,F2- Check P7302 assembly
both terminals: over 3.7V
Check power VKK: over 26V
Check 25 PIN:5.6V
YES

YES Check power of each PIN

NO
YES Replace the related part
Check IC301 PT6324
power 50 PIN VKK:-26V
9.52 PIN +5V OK

YES

- 3-3 -
 NO
YES When 5V fails,check
D3191SR35 input and
output power
YES
Check IC100 IC301 DATA
communication Check the related part
PIN PIN
75 PIN 3PIN STB NO
76 PIN 2PIN DO YES Replace the related part
77 PIN 4PIN DI
78 PIN 1PIN CLK
OK

IC100
75 PIN STB
NO
YES 77 PIN 4PIN DI
78 PIN 1PIN CLK
Check Data output.

YES

Check 76 PIN DO
DATA input

YES
FLT light on
Check the related part

YES NO
YES Replace the related part

OK OK

- 3-4 -
 PWM MODULATION PART

NO Refer to SMPS
Check P7905 9PIN 3.3V
Troubleshooting
YES
Check IC604 PS9829 VDD
PIN power (3,10,22,29,39,47,
56,65,72,87,94) Check X601
2PIN 3 3V
YES

Check if X601 12.288MHz is

working.
NO Check the related part of
YES X601
NO Replace the related
YES
Check IC604 PS9829 part
86 PIN CLK input
OK

YES NO
Check R668(470) output
NO Replace the related
Check output of YES
IC100 78KOKF2 part
21 PWM_CLK
OK
22 PWM_DATA
23 PWM_REST
Check resistance output of
NO LINE
YES DATA: R671
CLK: R670
RST: R665
Check IC604 PS9829 DATA NO
YES Replace the related
input
part
78 PIN DATA
79 PIN CLK OK
96 PIN REST

NO Check DVD ASS`Y PS9829

YES communication condition (P7403)

YES NO Refer to DVD

Troubleshooting
Check PWM MODULATOR
Check IC604 PS9829 DATA input
output
FL:75(+)74(-) FR:71(+)70(-) NO Check resistance
YES
SW:68(+)67(-) CEN:62(+)61(-) output of each LINE
SL:59(+)58(-) SR:52(+)51(-) OK
NO
YES
Check IC604 PS9829 part.

OK

- 3-5 -
 POWER AMP PART CHECK

P7905 3 PIN+12 13,14,15

PIN 32V
NO Refer to SMPS
YES
Troubleshooting

Check input power of

eachIC700,701,702,703
34,29,26,21 PIN.

YES

Check input power of each

IC 700,701,702,703
1,36,17,18,19 PIN +12V
Check resistance power of
each LINE
NO IC700:R702,701,726,727,724
YES IC701:R730,729,750,753,752
IC702:R756,755,768,771,770
IC703:R774,773,794,797,796

Check PWM MODULATOR

input of each IC 4,6,14,16
PIN

YES

Check POWER IC 700,701,

702,703 34,29,27,20 PIN
output.

YES
NO
Check output LINE COIL Replace the related parts

YES

OK

- 3-6 -
 AUX FUNCTION

Check if JK800 contacts with

YES

Check IC200 (BU4052)

4, 11PIN input waveform.

NO
YES Check IC200 (BU4052)
16PIN VDD, 8PIN VSS power.

Check IC200 (BU4052)

YES NO Check u-COM (IC301)
3, 13PIN output waveform.
83PIN, 84PIN
communication.

YES
Replace the related parts
Check IC801 (MC4580)
2, 6PIN input waveform.

NO Check IC801 (MC4580)4PIN

YES VSS, 8PIN VDD power.
NO Refer to SMPS
YES Troubleshooting.

OK Replace the related parts.

- 3-7 -
 TUNER FUNCTION CHECK

Check TUNER
module(TU601) is working.
NO
YES Check TUNER MODUEL
power(Check 2PIN 9V)

Check IC200(BU4052)
1, 12PIN input waveform.

YES
Check IC200(BU4052)
3,13PIN output waveform.
Check IC601(BU 4502)
2, 15PIN Check 25 PIN:5.6V
NO Check IC200(BU4052)
YES 16PIN VDD,8PIN VSS power
YES
Check IC801(MC4580)
2,6PIN input waveform. Replace the related parts

NO Check IC801(MC4580) 4PIN

YES
VSS,8PIN VDD power
YES

OK Replace the related parts

TAPE FUNCTION CHECK

TAPE PCB ASS`Y

YES

Check IC200(BU4052)2,1
5PIN input waveform.
NO
Check IC200 (BU4052)
YES
16PINVDD,8PIN VSS power.
Check IC200 (BU4052)
YES
3,13PIN output waveform.
Check IC601 (BU4052) Replace the related parts
2,15PIN input waveform.
YES
Check IC801 (MC4580)
2,6PIN input waveform.
NO IC200(BU4052) 16PIN-
YES VDD,8PIN VSS power check
YES
OK Replace the related parts

- 3-8 -
 TAPE PLAY PART CHECK

P2707:4 PIN 12V

NO
YES Refer to SMPS
Troubleshooting
Check IC201 (HA12237)16
PIN 12V input.

YES
Check IC201: 5.26 PIN
Signal Output.
NO
YES Check DECK HEAD input.
NO Replace the HEAD
YES WIRE and Mecha.

Check DECK HEAD input

IC201 32.39 PIN.
YES

Check the related part.

NO
Replace the
YES related parts.
Check IC201 14 PIN MUTE
is working. OK

NO
Check IC202 10 PIN HIGH is
YES
working.
YES

Check the related part.

NO Replace the
YES related parts.

OK OK

- 3-9 -
 TAPE REC PART CHECK

Check IC604 PS9829 NO

Refer to PWM modulation
#49,#52 PWM output. part.
YES
NO
Check P7207 #2,#4 output. Check Q601 Collector waveform.

YES
NO
Check P2707 #5,#7 input. Check Board to Board contact.

YES

Check IC203 MC4580 #1,#7.

NO
YES Check IC203 8 PIN +12V.

NO
YES Refer to SMPS
Troubleshooting

Check the related part.

NO
YES Replace the related parts

Check IC201 10,21 PIN OK

output.
YES

Check L203 2,3 PIN oscillation.

YES

Check .P2203 5,3 PIN input.

Check .8 PIN ERASE input.
NO Check Q205(D1304)
YES
BASE HIGH.
NO Check IC202 4 PIN HIGH
YES working.

OK YES

OK
Replace the related parts

- 3-10 -
 SMPS POWER CIRCUIT

*MAIN PART

NO
Check the fuse F901 Replace the fuse

YES

Check the DC V of C905. NO Check BD901,LF901,902

If DC V is over 400V

YES

Chcek the DC V Of
NO NO
C909,C903,C921 If DC V is Check IC901,902 Replace IC 901,902
in 14~19V and it is steady.
YES
YES
Check short of P9701,
Check the DC V Of P9702 line
C981,C945. If DC V is 6.1V
NO
YES Check short of P9702 line

Chcek the DC V Of
C950,C951 If DC V is in NO
Check short of P9701 line
35V,-35V

YES

OK

- 3-11 -
*P-SENS PART

NO
Check the PIN6 OF P9702 Check power circuit
If DC V is over5.6V Trouble shooting

YES

OK

*VKK PART

NO
Check the PIN3 OF P9702 Check power circuit
If DC V is over -28V 2 Trouble shooting

YES

OK

- 3-12 -
 INTERNAL BLOCK DIAGRAM of ICs

UTC MC4580
PIN CONFIGURATION

TEST CIRCUIT

- 3-13 -
 NJM 2279
BLOCK DIAGRAM
SW2 MUTE1 V+

Vin1

20k AMP. Driver

6dB 75 Vout1
Vin2
20k
20k 4.45k

4.14k AMP. Driver

Vin3
6dB 75 Vout2

20k 20k
4.45k

4.14k

SW1 MUTE2 GND1 GND2 V-

MBM29LV160TE
BLOCK DIAGRAM

- 3-14 -
 HY57V281620ETP
FUNCTIONAL BLOCK DIAGRAM

FAN8082D
Internal Block Diagram

- 3-15 -
 BU2090
Block diagram

- 3-16 -
 HA12237F
BLOCK DIAGRAM

- 3-17 -
 BA3308 / BA3308F
BLOCK DIAGRAM

BA3308

BA3308F

- 3-18 -
 TAS5142
BLOCK DIAGRAM

- 3-19 -
 HT1200-4
SYSTEM BLOCK DIAGRAM

- 3-20 -
 HT1200-4
FUNCTIONAL BLOCK DIAGRAM

- 3-21 -
 CS5340
BLOCK DIAGRAM

BU4052
BLOCK DIAGRAM

- 3-22 -
 STR-S6757IF1905
BLOCK DIAGRAM

STR-A6200
BLOCK DIAGRAM

- 3-23 -
- 3-24 -
 WIRING DIAGRAM

3-25 3-26
 BLOCK DIAGRAM

OVERALL AV BLOCK
DIAGRAM
DECK/AD LC6324
9.8304MHz MAIN BOARD AMP BOARD TAS5152_PDN FL
MODE A.B
VFD DATA.CLK
HALF A.B SOL"A" EXP CLK 12.288 TAS5152_SD
REC F.R SOL"B" DATA FR
MOTER NEC
HIGH/NO 9829_DAT PS9829A
DECK AUDIO FL+/-, FR+/- TAS5142 S/W
RM PWM
MICOM
MODUL RL+/-, RR+/- Power Amp
EXPENDER 9829_RESET C/T
ATOR CENTER +/-
REC MUTE 9829_CLK
WOOFER+/-
REC MUTE LEVEL METER RL
REC RETM
REC SW
REC MUTE RR
OP AMP H/P_SW
SUB WOOFER
REC L/R PWM OUT
HA12237 OP AMP
TAPE IC CS5340
RDS CLK.DATA DVD DATA.CLK
DATA CLK OP AMP
TUNER DVD DATA CLK
HEAD WOOFER
MODULE
PLL DAT.CLK
BU4052 DATA CS5340 RESET
TUNER L/R OPTICAL
TAPE L/R
BU4052 OP AMP CS5340 12.28MHz
AUX L/R AUX L/R
DVD/CD
BLOCK
MIC INPUT
USB DA+,-,5V

3-27 3-28
 SCHEMATIC DIAGRAMS

MAIN SCHEMATIC DIAGRAM

MIC AUDIO VIDIO

CYBS,C,pb,pr,R,B
Y/G
Y
JACK OUT
A_MUTE ADC

SWITCH
OPT OPT
OUT IN

AUDIO L, R
MIC L, R
PWM/DAC

12S
12S

Y
SPDIF OUT
DECK MECHANISM
SPDIF IN
UART
MICOM A,B,C,D,E,F,R
CDMDI, DVDMDI P/UP
CDDVDCT, VRDVD,VRD
MMA[0..1MB]B[0..15]
LDO1,LDO2
DSCK#,CKE,CSo#,RAS0
SDRAM
CAS#,WE#,DQMX
OPEN/CLOSE M

LA[0..21], LD[0..7]
MPEG FOCUS/SLED MOTOR
DRIVE SLED, F,T
SPINDLE/TACKING
FLASH WRLL#,MRST#,LOE#
ESS6838 AMP_STBY
IC
LOAD,SPINDLE

48MHz USB_RESET
SCI
MCU_INTQ
EEPROM SDA
JRD#,HWR#
D-, D+ USB
UBI9021 MS_SEL_OU
HA0
27MHz
HD[0..7]
USB
CON

HD[0..15], CONTROL SIGNAL

3-29 3-30
 -COM/INTERFACE/PWM SCHEMATIC DIAGRAM

3-31 3-32
 6CH_AMP SCHEMATIC DIAGRAM

3-33 3-34
 FRONT SCHEMATIC DIAGRAM

3-35 3-36
 SMPS SCHEMATIC DIAGRAM

3-37 3-38
 DECK SCHEMATIC DIAGRAM

3-39 3-40
 PRINTED CIRCUIT DIAGRAMS

MAIN P.C. BOARD

3-41 3-42
 MAIN P.C. BOARD

3-43 3-44
 FRONT P.C. BOARD

3-45 3-46
 SMPS P.C. BOARD

3-47 3-48
 DECK P.C. BOARD

3-49 3-50
SECTION 4. DVD PART ELECTRICAL
DVD ELECTRICAL TROUBLESHOOTIHG GUIDE
POWER CHECK GUIDE

Power ON Power ON

PUSH KARAOKE
DVD BUTTON YES
Does DVD/CD Does AUX, FM 87.5 OK.
appear at FLD? appear at FLD?

YES
NO
NO Does it NO
Does DISK1
appear DVD ERROR at
appear at FLD?
FLD?

YES

NO Check
Does No DISC or Connector (P4405,P4407,
Time are appeared at Reconnect it.
P4408).
FLD?

YES

Check an Audio Micom

OK or interface reconnect (P4703)

Check the NO
voltage of each pin on
P5701.

YES

Check DVD MD Module.

Check connector P7501.

- 4-1 -
 TEST & DEBUG FLOW

POWER ON

YES

NO Flash NO Check connection lines between

Show LOGO? Memory operates FLASH &ES8381 or the FLASH access
properly? time whether is suitable or not.

YES

NO Check connection lines between

SDRAM works SDRAM (IC502)&ES8381 or the
properly? SDRAM is damaged.

YES

YES ES8381 VIDEO NO Check the related circuit of

outputs ES6698FD (IC501)PIN
properly? 133,134,137,138,139,140

YES

Check AV cable
connection to TV set.

Does first NO NO
tray move inside when SW5 &SW7 signals Check the MD mecha
it is at closed on P4408 are OK?
position?
YES

OPEN /CLOSE NO CHECK THE OUTPUT SIGNAL

YES signals on IC401 are OF ES8381 TO IC401 FOR
OK? CONTROL OPEN/CLOSE

YES

Load+&load- NO
Check the Tray control
signals on P4408
I/O Pin on IC401.
are OK?

YES
Check the cable
B connection between DVD
PCB and MD (MECHA)

- 4-2 -
 B

Does
the SLED move to NO NO
Limit SW signal
inner side when it is at Check the MD
on P4407 is LOW?
outer position?

YES

NO Check the related circuit of SLED

SLED signal is OK? and Motor driver IC (IC401)
YES

YES

Check the cable

connection with MECHA.

Do not put in disc and

tray close.

YES

Optical Lens NO Proper Focus NO Check Focus connection on ES8381

is moving for searching outputs to motor and motor driver IC.
Focus? driver?

YES

YES NO
Proper F+&F- Check the motor driver (IC401).
outputs?

YES

Check cable connection

C with pick-up head.

- 4-3 -
 C

Laser turns
NO NO Check the laser power circuit between
DVDLD or CDLD
on when reading ES8381 and power
output properly?
disc? transistor. (Q405,Q406)

YES

Collector NO
voltage of power Check the related circuit of laser
transistor is ok? power transistor.
(Q405,Q406)
YES YES
Check cable connection
between P4405 and
pick-up head.

Put disc in tray.

YES

NO NO Check the SPINDLE related

Does SPINDLE Proper SPINDLE
rotate? signal on ES8381. circuit on ES8381

YES

YES NO
SPIN+&SPIN- Check the SPINDLE control of motor driver
output properly? (IC404).

YES

Check the cable

D connection between
P4407 and MD

- 4-4 -
 D

NO Proper signal on
NO
Check the connections between
Focus On OK? A,B,C,D from MD? P4405 and pick-up head.

YES

NO
Check the related circuit of ES8381
Proper FOO signal
FOCUS signal.
on IC401?

YES
YES

Check cable connection

between P4405 and MD.

NO NO Check the related circuit between

Track On OK? Proper TRO signal IC401 and ES8381
on IC401?

YES

NO Check the Tracking control

T+&T-output
properly? on motor driver (IC401).

YES

YES
Check cable connection
on pick-up head.

NO
Disc play? Check RF signal waveform.

E
- 4-5 -
 E

All outputs NO Audio signal

NO
Check the connections between
are Ok during playing data on P4703 is OK? ES8381 and P4703
DISK ?

YES

Check the MAIN PCB

YES NO NO For example composite video ,

Picture
signal data on ES8381 Check the video mute TR (Q411),
is OK? Output of Video buffer IC (IC407)and
ES8381 video signal data

TEST END

- 4-6 -
 USB PART

TURN ON USB

YES

NO
Searching or Check the POWER supply circuit.
USB Display (Check P5701)
check
YES

Check the HRST#signal

YES YES

Check the USB PART

and DVD PART line.

NO Check the USB JACK POWER supply.

Reading OK check
(Check P4302)

YES

Check the USB DATA LINE.(P4302)

YES
YES

Check the IC405 (UBI9021).

(Check DATA LINE PIN 14~17,20~23)

OK

- 4-7 -
WHEN POWER ON,RESET &DATA ETC WAVEFORM

1.RESET(DVD)

2.RX

3.TX

4.LCS3#(FLASH)

Playing at USB
function

1.HRST#

2.5V

3.D-

4.D+

- 4-8 -
OPEN/CLOSE WAVEFORM AT POWER ON

1.Limit SW

2.OPEN

3.CLOSE

STARTING ACTION WAVEFORM IN MD DEVICE

1.SLO (from
MPEG)

2.SLED-

3.SLED+

(At Power on )

- 4-9 -
FOCUS WAVEFORM (AT CD)
1.FDO

2.F+

3.F-

(INSERT CD )

FOCUS WAVEFORM (AT DVD)

(INSERT DVD )

1.FDO

2.F+

3.F-

- 4-10 -
AT POWER ON ,SPINDLE SIGNAL AT MD DECK

1.Spind

2.Spin+

3.Spin-

AT FIRST ACTION,FOCUS SIGNAL A,B,C,D

1.A

2.B

3.C

4.D

- 4-11 -
TRACKING SIGNAL
1.Tro

2.Tr-

3.Tr+

RF WAVEFORM

- 4-12 -
DISK TYPE JUGEMENT WAVEFORM

(DVD)

1.F+

2.FDO

3.SVRRF

(CD)

- 4-13 -
- 4-14 -
 DVD SCHEMATIC DIAGRAMS

MPEG SCHEMATIC DIAGRAM

4-15 4-16
 RF & SERVO SCHEMATIC DIAGRAM

4-17 4-18
 AV SCHEMATIC DIAGRAM

4-19 4-20
 USB/PC-LINK SCHEMATIC DIAGRAM

4-21 4-22
 DVD PRINTED CIRCUIT DIAGRAMS

DVD MAIN P.C. BOARD

4-23 4-24
 DVD MAIN P.C. BOARD

4-25 4-26
SECTION 5 MECHANISM OF DVD PART (5 CHANGER)
DECK MECHANISM DISASSEMBLY
1. Disassembling of Traverse Assy

Damper
(4900RB0005A)

Traverse Assy
(6717R-D001B)

1) Release 4 Screws.
2) Lift up the Traverse Assy from the
Mechanism Assy Mechanism Assy. In case of not coming out
(4404R-D001B)
easily to stuck to a both sides, pull Spring in
direction of left/right side and lift it up.

2. Disassembling of Cover S

Stopper

Cover S

1) Release 5 Screws 2) Seperate 2 Stoppers connected to Cover S

and Clamp Assy from the Cover S.
In case of not seperating easily, use a gim-
let or a screwdriver to seperate it as shown
in the picture.
3) Widen a both sides of Cover S(caution of
permanent transformation) and lift it up
from the Assy.

5-1
3. Disassembling of Clamp Assy
3

Clamp Assy
(4260RZ0004A)
1) Turn the Gear Cam to counterclockwise and
then down the Clamp Assy as shown in the
picture.
2) Release 3 Screws attached in the Clamp
1 Gear Cam
Assy.
3) Lift up the Clamp Assy and seperate it.

4. Disassembling of Frame LG Assy

PWB PH Assy Wire

PCB Assy
(6871RZ0045A)
W L
H
B
S BL
W
8

Frame LG Assy

1) Release 4 Screws attached in Frame LG 2) Release the Wire of PWB PH Assy

Assy soldered on the back side PCB Assy of
Mechanism Assy, and then lift up the
Frame LG.

5-2
5. Disassembling of PWB PH Assy 6. Disassembling of Arm SW C

PWB PH Assy
(6871RZ0045B) Spring C

Arm SW C
(4260RZ0001C)

Locking Tab

Locking Tab

1) Unlock the two parts of Locking Tab on the 1) Unlock the Frame LG locking Tab and lift it
Frame LG and seperate. up as shown in the picture.

7. Disassembling of Drawer Assy

FL Base

Chassis

Drawer Assy

Gear Cam

1) Turn the Gear Cam to counterclockwise 2) Pull front the Drawer Assy, and push the
and then lift up the FL Base to the top. left/right side of Chassis at the end and
then seperate the Drawer Assy.

5-3
8. Disassembling of Carriage 9. Disassembling of Belt

Belt
(4400RZ0002A)

Drawer L
(3210RZH001A)

Carriage
(3390RZ0002A~E)

Drawer R
(3210RZH002A)

1) Extract 5 Carriages in the direction of arrow 1) After seperating of the Drawer, remove the
from the Drawer. Belt from the top of the Chassis.

10. Disassembling of PCB Assy

PCB Assy
(6871RZ0022A)
PCB Assy
(6871RZ0022A)
W L
H
B
S BL
W
8

1) Release the Screws (big 2/small2) that 2) At this moment, remove the solder,
connects between the Chassis and the because the Wire of PCB SW Assy is
PCB Assy and then seperate the PCB soldered on PCB Assy.
Assy from the Chassis.

5-4
 PCB Assy

M
M

S
O
+

L
M
(6871RZ0045C)

M
-
3) Release the Screw which fixes the Switch to 4) Remove the solder on the Motor and the
the Chassis and then seperate the PCB SW PCB Assy.
Assy. 5) Lift up the PCB Assy.

11. Disassembling of Motor 12. Disassembling of Solenoid Assy

Solenoid Assy
(6768RZVP01A)

Motor
(4681RZ0001A)

1) Release the 2 Screws which fixes the 1) Release the 2 Screws which fixes the
Chassis and the Motor, and then se Bracket of Solenoid Assy, and then
perate it. seperate the Solenoid.

5-5
5-6
 EXPLODED VIEW

DECK MECHANISM EXPLODED VIEW

075

003

004
011 074
072

023
071

005

431

006

038

007

062

001
A26

037
031
032
002

073

5-7 5-8