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PROJECT: THAI BINH II THERMAL POWER PLAN

 

Company Name:

PETROLEUM PIPELINE & TANK CONSTRUCTION COMPANY Welding Process(es): SAW

Identification: PVC-PT-PQR-10 Revision: Date 05-2-2015 Type:

 

pWPS Supporting By: PVC-PT-pWPS-10 Standard applied: AWS D1.1

Manual

Semi-Automatic

Machine

Automatic

JOINTS DESIGN USED

 

POSITION

Type : Butt

Position of Groove:

1G

Fillet:

Single:

Double Weld

 

Weld Progression (Uphill, Downhill): Uphill

Backing

:

Yes

No

Other…………………………………………… .........

Back Material : N/A

 

...............................................................................

Root Opening: 0÷2 mm

Root Face Dimension :4÷6 mm

...............................................................................

Groove Angle: 60 0 ±5

Radius (J – U): N/A

...............................................................................

Back Gouging :

Yes

No

............................................................................... ...............................................................................

BASE METALS Material Spec.: SS 400 to SS 400 Type or Grade:

Heat No.: 01010221

 

ELECTRICAL CHARACTERISTICS

Current: DC/AC Polarity: DCEP

 

Test coupon: Plate

Amps:

(As table)

Thickness: 20mm Type: Groove

Volts:

(As table)

Dimension: 1200x200 ( 02 plates)

Tungsten Electrode Size & Type:

N/A

Diameter Range:

Mode of Metal Transfer for SAW:

Big drop-

Other:

shot-circuit-gleam axial

……………………………………………………………………………

Electrode Wire feed speed range:

NA

……………………………………………………………………………

 

……………………………………………………………………

FILLER METALS

   

Certificate No.

 

: C201502-0478 / C201501-0656

AWS Electrode Specification : A5.17

 

Electrode Classification Lot No.

: EM12K : 2ND55 /KD14115

TECHNIQE

Size of Filler Metal

 

: Ø4.0 mm

String or Weave Bead:

String

Other:

 

Multiple or single pass (per side): Single/Multiple

……………………………………………………………………………

Cleaning :

Brush/Grinding

……………………………………………………………………………

 

Method of Back Gouging: Grinding Oscillation

 

SHIELDING

Percent Composition

 

Contact Tube to Work Distance :

N/A

(Gas)

(Mixture)

(Flow Rate)

Multiple or single electrodes:

Single

Shielding

N/A

N/A

N/A

Travel Speed (Range):

As table

Trailing

N/A

N/A

N/A

Backing

N/A

N/A

N/A

Peening:

N/A

Other……………………………………………………………………

 

……………………………………………………………………………

…………………………………………………………

PREHEAT

POSTWELD HEAT TREATMENT

 

Preheat Temp: 3

mm ≤ T ≤ 20 mm; 0˚C

 

Temperature Range : N/A

 

20 mm < T ≤ 38 mm ; 10˚C

Time Range

: N/A

Interpass Temp: Max 200˚C

Other…………………………………………………

Other……………………………………………………………………

…………………………………………………………

…………………………………………………………

…………………………………………………………………………… ……………………………………………………………………………

…………………………………………………………

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WELDING PARAMETERS

LAYER NO.

PASS NO

PROCESS

CLASSIFICATION FILLTER METAL

FILLTER METAL DIAMETER

CURRENTTYPE AND POLATITY

AMPERANGE

VOLTAGE

TRAVELSPEED MM/MIN

JOINT DETAIL

Root

1

SAW

EM12K

Ø4.0

Uphill

400-420

28-29

376

Root 1 400-420 28-29 376

Hot

2

SAW

EM12K

Ø4.0

Uphill

460-480

29-30

436

Fill

3

SAW

EM12K

Ø4.0

Uphill

540-560

32-33

351

Cap

4

SAW

EM12K

Ø4.0

Uphill

510-520

33-34

428

5

SAW

EM12K

Ø4.0

Uphill

560-580

31-32

348

 

6

SAW

EM12K

Ø4.0

Uphill

550-570

32-33

549

Reweld

7

SAW

EM12K

Ø4.0

Uphill

560-580

31-32

333

PROCEDURE QUALIFICATION RECORDS No: PVC-PT-PQR-12.4G TEST RESULTS

Tensile Test

       

Ultimate

Ultimate

   

Specimen No

Width

(mm)

Thickness

(mm)

Area (mm 2 )

Total Load

(KN)

Unit Stress

(MPa)

Location of

Failure

Remark

TS1

20.1

10.48

210.65

87

411

Base metal

Reference

Report

 

TS2

20.05

10.08

202.10

88

436

Base metal

No.5101-1

Guided Bend Test

Specimen No

 

Type of bend

Results

Remark

B1

Side bend

Accepted

B2

Side bend

Accepted

Reference Report

B3

Side bend

Accepted

No.5101-2

B4

Side bend

Accepted

Visual inspection

Appearance: Acceptable Undercut: Acceptable Piping porosity: None

Convexity: None Test date: 9-Feb-2015 Witnessed by : Ho Van Phong

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Radiographic - Ultrasonic Examination

RT Report No:

047/15- 002

Result: Pass

Macro Test

ORTHER TEST

Specimen No

Attached Report No

Result

Remark

M1

Macro Etch Test Result: 5101_03

ACC

M2

Macro Etch Test Result: 5101_03

ACC

Reference Report No.5101-3

Hardness Test

Type

 

Required By

Test result

 

Report attached

 

CODE

STD

SPEC

ACC

REJ

Reference Report

Hardness Test

x

x

No.5101-4

Result – Satisfactory: Yes No Penetration into Parent Metal: Yes No

Welder’s Name: Nguyen Cong Anh

Test conducted by: Mechanical Testing laboratory of PetroVietNam Manpower Training College

Welder ID: PT-34 Laboratory Test No: VILAS 370

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in conformance with the requirements of Clause 4 of AWS D1.1/ 2010 Structural Welding code – Steel

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PREPARE BY

APPROVED BY

REVIEW

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APPROVED BY

PVC-PT

THIRD PARTY

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Name:

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Name:

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