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Templates

Sector : METALS AND ENGINEERING

Qualification Title: Shielded Metal Arc Welding (SMAW) NC II

Unit of Competency: Plan Training Session

Module Title: Planning Training Session


Technical Education & Skills Development Authority
NATIONAL TVET TRAINERS ACADEMY
Marikina City

Date Developed: Document No.


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel October 2016 Page ii of vii
Plate Developed by: Jove
T. Llenares SJC
Revision # 01
Plan
Training
Session

Date Developed: Document No.


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel October 2016 Page i of vii
Plate Developed by: Jove
T. Llenares SJC
Revision # 01
Sample Data Gathering Instrument for Trainees
Characteristics
Please answer the following instrument according to the characteristics
described below. Encircle the letter of your choice that best describes you as
a learner. Blank spaces are provided for some data that need your response.
Characteristics of learners

Language, Average grade in: Average grade in:


literacy and English Math
numeracy (LL&N)
a. 95 and above a. 95 and above
b. 90 to 94 b. 90 to 94
c. 85 to 89 c. 85 to 89
d. 80 to 84 d. 80 to 84
a. 75 to 79 e. 75 to 79

Cultural and Ethnicity/culture:


language a. Cebuano
background
b. Waraynon
c. Leytenhon
d. Muslim
e. Others( please specify)_____________

Education & Highest Educational Attainment:


general a. High School Level
knowledge
b. High School Graduate
c. Alternative Learning System
d. College Level
e. College Graduate
f. with units in Masters degree
g. Masteral Graduate
Sex a. Male
b. Female
Age Your age: _____
Physical ability 1. Disabilities(if any)_____________________
2. Existing Health Conditions (Existing illness if
any)
a. None
Date Developed: Document No.NTTA-TM1-01
October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 2 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Characteristics of learners
b. Asthma
c. Heart disease
d. Anemia
e. Hypertension
f. Diabetes55
g. Others(please specify) ___________________
SMAW NC II Certificates
Previous
experience with a. Welder certified
SMAW b. NC 11 SMAW HOLDER
c. Safety Officer HSE Training certified
Number of years as a competency welder ______
List down trainings related to SMAW NC II
Previous
learning a. NC 11 SMAW CERTIFIED
experience b. TIMOG CERTIFIED
c. SAFTY OFICER CERTIFIED
National Certificates acquired and NC level
Training Level
completed _____________________________________________
_____________________________________________
_____________________________________________
______
Other courses related toSMAW NC II
Special courses
a. Units in education
b. Mechanical engineering graduate
c. Others(please specify)
_________________________
Learning styles a. Visual - The visual learner takes mental
pictures of information given, so in order for
this kind of learner to retain information,
oral or written, presentations of new
information must contain diagrams and
drawings, preferably in color. The visual
learner can't concentrate with a lot of
activity around him and will focus better and
learn faster in a quiet study environment.
b. Kinesthetic - described as the students in
the classroom, who have problems sitting
still and who often bounce their legs while
tapping their fingers on the desks. They are
often referred to as hyperactive students
with concentration issues.
c. Auditory- a learner who has the ability to
remember speeches and lectures in detail
Date Developed: Document No.NTTA-TM1-01
October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 3 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Characteristics of learners
but has a hard time with written text. Having
to read long texts is pointless and will not be
retained by the auditory learner unless it is
read aloud.
d. Activist - Learns by having a go
e. Reflector - Learns most from activities where
they can watch, listen and then review what
has happened.
f. Theorist - Learns most when ideas are linked
to existing theories and concepts.
g. Pragmatist - Learns most from learning
activities that are directly relevant to their
situation.
a. Financially challenged
Other needs
b. Working student
c. Solo parent
d. Others(please specify)
___________________________

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 4 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
FORM 1.1 SELF-ASSESSMENT CHECK

INSTRUCTIONS: This Self-Check Instrument will give the trainer necessary


data or information which is essential in planning training
sessions. Please check the appropriate box of your answer to
the questions below.
BASIC COMPETENCIES

Can I ..? yes


no
1. Participate In Workplace Communication
1.1 Obtain and convey workplace information
1.2 Complete relevant work related documents.
1. 3 Participate in workplace meeting and
discussion.
2. Work In A Team Environment
2.1. Describe and identify team role and
responsibility in a team.
2.2 Describe work as a team.
3. Practice Career Professionalism
3.1. Integrate personal objectives with organizational
goals
3.2 Set and meet work priorities
3.3 Maintain Professional Growth And Development

4. Practice Occupational Health And Safety


4.1 Identity hazards and risks
4.2 Evaluate hazards and risks
4.3 Control hazards and risks
4.4 Maintain occupational health and safety
awareness

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 5 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
COMMOM COMPETENCIES
CAN I..?
1.Apply Safety Practices
1.1 Identify hazardous area
1.2 Use personal protective clothing and devices
1.3 Perform safe handling of tools, equipment
and materials
1.4 Perform first aid
1.5 Use Fire extinguisher
2. Interpret Drawing And Sketches
2.1 Identify standard alphabet of lines
2.2 Identify orthographic/ isometric views
2.3 Interpret standard drawing symbols,
dimensional tolerances and notations
3. Perform Industry Calculation
3.1 Perform four fundamental operations.
3.2 Perform conversion of units
3.3 Perform calculations on algebraic expressions

3.4 Compute percentage and ratio

4. Contribute To Quality System


4.1 Inspect work done.
4.2 Apply quality standards to work
4.3 Protect company property and customer
interests
5. Use Hand Tools
5.1 Select hand tools
5.2 Use hand tools
5.3 Maintain hand tools
6. PrepareWeld Materials
6.1 Set up cutting equipment
6.2 Cut and prepare edge of materials
Date Developed: Document No.NTTA-TM1-01
October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 6 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
6.3 Clean surfaces and edges
6.4 Prepare welding consumables
6.5 Prepare welding safety and protective equipment
7. Set-Up Welding Equipment
7.1 Set up welding machine
7.2 Set up welding accessories
7.3 Set up welding positioners, jigs and
8. Fit-Up Materials
8.1 Perform tack welding
8.2 Check gap and alignment
9. Repair Weld
9.1 Mark/locate weld defects
9.2 Prepare tools and equipment
9.3 Remove defects
9.4 Perform re-welding
CORE COMPETENCIES
CAN I..?
1. Weld Carbon Steel Plates
1.1 Weld carbon steel plates in flat position (1G)
1.2 Weld carbon steel plates in horizontal position
(2G)
1.3 Weld carbon steel plates in vertical position (3G)
1.4 Weld carbon steel plates in overhead position (4G)
2.Weld Carbon Steel Pipe
2.1 Weld carbon steel pipe in flat position (2G)
2.2 Weld carbon steel pipe in horizontal position (5G)
2.3 Weld carbon steel pipe in vertical position (6G)

Note: In making the Self-Check for your Qualification, all required competencies
should be specified. It is therefore required of a Trainer to be well- versed of
the CBC or TR of the program qualification he is teaching.

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 7 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Evidences/Proof of Current Competencies

Form 1.2: Evidence of Current Competencies acquired related to


Job/Occupation

Current
Proof/Evidence Means of validating
competencies

Participate In Certificate of employment Submitted photocopy of


Workplace SMAW NC11
Training certificate
Communication Submitted Training
certificate

Work In A Team Certificate of employment Submitted photocopy of


Environment SMAW NC11
Training certificate
Submitted photocopy of
Training certificate

Practice Career Certificate of employment Submitted photocopy of


Professionalism Training certificate SMAW NC11
Submitted photocopy of
Training certificate

Practice Certificate of employment Submitted photocopy of


Occupational SMAW NC11
Training certificate
Health And Submitted photocopy of
Safety Training certificate
Apply Safety Certificate of employment Submitted Training
Practices certificate
Training certificate

Interpret Certificate of employment Submitted photocopy of


Drawing And SMAW NC11
Training certificate
Sketches

Perform Certificate of employment Submitted Training


Industry certificate
Training certificate
Calculation

Contribute To Certificate of employment Submitted photocopy of


Quality System SMAW NC11
Training certificate

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 8 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Use Hand Tools Certificate of employment Submitted Training
certificate
Training certificate

Prepare Weld Certificate of employment Submitted photocopy of


Materials SMAW NC11
Training certificate

Set-Up Welding Certificate of employment Submitted Training


Equipment certificate
Training certificate

Fit-Up Certificate of employment Submitted photocopy of


Materials SMAW NC11
Training certificate

Repair Weld Certificate of employment Submitted Training


certificate
Training certificate

Weld Carbon Certificate of employment Submitted photocopy of


Steel Plates SMAW NC11
Training certificate

Weld Carbon Certificate of employment Submitted Training


Steel Pipes certificate

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 9 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Identifying Training Gaps

From the accomplished Self-Assessment Check (Form 1.1) and the


evidences of current competencies (Form 1.2), the Trainer will be able to
identify what the training needs of the prospective trainee are.

Form 1.3 Summary of Current Competencies Versus Required


Competencies (Sample)

Required Units of Current Competencies Training


Competency/Learning Gaps/Requirem
Outcomes based on CBC ents
BASSIC COMPETENCIES

1. Participate 1. Participate In
InWorkplace Workplace
Communication Communication
1.1 Obtain and convey 1.1 Obtain and convey
workplace information workplace information
1.2Complete relevant work 1.2 Complete relevant
related documents. work related
1.3Participate in workplace documents.
meeting and discussion. 1.3 Participate in
workplace meeting and
discussion.
.
2. Work in a team 2. Work In A Team
environment Environment
2.1. Describe and identify 2.1. Describe and identify
team role and team role and
responsibility in a team. responsibility in a
team.
2.1. Describe work as a
team. 2.1. Describe work as a
team.

3. Practice Career 3. Practice Career


Professionalism Professionalism
3.1 Integrate personal 3.1 Integrate personal
objectives with objectives with
organizational goals organizational goals

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 10 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
3.2 Set and meet work 3.2 Set and meet work
priorities priorities
3.3 Perform calculations 3.3 Perform calculations
on algebraic on algebraic
expressions expressions
3.4Compute percentage 3.4 Compute
and ratio percentage and ratio
4. Practice Occupational 4. Practice Occupational
Health And Safety Health And Safety
4.1 Identity hazards and 4.1 Identity hazards and
risks risks
4.2 Evaluate hazards and 4.2 Evaluate hazards
risks and risks
4.3 Control hazards and 4.3 Control hazards
risks and risks
4.4 Maintain occupational 4.4 Maintain
health and safety occupational health and
awareness safety awareness

Required Units of Required Units of Training


Competency/Learning Competency/Learning Gaps/Requirem
Outcomes based on CBC Outcomes based on CBC ents
COMMON COMPETENCIES
1. Apply 1. Apply Safety Practices
SafetyPractices 1.1 Identify hazardous area
1.1 Identify hazardous
1.2 Use personal protective
area
1.2 Use personal clothing and devices
protective clothing 1.3 Perform safe handling of
and devices
tools, equipment and
1.3 Perform safe materials
handling of
1.4 Perform first aid
tools, equipment
and materials 1.5 Use Fire extinguisher

1.4 Perform first aid


1.5 Use Fire
extinguisher

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 11 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
2. Interpret Drawing 2. Interpret Drawing And
And Sketches Sketches
2.1Identify standard 2.1 Identify standard
alphabet of lines alphabet of lines
2.2 Identify 2.2 Identify orthographic/
orthographic/ isometric views
isometric views 2.3 Interpret standard
2.3 Interpret drawing symbols,
standard drawing dimensional tolerances
symbols, and notations
dimensional
tolerances and
notations

3. Perform Industry 3. Perform Industry


Calculation Calculation
3.1 Perform four 3.1 Perform four
fundamental fundamental operations.
operations. 3.2 Perform conversion of
3.2 Perform units
conversion of units 3.3 Perform calculations on
3.3 Perform algebraic expressions
calculations on 3.4 Compute percentage
algebraic expressions and ratio
3.4 Compute
percentage and ratio
4. Contribute To 4. Contribute To Quality
Quality System System
4.1 Inspect work 4.1 Inspect work done.
done. 4.2 Apply quality standards
4.2 Apply quality to work
standards to work 4.3 Protect company
4.3 Protect company property and customer
property and customer interests
interests
5. Use Hand Tools 5. Use Hand Tools
5.1 Select hand tools
5.1 Select hand tools
5.2 Use hand tools
5.2 Use hand tools

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 12 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
5.3 Maintain hand 5.3 Maintain hand tools
tools
6. Prepare Weld 6. Prepare Weld Materials
Materials
6.1 Set up cutting
6.1 Set up cutting
equipment equipment
6.2 Cut and prepare 6.2 Cut and prepare edge of
edge of materials
materials
6.3 Clean surfaces
and edges 6.3 Clean surfaces and

6.4 Prepare welding edges


consumables 6.4 Prepare welding
6. 5 Prepare welding consumables
safety and protective
equipment 6.5 Prepare welding safety
and protective equipment
7. Set-Up Welding 7. Set-Up Welding
Equipment Equipment
7.1 Set up welding 7.1 Set up welding machine
machine
7.2 Set up welding
7.2 Set up welding
accessories
accessories
7.3 Set up welding 7.3 Set up welding
positioners, jigs positioners, jigs and
and
CORE COMPETENCIES
1. Weld Carbon Steel 1.Weld Carbon
Plate Steel Plate
1.1 Weld
1.1 Weld carbon steel
carbon steel
plates in flat
plates in flat
position (1G)
position (1G)
1.2 Weld carbon steel 1.2 Weld
plates in horizontal carbon steel
position (2G) plates in
1.3 Weld carbon steel horizontal
plates in vertical position (2G)
position (3G) 1.3 Weld
carbon steel
1.4 Weld carbon steel plates in vertical
plates in overhead position (3G)
position (4G) 1.4 Weld carbon
steel plates in
Date Developed: Document No.NTTA-TM1-01
October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 13 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
overhead
position (4G)

2. Weld Carbon Steel 2. Weld Carbon Steel Pipe


Pipe 2.1 Weld carbon steel pipe
2.1 Weld carbon steel in flat position (2G)
pipe in flat 2.2 Weld carbon steel pipe
position (2G) in horizontal position (5G)
2.2 Weld carbon steel
2.3 Weld carbon steel pipe
pipe in horizontal in vertical position (6G)
position (5G)
2.3 Weld carbon steel
pipe in vertical
position (6G)

Using Form No.1.4, convert the Training Gaps into a Training


Needs/Requirements. Refer to the CBC in identifying the Module Title or
Unit of Competency of the training needs identified.

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 14 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Form No. 1.4: Training Needs (Sample)

Training Needs Module Title/Module of


Instruction
(Learning Outcomes)
1. Weld carbon steel plates in flat position Welding Carbon Steel
(1G) Plate
2. Weld carbon steel plates in horizontal
position (2G)
3. Weld carbon steel plates in vertical
position (3G)
4. Weld carbon steel plates in overhead
position (4G)

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II
Date Revised:
Weld Carbon Steel October 2016 Page 15 of 250
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
SESSION PLAN

Sector : METALS AND ENGINEERING


Qualification Title :SHIELDED METAL ARCWELDING(SMAW) NC11
Unit of Competency : WELD CARBON STEEL PLATES
Module Title :WELDING CARBON STEEL PLATES
Learning Outcomes:
At the completion of this module the trainees/students must be able to:
LO1. Weld carbon steel plates in flat position (1G)
LO2. Weld carbon steel plates in horizontal position (2G)
LO3. Weld carbon steel plates in vertical position (3G)
LO4. Weld carbon steel plates in overhead position (4G)

A. INTRODUCTION

This module covers the knowledge, skills and attitude in performing groove welding on carbon steel plates in different
positions such as 1G, 2G, 3G, & 4G

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 16 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
B. LEARNING ACTIVITIES
LO 1: WELD CARBON STEEL PLATES IN FLAT POSITION (1G)
Learning Content Methods Presentation Practice Feedback Resources Time
Essentials of Lecture Read information Answer self Check CBLM
welding Modular Self-paced sheet 1.1-1 check1.1-1 answer 1hr.
learning from the
answer
key 1.1-1

International Lecture Read information Answer self Check CBLM


welding codes and sheet 1.1-2 check 1.1-2 answer WPS
Modular Self-paced 1hr.
standards from the
learning
answer
key 1.1-2
Acceptable weld Lecture Read information Answer self Check CBLM
profiles sheet 1.1-3 check 1.1-3 answer
Modular Self-paced 1hr.
from the
learning
answer
key 1.1-3
Weld defects, Lecture/ Read information Answer self Check CBLM
causes and remedies sheet 1.1-4 check 1.1-4 answer Projector
Modular Self-paced 1hr.
from the Laptop
learning
answer
Film showing key 1.1-4

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 17 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
Safe Welding Lecture/ Read information Answer self Check CBLM 1hr.
Practices sheet 1.1-5 check 1.1-5 answer Projector
Modular Self-paced
from the Laptop
learning
answer
Film showing key 1.1-5
Welding Lecture/ Read information Answer self Check CBLM 1 hr.
Procedure sheet 1.1-6 check 1.1-6 answer
Modular Self-paced
Specifications from the
learning
answer
(WPS)
key 1.1-6
Welding techniques Modular Self-paced Reading Answer Self Check
and procedures learning information sheet Check 1.1-7 answer CBLM 4 hrs.
1.1-7 from the Projecto
Film viewing
answer r
Demonstration key 1.1-7 Laptop

Perform Job Evaluate -Welding


Sheet 1.1-7 performa machine
Welding nce using -Welding
Carbon Steel performa table
Plate in Flat nce -Portable
Position criteria grinder
checklist -welding
key 1.1-7 booth
-Portable
oven
-welding
mask
Date Developed: Document No.NTTA-TM1-01
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 18 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
-Welding
Electrod
e
-Steel
Plate
LO2:WELD CARBON STEEL PLATES IN HORIZONTAL POSITION (2G)
Lecture/ Modular Self- Read information Answer self Check CBLM
Essentials of sheet 1.2-1 check 1.2-1 answer 1hr
welding paced learning from the
answer key
1.2-1

International Lecture/ Modular Self- Read information Answer self Check CBLM 1hr
welding codes and paced learning sheet 1.3-2 check 1.2-2 answer
standards from the
answer key
1.2-2
Acceptable weld Modular Read information Answer self Check CBLM
profiles Self pace sheet 1.2-3 check 1.2-3 answer 1hr
from the
answer key
1.2-3
Weld defects, Lecture/ Read information Answer self Check CBLM
causes and Modular Self-paced sheet 1.2-4 check 1.2-4 answer Projector 1hrs
remedies learning from Laptop
theanswer
Film showing
key 1.2-4
Date Developed: Document No.NTTA-TM1-01
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 19 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
Safe welding Lecture Read information Answer self Check CBLM 2hrs
practices Modular self-paced sheet 1.2-5 check 1.2-5 answer Projector
learning from the
Film showing answer key Laptop
1.2-5
Welding Lecture/ Read information Answer self Check CBLM 2hrs
Procedure Modular Self-paced sheet 1.2-6 check 1.2-6 answer
Specifications learning from the
(WPS) answer key
1.2-6
Welding Lecture/ Read information Answer self Check CBLM 7hrs
techniques and Self-paced sheet 1.2-7 check 1.2-7 answer -Welding
Modular
procedures from the machin
learning
answer key e
Direct observation 1.2-7 -Welding
Demonstration Perform Job Evaluate table
Sheet 1.2-7 performanc -Portable
Welding grinder
e using
Carbon Steel performanc -welding
Plate in e booth
criteria
Horizontal -Portable
checklist
Position oven
key 1.2-7
-welding
mask
-Welding
Electro
de
-Steel
Plate
Date Developed: Document No.NTTA-TM1-01
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 20 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
LO3. WELD CARBON STEEL PLATES IN VERTICAL POSITION (3G)

Lecture/ Modular Self- Read information Answer self Check CBLM 1hr
Essentials of sheet 1.3-1 check 1.3-1 answer
welding paced learning from ten
answer key
1.3-1
International Lecture/ Modular Self- Read information Answer self Check CBLM 1hr
welding codes and paced learning sheet 1.3-2 check 1.3-2 answer
standards from the
answer key
1.3-2
Acceptable weld Lecture/ Modular Self- Read information Answer self Check CBLM 1hr
profiles paced learning sheet 1.3-3 check 1.3-3 answer
from ten
an1.3-3

Weld defects, Lecture/ Read information Answer self Check CBLM 2hrs
causes and Modular Self-paced sheet 1.3-4 check 1.3-4 answer Laptop
remedies learning from ten Projector
answer key
Film showing
1.3-4

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 21 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
Safe welding Lecture Read information Answer self Check CBLM 2hrs
practices Modular self-paced sheet 1.3-5 check 1.3-5 answer Laptop
learning from the Projector
answer key
Film showing
1.3-5
Welding Lecture/ Read information Answer self Check CBLM 2hrs
Procedure Modular Self-paced sheet 1.3-6 check 1.3-6 answer
Specifications learning from ten
(WPS) answer key
1.3-6
Welding Lecture/ Read information Answer self Check CBLM 36hrs
techniques and sheet 1.3-7 check 1.3-7 answer -Welding
Modular Self-paced
procedures from the machine
learning
answer key -Welding
Demonstration 1.3-7 table
Perform Job Evaluate -Portable
Sheet 1.3-7 performanc grinder
Welding -welding
e using
Carbon Steel performanc booth
Plate in e -Portable
criteria
Vertical oven
checklist
Position -welding
key 1.3-7
mask
-Welding
Electrode
-Steel
Plate

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 22 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
LO4. WELD CARBON STEEL PLATES IN OVERHEAD POSITION (4G)
Lecture/ Modular Self- Read information Answer self Check CBLM 1hr
Essentials of paced learning sheet 1.4-1 check 1.4-1 answer
welding from ten
answer key
1.4.1
International Lecture/ Modular Self- Read information Answer self Check CBLM 1hr
welding codes and paced learning sheet 1.4-2 check 1.4-2 answer
standards from the
answer key
1.4-2
Acceptable weld Lecture/ Modular Self- Read information Answer self Check CBLM 2hrs
profiles paced learning sheet 1.4-3 check 1.4-3 answer
from ten
answer key
1.4-3
Weld defects, Lecture/ Read information Answer self Check CBLM 2hrs
causes and Modular Self-paced sheet 1.5-4 check 1.5-4 answer Laptop
remedies learning from ten Projector
answer key
Film showing
1.5-4
Safe welding Lecture/ Read information Answer1.4-5 Check CBLM 2hrs
practices Modular Self-paced sheet 1.4-5 answer Laptop
learning from ten Projector
answer key
Film showing
1.4-5

Date Developed: Document No.NTTA-TM1-01


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Revision # 01
Welding Lecture/ Modular Self- Read information Answer self Check CBLM 2hrs
Procedure paced learning sheet 1.4 -6 check 1.4-6 answer
Specifications from ten
(WPS) answer key
1.4-6
Welding Lecture/ Read information Answer self Check CBLM 40hrs
techniques and Self-paced sheet 1.4 -7 check 1.4-7 answer -Welding
Modular
procedures from the machine
learning
answer key -Welding
Demonstration 1.4-7 table
-Portable
grinder
-welding
Perform job Evaluate booth
sheet 1.4- performanc -Portable
7Welding e using oven
Carbon Steel performanc -welding
Plate in e criteria mask
Overhead checklist -Welding
Position Electrode
answer key -Steel
1.4-7 Plate

Date Developed: Document No.NTTA-TM1-01


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Revision # 01
C. ASSESSMENT PLAN
Written Test
Performance Test
D. TEACHERS SELF-REFLECTION OF THE SESSION

Prepared by: Jove T. Llenares


SMAW NCII Instructor

Recommending Approval: Crispin D. Arong


SJC Vice President

Approved by: Bishop Pricioso D. Cantillas SDD. DB


SJC President

Date Developed: Document No.NTTA-TM1-01


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Revision # 01
PARTS OF A COMPETENCY-BASED LEARNING MATERIAL
PACKAGE
References/Further Reading

Performance Criteria Checklist


Operation/Task/Job Sheet

Self Check Answer Key

Self Check

Information Sheet

Learning Experiences

Learning Outcome Summary

Module
Module Content
Content

Module
List of Competencies
Content

Module Content

Module Content

Front Page
In our efforts to standardize CBLM, the
above parts are recommended for use in
Competency Based Training (CBT) in
Technical Education and Skills
Development Authority (TESDA)
Technology Institutions. The next
sections will show you the components
and features of each part.

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Shielded Metal Arc Welding NC II
COMPETENCY-BASED LEARNING MATERIALS

List of Competencies

No. Unit of Competency Module Title Code

WELD CARBON WELDING CARBON MEE721306


1.
STEEL PLATES STEEL PLATES

WELD CARBON WELDING CARBON MEE721306


2.
STEEL PIPE STEEL PIPE

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
MODULE CONTENT

UNIT OF COMPETENCY:WELD CARBON STEEL PLATES

MODULE TITLE : WELDING CARBON STEEL PLATES

MODULE DESCRIPTOR:

This module covers the knowledge, skills and attitude in performing groove
welding on carbon steel plates in different positions such as 1G, 2G, 3G, &
4G.

NOMINAL DURATION: 120 HRS.

LEARNING OUTCOMES:
At the end of this module you MUST be able to:
1. Weld carbon steel plates in flat position (1G)
2. Weld carbon steel plates in horizontal position (2G)
3. Weld carbon steel plates in vertical position (3G)
4. Weld carbon steel plates in overhead position (4G)

ASSESSMENT CRITERIA:

1. Root penetration not exceeding allowable tolerances specified by


welding codes/ standards on
Concavity
Convexity
Undercut
Excess Penetration
Lack of Fusion
Burn-Through
Cracks
2. Weld capping/ final pass not exceeding allowable tolerances specified by
welding codes/ standards on
Height of Reinforcement
Underfill
Porosities
Undercut

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Cracks
Cold Laps
3. Uniformity of bead ripples must be in accordance with welding
standards.
4. Stringer or layered beads deposited in accordance with welding
standards.
5. Finish weldment visually acceptable in accordance with welding
standards for:
Spatters
Arc Strikes
Slag
Uniformity Of Beads

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Learning Experiences

Learning Outcome 1
Weld carbon steel plates in flat position (1G)

Learning Activities Special Instructions


Read information sheet 1.1-1 Read and understand the
information sheet and check
Answer self check1.1-1
yourself by answering the self
check.

Read information sheet 1.1-2 Read and understand the


information sheet and check
Answer self check1.1-2
yourself by answering the self
check.
Read informat Read information Read and understand the
sheet 1.1-3 information sheet and check
yourself by answering the self
check.
Answer self check1.1-1ion sheet 1.1-
You must answer all the question
3 Answer self check1.1-3
before proceeding to the next
activity
Read information sheet 1.1-4 Read and understand the
information sheet and check
yourself by answering the self
Answer self check1.1-4 check.
Read information sheet 1.1-5 Read and understand the
information sheet and check
yourself by answering the self
Answer self check1.1-5 check.
Read information sheet 1.1-6 Read and understand the
information sheet and check
yourself by answering the self
Answer self check1.1-6 check.
Perform job sheet 1.1-7 welding The performance criteria checklist
techniques and procedures will guide you and help you to
evaluate your work as you are
practicing your skill.

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Evaluate performance using After doing all all activities of this LO
performance criteria checklist key you are ready to proceed to next LO
1.1-7 on facilitating training sessions.

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Information Sheet 1.1-7

Welding Techniques and Procedures

Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to:
1. Identify welding techniques and procedures in carbon steel plate in
flat position.
2. Apply welding techniques and procedures in carbon steel plate in flat
position.
Introduction
In the previous information, the safety practices and other welding
principles have been discussed. Those concepts are very important in
performing actual welding. By following the different welding principles and
standards, the quality of the output will be internationally accepted.
In this information sheet, the procedure on how to weld steel plates in
flat position will be discussed and other ideas related to welding.
General Concept of Welding
The actual welding technique utilized depends on the electrode, the
composition of the work piece, and the position of the joint being welded.
The choice of electrode and welding position also determine the welding
speed.
Flat welds require the least operator skill, and can be done with
electrodes that melt quickly but solidify slowly.
This permits higher welding speeds. Sloped, vertical or upside-down
welding requires more operator skill, and often necessitates the use of an
electrode that solidifies quickly to prevent the molten metal from flowing out
of the weld pool.
However, this generally means that the electrode melts less quickly,
thus increasing the time required to lay the weld.
Welding Techniques and Procedures:
Welding
This is the process of joining metals by melting the parts and then using
a filler to form a joint. It can be done using different energy sources, from a
gas flame or electric arc to a laser or ultrasound

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Five Steps to Improving Your Welding Technique
1Paying attention to the five basic elements of stick welding technique
significantly improve your stick welding results.
1.Current setting
The electrode you select will determine whether your machine should
be set up in DC positive, DC negative or AC. Make sure you have it set
correctly for your application. (fig.1)

Fig. 1
2. Length of Arc
The correct arc length varies with each electrode and application. As a
good starting point, arc length should not exceed the diameter of the metal
portion (core) of the electrode, e.g. an 1/8-in. 6010 electrode is held about 1/8
in. off the base material. (fig. 2)

Fig. 2

1http://www.weldguru.com/SMAWOperation.htm

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
3. 2Angle of travel
3Stick welding in the flat, horizontal and overhead position uses a drag
or backhand welding technique. Hold the electrode perpendicular to the
joint, and then tilt the top in the direction of travel approximately 5 to 15
degrees. For welding vertical up, use a push or forehand technique and tilt
the top of the electrode 0 to 15 degrees away from the direction of travel. (See
fig. 3.)

Fig. 3
4. Manipulation of Electrode
Each welder manipulates the electrode a little differently than the next.
Develop your own style by observing others, practicing and noting which
techniques produce the best results. Note that on material 1/4 in. and
thinner, weaving the electrode is typically not necessary because the bead will
be wider than necessary. In many instances a straight bead is all thats
needed.

2http://www.weldguru.com/SMAWOperation.htm

3http://www.weldguru.com/SMAWOperation.htm

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Fig. 4
5. Speed of travel
4Your travel speed should allow you to keep the arc in the leading one-
third of the weld pool.

An Electrode is a metal wire that is coated. It is made out of materials


with a similar composition to the metal being welded. There are a variety of
factors that go into choosing the right electrode for each project.

SMAW or stick electrodes are consumable, meaning they become part


of the weld, while TIG electrodes are non-consumable as they do not melt and
become part of the weld, requiring the use of a welding rod.The MIG welding
electrode is a continuously fed wire referred to as wire.

Electrode selection is critical to ease of cleanup, weld strength, bead


quality and for minimizing any spatter. Electrodes need to be stored in a
moisture free environment and carefully removed from any package (follow
the directions to avoid damage).

WELDING ELECTRODE CLASSIFICATIONS


Mild Steel Coated ElectrodesE7018-X E-this is an electrode 70 which
indicates how strong this electrode is when welded. This is measured in
thousands of pounds per square inch. 1 Indicates in what welding positions
it can be used. 8 Indicates the coating, penetration, and current type used. X
Indicates that there are more requirements. WELDING POSITIONS 1 Flat,
Horizontal, Vertical (up), Overhead 2 Flat, Horizontal 4 Flat, Horizontal,
Overhead, Vertical (down) Flat Position - usually groove welds, fillet welds only
if welded like a V Horizontal - Fillet welds, welds on walls (travel is from side
to side). Vertical - welds on walls (travel is either up or down). Overhead - weld
that needs to be done upside down.
PROCEDURE OF WELDING TECHNIQUES

4http://www.weldguru.com/SMAWOperation.htm

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Scratch technique
Strike the electric arc when starting a SMAW operation, the electrode is
brought into contact with the workpiece, dragged like lighting a match, and
then pulled away slightly.If the arc lights and then goes out, that means the
electrode was pulled too far away from the base metal. If the electrode sticks
to the metal, give a twist and it should come free.
Tapping Technique
Move the electrode straight down to the base metal. Then lift slightly.
The arc should start. If the arc goes out, that means it was lifted too high off
the work piece.
Operating the Electrode Holder

This initiates the melting of the work piece and the consumable
electrode, and causes droplets of the electrode to be passed from the electrode
to the weld pool.
Arc Welding Position
The types of welds, joints, and welding positions used in manual-
shielded metal arc welding are very similar to those used in oxygas welding.
Naturally, the techniques are somewhat different because of the equipment
involved is different.
Flat-Position Welding
Earlier we explained that welding can be done in any position, but it is
much simpler when done in the flat position. In this position, the work is less
tiring, welding speed is faster, the molten puddle is not as likely to run, and
better penetration can be achieved. Whenever possible, try to position the
work so you can weld in the flat position. In the flat position, the face of the
weld is approximately horizontal.
Joint Type Butt joints are the primary type of joints used in the flat
position of welding; however, flat-position welding can be made on just about
any type of joint providing you can rotate the section you are welding on to
the appropriate position. Techniques that are useful in making butt joints in
the flat position, with and without the use of backing strips, are described
below.
Flat-Position Welding Techniques and procedure
1.Butt joints in the flat position.
2. Butt welds with multipass beads.
3. Weave motions used in manual shielded arc welding.
BUTT JOINTS WITHOUT BACKING STRIPS
A butt joint is used to join two plates having surfaces in about the same
plane. Several forms of butt joints are shown in figure1.
Date Developed: Document No.SJC-SMAW-07
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Revision # 01
Fig. 5 Butt Joints In The Flat Position
Plates up to 1/8 inch thick can be welded in one pass with no special
edge preparation. Plates from 1/8 to 3/16 inch in thickness also can be
welded with no special edge preparation by welding on both sides of the joint.
Tack welds should be used to keep the plates aligned for welding. The
electrode motion is the same as that used in making a bead weld. In welding
1/4-inch plate or heavier, you should prepare the edges of the plates by
beveling or by J-, U-, or V-grooving, whichever is the most applicable. You
should use single or double bevels or grooves when the specifications and/or
the plate thickness require it.

Use the portable grinder to prepare the edge of the plate.The first bead
is deposited to seal the space between the two plates and to weld the root of
the joint. This bead or layer of weld metal must be thoroughly cleaned to
remove all slag and dirt before the second layer of metal is deposited.

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
In making multipass welds, as shown in figure2, the second, third, and
fourth layers of weld metal are made with a weaving motion of the electrode.
Clean each layer of metal before laying additional beads. You may use one of
the weaving motions shown in figure2., depending upon the type of joint and
size of electrode.

Fig. 6 Butt Welds with Multi pass Beads.

Fig. 7Weave Motions Used in Manual Shielded Arc Welding

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Self- Check _1.1-7_____

I. Multiple Choice: Choose the best answer. Write the letter of your choice
on your answer sheet.
1. The process of joining metals by melting the parts and then using a filler
toform a joint is _________.
a.) V- groove
b.) Procedure
c.) Welding
d. Techniques

1. Move the electrode straight down to the base metal. Then lift slightly. The
arc should start. If the arc goes out, that means it was lifted too high off
the work piece.
a. ) welding electrode
b. )Square groove weld
c. ) Scratch techniques
d. ) Tapping techniques.
2. To strike the electric arc when starting a SMAW operation, the electrode
is brought into contact with the work piece, dragged like lighting a match,
and then pulled away slightly.
a.) Scratch Techniques
b.) Tapping techniques
c.) Operation
d.) electric
4. This initiates the melting of the work piece and the consumable electrode,
and causes droplets of the electrode to be passed from the electrode to
the weld pool.
a.)Operating the Electrode Holder
b.) Melting
c.) Consumable
d.)Electrode
3. A metal wire that is coated. It is made out of materials with a similar
composition to the metal being welded.
a.) Composition
b.) Metal
c.)Materials
d.)Electrode
II. Enumeration
Enumerate the 5 Steps To Improving Your Welding Technique.

Date Developed: Document No.SJC-SMAW-07


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Jove T. Llenares
Revision # 01
Answer Key 1.1-7

I. 1.C
2. D
3. A
4. A
5. D

II. 1.Current setting,


2. Length of arc,
3. Angle of electrode,
4. Manipulation of electrode
5. Speed of travel

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
JOB SHEET 1.1-7

Title: Weld Carbon Steel Plate in Flat Position

Performance Objective: Giventhecarbon steel plate, electrode, you


should be able to perform flat
positionweldingbyfollowingthe standard
techniques and procedure in 4 hours.

Supplies/Materials : Carbon Steel Plate, Electrode


Equipment :Welding Machine (ACDC)
Welding booth
Welding table
Portable grinder
Steps/Procedure:
1. Clean the work location before starting.
2. Prepare tools and materials.
3. Prepare and utilize PPE.
4. Lat out and measure the carbon steel plate.
5. Markthe carbon steel plate with the required length.
6. Cut and bevel the carbon steel plate by using portable grinder.
7. Tack and align the carbon steel plate in flat position.
8. Start welding the carbon steel plate in root pass penetration.
9. Proceed to the next step, hot pass and capping pass then
submit to the trainers for evaluation.

Assessment Method:
Written test
Demonstration

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Performance Criteria Checklist 1.1-7

CRITERIA
YES NO
Did you.
1. Perform root pass penetration?
2. Weld capping/ final pass penetration?
3. Perform uniformity of beads ripples in accordance
with welding standards?
4. Perform stringer or layer beads deposited in
accordance with welding standards?
5. Finish weldment visually acceptable in
accordance with the welding standards?
6. Apply correct welding current to perform good
penetration?
7. Perform arc length in good starting point?
8. Use Back hand technique in angle travel?
9. Observe kinds of electrodes and manipulate it?
10. Apply speed of travel while welding a root pass
penetration procedure?

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Evidence Plan

Competency SMAW NC II
standard:
Unit of WELD CARBON STEEL PLATES
competency:
Ways in which evidence will be collected:
[tick the column]

Third party Report


Demonstration &
Observation &
Questioning

Questioning

Portfolio

Written
The evidence must show that the trainee
Welds carbon steel plates in flat position.*
Welds carbon steel plates in horizontal position.*
Welds carbon steel plates in vertical position.*
Welds carbon steel plates in overhead position.*
Performs root pass penetration.*
Weldscapping/ final pass penetration.*
Performs uniformity of beads ripples must be
accordance with welding standards.
Performs stringer or layer beads deposited in
accordance with welding standards.*
Finish weldment visually acceptable in accordance
with the welding standards.*
Apply correct welding current to perform good
penetration.*
Performs arc length in good starting point.*
Uses Back hand technique in angle travel.*
Observes kinds of electrodes and manipulate it.*
Apply speed of travel while welding a root pass
penetration procedure.*
NOTE: *Critical aspects of competency

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
TABLE OF SPECIFICATION

Total Perce
Objectives/Content ntage
Knowledge Comprehension Application no. of
area/Topics %
items

Essentials of
welding 5%
5%

International
welding codes 5% 5% 10%
and standards

Acceptable 5% 5% 10%
weld profiles

Weld defects, 5% 5% 10%


causes and
remedies

Safe 5% 10%
Welding 5%
Practices

Welding
Procedure
5% 10% 15%
Specifications
(WPS)

Welding
techniques and 5% 5% 30% 40%
procedures

TOTAL 35% 5% 60% 40 100%

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Revision # 01
TABLE OF SPECIFICATION

Total Perce
Objectives/Content ntage
Knowledge Comprehension Application no. of
area/Topics %
items

Essentials of
welding 2 2
5%

International
welding codes 2 2 4 10%
and standards

Acceptable 2 2 10%
4
weld profiles

Weld defects, 10%


causes and 4
2 2
remedies

Safe 2 10%
Welding 2 4
Practices

Welding
Procedure
2 4 6 15%
Specifications
(WPS)

Welding
techniques and 2 16
2 12 40%
procedures

TOTAL 14 2 24 40 100%

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Performance Test

Specific Instruction for the Candidate

Qualification SMAW NCII

Unit of Competency WELD CARBON STEEL PLATES

General Instruction:
Given the necessary tools, supplies and equipment, you are required to
perform carbon steel flat position welding in accordance with the standard
techniques and procedures.

Specific Instruction:
1. Follow safety procedures in the line with standard operating
procedures
2. Prepare tools and materials
3. Prepare and utilize PPE
4. Interpret drawing and layouts
5. Mark the carbon steel plate with the required length
6. Cut and bevel the carbon steel plate by using portable grinder
7. Tack and align the carbon steel plate in flat position, horizontal
position, vertical position, over head position or as desired
position.
8. Start performing welding the carbon steel plate in root pass
penetration.
9. Proceed to the next step, hot pass and capping pass then
submit to the trainers for evaluation.

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
QUESTIONING TOOL
Satisfacto
Questions to probe the candidates underpinning knowledge ry
response
Extension/Reflection Questions Ye No
s
1. Why we should have to interpret drawings and lay out before
starting to weld?
Answer: To get the exact and correct output of the project/task
Safety Questions
1. How do you determine hazards in the workplace?
Answer: Watch out the warning sign and informative sig.
Contingency Questions
1.What will you do if one of the welding machine equipment
overheats?
Answer: Switch off the power supply and report to the superior
to keep it cool and check it for the repair or replacement.
Job Role/Environment Questions
1. How do you deal with costumer who would like to insist
his/her procedure in welding?
Answer:It is necessary to explain to the customer the welding
standards to avoid hazards
Rules and Regulations
1. What are the welding standards specifications?
Answer: Welding standard specification specified by welding
codes and standard on concavity, undercut cracks and lack of
fusion
The candidates underpinning Satisfactory Not
knowledge was: Satisfactory

Date Developed: Document No.SJC-SMAW-07


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Revision # 01
Written Test
Name: Date:
Qualification: Score:

Test I- Multiple Choice


INSTRUCTION: Choose the correct letter of the best answer; write the letter
of your choice on your answer sheet.
1. Cutting __________ should be operational and should conform to acceptable
OH&S standards?
A. Specification
B . Tolerance
C. Cutting
D. Equipment
2. ____________should conform to acceptable OH&S requirement and
standards.
A. PPE
B. CBLM
C. TR
D. LM
3. What is the first welding pass in term of shielded metal standard?
A. Hot pass
B. Root pass
C. Capping pass
D. filling pass
4. The metal that is to be worked or welded.
A. Base plate
B. Welding
C. Electrode
5. Joining two metals by applying heat to melt and fuse them, with or without
filler metal.
A. Electrode
B. Welding
C. Carbon steel plate
6. The current-carrying rod used to strike an arc between rod and metal.
Date Developed: Document No.SJC-SMAW-07
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Revision # 01
A. Current
B. Metal
C. Welding electrode
D. None of the above
7. A gas mixing and burning tool for the welding of metal.
A. Metal
B. welding torch
C. Carbon
D. All of the above
8. An irregularity that spoils the weld appearance or impairs the effectiveness
of the weld or weldment by causing weakness or failure.
A. strong
B. Weak
C. Welding defect
D. all of the above
9. What is the second pass in welding term?
A. Hot pass
B. Root pass
C. High pass
D. Long pass
10. In grinding the materials what equipment to use?
A. Pencil
B. Paper
C. Welding
D. Portable grinder
11. Joining two metals by applying heat to melt and fuse them, with or
without filler metal.
A. Standard
B. Competency
C. Welding
D. None of the above
12. An assembly or structure whose component parts are joined by welding
A. Electrode

Date Developed: Document No.SJC-SMAW-07


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel October 2016 Page 49 of 61
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
B. Grinding disc
C. Stone
D. Welment
13. Filler metal in the form of a rod or heavy wire.
A. Electric wire
B. Electric Stove
C. Welding Electrode
D. All of the above
14. The junction of weld metal and the base metal, or the junction of base
metal parts when filler metal is not used.
A. Weld line
B. weld defects
C. weld carbon
D. Welding
15.A gas mixing and burning tool for the welding of metal
A. Welding torch
B. Torch
C. Hammer
D. wire brush
16. A deposit of filler metal from a single welding pass.
A. Root pass
B. Weld bead
C. Hot pass
D. All of the above
17. An assembly or structure whose component parts are joined by.
A. Weldment
B. Flat bar
C. Horizontal
D. None of the above
18. Shielded Metal Arc Welding stands for.
A. SMAW
B. SWAT
C. NSAT
Date Developed: Document No.SJC-SMAW-07
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel October 2016 Page 50 of 61
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
19. What is the first step in welding steel plate in flat welding position?
A. Capping
B. Root pass
C. Hot pass
D. Chipping
20. How do you groove or bevel the steel plate?
A. By chipping
B. By hammering
C. By grinding
D. By marking
TEST II- True or False:
1. Arc welding is a gas mixing and burning tool for the welding of metal.
2. Hot pass isa deposit of filler metal from a single welding pass.
3. Plastering is joining two metals by applying heat to melt and fuse them,
with or without filler metal.
4. Carbon isthe junction of weld metal and the base metal.
5. Weldment is an assembly or structure whose component parts are joined
by welding .
6. One of the welding defects is irregular appearance.
7. Base plate is the metal that is to be worked or welded.
8.Basic mathematical processes are used for routine calculations.
9. Workplace interaction is conducted in a courteous manner appropriate to
cultural background and authority in the enterprise procedures.
10. Rubber gloves is a glove use in welding.
11. Root paas is the first welding procedure.
12. OHS issues and concerns are identified to increase productivity.
13. Grooving is the second welding process.
14. Welding table or jig is one of the equipment of the welding activities.
15. Ball pin hammer , chalk, tape meter are used for welding activities.
16. Occupational Health and Safety is a requirement to protect the welder.
17. Clear glass safety y goggles is one of the Personal protective equipment
(PPE)during welding.
18. Sun burn ointment is used as first aid for heat burn skin
19.To minimize work place accident everyone has to follow Occupational
Health and Safety practices.
20. Emergency related drill is important for safety in welding activities.

Date Developed: Document No.SJC-SMAW-07


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel October 2016 Page 51 of 61
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Written Test
ANSWERS KEY

Test I- Multiple Choice Test II- True or False


1. D 1. False
2. True
2. A
3. False
3. B 4. False
4. A 5. True
6. True
5. B 7. True
6. C 8. True
7. B 9. True
8. C 10.False
9. A 11.True
10.D 12. True
11. C 13. False
12. D 14. False
13. B 15. True
14. A 16. True
15. A 17. False
16. B 18. True
17. A 19. False
18. A 20. True
19. B
20. C

Date Developed: Document No.SJC-SMAW-07


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel October 2016 Page 52 of 61
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Templates for Inventory of Training Resources
Resources for presenting instruction
Print Resources As per TR As per Remarks
Inventory
SMAW NC II CBLM 25 pcs. 25 pcs. Available
Non Print Resources As per TR As per TR Remarks
Film/Video clips 10 clips 10 clips For
reproduc
tion

Resources for Skills practice of Competency #1


WELD CARBON STEEL PLATE
Supplies and Materials As per TR As per Remarks
Inventory
Electrode 3.2mm E6011 6 boxes 6 boxes Available
Electrode 3.2mm E7018/6013 6 boxes 6 boxes Available

Mild steel plate 10mm X 150mm X 20pcs 20pcs Available


6m
Mild steel plate 3.2mm X 150mm X 20pcs 20pcs Available
6m
Carbon steel pipe, schedule 40 dia. 2pcs 2pcs Available
150 X 3m
Filter lens 20pcs 20pcs Available
Lens clear glass 20pcs 20pcs Available
Cut off disc 6mm X 15mm X 100mm 20pcs 20pcs Available
Power saw blade 5pcs 5pcs For
replenishme
nt
Metal chalk 1 box 1b0x Available

Date Developed: Document No.SJC-SMAW-07


October 21, 2016 Issued by:
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Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Equipment As per TR As per Remarks
Inventory
Arc Welding machine AC/DC and 8 units 8 units For repair
accessories
Welding table 8 units 8units Available
Electrode oven 1 unit 1 unit Available
Automatic gas cutting machine 1unit 1unit Available
Portable disc grinder 5units 5units Available
Power hacksaw 1 unit 1unit For
replenishme
nt
Anvil 2pcs 2pcs Available
Work bench w/ bench vice on 4 5pcs 5pcs Available
corners
Oxy-acetylene/Oxy-LPG cylinder 2sets 2sets Available
with content

Note: In the remarks section, remarks may include for repair, for
replenishment, for reproduction, for maintenance etc.

Date Developed: Document No.SJC-SMAW-07


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel October 2016 Page 54 of 61
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Supervise
Work-Based
Learning

FORM 1.1 SELF-ASSESSMENT CHECK

INSTRUCTIONS: This Self-Check Instrument will give the trainer necessary


data or information which is essential in planning training
sessions. Please check the appropriate box of your answer to
the questions below.

Date Developed: Document No.SJC-SMAW-07


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel October 2016 Page 55 of 61
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
CORE COMPETENCIES
CAN I? YE NO
S
5.

6.

7.

8.

9.

Note: In making the Self-Check for your Qualification, all required competencies
should be specified. It is therefore required of a Trainer to be well- versed of
the CBC or TR of the program qualification he is teaching.

Date Developed: Document No.SJC-SMAW-07


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel October 2016 Page 56 of 61
Plate Developed by:
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Jove T. Llenares
Revision # 01
Evidences/Proof of Current Competencies(Sample)

Form 1.2: Evidence of Current Competencies acquired related to


Job/Occupation

Current
Proof/Evidence Means of validating
competencies

Date Developed: Document No.SJC-SMAW-07


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel October 2016 Page 57 of 61
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Identifying Training Gaps

From the accomplished Self-Assessment Check (Form 1.1) and the


evidences of current competencies (Form 1.2), the Trainer will be able to
identify what the training needs of the prospective trainee are.

Form 1.3 Summary of Current Competencies Versus Required


Competencies (Sample)

Required Units of Current Training


Competency/Learning Competencies Gaps/Requirements
Outcomes based on CBC
1.

Required Units of Current Training


Competency/Learning Competencies Gaps/Requirements
Outcomes based on CBC
2.

3.

4.

Date Developed: Document No.SJC-SMAW-07


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel October 2016 Page 58 of 61
Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
Using Form No.1.4, convert the Training Gaps into a Training
Needs/Requirements. Refer to the CBC in identifying the Module Title or
Unit of Competency of the training needs identified.

Form No. 1.4: Training Needs (Sample)

Module
Gaps Title/Module of Duration (hours)
Instruction

Date Developed: Document No.SJC-SMAW-07


October 21, 2016 Issued by:
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Plate Developed by:
SJC
Jove T. Llenares
Revision # 01
TRAINING PLAN

Qualification: Shielded Metal Arc Welding (SMAW) NCII


Trainees Training Training Mode of Facilities/Tools Assessment Date and
Staff Venue
Requirements Activity/Task Training and Equipment Method Time
Weld carbon 1. Perform Dualize Jove Arc Welding machine Saint Joseph Demonstration 10/25/16
Llenares AC/DC and accessories College
steel plates in root pass 8:00Am
Welding table/positioners Vocational
flat position. penetration Training To 5:00pm
Electrode oven Center
2. Weld Amiel
Automatic gas cutting
capping/ final Bosque machine
pass penetration College of
Portable disc grinder
3. Perform Maasin
Exhaust fan
uniformity of
Power hacksaw
beads ripples in
Anvil
accordance with
welding Work bench w/ bench vice
on 4 corners
standards
Oxy-acetylene/Oxy-LPG
4. Perform cylinder with content
stringer or layer Chipping Hammer
beads deposited
Steel brush
in accordance
with welding Ballpeen Hammer
standards? Plier/tong
Files-bastard cut

Date Developed: Document No.NTTA-TM1-01


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SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 60 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
Head shield/helmet

1. Apply
correct welding Jove Arc Welding machine
Saint Joseph
Weld carbon AC/DC and accessories
current to Llenares College Demonstration 10/25/16
steel plates in Dualize
perform good Welding table/positioners Vocational
horizontal Training 8:00Am
penetration Electrode oven
position Amiel Center To 5:00pm
2. Perform Automatic gas cutting
Bosque machine
arc length in
good starting Portable disc grinder College of
Maasin
point Exhaust fan
Power hacksaw
3. Use Back
hand technique Anvil
in angle travel Work bench w/ bench vice
on 4 corners
4. Observe
Oxy-acetylene/Oxy-LPG
kinds of cylinder with content
electrodes and
Chipping Hammer
manipulate it
Steel brush
5. Apply speed
Ballpeen Hammer
of travel while
welding a root Plier/tong
pass penetration Files-bastard cut
procedure Head shield/helmet

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 61 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
Weld carbon 1. Perform Dualize Jove Arc Welding machine Saint Joseph Demonstration 10/25/16
Llenares AC/DC and accessories College
steel plates in root pass 8:00Am
Welding table/positioners Vocational
vertical penetration Training To 5:00pm
position 2. Weld
Electrode oven Center
Amiel
Automatic gas cutting
capping/ final Bosque machine
College of
pass penetration Maasin
Portable disc grinder
3. Perform Exhaust fan
uniformity of
Power hacksaw
beads ripples in
Anvil
accordance with
welding Work bench w/ bench vice
on 4 corners
standards
Oxy-acetylene/Oxy-LPG
4. Perform cylinder with content
stringer or layer Chipping Hammer
beads deposited
Steel brush
in accordance
with welding Ballpeen Hammer
standards Plier/tong
5. Finish Files-bastard cut
weldment Head shield/helmet
visually
acceptable in
accordance with
the welding
standards
6. Apply
correct welding

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 62 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
current to
perform good
penetration

Weld carbon 1. Perform Dualize Jove AC/DC and accessories Saint Joseph Demonstration 10/25/16
root pass Llenares College
steel plates in Welding table/positioners 8:00Am
Vocational
overhead penetration Electrode oven Training To 5:00pm
position 2. Weld Automatic gas cutting Center
Amiel
machine
capping/ final Bosque College of
pass penetration Portable disc grinder Maasin
Exhaust fan
3. Perform
uniformity of Power hacksaw
beads ripples in Anvil
accordance with Work bench w/ bench vice
welding on 4 corners
standards Oxy-acetylene/Oxy-LPG
cylinder with content
4. Perform
Chipping Hammer
stringer or layer
beads deposited Steel brush
in accordance Ballpeen Hammer
with welding Plier/tong
standards
Files-bastard cut
5. Finish
Head shield/helmet
weldment
visually
acceptable in
accordance with
Date Developed: Document No.NTTA-TM1-01
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 63 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
the welding
standards

Prepared by: Jove T. Llenares


SMAW NCII Instructor

Recommending Approval: Crispin D. Arong


SJC Vice President

Approved by: Bishop Pricioso D. Cantillas SDD. DB


SJC President

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 64 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
Technical Education and Skills Development Authority Instructions:
Saint Joseph College Vocational Training Center This Trainees Record Book (TRB) is intended to serve as
record of all accomplishment/task/activities while undergoing
training in the industry. It will eventually become evidence that
TRAINEES RECORD BOOK can be submitted for portfolio assessment and for whatever
purpose it will serve you. It is therefore important that all its
contents are viably entered by both the trainees and instructor.
The Trainees Record Book contains all the required
I.D. competencies in your chosen qualification. All you have to do
is to fill in the column Task Required and Date
Accomplished with all the activities in accordance with the
training program and to be taken up in the school and with the
Trainees No. 001 guidance of the instructor. The instructor will likewise indicate
his/her remarks on the Instructors Remarks column
regarding the outcome of the task accomplished by the
trainees. Be sure that the trainee will personally accomplish
NAME: Juan Dela Cruz the task and confirmed by the instructor.
It is of great importance that the content should be
written legibly on ink. Avoid any corrections or erasures and
QUALIFICATION: SMAW NC II
maintain the cleanliness of this record.
This will be collected by your trainer and submit the
TRAINING DURATION : 200 Hours same to the Vocational Instruction Supervisor (VIS) and shall
form part of the permanent trainees document on file.

TRAINER: Jove T. Llenares


THANK YOU.
Date Developed: Document No.NTTA-TM1-01
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 65 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
NOTES:

__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 66 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
Unit of Competency:1. WELD CARBON STEEL PLATES

NC Level II
Learning Outcome Task/Activity Required Date Instructors Remarks
Accomplished
Weld carbon steel plates Essentials of welding 10/25/2016 Competent
in flat position International welding
codes and standards
Acceptable weld
profiles
Weld defects, causes
and remedies
Weld carbon steel plates Essentials of welding 10/25/2016 Competent
in horizontal position International welding
codes and standards
Acceptable weld
profiles
Weld defects, causes
and remedies
Safe welding
practices
Welding Procedure
Specifications (WPS)
Welding techniques
and procedures

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 67 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
Weld carbon steel plates Safe welding 10/26/2016 Competent
in vertical position practices
Welding Procedure
Specifications (WPS)
Weld defects, causes
and remedies
Safe welding
practices
Welding Procedure
Specifications (WPS)

__________________ ___________________
Trainees Signature Trainers Signature

Unit of Competency: 2. WELD CARBON STEEL PIPE


Date Developed: Document No.NTTA-TM1-01
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 68 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
NC Level II
Learning Outcome Task/Activity Required Date Instructors Remarks
Accomplished
Weld carbon steel pipes in Essentials of welding 10/28/2016 Competent
horizontal position (2G) International welding
codes and standards
Acceptable weld profiles
Weld defects, causes and
remedies
Welding Procedure
Specifications (WPS)
Welding techniques and
procedures
Safe welding practices

Weld carbon steel pipes in Essentials of welding 10/28/2016 Competent


Fixed pipe horizontal position International welding
(5G) codes and standards
Acceptable weld profiles
Weld defects, causes and
remedies
Welding Procedure
Specifications (WPS)
Welding techniques and
procedures
Safe welding practices

Weld carbon steel pipes in Essentials of welding 10/29/2016 Competent


fixed pipe, inclined at 45 International welding codes
position (6G) and standards
Acceptable weld profiles
Date Developed: Document No.NTTA-TM1-01
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 69 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
Weld defects, causes and
remedies
Welding Procedure
Specifications (WPS)
Welding techniques and
procedures
Safe welding practices

____________________ ______________________
Trainees Signature Trainers Signature

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 70 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
TRAINEES PROGRESS SHEET

Name : JUAN DELA CRUZ Trainer : JOVE T. LLENARES


Qualification : SMAW NCII Nominal Duration : 120
Training Training Date Date Trainees Supervisors
Units of Competency Rating
Activity Duration Started Finished Initial Initial
Weld Carbon Steel Essentials of 120 Hours 10/20/2016 11/18/2016 Competent
Plates welding
International
welding codes
and standards
Acceptable
weld profiles
Weld defects,
causes and
remedies
Welding
Procedure
Specifications
(WPS)
Welding
techniques
andprocedures
Safe welding
practices

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 71 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
WELD CARBON Essentials
80 hours
of 10/20/2016 11/04/2016 Competent
STEEL PIPE welding
International
welding codes
and standards
Acceptable
weld profiles
Weld defects,
causes and
remedies
Welding
Procedure
Specifications
(WPS)
Welding
techniques and
procedures
Safe welding
practices
Total 200 Hours
Note: The trainee and the supervisor must have a copy of this form. The column for rating maybe used either by giving a numerical
rating or simply indicating competent or not yet competent. For purposes of analysis, you may require industry supervisors to give a
numerical rating for the performance of your trainees. Please take note however that in TESDA, we do not use numerical ratings

Date Developed: Document No.NTTA-TM1-01


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016 Page 72 of 250
Developed by: Jove T.
SJC
Llenares
Revision # 01
SUPERVICE INDUSTRY TRAINING OR ON THE JOB
TRAINING EVALUATION FORM

Dear trainees:
The following questionnaire is design to evaluate the effectiveness of the
supervised Industry Training (SIT) or on the Job Training (OJT) you have with
the industry Partners of Samar State University. Please check (/) the
appropriate box corresponding to your rating for each question asked. The
result of this evaluation shall serve as a basis for improving the design and
management of the SIT in SSU to maximize the benefits of the said Program.
Thank you for your cooperation.

Legend:

5 Outstanding
4-Very good/ Very satisfactory
3-Good / Adequate
4- Fair/ Satisfactory
1 - Poor/ Unsatisfactory
NA- not applicable
Rate 1
Item
Question Ratings
No.1
INSTITUNAL EVALUATION 1 2 3 4 5 NA
Has CM Conducted an orientation /
about the SIT/OJT program, the
1
requirements and preparation needed
and its expectations?
Has CM Provided the necessary /
assistance such as referrals or
2
recommendations in finding the
company for OJ?

3 Has CM shoed coordination with the


industry partner in the design and /
supervision of your SIT/OJT?

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Has your in- school training adequate /
4 to undertake Industry partner
assignment and its challenge?
Has CM monitored your progress in /
5
the Industry
Has the supervision been effective in /
6 achieving your OJT objectives and
[providing feedbacks when necessary?
Did CM conduct assessment of your /
7
SIT/ OJT programs upon completion?
Were you provided with the results of /
8 the Industry and CMs assessment of /
your OJT

Comments/ Suggestion:
CM is lack of referrals or recommendations in finding the company for
OJT. Lack of school training adequate to undertake Industry partner
assignment. And lack supervision been effective in achieving your OJT
objectives and providing feedbacks when necessary.

Item
Question Ratings
No.
INDUSTRY PARTNER 1 2 3 4 5 NA
1 Was the Industry partner appropriate
for their type of your training required /
and/ or desired?
2 Has the Industry partner designed the /
training to meet your objectives and
expectation?
3 Has the Industry partner showed
coordination with SSU in the design /
and supervision of the SIT/OJT?
4 Has the Industry and its staff welcome
you and treated you with respect and /
understanding?
5 Has the Industry partner facilitated the /
training including the provision of the
Date Developed: Document No.NTTA-T
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
necessary resources such as facilities
and equipment needed to achieve your
OJT objectives?
6 Has the Industry partner assigned a /
supervisor to oversee your work or
training/
7 Was the supervisor effective in /
supervising you through regular
meeting, consultations and advice?
8 Has the training provided you with the /
necessary technical and administrative
exposure of the real world problems
and practice?
9 Has the training program allows you to /
develop self-confidence, self-motivation
and positive attitude towards work?
10 Has the experience improved your /
personal skills and human relations?
11 Are you satisfied with your training in /
the industry?

Comments/ Suggestion:
Lack of Industry partner designed the training to meet your objectives
and expectation. And the lack of training provided you with the necessary
technical and administrative exposure of the real world problems and
practice.

Signature:
Printed Name: Qualification:
Host Industry Partner: Supervisor:
Period of Training: Instructor:

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
SUPERVICE INDUSTRY TRAINING OR ON THE JOB
TRAINING EVALUATION FORM

Dear trainees:
The following questionnaire is design to evaluate the effectiveness of the
supervised Industry Training (SIT) or on the Job Training (OJT) you have with
the industry Partners of Samar State University. Please check (/) the
appropriate box corresponding to your rating for each question asked. The
result of this evaluation shall serve as a basis for improving the design and
management of the SIT in CM to maximize the benefits of the said Program.
Thank you for your cooperation.

Legend:

5 Outstanding
4-Very good/ Very satisfactory
3-Good / Adequate
4- Fair/ Satisfactory
1 - Poor/ Unsatisfactory
NA- not applicable
Rate 2
Item
Question Ratings
No.1
INSTITUNAL EVALUATION 1 2 3 4 5 NA
Has CM Conducted an orientation
about the SIT/OJT program, the
1 /
requirements and preparation needed
and its expectations?

2 Has CM Provided the necessary /


assistance such as referrals or
Date Developed: Document No.NTTA-T
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
recommendations in finding the
company for OJ?

3 Has CM shoed coordination with the


industry partner in the design and /
supervision of your SIT/OJT?
Has your in- school training adequate /
4 to undertake Industry partner
assignment and its challenge?
Has CM monitored your progress in /
5
the Industry
Has the supervision been effective in
6 achieving your OJT objectives and /
[providing feedbacks when necessary?
Did CM conduct assessment of your /
7
SIT/ OJT programs upon completion?
Were you provided with the results of
8 the Industry and SSUs assessment of /
your OJT

Comments/ Suggestion:

Item
Question Ratings
No.
INDUSTRY PARTNER 1 2 3 4 5 NA
1 Was the Industry partner appropriate
for their type of your training required /
and/ or desired?
2 Has the Industry partner designed the /
training to meet your objectives and
expectation?
3 Has the Industry partner showed
coordination with SSU in the design /
and supervision of the SIT/OJT?
4 Has the Industry and its staff welcome
you and treated you with respect and /
understanding?

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
5 Has the Industry partner facilitated the /
training including the provision of the
necessary resources such as facilities
and equipment needed to achieve your
OJT objectives?
6 Has the Industry partner assigned a /
supervisor to oversee your work or
training/
7 Was the supervisor effective in /
supervising you through regular
meeting, consultations and advice?
8 Has the training provided you with the /
necessary technical and administrative
exposure of the real world problems
and practice?
9 Has the training program allows you to /
develop self-confidence, self-motivation
and positive attitude towards work?
10 Has the experience improved your /
personal skills and human relations?
11 Are you satisfied with your training in /
the industry?

Comments/ Suggestion:
CM lack of conduct assessment of your SIT/ OJT programs upon
completion. And the lack of training provided you with the necessary
technical and administrative exposure of the real world problems and
practice.

Signature:
Printed Name: Qualification:
Host Industry Partner: Supervisor:
Period of Training: Instructor:

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
SUPERVICE INDUSTRY TRAINING OR ON THE JOB
TRAINING EVALUATION FORM

Dear trainees:
The following questionnaire is design to evaluate the effectiveness of the
supervised Industry Training (SIT) or on the Job Training (OJT) you have with
the industry Partners of Samar State University. Please check (/) the
appropriate box corresponding to your rating for each question asked. The
result of this evaluation shall serve as a basis for improving the design and
management of the SIT in CM to maximize the benefits of the said Program.
Thank you for your cooperation.

Legend:

5 Outstanding
4-Very good/ Very satisfactory
3-Good / Adequate
4- Fair/ Satisfactory
1 - Poor/ Unsatisfactory
NA- not applicable
Rate 3
Item
Question Ratings
No.1
INSTITUNAL EVALUATION 1 2 3 4 5 NA
Has CM Conducted an orientation /
about the SIT/OJT program, the
1
requirements and preparation needed
and its expectations?
Has CM Provided the necessary /
assistance such as referrals or
2
recommendations in finding the
company for OJ?

3 Has CM shoed coordination with the


industry partner in the design and /
supervision of your SIT/OJT?

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Has your in- school training adequate /
4 to undertake Industry partner
assignment and its challenge?
Has CM monitored your progress in /
5
the Industry
Has the supervision been effective in /
6 achieving your OJT objectives and
[providing feedbacks when necessary?
Did SSU conduct assessment of your /
7
SIT/ OJT programs upon completion?
Were you provided with the results of /
8 the Industry and CMs assessment of
your OJT

Comments/ Suggestion:
CM lack conducted an orientation about the SIT/OJT program, the
requirements and preparation needed and its expectations.

Item
Question Ratings
No.
INDUSTRY PARTNER 1 2 3 4 5 NA
1 Was the Industry partner appropriate /
for their type of your training required
and/ or desired?
2 Has the Industry partner designed the /
training to meet your objectives and
expectation?
3 Has the Industry partner showed
coordination with CM in the design and /
supervision of the SIT/OJT?
4 Has the Industry and its staff welcome
you and treated you with respect and /
understanding?
5 Has the Industry partner facilitated the /
training including the provision of the
necessary resources such as facilities

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
and equipment needed to achieve your
OJT objectives?
6 Has the Industry partner assigned a /
supervisor to oversee your work or
training/
7 Was the supervisor effective in /
supervising you through regular
meeting, consultations and advice?
8 Has the training provided you with the /
necessary technical and administrative
exposure of the real world problems
and practice?
9 Has the training program allows you to /
develop self-confidence, self-motivation
and positive attitude towards work?
10 Has the experience improved your /
personal skills and human relations?
11 Are you satisfied with your training in /
the industry?

Comments/ Suggestion: the training lack necessary technical and


administrative exposure of the real world problems and practice.

Signature:
Printed Name: Qualification:
Host Industry Partner: Supervisor:
Period of Training: Instructor:

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Range:
0.00- 1.49= Poor/ unsatisfactory
1.50- 2.49=Fair/ Adequate
2.50- 3.49=Good/ Satisfactory
3.50- 4.49= Very Good/ Very Satisfactory
4.50- 5.0= Outstanding

INSTITIONAL EVALUATION RATING


Item Question Rater Rater Rater Total Average Range
No. 1 2 3 points
Has CM Conducted an
orientation about the
SIT/OJT program, the
1 5 4 2 11 3.67 VG
requirements and
preparation needed and its
expectations?
Has CM Provided the
necessary assistance such
as referrals or
2 3 5 3 11 3.67 VG
recommendations in
finding the company for
OJ?
Has CM shoed
3 coordination with the
industry partner in the 4 4 4 12 4 VG
design and supervision of
your SIT/OJT?
Has your in- school
training adequate to
4 undertake Industry 2 3 2 7 2.3 F
partner assignment and its
challenge?

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Has CM monitored your
5 3 5 4 12 4 VG
progress in the Industry
Has the supervision been
effective in achieving your
6 OJT objectives and 2 3 4 9 3 G
[providing feedbacks when
necessary?
Did CM conduct
assessment of your SIT/
7 3 3 3 9 3 G
OJT programs upon
completion?
Were you provided with
the results of the Industry
8 3 3 1 7 2.3 F
and CMs assessment of
your OJT
General Average 3.24 Good

INSTITIONAL PARTNER RATING


Item Question Rater Rater Rater Total Average Range
No. 1 2 3 points
1 Was the Industry partner
appropriate for their type
4 4 2 8 2.7 G
of your training required
and/ or desired?
2 Has the Industry partner
designed the training to
2 2 2 6 2 F
meet your objectives and
expectation?
3 Has the Industry partner
showed coordination with
SSU in the design and 4 4 4 12 4 VG
supervision of the
SIT/OJT?
4 Has the Industry and its
staff welcome you and
4 4 4 12 4 VG
treated you with respect
and understanding?
5 Has the Industry partner 3 5 2 10 3.3 G
facilitated the training
Date Developed: Document No.NTTA-T
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
including the provision of
the necessary resources
such as facilities and
equipment needed to
achieve your OJT
objectives?
6 Has the Industry partner
assigned a supervisor to
oversee your work or
training/
7 Was the supervisor
effective in supervising you
5 2 2 9 3 G
through regular meeting,
consultations and advice?
8 Has the training provided
you with the necessary
technical and
2 1 1 4 1.3 P
administrative exposure of
the real world problems
and practice?
9 Has the training program
allows you to develop self-
confidence, self-motivation 5 2 2 9 3 F
and positive attitude
towards work?
10 Has the experience
improved your personal
4 3 4 11 3.7 VG
skills and human
relations?
11 Are you satisfied with your
2 2 2 6 2 F
training in the industry?
General Average 2.88 Good

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Training Session Evaluation Form
INSTRUCTIONS:
This post-training evaluation instrument is intended to measure how
satisfactorily your trainer has done his job during the whole duration of your
training. Please give your honest rating by checking on the corresponding cell
of your response. Your answer will be treated with utmost confidentiality.

TRAINER/INSTRUCTORS
1 2 3 4 5
Name of Trainer: Juan Delacruz
1. Orient trainees about CBT, the use of CBLM
/
and the evaluation system.
2. Discussion clearly the unit of competencies
and outcomes to be attained at the start of /
every module.
3. Exhibit mastery of the subject/course
/
he\she is teaching.
4. Motivates and elicits active participation
/
from the students or trainees.
5. Keeps records of evidence/s of competency
/
attainment of each student/trainees.
6. Instill value of safety and orderliness in the
/
classrooms and workshop.
7. Instill the value of teamwork and positive
/
work values.
8. Instills good grooming and hygiene. /
9. Instills value of time. /
10. Quality of voice while teaching /
11. Clarity of language/dialect used in
/
teaching.
12. Provide extra attention to trainees and
/
student with specific learning needs.
13. Attends classes regularly and promptly. /
14. Shows energy and enthusiasm while
/
teaching.

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
15. Maximizes use training supplies and
/
materials.
16. Dresses appropriately. /
17. Shows empathy. /
18. Demonstrate self-control. /

Comments/Suggestions:
Instructor must be aware

This post-training evaluation instrument is intended to measure how


satisfactorily your trainer has done his job during the whole duration of your
training. Please give your honest rating by checking on the corresponding cell
of your response. Your answer will be treated with utmost confidentiality.

Use the following rating scales:

5- Outstanding
4- Very good/ Very satisfactory
3 - Good/Adequate
2 - Fair/Satisfactory
1 Poor/Unsatisfactory

PREPARATION 1 2 3 4 5
1. Workshop lay-out conforms to the
/
components of a CBT workshop.
2. Number of CBLM is sufficient. /
3. Objectives of every training session is well
/
explained.
4. Expected activities/outputs are clarified. /
DESIGN AND DELIVERY 1 2 3 4 5
1. Course content are sufficient to attain
/
objectives.
2. CBLM are logically organized and presented. /
Date Developed: Document No.NTTA-T
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
3. Information sheet are comprehensive in
/
providing the required knowledge.
4. Examples, illustrations and demonstrations
/
help you learn.
5. Practice exercise like Task/Job Sheets are
/
sufficient to learn required skills.
6. Valuable knowledge are learned through the
/
content of the course.
7. Training methodologies are effective. /
8. Assessment method and evaluation system
are suitable for the trainees and the /
competency.
9. Recording of achievements and competencies
/
acquired is prompt and comprehensive.
10. Feedbacks about the performance of
/
learners are given immediately.
TRAINING FACILITIES/RESOURCES 1 2 3 4 5
1. Training resources are adequate. /
2. Training venue is conducive and appropriate. /
3. Equipment, Supplies and Materials are
/
sufficient.
4. Equipment, Supplies and Materials are
/
suitable and appropriate.
5. Promptness in providing Supplies and
/
Materials.
SUPPORT STAFF 1 2 3 4 5
1. Support Staff are accommodating. /

Comments/Suggestions:
Workshop lack of lay-out conforms to the components of a CBT
workshop.

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Self- Evaluation

During the session, Did I? Yes No


1. Establish an atmosphere of trust? /
2. Encourage participation of the trainees? /
3. Assist the trainees when they needed assistance? /
4. Consider the feedback of the trainees? /
5. Remain aware of non-verbal communication? /
6. Praise effort? /
7. Summarized key points? /
8. Vary activities and tasks to aid attainment of
/
competency?
9. Provide opportunities for practice? /
10. Achieve the learning objectives? /

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Average Ratings

TRAINER/INSTRUCTORS AVERAGE
1. Orient trainees about CBT, the use of CBLM and
5
the evaluation system.
2. Discussion clearly the unit of competencies and
outcomes to be attained at the start of every 5
module.
3. Exhibit mastery of the subject/course he\she is
5
teaching.
4. Motivates and elicits active participation from
5
the students or trainees.
5. Keeps records of evidence/s of competency
5
attainment of each student/trainees.
6. Instill value of safety and orderliness in the
3
classrooms and workshop.
7. Instill the value of teamwork and positive work
5
values.
8. Instills good grooming and hygiene. 5
9. Instills value of time. 4
10. Quality of voice while teaching 4
11. Clarity of language/dialect used in teaching. 5
12. Provide extra attention to trainees and student
4
with specific learning needs.
13. Attends classes regularly and promptly. 4
14. Shows energy and enthusiasm while teaching. 5
15. Maximizes use training supplies and materials. 4
16. Dresses appropriately. 5
17. Shows empathy. 5
18. Demonstrate self-control. 4

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
General Average 4.5 (O)

Average Ratings

DESIGN AND DELIVERY AVERAGE


1. Course content are sufficient to attain
4
objectives.
2. CBLM are logically organized and presented. 5
3. Information sheet are comprehensive in
5
providing the required knowledge.
4. Examples, illustrations and demonstrations
5
help you learn.
5. Practice exercise like Task/Job Sheets are
5
sufficient to learn required skills.
6. Valuable knowledge are learned through the
5
content of the course.
7. Training methodologies are effective. 5
8. Assessment method and evaluation system
are suitable for the trainees and the 5
competency.
9. Recording of achievements and competencies
4
acquired is prompt and comprehensive.
10. Feedbacks about the performance of
4
learners are given immediately.

General Average 4.7 (O)

Average Ratings

PREPARATION AVERAGE

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
1. Workshop lay-out conforms to the components
3
of a CBT workshop.
2. Number of CBLM is sufficient. 5
3. Objectives of every training session are well
4
explained.
4. Expected activities/outputs are clarified. 5
General Average 4.25 (VG)

Average Ratings

TRAINING FACILITIES/RESOURCES AVERAGE


1. Training resources are adequate. 5
2. Training venue is conducive and appropriate. 4
3. Equipment, Supplies and Materials are
5
sufficient.
4. Equipment, Supplies and Materials are
4
suitable and appropriate.
5. Promptness in providing Supplies and
5
Materials.
General Average 4.6 (O)

Average Ratings

SUPPORT STAFF AVERAGE


1. Support Staff are accommodating. 5
General Average 5 (O)

AVERAGE RATING
RANGE:

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
0.00 1.49 = Poor (P) / Unsatisfactory (US)
1.50 2.49 = Fair (F) / Adequate (A)
2.50 3.49 = Good (G) / Satisfactory (S)
3.50 4.49 = Very Good (VG) / Very Satisfactory (VS)
4.50 5.0 = Outstanding (O)

General Interpretation:
Based on the data gathered by the response of 5 Trainee on measuring how
satisfactory the trainer prepares and facility the training, it shows that he
preparation has the General Average rating of 4.25 which is interpreted as
very Good/ Very Satisfactory, Design and Delivery has the general average
rating of 4.7 which is interpreted as Outstanding, The Trading Facilities and
Resources has the General Average rating of 4.6 which is interpreted as
Outstanding, and the Support Staff has the General Average rating of 5
which is interpreted as Outstanding.

Recommendation:
Based on the interpreted data that above I do recommend maintain your
outstanding performance on the following: Design and Delivery, Training
Facilities and Resources, and Support Staff and improve the Preparation for
more outstanding performance.

MEMORANDUM OF AGREEMENT

KNOW ALL MEN BY THESE PRESENTS:

This Memorandum of Agreement made and entered into by and between:

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
SAINT JOSEPH COLLEGE (SJC) a Government Institution located at BRGY. Tunga-
tunga Maasin City, Southern Leyte represented by its School Registrar, MRS. DULCY
SIEGA
-And-

COOLEGE OF MAASIN, a Assessment Center with address at Kangleon st. Maasin City,
represented herein by its Executive Vice-President, Beverly Ann Espina, and herein
after referred to as RMC.

WITNESSETH THAT

WHEREAS, the SLSU, in pursuit of its mission to help the unemployed individuals by
providing them with quality education that will give them employable technical skills
and proper work ethics.
WHEREAS, RMC, as the social development arm of the hardware in the Philippines has
the necessary experience and expertise in managing programs that facilitates the
provision of industrial and entrepreneurial skills training for the disadvantage sector.
NOW, THEREFORE, for and in consideration of the above premises, both parties hereby
agree as follows:

A. NATURE AND SCOPE OF PARTNERSHIP


1. SLSU and RMC will work as partners in the technical training of trainees in
Carpentry NC II.
2. SLSU and RMC commit to enable the students-trainees to qualify at least for
the entry level job requirements in the industries.
3. SLSU and RMC shall follow the training program registered in the UTPRAS
including its duration (23 days every Saturdays) and schedule. Training shall
start on October 27, 2016 - November 22, 2016.

B. FUNCTIONS AND RESPONSIBILITIES OF THE SLBC

1. Exercise general supervision over training program.


2. Designate a coordinator who will closely monitor the training program.
3. Conduct mandatory assessment of trainees.
4. Issue certificate of training to graduates of the program.
5. Undertake such other functions to ensure the success of the program.
Date Developed: Document No.NTTA-T
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
C. FUNCTIONS AND RESPONSIBILITIES OF RMC

1. Select and screen scholars/trainees.


2. Provide trainees uniform, supplies and training consumables necessary to
ensure the successful implementation of the program.
3. Pay SLBC the fee (Php. 6,000.00) and assessment fee (Php. 500.00) per
scholar.
4. Pay the honoraria of the trainer (Php. 500.00/day x 36 days) for the duration
of the training.
5. Designate an individual who will work closely with the school coordinator
regarding training activities.
6. Undertake such other functions to ensure smooth implementation of the
program.

D. MISCELLANEOUS PROVISIONS

1. The parties pledge to cooperate with each other and to perform their respective
obligation under the agreement.
2. In case of injury resulting from an accident related to the training, SLSU
liability shall be limited to the school accident insurance plan.
3. The agreement may be amended or modified only through a written instrument
duly signed and executed by the parties. This memorandum of agreement will
commence upon signing.

IN WITNESS WHEREOF, the parties have signed this memorandum of agreement this
______________ 2016 at Sogod, Southern Leyte, Philippines.

SOUTHERN LEYTE STATE UNIVERSITY RED MOD COMPANY


BY BY

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
LOLITA M. KANGLEON PROSE IVY G. YEPES
SLSU Registrar University President

WITNESSED BY:

BOB M. VERGARA NOLITO M. DURAN


District Supervisor Chairman

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Facilitate
Learning
Session

Training Activity Matrix

Venue
Facilities/Tools Date &
Training Activity Trainee Remarks
and Equipment (Workstation/ Time
Area)
Prayer

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Recap of Activities
8:00 AM
All to 8:30
Unfreezing Activities
trainees AM
Feedback of Training

Rejoinder/Motivation
observations
(List down all
on the
Facilities/Tools
(Specific Activities of progress of
and Equipment Name of
each Trainee for the each trainee
needed for the Workstation1
day here) for the day
workstation and
will be
activities here)
written here

(Specific Activities of observations


(List down all
each Trainee here) on the
Facilities/Tools
progress of
and Equipment Name of
each trainee
needed for the Workstation 2
for the day
workstation and
will be
activities here)
written here

observations
(List down all
on the
Facilities/Tools
(Specific Activities of progress of
and Equipment Name of
each Trainee for the each trainee
needed for the Workstation 3
day here) for the day
workstation and
will be
activities here)
written here
observations
(List down all
on the
Facilities/Tools
(Specific Activities of progress of
and Equipment Name of
each Trainee for the each trainee
needed for the Workstation 4
day here) for the day
workstation and
will be
activities here)
written here

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Date Developed: Document No.NTTA-T
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Date Developed: Document No.NTTA-T
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Date Developed: Document No.NTTA-T
October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Minutes of the Meeting Template

Minutes of the Meeting


Focus Group Discussion

Date: ________________________
Agenda:
Competency-based Training Delivery
Present:
1. ____________
2. ____________
3. ____________
4. ____________

CBT Concerns Discussions Resolutions/Agreement


1. CBT Layout
2. Monitoring of
Attendance
3. Utilization of work
area
4. Orientation
a. CBT
b. Roles
c. TR
d. CBLM
e. Facilities
f. Evaluation system
5. RPL

6. Teaching methods
and technique
7. Monitoring of
learning activities
a. Achievement
chart
b. Progress chart
8. Feedback
9. Slow learners
10. Other
concerns
Training Evaluation Report

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
1. Title of the Report

2. Executive summary

3. Rationale

4. Objectives

5. Methodology

6. Results and discussion


This is the body of the report. It should contain the following parts:
Data interpretation
Data analysis
Conclusion

7. Recommendation

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Maintain
Training
Facilities

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Template #1
OPERATIONAL PROCEDURE
Equipment Type
Equipment Code
Location
Operation Procedure:

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Template #2

HOUSEKEEPING SCHEDULE
Qualification Station/Bldg Welding (WAF)

Area/Section

In-Charge

Schedule for the 2nd Semester, 2011


Responsible Daily Ever Weekly Every Month Remarks
ACTIVITIES
Person y 15th ly
other Day
Day
1. Clean and check welding
equipment/ accessories
from dust and oil; dry and
properly laid-out/
secured/stable
2. Clean and free welding
booths and welding
positioners from dust/rust
/gums, used Mig wire
stubs and metal scraps
3. Clean and arrange working
tables according to floor
plan/lay-out; check
stability
4. Clean and check floor,
walls, windows, ceilings
graffiti/dust/rust
cobwebs and
outdated/unnecessary
objects/items
obstructions
any used
materials/scraps
(slugs, stubs) spilled
liquid
open cracks (floor)
5. Clean and check work
shop ventilation and
illumination by dusting
lamps/bulbs, replacing
non-functional lamps and
keeping exhaust clean
6. Clean and check computer
set -monitor, CPU,
keyboards, mouse free,
unnecessary markings,
dust; cables and plugs are
in order; well-arranged; all
items functional

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
7. Clean, inspect air
conditioning equipment:
keep screen and filter
free from dust/rust
Check selector knobs
if in normal positions
and are functional
Check if drainage is
OK
8. Clean, check and maintain
Tool Room
Free of dust, not damp
Tools in appropriate
positions/locations
With visible
labels/signage
Logbook and forms are
complete, in order and
updated
Lights, ventilation
OK
10. Clean and check Rest
Room
Urinals, bowls, wash
basins, walls and
partitions are free from
stains, dirt, oils,
graffiti and
unnecessary objects;
Ceilings free from
cobwebs and dangling
items
Floor is kept dry; no
broken tiles or
protruding objects
Equipped with dipper
and pails; properly
located after use
Water systems is
functional: no
dripping/damaged
faucets or pipes
Drainage system is
working, no water-
clogged areas
No offensive odor
Lights /Ventilation
OK
9. Clean and check wash
area:
Walls/Floors- free
from oils, molds,
broken tiles, gums,
stains or graffiti
Drainage system is
functional

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Water system
functional; no dripping
faucets or leaking
pipes
Free from unnecessary
objects (mops, rags)

10. Clean and maintain work


shop surroundings by
sweeping/ removing fallen
leaves, branches, debris
and other refuse,
impounded water, clearing
pathways of obstructions

11. Disposal of waste


materials
(Follow waste segregation
system)

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Template #3

GMAW WORKSHOP HOUSEKEEPING SCHEDULE


DAILY TASK YES NO
Dispose segregated waste; clean garbage cans

Sweep floors; if wet, wipe dry

Wipe and clean whiteboards

Clean and arrange working tables

Clean and check mounting of machines/equipment

Before leaving, collect stubs and other welding wastes.

WEEKLY TASK YES NO


Clean posters, visual aids and update accomplishment/Progress Charts

Clean bulbs/lamps/ceilings/walls

Clean/Wash of windows/glasses/mirrors

Clean and check tools, machines, supplies, materials

Sanitize garbage receptacles

Empty water collector; clean body of Water Dispenser

MONTHLY TASK YES NO


Conduct inventory

Clean and arrange tool room

Inspect electrical system; clean cables, wires

Clean instructional materials & modules; arrange and put in order

Inspect and clean air-conditioning equipment filter; clean body

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Template #4
WELDING EQUIPMENT MAINTENANCE SCHEDULE*
8 HOURS 50 Hours 100 HOURS

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Template #5
EQUIPMENT MAINTENANCE SCHEDULE
EQUIPMENT TYPE
EQUIPMENT CODE
LOCATION
Schedule for the Month of March
MANPOWER Daily Every Weekly Every Monthly Remarks
ACTIVITIES Other 15th
Day Day

1. Check panel board,


and circuit breakers
electrical connections,
cables and outlets
Clean and kept dry
Parts are well-
secured/attached
Properly labeled
2. Check Mig gun (nozzle,
contact tip, diffuser)
and ground cable:
Clean and kept dry
Parts are well-
secured/ attached
Inspect for
damages and
replace parts if
necessary
3. Check adjustment
levers if functional
(amperages/speed); if
not, calibrate

4. Check Gas cylinder


outfit for any
abnormality
Gate valve
Co2 regulator
Gas hose Fittings
Fittings
5. Check/Clean wire
feeder (rollers, wire
speed/spool
adjustment); remove
used oil, dust; keep
dry.

6. Run the equipment for


5 minutes and observe
for unusual noise or
abnormal operation; if
repair is necessary,
send to technician.

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Template #6

WORKSHOP INSPECTION CHECKLIST

Qualification
Area/Section In-Charge

YES NO INSPECTION ITEMS


1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

Remarks:

Inspected by: Date:

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01
Template #7
EQUIPMENTMAINTENANCE INSPECTION CHECKLIST
Equipment Type :
Property Code/Number :
Location :
YES NO INSPECTION ITEMS

Remarks:

Inspected by: Date:

Date Developed: Document No.NTTA-T


October 21, 2016 Issued by:
SMAW NC II Date Revised:
Weld Carbon Steel Plate October 2016
Developed by: Jove T.
SJC
Llenares
Revision # 01

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