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The deoxygenation activity and selectivity of tungsten monocarbide (WC) have been investigated using
a combination of DFT calculations, surface science experiments, and reactor evaluations of catalyst
particles. Both WC surfaces and particles are very selective in breaking the CO/CvO bond of propanol
and propanal, leading to the production of propene as the main product. The consistency of DFT, surface
Received 28th June 2013, science and reactor studies in predicting the high selectivity in CO/CvO scission suggests that funda-
Accepted 22nd August 2013
mental studies on model surfaces can be extended to more practical applications. Results from the
DOI: 10.1039/c3gc41256c current paper also identify research opportunities in synthesizing nanoparticle WC and W2C as eective
www.rsc.org/greenchem deoxygenation catalysts.
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excellent selectivity of WC are predicted from DFT calculations; Table 1 Calculated chemisorption energies of CH3CH2CH2OH,
the deoxygenation reactions on model WC surfaces are verified CH3CH2CH2O, and CH3CH2CHO and enthalpy changes (H) of some
key reactions on WC(0001) using SIESTA and VASP codes
by temperature programmed desorption (TPD) and the
additional information of surface reaction intermediates is Ead and H (eV)
provided by surface vibrational spectroscopy; the selective
deoxygenation over WC particles is then demonstrated by Species and reactions VASP code SIESTA code
reactor studies. The selection of C3 oxygenates is mainly due CH3CH2CH2OH 0.69 1.04
to their relatively high vapor pressure, which allows one to CH3CH2CH2O 4.05 4.11
introduce them into ultrahigh vacuum (UHV) systems for fun- CH3CH2CHO 1.69 2.04
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mixture at 723 K for 1 hour. During the reaction, a constant reaction pathway for propanol decomposition is, aside from
flow of propanol/propanal was obtained by bubbling He kinetic considerations, also thermodynamically favored. The
through a saturator containing propanol/propanal. In decomposition of propanol goes through two elementary
the experiments with co-feed H2, the molar ratio of H2 to dehydrogenation steps to form the key intermediate
propanol/propanal was calculated to be 10 : 1. The products (CH3CH2CHO) rather than having the CO bond breaking first.
were analyzed using an online GC (Agilent 7890A) equipped Once CH3CH2CHO forms, CvO bond breaking occurs readily
with a flame ionization detector (FID) and a thermal con- to produce CH3CH2CH, as shown in Fig. 1(a). The reaction
ductivity detector (TCD). network suggests that propanol and propanal share very
similar deoxygenation intermediate and pathway, which are
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Fig. 2 TPD results following the decomposition of propanol on WC. Similar TPD spectra are also included for a Ni-modied WC surface to provide
a reference of mass spectrometry sensitivity for dierent masses and to highlight the unique gas-phase product distribution from the WC surface.
pathway on the Ni/WC surface. In summary, the reactions of In order to investigate whether WC is also active toward
propanol decomposition on WC are as follows: breaking the CvO double bond, as predicted by DFT calcu-
lations, propanal TPD experiments were performed. As shown
(a) C2H5CH2OH C3H6 + H2 + O(ads) deoxygenation
in the TPD results in Fig. 3, similar to propanol, propene is
(b) C2H5CH2OH 3C(ads) + O(ads) + 4H2 total decomposition
again observed as the only hydrocarbon product from the WC
Integrating the peak areas of the reaction products allows surface, indicating that WC is similarly active to CvO bond
for quantification of activity for each decomposition reaction cleavage without breaking the CC bond, consistent with the
pathway. The yield of H2 was determined by converting the H2 DFT prediction. The quantified yield of the amount of propa-
TPD peak area to H2 coverage based on the calibration of mass nal undergoing deoxygenation and total decomposition is
spectrometer saturation coverage using a Pt(111) surface.40,41 0.091 and 0.001 molecule per surface W atom, respectively. In
The yield of C3H6 was determined by using an experimentally comparison, on the Ni/WC surface, propanal primarily under-
determined sensitive factor relative to CO, which was obtained goes CC bond cleavage to produce ethylene and CO, which is
by back filling the UHV system with equal concentrations of consistent with the previous study on a Ni(111) film.15
C3H6 and CO based on the ionization sensitivity factors of The unique selectivity of WC toward CO or CvO bond
these molecules. The quantification of TPD peak areas indi- scission can be explained by the fact that oxygenates are
cates that the amount of propanol undergoing deoxygenation absorbed onto the WC surface via strong bonding through
and total decomposition is 0.061 and 0.002 molecule per the oxygen atom.24,42 The similarities between propanol and
surface W atom, respectively, as summarized in Table 2. propanal in the TPD experiments suggest that these two
Table 2 Quantication of TPD results of propanol and propanal through dierent reaction pathways on WC surfaces: (a) deoxygenationa, (b) total
decompositionb, (c) reformingc and (d) methane formationd
Propanol Propanal
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Fig. 3 TPD results following the decomposition of propanal on WC. Similar TPD spectra are also included for a Ni-modied WC surface to provide
a reference of mass spectrometry sensitivity for dierent masses and to highlight the unique gas-phase product distribution from the WC surface.
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Propanal Propanol
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Fig. 6 Flow reactor results of propanol deoxygenation reactions at Fig. 7 Flow reactor results of propanal deoxygenation reactions at
653 K (reaction conditions: H2propanol = 10 : 1, catalyst 43.5 mg): (a) 653 K (reaction conditions: H2propanal = 10 : 1, catalyst 43.5 mg): (a)
conversion; (b) selectivity with co-feed H2; and (c) selectivity without conversion; (b) selectivity with co-feed H2; and (c) selectivity without
co-feed H2. co-feed H2.
useful insight and future research opportunities in the utiliz- (1273 K in the current study) that is required to achieve the
ation of WC catalysts for deoxygenation. The first is the dier- WC phase. To highlight the importance of particle size, Fig. 8
ence between the deoxygenation activity of propanol and compares the conversion and selectivity of propanal deoxy-
propanal. As suggested in DFT calculations (Fig. 1), propanol genation over WC and Mo2C particles. The Mo2C particle is in
undergoes two elementary dehydrogenation steps to produce the range of 3 to 5 nm and correspondingly leads to a much
propanal before deoxygenation. This is consistent with the higher steady-state conversion.29 Interestingly, both WC and
TPD measurements that the yield of propene is higher from Mo2C catalysts produce propene as the dominant product,
the deoxygenation of propanal than from propanol on WC sur- suggesting similar deoxygenation pathways over the two
faces (Table 2). In contrast, in the reactor evaluation over WC carbide catalysts. The comparison in Fig. 8 suggests future
catalyst the deoxygenation rate of propanal is significantly opportunities in synthesizing and utilizing WC nanoparticles,
lower than propanol. One possible explanation is the presence preferably in the same particle range as that of Mo2C, as
of oxygen species over the WC catalyst, which is not present in eective deoxygenation catalysts. Another possibility is to
the DFT and UHV studies of clean WC surfaces. The presence utilize W2C instead of WC, which should be easier to obtain in
of oxygen on the WC catalyst should introduce acidic function smaller particle size to the lower synthesis temperatures.
from the oxidized W or WC, which should in turn enhance the
dehydration pathway of propanol to directly produce propene.
Further DFT and UHV studies on oxygen-modified WC 4. Conclusions
surfaces are necessary to determine the role of surface oxygen
in controlling the deoxygenation pathways. We explored the utilization of WC for the deoxygenation reac-
The second inconsistency between model surfaces and cata- tions of propanol and propanal using a combination of DFT
lysts is the very low steady-state conversion of propanal (Fig. 7 calculations, UHV studies on model surfaces, and reactor
(a)). This is most likely due to the large size of the WC par- evaluations of catalyst particles. These results demonstrate
ticles, 100 nm, resulting from the high synthesis temperature that WC is very selective in breaking the CO/CvO bond. The
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