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Model 75MCA
Mass Computer
Model 75MCA Mass Computers are single loop, microprocessor-based instruments designed to compute and
display flow rate and total flow of liquids, gases, and steam in mass engineering units. An integral multi-function
keypad allows local configuration and operator control.
FEATURES
Pulse Input or 4 to 20 mA Input for Flow Totalizer Pulse Output
4 to 20 mA Input for Pressure (Gas and Steam Five Configurable Alarm Outputs (Three Contact
Versions only) Outputs; Two Relay Outputs)
4 to 20 mA or 4-wire Pt RTD Input Channel for Ability to Internally Power all Input/Output Loops
Temperature (ac Version only)
Continuous Calculation of Fluid Density Accepts 120 V ac, 240 V ac, or 24 V dc Input
Control Inputs with Programmable Functionality Power
for Remote Operation Easy to Read Fluorescent Display
Display of 6-Digit Rate, 8-Digit Total, and 10-Digit Local Configuration Using Multi-Function Keypad
Grand Total, Temperature, Pressure, and Density Panel- or Field-Mounted Versions
4 to 20 mA Output Configurable for Rate, Password Security for Configuration Parameters
Temperature, Pressure, or Density
PSS 1-9D1 A
Page 2
RATE 0 PPM
GRAND TOTAL DISPLAY, TYPICAL DENSITY DISPLAY, TYPICAL
T 0 D 0 PRES 0 PSI
DUAL DISPLAY, TYPICAL PRESSURE DISPLAY, TYPICAL
DISPLAY
PROGRAM
1 2 3 4 5
GRAND CLR
TOTAL TOTAL RATE ALARM D/ +/-
KEYPAD
6 7 8 9 0 HELP
Reset
TEMP. PRES. DENS. DISPLAY ENT
PERFORMANCE SPECIFICATIONS
STANDARD SPECIFICATIONS
MODEL CODE
Mass Computer 75MCA
Enclosure
Panel Mounting PD
Field Enclosure, Surface Mounting FE
Field Enclosure, Pipe Mounting FF
Language
English E
Input Signal
Pulse Primary Flow Input Signal, 0 to 5 kHz, Liquid Applications A
Analog Primary Flow Input Signal, 4 to 20 mA, Liquid Applications B
Pulse Primary Flow Input Signal, 0 to 5 kHz, Gas/Steam Applications C
Analog Primary Flow Input Signal, 4 to 20 mA, Gas/Steam Applications D
Example: 75MCAPDEFB
PSS 1-9D1 A
Page 10
TECHNICAL INFORMATION(1)
75MCA....A (LIQUID APPLICATIONS) Flow rate is calculated every 140 milliseconds and the
This Model 75MCA accepts a pulse input (0 to 5 kHz) rate display/output updated every 1/2 second using
from the flowmeter. The ratio of the input pulses per the equations:
unit of measure is defined by the programmed value Uncompensated Rate =
for the flowmeter K factor. The K factor can be
f
entered as a single value, or linearized over a range C 4 T base ----
of input frequencies. If linearized, up to 20 data pairs K
(K, f), representing a K vs. f curve, can be entered
into memory. The K value is calculated every Compensated (std. vol) Rate =
35 milliseconds (ms) based on the current value of f. f
C 4 T base --------- ----
The totalized value is updated every 140 ms (dt) std K
using the following formulas:
Uncompensated Total = Compensated (mass) Rate =
f
Total + C i ---- dt
f C 4 T base ----
K K
Compensated (std. vol) Total = The number of rate updates averaged together to
update the display and analog output is determined
Total + C i --------- ---- dt
f by the value programmed for the trending time. The
std K time base (Tbase) can be programmed for seconds,
minutes, hours, or days. The C4 Multiplier can be
Compensated (mass) Total = programmed to display rate in any desired units of
measure independent of the totalizers. The rate
Total + C i ---- dt
f display has a programmable decimal point.
K Rate and totals can be displayed in standard
volumetric or mass engineering units. The 75MCA
where: i = 2 for Running Total accepts an RTD or 4 to 20 mA analog input for
i = 3 for Grand Total temperature for this purpose. A density vs.
The programmed values for C2 and C 3 multipliers temperature curve, consisting of up to 20 data pairs
allow the user to display Running and Grand totals (, T), can be entered into memory. Density is
independently in any desired unit of measure. calculated approximately every 1/2 second based on
the current value for temperature, and will be used in
Each total display has a programmable decimal point. the flow rate and totalizer equations. To accurately
The totalizer pulse output is coincident with the least display rate and totals in volumetric engineering units,
significant whole digit on the Running Total display. the product density at standard conditions must also
The totalizers count in positive increments only (totals be entered into memory.
are always cumulative). Totals can be reset by
pressing the RESET key and/or activating a control The 75MCA alarms can be configured for flow rate,
input programmed for that purpose. temperature, and/or density measurements. Alarms
acknowledgement is by means of the RESET key
and/or a control input programmed for that purpose.
(1) Symbology used in equations is taken from R.W. Miller's Flow Measurement Engineering Handbook. This handbook is available from
Foxboro and is identified as Foxboro Part Number B0150YW.
PSS 1-9D1 A
Page 11
const.) M.W. P-
Compensated Total (mass) = Density = (EGU
--------------------------------------------------------------
TZ
Uncompensated Rate =
Tbase out
Q input ------------------ C 4
T base in
Tbase out
Q input ------------------ C 4 ---------
T base in std
ROW
PSS 1-9D1 A
7 ROW 7 OTHER PASSWORD 000000 B 4000 EVEN P ID 0 TIME 100 TAG NO. ****** DIAGNOSTICS
PROGRAM MENUS
ROW
ROW 6 I/O OUT 1 UNUSED OUT 1 ID OUT 1 OUT 1 0.00 OUT 1 OPEN INPUT 1 FUNCTION INPUT 2 FUNCTION INPUT 3 FUNCTION RST. KEY FUNCTION
6
ROW
ROW 5 RATEMETER TRENDING 0.5 DEC. PT. 0.5 RATE LABEL ***
5
ROW ROW 4 TOTALIZER OUTPUT NO PULSE TOT. D.P. 00000 G.TOTAL D.P. 00000 TOT. LABEL *** G. TOT. LABEL ***
4
ROW
ROW 3 CAL OUTPUT 1K 100.000 F 0.00 C2 MULT. 1.00000 C3 MULT. 1.00000 C4 MULT. 1.00000 TIMEBASE MINUTES ANALOG RATE OUT R @ 4 OUT 0 4 MA OUT TRIM?
3
ROW
ROW 2 INPUT IT 320 0 0.000 DENS. @ STP 0.00 TEMP. IN RTD TEMP. 1 32.0 F
2
ROW
ROW 1 EQUATIONS COMPUTE STANDARD UNITS ENGLISH TEMP. IN 4-20 MA TMP. @ 4MA 32.0 F TMP. @ 4MA END ?
1
YES
MEANS PRESS BOTH
RUN MODE
Program menus for Models 75MCA....A through 75MCA....D are shown in Figures 2 through 5, respectively.
COLUMN 1 COLUMN 2 COLUMN 3 COLUMN 4 COLUMN 5 COLUMN 6 COLUMN 7 COLUMN 8 COLUMN 9
ROW
7 ROW 7 OTHER PASSWORD 000000 B 4000 EVEN P ID 0 TIME 100 TAG NO. ****** DIAGNOSTICS
ROW
ROW 6 I/O OUT 1 UNUSED OUT 1 ID OUT 1 OUT 1 0.00 OUT 1 OPEN INPUT 1 FUNCTION INPUT 2 FUNCTION INPUT 3 FUNCTION INPUT B FUNCTION RST. KEY FUNCTION
6
ROW
ROW 5 RATEMETER TRENDING 0.5 DEC. PT. 0.5 RATE LABEL ***
5
ROW ROW 4 TOTALIZER OUTPUT NO PULSE TOT. D.P. 00000 G.TOTAL D.P. 00000 TOT. LABEL *** G. TOT. LABEL ***
4
ROW
ROW 3 CAL OUTPUT C2 MULT. 1.00000 C3 MULT. 1.00000 C4 MULT. 1.00000 TIMEBASE MINUTES ANALOG RATE OUT R @ 4 OUT 0 4 MA OUT TRIM?
3
ROW
ROW 2 INPUT 4 MA RATE 0 TIMEBASE MINUTES 4 MA FLOW END CUT-OFF 4.00 MA IT 32.0 D.000 DENS. @ STP 0.000 TEMP. IN NONE
2
YES
RUN MODE
Page 13
PSS 1-9D1 A
COLUMN 1 COLUMN 2 COLUMN 3 COLUMN 4 COLUMN 5 COLUMN 6 COLUMN 7 COLUMN 8 COLUMN 9
Page 14
ROW
8 ROW 8 OTHER PASSWORD 000000 B 4800 EVEN P ID 0 TIME 100 TAG NO. ****** DIAGNOSTICS
PSS 1-9D1 A
ROW
7 ROW 7 PARAMETERS MOL WT. 0.0 COMP. FACT. 1.0000 ATMOS. 14.696 PSI
ROW
ROW 6 I/O OUT 1 UNUSED OUT 1 ID OUT 1 OUT1 0.00 OUT 1 OPEN INPUT 1 FUNCTION INPUT 2 FUNCTION RST. KEY FUNCTION
6
ROW
ROW 5 RATEMETER TRENDING 0.5 DEC. PT. 00000 RATE LABEL ***
5
ROW ROW 4 TOTALIZER OUTPUT NO PULSE TOT. D.P. 00000 G.TOT. D.P. 00000 TOT. LABEL *** G. TOT. LABEL ***
4
ROW
ROW 3 CAL OUTPUT 1 K0.00000 F1000 C2 MULT. 1.00000 C3 MULT. 1.00000 C4 MULT. 1.00000 TIMEBASE MINUTES ANALOG RATE OUT R @ 4 OUT 0 4 MA OUT TRIM?
3
ROW
ROW 2 CAL INPUTS T @STP 60.0 F PRES. INPUT ON TEMP. INPUT ON PRES. @4MA 0.0 PRES. 4MA END ? TEMP. IN RTD TEMP 1 32.0 F
2
YES
RUN MODE
COLUMN 1 COLUMN 2 COLUMN 3 COLUMN 4 COLUMN 5 COLUMN 6 COLUMN 7 COLUMN 8 COLUMN 9
ROW
9 ROW 9 OTHER PASSWORD 000000 B 4800 EVEN P ID 0 TIME 100 TAG NO. ****** DIAGNOSTICS
ROW
8 ROW 8 PARAMETERS MOL WT. 0.0 COMP. FACT. 1.0000 ATMOS. 14.696 PSI
ROW
ROW 7 I/O OUT 1 UNUSED OUT 1 ID OUT 1 OUT1 0.00 OUT 1 OPEN INPUT 1 FUNCTION INPUT 2 FUNCTION INPUT B FUNCTION RST. KEY FUNCTION
7
ROW
ROW 6 RATEMETER TRENDING 0.5 DEC. PT. 00000 RATE LABEL ***
6
ROW ROW 5 TOTALIZER OUTPUT NO PULSE TOT. D.P. 00000 G.TOT. D.P. 00000 TOT. LABEL *** G. TOT. LABEL ***
5
ROW
ROW 4 CAL OUTPUT C2 MULT. 1.00000 C3 MULT. 1.00000 C4 MULT. 1.00000 TIMEBASE MINUTES ANALOG RATE OUT R @4 OUT 0 4 MA OUT TRIM?
4
ROW ROW 3 FLOW INPUT 4MA RATE 0 FLOW 4MA END ? CUTOFF 1 4.00MA
3
ROW
ROW 2 CAL INPUTS T @STP 60.0 F PRES. INPUT ON TEMP. INPUT ON PRES. @4MA 0.0 PRES. 4MA END ? TEMP. IN RTD TEMP 1 32.0 F
2
YES
RUN MODE
Page 15
PSS 1-9D1 A
PSS 1-9D1 A
Page 16
DIMENSIONS-NOMINAL
157 10 107
6.2 0.4 4.2
SEE BELOW
86
FOR PANEL
3.4
CUTOUT
ELECTRICAL
CONNECTIONS
MAXIMUM THICKNESS MOUNTING CLIP
OF MOUNTING PANEL WITH SCREWS
AND GASKET IS
15.7 mm (0.62 in)
163
MINIMUM
6.4
H
V 91
3.6 MINIMUM
DIMENSIONS-NOMINAL (Cont.)
HOLES FOR
SURFACE
MOUNTING,
FOUR PLACES, 273.1
7.93 mm (0.312 in) 290 10.75
DIAMETER 11.4
297
11.7
DOOR HINGES
ON THIS SIDE DOOR FASTENER, HINGED
28
TWO PLACES DOOR
1.1
MOUNTING
PLATE
NOTE
NOMINAL
CONDUIT OPENINGS TO DN50 OR
BE PROVIDED BY USER. 2 in PIPE
AFTER FIELD WIRING HAS BEEN
COMPLETED, SEAL OPENINGS
TO EXTENT NECESSARY
TO MAINTAIN NEMA 4X
ENCLOSURE RATING.
BRACKET
AND PIPE
MOUNTING
HARDWARE
CONDUIT OPENINGS
PROVIDED BY USER.
SEE NOTE.
PSS 1-9D1 A
Page 18
The Foxboro Company Foxboro and I/A Series are registered trademarks of The Foxboro Company.
33 Commercial Street Siebe is a registered trademark of Siebe, plc.
Foxboro, MA 02035-2099 Noryl is a trademark of The General Electric Co.
United States of America
http://www.foxboro.com
Inside U.S.: 1-888-FOXBORO
(1-888-369-2676)
Outside U.S.: Contact your local
Foxboro representative. Copyright 1994-1997 by The Foxboro Company
Facsimile (508) 549-4492 All rights reserved