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STONE, CONSERVATION
ERHARD M. WINKLER
The rapid decay and disfiguring of stone monuments in urban Sealing of Different Rock Types
and desert rural areas has challenged conservators to protect stone
surfaces from premature decay. They attempt to halt the natural
process of stone decay and possibly to restore the original strength Granitic rocks have a natural porosity traced to 4.5% contrac-
lost mostly by chemical weathering and the loss of binding cement. tion of quartz, during cooling of the parent magma, compared with
Ageneral solution is not possible because the physical and chemical only 2% contraction of all other minerals; protection against the
characteristics must be considered for different stone types. The hygric forces may require waterproofing of granite in some in-
failures of stone preservation and restoration are greater in number stances. The Egyptian granite obelisk in London is an example.
than the cures. The need for repair of stone decay goes back to Soon after its relocation from Egypt to London, Cleopatra's Needle
evidence of Roman replacement of decaying stone. was treated, in 1879, with a mixture of Damar resin and wax
The presence of excess water in buildings has long been rec- dissolved in clear petroleum spirit; surface scaling became evident
ognized. Moisture tends to enter masonry from air in humid cli- after half a year of exposure to the humid London atmosphere. The
mates, a most important but often underrated factor (Fig. 1) sug- treatment of the ancient granite monument from Egypt has denied
gesting that sealing should be the answer. Undesirable staining and access of high relative humidity (RH) in London to the trapped salts
efflorescence result in accelerated scaling. Today, the great variety inherited from the Egyptian desert and has protected the monument
of chemicals available to the modem conservator for sealing. con- from decay (Burgess and Schaffer, 1952). The sister obelisk set up
solidating, or hardening stone fall into two very different categories: in Central Park, New York City, has fared less favorably because
surface sealers and penetrating stone consolidants, or a combination similar treatment was done too late, only after the salts hydrated and
of both. hundreds of kilograms of scalings disfigured the obelisk surface
(Winkler, 1980). Surface coating of other common stones may be
needed.
Crystalline marble absorbs moisture from high RH atmo-
SEALERS s~heres:dilation mav ensue when curtain ~ a n e l sbow as the mois-
Sealers develop a tight, impervious skin which prevents access &re s t k s to expani during daily heating:cooling cycles. A good
of moisture. Surface sealing has saved monuments from decay by sealer may prevent the moisture influx provided that no moisture
can enter from the inside of the building.
eliminating the access of atmospheric humidity. Pressure tends to
develop behind the stone surface by moisture escape. Efflorescence, Limestones, dolomites and all carbonate rocks are subject
to dissolution attack by rainwater, especially in areas where acid
crystal growth action, and freezing can cause considerable spalling
rain prevails (Fig. 2). The interaction of sulfates in the atmo-
(Anderegg, 1949). Flaking results when moisture is trapped behind
the sealed surface. Yellowing and blotchiness are also frequently sphere with the stone can be halted by waterproofing to avoid the
observed. formation of soft and more soluble gypsum. The stone surface
attack can be diminished if nearly insoluble Ca-sulfite crusts can
The following sealants are in common use today: linseed oil,
paraffin, silicone, urethane, acrylate, and animal blood on stone and form, instead of Ca-sulfate. Replacement of fluorite or barium
compounds at the stone surface acts as a hardener, rather than a
adobe. Extensive cracking and yellowing has resulted soon after
application. In the past many such treatments have created more sealant.
problems than cures: Sandstones have generally high porosity and rapid water travel
can occur along unexpected routes and from any direction. Any
1. Linseed oil and paraffin have been in use for centuries. Em- surface sealing may do more damage by scaling and bursting than
brittlement and yellowing occur rapidly because these are if the stone is left without treatment. Sealing of sandstones is
readily attacked by solar ultraviolet radiation. therefore not advised at any time.
2. Animal blood as paint has temporarily waterproofed adobe Testing the efficiency of sealants: Several authors discuss
mud and stone masonry. The origin of blood paint has a reli- waterproofing materials, silicones, urethanes, acrylates and stear-
gious background rooted in the Phoenician and Hebrew cul- ates, as to their water absorption, spreading rates of water on the
tures. Instant water soluble dried blood can substitute for fresh treated surface, water vapor transmission, resistance to efflores-
blood. Winkler (1956) described the history and technique of cence, and general appearance (Clark et al., 1975). De Castro (1983)
the use of blood. measured the angle of contact of a microdrop (0.004 cm3) on a stone
3. Silicones have proven very effective and are long lasting. In surface as characteristic of the wettability. Laboratory tests and
contrast, acrylates, urethane, and styrene are generally rapidly limited field performance are described by Heiman (1981). The
attacked by UV radiation (Clark et al., 1975). crest of a Gothic sandstone arch, which was sealed with silicone,
360 INDUSTRIAL MINERALS AND ROCKS
Masonry Wall CONSOLIDANTS
Time of Wetness (%)
A
0
-
0
T
0
U O
0
P
0
V
0
I O
0
)
0
- J
0
O
0
~
0
W O Stone Consolidation (Table I), a method to replace natural
grain cement lost by weathering from the stone, has been practiced
since Roman times. Treatment with waxes, linseed oil, and lime-
I - water were in use for many centuries, but lasting cures were not
obtained. The chemical industry has developed a large variety of a
I - few inorganic and many organic chemical compounds to strengthen
stone with little or no visual disturbance and high effectiveness. It
I - should be clearly distinguished between a mere filler of stone pores
and filler-strengtheners. Inorganic and organic strengtheners are
summarized by Clifton (1980), Snethlage (1984) and Koblischek
(1985). Wihr (1980) compiled practical methods of treatment with
chemicals in his field handbook for conservators and stone masons.
Inorganic Consolidants
-
'99.sw.$H -
- uv-c I uv-B I uv-A'
I
- I
I
I
I
- I
I
- I
I
-.. ..
e*
-' -
---
AM-=-
-Y
Sandstone
Wavelength (nanometers)
_________-_ ----
/
'
----
Fig. 6. Seasonal variation and range of solar radiation in the
Unbeated Marble
0 I I I
UV portion of the spectrum. Little difference between the
0 1 2 3 4 5 6 42nd and 33rd parallel, but much higher at 2 300 m elevation.
Months from begiing of test UV-A ( 4 0 M 1 5 nm): damage to polymers, tanning of human
skin. UV-B (315-280 nm): shortest wave length on the earth
Fig. 5. Effectiveness and weatherability of ethyl silicate im- surface; severe damage to polymers, bactericide, strongly
pregnated stone discs as in Fig. 4, also reflects the gradual carcinogenic. Data adapted from Brennan and Fedor (1987).
conversion to amorphous silica. The change is also reflected
in the graph. Data show comparisonof untreated with treated
stone. Marble shows minor improvement when treated. Yellowing and cracking of most organic sealers and consol-
idants can lead to eventual crumbling after only a few years of
exposure. Consolidant fillings primarily in sandstones may become
quite sensitive to frost and other hygric actions; the degree of
resistant to weathering, especially to UV radiation. Accurate dosing
damage varies with the compound. Inorganic silica, even if derived
of the ingredients is necessary to obtain favorable strength and
from organic, silicic-acid esters, is not affected by UV. Some
resistance to weathering. PMMA treated stone hardens and prevents
polyurethane compounds are very vulnerable, but PMMA reacts
travel of moisture. The low viscosity of water permits deep pen-
little and may be considered safe.
etration and is therefore used for vacuum infiltration of small
crumbling art objects. Total impregnation should only be performed
on small objects in a vacuum vat if a statue cannot be saved in any Effectiveness of Consolidation
other way. A fully impregnated stone, however, should not be called
a natural stone any longer. The formation of crusts is the major concern in the use of most
Polyester resins are neither resistant to alkalies nor to UV chemicals. The critical problem is to achieve a uniform continuous
radiation. Such resins should not be used any longer in the presence hardness profile from the surface inward to the unweathered stone
of much better chemicals on the market. substrate. The penetration of a consolidant through a case hardened
Polyurethane resins tend to form elastic polymers which are not surface can be a major problem in many sandstones and pervious
practical as consolidants, but are favorable waterproofers. limestones. The data on duration of consolidation effectiveness are
still scarce.
Clarke and Ashurst (1972) studied 24 different public buildings
UV Radiation Attack after exposure for 20 years to natural weathering. The results of
these early organic treatments were not satisfactory, and the great
Most organic compounds and plastics tend to react with the UV cost did not yield improved durability. More recently, Charola et al.
part of the light spectrum. Fig. 6 shows the solar distribution of UV (1985) infiltrated three different porous, fossiliferous limestones
radiation at summer and winter solstice for Cleveland, OH, on the (Indiana limestone, Vicenza limestone, and Lecce limestone) with
42nd parallel, for Phoenix, AZ, on the 33rd parallel, and for Kitt Acryloid B 72 (supplied by Rohm and Haas). Depending on the
Peak (west of Tucson, AZ), on the 32nd parallel and 2 300 m above solvent exposure, rain has gradually restored the stones to their
sea level with a considerable summer UV increase. The solar original pretreated properties and porosity. The author believes that
irradiance maxima lie in the mid-latitudes. The UV ranges (adapted the solvent in the consolidants is lost gradually as a function of the
from Brennen and Fedor, 1987) react differently: exposure to the number of natural wetldry cycles.
Predictions of durability should be based on absolute terms per
UV A (400-3 15 nm): Damage to polymers, tanning of human skin, 1 000 mm of rain at a pH of 4.0. Durability tests for consolidants
formation of eye cataracts. should be kept simple and quantitative. Field exposures on rooftops
UV B (3 15-280 nm): Shortest wave length in nature; severe damage under urban or rural conditions can approximate the expected life.
to polymer, bactericide, strongly carcinogenic, and absorbed by Tucci et al. (1985) discuss the reduced effectiveness of acrylic and
window glass. silicone resins separately exposed to UV and acid rain in a chamber
UV-C (280-100 nm): Found only in outer space for accelerated decay (CAD). The amount of decay of the organic
INDUSTRIAL MINERALS AND ROCKS
filling and bonding was observed under the scanning electron mi- size distribution. All figures should be cornpared with those from
croscope (SEM). The authors observed depolymerization of poly- the untreated original stone. The literature pays much attention to
mers in 3 000 hr of exposure to UV while acid fog ate away the comparative SEM tests which explain the kind and degree of filling
calcite crystals in limestone leaving behind a residual acrylic skel- within the stone fabric; quantitative measurements, however, are
etal network. Success with silicic acid ester was described by not possible with SEM pictures.
Zinsmeister et al. (1988) for quartz sandstones which were carefully The great variation of the stone substance from bed to bed in
solidified resulting in a pure inorganic silica gel residue and tested a natural outcrop should be considered when a testing program is
for the apparent porosity (ASTM C20), density and water absorp- planned. Successful consolidants should be applied at dilutions in
tion (ASTM C97). modulus of rupture (ASTM C99), compressive which the strength and porosity does not exceed those of the un-
strength (ASTM C170), and abrasion resistance (ASTM C241). weathered stone thus avoiding the formation of hard crusts.
- consolidants,
- and organic
DeWitte et al. (1984) tested 12 inorganic
ethyl silicate, siloxenes, silicic acid, potassium-silicate, fluosilicate,
polyurethane, epoxy, and PMMA for the following easily obtain-
Cleaning of Stone Masonry
able values for comparison: consumption of the consolidant, im-
pregnation depth after drying, decrease of capillary water absorp- Cleaning of buildings in polluted urban areas has become not
tion, scratch hardness, micro-sand blasting, and SEM photos. Pure only a practice of building maintenance for esthetic reasons, but also
organic polymers discolor readily. The ethyl silicates are considered for the prolonged life of the buildings and monuments. A multitude
most promising whereas the inorganic silicates showed poor per- of techniques using numerous modem chemicals have entered the
formawe. The literature for the evaluation of the efficiency of market and have been generously applied, often without proper
consolidants and testing techniques is plentiful, yet there is no quick understanding and testing of the possible interaction between the
and efficient evaluation method available. chemical compound and the stone substance. The excessive use of
corrodents haifrequently caused much damage, such as accelerated
scaling and discoloring. Many special reports are available pub-
Suggested Testing of Consolidants lished-by producers ofchemical;. unbiased reports on the evalu-
ation of cleaners were published by the National Bureau of Stan-
dards (Godette et d., 1975), Anderegg (1949), ASTM (Clifton,
A recent unpublished series of simple tests sheds some light on 1987), the Australian Mineral Development Laboratories (AM-
the durability of consolidants. Thin discs, approximately 34 x 3 mm, DEL) (Spry, 1982; Spry and West, 1985), and by many in short
are cored from brick-sized stone blocks and sliced. They are sub- articles devoted to special problems. Boyer (1984) and Jones (1984)
sequently immersed for 3 sec into a consolidant three times. Testing discuss the state of the art of modem masonry cleaning. The tech-
is at intervals of 2 months and at least six discs should be made for niques range from pure washing with water to high pressure steam
each consolidant and test. The thin slices permit entry of consol- and water jet cleaning, to the use of chemicals, and to abrasive
idants from all sides. All specimens are dipped in artificial acid rain methods, often with adverse results. Carbonate rocks respond dif-
at a pH of 4.2 for 1 hr every month before being tested dried at 60C ferently to cleaning chemicals than quartz sandstones or granitic
or after exposure to 100% RH for 3 days. Progressive weight loss rocks. Grimmer's (1988) practical field handbook includes the
and the modulus of rupture are then determined. problem of graffiti removal and a summary chart that is the best
Testing using simple techniques is summarized: guide for masonry cleaning to date, starting with the most gentle
1. Water absorption: Specimens, submersed 48 hr in the methods and avoiding the harshest whenever possible. Such labor
laboratory reflect the available total pore space. Water absorption intensive and time consuming techniques are practiced by the cau-
on a stone surface can be closely estimated with a small glass tube, tious US National Park Service and are now accepted by most
the Kersten permeameter. It is a reliable, consistent, easily read, and conservators. The basic methods are described in the following:
a simple field instrument to measure permeability when attached to Water Washing: Washing starts with gentle irrigation with
a horizontal or vertical stone surface before and after treatment. The enough water running down the wall to keep it wet while it softens
degree of absorption per minute or second read in milliliters through the crusts of soot, often intermixed with gypsum and dust, followed
the stone substance at or near the stone surface measures the degree by a mild water spray. Three hours are often sufficient to remove
of solidification, the effectiveness of a sealant, or the case hardening most of the deposits from the stone surface when aided by gentle
of a surface of limited permeability. Gale (1989) describes the hand operation with soft nylon brushes.
Kersten tube and its operation, long used in Europe, for the Amer- Washing with elevated pressure and water volume can range
ican conservator. Large capillaries move the water downward by from mild to high pressure jets, with operating pressures ranging
gravity, capillaries narrowed by consolidant filling can change the from near 13.78 x lo5 Pa to a still safe 68.9 x lo5 Pa. Boyer (1984),
permeability, and the water from the tube often travels upward as well as Jones (1984), give nozzle pressures and water consump-
leaving visible wet areas around the point of attachment to the stone tion at different pressures. Pressure washing can cause dissolution
with putty (Winkler, 1988). Determine water absorption from the of carbonate rocks in areas with soft washing water. Forcing water
atmosphere in stone slices after exposure to 3 days of 100% RH and under pressure into the capillary system may cause undesirable
the strength after such exposure. travel routes. High pressure jets may also cause mechanical erosion
2. Modules of Rupture: Determine the modulus of rupture, R, of delicate features. Hot water is occasionally helpful in removing
following each leaching, both oven dried and at 100% RH (Winkler, grease and paint.
1986). Steam cleaning with nozzle pressures of 0.69 x lo5 to 5.51 x
3. Light Reflection: Determine light reflection with a light spot lo5 Pa has been successful for many years when cooler water jets
meter, and the change of color shades compared using the US Soil cannot remove the crusts.
Color Chart. Abrasive Cleaning, Dry or Wet: A great number of abrasives
4. Porosity: Prepare a porosity profile by grain size, for each and equipment have been developed to remove crusts and stains.
depth from the surface inward, as a three-dimensional presentation Quartz sand blown through a nozzle at high pressure against a stone
for progressive change of critical pore sizes. surface has become restricted by laws against both flying fragments
Tests 1, 2, and 3 reflect the progressive loss of the consolidant and dust in the atmosphere which can cause silicosis. Upon elim-
during weathering experiments, especially expressed in the pore ination of silica sand, milder and safer abrasives were introduced,
STONE, COF
r BLACK CRUST Chemical Cleaning: The chemicals fall into three categories:
acidic cleaners, alkaline cleaners, and organic solvents.
Acidic cleaners range from harsh hydrofluoric acid (HF) to
other acid precleaning solutions. Hydrofluoric acid is generally only
used on silicate rocks. HF attacks silicate minerals, etching and
corroding them and often leaving non-shiny, non-reflecting feldspar
surfaces regardless of the strength of the acid. Eisenberg and Milton
(1972) report dulling of originally sparkling feldspars-on a granite
facade of the Old Cleveland Trust Buildine. Cleveland. OH. Porous
u.
BIBLIOGRAPHY
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