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DOCUMENT TITLE:

OPEN DRAIN COLLECTION DRUM-7


THIS DOCUMENT IS INTENDED FOR USE BY IRAQ MINISTRY OF OIL AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND

SIZING CALCULATION FOR PS5A


PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE
617582-5000-49EB-0002-28
INFRASTRUCTURE PROJECT
PROJECT NO.: CLIENT NAME: REVISION: PAGE:

617582 Iraq Ministry of oil / Joint Management


Committee (MoO/JMC) Oil Project Company
0 1 OF 4
CALCULATION TITLE:
Open Drain Collection Drum-7 (5000-24-V-007) Sizing calculation for PS5A

OBJECTIVE:
To finalize the Size of Open Drain Collection Drum-7 (5000-24-V-007) of PS5A

REFERENCES:
1 Project Design Basis (Doc No. 617582-0000-40DB-0001)
2 UFDs (617582-5000-49UF-0037)
3 P&IDs (617582-5000-49PI-0110)

DESIGN INPUTS / ASSUMPTIONS: CONFIRMATION REQUIRED


ITEM YES NO
1 The working capacity of open drain vessel is estimated
based on max. flow rate / quantity of drain as per 2 hose
SUPPLIERS.

stations working simultaneously for 2 hrs.


2 Design margin of 10% on calculated working volume is
considered for vessel sizing.
3 Open drain transfer pump capacity is calculated based
on open drain hold-up volume transfer time as 1.25 hrs.

HOLDS:

CONCLUSION: CONFIRMATION REQUIRED


Tank Diameter, mm = 2.5 ITEM YES NO
Tank Length, mm = 6.3
Tank Low Low (LLLL) level (mm) = 150
Tank Low (LLL) level (mm) = 400
Tank High (HLL) level (mm) = 1980
Tank High High (HHLL) level (mm) = 2110

0 14.10.2014 ISSUE FOR CLIENT INFORMATION MKS DVK HJ


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DOCUMENT TITLE:
OPEN DRAIN COLLECTION DRUM-7
SIZING CALCULATION FOR PS5A
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE
617582-5000-49EB-0002-28
INFRASTRUCTURE PROJECT
PROJECT NO.: CLIENT NAME: REVISION: PAGE:

617582 Iraq Ministry of oil / Joint Management


Committee (MoO/JMC) Oil Project Company
0 2 OF 4

A) Basis for Calculation for Open Drain Collection Drum 7

1) From Crude Oil Export Pump

Casing Drain = 18 m3/hr (Approx. 2.6 m/s velocity)


Drain Line of 2" size
(One Pump Casing Drain at a time)
Volume collected (Holdup 15 min) = 4.6 m3

Export Pumps Suction Filters = 4.7 m3


Dimensions as 2 m (D) x 1.5 m (H)
One Filter Drain at one time.

Oily water generation is expected during cleaning operation only.


Following are the assumptions made -
a) For element cleaning, max. 2 no. of hose stations (1" connection) are considered in
simultaneous operation.
b) Maximum 2 hours of hold-up time shall be considered to estimate oily water quantity
during filter cleaning operation.

Accordingly,

Oily Water Quantity generated = 20 m3 (Approx. 2.7 m/s velocity)

Sub Total = 20 m3 (Assumption - 1)


(Any one filter cleaning at a time from each cluster)

Total Open Drain Volume Collected = 22 m3 (Assumption - 2)


(With 10% Margin)

Selected Working Volume for Open Drain = 25 m3


Collection Drum

B) Basis for Open Drain Transfer Pump Capcity -

Open drain hold-up volume transfer time required = 1.25 hrs (Assumption - 3)

Open Drain Pump capacity = 20 (m3/hr)

Selected Open Drain Pump capacity = 20 (m3/hr)


DOCUMENT TITLE:
OPEN DRAIN COLLECTION DRUM-7 SIZING
CALCULATION FOR PS5A
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE INFRASTRUCTURE
PROJECT
617582-5000-49EB-0002-28
PROJECT NO.: CLIENT NAME: REVISION: PAGE
Iraq Ministry of oil / Joint Management Committee
617582 (MoO/JMC) Oil Project Company 0 4

HORIZONTAL DRUM SIZING

STEP A: EVALUATION OF DRUM SIZE

Working Volume required = 25 m3

Maximum Pump in rate / In flow = 10 m3/hr


Maximum Pump out rate / Out flow = 15 m3/hr

Selected Diameter of the Vessel = 2.5 m


Selected Length of the Vessel = 6.3 m
Selected L/D Ratio = 2.52

Type of Vessel = Elliptical

Gross Vessel Volume = 35.02 m3

STEP B: EVALUATION OF LEVEL ALARMS

1 Low Low Liquid Level (LLLL)

LLLL (Low Low Liquid Level) = 0.15 m (User input)


Liquid Volume below LLLL = 0.79 m3

2 Low Liquid Level (LLL) Calculation

Maximum Pump out rate / Out flow = 15 m3/hr

Operator intervention time = 10 min. (Per Design Criteria)


Required Volume between LLLL and LLL = 2.50 m3

LLL (Low Liquid Level) = 0.4 m (User input)


Calculated Liquid Volume upto LLL = 3.42 m3 SELECTED LLL IS OK

3 High Liquid Level (HLL) Calculation

Working Volume required = 25 m3


(Volume between HLL and LLL)
HLL (High Liquid Level) = 1.98 m (User input)
Calculated Liquid Volume upto HLL = 29.25 m3 SELECTED HLL IS OK

4 High High Liquid Level (HHLL) Calculation

Maximum Pump in rate / In flow = 10 m3/hr

Operator intervention time = 10 min. (Per Design Criteria)


DOCUMENT TITLE:
OPEN DRAIN COLLECTION DRUM-7 SIZING
CALCULATION FOR PS5A
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE INFRASTRUCTURE
PROJECT
617582-5000-49EB-0002-28
PROJECT NO.: CLIENT NAME: REVISION: PAGE
Iraq Ministry of oil / Joint Management Committee
617582 (MoO/JMC) Oil Project Company 0 4

HORIZONTAL DRUM SIZING


Required Volume between HLL and HHLL = 1.67 m3

HHLL (High High Liquid Level) = 2.11 m (User input)


Calculated Liquid Volume upto HHLL = 30.98 m3 SELECTED HHLL IS OK
DOCUMENT TITLE:
OPEN DRAIN COLLECTION DRUM-7 SIZING
CALCULATION FOR PS5A
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE INFRASTRUCTURE
PROJECT
617582-5000-49EB-0002-28
PROJECT NO.: CLIENT NAME: REVISION: PAGE
Iraq Ministry of oil / Joint Management Committee
617582 (MoO/JMC) Oil Project Company 0 4

HORIZONTAL DRUM SIZING


STEP C: VAPOUR SPACE / FREE BOARD REQUIREMENT

Side Entry Inlet Nozzle = YES

Nozzle Size = 6 Inch


= 0.152 m

Vapour space required above inlet nozzle top = 0.15 m

Calculated Diameter of Vessel = 2.412 m

SELECTED DESIGN IS OK

STEP D: DRUM SIZING / DESIGN RESULTS SUMMARY

Diameter of the Vessel (D) = 2.5 m


Length of the Vessel (L) = 6.3 m
Selected L/D Ratio = 2.52
Working Volume = 25 m3
Level Alarm Settings
HHLL = 2110 mm
HLL = 1980 mm
LLL = 400 mm
LLLL = 150 mm

L= 6.3 m

HHLL 2110 mm
HLL 1980 mm
D= 2.5 m

LLL 400 mm
LLLL 150 mm

L/D = 2.52

References:

1 (Ref: Perry's Chemical Engineers Handbook, 7th Ed., Section 10-139)

Volume of Partially filled Horizontal Vessel -


DOCUMENT TITLE:
OPEN DRAIN COLLECTION DRUM-7 SIZING
CALCULATION FOR PS5A
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE INFRASTRUCTURE
PROJECT
617582-5000-49EB-0002-28
PROJECT NO.: CLIENT NAME: REVISION: PAGE
Iraq Ministry of oil / Joint Management Committee
617582 (MoO/JMC) Oil Project Company 0 4

HORIZONTAL DRUM SIZING


V L( D / 2) 2 SINCOS 20.215 H 2 (1.5 D H )
Where, ACOS (1 2 H / D )
DOCUMENT NO.:
617582-5000-49EB-0002-28
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ZONTAL DRUM SIZING

Index
###
Elliptical
Hemispherical
Torispherical

LLLL
Alpha () (Degree)
Alpha () (Radian)
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ZONTAL DRUM SIZING


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ZONTAL DRUM SIZING

SELECTED DESIGN IS OK


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617582-5000-49EB-0002-28
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ZONTAL DRUM SIZING