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I n t e r n at i o n a l El e c t r o t e c h n i c a l Co m m i s s i o n

Power Line Emissions & Immunity Testing

Harmonics - Flicker

Dips & Interrupts - Inter


Inter--harmonics
This presentation uses material/information from

IEC - EMC workshops, 1996 -2014 ( Mathieu van den Bergh )


IEC - EMC workshop ( Jean Bertin-
Bertin-Mahieux Chair SC77A )
with contributions from Balint Szentkuti (Past Chair IEC TC 77)
Harmonics & Flicker testing seminar Prof. Jan Desmet - Belgium

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 1
Emissions & Immunity testing
for electrical products
Update on EN/ IECStandards
PV Inverter test standards

IEC/ EN61000-
61000-3-2/ 12 IEC/ EN61000-
61000-3-3/ 11
IEC61000-
C61000-4-11 IEC61000-
C61000-4-13 IEC61000-
C61000-3-15
Mathieu van den Bergh CNS inc. - Poway CA
Power Quality & IECtesting Presentation for IEEESan Diego
July 2014
July
July 2014
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 2
Promote free trade

Power quality concerns because of increasing


proliferation of non-
non-linear loads like TVs, PCs,
monitors , etc. causes current
harmonics/ associated voltage distortion

Push for uniform low voltage distribution system


emission standards in the European Union
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 3
Voltage disturbances ( IEC61000-
C61000-4-11)

Annual voltage disturbances by depth and duration in Western Europe

Remaining voltage Duration of disturbance


during disturbance 10 - 100 ms 0.1 - 0.5 s 0.5 - 1 s 1-3s Total/yr

161 - 230 Volt 61 66 12 6 145


92 - 161 Volt 8 36 4 1 49
0 - 92 Volt 2 17 3 2 24
Zero volt 0 12 24 5 41

Voltage dips/variations/interrupts of the LV public


supply voltage
(Unipede 1991)

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 4
Volts V oltage w aveform w ith 5 % THD
400

300

200

100

0
230 V 50 Hz Voltage
-100 with 5 % THD
-200

-300

-400

Volts V oltage w aveform w ith 5 % @ 217 Hz


400

300

200

100 230 V 50 Hz Voltage


0

-100 with 5 % @ 217 Hz


-200

-300

-400

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 5
Voltage distortion over 1 week in the London area
(Eurelectric report 2003)

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 6
Harmonics IEC60555.2 & IEC61000-
C61000-3-2
CENELEC/ IECAmd
CENELEC/IEC
CENELEC/IEC Amd. - 14 for Harmonics standard EN/ IEC61000-
C61000-3-2
Then Edition 2.0, 2.2, 3.0, 3.2 now Edition 4 released - 2014
IEC61000
IE
IEC61000-
C61000-3 -12 for products < 75 A/ phase
Flicker IEC60555.3 & IEC61000-
IEC61000 -3 -3/ 11
IEC/CENELEC amendment
IEC/CENELEC amendment-1 & 2 for
for EN/IEC61000
EN/IEC61000-3 -3 (Ed.
(Ed. 3 - 2013)

Measurement IEC61000-
C61000-4-7& 61000
61000--4-15
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 7
Definition
This slide composed with permission of Mr. Jan Desmet Lemcko University Kortrijk - Belgium

Components in the current (or voltage) signal having a


frequency that is a multiple of the fundamental (50/ 60 Hz)

Fundamental plus 5 th harmonic signal


IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 8
Consequences of Harmonics
This slide composed with permission of Mr. Jan Desmet Lemcko University Kortrijk - Belgium

Neutral conductor : Overloading due to non-


non-linear load

Capacitors : Lower Impedance for higher frequencies


hence higher thermal loading

Motors : Additional losses & undesired vibrations

Switches/breakers: Must be over-


over-dimensioned & potential
problems with overload detection

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 9
Consequences of Harmonics
This slide composed with permission of Mr. Jan Desmet Lemcko University Kortrijk - Belgium

Transformers: Increased losses (eddy currents )

Conductors : Skin--effect losses/heating lower transmitted power


Skin

Protection : Fuses melt too soon electronic breakers do not


respond at designed levels
Electronics : Multiple zero-
zero-crossings can cause problems
General : Additional cost due to filtering & required over-
over-
dimensioning of conductors / breakers / transformers.

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 10
This slide composed with permission of Mr. Jan Desmet Lemcko University Kortrijk - Belgium

1 .6
Moderate Physt fVBmax
distortion with ;

I-5 @ 25 % Result:
I-7 @ 14 % A reduction of 9 % in
I-11 @ 9 % K [1 0.1 * ( HI 1.6 * Ti 2 )] 0.5 Transformer Capacity
I-13 @ 8 %

Cijfervoorbeeld : S = 1000kVA
Onttrokken stroom : H5 = 25%, H7 = 14%, H11 = 9% , H13 = 8%.
K = [ 1 + 0.1 * (5^1.6 * 0.25 + 7^1.6 * 0.14 + )] = 0.91
BESLUIT : de transfo kan maar 910 kVA leveren.

2
k N
Ik
K k
k 2 I

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 11
This slide composed with permission of Mr. Jan Desmet Lemcko University Kortrijk - Belgium

Triplens are 3 x higher in the neutral conductor

Factor 3 verschil !

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 12
EN60555.2 replaced by EN61000-
N61000-3-2 per 1/ 1/ 2001
Edition 2.2 published in 2004, Ed. 3.2 in 2009, Ed. 4 in 2014

Differences between EN60555.2 and 61000-


61000-3-2
EN 61000-
61000-3-2 covers
covers both
both stationary
stationary and
andtransitory
transitory harmonics
harmonics
EN
E
EN
N61000
61000-
61000
61000 -3-2 has a much wider scope ( ALL products < 16 A ) while
60555.2 applied to just household equipment.
EN61000-3-2 has Class-
EN61000- Class-D which
which is an expansion
expansion of the original
original
TVtest
test class
class given in 60555.2.
Slightly different limits
Slightly limitsfor
for Class-
Class-C
Cin EN
EN61000
61000--3-2 and broader
applicationto
application toall
all lighting
lightingproducts
products>>25
25WWand
and also
also to
to CFLs < 25 Watt
( per 1/1/2001 ) new

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 13
Class A: Balanced three-
three-phase equipment and all other
equipment, except that stated in one of following classes:
Class B:Portable
B: Portable tools and many hand-
hand-held products
Class C:Lighting
C: Lighting equipment, including dimming devices
Class D:Used
D: Used to be Equipment with a "special waveshape
waveshape""
and an active input power 75 600W. Since edition 2
Class--D is now for PC, PCmonitors and TV's (still from 75-
Class 75-
600 Watt ).
VSDbased refrigerators are Class-
Class-D.
Lighting amendment is underway for Ed. 5

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 14
( measurement method per IEC61000-
C61000-4-7
7 ))

Biggest test class, includes everything that


is not Class-
Class-B, C, or D.
Fixed limits, independent of the EUT power
level ( i.e. 2.3 Amp for H3 - 1.14 Amp for H5 etc)
Absolute harmonic limits are 150 %for each
filtered 200 ms measurement window value
and average must be below 100 %.
Note: POHC allowance and the 200 %allowance provided the
average<< 90
average 90 %
%

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 15
Fixed harmonic limits - most relaxed test class
Class B limits are 1.5 x Class Afluctuating limits
i.e. 2.25 x Class-
Class-ASteady State limits
Limit Evaluation changed per A- A-14 ( Ed. 2 ) just like
the other test Classes

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 16
Class Climits apply to lighting products and are defined
as a percentage of the fundamental current of the EUT
(i.e. 30 %x If x PF for H3 , 10 %x If for H5 etc. )
For CFL< 25 Watt ( 35 Watt for Japan ) either Class-
Class-D method
methodoror
3 rd - 86
86%,
%, 5 th - 61 % , conduction < 60 and > 90
90, peak <= 65
For certain dimmers, max power condition is used as reference level

Limits are the most stringent of any IEC61000-


C61000-3-2 test
class, and amount to approximately 33 % Ithd

Limits compare reasonably well with ANSI Standards for


lighting products ( voluntary USstandard ANSI C82.11).
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 17
Definition of phase angle and current flow
Volt Am p
measurement conditions for Section 7.3.b
400

65 Supply voltage
0.4
86 % 3rd
300 90 0.3
I p+

200 0.2 61% 5th


0.05 x I p(abs) 60
100 0.1
Peak < 65
60 90 Current
0 0

-100
60
60
90
-0.1
Current
60 - 0.05 x I p(abs) flow at
-200
90
-0.2
60 and 90
Ip -
-300 65 -0.3

-400 -0.4
Note: I p(abs) is the highest absolute value of I p+ and I p-

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 18
Amendment to IEC61000-
C61000-3-2 Ed. 4 is underway
to cover LEDs. Will result in Edition 5.
No limits < 5 Watt, but that is being discussed
Sombrero waveform is accommodated with
Limits and THDallowance.

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 19
Class Dlimits are defined as a function of the power
consumption of the EUT( i.e. 3.4 mA/ Watt for H3 etc. )
If EUTpower level is above 600 W, class Alimits apply.
If EUTpower level is below 75 W, no limits are defined.

Limits are strict @75 Watt but approach Class-


Class-Alimits
at 600 Watt power level.
Standard provides guidelines to either use
manufacturer s rated power (with +/ - 10 %tolerance) or
the Maximum 1.5 sec filtered power which is a moving
average - filtered with 1.5 sec. time constant

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 20
Harmonic Class - A Class-B Class-C Class-D IEC555.2
no. (n) limits limits limits limits limits for
(both (both IEC1000-3- IEC1000-3-2 TV
standard standards) 2 only only receivers
s) (> 165
Watt)
% of mA/Watt
fundament of input note: max
al power dc current
A rms A rms note: is ( 75 - 600 W ) < 0.05 A
the PF
A rms
2 1.080 1.620 2 % n/a 0.300
3 2.300 3.450 30 x % 3.4 mA/Watt 0.800
4 0.430 0.645 n/a n/a 0.150
5 1.140 1.710 10 % 1.9 mA/Watt 0.600
6 0.300 0.450 n/a n/a n/a
7 0.770 1.155 7 % 1.0 mA/Watt 0.450
8 0.230 0.345 n/a n/a n/a
9 0.400 0.600 5 % 0.5 mA/Watt 0.300
10 0.184 0.276 n/a n/a n/a
11 0.330 0.495 3 % 0.35 mA/Watt 0.170
12 0.153 0.230 n/a n/a n/a
13 0.210 0.315 3 % 0.296 0.120
mA/Watt
Even 14 - 1.84 /n 2.760 /n n/a n/a n/a
40
Odd 15 - 2.25 /n 3.338 /n 3 % 3.85/n 1.5 /n
39 (mA/Watt) (Amp)
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 21
Incorporates new ( IEC61000-
C61000-4-7Ed. 2.1 2009 based )
measurement techniques
Method for calculating Class-
Class-Dlimits
Use of manufacturer s rated power consumption (+/ - 10 %)
Use of measured max. 1.5 sec. average power consumption
Has some relaxation for higher order odd harmonics (POHC)
Defines 200 ms measurement window for 50/ 60 Hz
230 V and 100/ 120 V nominal line voltages
Some products changed from Class-
Class-Dto Class-
Class-A

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 22
Average of each harmonic must be below the 100 %limit
Each 200 ms ( 1.5 sec. filtered ) data must be below 150 %of the
limit
limit
If measured power ( If - PF for
for Class
Class--C ))is
is outside
outside +/
+/-- 10 %
%
tolerance, use measured values to calculate limits
Partial Odd Harmonic Current H21-
H21-H39 evaluation
evaluation
Edition 2.2 and Ed. 3 make changes, permitting up to 200 %of
limit provided the average harmonic level < 90 %of limit. Also,
change in vacuum cleaner and printer test methods provide
some relaxation.

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 23
EN61000-
61000-4-7Covers measurement techniques for
current and voltage harmonics
Both quasi-
quasi -stationary and transitory harmonic
measurements are covered
Harmonic measurements require continuous,
no--gap acquisitions
no
Permitted measurement window was 16 cycles or 320
msec at 50 Hz & 267msec at 60 Hz, but new developments
must use 200 ms for 50/ 60 Hz ( since 2004 )
Edition 2.1of 61000-
61000-4-7 (2009) has been published

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 24
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 25
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 26
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 27
Migration of Technical Report
IEC61000-
C61000-3-4 to Standard IEC61000-
C61000-3-12
Covers products up to 75 Amps per phase
Proportional limits for all products in 4 main
categories ( Table-
Table-5 added in Ed. 2 2011-05 )
Harmonics, THD, and PWHCand Phase angle-angle-H5
Ed. 1Published Nov. 2004, Ed 2. published 2011
IEC61000-
C61000-3-4 is being revised to cover only
products > 75 amp per phase
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 28
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 29
US
IEEE-
IEEE-Std
Std--519, published
published 1981
1981- US
US
Revised in 1992 and now again being revised
Guide to control harmonics in electrical power systems
Europe Asia - Americas
IEC555
IEC 555 -2, published
published in in 1982
Limits harmonics emissions of certain product categories
Replaced by IEC61000-61000-3-2, 2, amended
amended per
perCENELEC-
CENELEC- A14
Japan MITI di
Japan directed
r ec ted effor
efforts
ts and
and Vol
Voluntary
un tar y standar
standards
ds based
based on
on
IEC6 10 0 0 -3-2 standard,
IEC61000- standard, now
nowmandatory
mandatory
perper
standard
standard
JIS C
C61000
61000--3-2 (2005) Japan is working to adopt 61000- 61000-3-12
China &
China & many
m any countries
countries have
have adopted
adopted versions
versions of 61000-
61000-3
3 -2/3
2/3
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 30
IEEE-Std
IEEE Std--519 (1992) is more comprehensive than IEC61000-
61000-3-22
but is not a mandatory or a product standard
First official version being published in 1981.
Product testing standards for the US are discussed within
TC77A/ WG1( TF5b ) and IEEEis working on IEC61000-
C61000-3-2 version.
EUhad a short term demand to unify testing standards and de- de-
regulate electricity and is several years ahead of the US
Direction of SC-
SC-77AWorking Group 1was towards a global IEC
standard for both 50/ 60 Hzand 115/ 230 V This in the the form
formof
of aa
full revision
full revisionofofIEC61000-
IEC61000-3-2, which
which no longer
longer is achievable.
achievable.
Instead, individual amendments are being issued, and individual
countries are adopting their own versions of 61000-
61000-3-2.

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 31
Amp European Harmonic Limits & IEEE recommended limits for US
2.50
Europe IEC61000-3-2 Class-A type products
2.00
Europe IEC61000-3-2 Class-D type products @ 300 Watt
1.50
US 120 V per IEEE-Std-519 Table 10.1
1.00
US 120 V per IEEE-Std-519 Table 10.3
0.50

0.00
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 32
Flicker standard classifies products
by type & operation
Pst/ Plt calculations are not well understood
IEC/ EN60868-
60868-0, 1992 describes Flicker meter
implementation now IEC61000-
C61000-4-15 Ed. 3 ( 2014 )
Areference impedance per IEC
A IEC60725 or (for
IEC61000--3 -12) per Z-
IEC61000 Z-test is required during
flicker testing edition 3 for 60725 was published - July 2012
US ( 60 Hz- 120 V) Flicker Standard
IEEE-1453 is very similar to IEC61000-
C61000-4-15
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 33
Flicker Measurement Setup

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 34
61000-3-3 amendment-
61000- amendment-1 relaxed dmax for
certain products, and specifies new test methods
( 6 %- 7%limits and Avg. of 22 dmax tests )
61000--3-3 amendment relaxed dc and dt limits
61000
3.3 vs. 3.0 %and 500 ms over 3.3 %instead of 200 ms over 3.0 %
IEC61000-
C61000-3-11applies to equipment < 75 Amp and
allows unconditional or conditional connection
IEC61000-
C61000-3-11specifies lower Impedance values
(Z-test) for compliance testing
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 35
IEC61000-
61000-3-3 Edition 3 has harmonized
definitions to be the same as IEC61000-
61000-4-15
Ed. 2

IEC61000-
61000-3-11will be updated also

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 36
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 37
Main Setup
Main Setup

50 Hz
50 Hz/ 60
60 Hz
Hz

V-nominal

Test parameters
parameters

Advanced Settings
Settings

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 38
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 39
IEC61000-
C61000-4-15 Edition 2 Requirements

Table--12
Table

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 40
IEC61000-
C61000-4-15 Edition 2 Requirements

Table--13
Table

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 41
EN61000-
61000-4-7, Edition 2.1 incorporates various changes,
phase angle test must still be defined
IEC/ EN61000-
61000-4-7Ed. 2.1incorporates details on
interharmonics analysis, and measurement techniques
to 9 kHz including a line filter
Harmonics and Inter-
Inter-harmonics from DCto 2 kHz( 2.4 ) are measured
Inter--harmonic
Inter harmoniccomponents
componentsare
components are caused
causedprimarily
primarily by
bytwo
two sources
sources::
Variations of the amplitude of the fundamental component and/or of the harmonic
components, e.g. inverter drives
Power electronics
Power electronics circuits
circuits with switching
switching frequencies not synchronised to the power
supply frequency, e.g. ac/ dc supplies and power factor correctors
correctors..

Spectral components from 2 kHzto 9 kHzare covered using 200 Hz bands

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 42
Sampling
frequency
generation

Voltage Preprocessing

Main instrument Sampling &


Conversion DFT OUT 1

Current Preprocessing

Grouping

Active Power
Post-processing see text for OUT 2a
details

Smoothing

OUT 2b

Check for
Compliance

OUT 3
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 43
Harmonic Interharmonic
c group group
n+2 n+4,

DFT output
Harmonic n n+1 n+2 n+3 n+4 n+5 n+6
order
c210ng 5 4
c210ng 5
C 2ng c210ng i 50 Hz system
2 i 4 2
c212ng 6 5
c212ng
C 2ng c212ng i 60 Hz system
2 i 5 2
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 44
SC77A/ WG-1decided to make Grouping
optional to be determined by product
standards

IEC61000-
C61000-4-7will be edited/ amended
to reflect the WG-1decision

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 45
1
SUM
8,5
Input Output

-1
7,5 z

-1
Figure 5 Realisation of a digital low -pass filter: z designates a unit delay,
= 8,012 and = 7,012

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 46
Defines the Flicker meter architecture
Defines Pst = 1 curve & statistical
processing
Ed. 2 was updated for d parameters
Protocol for calibration & verification
IEC TR 61000-
61000-4-38 is in progress
SC77A/WG--2 is working on new
SC77A/WG
edition to also cover CFL s and LED s
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 47
AGeneral Overview

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 48
ACPower Source ( not
notrequired
required
requiredfor
forpre
pre-
pre
-compliance
compliance testing
testing) )

Signal Conditioning
Data Acquisition & storage
Harmonics,Flicker,
licker, immunity test software
Typical Options
Lumped Impedance ( not
not required
requiredfor
forpre
pre-compliance
compliance testing
testing) )

Programmable impedance (not for 3 phase systems)


Immunity / Interharmonics (61000-
(61000-4-13)
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 49
PC Real Time Based Architecture
All systems use PCfor data display and reporting
System acquires data directly on PCbus
Provides proof of compliance & allows analysis and
full replay of data
New standards or changes can be accommodated by
SW upgrade. No firmware or hardware obsolescence.
Examples are 61000-
61000-3-2 Ed. 2.2 and Ed. 3 and 3.2 ,
IEC61000-
C61000-4-7 Ed 2.1and the recent changes in
IEC61000-
C61000-4-15 Ed. 2
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 50
Pre-Compliance Test
Pre-
System ( Profline-
Profline-100)
AC Power from either 100/120 or 230 Vac
50 Hz line power

Equipment
Under Test

PC Interface

Profline-100 Equipment
Under Test
Signal Conditioning

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 51
Lower cost products like the 751iX& 1251RP
750 to 1250 VAMax. Power, Single phase
135/ 270 V Ranges - limited
limited peak current
current capability
capability
IEEE
IEEE -488
488 &&RS232C
RS232C
Pre--compliance for EN61000-
Pre 61000-4-11 (Immunity) and for Flicker
No EN 61000-
61000-4-13 support
support

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 52
Harmonic spectrum differences between small low cost
and a full compliance test source for a 100 Watt load
Fundamental plus harmonics for a 100 Watt load, consisting of a bridge rectifier followed by
1000 resistive load and 110 F smoothing capacitor.
Green bars are with a low cost 1 kVA power source. Blue bars are with a 5 kVA compliance test source.
a mp-rms
0.500 0.500

0.400 0.400

0.300 0.300

0.200 0.200

0.100
0.100 0.100
0.100

0.000 0.000
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 53
Voltage distortion for non-
non-linear loads
S ( V o lt s )

p s )
Voltage distortion & waveform for a 100 Watt load

( A m
M

1 kVA
R

2.00 6 300

u r r e n t

V o lt a g e
1.75 4 200
S ( V o lVt s o) l t a g e

1.50 2 100
1.25
1.00 0 0
0.75
P -2 -100
0.50 o -4 -200

C
0.25
0.00 w -6 -300

( V o lt s )
4 8 12 16 20 24 28 32 36 40 e

p s )
Harmonic #
r

m
A m
S
M

( A
o 6 300
R

2.00
u

u r r e n t

V o lt a g e
1.75 4 200
V o lt a g e

1.50 r 2 100
1.25
1.00 c 0 0
-2 -100
0.75 e -4 -200
0.50

C
C
0.25 -6 -300
0.00

( V o lt s )
4 8 12 16 20
Harmonic #
24 28 32 36 40
5 kVA

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 54
Power sources like the NSG1007-
1007-3/ 5/ 15/ 45/ 90
Single phase, 3 kVA, 5 kVA, 10kVA, 15, 30, 45 kVA
Three phase, 9 kVA, 15 kVA, 30, 45, 90 kVA
Voltage ranges 135/ 270 and 150/ 300 - up toto 500
500 Amp
Amp - pk
AC, DC
DCand
and AC+DC
AC+DCmodes
modes
IEEE--488 & RS232C
IEEE
Full
Full compliance for E
EN
N61000-
61000-4-11/13
11/ 13 Immunity
Immunity testing
testing

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 55
PACS--1 Single Phase
PACS
Single phase, one
Single onevoltage,
voltage,three
threecurrent
current channels
channels
Max. current
current 40
40AARMS
RMS - 74 Amp
Ampshort
short term
term - no damage
damage for
for 200
200Amp.
Amp. pk
pk..
Three current
Three current
currentranges
ranges
ranges
10
1010
- 40
40 - 200
200 Amp. peak
peak
Front panel
Front panel outlet,
outlet, front and rear PCinterface
interface
PACS--3 Three Phase
PACS
Three phase,
phase,three
three voltage,
voltage,nine
ninecurrent
current channels
channels
Max. current
current 74
74 Amp rms - 200
200 Amp.
Amp. pk
pk..
Three current
Three current
currentranges
ranges
ranges
10
1010
- 40
40 - 200
200 Amp.
Amp. Pk
Pk..
Front and rear
Front rear PCinterface
interface
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 56
Systems with hardware impedance
Includes lumped
Includes lumpedIEC-
IEC-60725 Ref. Impedance, for systems that do not have
programmable impedance ( such as the Cal. Inst. 751& 1251RP)

Systems with either programmable or lumped impedance


Power source includes programmable impedance, such as the
NSG 1007-
1007-3/5/15 series
Optional
O ptional external
external lumped
lumpedimpedance
impedanceper
perIEC-
IEC-60725
60725 or
or Z-
Z-test
test
( INA2153/
2153/54)
54)
For 11phase
For phaseoptional
optionalimpedance
impedancecan
canbe
bebuilt
builtinto
intosignal
signalconditioner
conditioner
For 33phase
For phasesystems,
systems,impedance
impedancein
inseparate
separate external
external unit

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 57
Data acquisition directly in PCbus
PCI (16 bit ) Cards 250 kS
kS// s single phase
or 1.25 mS
mS// s for 3 phase systems
Windows--XP/ Vista and Windows-
Windows Windows-7are
supported
Interface cable to signal conditioning
unit still carries analog signals
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 58
Single phase, 750 VA, 1.25 - 3 - 5 10 kVA
Programmable Impedance or
Hardware impedance in signal conditioner
AC Power

Power Source Equipment


Remote Sense
NSG1007-5 Under Test
PC Interface

Three phase
AC input

PC Interface

Equipment
Under Test
Signal Conditioning
(with optional IEC-
60725 Ref. Impedance)

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 59
Three phase, 15 KVA Equipment
Under Test

Programmable Impedance ( not recommended ) A


B
Remote Sense C
Power source N
(NSG 1007-15)

Three phase
AC input
PC Interface

Signal Conditioner

AC Power Only suitable for


balanced 3 phase
EUT's

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 60
Three phase, 15 KVA
Hardware imp. System Interface
3 Phase
Reference Impedance

Recommended Remote Sense

Power source

Equipment
Three phase Under Test
AC input
A
B
A,B,C,N C
N

PC Interface

AC Power
Signal Conditioner

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 61
Three phase, 45 KVA with Impedance
3 Phase
System Interface
Z-test Impedance

Remote Sense
Power source

Three phase
AC input

A
A,B,C,N B
C
N

PC Interface

AC Power
Signal Conditioner

IEC & Power testing


Testing Seminar
& Calibration Presentation
Miller Electric
- July 2014
May 2010
Mathieu van den
Bergh
MathieuCNS
vanInc.
den Bergh 62
CTS Harmonic and Flicker
Executes harmonics test, all classes, transitory and stationary
Executes flicker test
Configuration utility ( hardware components and preferences )
Calibration utility ( May be
beused
usedfor
forannual
annualcalibration
calibration )
Break and Glue
Glue utility: Used to break down large data
files for email purposes
Data conversion utility: Converts data files to ASCII text
open with Excel or other spreadsheet programs
Report generator: Used to generate test reports from
CTSdata files into Microsoft Word format
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 63
Source Control
Source Control Bus Monitor
Data Recording Verify power source communications
Edit programmable Impedance
Transitory F
Transitory Filter
ilter time
time

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 64
Windows size no longer selectable
Was 10, 12 ( per Amendment-
Amendment-14 ) or 16 cycles
Now 200 ms, 267ms or 320 ms Window size
Each Window is stored and processed
Parameter calculation is performed per
window
Graphs are updated for each window

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 65
MSWord format
Copy of MSWord must
be available on PCbut
files viewable with
Open Office
Single phase reports
(3 pages)
Three phase reports
(9 pages)
Headers can be
customized by user
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 66
Binary data file
Contains all acquired and processed data
Contains voltage and current waveform data
Contains voltage
voltage and
and current
current harmonics
harmonics
Filename== H-
Filename H-0000XX.cts_data in data_files directory
Send to Mathieu van den Bergh for analysis & assistance

ASCII Data Files


Automatically generated if set in Options Menu
Can be generated later using Convert data to ASCII utility
User can open files with Excel, Quattro, and Open Office

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 67
EN61000-
61000-4-11 Option -411recommended
EN61000-
61000-4-13 Option -413 required
EN61000-
61000-4-14 Standard
EN61000-
61000-4-17 Standard
EN61000-
61000-4-28 Standard
EN61000-
N61000-4-29 Std. Pre-
Pre-compliance
ENMIL-
NMIL-STD704E Option -704 required
RTCADO-160D Option -160 required
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 68
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 69
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 70
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 71
VDE-AR-N 4105 (Germany)
UL-1741/IEEE 1547 ( USA )
US is in the process to adopt UL-IEC 62109 with National Deviations

IEC 62109-1 (Safety)


CEI 0-21 (Italy)
EN 50438 (Europe < 16 Amp)
IEC 62116 (Islanding Tests)
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 72
Harmonics, Flicker, DC injection, PF
(anti) islanding requirements
Synchronization & reconnection (times)
Immunity for dips/interrupts/distortion

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 73
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 74
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 75
IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 76
mathieu@cnspoway.com
CNS Inc.
15820 Crystal View Lane
Poway CA 92064 USA

Tel: 001-858-486 4707


Fax: 001- 858-206 2939

IEC & Power Testing & Calibration Presentation - July 2014 Mathieu van den Bergh CNS Inc. 77

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