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1|4 JABLITE ALL-IN-ONE THERMAL FLOOR SYSTEM

ALL-IN-ONE THERMAL
FLOOR SYSTEM

Jablite All-in-One Thermal Floor System is our


own Jablite-designed structural insulation
system consisting of pre-stressed concrete
beams and all-in-one insulation boards in
an easy-to-install kit.

The All-in-One Thermal Floor System Jablite supplies this BBA-certified


is completed by the installation system of beams and insulation
in a bespoke-designed kit with Key Benets
of 75mm (minimum) structural
pre-shaped boards to fit the
concrete topping*: specified beams. BBA Certified
(14/5094 Product Sheet 4)
Concrete with macro-polymer The Jablite thermal floor system
fibres: C25/30 with maximum can designed to meet any Fast and easy installation
10 mm aggregate and 4 Kg/m3 U-value requirements.
Achieves specified U-Values
Durus S400, 45 mm long and
0.9 mm in diameter. Outstanding Psi Values assist
with Part L Compliance
Concrete with micro-polymer
fibres: C25/30 with maximum 10 Reduces depth of required
mm aggregate and 0.91 Kg/m3 excavation and spoil removal
Fibrin X-T, 13 to 19 mm long
Improves Health & Safety on site
and 22 mm in diameter. **
Zero waste left on site
Concrete reinforced with steel
mesh: C25/30 concrete with
maximum 10 mm aggregate
and A142 steel mesh, ribbed bar * For further information please refer to the
to BS 4483:2005 and BS 4449:2005. BBA certificate

** NHBC do not accept micro-polymer fibre


structural toppings

For more information or to order call: 0870 600 3666 | Email: sales@jablite.co.uk | www.jablite.co.uk
2|4 JABLITE ALL-IN-ONE THERMAL FLOOR SYSTEM

JABLITE
20
12
ALL-IN-ONE
12
20 THERMAL FLOOR SYSTEM
12
20 12
20
12
20
12
20

175
175

175

175

175

175

175
20 20 20 20 20 20 20 20 20
12 12 12 12 12 12 12 12 12
533 533 343 178 533 533

175

175

175
175

175

175

175

175

175
FULL DOUBLE BEAM PANEL FULL PANEL HALF PANEL START PANEL FULL DOUBLE BEAM PANEL
FULL PANEL H

343 343 343 533 533 533 178 178 178

20 20
Half
12 panel Full panel 12 Start panel
HALF PANEL HALF PANEL HALF PANEL FULL PANEL FULL PANEL FULL PANEL START PANEL START PANEL START PANEL
175
175

20 20 20
12 12 12
20 20 20
12 12 12
533 178
175

175

175
100

100
100

100
FULL PANEL START PANEL
20 20 20 20 20 20
0 12 12 12 12 12 12
2 20 2 0
12
600 12 335 12 400 533 600 335

End panel Make up (1) Make up (2)


MAKE UP (2) END PANEL MAKE UP (1) FULL TRIPLE BEAM PANEL MAKE UP (2) END PANEL
175

175

175

175

175

175
100

100

100

400 400 400 335 335 335 533 533 533

20 20 20 20 20
12 12 12 12 12
MAKE UP (1) MAKE UP (1) MAKE UP (1) END PANEL END PANEL END PANEL FULL TRIPLE BEAM
FULLPANEL
TRIPLE BEAM
FULLPANEL
TRIPLE BEAM PANEL
175

175
175

175

175
335 533 533 343 533

Full double beam panel Full triple beam panel


END PANEL FULL TRIPLE BEAM PANEL
FULL DOUBLE BEAM PANEL HALF PANEL FULL PANEL

Sustainability and Quality U-values: Achieving Part L 2013 lower U-Values may be required.
Jablite insulation can be supplied A key element of the Building Jablite Thermal Floor System provides
in EPS (expanded polystyrene) or in Regulations relating to insulation a simple means to achieving
HP (high performance) EPS to provide is Approved Document L (Part L), improvements on the overall DER
0
the required thermal 20 or thickness which covers the conservation 20 of
allowing designers to meet and 122
12 12
performance. fuel and power in existing and new exceed Part L requirements.
build constructions. Part L stipulates
Expanded Polystyrene is A+ rated in
minimum performance or backstop
175

the BRE Green Guide to Specification.


100

100

fabric element values and aligns the


600 400 335
Jablite EPS insulation is 100% overall building performance and CO2
recyclable and Jablite provides emissions targets with notional models.
a site collection
MAKE UP (2)of clean material cut MAKE UP (1) END PANEL
The DER (Dwelling Emission Rate) must
offs and these are recycled back into
be lower than the TER (Target Emission
insulation boards.
Rate) when calculated in SAP.
Jablite manufactures to ISO 9001
Fabric element values are the
and ISO14001 certified standards.
U-Values obtained by the specified
CE Marking construction types proposed for
Jablite Thermal Floor System any particular build. Designers have
with Structural Board is CE marked flexibility under Part L but must ensure
with DOP available on request. they keep below the TER therefore

For more information or to order call: 0870 600 3666 | Email: sales@jablite.co.uk | www.jablite.co.uk
3|4 JABLITE ALL-IN-ONE THERMAL FLOOR SYSTEM

PSI VALUES

Blockwork
(100 x 215 x 440mm) Gas barrier 75mm structural 75mm connector
0.15 W/mK membrane concrete topping EPS insulation
(if required) 1.15 W/mK 0.033 W/mK
Jabfill insulation
0.032 W/mK
Edge insulation
0.032 W/mK

335 533 533

225
EPS EPS EPS Concrete
Start Infill Panel Full Infill Panel Full Infill Panel beam
0.030 W/mK 0.030 W/mK 0.030 W/mK 2.00 W/mK

min \P150mm

Construction adjacent to wall

Psi Values: Achieving Part L 2013


The design and construction of floor Thermal bridging is measured by
to wall junctions must be considered calculating the junction Psi () Value. IMPROVED PSI ()
to limit excessive heat loss and air Psi () Values are a measure of the Psi () Value
Junction
filtration. Designing superior junctions linear thermal transmittance of a (W/mK)

reduces the impacts of heat loss thermal bridge and have units of Example using
through thermal bridging, see W/mK per linear meter. Jablite Thermal 0.054 *
Floor System
diagram below.
Psi Values (W/mK) are used to
Accredited
calculate the Y-Value (W/mK) for use Construction 0.16 **
in the SAP calculator for the effect Details
of non-repeating thermal bridges. To
Sap
calculate the Y-Value, the length of Conventions 0.32 **
each thermal bridge is multiplied by Document Default
the respective Psi () Value.
Jetfloor example
In addition to performance uplift, 0.07
in BBA Certificate
improved Psi () Values can help
create flexibility in design and
have the potential to reduce
new build costs. * Value calculated on the
below junction model
The example on the right indicates **Values taken from Table K1 SAP
the improved Psi () achieved by
using Jablite products.

For more information or to order call: 0870 600 3666 | Email: sales@jablite.co.uk | www.jablite.co.uk
4|4 JABLITE ALL-IN-ONE THERMAL FLOOR SYSTEM

INSTALLATION GUIDE

1. A DPC should be laid on top 11. If gas carcassing or underfloor minimum 75mm wide masking
of the bearing and end walls. heating pipes are specified, these tape prior to installation of the
can be secured to insulation structural concrete topping.
2. T he pre-cast concrete beams
material. If a damp proof or gas
are positioned at approximate 18. When using a concrete pump,
membrane is not required, this
locations and centres shown on truck or skip, concrete should
can be achieved using standard
the approved drawing. Concrete not be discharged onto the
pipe clips secured directly to the
is poured between multiple beams. polystyrene units from heights
insulation. If however a membrane
greater than 500mm and
3. Starter panels are attached to the is required pipes should be taped
concrete heaps must not be
first beam. The beams and blocks securely in position. Care must
formed over 300mm high.
are then positioned tightly against be taking not to puncture the
the wall. membrane. 19. When wheelbarrows are used,
planks must be placed to spread
4. Accurately position the remaining 12. Jabfloor edge strip insulation,
the wheel load to the precast
beams in line with the approved (minimum thermal resistance
concrete beams. Spot boards
layout drawing using the spacer / 0.75 m.KW-1), are installed
must be used when tipping and
closure blocks. The spacer / closure against the perimeter walls.
shovelling.
blocks are bedded in mortar.
13. If a steel mesh is specified spacers
20. The structural concrete topping is
5. The EPS Infill panels are installed should be positioned over
placed and compacted. Provision
working from the start panels spreader plates, Min four per m
should be made for a suitable
and the first beam. and Min 50mm x 50mm. These
concrete finish to be achieved,
should be installed to position
6. The panels can be cut with preferably without standing on
the steel mesh at the correct
a handsaw where required. Where the blocks eg by use of a self-
level - mid depth of the concrete
a panel has to be cut down, it must levelling concrete topping.
topping.
be at least to 300mm long and
located at the edge of the floor. 14. The EPS panels are cut as
Extra care should be taken to avoid appropriate to accommodate
damage and foot traffic. Offcuts service penetrations, eg soil vent
greater than 300mm may be used pipes, and the resulting gaps filled
elsewhere in the floor zone. with expanding foam or other
insulation to minimise local cold
7. Double and triple beam
bridging and air infiltration.
installations are simply covered
using the appropriate panels 15. Should any other cutting be
mincorporating either doublem required, the advice of the
or triple connectors. Certificate holder should be
sought.
8. Make up infill panels can be used
to accommodate the gaps in 16. Although they can withstand light
non-standard beam spacings. foot traffic, care should still be
These are cut to suit on site as per taken not to walk unnecessarily Health and Safety
the approved drawing. Make-up over the installed EPS panels. If Jablite Thermal Floor System is
panel 1, (between the beams), a temporary working platform lightweight and easy-to-handle;
not more than 400mm wide with is required, the panels should it can be cut with a hand saw
Make-up panel 2 cut to suit over, be covered with a suitably-rigid eliminating the need to use a
closing the gap in the uppermost board. To avoid damage to the construction chainsaw.
insulation layer. panels, the structural concrete
The EPS insulation blocks can be
topping should be laid as soon
9. Finally install the End panels to easily slotted into place reducing
as possible after the blocks have
complete the infill installation. the risk of injuring hands over
been installed.
10. A gas or damp proof membrane traditional block procedures.
17. Where a membrane is not
can be installed where required The lightweight insulation boards
positioned directly over the
between the uppermost layers can be easily moved around the
uppermost layer of insulation the
of insulation and the concrete site with no need for fork lift trucks.
board joints should be taped with
topping.

For more information or to order call: 0870 600 3666 | Email: sales@jablite.co.uk | www.jablite.co.uk