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FS-3820N
FS-3830N
SERVICE
MANUAL
Published in June 2006
842FR116
2FRSM066
Rev.6
Revision history
1.1 15-Jan-2004 1-4-9, 1-5-1, 1-5-5, 2-3-2, 2-3-3 Corrected: Product code 2FP/2FR
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
WARNING
Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. ............................................................................................
Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. .............................................................................................................................
CAUTION:
Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .....
Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ..............
Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. ..........................................................................................................................
Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ..........
Always handle the machine by the correct locations when moving it. ..............................................
Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may
cause the copier to move unexpectedly or topple, leading to injury. .................................................
Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is
accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention
immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain
medical attention. ..............................................................................................................................
Advice customers that they must always follow the safety warnings and precautions in the copiers
instruction handbook. ........................................................................................................................
2. Precautions for Maintenance
WARNING
Always remove the power plug from the wall outlet before starting machine disassembly. ..............
Always follow the procedures for maintenance described in the service manual and other related
brochures. .........................................................................................................................................
Always use the thermostat or thermal fuse specified in the service manual or other related
brochure when replacing them. Using a piece of wire, for example, could lead to fire or other
serious accident. ...............................................................................................................................
When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ...............................................................
Always check that the copier is correctly connected to an outlet with a ground connection. ............
Check that the power cable covering is free of damage. Check that the power plug is dust-free. If
it is dirty, clean it to remove the risk of fire or electric shock. ............................................................
Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ..............................................................................................................................
Handle the charger sections with care. They are charged to high potentials and may cause
electric shock if handled improperly. .................................................................................................
CAUTION
Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................
Use utmost caution when working on a powered machine. Keep away from chains and belts. .......
Handle the fixing section with care to avoid burns as it can be extremely hot. .................................
Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures...........................................................................................................
Do not remove the ozone filter, if any, from the copier except for routine replacement. ...................
Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. ......................................................................................................
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. ..............................................................................................
Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. .......
Run wire harnesses carefully so that wires will not be trapped or damaged. ...................................
After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten
connector, trapped wire and missing screws. ..................................................................................
Check that all the caution labels that should be present on the machine according to the
instruction handbook are clean and not peeling. Replace with new ones if necessary. ...................
Handle greases and solvents with care by following the instructions below: ....................................
Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
Ventilate the room well while using grease or solvents.
Allow applied solvents to evaporate completely before refitting the covers or turning the main
switch on.
Always wash hands afterwards.
Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. ..........................................................................................................................
Should smoke be seen coming from the copier, remove the power plug from the wall outlet
immediately. ......................................................................................................................................
3. Miscellaneous
WARNING
Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than
the specified refiner; it may generate toxic gas. ................................................................................
This page is intentionally left blank.
2FP/2FY/2FR
CONTENTS
1-1 Specifications
1-1-1 Specifications ....................................................................................................................................... 1-1-1
1-1-2 Name of parts ....................................................................................................................................... 1-1-7
(1) Overall ............................................................................................................................................ 1-1-7
(2) Operator panel ................................................................................................................................ 1-1-8
1-1-3 Machine cross section .......................................................................................................................... 1-1-9
1-3 Installation
1-3-1 Unpacking and installation ................................................................................................................... 1-3-1
(1) Installation procedure ..................................................................................................................... 1-3-1
1-3-2 Installing the optional expanding memory ............................................................................................ 1-3-8
1-3-3 Installing the optional memory card (CompactFlash) ......................................................................... 1-3-10
1-3-4 Installing the optional harddisk (Microdrive) ....................................................................................... 1-3-11
1-3-5 Installing the optional network interface card ..................................................................................... 1-3-12
1-4 Maintenance
1-4-1 Service mode ....................................................................................................................................... 1-4-1
(1) Executing service mode ................................................................................................................. 1-4-1
1-4-2 Maintenance ....................................................................................................................................... 1-4-12
(1) Cleaning the paper transfer unit ................................................................................................... 1-4-12
(2) Replacing the developer ............................................................................................................... 1-4-13
1-5 Troubleshooting
1-5-1 Paper misfeed detection ...................................................................................................................... 1-5-1
(1) Paper misfeed indication ................................................................................................................ 1-5-1
(2) Paper misfeed detection ................................................................................................................. 1-5-1
1-5-2 Self-diagnosis ....................................................................................................................................... 1-5-2
(1) Self-diagnostic function .................................................................................................................. 1-5-2
(2) Self-diagnostic indication ................................................................................................................ 1-5-2
1-5-3 Image formation problems ................................................................................................................... 1-5-15
(1) Completely blank printout ............................................................................................................... 1-5-16
(2) No image appears (entirely black). .................................................................................................. 1-5-16
(3) Dropouts. ....................................................................................................................................... 1-5-17
(4) Black dots. ..................................................................................................................................... 1-5-17
(5) Black horizontal streaks. ................................................................................................................ 1-5-18
(6) Black vertical streaks. ..................................................................................................................... 1-5-18
(7) Unsharpness. ................................................................................................................................. 1-5-19
(8) Gray background. ........................................................................................................................... 1-5-19
(9) Dirt on the top edge or back of the paper. ....................................................................................... 1-5-20
(10) Undulated printing at the left edge (scanning start position). ............................................................ 1-5-20
1-5-4 Electrical problems .............................................................................................................................. 1-5-21
(1) Defective waste toner box detecting. .............................................................................................. 1-5-21
(2) Defective paper jam detecting. ....................................................................................................... 1-5-21
(3) Defective paper gauge sensing. ..................................................................................................... 1-5-21
(4) Defective paper size detecting. ....................................................................................................... 1-5-22
(5) Defective message displaying (LCD) [1] ......................................................................................... 1-5-22
(6) Defective message displaying (LCD) [2] ......................................................................................... 1-5-22
(7) Defective face up/down solenoid operating. .................................................................................... 1-5-23
(8) False "Close paper transfer unit". ................................................................................................... 1-5-23
(9) False "Close top cover". ................................................................................................................. 1-5-23
2FP/2FY2FR
2-4 Appendixes
Timing chart No. 1 Paper cassette feeding, A4 size paper [For FS-1920/3820N models] ............................ 2-4-1
Timing chart No. 2 Paper cassette feeding, Letter size paper [For FS-1920/3820N models] ....................... 2-4-2
Timing chart No. 3 Paper cassette feeding, Legal size paper [For FS-1920/3820N models] ....................... 2-4-3
Timing chart No. 4 MP tray feeding, A4 size paper [For FS-1920/3820N models] ....................................... 2-4-4
Timing chart No. 5 MP tray feeding, A4 size paper [For FS-1920/3820N models] ....................................... 2-4-5
Timing chart No. 6 MP tray feeding, A4 size paper [For FS-1920/3820N models] ....................................... 2-4-6
Timing chart No. 7 Optional paper feeder feeding, A4 size paper [For FS-1920/3820N models] ................. 2-4-7
Timing chart No. 8 Paper cassette feeding, A4 size paper [For FS-3830N model] ....................................... 2-4-8
Timing chart No. 9 Paper cassette feeding, Letter size paper [For FS-3830N model] .................................. 2-4-9
Timing chart No. 10 Paper cassette feeding, Legal size paper [For FS-3830N model] .............................. 2-4-10
Timing chart No. 11 MP tray feeding, A4 size paper [For FS-3830N model] .............................................. 2-4-11
Timing chart No. 12 MP tray feeding, A4 size paper [For FS-3830N model] .............................................. 2-4-12
Timing chart No. 13 MP tray feeding, A4 size paper [For FS-3830N model] .............................................. 2-4-13
Timing chart No. 14 Optional paper feeder feeding, A4 size paper [For FS-3830N model] ........................ 2-4-14
Wiring diagram [For FS-1920 model] ........................................................................................................... 2-4-15
Wiring diagram [For FS-3820N model] ......................................................................................................... 2-4-16
Wiring diagram [For FS-3830N model] ......................................................................................................... 2-4-17
Repetitive defects gauge .............................................................................................................................. 2-4-18
2FP/2FY2FR
1-1-1 Specifications
FS-1920 model
1-1-1
2FP/2FY/2FR-3
1-1-2
2FP/2FY/2FR-2
FS-3820N model
1-1-3
2FP/2FY/2FR-3
1-1-4
2FP/2FY/2FR-3
FS-3830N model
1-1-5
2FP/2FY/2FR-3
1-1-6
2FP/2FY/2FR
(1) Overall
Rating labels
1
2
11
10
4
European countries U.S.A/Canada 7 5
8
6
12 13
17
22
20
21
18
23
FS-1920 model
19 14
15
22
20
21 24
23 16
FS-3820N/3830N models
19
Figure 1-1-1
1. Top cover 14. Memory card slot
2. Toner container 15. Paper transfer unit
3. Operator panel 16. Paper transfer unit release lever
4. Paper gauge 17. MP tray
5. Paper cassette 18. Rear cover
6. Paper size window 19. AC inlet
7. Power switch 20. Parallel interface connector
8. Paper size dial 21. USB interface connector
9. Waste toner box 22. Option unit connector
10. Left cover 23. Network interface card (option) or serial
11. Charger Cleaning knob interface board (option)
12. Paper stopper 24. Network interface connector (for FS-
13. Face-down output tray 3820N/3830N models only)
1-1-7
2FP/2FY/2FR
Message display 1 2 3 4 9 7 10
15 14 13 5 6 8 11
Figure 1-1-2
1. Ready indicator
2. Data indicator
3. Attention indicator
4. GO key
5. CANCEL key
6. MENU key
7. U key
8. V key
9. Y key
10. Z? key
11. ENTER key
12. TYPE indicator
13. SIZE indicator
14. INTERFACE indicator
15. Message display
1-1-8
2FP/2FY/2FR
1. Cassette
2. Paper feed unit
3. MP tray
4. MP tray paper feed unit
5. Process unit
6. Toner container
7. Transfer section
8. Fuser unit
9. Face-down output tray
Optional 10. Laser scaner unit (LSU)
sorter 11. Controller unit
SO-60
8 9 10 5 6
Optional 4
duplxer DU-61
7
1
11
Optional
paper feeder
PF-60
Optional
paper feeder
PF-60
Optional
paper feeder
PF-60
Cassette, MP tray
Paper path
Optional paper feeder/Duplexer/Sorter
Figure 1-1-3
1-1-9
2FP/2FY/2FR
1-1-10
2FP/2FY/2FR
1-2-1 Drum
Note the following when handling or storing the drum.
When removing the process unit, never expose the drum surface to strong direct light.
Keep the drum at an ambient temperature between 10C/50F and 32.5C/90.5F and at a relative humidity not higher
than 80% RH. Avoid abrupt changes in temperature and humidity.
Avoid exposure to any substance which is harmful to or may affect the quality of the drum.
Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.
b c
a: 300 mm/143/4"
b: 345 mm/147/8"
c: 390 mm/91/4"
1-2-1
2FP/2FY/2FR
1-2-2
2FP/2FY/2FR
Start
Unpacking.
Loading paper.
1-3-1
2FP/2FY/2FR
Unpack.
56
7
8
3
[For U.S.A model only]
2 1
2 4
5
7
3
1. Printer
2. Waste toner box
3. Toner container
4. Power cord
5. CD-ROMs
6. Installation guide and other printed matter
7. Plastic bag for developer
8. Dust cover [For U.S.A model only]
1-3-2
2FP/2FY/2FR
Toner container
Figure 1-3-2
2. Carefully remove the protective seal.
Protective seal
Figure 1-3-3
3. Open the printer top cover all the way. Top cover Toner container
4. Install the toner container into the printer.
Figure 1-3-4
1-3-3
2FP/2FY/2FR
Top cover
5. Push firmly on the top of the toner container at
Toner container
the positions marked PUSH HERE.
6. Close the top cover.
Figure 1-3-5
Cap
Figure 1-3-6
Left cover
2. Open the left cover on the left side of the printer.
3. Insert the waste toner box as shown in the figure.
The box will be locked when it fits into place.
Figure 1-3-7
1-3-4
2FP/2FY/2FR
Load paper.
Figure 1-3-8
Dust cover
Figure 1-3-9
1-3-5
2FP/2FY/2FR
*: FS-3820N/3830N
models only
Network*
USB
Network
Parallel (ether)
cable
USB cable
Paprallel
cable
Figure 1-3-10
Power cord
AC inlet
Figure 1-3-11
1-3-6
2FP/2FY/2FR
1-3-7
2FP/2FY/2FR
The main board of the printer is equipped with one socket for memory expansion. Expansion memory is available in the form
of DIMM (Dual In-line Memory Module).
CAUTION
Take precautions that no foreign substances such as metal
chips or liquid get inside the printer during the installation
process. Operation of the printer during the presence of a
foreign substance may lead to fire or electric shock.
WARNING
Turn the printer's power switch off. Unplug the printer's
power cable.
Procedure
1. Remove the two screws and then pull the main board
all the way out of the printer.
There are two DIMM sockets are provided on the FS-
3830N model, and one DIMM socket on the FS-1920/
3820N models for expanding the printer's memory.
(The extra 32 MB of DIMM memory that come
standard with the FS-3830N model is installed in one
of the expanding DIMM sockets.)
Memory card
FS-1920 model
Memory card slot
Screw
Standard 32 MB
DIMM memory installed
FS-3830N model
1-3-8
2FP/2FY/2FR
DIMM memory
Clip
Clip
DIMM socket
1-3-9
2FP/2FY/2FR
CAUTION
Take precautions that no foreign substances such as
metal chips or liquid get inside the printer during the
installation process. Operation of the printer during the
presence of a foreign substance may lead to fire or
electric shock.
WARNING
Turn the printer's power switch off. Unplug the printer's
power cable and disconnect the printer from the
computer or the network. Never insert or remove a
memory card while the printer power is ON.
Procedure
1. Turn the power switch off.
2. Insert the memory card in the memory card slot at Memory card
slot
the right bottom of the printer. Insert it face up,
connector end first. Push it in all the way.
Memory card
1-3-10
2FP/2FY/2FR
The main board of the printer is equipped with one socket for harddisk.
CAUTION
Take precautions that no foreign substances such as metal
chips or liquid get inside the printer during the installation
process. Operation of the printer during the presence of a
foreign substance may lead to fire or electric shock.
WARNING
Turn the printer's power switch off. Unplug the printer's
power cable.
Procedure
1. Remove the two screws and then pull the main board
all the way out of the printer. (See page 1-3-8)
2. Install the harddisk (Microdrive) into its socket on the
main board.
Harddisk socket
Harddisk (Microdrive)
Main board
FS-1920 model
Main board
Harddisk socket
FS-3820N/3830N models
Harddisk (Microdrive)
1-3-11
2FP/2FY/2FR
The main board of the printer is equipped with a network interface card slot (KUIO-LV type, 3.3 V).
If the serial interface board kit is installed, remove it to use the network interface card.
CAUTION
Take precautions that no foreign substances such as
metal chips or liquid get inside the printer during the
installation process. Operation of the printer during the
presence of a foreign substance may lead to fire or
electric shock.
WARNING
Turn the printer's power switch off. Unplug the printer's
power cable.
Procedure
1. Turn the power switch off.
2. Remove the two screws then remove the option
interface card slot cover.
3. Insert the network interface card to the option
interface card slot.
4. Fix the network interface card by two screws.
5. Connect the network cable to the network interface
card.
6. Set the network address from the printer operator
panel. (Refer to the printer's user's manual)
Network
interface card
1-3-12
2FP/2FY/2FR-4
The printer is equipped with the service mode that can be accessed in the menu system. The service mode is intended
for use by the service person for maintenance and service for the items explained in the following sections.
Message display
Ready
A4 PLAIN
Print
Menu Map
>Service >
1-4-1
2FP/2FY/2FR-6
Service information
[0104/A103] [C1] [22.00AFUB] [03/03] Total page 9690
/t/P00/S00/U00/F00/N00/D10:DM0301.DAN
/0020/0020/1061/0811/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/
/AAAAAA/AAAAAA/
/AAAAAA/
/AAAAAA/AAAAAA/
/AAAAAA/
/AAAAAA/
/003D/0005/0005/0005/0005/0005/0005/0005/0000/
/RS2/FF/00/0003-0003]/AI.E/81/31/50/0
00.00.00.00.00.00
/03030303/03030303/03030303/03000000/00000000/03030303/03030303/
SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E
SPD2:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E
/8088808880808000/8088808880808000/8088808880808000/8088808880808000/
/8088808880808000/8088808880808000/8088808880808000/8088808880808000/
/8088808880808000/8088808880808000/8088808880808000/8088808880808000/
/8088808880808000/8088808880808000/8088808880808000/8088808880808000/
DN:SPL9200007 SN:SPL9200010
Figure 1-4-1
1-4-2
2FP/2FY/2FR-6
Service information
[0104/A103] [C1] [22.00AFUB] [03/03] Total page 9690
1 2 3 4 5
/t/P00/S00/U00/F00/N00/D10:DM0301.DAN
6 7 8 9 10 11 12
/0020/0020/1061/0811/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/
13 14 15 16
/AAAAAA/AAAAAA/
17
/AAAAAA/
18
/AAAAAA/AAAAAA/
19
/AAAAAA/
20
/AAAAAA/
21
/003D/0005/0005/0005/0005/0005/0005/0005/0000/
22 23
/AAAAAA/
24
/RS2/FF/00/[0003-0003]/AI.E/81/31/50/0
25 26 27* 28 29 30 31 32 33*
00.00.00.00.00.00
34*
/03030303/03030303/03030303/03000000/00000000/03030303/03030303/
35
SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E 36
SPD2:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E 37*
/8088808880808000/8088808880808000/8088808880808000/8088808880808000/
/8088808880808000/8088808880808000/8088808880808000/8088808880808000/ 38
/8088808880808000/8088808880808000/8088808880808000/8088808880808000/
/8088808880808000/8088808880808000/8088808880808000/8088808880808000/
DN:SPL9200007 SN:SPL9200010
39 40
Item Description
1 Engine board flash ROM information [ROM version]
2 LCD controller board mask ROM information [ROM version]
3 Boot ROM and flash DIMM type information First 6 digits: boot ROM version
Last 3 digits: flash DIMM type
MXI: Macronix / SHB: SHARP (LH28F160B)
FUB: Fujitsu (bottom type) / FUT: Fujitsu (top type)
HUB: HYUNDAI (bottom type) / HUT: (top type)
1-4-3
2FP/2FY/2FR-6
Item Description
4 Software jumper switch information First byte
(Hexadecimal) Bit 7: always 0 (MSB)
Bit 6: 0 Non MICR mode
Bit 5: 0: For Europe 1: For U.S.
Bit 4: 0: Kyocera 1: OEM
Bit 3: always 0
Bit 2: always 0
Bit 1: 0: Overseas 1: Domestic (Japan)
Bit 0: always 0 (LSB)
Second byte
OEM information: Displayed in OEM mode only.
5 Total page counter -
6 Toner install information -
7 Parallel I/O information -
8 Serial I/O error code 00: Normal
Bit 2: 1: Parity error
Bit 1: 1: Overrun error
Bit 0: 1: Framing error
9 USB information 00: Not connected
01: Full-Speed
02: Hi-Speed
10 Operation panel key lock status 01: Partial lock
(Displayed only when locked) 02: Full lock
11 NVRAM error code 01: ID error
(Displays only when error occurred) 02: Version error
03: Checksum error
04: NVRAM crush error
12 NVRAM downloading status 00: Normal downloaded
Bit 7: Error occurred (MSB)
Bit 6: (Reserved)
Bit 5: OEM data
Bit 4: Operator panel message data
(File name displayed)
Bit 3: Program data
Bit 2: Macro data
Bit 1: Host data
Bit 0: Font data (LSB)
13 Printable area information Top offset / Left offset / Page length / Page width
14 Left offset MP tray / Cassette 1 / Cassette 2 / Cassette 3 /
Cassette 4 / Envelope feeder / Duplexer
15 Top offset MP tray / Cassette 2 / Cassette 3 / Cassette 4 /
Duplexer
16 Offset for page rotation Top offset / Left offset /
17 Life counter of paper feeder Paper feeder 1 (total) / Paper feeder 2 (total) /
18 Life counter of paper feeder Paper feeder 3 (total)
19 Life counter of paper feed position Duplexer / Bulk paper feeder
20 Life counter of unit /Drum
21 MK counter -
22 Version of each unit (hexadecimal) Paper feeder 1 / Paper feeder 2 / Paper feeder 3 /
Envelope feeder / Duplexer / Bulk paper feeder /
(Reserved) / Sorter
1-4-4
2FP/2FY/2FR-6
Item Description
23 EEPROM error of each unit Bit 0: Ppaer feeder 1
(Hexadecimal) Bit 1: Paper feeder 2
Bit 2: Paper feeder 3
Bit 3: Duplexer
Bit 4: Sorter
Bit 5: Bulk paper feeder
Bit 6: (Reserved)
Bit 7: Drum
24 Drum ID -
25 Serial interface information RS2: RS-232C
26 Drum sensitivity information -
27* Calibration table settings Setting value (FRPO I4), Hexadecimal
28 Optional paper feeder information First 2 bytes
Bit 0: MP tray
Bit 1: Cassette 1
Bit 2 to 6: Paper feeder 1 to 5 (4 and 5 Reserved)
Bit 7: Duplexer
Bit 8: Bulk paper feeder
Bit 9: Envelope feeder
Bit 10 to 15: (Reserved)
Second 2 bytes
Bit 0: Face-up
Bit 1: Face-down
Bit 2: (Reserved)
Bit 3: Sorter
Bit 4 to 15: (Reserved)
29 Average print density (%) 2 digits of integer part and 1 digit of fraction part
(total print density from shipping from factory)
30 Operation panel message language PMSG command setting value (decimal)
31 Current temperature 0 to 80 C
("-" = Humidity/temperature sensor is abnormal.)
32 Current humidity 5 to 100 %RH (in 1% increment)
33* Number of rebooting for vertical distortion -
check
34* MAC address -
35 Media type attributes Media type 1 to 28 (14 to 20: Reserved)
36 SPD information (slot 1) 2 to 6 bytes, 8 to 36 bytes, 94 to 95 bytes (total 32 bytes)
37* SPD information (slot 2) 2 to 6 bytes, 8 to 36 bytes, 94 to 95 bytes (total 32 bytes)
38 Engine parameter setting -
39 Drum serial number -
40 Machine serial number -
1-4-5
2FP/2FY/2FR-5
(A) (B) (1) (2) (3) (4) (5) (6) (7) (8) (9-a) (9-b)
1-4-6
2FP/2FY/2FR-6
(5) Cause of pa- 01: Paper did not pass within a specified time.
per misfeed 02: Paper did not arrive within a specified time.
(hexadecimal) 09: Paper remains longer than a specified time. (other than 01 and 02)
11: Paper misfeed occurred when paper is being transported.
91: Paper remains when power is turned on.
99: Others (Paper stopped due to external cause such as opening of a cover during
printing.)
(6) Paper source 00: MP tray 04: Cassette 4 09: Duplexer
(hexadecimal) 01: Cassette 1 (in the printer) 05: (Reserved) 99: Envelope feeder
02: Cassette 2 06: (Reserved)
03: Cassette 3 08: Bulk paper feeder
1-4-7
2FP/2FY/2FR-6
(7) Paper size 01: Monarch 0A: A3 13: Custom size 27: 8K
(hexadecimal) 02: Business 0B: B4 1E: C4 28: 16K
03: International DL 0C: Ledger 1F: Postcard 32: Statement
04: International C5 0D: A5 20: Reply-paid postcard 33: Folio
05: Executive 0E: A6 21: Oficio II 34: Western type 2
06: Letter 0F: B6 22: 216 x 310 (mm) 35: Western type 4
07: Legal 10: Commercial #9 23: 216 x 316 (mm) 86: Letter-R
08: A4 11: Commercial #6 24: A3 wide 88: A4R
09: B5 12: ISO B5 25: Ledger wide 89: B5R
(8) Main cause of 10: Paper does not arrive at the registration sensor.
paper misfeed 11: Paper does not pass the registration sensor.
(hexadecimal) 12: Paper remains at the registration sensor when power is turned on.
20: Paper does not arrive at the eject sensor.
21: Paper does not pass the eject sensor.
22: Paper remains at the eject sensor when power is turned on.
30: Paper does not arrive at the paper feeder 1 feed sensor.
31: Paper does not pass the paper feeder 1 feed sensor.
32: Paper remains at the paper feeder 1 feed sensor when power is turned on.
40: Paper does not arrive at the paper feeder 2 feed sensor.
41: Paper does not pass the paper feeder 2 feed sensor.
42: Paper remains at the paper feeder 2 feed sensor when power is turned on.
50: Paper does not arrive at the paper feeder 3 feed sensor.
51: Paper does not pass the paper feeder 3 feed sensor.
52: Paper remains at the paper feeder 3 feed sensor when power is turned on.
60: (Reserved)
61: (Reserved)
62: (Reserved)
A1: Paper does not arrive at the vertical path sensor. (duplexer)
A2: Paper does not arrive at the switchback sensor. (duplexer)
A3: Paper does not pass the duplex refeed sensor. (duplexer)
A4: Paper does not arrive at the duplexer refeed eject sensor.
A5: Paper does not pass the duplexer refeed rear edge sensor.
A6: Paper does not pass the duplexer refeed eject sensor.
A7: Duplexer overflow (Third sheet is commanded when second sheet remains.)
A8: Duplexer drive signal output from the printer while paper is transported turns off.
A9: Paper remains in the duplexer when power is turned on.
AA: The rear cover of the duplexer is opened while paper is transported.
B1: Paper does not arrive at the tray paper sensor. (sorter)
B2: Paper does not pass the tray paper sensor. (sorter)
B3: Paper remains at the tray paper when power is turned on. (sorter)
C1: (Reserved)
E0: Paper misfeed occurs due to forced stop when an error occurs during printing.
(such as opening of a cover)
F0 to FF: Paper misfeed by another cause.
(9-a) Misfed paper 0000 to FFFF [in 0.1 mm]
width Example: 73FA (hexadecimal) = 29690 (decimal) = 296.9 mm
(hexadecimal)
(9-b) Misfed paper 0000 to FFFF [in 0.1 mm]
length Example: A8C0 (hexadecimal) = 43200 (decimal) = 432.0 mm
(hexadecimal)
1-4-8
2FP/2FY/2FR-5
MK-67 MK-68
Items Quantity
(For FS-1920/3820N) (For FS-3830N)
Developer unit 1 DV-67 DV-67
Drum unit 1 DK-67 DK-68
Fuser unit 1 FK-67(E) FK-68(E)
Paper transfer unit 1 FE-67 FE-67
Ozone filter 1 OZONE FILTER OZONE FILTER
Ozone filter B 1 OZONE FILTER B OZONE FILTER B
MP tray feed roller 1 ROLLER MP ASSY ROLLER MP ASSY
Retard roller holder (roller) 1 RETARD ASSY MK RETARD ASSY MK
Purpose
To reset the life counter for the developer units and drum units included in maintenance kit.
Procedure for replacing the maintenance kit
1. Remove the developer unit and drum unit (See page 1-6-2 and 1-6-10).
2. Replace the paper transfer unit (See page 1-6-4).
3. Replace the fuser unit (See page 1-6-27).
4. Replace the ozone filter B and ozone filter (See page 1-6-36).
5. Replace the MP tray feed roller and retard holder (roller) (See page 1-6-14).
Method
1. Enter the service mode [>>Maintenance].
2. Press the Enter key. [?] will be displayed.
3. Press the ENTER key twice. The counter for each component is reset immediately.
Completion
1-4-9
2FP/2FY/2FR
Note
If the printer is switched off in the middle of developer initialization, even after the printer is
switch on again, the printer will automatically resumes developer initialization. To cancel the
toner install mode in this case, first turn power off, press and hold all three paper size switches
, and turn power on. Let go off of the switches when the unit message changes to [Ready].
Figure 1-4-4
1-4-10
2FP/2FY/2FR
1-4-11
2FP/2FY/2FR
1-4-2 Maintenance
To avoid print quality problems due to paper dust and debris, clean the paper transfer unit in the following manner.
Pull the paper transfer unit release lever up and draw the paper transfer unit all the way out until it stops.
Wipe the paper dust on the upper registration roller and the paper ramp using the wiper cloth included in the toner kit.
CAUTIONS Do not touch the transfer roller (black sponge roller) when wiping the paper ramp.
Area (A) below is factory-applied with lubricating oil. When cleaning the paper transfer unit, do not use alcohol to clean this
area. If the oil is completely removed, an incorrect action of the MP tray paper sensor (actuator) will result.
MP tray paper
sensor (actuator)
Paper ramp
Paper
(A)
transfer
Transfer roller
unit
Upper registration
roller
Wiper
cloth
Figure 1-4-5
1-4-12
2FP/2FY/2FR
To remove the developer unit from the printer for shipment or replacing to a new one, it should be handled following the
instructions below.
After the replacement, new developer needs to be initialized. See page 1-4-10.
1. To pack the developer in the packing carton, first flap down the magnet roller protective cover.
2. Put the developer into the supplied plastic bag.
3. Put the developer on the developer install position of packing carton.
Developer
Plastic bag
Magnet roller
protective cover
(A)
Figure 1-4-6
1-4-13
2FP/2FY/2FR
1-4-14
2FP/2FY/2FR
Figure 1-5-1
Exit sensor
Registration
sensor
Figure 1-5-2
1-5-1
2FP/2FY/2FR-2
1-5-2 Self-diagnosis
Call service
Error code 2000:0123456
Figure 1-5-3
(2) Self diagnostic codes
*1: For FS-1920, *2: For FS-3820N, *3: For FS-3830N models
Remarks
Code Contents
Causes Check procedures/corrective measures
0100 Engine board EEPROM (socket Improper installa- Check EEPROM installation, Remedy.
mount) tion EEPROM.
Detecting EEPROM communication
Defective engine Replace engine board (KP-1081). See
error.
board (KP-1081). page 1-6-20.
0150 Engine board EEPROM (surface Defective Replace engine board (KP-1081). See
mount) error EEPROM or en- page 1-6-20.
Detecting EEPROM communication gine board (KP-
error. 1081).
0420 Optional paper feeder PF-60 commu- Improper installa- Follow installation instruction carefully
nication error tion between again.
Communication error between engine printer and op-
board and optional paper feeder PF-60. tional paper
feeder.
0440 Optional sorter SO-60 communica- Improper installa- Follow installation instruction carefully
tion error tion between again.
Communication error between engine printer and op-
board and optional sorter SO-60. tional sorter SO-
60.
0460 Optional duplexer DU-61 communica- Improper installa- Follow installation instruction carefully
tion error tion between again.
Communication error between engine printer and op-
board and optional duplexer DU-61. tional duplexer
DU-61.
1-5-2
2FP/2FY/2FR-2
Remarks
Code Contents
Causes Check procedures/corrective measures
0550 Non-supported duplexer is installed DU-60 is in- Replace duplexer DU-60 for DU-61.
Non-supported duplexer DU-60 is stalled.
installed
0560 Paper feeder PF-60 [top] with wrong Wrong firmware Change the main board with the one hav-
firmware version is installed version is used ing the correct firmware in paper feeder
The code that identifies the firmware on the main PF-60.
version was out of range. board in paper
feeder PF-60.
0570 Paper feeder PF-60 [middle] with Wrong firmware Change the main board with the one hav-
wrong firmware version is installed version is used ing the correct firmware in paper feeder
The code that identifies the firmware on the main PF-60 or bulk paper feeder PF-8E.
version was out of range. board in paper
feeder PF-60 or
Bulk paper feeder PF-8E with wrong
bulk paper feeder
firmware version is installed
PF-8E.
The code that identifies the firmware
version was out of range.
0580 Paper feeder PF-60 [bottom] with Wrong firmware Change the main board with the one hav-
wrong firmware version is installed version is used ing the correct firmware in paper feeder
The code that identifies the firmware on the main PF-60.
version was out of range. board in paper
feeder PF-60.
1200 Optional duplexer DU-61 side regis- Defective gate Replace engine board (KP-1081). See
tration error array U7 on the page 1-6-20.
Side registration home position error of engine board
optional duplexer DU-61. (KP-1081).
1-5-3
2FP/2FY/2FR
Remarks
Code Contents
Causes Check procedures/corrective measures
2000 Main motor error Overcurrent in the Follow the flow chart below.
The main motor is overloaded. main motor cir-
cuitry due to an
excessive torque.
Connector inser-
tion error.
Defective gate
array U7 on the
engine board (KP-
1081).
Defective harness
between engine
board and engine
relay board (KP-
1071).
Defective harness
between engine
relay board (KP-
1071) and main
motor.
NOTE:
START If the problem is not solved by Print status page.
this flow chart replace the
following items:
1-5-4
2FP/2FY/2FR
Remarks
Code Contents
Causes Check procedures/corrective measures
2600 Optional bulk paper feeder PF-8E Defective harness Replace engine board (KP-1081). See
motor error (S03022) between page 1-6-20.
Motor error in the optional bulk paper engine board and
feeder PF-8E. optional unit inter-
face connector.
1-5-5
2FP/2FY/2FR
Remarks
Code Contents
Causes Check procedures/corrective measures
4000 Laser scanner unit (Polygon motor) Defective gate Follow the flow chart below.
error array U7 on the
POLRDY* does not go low within 20 engine board.
seconds after POLON* goes low (When Defective poly-
starting) or within 16 seconds after gon motor.
REGPAP signal goes high (during
Improper connec-
printing).
tor insertion.
Defective har-
ness between la-
ser scanner unit
and engine board.
NOTE:
Pins of YC7 connector are crowded
and tiny. When if measuring signal,
contact measurement probe with
Call service NOTE: pins of YC7 connector accurately.
When If not solved this flow
4000:01234546
START chart, try to replace below
items.
No
OK? Yes
Yes Print status page.
Replace harness between
Turn power switch on. engine board (KP-1081)
and laser scanner unit.
Does pin
#30 (POLRDY*)
+24 V DC
No of YC7 on engine board No
at #33 pin of YC7
goes low, after pin #31
on engine board
(POLON*) of YC7
(KP-1081) ?
Yes goes low?
Yes
Print status page.
Replace engine board
(KP-1081). See page 1-6-
20.
Does
pin #29 (POLCLK) of
No
YC7 on engine board
(KP-1081) output
square-wave*1 Replace laser scanner
signal? Replace engine board unit. See page 1-6-35.
(KP-1081). See page 1-6-
Yes 20.
1-5-6
2FP/2FY/2FR
Remarks
Code Contents
Causes Check procedures/corrective measures
4200 Laser scanner unit (Pin photo diode No laser beam Follow the flow chart below.
sensor) error due to the laser
Laser beam detection failed. The pin diode defect
photo diode sensor [board] (KP-1075) (PD*).
does not deliver a horizontal synchronous
Soiled or defec-
signal (PD*).
tive pin photo di-
ode sensor.
Defective gate
array U7 of en-
gine board.
Improper connec-
tor insertion.
Defective har-
ness between en-
gine board and
laser scanner unit.
NOTE:
START If the problem is not solved by
this flow chart replace the
following items:
No Pin #8 (_PDIN*)
OK? No
of YC601 on APC board
Yes (KP-1062) output pulse
Replace harness between signal*1 ?
Turn power switch on.
engine board (KP-1081)
and laser scanner unit. Yes
+24 V DC
at #1 pin of YC601 No Replace engine board
on APC board (KP-1081). See page 1-6-
(KP-1062) ? 20.
Yes
Print status page.
Replace laser scanner
unit. See page 1-6-35.
Does
pin #4 (LASER*) of No
YC601 on APC board *1: Pin photo diode sensor
(KP-1062) goes high [board KP-1075] detecting
and then low? Replace engine board horizontal synchronization signal
(KP-1081). See page 1-6- Frequency: 2.7 kHz,
20. Low level width: 1.4 ms
Yes
1-5-7
2FP/2FY/2FR
Remarks
Code Contents
Causes Check procedures/corrective measures
5300 Eraser lamp error Blown-out eraser Follow the flow chart below.
The ERADEAD* signal (delivered from lamp [board KP-
the eraser lamp blown-out detection 1067].
circuit on the engine board) goes low
Defective CPU U1
continuously more than 1 second, while
on the engine
eraser lamp is on.
board.
Improper connec-
tor insertion to the
eraser lamp
[board KP-1067].
START
No
OK? Yes
Approximately
Yes 14 to 15.5 V DC?
No
OK? Yes
Approximately
Yes 24 V DC?
Replace harness (S02412)
Check deformation pins between drum board (KP-
of connector YC702 on No
1064) and eraser lamp [board
sensor board. KP-1067]. Replacedrum
Replace drumunit.
unit.
Seepage
See page5-12.
1-6-10.
Yes
Deformed ?
1-5-8
2FP/2FY/2FR
Remarks
Code Contents
Causes Check procedures/corrective measures
6000 Fuser unit error Blown-out ther- Follow the flow chart below.
HTEMP* remains high for longer than 4 mistor.
seconds since the heater lamp is on. The
Blown-out heater
heater lamp continues to be turn on for
lamp.
longer than 60 seconds.
Defective CPU U1
or comparator U9
on the engine
board.
Improper connec-
tor insertion.
Defective power
supply unit.
Defective harness
between fuser unit
and power supply
unit.
CAUTION:
Fuser unit is fed directly by AC power from
Measure resistance
primary circuit on power supply board.
between pins 1 and 3
Be careful with electric shock.
START of the detached
Fuser unit is extremely hot immediately after
connector.
the printer was running. Allow substantial
period of time until it cools down.
Turn power switch off.
No
Open (infinite)?
Remove and check
harness (S02678) Replace harness (S02678)
between fuser board (KP- Yes
between fuser board
(KP-1069) and power 1069) and power supply unit.
supply unit, or Replace fuser unit. See
thermistor connector page 1-6-27.
(YC834) on the
fuser board (KP-1069). Replace fuser unit. See
page 1-6-27.
No
OK? Replace power supply
unit. See page 1-6-20.
Yes
Turn power switch on.
1-5-9
2FP/2FY/2FR
Remarks
Code Contents
Causes Check procedures/corrective measures
6020 Abnormal high temperature error Defective CPU U1 Follow the flow chart below.
HTEMP* remains high for longer than 4 or comparator U9
seconds since the heater lamp is on. The on the engine
heater lamp continues to be turn on for board.
longer than 60 seconds.
Defective engine
board (KP-1081).
Defective ther-
mistor.
Defective photo
coupler on the
power supply unit
for the heater
lamp.
STRAT
More No
than 3 V DC over 3
seconds?
1-5-10
2FP/2FY/2FR-2
Remarks
Code Contents
Causes Check procedures/corrective measures
6030 Thermistor error Defective ther- Follow the flow chart below.
The thermistor error signal was detected mistor.
when the heater lamp was turned on.
Defective har-
ness (S02678).
Defective power
supply unit.
Defective engine
board (KP-1081).
Defective fuser
board (KP-1069).
START
"6030" No
Open No disappeared?
(infinite)?
Yes Yes
"6030" No
No disappeared?
OK?
Yes
Yes
Replace the fuser unit.
See page 1-6-27.
Connect the connector
properly or replace the
harness (S02678).
End.
1-5-11
2FP/2FY/2FR
Remarks
Code Contents
Causes Check procedures/corrective measures
6400 Zero cross signal error Defective power Replace power supply unit. See page 1-6-
The ZCROSS signal does not reach supply unit. 20.
the engine board within 3 seconds
Defective CPU U1 Replace engine board. See page 1-6-20.
after power on.
on the engine
board.
7001 Toner motor error Overcurrent in the Follow the flow chart below.
Toner motor is overloaded. TNMOC toner motor cir-
is detected by sampling every other cuitry due to an
100 ms in 2 seconds since the main excessive torque,
and toner motors are activated follow- caused by hard-
ing the Replace toner Clean printer ened toner.
message after the Toner low is de-
Defective gate
tected.
array U7 on the
engine board.
Improper connec-
tor insertion.
Defective harness
between devel-
oper and high
voltage unit.
Defective harness
between high volt-
age unit and en-
gine board.
NOTE:
If the problem is not solved by
this flow chart, replace the
START following items:
High voltage unit
Replace with a new Harness (S02416) [Between developer and high voltage unit]
toner kit.
Harness (S02408) [Between engine board and high voltage unit]
"7001" Yes
shown?
1-5-12
2FP/2FY/2FR-2
Remarks
Code Contents
Causes Check procedures/corrective measures
7350 Toner refreshing mode error Defective high Replace high voltage unit. See page 1-6-
Toner refreshing mode error. voltage unit. 23.
7400 The developer unit is not installed or The developer unit Install the developer unit. See page 1-6-2.
not installed properly is not installed.
Failed to detect the voltage to identify
The developer Follow installation instructions for devel-
the developer.
connector is not oper carefully again.
properly inserted
in the printer.
7410 The drum unit is not installed or not The drum unit is Install the drum unit. See page 1-6-10.
installed properly not installed.
EEPROM communication error or the
The drum unit Follow the installation instructions for the
drum ID was not identified.
connector is not drum unit carefully again.
properly inserted
in the printer.
8000 Non-supported device is installed as A non-supported Remove the bulk paper stacker HS-8E.
an optional exit bulk paper stacker
Serial communication detected that a HS-8E is in-
non-supported bulk paper stacker stalled.
HS-8E has been installed.
F0 Main board or LCD controller board Defective system Replace system DIMM [board KP-1059*1/
error DIMM [board KP- 893*2*3] or main board (KP-1053*1/
Communication is failed between the 1059*1/893*2*3]. 1033*2*3).
LCD controller board (KP-1079) and the
Defective main Replace system DIMM [board KP-1059*1/
main board.
board (KP-1053*1/ 893*2] or main board (KP-1053*1/1033*2*3).
1033*2*3).
F010 System DIMM [board] error LCD controller Replace LCD controller board (KP-1079).
Checksum failed with system DIMM board (KP-1079).
[board KP-1059*1/893*2*3] on the main
Defective system Replace system DIMM [board KP-1059*1/
board.
DIMM [board KP- 893*2*3] or main board (KP-1053*1/
1059*1/893*2*3]. 1033*2*3).
1-5-13
2FP/2FY/2FR
Remarks
Code Contents
Causes Check procedures/corrective measures
F020 Main or expanded memory error Defective system Defective system main memory (RAM) on
Checksum failed with main memory main memory the main board (KP-1053*1/1033*2*3).
(RAM) on the main board or (RAM) on the
expanded memory (DIMM). main board (KP-
1059*1/893*2*3).
F040 Communication error Defective gate Replace the main board (KP-1053*1/
Communication between the engine array (U02) on the 1033*2*3). See page 1-6-24.
board and the main board is failed. main board.
1-5-14
2FP/2FY/2FR
ABC ABC
123 123
See page 1-5-16 See page 1-5-16 See page 1-1-6-17 See page 1-1-6-17
(5) Black horizontal (6) Black vertical streaks. (7) Unsharpness. (8) Gray background.
streaks.
See page 1-1-6-18 See page 1-5-18 See page 1-5-19 See page 1-5-19
ABC
123
This vertical
line should
be straight.
1-5-15
2FP/2FY/2FR
*1: For FS-1920, *2: For FS-3820N, *3: For FS-3830N models
*1: For FS-1920, *2: For FS-3820N, *3: For FS-3830N models
1-5-16
2FP/2FY/2FR
ABC
123
1-5-17
2FP/2FY/2FR
ABC
123
1-5-18
2FP/2FY/2FR
1-5-19
2FP/2FY/2FR-2
ABC
123
This vertical
line should
be straight.
1-5-20
2FP/2FY/2FR-2
Defective sensor board Replace sensor board (KP-754), fuser board (KP-1069), or en-
(KP-1077), fuser board gine board (KP-1081). See page 5-26 and 1-6-20.
(KP-1069) or engine board
(KP-1081).
A piece of paper torn from Check visually and remove it, if any.
a sheet is caught around
actuator of registration
sensor or exit sensor.
(3) Defective paper Surface of the paper Clean with cloth.
gauge sensing. gauge sensor 1 (PH702)
False paper gauge and 2 (PH703) on the sen-
indication. sor board (KP-754) are
dirty with paper particles.
A piece of paper torn from Check visually and remove it, if any.
a sheet is caught around
paper gauge sensor 1
(PH702) and 2 (PH703) on
the paper sensor board
(KP-754).
Reflecting mirror has come Check visually and remove it, if any.
off the actuator of paper
gauge sensor 1 (PH702)
and 2 (PH703).
Defective paper gauge Replace sensor board (KP-1077). See page 1-6-24.
sensor 1 (PH702) and 2
(PH703) on the sensor
board (KP-754).
Defective engine board Replace engine board (KP-1081). See page 1-6-20.
(KP-1081).
1-5-21
2FP/2FY/2FR
Defective engine board Replace engine board (KP-1081). See page 1-6-20.
(KP-1081).
(5) Defective mes- Defective main board (sys- Replace main board (system DIMM [board]).
sage displaying tem DIMM board [KP-
(LCD) [1]. 1059*1/893*2*3]).
No message ap-
Defective LCD controller Replace LCD controller board (KP-1079).
pears on the mes-
board (KP-1079).
sage display
(LCD), though the Defective engine board Replace engine board (KP-1081).
message back- (KP-1081).
ground is faintly
Improper connection of Reinsert the connector.
illuminated.
harness (S02402) between
(Power is supplied
LCD controller board (KP-
to the LCD con-
1079) and engine relay
troller board [KP-
board (KP-1071).
1079].)
Improper connection of Reinsert the connector.
harness (S03012) between
engine board (KP-1081)
and engine relay board
(KP-1071).
(6) Defective mes- Defective main board (sys- Replace main board (system DIMM [board]).
sage displaying tem DIMM [board KP-
(LCD) [2]. 1059*1/893*2*3]).
No message ap-
Defective LCD controller Replace LCD controller board (KP-1079).
pears on the mes-
board (KP-1079).
sage display
(LCD), even Defective engine board Replace engine board (KP-1081).
thought the mes- (KP-1081).
sage background
Improper connection of Reinsert the connector.
does not illuminate
harness (S02402) between
faintly. (The power
LCD controller board (KP-
is not supplied to
1079) and engine relay
the LCD controller
board (KP-1071).
board [KP-1079].)
Improper connection of Reinsert the connector.
harness (S03012) between
engine board (KP-1081)
and engine relay board
(KP-1071).
The power cord is not Check the contact between the printers AC inlet and the outlet.
plugged in properly.
Defective power supply Replace the power supply unit. See page 1-6-20.
unit.
*1: For FS-1920, *2: For FS-3820N, *3: For FS-3830N models
1-5-22
2FP/2FY/2FR
START
Connect circuit tester to
pin #20 of YC4 on engine
board (KP-1081).
START
When
Top cover No
close scurely, does pin
#11 goes low
Measure logic level #11 to high?
pin of YC701 on sensor Replace sensor board
board (KP-1077). Yes (KP-1077). See page
1-6-24.
1-5-23
2FP/2FY/2FR
Check if the pickup roller, feed roller, and Check visually and replace any deformed
MP tray feed roller are deformed. rollers (see page 1-6-11 and 1-6-14).
Electrical problem with the following electro- Check visually and replace any deformed
magnetic clutch (solenoid): feed clutch, and electromagnetic clutch.
MP feed solenoid.
(2) Check if the surfaces of the upper and lower Clean with isopropyl alcohol.
No secondary paper registration rollers are dirty with paper pow-
feed. der.
Electrical problem with the registration Check visually and replace any deformed
clutch. registration clutch.
(5) Check if the contact between the upper and Check visually and remedy if necessary.
Paper jams. lower registration rollers is correct. Replace the pressure spring if it is de-
formed.
Check if the press roller is extremely dirty or Clean or replace the press roller.
deformed.
Check if the contact between the heat roller Repair if any springs are off the separation
and its separation claws is correct. claws.
(6) Check if the developing section of the image Clean the developing section of the image
Toner drops on the pa- formation unit is extremely dirty. formation unit.
per conveying path.
(7) Check if the pulleys, rollers and gears oper- Grease the bearings and gears.
Abnormal noise is ate smoothly.
heard.
Check if the following electromagnetic Correct.
clutches (solenoid) are installed correctly:
feed clutch, registration clutch, middle
clutch, and MP feed solenoid.
1-5-24
2FP/2FY/2FR
(1) Precautions
Be sure to turn the power switch off and disconnect the power plug before starting disassembly.
When handling PWBs (printed wiring boards), do not touch parts with bare hands. The PWBs are susceptible to static
charge.
Do not touch any PWB containing ICs with bare hands or any object prone to static charge.
Use only the specified parts to replace the fixing unit thermal cutout. Never substitute electric wires, as the printer may
be seriously damaged.
Use the following circuit testers when measuring voltages:
Hioki 3200
Sanwa MD-180C
Sanwa YX-360TR
Beckman TECH300
Beckman DM45
Beckman 330*
Beckman 3030*
Beckman DM850*
Fluke 8060A*
Arlec DMM1050
Arlec YF1030C
* Capable of measuring RMS values.
1-6-1
2FP/2FY/2FR
CAUTIONS When if installing or removing the developer, do not let the magnet roller touch any part in the printer.
Developer connector
Lock lever
Developer
Developer
1-6-2
2FP/2FY/2FR
Magnet roller
NOTE After removing the developer, seal it in the protective bag and place it on a flat surface. Do not place the
developer in a dusty area. If you ship the developer, pack it in the shipping container specifically supplied
with the printer. See page 1-4-13.
1-6-3
2FP/2FY/2FR
(A)
1-6-4
2FP/2FY/2FR
Main charger
release lever
1-6-5
2FP/2FY/2FR
Top cover
Hooks
Operator
panel
MP tray
1-6-6
2FP/2FY/2FR
Screw
Top cover
Screw
(A)
(A)
1-6-7
2FP/2FY/2FR
(A)
(A)
(A)
(A)
(B)
(B)
(B)
Right cover
1-6-8
2FP/2FY/2FR
(A)
(A)
(A)
(A)
(B)
(B)
(B)
Left cover
1-6-9
2FP/2FY/2FR
Drum unit
Drum lock
1-6-10
2FP/2FY/2FR
(A)
Feed roller
assembly
Projection
Release holder
Projection
1-6-11
2FP/2FY/2FR
Snap
Feed roller
CAUTIONS Pickup gear Z32S is installed of the inside the one way clutch. When refitting pickup gear Z32S, face the
one way clutch face to the feed bracket cover.
1-6-12
2FP/2FY/2FR-4
1-6-8 Removing the MP tray paper feed unit, MP tray feed roller and retard holder (roller)
Connector
Latches
Latch (A)
(A)
Latch
1-6-13
2FP/2FY/2FR-4
Lever
MP feed roller
holder MP feed roller
holder
Retard roller
Latch
Cassette
Retard holder
1-6-14
2FP/2FY/2FR
CAUTIONS Do not touch the transfer roller (sponge) surface. Oil and dust (particles of paper, etc.) on the transfer roller
can significantly deteriorate the print quality (white spots, etc.).
Transfer roller
Paper chute
1-6-15
2FP/2FY/2FR
1-6-10 Removing the controller unit and the principal circuit boards
Connectors
Tab
Controller unit
Receptacle
Connectors
Connector
Figure 1-6-15 Removing the connectors and tab from controller unit left side
CAUTIONS Draw the connector straight to remove. If you draw the connector while it is slanted, the receptacle may be
damaged.
1-6-16
2FP/2FY/2FR
Receptacle
Controller
unit
Connectors
Connector
Figure 1-6-16 Removing the connectors from controller unit right side
1-6-17
2FP/2FY/2FR
Frame unit
Screw
Screw
Screw
Figure 1-6-17 Removing the controller unit form the frame unit
1-6-18
2FP/2FY/2FR
Screw
Screw
Grounding terminal
Screw
Screw
Main board
Controller unit
Screw
1-6-19
2FP/2FY/2FR
Connector
(YC3) Connector
(YC6)
Screws
Engine board
Connector
(YC10)
1-6-20
2FP/2FY/2FR
Screw
Grounding wire terminal
Lock washer
Screws
1-6-21
2FP/2FY/2FR
CAUTIONS Before removing the main board, the memory card must be removed first. However, do not remove the
memory card while power is on. If the memory card is removed (or inserted) while the printer is on,
damage could result in the printers electronics as well as the memory card.
Memory card
Screw
1-6-22
2FP/2FY/2FR
Connector
High voltage unit
Latch
Latch
Connector
1-6-23
2FP/2FY/2FR-2
CAUTIONS Draw the connector straight to remove. If you draw the connector while it is slanted, the receptacle may be
damaged.
Latch
Sensor board
Receptacle
Latch
Connector
Connector
Receptacle
Connector
Connector
1-6-24
2FP/2FY/2FR-2
CAUTIONS Draw the connector straight to remove. If you draw the connector while it is slanted, the receptacle may be
damaged.
Connectors
Screws
Receptacle
Connector
Receptacle
Drive unit
Connectors
1-6-25
2FP/2FY/2FR
Drive unit
Screws
Screws
Main motor
1-6-26
2FP/2FY/2FR
WARNING The fuser unit is hot after the printer was running. Wait until it cools down.
Screw
Tab
Fuser unit
Connectors
Screw
Connector
1-6-27
2FP/2FY/2FR
Spring
Rear cover
Change guide
Connector
Solenoid
actuator
1-6-28
2FP/2FY/2FR
Screw
Fuser unit
Screw
1-6-29
2FP/2FY/2FR
WARNING The separators are extremely hot immediately after the printer was running. Allow substantial period of time
until it cools down.
Exit pulley
Latch
Step 1 Step 2
Latch
Separator Separator
Separator spring
1-6-30
2FP/2FY/2FR
WARNING The heater lamp is extremely hot immediately after the printer was running. Allow substantial period of
time until it cools down.
CAUTIONS The heater lamps are fragile. Use extreme care when handling not to drop or break.
Do not directly touch on the heater lamp. Finger prints on the heater lamps outer surface can prevent
proper fusing of toner on paper. When holding the heater lamp, hold the ceramic parts of heater lamp at
both ends.
When refitting the heater lamp, direct the wattage making side facing the heat gear Z36 side.
Wattage marking
Screw
Heater lamp
Screw
Heater wire
terminal
Heat roller
1-6-31
2FP/2FY/2FR
WARNING The heat roller is extremely hot immediately after the printer was running. Allow a substantial period of time
until it cools down.
Bearing
C ring
Heat R bush
Heat roller
C ring
Heat L bush
Bearing
1-6-32
2FP/2FY/2FR
Cord plate
Screws
Thermal cutout
Screw
Thermistor
1-6-33
2FP/2FY/2FR
WARNING The press roller is extremely hot immediately after the printer was running. Allow substantial period of time
until it cools down.
Press roller
Fuser unit
1-6-34
2FP/2FY/2FR
Screws
Screws
Connectors
CAUTIONS When refitting the laser scanner unit, fix the four screws in the order indicated above.
1-6-35
2FP/2FY/2FR-4
(1) Replacing the ozone filter B and ozone filter Ozone filter B
1. Remove the top cover/face-down output tray.
See page 1-6-7.
2. Remove the right cover. See page 1-6-8.
3. Replace the ozone filter B.
Figure 1-6-36
Ozone filter
1-6-36
2FP/2FY/2FR
Updating the engine and system (controller) firmware is possible by downloading the firmware through the parallel interface
or through the memory card (CompactFlash). These firmware programs are directly overwritten in the flash ROM on the
printer's engine board or system DIMM [board KP-893/1059] (Flash ROM type only) on the main board. The operator panel
message in different languages can also be downloaded through the parallel interface or through the memory card
(CompactFlash).
NOTE System DIMM: Firmware update is possible only with a flash ROM type system DIMM [board]. Masked type
system DIMM [board] can not be overwritten. Check the type of the system DIMM [board] currently used on
the main board by service status page (See page1-4-2).
System DIMM
[board KP-1059]
Main board
[KP-1053]
FS-1920 model
System DIMM
[board KP-893]
Main board
FS-3820N model [KP-1033]
System DIMM
[board KP-893]
Main board
FS-3830N model [KP-1033]
1-7-1
2FP/2FY/2FR
System firmware
Engine firmware
Operator panel message data
SB20K8400.bcmp
Compression
EB20KA002.x01
Void
dm2001.spa
Language code jpn: Japanese
dan: Dutch
Version code: Version 01 swe: Swedish
ita: Italian
Machine code: FS-1920 (B20) spa: Spanish
FS-3820N (B28) por: Portuguese
FS-3830N (B21) rus: Russian
pol: Polish
ID code for operator panel massage data cze: Czech
1-7-2
2FP/2FY/2FR
This section explains how to download firmware data from the parallel interface. The printer system can automatically
recognize whether the data to be overwritten is for the engine firmware, the controller firmware or operator panel message
data.
CAUTION Downloading the controller firmware takes several minutes. Do not turn power off during downloading.
NOTE MS-DOS is required for a downloading from the parallel interface. The computer must be connected to the
printer with a parallel cable.
Start
1. Power switch: On
Message display
Self test
Ready
2. PC display
>ECHO !R!UPGR'SYS';EXIT;>PRN
>Supervisor mode
Parallel waiting
3.
>COPY/B SB20K8200.bcmp PRN S
>COPY/B EB20KA002.x01 PRN E
>COPY/B dm2001.spa PRN M
S : System firmware
E : Engine firmware
To the next page M : Operator panel message data
1-7-3
2FP/2FY/2FR
4. Supervisor mode. The parallel interface is waiting for the firmware data.
5. Receiving the firmware data.
6. The system DIMM or flash ROM is overwritten with the new firmware data.
7. Firmware downloading is finished. (When more than one data are down loaded, the data display can be changed by
pressing any key.)
8. Turn power switch off and on.
9. Check the that printer gets Ready.
4. Message display
S : System firmware
E : Engine firmware Supervisor mode
M : Operator panel message data parallel waiting
5.
: Shows only included firmware
of boot program (".bcmp" extension file). data receiving
>>>>>>>>>>>
S E M
6. BootROM 6. engine download 6. message download
erase&write <<<<<<<<<<< <<<<<<<<<<<
DIMM writing
<<<<<<<<<<u A
B G C B G D B G
E F E F E F
End
Confirm that the status page shows the new engine firmware, system firmware or operator panel message data version
(See page 1-4-2). If the message display indicates download error, refer to section "Downloading errors" on page 1-7-7.
1-7-4
2FP/2FY/2FR
To download data written in a memory card (CompactFlash) to the printer, proceed as explained in
this section.
CAUTION Downloading firmware takes several minutes. Do not turn power off during downloading. If downloading is
interrupted by an accidental power failure, etc., the system DIMM may have to be replaced.
NOTE The firmware program data must be stored to the root directory of the memory card (CompactFlash).
Start
Memory
card
3 Power switch: On
Message display
Self test
1-7-5
2FP/2FY/2FR
S E M
6. BootROM 6. engine download 6. message download
erase&write <<<<<<<<<<< <<<<<<<<<<<
DIMM writing
<<<<<<<<<<u A
B G C B G D B G
E F E F E F
9.
A: u= Extracting
W= Writing
V= Verifying
B: Version
C: Machine code
D: Language
E: Year/Month/Day
Memory
F: [Checksum]
card
G: Means more than one data
End
Confirm that the status page shows the new engine firmware, system firmware or operator panel message data version
(See page 1-4-2). If the message display indicates download error, refer to section "Downloading errors" on page 1-7-7.
1-7-6
2FP/2FY/2FR
The following messages are indicated on the message display when an error occurred during downloading the firmware
data.
Improper connection of parallel Check the contact between PC and the printer's
receive
cable between PC and printer interface connector.
error [##]
Defective parallel cable Replace the parallel cable.
##: Error code 80 or 81.
Improper connection of parallel Check the contact between PC and the printer's
Engine download
cable between PC and printer interface connector.
error [##]
Incompatibility of firmware and en- Confirm whether the firmware conforms to this
##: Error code 60 or 69.
gine board printer.
Improper connection of parallel Check the contact between PC and the printer's
Message download cable between PC and printer interface connector.
error [##]
Defective LCD controller board Replace the LCD controller board
##: Error code 70 or 77.
If the corrective action above does not solve the problem, replace engine board (KP-1081). See page 1-6-20.
1-7-7
2FP/2FY/2FR
1-7-8
2FP/2FY/2FR
The figure below shows the components in the paper feeding system and the paths through which the paper travels. The
sensors, clutches, solenoids, motor etc., are described in the following pages.
19
20
18
1
2
17 3
15
4
16
13 10
11
5
6
14 12
7
8
9
2-1-1
2FP/2FY/2FR
Toner container
6
Laser
scanner
unit
Developer 2
Drum unit
7
Fuser unit 8
MP tray
5 0 3
11
9
4
Fuser board 1
Paper cassette High voltage
Sensor Engine relay board
Power supply unit unit
board
MMOTON*
PVOLAN2
PVOLAN1
EXITPAP*
MPFSOL*
FDPFUL*
REGPAP
REGDR*
HANDS*
MIDDR*
FDDR*
FDDR
FUDR
YC7-16
YC2-3
YC2-4
YC2-2
YC2-6
YC4-22
YC4-18
YC4-17
YC7-11
YC7-15
YC5-13
YC7-5
YC7-3
Engine board
: Power train
1. Main motor
2. MP tray paper sensor
3. Registration sensor
4. Paper gauge sensor 1, 2
5. Exit sensor
6. Paper full sensor
7. MP tray feed solenoid
8. Middle feed clutch
9. Feed clutch
10. Registration clutch
11. Face up/down solenoid
2-1-2
2FP/2FY/2FR
Drive unit
Power train
B
A
2
7 3
8 6
To fuser unit
B
A
4
5
Paper transfer unit
1. Main motor
2. Registration clutch
3. Feed clutch
4. Pickup roller
5. Feed roller
6. Lower registration roller
7. Upper registration roller
8. Transfer roller
2-1-3
2FP/2FY/2FR
Drive unit
Power train D C
10
9
11
D
To paper transfer unit C
12
MP tray
2-1-4
2FP/2FY/2FR
18
19
FD gear bracket
To face-down
output tray
16
To face-up Power train
output tray or 15
option device
Paper from
paper transfer unit
14
Drive unit
F
13 Fuser unit
2-1-5
2FP/2FY/2FR
Drum unit
Laser scanner unit
1 Main charging
2 Exposure
Drum
6 Cleaning Developer
3 Developing
4 Transfer
5 Fusing
Paper transfer unit
Fuser unit
2-1-6
2FP/2FY/2FR
6
1
Drum unit
9
0
7
14
5
12
4 3
13
11
2-1-7
2FP/2FY/2FR
Amorphus-silicon drum
The printer use the long lasting amorphous silicon drum. The drum surface is a composite of five substances coated in
five layers as shown below.
5
4
3
2
1
Drum
1. Aluminum base
2. Carrier block (1 to 3 mm thick)
3. Photoconductor a-Si
4. Primary protection layer (1 mm thick)
5. Secondary protection layer
The primary and secondary layers are for protecting the amorphous silicon layer underneath. The amorphus silicon layer
is of photoconductive, meaning it can be electronically conductive when exposed to a (laser) light source to effectively
ground electrons charged on its outer surface to the ground. This layer is approximately 9 mm thick.
The carrier block layer lies between the amorphous silicon layer and the aluminum base cylinder and prevents the
backward electron flow, from the base cylinder to the drums outer surface, which might give adverse effect (possibly
ghost) on the print quality.
2-1-8
2FP/2FY/2FR
As the drum rotates in a clean (neutral) state, its photoconductive layer is given a uniform, positive (+) corona charge
dispersed by the main charger wire. The grid regulates the main charging potential so that it is evenly and stably
dispersed over the drum at a constant voltage level.
Due to being high-voltage scorotron charging, the main charger wire can get contaminated by oxidization after a long run.
Therefore, it must be cleaned periodically from time to time using the charger wire cleaner (charger cleaning knob).
Cleaning the main charger wire prevents print quality problems such as black streaks.
2-1-9
2FP/2FY/2FR
(2) Exposure
The charged surface of the drum is exposed to the laser beam scanning from the laser scanner unit.
Diversion mirror
Lens
Lens
Polygon motor
Laser scanner
unit
Laser beam
output
Drum
The polygon motor (with polygon mirrors) revolves (27,165 rpm) to reflect the laser beam over the drum. Lenses and
diversion mirror are housed in the laser scanner unit. These lenses adjust the diameter of the laser beam (670 nm
wavelength) so that the laser beam effectively focalizes on the drum surface.
2-1-10
2FP/2FY/2FR-2
Polygon mirror
Laser diode
Laser beam
4
3
2
Primary
f-theta lens
1
10 9
11 5
Secondary
6 f-theta lens
Drum
2-1-11
2FP/2FY/2FR
The laser beam is continually switched on and off depending on the print data. It is on for a black (exposed) dot and off
for a white (blank) dot. Since the drum surface is evenly charged, whenever it is illuminated by the laser beam, the
electrical resistance of the photoconductor is reduced and the potential on the photoconductor is also lowered. Resulted
on the drum surface is an electrostatic image which represents the data to print. Note that the area to be printed black
has the low potential, constituting a positively exposed image.
Laser beam
a-Si layer
Drum
Aluminum base
2-1-12
2FP/2FY/2FR
(3) Development
Power train
B
7
Toner container 6
1
Developer
3
2
1. Toner motor
2. Toner sensor
3. Developing roller
4. DLP A screw
5. DLP B screw
6. Blade
7. Magnet
2-1-13
2FP/2FY/2FR
The latent image constituted on the drum is developed into a visible image. The developing roller contains a 4-pole (S-N-
S-N) magnet core and an aluminum cylinder rotating around the magnet core. Toner attracts to the developing roller
since it is powdery ink made of black resin bound to iron particles. The magnetic blade to which an auxiliary magnet
piece is attached is positioned approximately 0.3 to 0.4 mm above the developing roller. It constitutes a smooth layer of
toner in accordance with the revolution of the roller.
Magnetic blade
Magnet piece
Magnetism
Drum 0.1 mm
0.3 to 0.4 mm
N
Toner S
S
N
N
S High Engine board
voltage
unit
150 V DC + AC HVCLK
B CN2-11 YC5-8
Magnet core
Developing bias
Developing roller output
The developing roller is applied with the AC-weighted, positive DC power source. Toner on the developing roller is given
a positive charge. The positively charged toner is then attracted to the areas of the drum which was exposed to the laser
light. (The gap between the drum and the developing roller is approximately 0.3 mm.) The non-exposed areas of the
drum repel the positively charged toner as these areas maintain the positive charge. The developing roller is also AC-
biased to ensure contrast in yielding by compensating the toners attraction and repelling action during development.
2-1-14
2FP/2FY/2FR
A toner sensor is provided within the developer. As the toner supply from the toner container dwindles and the toner level
lowers in the reservoir, the sensor translates it into an electrical signal through its diaphragm, urging the toner motor to
feed more toner.
Toner container
Toner hopper
Toner motor
Sensible level
Toner sensor
Diaphragm
Toner
Developer
2-1-15
2FP/2FY/2FR
(4) Transfer
The image developed by toner on the drum is transferred onto the paper because of the electrical attraction between the
toner itself and the transfer roller. The transfer roller is negatively-biased so that the positively-charged toner is attracted
onto the paper while it is pinched by the drum and the transfer roller.
Drum
N
S
Transfer roller
High Engine
voltage board
Transfer Paper type Transfer bias unit
bias output TRCHON*
output Normal Thick Thin TR CN2-13 YC5-6
The nominal transfer bias is set to approximately -2.3 kV (limit). Since the ideal potential of the transfer bias depends on
the thickness of paper, the bias is raised to approximately -2.6 kV for thicker paper. On the other hand, the bias current is
reduced to -2.1 kV for thin paper.
2-1-16
2FP/2FY/2FR
(5) Fusing
The toner on the paper is molten by heat and pressed into the paper as it passes between the heat roller and the press
roller in the fuser unit.
Press roller
The heat roller has a heater (infrared) lamp inside which continuously turns on and off by the thermistor to maintain the
constant temperature on the heat roller surface. The fusing temperature is also controlled based on paper types. See the
table in the figure above.
The heat roller is florin coated by to prevent toner from accumulating on the roller after a long usage. Care must be taken
while handling the heat roller not to scratch the roller surface as doing so may result in quality problems.
The heat roller has four scraping claws [Separators] which are continuously in contact with its surface. These claws
prevent the paper on which toner has been fused from being wound around the heat roller causing paper jam.
The press roller is made of the heat resistant silicon rubber. This roller is used to strongly press the paper towards the
heat roller by means of coil springs.
The temperature of the heat roller is constantly monitored by the engine board using the thermistor and triac. Should the
temperature of the heat roller exceed the predetermined value, the thermal cutout is activated to effectively disconnect
the heater lamp from power.
2-1-17
2FP/2FY/2FR
To face-down
output tray
1
2 3
5
To face-up
14 15
output tray
or option devices
9
8
4
13
12
11
Paper from
paper transfer unit
(transfer section)
10
16
6 7
2-1-18
2FP/2FY/2FR
(6) Cleaning
After the transferring process, the drum needs to be physically cleaned of toner which is residual after the development
process. The cleaning blade is constantly pressed against the drum and scrapes the residual toner on the drum off to the
cleaning roller. The cleaning roller drives the toner to the cleaner screw at one end of which the waste toner bottle is
connected to collect the waste toner.
drum
Cleaning blade
Cleaning screw
Cleaning roller
After the drum is physically cleaned, it then must be electrically cleaned to neutral state. This is necessary to erase any
residual positive charges, ready to accept the next uniform charge. The residual charge is canceled by exposing the
drum to the light emitted from the eraser lamp [board] (See figure 2-1-19 above.) in the similar manner as described on
page 2-1-9. This lowers the electrical conductivity of the drum surface making the residual charge on the drum surface
escape to the ground.
After the drum is physically cleaned, it then must be cleaned to the electrically neutral state. This is necessary to erase
any residual positive charge, ready to accept the uniform charge for the next print process. The residual charge is
canceled by exposing the drum to the light emitted from the eraser lamp. This lowers the electrical conductivity of the
drum surface making the residual charge on the drum surface escape to the ground.
2-1-19
2FP/2FY/2FR
2-1-20
2FP/2FY/2FR
(1) Main frame (fuser, laser scanner unit, and controller unit)
7
23
6
21
8
9
26 27
2
28
22
19
10
11 1
24
12
5
13
3 20
17 16 4
14
15
18
25
2-2-1
2FP/2FY/2FR
8
9
11
7 10
13 1
5
4
12
6
1. Main motor
2. Polygon motor
3. Cooling fan motor
4. Controller unit fan motor
5. Developer fan motor
6. CPU cooling fan motor*1
7. Face up/down solenoid
8. MP feed solenoid
9. Middle feed clutch
10. Feed clutch
11. Registration clutch
12. Heater lamp
13. AC inlet
2-2-2
2FP/2FY/2FR
Drum unit
2 Developer
2-2-3
2FP/2FY/2FR
2-2-4
2FP/2FY/2FR
FPCLK YC2
FPDIR EBA22, EBA10-1 EBIU Address bus U4 EDB15-8
CDD15-8
FPDAT EBOEN1, EBWEN1
Option
CDRST1 Memory
RESETN CDET CDCSN1 U5 EDB7-0
card CDD7-0
U7
EXTIOR1 CDET1,2 socket
VDEONSPL
PDN EBA21-20 74LV
32A
VDATAP, VDATAN YC3
EBA22, EBA10-1
EGSI, SCKN CDET21, CDRST2 Option
EGSO, SBSY, SDIR, EGIRN EDB15-0
EXTOR11,12 Hard
CDCSN2 disk
SCK, SO, SEL[0-2]
SDCSN1-2
3.3 V Regulator SDCLK
+5 V1 +3.3 V1
U13 SDRAM Data bus SDD31-0
2-3-1
2FP/2FY/2FR
Buffer
Local address bus
100UT-, TXOP, FCWEN1, FCRST1 card
TX_EN, MDC
100UTC TXON CFA20, CFA11-2 socket
MDIO
Ether I/F
Buffer
Xtal (Ether) CDET2A, CDET2B, CFWAITN2 Hard
XOUT X5 25.0 MHz CFCS2LN, CFCS2HN, CFOEN2, disk
Q3 FCWEN2, FCRST2 socket
YC4 Digital
transistor YS1
LA22-5
PNSELIN NSELIN
ROMA4-2 System LD31-0
PNSTROBE, U22 NSTROBE, DIMM
Parallel I/F
PNAUTOFD, PNINIT NAUTOFD, NINIT CSN0, CSN1, OEN0, WEN0, NANDCSN Slot 1
Transseiver
VDEONSPL
DQMN3, DQMN2
BDN DQMN1, DQMN0 SDD31-0
VDATAP, VDATAN SDRASN, SDCASN, SDWEN, BA1, BA0, SDCLKE
IICSCL
SO, SCKN IICSDA
SI, SBSY, SDIR, EGIRN SDCSN2-3 Option
U03 SDA12-0 SDRAM
OPSCLK, OPSDO, OPSEL[0-2] SDRAM Address bus
DIMM
OPSDI, OPREADY Slot 1
OP5V Xtal (SSCG) X1 SSCG
16.6667 MHz SDA12-0
SDD31-16
YC8 U14
YS2
SDCLK0
Option I/F
CXIN SDRAM
SDCSN0
X2 CXOUT
SDD31-0
25.0 MHz
2.5 V Regulator 3.3 V Regulator
VXIN U15 SDA12-0 Option
+5 V +2.5 V +5 V +3.3 V SDRAM
U28 U27 X3 VXOUT SDD15-0
SDA12-0 SDRAM DIMM
Slot 2
Xtal (Video)
23.2452 MHz (For
1.8 V Regulator SDCLK3-4 FS-3830N
R128, R129, R130, R131 SDCSN4-5 model
+5VAR +1.8 V
U29 only)
+5 V +5VAR
Resistor SDRAM Data bus SDD31-0 SDD31-0 YS3
2-3-2
2FP/2FY/2FR
24 V DC 5 V DC
+24V2 +24V3 power saver/
ERASE power CPU
Eraser lamp saver circuit CPU cooling
control cooling
ERDEAD* 5VSAVE* fan motor fan
circuit drive circuit
WTNLED OPRDY* motor*
ECOPOWER *: For
Waste toner WTONFUL*
Sensor full detection Address/Data multiplex bus AD0 - AD7 FS-3820N
board circuit /3830N
EECLK Address bus A17 - A18 models
EEDIO only
Address bus LA0 - LA7 Engine
Paper gauge PAPVOL gate
sensing circuit array
CASIZE (U7)
A8 - A18 Flash
+24V1 ROM
CPU (U2)
+5V1, +24V1 (U1)
FRCS*
+24V3 RESET*
ZCROSS
THERM RD*, WR*, ALE
3-
Thermisor
blown-out THDEAD* +24V1 terminal +5V3
regulator
Power detection (U13)
supply Abnormal SOOUT, SCLKOUT
unit HTEMP*
temperature SYSCLK POLCLK, POLON, Laser
detection HEATON scanner
circuit GAINT POLRDY*
unit
PDIN*
Heater lamp
control circuit RESET* Reset SAMPLE1*, POWCONT
IC
(U5) LASER*
2-3-3
2FP/2FY/2FR
2-3-4
2FP/2FY/2FR-2
2-3-5
2FP/2FY/2FR-2
2-3-6
2FP/2FY/2FR
2-3-7
2FP/2FY/2FR
The power supply unit provides the AC power input and DC power and outputs. The high voltage bias generator circuit is
mounted on a separate board. A simplified schematic diagram is shown below.
Interlock
switches
Power supply unit
Power Current
+24V1
+24V2
AC
input switch fuse
Rectifier
Noise circuit Transformer
+24V1
filter 24 V DC
circuit rectifier/
+ smoothing
circuit GND 24 V DC
Over
regulator
voltage/
circuit
current
Switching detection
FET control circuit +5V1
circuit 5 V DC
rectifier/
ECOPOWER
smoothing
Zero cross circuit GND
signal
generation Photo-
Heater circuit coupler
lamp
Photo- ZCROSS
coupler
Photo- HEATON*
Thermal Triac
cutout Triac
THERM
FDFUL
EXITPAP*
FDDR
Thermistor
FUDR
+24V3
Engine
board
Paper full
sensor Exit sensor
2-3-8
2FP/2FY/2FR
2-3-9
2FP/2FY/2FR
2-3-10
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms) 10680
Main motor
MMOTON YC7-16
351
Polygon motor
8486
POLON YC7-31
4594 6708
Laser diode
6412 8521
LASER YC7-22
0 6457
Registration clutch
1401 4596 6710 8486
REGDR YC7-15
1397 6291 8403
Registration sensor
6562
REGPAP YC4-17
5763 7487 7876 9602
Exit sensor
6029 8139
EXITPAP* YC2-5
612
Middle feed clutch
1542 4596 8487
MIDDR YC7-5
5547 7657
Face up/down solenoid
5715 7825
FDON(/FUON) YC2-3/4
522
Main charger
8642
MCHON YC5-10
437
Eraser lamp
10680
ERASE YC4-9
4706 6819
Developing bias
6492 86002
BIAS YC7-16
4877 6991
Transfer bias
6544 8658
TRCHON YC5-6
0
Transfer bias (reverse)
10680
RTRCHON YC5-12
527 4598 5692
Feed clutch
1542 5243 7356
FEDDR YC7-11
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Drum speed: 176 mm/s : Detecting no presence of paper at this time indicates paper jam.
Paper feeding speed: 176 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 1 Paper cassette feeding, A4 size paper [For FS-1920/3820N models]
2-4-1
2FP/2FY/2FR
2-4-2
2FP/2FY/2FR
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms)
Main motor
10463
MMOTON YC7-16
351
Polygon motor
8268
POLON YC7-31
4549 6586
Laser diode
6264 8268
LASER YC7-22
0 6441
Registration clutch
1388 4552 6588 8268
REGDR YC7-15
1417 6144 8181
Registration sensor
6439
REGPAP YC4-17
5715 7339 7752 9379
Exit sensor
5981 8017
EXITPAP* YC2-5
611
Middle feed clutch
1533 4551 8268
MIDDR YC7-5
5500 7535
Face up/down solenoid
5667 7703
FDON(/FUON) YC2-3/4
521
Main charger
8423
MCHON YC5-10
436
Eraser lamp
10463
ERASE YC4-9
4659 6695
Developing bias
6344 8383
BIAS YC7-16
4832 6869
Transfer bias
6398 8435
TRCHON YC5-6
0
Transfer bias (reverse)
10463
RTRCHON YC5-12
526 4553 5573
Feed clutch
1533 5096 7133
FEDDR YC7-11
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Drum speed: 176 mm/s : Detecting no presence of paper at this time indicates paper jam.
Paper feeding speed: 176 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 2 Paper cassette feeding, Letter size paper [For FS-1920/3820N models]
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms)
Main motor 11245
MMOTON YC7-16
352
Polygon motor 9053
POLON YC7-31
4469 6940
Laser diode 6618 9088
LASER YC7-22
0 6794
Registration clutch 1415 4471 6942 9053
REGDR YC7-15
1412 6500 8968
Registration sensor 6792
REGPAP YC4-17
5632 7691 8102 10160
Exit sensor 5903 8371
EXITPAP* YC2-5
615 4471
Middle feed clutch 1559 9053
MIDDR YC7-5
5420 7889
Face up/down solenoid 5589 8056
FDON(/FUON) YC2-3/4
522
Main charger 9207
MCHON YC5-10
437
Eraser lamp 11245
ERASE YC4-9
4580 7051
Developing bias 6699 9167
BIAS YC7-16
4752 7223
Transfer bias 6752 9223
TRCHON YC5-6
0
Transfer bias (reverse) 11245
RTRCHON YC5-12
527 4473 5903
Feed clutch 1559 54550 7921
FEDDR YC7-11
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Drum speed: 176 mm/s : Detecting no presence of paper at this time indicates paper jam.
Paper feeding speed: 176 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 3 Paper cassette feeding, Legal size paper [For FS-1920/3820N models]
2-4-3
2FP/2FY/2FR
2-4-4
2FP/2FY/2FR
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms)
Main motor 11227
MMOTON YC7-16
352
Polygon motor 9031
POLON YC7-31
4464 6918
Laser diode 6611 9066
LASER YC7-22
0 4466 6795 6921
Registration clutch 1259 9031
REGDR YC7-15
1256 6791 8946
Registration sensor 6496
REGPAP YC4-17
5629 7685 8083 10137
Exit sensor 5899 8350
EXITPAP* YC2-5
614 4466
Middle feed clutch 1381 9031
MIDDR YC7-5
5417 7868
Face up/down solenoid 5585 8035
FDON(/FUON) YC2-3/4
523
Main charger 9186
MCHON YC5-10
437
Eraser lamp 11227
ERASE YC4-9
4575 7029
Developing bias 6691 9146
BIAS YC7-16
4851 6880
Transfer bias 6417 8446
TRCHON YC5-6
0
Transfer bias (reverse) 11227
RTRCHON YC5-12
528 6067
MP feed solenoid
616 6153
MPFSOL YC7-3
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Drum speed: 176 mm/s : Detecting no presence of paper at this time indicates paper jam.
Paper feeding speed: 176 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 4 MP tray feeding, A4 size paper [For FS-1920/3820N models]
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms)
Main motor 10471
MMOTON YC7-16
351
Polygon motor 8276
POLON YC7-31
4568 6597
Laser diode 6284 8213
LASER YC7-22
0 6472
Registration clutch 1261 4571 6600 8276
REGDR YC7-15
1257 6157 8189
Registration sensor 6470
REGPAP YC4-17
5731 7360 7758 9388
Exit sensor 6001 8028
EXITPAP* YC2-5
612 4570
Middle feed clutch 1385 8277
MIDDR YC7-5
5518 7546
Face up/down solenoid 5687 7714
FDON(/FUON) YC2-3/4
521
Main charger 8432
MCHON YC5-10
436
Eraser lamp 10471
ERASE YC4-9
4679 6707
Developing bias 6364 8392
BIAS YC7-16
4851 6880
Transfer bias 6417 8446
TRCHON YC5-6
0
Transfer bias (reverse) 10471
RTRCHON YC5-12
526 5736
MP feed solenoid
MPFSOL YC7-3 614 5824
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Drum speed: 176 mm/s : Detecting no presence of paper at this time indicates paper jam.
Paper feeding speed: 176 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 5 MP tray feeding, Letter size paper [For FS-1920/3820N models]
2-4-5
2FP/2FY/2FR
2-4-6
2FP/2FY/2FR
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms) 10588
Main motor
MMOTON YC7-16
352
Polygon motor
POLON YC7-31 8395
4481 6619
Laser diode
LASER YC7-22 6293 8429
0 6493
Registration clutch
REGDR YC7-15 1262 4483 6621 8395
1259 6173 8313
Registration sensor
REGPAP YC4-17 6491
5647 7371 7785 9512
Exit sensor
EXITPAP* YC2-5 5918 8052
613
Middle feed clutch
MIDDR YC7-5 1385 4483 8395
5434 7570
Face up/down solenoid
FDON(/FUON) YC2-3/4 5602 7738
522
Main charger
MCHON YC5-10 8550
436
Eraser lamp
ERASE YC4-9 10588
4593 6731
Developing bias
BIAS YC7-16 6373 8510
4764 6902
Transfer bias
TRCHON YC5-6 6431 8568
0
Transfer bias (reverse)
RTRCHON YC5-12 10588
MP feed solenoid 527 5756
MPFSOL YC7-3 616 5845
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Drum speed: 176 mm/s : Detecting no presence of paper at this time indicates paper jam.
Paper feeding speed: 176 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 6 MP tray feeding, Legal size paper [For FS-1920/3820N models]
0 1 2 3 4 5 6 7 8 9 10 11 12(s)
0 (ms)
Main motor
MMOTON YC7-16 10540
351
Polygon motor
POLON YC7-31 8346
4429 6567
Laser diode
LASER YC7-22 6240 8381
0 4431 6442
Registration clutch
REGDR YC7-15 1806 6571 8346
1805 6440
Registration sensor
REGPAP YC4-17 6123 8262
5601 7325 7736 9461
Exit sensor
EXITPAP* YC2-5 5864 8001
697 4453
Middle feed clutch
MIDDR YC7-5 1930 8346
5382 7519
Face up/down solenoid
FDON(/FUON) YC2-3/4 5549 7687
520
Main charger
MCHON YC5-10 8501
436
Eraser lamp
ERASE YC4-9 10540
4542 6678
Developing bias
BIAS YC7-16 6321 8461
4712 6851
Transfer bias
TRCHON YC5-6 6379 8518
0
Transfer bias (reverse)
RTRCHON YC5-12 10540
12 4625
Feed clutch* 417 5033
63 4434 4614 6511
Feed motor* 1875 4678 6573 10540
0 1 2 3 4 5 6 7 8 9 10 11 12(s)
*: Optional Drum speed: 176 mm/s : Detecting no presence of paper at this time indicates paper jam.
paper feeder PF-60 Paper feeding speed: 176 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 7 Optional paper feeder feeding, A4 size paper [For FS-1920/3820N models]
2-4-7
2FP/2FY/2FR
2-4-8
2FP/2FY/2FR
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms)
Main motor 12109
MMOTON YC7-16
Polygon motor 352 10269
POLON YC7-31
8772
Laser diode 10299
6953 8478
LASER YC7-22
0 8774
Registration clutch 10269
1614 4956 8667
REGDR YC7-15
8365 8665 10179
Registration sensor 1661
REGPAP YC4-17
9740 11186
Exit sensor 8153 9369 9972
EXITPAP* YC2-5 7923
1734
Middle feed clutch 930 10269
6955
MIDDR YC7-5
7890 9708
Face up/down solenoid 7749 9567
FDON(/FUON) YC2-3/4
Main charger 10400
MCHON YC5-10 494
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Drum speed: 210 mm/s : Detecting no presence of paper at this time indicates paper jam.
Paper feeding speed: 210 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 8 Paper cassette feeding, A4 size paper [For FS-3830N model]
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms)
Main motor 12427
MMOTON YC7-16
351
Polygon motor
10585
POLON YC7-31
Laser diode 7460 8896 9179 10615
LASER YC7-22
0
Registration clutch
1633 7462 9073 9181 10585
REGDR YC7-15
Registration sensor
1629 8787 9071 10512
REGPAP YC4-17
10144
Exit sensor 8659 9788 10374 11508
8426
EXITPAP* YC2-5
Middle feed clutch
970 1753 7462 10586
MIDDR YC7-5
8256
Face up/down solenoid 8396 9971 10111
FDON(/FUON) YC2-3/4
Main charger
492 10716
MCHON YC5-10
Eraser lamp 12427
422
ERASE YC4-9
9271
Developing bias 7553 8963 10682
BIAS YC7-16
Transfer bias 7697 8996 9416 10714
TRCHON YC5-6
0
Transfer bias (reverse) 12427
RTRCHON YC5-12
Feed clutch 900 9183
1752 8333
FEDDR YC7-11
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Drum speed: 210 mm/s : Detecting no presence of paper at this time indicates paper jam.
Paper feeding speed: 210 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 9 Paper cassette feeding, Letter size paper [For FS-3830N model]
2-4-9
2FP/2FY/2FR
2-4-10
2FP/2FY/2FR
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms)
Main motor 12716
MMOTON YC7-16
Polygon motor 352 10874
POLON YC7-31
Laser diode 7012 9102
8817 10904
LASER YC7-22
0
Registration clutch 1481 7015 8998 9104 10874
REGDR YC7-15
Registration sensor 1480 8711 8996 10799
REGPAP YC4-17
10070
Exit sensor 7980 8214 9706 10302 11797
EXITPAP* YC2-5
Middle feed clutch 803 1603 7014 10874
MIDDR YC7-5
Face up/down solenoid 7811 7951 7897 10037
FDON(/FUON) YC2-3/4
Main charger 493 11003
MCHON YC5-10
Eraser lamp 423
ERASE YC4-9 12716
Developing bias 7107 8885 9195 10970
BIAS YC7-16
Transfer bias 7249 8911 9339 11001
TRCHON YC5-6
0
Transfer bias (reverse)
RTRCHON YC5-12 12716
Feed clutch 732 1602 8249 9106
FEDDR YC7-11
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Drum speed: 210 mm/s : Detecting no presence of paper at this time indicates paper jam.
Paper feeding speed: 210 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 10 Paper cassette feeding, Legal size paper [For FS-3830N model]
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms)
Main motor 11398
MMOTON YC7-16
Polygon motor 10555
351
POLON YC7-31
Laser diode 7252 8772 9059 10555
LASER YC7-22
0
Registration clutch 1358 7255 8954 9063 10555
REGDR YC7-15
Registration sensor 1357 8662 8952 10474
REGPAP YC4-17
8216 10028
Exit sensor 8457 9664 10261 11473
EXITPAP* YC2-5
Middle feed clutch 809 1461 7255 10555
MIDDR YC7-5
8051 9955
Face up/down solenoid 8193 9996
FDON(/FUON) YC2-3/4
Main charger 493 10686
MCHON YC5-10
Eraser lamp 422 12398
ERASE YC4-9
Developing bias 7348 8839 9154 10653
BIAS YC7-16
Transfer bias 7490 8873 9298 10680
TRCHON YC5-6
0
Transfer bias (reverse) 12398
RTRCHON YC5-12
812 8362
MP feed solenoid
738 8434
MPFSOL YC7-3
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Timing chart No. 11 MP tray feeding, A4 size paper [For FS-3830N model]
Drum speed: 210 mm/s : Detecting no presence of paper at this time indicates paper jam.
Paper feeding speed: 210 mm/s : Detecting presence of paper in this period of time indicates paper jam.
2-4-11
2FP/2FY/2FR
2-4-12
2FP/2FY/2FR
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms)
Main motor 12733
MMOTON YC7-16
Polygon motor 10893
352
POLON YC7-31
9198
Laser diode 7761 9483 10923
LASER YC7-22
0
Registration clutch 1347 7764 10893
9380 9486
REGDR YC7-15
9091
Registration sensor 1344 9373 10813
REGPAP YC4-17
10090
Exit sensor 8964 10447 11809
EXITPAP* YC2-5 8727
10679
Middle feed clutch 797 1450 7764 10894
MIDDR YC7-5
8701 10276
Face up/down solenoid 8559 10416
FDON(/FUON) YC2-3/4
Main charger 11024
492
MCHON YC5-10
Eraser lamp 422 12733
ERASE YC4-9
9266
Developing bias 7856 10991
9575
BIAS YC7-16
9720
Transfer bias 7999 9297 11019
TRCHON YC5-6
0
Transfer bias (reverse)
12733
RTRCHON YC5-12
799 8858
MP feed solenoid 8786
727
MPFSOL YC7-3
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Drum speed: 210 mm/s : Detecting no presence of paper at this time indicates paper jam.
Paper feeding speed: 210 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 12 MP tray feeding, Letter size paper [For FS-3830N model]
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
0 (ms)
Main motor
MMOTON YC7-16 12439
Polygon motor
POLON YC7-31 351 10598
8828
Laser diode
LASER YC7-22 6712 8513 10629
0 8831
Registration clutch
REGDR YC7-15 1318 6715 8724 10598
Registration sensor 8722
REGPAP YC4-17 1317 8404 10520
9795
Exit sensor
EXITPAP* YC2-5 7680 7912 9406 10026 11521
Middle feed clutch
MIDDR YC7-5 764 11423 6715 10598
7649 9763
Face up/down solenoid
FDON(/FUON) YC2-3/4 7507 9622
Main charger
MCHON YC5-10 493 10728
Eraser lamp
ERASE YC4-9 422 12469
8921
Developing bias
BIAS YC7-16 6805 8580 10695
Transfer bias
TRCHON YC5-6 6950 8611 9066 10727
0
Transfer bias (reverse)
RTRCHON YC5-12 12439
767 8097
MP feed solenoid
MPFSOL YC7-3 692 8169
0 1 2 3 4 5 6 7 8 9 10 11 12 (s)
Drum speed: 210 mm/s : Detecting no presence of paper at this time indicates paper jam.
Timing chart No. 13 MP tray feeding, Legal size paper [For FS-3830N model]
Paper feeding speed: 210 mm/s : Detecting presence of paper in this period of time indicates paper jam.
2-4-13
2FP/2FY/2FR
2-4-14
2FP/2FY/2FR
0 1 2 3 4 5 6 7 8 9 10 11 12(s)
0 (ms)
Main motor
MMOTON YC7-16 12379
Polygon motor
POLON YC7-31 352 10533
Laser diode
LASER YC7-22 7249 8774 9038 10563
0
Registration clutch
REGDR YC7-15 2247 7252 8934 9040 10533
8932 10447
Registration sensor
REGPAP YC4-17 2247 8657
Exit sensor 8216 10007
8451 6994 10238 11453
EXITPAP* YC2-5
Middle feed clutch
MIDDR YC7-5 1105 2349 7269 10533
8046 9974
Face up/down solenoid
FDON(/FUON) YC2-3/4 8187 9834
Main charger
MCHON YC5-10 493 10665
Eraser lamp
ERASE YC4-9 422 12379
Developing bias
BIAS YC7-16 7343 8843 9130 10630
Transfer bias
TRCHON YC5-6 7486 8869 9275 10658
0
Transfer bias (reverse)
RTRCHON YC5-12 12379
7752
Feed clutch* 704 1074 7415
7043
Feed motor* 754 2304 7465 8991 9043 12379
7254
0 1 2 3 4 5 6 7 8 9 10 11 12(s)
*: Optional Drum speed: 210 mm/s : Detecting no presence of paper at this time indicates paper jam.
paper feeder PF-60 Paper feeding speed: 210 mm/s : Detecting presence of paper in this period of time indicates paper jam.
Timing chart No. 14 Optional paper feeder feeding, A4 size paper [For FS-3830N model]
2-4-15
Compact
Flash
I/F
input
AC
USB
(YC901)
Optional
(YC2)
AC inlet
(YC4)
(YS1)
A1 A20
Option DIMM
(CN1) +5V1/+5V1 15/16 16/15
(YS2)
B1 B20
+5V1/+5V1 13/14 14/13
(YC2)
12/11
(YC8)
ZCROSS/HEATON* 11/12 1
+24V3/ 9/10 10/9
card
(Option)
Serial I/F
(KP-1059)
(YC11)
Power
switch
Main board
OP5V
card
(YC1)
(CN2)
(Option)
Network
(YC902)
interface
KUIO-LV
1
2
3
4
5
6
7
8
A20 A1
1
2
3
4
5
6
7
8
BFANDR(+5V)
2 2
1 1
B20 B1
1 1
GND
(YC3)
2 2
motor
Microdrive
unit fan
OP5V
GND
+5V1
1
OP5V
FDDR
FUDR
S02678
+24V3
Controller
THERM
(YC10)
2
FDPFUL*
EXITPAP*
+5V1 1
Ferrite core
Optional
unit I/F
Optional
DBTX 2
Ferrite core
(YC3)
12
connector
hard disk
8
7
6
5
4
3
2
1
DBRX 3
(YC8)
drive slot
8
7
6
5
4
3
2
1
S02423 Ferrite
(YC1)
DBCLK 4 core
Heater lamp
+5V1 (YC831)
2 2 GND 5
S02401
S03014 : 120 V AC model
DVFANDR
THERM 1 1 +24V3
1 1 GND 1 1 1 1
(YC834)
2 2 GND
S03013 : 220 - 240 V AC model
sensor 1
2 2 2 2
(YC810)
fan
sensor 2
MMOTN*
sensor
motor
3 3 3 3
Thermal cutout
Developer
MMOTRDY*
Paper gauge
(YC802)
Paper gauge
4 4 4 4
Main motor
S03017
Registration
Ferrite
(KP-1081)
Thermistor
S02413 core
Engine board
S02419
(KP-1069)
+24V2
Fuser board
+5V2 AIRTEMP 1 1
1 1 3 3 1 1 4 4
REGDR* Registration
(YC809)
FDPFUL +5V1 2 2
2 2 2 2 S02407 2 2 3 3 clutch
switch
interlock
cover
Left
GND WETCK1
(YC833)
+24V1 3 3 2 2
sensor
3 3 1 1 1
(YC209)
1 1 WETCK2 +24V2
Paper full
+24V1 4 4 1 1 1 1
2 2 2 FDDR* Feed clutch
+24V1 S02405 2 2
3
+24V3
3 3
GND
(KP-1071)
FUDR 4 4 4 10 10 10 10 +24V2
1 1 FPCLK 1 1 MP Feed
(YC832)
8 8 8 8
Exit
+24V2 5 5 MPFSOL*
Engine relay board
2 2 PFDIR
(YC704)
+24V2 2 2 solenoid
sensor
6 6 6 6
Face
FDDR 5 6 6
3 3 +24V2 FPDATA
up/down
solenoid
6 7 7 4 4 4 4 +24V2
(YC801)
+24V2 +3.3V1 1 1
7 2 2 2 2 Middle feed
S03025
S03024
8 8 MIDDR*
FPRST*
unit interlock switch
12 12 12 12 2 2 clutch
S02861
(YC803) (YC804) (YC805) (YC806)
GND
Top cover/paper transfer
C S02410 CAS0 9 9 9 9
1 4 ERASEDR FANDR
E COM 1 9 9 14 14 14 14
2 3 WTNLED* +24V2 FANDR
CAS1 2 7 7 7 17
Waste
1 1
sensor
10 10
(YC4)
2 MMOTON*
toner full
3 TNRFUL* GND
(receiver)
fan
Paper 16
3 16
(YC703)
CAS2 11 11 16 16 2 2
motor
1
(YC807)
4 GND
Cooling
(KP-1077)
size switch
4 12 12 17 17 17 7
Sensor board
+5V2 MMOTRDY*
5 13 13 18 18 18 18 S02402
(YC702) +24V2
2 2
1 1
6 GND 1 1 1 1
S02411 14 14 +3.3V1
1 1 N.C. (GND) EEDIO MPFSOL* 1 1 6
7 3 3
(YC701)
15 15 3 3 FPDATA
+5V2 2 2 ERASEDR EECLK FEDDR* 2 2 5
2 1 8 16 16 11 11 11 11 FPDIR
(YC741)
3 3 N.C. (GND) REGPAP MIDDR* 3 3 4
9 17 17 5 5 5 5 FPCLK
WTNLED* 4 4 WTNLED* PVOLAN1 +24V2 4 4 3
(YC743)
10 13 13
sensor
2 13 13
(YC771)
1
(YC808)
18 18 GND
Waste
sensor
[board]
5 5 TCPVP REGDR* 5 5 2
toner full
EECLK 11 15 15
/humidity
15 15
(KP-1065)
19 19 FPRST*
6 6 TNRFUL* 12 FCPVP* 6 6 1
20 20 19 19
(KP-1079)
Temperature
7 7 EEDIO CASIZE
(KP-1064)
S02412
Drum board
13 21 21 20 20
(YC7)
PVOLAN2
core
2 2 1 switch 22 22
+5V3
LCD controller board
GND 9 9 GND 19 1 1
2 19
lamp
1 1
(YC761)
(YC742)
10 10 +5V2 SAMPLE*
Eraser
[board]
Top cover
20 20 2 2
(KP-1067)
(YC601)
(YC602)
21 21 3 3 S03000
LASER* +5V3
Grid 22 22 4 4 1 1 1
VDD+ PD*
Zener board 23 23 5 5 2 2 2
S02408 VOO- GND
(KP-1073) 24 24 6 6 3 3 3
+24V3 GND
1 1 18 25 25 7 7
Magnet roller
+24V2
CONTYPE
2 2 17 26 26
(KP-1075)
TMOTDR PDIN*
27 8 8
(KP-1062)
16 27
APC board
3 3
sensor [board]
Pin photo diode
(YC651)
+5V2 GND
4 4 15 28 28 9 9
Toner
motor
Transfer roller DLPTYPE
5 5 14
HANDS*
6 6 13
POLCLK POLCLK
-
RTRCHON*
+
7 7 12 29 29 1 1 1
HUNIT* POLRDY* POLRDY*
8 8 11 30 30 2 2 2
TONSCAN TPMSCAN MCHON* POLON* POLON*
1 1 9 9 1 1 10 31 31 3 3 3
GND (GND) 9 9
(YC5)
2 2 8 8 2 2 GND GND GND
32 32
Toner
10 10 9 4 4 4
sensor
HVCLK +24V2 +24V3
11 11 8 33 33 5 5 5
paper
18 18 OP5V 4 4 8
sensor
feeder
S03016
Option
sensor
OPSCLK
MP tray
5 5 3
OPSEL0
6 6 9
core
OPSDI
Ferrite
7 7 4
OPSEL1
8 8 10
S02414 OPSD0
Optional unit
I/F connector
9 9 5
OPSEL2
(YC6)
10 10 11
OPRDY*
11 11 6
Exit roller
To PF-60, DU-60 or HS-60
12 12 12
S03022
Wiring diagram [For FS-1920 model]
2FP/2FY/2FR
2-4-16
Compact
Flash
I/F
Net-
work
input
AC
USB
(YC901)
Optional
(YC2)
AC inlet
(YC6)
(YC4)
(YS1)
A1 A20
Option DIMM
(CN1) +5V1/+5V1 15/16 16/15
(YS2)
B1 B20
+5V1/+5V1 13/14 14/13
(YC2)
12/11
(YC8)
ZCROSS/HEATON* 11/12 1
+24V3/ 9/10 10/9
card
(Option)
Serial I/F
(KP-893)
(YC11)
Power
switch
(KP-1033)
Main board
OP5V
card
(YC1)
(CN2)
(Option)
Network
(YC902)
interface
KUIO-LV
1
2
3
4
5
6
7
8
A20 A1
1
2
3
4
5
6
7
8
BFANDR(+5V)
2 2
1 1
B20 B1
1 1
GND
(YC3)
2 2
motor
Microdrive
unit fan
OP5V
GND
+5V1
1
OP5V
FDDR
FUDR
S02678
+24V3
Controller
THERM
(YC10)
2
FDPFUL*
EXITPAP*
+5V1 1
Ferrite core
1 Optional
unit I/F
Optional
DBTX 2
Ferrite core
(YC3)
12
connector
fan
hard disk
8
7
6
5
4
3
2
1
2
CPU
motor
DBRX 3
cooling
(YC8)
drive slot
8
7
6
5
4
3
2
1
S02423 Ferrite
(YC1)
DBCLK 4 core
Heater lamp
+5V1 (YC831)
2 2 GND 5
S03026
S03014 : 120 V AC model
DVFANDR
THERM 1 1 +24V3
1 1 GND 1 1 1 1
(YC834)
2 2 GND
S03013 : 220 - 240 V AC model
sensor 1
2 2 2 2
(YC810)
fan
sensor 2
MMOTN*
sensor
motor
3 3 3 3
Thermal cutout
Developer
MMOTRDY*
Paper gauge
(YC802)
Paper gauge
4 4 4 4
Main motor
S03017
Registration
Ferrite
(KP-1081)
Thermistor
S02413 core
Engine board
S02419
(KP-1069)
+24V2
Fuser board
+5V2 AIRTEMP 1 1
1 1 3 3 1 1 4 4
REGDR* Registration
(YC809)
FDPFUL +5V1 2 2
2 2 2 2 S02407 2 2 3 3 clutch
switch
interlock
cover
Left
GND WETCK1
(YC833)
+24V1 3 3 2 2
sensor
3 3 1 1 1
(YC209)
1 1 WETCK2 +24V2
Paper full
+24V1 4 4 1 1 1 1
2 2 2 FDDR* Feed clutch
+24V1 S02405 2 2
3
+24V3
3 3
GND
(KP-1071)
FUDR 4 4 4 10 10 10 10 +24V2
1 1 FPCLK 1 1 MP Feed
(YC832)
8 8 8 8
Exit
+24V2 5 5 MPFSOL*
Engine relay board
2 2 PFDIR
(YC704)
+24V2 2 2 solenoid
sensor
6 6 6 6
Face
FDDR 5 6 6
3 3 +24V2 FPDATA
up/down
solenoid
6 7 7 4 4 4 4 +24V2
(YC801)
+24V2 +3.3V1 1 1
7 2 2 2 2 Middle feed
S03025
S03024
8 8 MIDDR*
FPRST*
unit interlock switch
12 12 12 12 2 2 clutch
S02861
(YC803) (YC804) (YC805) (YC806)
GND
Top cover/paper transfer
C S02410 CAS0 9 9 9 9
1 4 ERASEDR FANDR
E COM 1 9 9 14 14 14 14
2 3 WTNLED* +24V2 FANDR
CAS1 2 7 7 7 17
Waste
1 1
sensor
10 10
(YC4)
2 MMOTON*
toner full
3 TNRFUL* GND
(receiver)
fan
Paper 3 16 16
(YC703)
CAS2 11 11 16 16 2 2
motor
1
(YC807)
4 GND
Cooling
(KP-1077)
size switch
4 12 12 17 17 17 7
Sensor board
+5V2 MMOTRDY*
(YC702) 5 13 13 18 18 18 18 S02402
+24V2
2 2
1 1
6 GND 1 1 1 1
S02411 14 14 +3.3V1
1 1 N.C. (GND) EEDIO MPFSOL* 1 1 6
7 3 3
(YC701)
15 15 3 3 FPDATA
+5V2 2 2 ERASEDR EECLK FEDDR* 2 2 5
2 1 8 16 16 11 11 11 11 FPDIR
(YC741)
3 3 N.C. (GND) REGPAP MIDDR* 3 3 4
9 17 17 5 5 5 5 FPCLK
WTNLED* 4 4 WTNLED* PVOLAN1 +24V2 4 4 3
(YC743)
10 13 13
sensor
2 13 13
(YC771)
1
(YC808)
18 18 GND
Waste
sensor
[board]
5 5 TCPVP REGDR* 5 5 2
toner full
EECLK 11 15 15
/humidity
15 15
(KP-1065)
19 19 FPRST*
6 6 TNRFUL* 12 FCPVP* 6 6 1
20 20 19 19
(KP-1079)
Temperature
7 7 EEDIO CASIZE
(KP-1064)
S02412
Drum board
13 21 21 20 20
(YC7)
PVOLAN2
core
2 2 1 switch 22 22
+5V3
LCD controller board
GND 9 9 GND 19 1 1
2 19
lamp
1 1
(YC761)
(YC742)
10 10 +5V2 SAMPLE*
Eraser
[board]
Top cover 20 20 2 2
(KP-1067)
(YC601)
(YC602)
21 21 3 3 S03000
LASER* +5V3
Grid 22 22 4 4 1 1 1
VDD+ PD*
Zener board 23 23 5 5 2 2 2
S02408 VOO- GND
(KP-1073) 24 24 6 6 3 3 3
+24V3 GND
1 1 18 25 25 7 7
Magnet roller
+24V2
CONTYPE
2 2 17 26 26
(KP-1075)
TMOTDR PDIN*
27 8 8
(KP-1062)
16 27
APC board
3 3
sensor [board]
Pin photo diode
(YC651)
+5V2 GND
4 4 15 28 28 9 9
Toner
motor
Transfer roller DLPTYPE
5 5 14
HANDS*
6 6 13
POLCLK POLCLK
-
RTRCHON*
+
7 7 12 29 29 1 1 1
HUNIT* POLRDY* POLRDY*
8 8 11 30 30 2 2 2
TONSCAN TPMSCAN MCHON* POLON* POLON*
1 1 9 9 1 1 10 31 31 3 3 3
GND (GND) 9 9
(YC5)
2 2 8 8 2 2 GND GND GND
32 32
Toner
10 10 9 4 4 4
sensor
HVCLK +24V2 +24V3
11 11 8 33 33 5 5 5
paper
18 18 OP5V 4 4 8
sensor
feeder
S03016
Option
sensor
OPSCLK
MP tray
5 5 3
OPSEL0
6 6 9
core
OPSDI
Ferrite
7 7 4
OPSEL1
8 8 10
S02414 OPSD0
Optional unit
I/F connector
9 9 5
OPSEL2
(YC6)
10 10 11
OPRDY*
11 11 6
Exit roller
To PF-60, DU-60 or HS-60
12 12 12
S03022
Wiring diagram [For FS-3820N model]
2FP/2FY/2FR
2-4-17
Compact
Flash
I/F
Net-
work
input
AC
USB
(YC901)
Optional
(YC2)
AC inlet
(YC6)
(YC4)
(YS1)
A1 A20
Option DIMM
(CN1) +5V1/+5V1 15/16 16/15
B1 B20
+5V1/+5V1 13/14 14/13
Option DIMM
(YC2)
12/11
(YC8)
ZCROSS/HEATON* 11/12 1
(YS2) (YS3)
(Option)
Serial I/F
(KP-893)
(YC11)
Power
switch
OP5V
(KP-1033)
card
Main board
(YC1)
(CN2)
(Option)
Network
(YC902)
interface
KUIO-LV
1
2
3
4
5
6
7
8
A20 A1
1
2
3
4
5
6
7
8
BFANDR(+5V)
2 2
1 1
B20 B1
1 1
GND
(YC3)
2 2
motor
Microdrive
unit fan
OP5V
GND
+5V1
1
OP5V
FDDR
FUDR
S02678
+24V3
Controller
THERM
(YC10)
2
FDPFUL*
EXITPAP*
+5V1 1
Ferrite core
1 Optional
unit I/F
Optional
DBTX 2
Ferrite core
(YC3)
12
connector
fan
hard disk
8
7
6
5
4
3
2
1
2
CPU
motor
DBRX 3
cooling
(YC8)
drive slot
8
7
6
5
4
3
2
1
S02423 Ferrite
(YC1)
DBCLK 4 core
Heater lamp
+5V1 (YC831)
2 2 GND 5
S02401
S03014 : 120 V AC model
DVFANDR
THERM 1 1 +24V3
1 1 GND 1 1 1 1
(YC834)
2 2 GND
S03013 : 220 - 240 V AC model
sensor 1
2 2 2 2
(YC810)
fan
sensor 2
MMOTN*
sensor
motor
3 3 3 3
Thermal cutout
Developer
MMOTRDY*
Paper gauge
(YC802)
Paper gauge
4 4 4 4
Main motor
S03017
Registration
Ferrite
(KP-1081)
Thermistor
S02413 core
Engine board
S02419
(KP-1069)
+24V2
Fuser board
+5V2 AIRTEMP 1 1
1 1 3 3 1 1 4 4
REGDR* Registration
(YC809)
FDPFUL +5V1 2 2
2 2 2 2 S02407 2 2 3 3 clutch
switch
interlock
cover
Left
GND WETCK1
(YC833)
+24V1 3 3 2 2
sensor
3 3 1 1 1
(YC209)
1 1 WETCK2 +24V2
Paper full
+24V1 4 4 1 1 1 1
2 2 2 FDDR* Feed clutch
+24V1 S02405 2 2
3
+24V3
3 3
GND
(KP-1071)
FUDR 4 4 4 10 10 10 10 +24V2
1 1 FPCLK 1 1 MP Feed
(YC832)
8 8 8 8
Exit
+24V2 5 5 MPFSOL*
Engine relay board
2 2 PFDIR
(YC704)
+24V2 2 2 solenoid
sensor
6 6 6 6
Face
FDDR 5 6 6
3 3 +24V2 FPDATA
up/down
solenoid
6 7 7 4 4 4 4 +24V2
(YC801)
+24V2 +3.3V1 1 1
7 2 2 2 2 Middle feed
S03025
S03024
8 8 MIDDR*
FPRST*
unit interlock switch
12 12 12 12 2 2 clutch
S02861
(YC803) (YC804) (YC805) (YC806)
GND
Top cover/paper transfer
C S02410 CAS0 9 9 9 9
1 4 ERASEDR FANDR
E COM 1 9 9 14 14 14 14
2 3 WTNLED* +24V2 FANDR
Sensor
CAS1 2 7 7 7 17
Waste
1 1
sensor
10 10
(YC4)
2 MMOTON*
toner full
3 TNRFUL* GND
(receiver)
fan
Paper
3 16 16
(YC703)
CAS2 11 11 16 16 2 2
motor
1
(YC807)
4 GND
Cooling
(KP-1077)
size switch
4 12 12 17 17 17 7
board
+5V2 MMOTRDY*
(YC702) 5 13 13 18 18 18 18 S02402
+24V2
2 2
1 1
6 GND 1 1 1 1
S02411 14 14 +3.3V1
1 1 N.C. (GND) EEDIO MPFSOL* 1 1 6
7 3 3
(YC701)
15 15 3 3 FPDATA
+5V2 2 2 ERASEDR EECLK FEDDR* 2 2 5
2 1 8 16 16 11 11 11 11 FPDIR
(YC741)
3 3 N.C. (GND) REGPAP MIDDR* 3 3 4
9 17 17 5 5 5 5 FPCLK
WTNLED* 4 4 WTNLED* PVOLAN1 +24V2 4 4 3
(YC743)
10 13 13
sensor
2 13 13
(YC771)
1
(YC808)
18 18 GND
Waste
sensor
[board]
5 5 TCPVP REGDR* 5 5 2
toner full
EECLK 11 15 15
/humidity
15 15
(KP-1065)
19 19 FPRST*
6 6 TNRFUL* 12 FCPVP* 6 6 1
20 20 19 19
(KP-1079)
Temperature
7 7 EEDIO CASIZE
(KP-1064)
S02412
Drum board
13 21 21 20 20
(YC7)
PVOLAN2
core
2 2 1 22 22
switch
+5V3
LCD controller board
GND 9 9 GND 19 1 1
2 19
lamp
1 1
(YC761)
(YC742)
10 10 +5V2 SAMPLE*
Eraser
[board]
Top cover
20 20 2 2
(KP-1067)
(YC601)
(YC602)
21 21 3 3 S03000
LASER* +5V3
Grid 22 22 4 4 1 1 1
VDD+ PD*
Zener board 23 23 5 5 2 2 2
S02408 VOO- GND
(KP-1073) 24 24 6 6 3 3 3
+24V3 GND
1 1 18 25 25 7 7
Magnet roller
+24V2
CONTYPE
2 2 17 26 26
(KP-1075)
TMOTDR PDIN*
27 8 8
(KP-1062)
16 27
APC board
3 3
sensor [board]
Pin photo diode
(YC651)
+5V2 GND
4 4 15 28 28 9 9
Toner
motor
Transfer roller DLPTYPE
5 5 14
HANDS*
6 6 13
POLCLK POLCLK
-
RTRCHON*
+
7 7 12 29 29 1 1 1
HUNIT* POLRDY* POLRDY*
8 8 11 30 30 2 2 2
TONSCAN TPMSCAN MCHON* POLON* POLON*
1 1 9 9 1 1 10 31 31 3 3 3
GND (GND) 9 9
(YC5)
2 2 8 8 2 2 GND GND GND
32 32
Toner
10 10 9 4 4 4
sensor
HVCLK +24V2 +24V3
11 11 8 33 33 5 5 5
paper
18 18 OP5V 4 4 8
sensor
feeder
S03016
Option
sensor
OPSCLK
MP tray
5 5 3
OPSEL0
6 6 9
core
OPSDI
Ferrite
7 7 4
OPSEL1
8 8 10
S02414 OPSD0
Optional unit
I/F connector
9 9 5
Exit roller
To PF-60, DU-60 or HS-60
12 12 12
S03022
Wiring diagram [For FS-3830N model]
2FP/2FY/2FR
2FP/2FY/2FR
2-4-18
2FP/2FY/2FR
2-4-19
MEMO:
MEMO:
MEMO: