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Powerstream Turbo

WATER COOLED CENTRIFUGAL CHILLERS

OIL-FREE TURBOCOR COMPRESSORSPowerstream T u r b o WATER COOLED CENTRIFUGAL CHILLERS R134a/R1234ze REFRIGERANT SELECTION CLASS A EER

R134a/R1234ze REFRIGERANT SELECTIONCOOLED CENTRIFUGAL CHILLERS OIL-FREE TURBOCOR COMPRESSORS CLASS A EER UP TO 5.45 280-1240kW R1234ze 280-1840kW R134a

CLASS A EER UP TO 5.45TURBOCOR COMPRESSORS R134a/R1234ze REFRIGERANT SELECTION 280-1240kW R1234ze 280-1840kW R134a TURBOCOR WATER COOLED

R134a/R1234ze REFRIGERANT SELECTION CLASS A EER UP TO 5.45 280-1240kW R1234ze 280-1840kW R134a TURBOCOR WATER COOLED

280-1240kW R1234ze 280-1840kW R134a

CLASS A EER UP TO 5.45 280-1240kW R1234ze 280-1840kW R134a TURBOCOR WATER COOLED R134A/R1234ze F R

TURBOCOR

WATER COOLED

R134A/R1234ze

FREECOOLING

http://WWW.KALTRA.DE

R1234ze 280-1840kW R134a TURBOCOR WATER COOLED R134A/R1234ze F R E E C O O L I

Ultimate water-cooled solution

AN EXCEPTIONALLY ENERGY EFFICIENT WATER-COOLED CHILLER RANGE FEATURING OIL-FREE TURBOCOR COMPRESSORS WITH ECONOMIZERS, FLOODED EVAPORATORS AND OFFERING A GREEN, LOW-GWP R1234ZE REFRIGERANT.

A vast range of Powerstream Turbo models and options provides exibility, tailored precisely to the customer requirements allowing to design truly e cient cooling solutions for every application. Powerstream Turbo has been designed for year-round mission-critical service. In a 24/7 world, keeping facilities up and running is critical, and we paid special attention to control and monitoring functionality, as well as to operational reliability and ease of maintenance. Due to its excellent e ciency at part-load conditions, Powerstream Turbo is an excellent

economy solution for applications where the heat load is not constant and/or expected to grow. The synergy of modern technology, e ciency and reliability enables Powerstream Turbo to be used in the most demanding applications.

Turbo to be used in the most demanding applications. R1234ze Environmental leadership Refrigerants with low

R1234ze

Environmental leadership

Refrigerants with low global warming potential (GWP) are becoming more and more important in the refrigeration and air conditioning industry in Europe and beyond.

R1234ze features low GWP of one and zero ozone depletion potential, thus providing the environmental leadership while achieving the best energy performance levels for applications.

280-1840kW

best energy performance levels for applications. 280-1840kW • 30 MODELS WITH CAPACITY RANGE OF 280 TO

• 30 MODELS WITH CAPACITY RANGE OF 280 TO 1840kW

• COMPACT DESIGN WITH 6 FRAME SIZES

• REDUCED REFRIGERANT CHARGE

• MINIMAL ENVIRONMENTAL IMPACT

• SILENT OPERTAION

CHARGE • MINIMAL ENVIRONMENTAL IMPACT • SILENT OPERTAION Turbocor compressors Save up to 2 5 %

Turbocor compressors

Save up to 25% in operating costs*

Turbocor compressors o er the outstanding energy savings from digitally controlled, frictionless two-stage centrifugal compression and guarantees signi cant reductions in operating cost and environmental emissions associated with energy production.

The oil-free design of Turbocor compressors eliminates the potential for e ciency robbing oil contamination and all of the oil management accessories: oil heaters, oil pumps, oil separators, oil lters, plus oil disposal.

Compressor soft-start draws only 2 amps and reduces mechanical stress, as well as the electrodynamic stresses on the power cables and electrical distribution network, extending the overall lifespan of the system.

* compared to leading competitor screw chiller over an annual running in Nuremberg, Germany

.25

.20

.15

.10

.05

Optimized shell-and-tube condensers

• OPTIMIZED FOR HFC AND HFO REFRIGERANTS

• HIGH PERFORMANCE

• EASY OF MAINTENANCE AND CLEANING

MODELS 30 AVAILABLE
MODELS
30
AVAILABLE
• EASY OF MAINTENANCE AND CLEANING MODELS 30 AVAILABLE Powerstream Turbo features newly developed shell-and-tube

Powerstream Turbo features newly developed shell-and-tube condensers optimized for HFC and HFO refrigerants to provide the best e ciency. With high-performance tubes, new ba e design and shell, these condensers provide maximum e ciency with a low cost per kW, as well as shorter lenght and reduced weight comparing with competing solutions. Water ow within condenser is optimized to reduce the fouling and erosion risks.

Standard are 2 pass condensers, 4 pass condensers available as an option.

Grooved connections

We use grooved end connections because of their rigidity, exibility, noise and vibration attenuation, and easy of installation and maintenance. The groove is made by cold forming or machining a groove into the end of a pipe. A gasket encompassed by the coupling housing is wrapped around the two grooved pipe ends, and the key sections of the coupling housing engage the grooves. The bolts and nuts are tightened with a socket wrench or impact wrench.

nuts are tightened with a socket wrench or impact wrench. ESEER up to 8.95* Higher microchannel

ESEER up to 8.95*

Higher microchannel condenser performance results in a reduced condensing temperature, which in turn reduces compressor power consumption and increases the overall chiller e ciency, while allowable operating envelope of the compressors gets widened to a higher ambient temperature.

Superior performance of the microchannel freecooling coil translates to higher freecooling capacity and increased freecooling hours, thus increasing the overall system e ciency. In the same time, the microchannel freecooling coils do not impact the fan power consumption due to the low airside pressure drop.

* referring to 7/12°C, 100% water solution

Compressor e ciency comparison Powerstream Turbo Competing screw water cooled Capacity (%) 0 20 40
Compressor
e ciency comparison
Powerstream Turbo
Competing screw water cooled
Capacity (%)
0
20
40
60
80
100
kW energy per kW cooling

Flooded evaporators

• EXCELLENT FOR PART LOAD CONDITIONS

• OPTIMIZED FOR HFC AND HFO REFRIGERANTS

• EASY OF MAINTENANCE AND CLEANING

The ooded evaporator enables to operate at the higher saturated evaporating temperature when compared to many others evaporator types and allows to achieve higher cooling capacity with correspondingly higher e ciency.

The refrigerant pool behaves as a ywheel, allowing the controls of the ooded evaporator to track the varying load of a batch process, while optimized tube geometry ensures optimal refrigerant distribution.

to track the varying load of a batch process, while optimized tube geometry ensures optimal refrigerant

Advanced controls

The control hub of Powerstream Turbo chillers is a sophisticated controller and advanced software developed for e cient operation of Turbocor-based chillers. It manages and optimizes the chiller’s performance, giving the complete control over the system for plant operator.

For the e cient operation of multiple units on a single chilled water plant, the sequencing software permits interlinked operation of the complete system, thus providing optimal temperature control and minimal energy consumption.

optimal temperature control and minimal energy consumption. 6.0 5.0 4.0 3.0 2.0 5.95 Powerstream Competing screw

6.0

5.0

4.0

3.0

2.0

5.95 Powerstream Competing screw Turbo water-cooled Energy e ciency ratio
5.95
Powerstream
Competing screw
Turbo
water-cooled
Energy e ciency ratio

Powerstream

Package, options and accessories

Description

Description

Description

General

General    
 
General    
 
General    

Anti-vibration mounts

Noise reduction enclosure

Noise absorption shells on compressors

Waterside/Refrigerant side

Waterside/Refrigerant side    
 
Waterside/Refrigerant side    
 
Waterside/Refrigerant side    

High-pressure safety switch

Service valve on liquid line

Temperature probes on evaporator inlet/outlet

Electronic expansion valve

■

Water ow switch (loose)

■

Temperature probes on condenser inlet/outlet

■

Motorized bypass valve

Flowmeter

Pressure transducers on high/low refrigerant sides

Service valves on compressor suction/discharge

■

Refrigerant leak detection

□

Safety valves on high/low refrigerant sides

■

Electric and controls

Electric and controls    
 
Electric and controls    
 
Electric and controls    

BMS connectivity

■

Sequence management

□

Remote monitoring

□

SNMP connectivity

Energy monitoring

Touchscreen HMI

□ Energy monitoring □ Touchscreen HMI □ ■ Standard feature □ Optional feature Model

Standard feature

Optional feature

Model identification

Powerstream Turbo

Compressors type

Nominal capacity

Economization

Evaporator type

Compressors

Refrigerant circuits

Refrigerant

Compressors Refrigerant circuits Refrigerant C 800 E F 3 / 1 - R134a C Centrifugal oil-free
C 800 E F 3 / 1 - R134a C Centrifugal oil-free kW S Standard
C
800
E
F
3
/
1
-
R134a
C
Centrifugal oil-free
kW
S
Standard
E
Economizer
F
Flooded shell-and-tube
No. of compressors
No. of refrigerant circuits
Type
Kaltra Innovativtechnik GmbH
Max-Reger-Str. 44 • 90571 Schwaig • Germany
info@kaltra.de

+49(0)911 715 32021

Frame sizes

Frame size

Length

Width

Height

 

mm

mm

mm

F1

3025

1375

1775

F2

3475

1375

1775

F3

3675

1375

1925

F4

3775

1375

2095

F5

4525

1375

2095

F6

4975

1375

2095

Powerstream Turbo

Technical Specifications R1234ze

Model

C300S

C300E

C600S

C600E

C800S

C800E

C1200S

C1200E

F1/1

F1/1

F2/1

F2/1

F3/1

F3/1

F4/1

F4/1

Frame size

F2

F2

F3

F3

F4

F4

F5

F5

Cooling capacity 1

kW
kW

280

310

560

620

840

930

1120

1240

Energy e ciency (EER)

kW/kW

5.33

5.39

5.33

5.39

5.33

5.47

5.40

5.45

ESEER

ESEER 8.30 8.52 8.88 8.95 8.92 8.92 8.65 8.70

8.30

8.52

8.88

8.95

8.92

8.92

8.65

8.70

IPLV (ARI 550/590)

 

9.17

9.42

9.50

9.55

9.57

9.57

9.53

9.38

Net weight

kg
kg

2080

2200

3150

3520

4720

5200

6380

6980

Compressors

Oil-free Turbocor

 

Quantity

 

1

1

2

2

3

3

4

4

Capacity modulation

%
%

25.0÷100.0

25.0÷100.0

12.5÷100.0

12.5÷100.0

7.5÷100.0

12.5÷100.0

7.5÷100.0

12.5÷100.0

Power input

kW

52.5

57.5

105.0

115.0

157.5

170.0

207.5

227.5

Absorbed current

A
A

84

92

168

184

254

273

334

364

Evaporator

Flooded shell-and-tube

 

Water ow

m³/h

48.2

53.3

96.3

107.0

143.9

160.0

193.1

213.2

Pressure drop

kPa
kPa

30

37

33

40

37

45

45

55

Max water ow

m³/h

75.0

75.0

150.0

150.0

225.0

225.0

325.0

325.0

Water volume

L
L

44.5

44.5

85.5

85.5

148.0

148.0

276.5

276.5

Condenser

Shell-and-tube

 

Water ow

m³/h

57.5

63.2

114.1

126.0

171.9

189.0

228.2

252.2

Pressure drop

kPa
kPa

21

18

24

18

22

18

44

36

Max water ow

m³/h

93.0

122.0

202.0

244.0

302.0

365.0

286.0

357.0

Water volume

L
L

26.5

82.5

135.5

161.5

206.0

250.0

250.0

300.0

Refrigerant circuit

R1234ze

Quantity

 

1

1

1

1

1

1

1

1

Refrigerant charge

kg
kg

165

165

185

200

315

330

415

430

(1) Water 100%; Chilled water temperatures: 7/12°C; Condenser water temperatures: 30/35°C

 

Technical Specifications R134a

 

Model

C300S

C400S

C500S

C600S

C700S

C800S

C1000S

C1200S

C1400S

C1600S

C1800S

F1/1

F1/1

F1/1

F2/1

F2/1

F3/1

F2/1

F3/1

F3/1

F4/1

F4/1

Frame size

F1

F1

F1

F1

F1

F5

F4

F5

F5

F6

F6

Cooling capacity 1

kW
kW

280

380

460

560

760

840

920

1140

1380

1520

1840

Energy e ciency (EER)

kW/kW

5.18

5.19

5.20

5.19

5.21

5.22

5.34

5.43

5.31

5.41

5.32

ESEER

ESEER 8.45 8.45 8.64 8.70 8.89 8.53 8.59 8.72 8.57 8.78 8.74

8.45

8.45

8.64

8.70

8.89

8.53

8.59

8.72

8.57

8.78

8.74

IPLV (ARI 550/590)

 

9.25

9.37

9.55

9.43

9.71

9.29

9.40

9.62

9.42

9.63

9.53

Net weight

kg
kg

1800

1880

2120

2580

2940

3770

3080

4630

4750

5790

6680

Compressors

Oil-free Turbocor

 

Quantity

 

1

1

1

2

2

3

2

3

3

4

4

Capacity modulation

%
%

25.0÷100.0

25.0÷100.0

25.0÷100.0

12.5÷100.0

12.5÷100.0

7.5÷100.0

12.5÷100.0

7.5÷100.0

7.5÷100.0

7.5÷100.0

7.5÷100.0

Power input

kW

54.0

73.2

88.5

108.0

146.0

160.8

172.2

210.0

260.0

280.8

346.0

Absorbed current

A
A

87

117

142

173

234

258

276

340

418

450

554

Evaporator

Flooded shell-and-tube

 

Water ow

m³/h

48.2

65.4

79.0

96.3

130.8

144.0

158.0

196.0

236.9

261.3

316.4

Pressure drop

kPa
kPa

32

29

27

32

27

32

56

35

40

30

36

Max water ow

m³/h

80.0

103.0

132.0

142.0

218.0

225.0

198.0

289.0

330.0

410.0

440.0

Water volume

L
L

47.0

60.0

75.0

85.0

125.0

198.0

140.0

254.0

300.0

370.0

390.0

Condenser

Shell-and-tube

 

Water ow

m³/h

57.5

78.0

94.5

114.1

156.0

171.9

189.0

232.2

282.0

310.0

375.0

Pressure drop

kPa
kPa

13

22

22

26

20

40

32

40

49

49

49

Max water ow

m³/h

132.6

132.6

170.2

181.2

280.0

229.2

279.6

309.0

338.8

391.2

474.5

Water volume

L
L

101.0

101.1

125.0

135.0

226.0

236.0

250.0

315.0

345.0

428.0

572.0

Refrigerant circuit

R134a

Quantity

 

1

1

1

1

1

1

1

1

1

1

1

Refrigerant charge

kg
kg

105

95

105

160

230

270

250

380

410

410

450

105 160 230 270 250 380 410 410 450 (1) Water 100%; Chilled water temperatures: 7/12°C;

(1) Water 100%; Chilled water temperatures: 7/12°C; Condenser water temperatures: 30/35°C

7/12°C; Condenser water temperatures: 30/35°C Kaltra Innovativtechnik GmbH Max-Reger-Str. 44 • 90571

Kaltra Innovativtechnik GmbH

Max-Reger-Str. 44 • 90571 Schwaig • Germany

info@kaltra.de

+49(0)911 715 32021

Powerstream Turbo