MS of Concrete Foundation

Mine Dry Conversion to Site Kitchen- Turn-Key
Construction Work
Tender Number: WS1026624444
METHOD STATEMENT OF
CONCRETE FOUNDATION
Page 1 of 18
Construction Work
Revision note
Revision No Description Date Prepared

R01 Preliminary 06.12.2017 Sainbayar.D
1. Contents
1. Contents..........................................................................................................................2
2. General information .........................................................................................................3
3. Purpose ...........................................................................................................................3
4. Shallow foundation work procedure. ..................................................................................3
4.1. Concrete base work ...................................................................................................4
4.2. Reinforcement work ..................................................................................................4
4.3. Form work ...............................................................................................................4
4.4. Concrete pouring work ..............................................................................................5
4.5. Concrete curing work ................................................................................................5
5. Concrete joint ..................................................................................................................6
5.1. Construction joint......................................................................................................6
5.2. Contraction joint .......................................................................................................7
6. Plant and Machinery Selection ...........................................................................................8
6.1. Concrete Truck Mixer................................................................................................8
6.2. Concrete Pump .........................................................................................................9
7. Equipment list................................................................................................................ 10
8. MANPOWER PLANNING ............................................................................................. 11
8.1. List of employees .................................................................................................... 11
8.2. Job Discription ....................................................................................................... 12
9. QA/QC procedure .......................................................................................................... 13
10. Safety ........................................................................................................................... 13
Page 2 of 18
Construction Work
2. General information
Project title: OT Site Kitchen & Dining Facility Project
Foundation concrete C35: 1275 m3
Foundation concrete C40: 72 m3
Foundation concrete C20: 214m3
Rebar: 90t
Concrete Work covers the formwork, erection of rebar and pouring work for porch, grease trap,
HVAC room, dewater room, freezer room, rubbish compactor and dry storage buildings and equipment
foundation concrete work.
All concrete work will be carried out in accordance with the related norms and rules. In any
circumstances where specifications are not provided or they are in any way incomplete, the matter shall be
referred back to consultant for additional information.
3. Purpose
The purpose of this method statement is to define procedures, resources and durations which will be
necessary to execute each stage of concrete work with high quality and safety.
4. Shallow foundation work procedure.

General flow chart:
Page 3 of 18
Construction Work
4.1. Concrete base work

After backfilling works the next is casting slab
on grade (ground), make sure that all the area
beneath grade slab have been properly backfilled
and compacted.
Approval must be obtained from the Engineer
for waterproofing and backfilling works prior to
start slab on grade casting.
After the blinding is casted and placement of
waterproofing is done, the preparation and
casting for foundation base on grade shall be
done.
4.2. Reinforcement work

Fix the reinforcement steel as per the approved
drawings.
Any loose binder or ties along the splices
reinforcement steel shall be re-tightened. Bend
inward the free ends of the binding wire or ties.
Use PVC spacer for vertical bars and concrete
spacer for bottom as concrete covers.
4.3. Form work

Concrete formwork material will be plywood or
aluminum defending on foundation type.
Any damaged materials used for form work or
shutter like plywood shall not be used.
All surface of forms or shutter facing concrete shall
be treated with shuttering oil and dampen with
water few minutes before concrete will be poured.
Clean the slabs on grade using air compressor for
dust or any small particles or deleterious materials
that may impair the workability of concrete.
Form supports must be checked by Engineer.
The surveyor will then have checked the level of the projected top surface of the slab and place
level strips if necessary to mark the exact level.
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4.4. Concrete pouring work

Fresh concrete shall be batched from the approved
supplier of concrete. Concrete will be delivered
direct to the site and to be received by assistant
Quality Engineer for checking of the required
criteria of concrete. The assistant QC Engineer
will make sure the concrete delivered is as per the
approved design mix for the situated member to
be casted.
All data for testing on fresh concrete shall
recorded as Appendix A, B.
The concrete mixer must be stopped at the check point for the inspection of slump test and to obtain
sample cubes for test.
Unload the concrete within 90 minutes from the batching plant loading time.
Compact the concrete properly by using mechanical vibrators, extra vibrator shall be available in
case of any shortage or mechanical problems.
Use the power float for the smooth finish surface purpose. Store extra power float near the casting
area in case of any mechanical malfunctioning.
Concrete pour card shall be filled by Quality Engineer and to be submitted to the Engineer including
concrete delivery notes, this task will be done whenever required.
Concrete cube test report shall be submitted to the Engineer
4.5. Concrete curing work

Curing can be described as the process of maintaining a satisfactory moisture content and a favorable
temperature in concrete during the period immediately following placement, so that hydration of cement may
continue until the desired properties are developed to a sufficient degree to meet the requirement of service.
4.5.1. Water Curing
Sprinkling of water continuously on the concrete surface provides an efficient curing. This method of
curing satisfies all the requirements of curing, namely, promotion of hydration, elimination of shrinkage and
absorption of the heat of hydration. The concrete should be allowed to set sufficiently before sprinkling is
started. Vertical and sloping surfaces can be kept continuously wet by sprinkling water on top surfaces and
allowing it to run down between the forms and the concrete.
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Construction Work
4.5.2. Membrane Curing

Concrete could be covered with water proof material after finishing concrete surface to prevent
evaporation of water from concrete and to provide sufficient hydration of cement. Membrane cover taken
after 24 hours and water shrinking should be maintained until concrete gain 70 percent of maximum
compressive strength.
5. Concrete joint
In long span concrete slab or raft foundation, concrete crack can be emerging due to concrete
shrinkage and movement. To prevent such crack construction or contraction joints made in concrete slab or
raft foundation.
5.1. Construction joint

Construction joints are designed to permit movement and to transfer loads. Construction joints must be
placed both horizontal and vertical axe direction in long span concrete foundation or slab.
Figure 4: Construction joint detail
Page 6 of 18
Construction Work
5.2. Contraction joint

Contraction joints are placed in long span concrete slabs by saw cut method to control random
cracking from concrete shrinkage. Sawing should be completed within the first six to 18 hours. Sawing work
should not be delayed more than 24 hours. Contraction joints must be established to the depth of 1/3-1/4 the
slab thickness. (Figure 6)
Figure 6: Contraction joint detail
Page 7 of 18
Construction Work
6. Plant and Machinery Selection

6.1. Concrete Truck Mixer
Hyundai HD270 truck mixer is selected for concrete work.
Technical Specification
Vehicle HD270
CabType Sleeper Cab
Wheel Base Short
Drive System LHD, 6X4
Application Engines D6CA38B
Wheel Base 3,290 + 1,300 = 4,590
Length 8,310/8,325
Overall Width 2,495
Height 3,660
Wheel Front 2,040
Tread Rear 1,850
Rear Front 1,495
Front Rear 2,225/2,240
Length 4,178.5
Drum Diameter 2,100
Agitating(m3) 7
Min.Ground Clearance 285
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Construction Work
6.2. Concrete Pump

SANY SYG5418THB 56 Track-Mounted concrete pump is selected for concrete work
Technical Specification
SYG5418THB 56 Unit Parameters

Length mm 13850
Width mm 2500
Height mm 4000
Dead weight kg 42490
Vertical reach m 56
Horizontal reach m 51
Reach depth m 36.6
Unfolding reach m 15.2
Outrigger spread L-R---front mm 9470
Outrigger spread L-R---rear mm 12680
Output (low-pressure) m3/h 180
Output (high-pressure) m3/h 125
Engine type OM501LA
Engine power kW/rpm 300kW/1800rpm
Capacity of fuel tank L 400
Max.speed km/h 80
Page 9 of 18
Construction Work
7. Equipment list
# Tools Figure Capacity rating
1 Theodolite Angular accuracy 5

DGT10
2 Optical Level Angular accuracy 1

PAL22D 76m radius range
4 Aluminum screeding L=8-10 m
5 Trowel h=20-50m
6 Roulette meter L=7.5 m
9 Concrete vibrator
11 Level 2m
Page 10 of 18
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8. MANPOWER PLANNING
All the employees/staffs who are pouring concrete shall carefully study Method statement of
concrete foundation and job descriptions. All the employees/staffs shall be trained in HSE training and
provided by PPE /personal protection equipment/. Geodesy engineer and technician shall work within 2
groups and shall be responsible for monitoring the location and distance.
8.1. List of employees

19 engineers and technicians in total will work in foundation concrete work
Position
1 Project manager
2 QA/QC engineer
3 Drawing engineer
4 Material engineer
5 Geodesy engineer
6 HSE engineer
8 Document controller
Reinforcement, form work and concrete pouring work
Position
1 Pump operator
2 Pump assistance
3 Pump gun operator
4 Vibrator man
5 Concrete pouring staff
6 Finisher
7 Curing work assistance
8 Crane operator
9 Iron worker
10 Carpenter
11 Laborer
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8.2. Job Discription

Project manager:
Project manager is responsible for managing construction stages through engineer/technicians. Also
project manager will receive reports from project engineers and site foremen and give the instructions to
further work. And contact directly witht the clients representative.
QA/QC manager:
QA/QC manager is responsible for developing QA/QC plan suited for sepcific project with project
engineers and submist for project managers approval. Project engineers, material engineer and geodesy
engineer shall be controlled by the QA/QC manager. QA/QC manager shall develop integrated report by
collecting reports from engineer/technicians whose executing the construction work.
Project engineer:
Project engineer will work under the QA/QC managers control. Project engineer is responsible for
quality control in assigned area, and erect concrete form and reinforcement in accordance with method
statement. Also project engineer is responsible for prepare the daily report including quality control reports,
site photo. Also responsible to track daily record book, and construction work acceptance record.
Material engineer:
Material engineer is responsible for monitor and report drawings and standards related to material and
structures before the procurement. All the tests and inspections should be carried out by third party
laboratory.
Geodesy engineer:
Geodesy engineer is responsible for setting out redline and benchmark on every stage of construction
work.
Electrical engineer:
Electrical engineer is responsible for ensuring temporary electrical system, should coordinate with
HSE engineer.
Document controller:
Document controller is responsible for controlling and archiving all the documentations on site. And
responsible for prepare & deliver MOM to all parties.
Page 12 of 18
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9. QA/QC procedure
Slump test, air and concrete temperature check will be done of each concrete truck as soon as concrete
truck delivery. Slump test shall be recorded per 50m3 concrete at site6
Additional 9 test cubes from each 20m3 of concrete will be cured under the field condition:
- to verify the actual concrete strength,
- to verify if the concrete has achieved 70% of compressive strength
- to verify if the concrete can achieve 28 days design strength
Field test cubes will be protected by wooden timbers.
10.Safety
All required permits will be obtained prior to any works commencing
All works shall comply with Safety Plan and municipality rules and regulations.
Trained operator and banksman would be engaged to control or operate heavy equipment
machine.
Provide sufficient lighting whenever night casting.
Skilled and unskilled labor shall need to use safety requirements such as safety helmet, safety
shoes, goggles, gloves, vest etc.
Safety devices and safety warnings shall be provided starting from the site entrance gate till the
casting area.
Page 13 of 18
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APPENDIX A
Concrete Quality Control Laboratory Testing Report
Page 14 of 18
Construction Work
Concrete Quality Control Laboratory Testing Report

Contractor \ S ite Information
Date Tested: Contractor :
Location : oncrete M ix ID:

Concrete Mix Design material dosage
Cement dosage Cement type W
Sand dosage Name of Sand quarry
Gravel dosage name of Gravel quarry
Water dosage Water resource
Admix dosage Admix name
Water/cement Sand/Aggreate
Time start : Sample prepared time :
Field Density (Kg/m3): Time Completed :

Concrete test result
est Tested time Concrete Temp (C) Room Temp (C) Air content (%) Slump (mm) Flow (mm)
1st 0min
2nd 60min
Comments :
Tested By:
Total # of Cubes : Set # : #1
Size & M old Type : Cube Unmolded Date :
Location Stored : Premium concrete Laboratory M ax\M in Temp (C):
Comments :
Laboratory Testing Results
Cubes. ID # Cured days Cube. Wt. (kg) Cube Size (mm) Date Tested M ax Load (N) Str.Result (M Pa) Fract.
1 3 100x100 3-Jan-00 0
2 3 100x100 3-Jan-00 0
3 3 100x100 3-Jan-00 0
4 7 100x100 7-Jan-00 0
5 7 100x100 7-Jan-00 0
6 7 100x100 7-Jan-00 0
7 14 100x100 14-Jan-00 0
8 14 100x100 14-Jan-00 0
9 14 100x100 14-Jan-00 0
10 28 100x100 28-Jan-00 0
11 28 100x100 28-Jan-00 0
12 28 100x100 28-Jan-00 0
() Cone and Split (b) Cone and Split (c) Cone and Shear (d) Shear (e) Columnar
Fracture
Comments :
Prepared By : Date Prepared :
Page 15 of 18
Construction Work
APPENDIX B
Field test report of concrete
Page 16 of 18
Field test (Batching plant) report of fresh concrete product for. Project
Client Date
Project Mix ID
Casted structure Tested location Plant: Site:
Arrived time Test time at Cast start Cast finished Slump& Air Slump& Air Concrete Ambient Slump, flow
Size m3 Total m3 Batch plant Adjustments
at site site time time content content site Temp Temp (mm)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Tested by : Checked by:
Page 17 of 18
Construction Work
Construction Work
All information provided within this document is

Confidential and Specific to this Tender.
No part shall be made available to 3rd parties without
written permission from ZAG.
Page 18 of 18

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Mine Dry Conversion to Site Kitchen- Turn-Key

Revision No Description Date Prepared

4. Shallow foundation work procedure.

4.1. Concrete base work

4.2. Reinforcement work

4.3. Form work

4.4. Concrete pouring work

4.5. Concrete curing work

4.5.2. Membrane Curing

5.1. Construction joint

5.2. Contraction joint

6. Plant and Machinery Selection

6.2. Concrete Pump

SYG5418THB 56 Unit Parameters

1 Theodolite Angular accuracy 5

2 Optical Level Angular accuracy 1

4 Aluminum screeding L=8-10 m

6 Roulette meter L=7.5 m

8.1. List of employees

Reinforcement, form work and concrete pouring work

8.2. Job Discription

Concrete Quality Control Laboratory Testing Report

Location : oncrete M ix ID:

Time start : Sample prepared time :

Field Density (Kg/m3): Time Completed :

Total # of Cubes : Set # : #1

Size & M old Type : Cube Unmolded Date :

Location Stored : Premium concrete Laboratory M ax\M in Temp (C):

Prepared By : Date Prepared :

Tested by : Checked by:

All information provided within this document is

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