FM400

8x4 Tipper With rock body

FM400 8X4 Tipper
With rock body

Dimensions, mm - as per IS 9435 Engine D13A 400

Tipper Six-cylinder, in-line direct-injection diesel engine
A, Wheel base (centre of first front axle to centre of the Four Valves per Cylinder
rear-most axle) 5670 Overhead camshaft
G, Overall Length 9065 Electronically regulated fuel injection with unit injectors
Width 2500 Turbocharger and intercooler
B, Front overhang 1360 Exhaust pressure governor
J, Rear overhang 825 Engine Management System for driving information and
D, Front bumper-to-rear edge of cab 1810 diagnosis
Front track 1996 Oil cooler
Rear track 1890 Extra fuel filter
Turning circle diameter 20600 Displacement 12.8 litres
Width over side members 850 Bore x stroke 131mm x 150 mm
P, Height, ground-to-top of cab 3045 Compression ratio 18.1:1
Pivot length 4850 Max. power 400 HP (294 kW)
Minimum ground clearance 390 @ 1400-1800 rpm
Max. torque 2000 Nm
@ 1050-1400 rpm
Unladen weight, kg (chassis without Economy speed range 1050-1600 rpm
body-mounted) Cooling system capacity 38 litres
Chassis weight, front (twin) 6840
Oil capacity 33 litres
Chassis weight, bogie 3460
Emissions BS III / Euro 3
Chassis weight, total 10300
Smoke requirements conform to
Unladen weight, kg (with body-mounted) ECE/EEC regulations and US Federal/Sweden standards
Front axle (twin) 8630
Rear axle, bogie 7770 Clutch CS43B - OR
Total 16400
Single dry plate, drag type & powerassisted
Laden weight, kg (limits as per CMVR) Clutch Fork with spherical bearing
Front axle (twin) 12000 Large Friction Area
Rear axle, bogie 19000 Asbestos Free Linings
Gross vehicle weight 31000 Plate diameter 430 mm
Total facing area 2000 sq.cm
Gearbox-VT2009 B Rear
Multi-leaf springs with stabilizer
Synchronized range-change gearbox with crawler gear Spring mounting with cushion stops
Oil cooler Axle-mounting with v-stay and reaction rods
Force-fed oil lubrication by oil pump Double-action shock absorbers
Full-flow oil filter No. of leaves 11
Gear Shift operation by cable Spring length 1620 mm
Casing made of Aluminium Spring width 90 mm
No. of gears 9 forward and 2 reverse
Brakes
Gear ratios
Crawler 16.85:1 Dual-line air brake system
1st 10.18:1 Z-cam brakes with automatic adjustments
Asbestos-free brake linings
2nd 7.16:1
Braking area front - 4 x 1286 sq.cm
3rd 5.04:1
rear - 2 x 2958 sq.cm
4th 3.75:1
System pressure 750 - 850 kpa
5th 2.72:1 Parking brake spring-type on front
6th 1.91:1 axle and first drive axle
7th 1.35:1
8th 1:1 Air compressor
Rev high 4.38:1 Gear-driven, double-cylinder reciprocating air
Rev low 16.41:1 compressor
Max. capacity 900 l/min
Power take-off
Air tanks
Clutch-dependent power take-off with directly mounted
Total air tank capacity 135 litres
hydraulic pump
Air dryer-fitted
Used for tipping function when vehicle is stationary
P.T.O. ratio 0.928 of engine rpm Wheels and Tyres
Max. power 30 kW (40.8 HP)
Steel-disc wheels attached with 10 bolts
Final drive - RT 3210HV Twin mounted tyres on rear axles
Wheel rim size 8.5" x 24"
Type Tandem bogie with
Tyre size 12 x 24 Cross Ply
hub-reduction and differential lock between wheels and axles
1 nos spare wheel rims and tyre
Ratio 5.41:1
Fuel tank
Front axle
Steel circular tank mounted on right-hand side
Twin heavy-duty straight front axle with unit bearings on hubs
Capacity 270 litres
Chassis frame
Exhaust system
C channel section side members made of high-strength
Chassis mounted silencer with vertical exhaust outlet on
steel with full length internal flitch.
the right-hand side
Flange width 90 mm
Depth 300 mm Electrical equipment
Thickness 8 mm
Voltage 24 V
Internal flitch thickness 5 mm
Battery capacity 165 AH
Steering Alternator capacity 80 A
Type ZF 8098 Day cab L1EH1
Power steering with adjustable steering wheel provided
with steering lock Cabin length BBC 1810 mm
Steering Ratio 26.2 Cabin width at rear 2490 mm
No. of turns of steering wheel 7.2 Cabin features
Steering wheel diameter 500mm
Driver efficiency
Suspension Air-conditioned cab
Front Cab-mounting with coil springs and shock absorbers
In-cab comfort and climate
Leaf springs with stabilizer
Cushioned driver seat
Double-action shock absorbers
Driver seat adjustment longitudinal height-wise and back-rest
No. of leaves I front axle II front axle
The seat and steering wheel adjustments offered enable
3 3
short and tall drivers to adjust to their ideal driving position
Spring length 1890 1590
Air inlets provided on cab to give effective and
Spring width 100 100
draught-free ventilation
 Noise-insulated cab 67 to 70 dB(A) while cruising Tipper body
Curved dashboard and position of instruments and controls
provide the driver with the best possible view and operation All-steel welded construction
Wide-angle construction rear-view mirrors Full length subframe designed and fixed to the chassis
Cab tilt angle of 70 deg. improves accessibility around to give optimum support to the chassis while giving
the engine flexibility in front and extra rigidity at rear
Torsionally stiff body is hinged at rear by means of four
Safety heavy-duty hingebrackets and a hinge bar
An impact- and crash-barrier-tested safety cab Side boards with 5mm Thick Hardox 400 steel are
Convenient and safe boarding, wide anti-slip entry / exit fully-welded with 5mm thick top rail, vertical stiffners
footsteps and horizontal stiffners
Seat belts for driver Tapered head board
Long life Sandwiched floor design (8mm thick bottom floor
Cab shell made of high-strength steel. Exposed panels material Hardox 400 + 50 mm thick Mirante
hot-dip galvanized and treated with anti-rust protection hardwood + 5mm thick floor bottom plate)
Cab interior and upholstery provided with vinyl layer 9 deg. body scow angle standard
Low fuel consumption 20 deg. body scow angle optional
Aerodynamic shape Automatic front-mounted body clamp (Hyfix) to keep
body rattle-free while driving
Instruments Tip stabilizer for extra stabilising effect while tipping
Oil pressure gauge, air pressure gauge (2 nos.), engine Body prop to support the body safely to attend
coolant gauge, rpm meter, speedometer, fuel gauge maintenance work under raised body
Access ladder to climb into tipper body
Engine Management System
Body capacity
Clear display giving structured driver information on
operational data, fuel consumption, average speed and for Struck volume 18 cu.m
diagnosis purpose Body dimensions
Electrical distribution unit Length 5980 mm
Width 2400 mm
An electrical distribution unit installed in the middle of the Height 1450 mm
dashboard houses all relays and fuses A separate electrical
Unladen height of
distribution unit for the engagement of accessories and
body from ground 3075 mm
super structure equipment Note: Selection of body capacity is based on the density of material
Tools and accessories Hydraulics
Standard tool kit Hyva make, heavy-duty front mounted 4-stage
Hydraulic jack 20 tonne capacity telescopic tip cylinder
One front towing anchorage with bayonette- fitting Direct-mounted hydraulic pump on P.T.O.
Oil tank capacity 95 litres
Cab colours Oil tank with breather filter and returnline filter
Yellow Orange, Opal Green, Burnt Ochre, Pastel Red, Jaipur Oil level indicator on the tank
Blue, Royal Blue, Navy Blue, Scarlet Red, Winter White,
Optional fitments
Light Yellow, Volvo Blue, Silver Grey, BlueSkate, NP
Full-cab canopy
Performance data (for a GVW of 31 tons)
Gradeability
1st gear (restricted by the friction between the tyre and the road surface) 54%
Top gear (@ 45 kmph) 4.5%
Startability on an uphill gradient on 1st gear (restricted by the friction between the tyre and the road surface) 49%
Economy speed range on top gear 43 - 66 kmph
Max. speed (geared) 87 kmph
Max. speed (limited) 45 kmph
Caution: Do not drill or Weld on the frame
Note: Specifications indicated are subject to change without notice Performance parameters are subject to stability of the vehicle

Hoskote: Yalachahally, Tavarekere Post, Hosakote Taluk, Bangalore 562 122 Telephone: 080 66914000, Fax: 080 7965280/81
New Delhi: No.209, Surya Kiran, 19, Kasturba Gandhi Marg, New Delhi 110 001 Telephone: 011 23314223, 23314262, 23358221, 23358223,
Fax: 011 2331 6702 Raipur: No. 107, 1st Floor, Rishabh Chambers, M.G. Road, Raipur, Chattisgarh 492 001Telephone: 0771 5033031,
5033050, Fax: 0771 5033030 Bangalore City: Lakeview Building, Block A, No. 66/1, 2nd Floor, Bagmane Tech park, CV Raman Nagar,
Bangalore 560 093 Telephone: 080 66914500, Fax: 080 41867020 Mumbai: B - 208, B- Wing, Floral Deck Plaza, MIDC Central Road, Andheri
(E), Mumbai 400 093 Telephone: 022 28345020 / 24, 28344293 / 28344266, Fax: 022 28344263 Ahmedabad: FF/1, Malak Complex, Opp. Loha
Bhavan, Old High Court Road, Ashram Road, Ahmedabad 380 009 Telephone: 079 27542505/2908, Fax: 079 2754205 Kolkatta: 1006,
Shubham Building, 1, Sarojini Naidu Sarani, Kolkatta 700 017 Telephone: 033 22810794, 22808241 / ( D) 22810795, Fax: 033 2287 163
Hyderabad:404, Prajay Corporate House, Chikoti Garden, Begumpet, Hyderabad 500 016 Telephone: 040 55482674, Fax: 040 55482674
FM400 8x4 TRB.DS/4/2006.10/V1