UENR1264-03

June 2016
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

20
16 ONE POSITION TWO POSITION

CONTROL VALVES
THREE POSITION TWO - WAY THREE - WAY

CHECK VALVES
FOUR - WAY

AB A B

19 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

14 1 797F Off-Highway Truck MEASUREMENT ROTATING SHAFTS

VIEW A-A Transmission System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
LAJ1-UP
WSP1-UP
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

8 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

9 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

12
15 6 5 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

2016 Caterpillar, All Rights Reserved Printed in U.S.A.

22 18 17 13

18 11 ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

Component Locations
G
Description
Part
Number
Schematic
Location
Machine
Location M
Filter Gp - Oil (TC Charge) 290-1239 1 D-6
21 Filter Gp - Oil (XMSN) 193-0922 2 C-6
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Fitting 6V-3965 3 B-7
(FLUID) (GAS / AIR)
Manifold 446-1420 4 A-7

(Dimensions: 39 inches x 28 inches)

Pump Gp - Gear (TC Charge, XMSN Lube) 276-2995 5 D-8
Pump Gp - Gear (XMSN Ctrl Charge) 276-2955 6 B-7
Screen As 178-5062 7 A-8
Screen As - TC Return 152-2725 8 F-7

UENR1264-03
Screen As - Torque Converter 178-5062 9 F-7
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Screen As - Transmission Oil 152-2725 10 A-8 (ADJUSTABLE) SWITCH
Sensor Gp - Pressure (XMSN Oil) 159-3279 11 B-5
Sensor Gp - Temperature (TC Oil) 286-1206 12 F-8
Sensor Gp - Temperature (XMSN Oil) 118-7226 13 B-5
ELECTRICAL SYMBOLS (ELECTRICAL)
Torque Converter Gp 279-4594 14 E-4
Tube As - Baffle 152-2709 15 C-7
Valve Gp - modulating 216-5338 16 F-5
Valve Gp - Modulating (Transmission) 256-2288 17 B-2
Valve Gp - Modulating (XMSN Hyd. Ctrl) 258-8987 18 B-2 to F-2
2 3 4 Valve Gp - Relief (TC Inlet) 149-3987 19 D-4 PRESSURE TEMPERATURE LEVEL FLOW
Valve Gp - Relief (TC Outlet) 149-3985 20 F-6 SWITCH SWITCH SWITCH SWITCH
7 10 Valve Gp - Relief (XMSN Lubrication) 164-8907 21 B-5
Valve Gp - Relief (XMSN Main) 438-2216 22 C-5
WIRE NUMBER IDENTIFICATION CODES

VIEW A-A ELECTRICAL SCHEMATIC EXAMPLE

CURRENT STANDARD
HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS AG
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

COMPONENT VIEWS CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION
 8 7 6 5 4 3 2 1

(16) VALVE GP
MODULATING
216-5338

(20) VALVE GP LUC (18) VALVE GP

MODULATING
RELIEF (TC OUTLET)
(XMSN HYD CONTROL)
149-3985 258-8987
F (12) SENSOR GP (8) SCREEN AS (9) SENSOR AS F
TEMPERATURE (TC OIL)
286-1206
TC RETURN
152-2725
TORQUE COVERTER
178-5062
1
XMSN SUMP
TC SUMP

XMSN SUMP
1
TC SUMP TC SUMP
LOCK UP
CLUTCH (LUC) (18) VALVE GP
MODULATING
OIL COOLER (XMSN HYD CONTROL)
258-8987
CONVERTER OUTLET ORIFICE 2
(14) TORQUE CONVERTER GP
279-4594
XMSN SUMP
FILTER BYPASS VEHICLE PUMP
E TC SUMP DRIVE BOX E
2
XMSN SUMP
XMSN SUMP

(18) VALVE GP
(19) VALVE GP MODULATING
RELIEF (TC INLET) (XMSN HYD CONTROL)
258-8987
149-3987
3
XMSN SUMP

3
XMSN SUMP
D D
(1) FILTER GP
OIL (TC CHARGE)
290-1239 (18) VALVE GP
MODULATING
(XMSN HYD CONTROL)
TC SUMP 258-8987
TC SUMP 4
(5) PUMP GP
GEAR (TC CHARGE, XMSN LUBE) XMSN SUMP
276-2995 FILTER BYPASS PUMP (P1) TO CONVERTER (P2)

4
XMSN SUMP
(Dimensions: 39 inches x 28 inches)

XMSN
CONTROL TC XMSN
CHARGE CHARGE LUBE
(18) VALVE GP
(22) VALVE GP
MODULATING
UENR1264-03

RELIEF (XMSN MAIN)

CONV SUCTION LOG (XMSN HYD CONTROL)
438-2216 258-8987
PART OF CONV SUMP XMSN SUMP
XMSN SUMP
C 5 C
(15) TUBE AS
BAFFLE
152-2709 XMSN SUMP

(2) FILTER GP
OIL (XMSN) 5
193-0922 XMSN SUMP

(11) SENSOR GP (18) VALVE GP

TEMPERATURE (XMSN OIL) MODULATING
118-7226 (XMSN HYD CONTROL)
258-8987

6
30 Page,

TC SUMP
(13) SENSOR GP
PRESSURE (XMSN OIL)
159-3279
XMSN SUMP

B (21) VALVE GP B
RELIEF (XMSN LUBRICATION) XMSN SUMP
164-8907 6
(6) PUMP GP
GEAR (XMSN CTRL CHARGE) XMSN SUMP
276-2955
(17) VALVE GP
MODULATING
7 (TRANSMISSIOM)
256-2288
(3) FITTING
6V-3965

SOLENOIDS CLUTCHES
SPEED
ENGAGED ENGAGED

7F 1&4 1&4
7
(7) SCREEN AS XMSN SUMP
(MAGNETIC) (4) MANIFOLD
178-5062 446-1420 6F 2&4 2&4
LINE PATTERNS
(10) SCREEN AS 5F 1&5 1&5
Pressure Line
(TRANSMISSION OIL)
A 152-2725
4F 2&5 2&5 Pilot / Load Sensing Pressure A
Drain / Return Lines
3F 1&6 1&6
Component Group
XMSN REAR 2F 2&6 2&6
BOX LUBE Attachment
XMSN SUMP
1F 3&6 3&6 Air Line
THIS SCHEMATIC IS FOR THE 797F OFF-HIGHWAY TRUCK TRANSMISSION SYSTEM
XMSN FRONT HYDRAULIC CIRCUIT COLOR DESCRIPTIONS MEDIA NUMBER: UENR1264-03
BOX LUBE N 2 2 CALLOUTS CONTROL CIRCUIT
TRANSMISSION CIRCUIT
SCHEMATIC PART NUMBER: 455-2631, CHANGE: 00, VERSION: (-)
Callout Number Component
SUPPLY LINE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(Machine Location from (52) VALVE GP - CONTROL Name
in neutral and with parking brake set.
XMSN SUMP R 2&7 2&7 Component LocationsTable)
138-1234 Part Number
DRAIN / RETURN LINE
TORQUE CONVERTER CIRCUIT Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1