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Maintenance of Bituminous
Pavements - Types Pavements - Types
Pavements
Preventive Maintenance
Preventive Maintenance Performed to
By improve or extend the functional life of * Fog seals
Prof. Prithvi Singh Kandhal pavement while still in fair to good * Surface dressing
Associate Director Emeritus condition * Slurry seal
National Center for Asphalt Technology * Microsurfacing
Corrective Maintenance Performed to
Auburn University, Alabama USA
repair pavement which has already * Crack sealing
pkandhal@gmail.com
developed some distress Corrective Maintenance
* Pothole patching
Kandhal 1 Kandhal 2 Kandhal 3
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Surface Dressing or Chip Seal
Kandhal 10 Kandhal 11
Preventive Maintenance -
Surface Dressing
Excellent sealing of road surface with thick
bitumen film
Minimizes oxidation of bitumen
High resistance to skidding
Economical (cost per lane km for surface
dressing is 2.62 lakhs compared to PMC
which is 7.88 lakhs rupees)
Used worldwide
Kandhal 13 Kandhal 14 Kandhal 15
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Preventive Maintenance -
What is Micro-surfacing?
Microsurfacing
IRC:SP:81 2008 It is a mixture of
Similar to slurry seal; polymer modified bitumen Polymer modified emulsion
emulsion used Crushed aggregate
Two Types: Type 2 (2-3 mm) and Type 3 (6-8 Mineral filler
mm) No Type 1 in IRC Code
Water
Can also be used for rut filling
Additive
On heavy traffic roads, wears prematurely in
wheel tracks
Good for city streets maintains curb height
Kandhal 19 Kandhal 20
Micro-surfacing
Paving Machine How is Micro-surfacing used?
Micro-Surfacing Application
Mineral filler
Crushed Cement Polymer
Crushed aggregate additive Modified On asphalt and concrete pavements it can
water Emulsion
Aggregate
Polymer-modified Emulsion,
fill ruts
Conveyor Water, and Chemical Additive restore skid resistance
Water Flows
Spreader
Mixer box address oxidized, raveled, and flushed surfaces
Mixture Brown & Mixture Black
Mixing time Homogeneous reprofile (leveling)
Direction 15 to 45 seconds
Breaking Time provides wear course
60 to 120 seconds
. be used as an interlayer
Micro-surfacing Traffic in Approximately One Hour
mix
Kandhal 25
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Preventive Maintenance - Preventive Maintenance -
Crack Sealing Crack Sealing Materials
Prevents ingress of water which may be detrimental to
pavement Emulsion and VG bitumen not appropriate
All types of cracks fatigue, thermal, reflection, edge, crack sealing materials (will shrink or flow
and longitudinal need sealing out and track)
Hairline cracks (< 3 mm) too narrow to fill; consider
slurry seal or surface dressing Modified bitumen or rubberized bitumen
Cracks (6-20 mm) Need to be routed, cleaned and are most suitable (ASTM Standards)
filled Melted in small tanker and applied under
Cracks (20-25 mm) Need to be cleaned and sealed pressure with a wand
Cracks (> 25 mm) Use sand asphalt mix
Kandhal 29 Kandhal 30
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Patching with Hot Mix Asphalt - Steps
Pothole Patching with Hot Mix
Asphalt
Preferred method by most highway agencies
Need ideal weather hot and dry. Cannot use
during monsoon or extreme winter. Potholes
become larger and deeper during monsoon
Not suitable for isolated potholes
Labour intensive: Square the pothole, clean debris
and apply tack coat
Material intensive: Need emulsion for tack coat
Equipment intensive: Need roller to compact hot
mix such as BC
Kandhal 37 Kandhal 38 Kandhal 39
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Best Mix Gradation Based on Research
Sieve size, mm Percent passing
9.5 100
4.75 40-100
2.36 10-40
1.18 0-10
0.075 0-2
KANDHAL
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Use of New Readymade Cold Mix
Research published in US Transportation
Research Board Record 821, 1981
Successfully used in Pennsylvania and other
states since 1980
US Strategic Highway Research Program
(SHRP) ranked it first in performance after a
nationwide field study of various patching
mixes (After 4 years field study, 78% of patches
had survived)
Numbering potholes
Kandhal 55
Rolling with truck tire
Kandhal 56 Kandhal 57
KANDHAL KANDHAL
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NH 11 JaipurKandhal
Agra Road 64 Kandhal 65 Kandhal 66
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Jaipur Development Authority
(JDA) Field Trial in 2010
Produced 5 tons of Kandhal mix using local
aggregate.
Mix placed in 50-kg plastic lined bags
Repaired potholes on main roads and
residential streets
Patches subjected to traffic and rains
performed in an excellent manner
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Jaipur Development Authority (JDA)
August 2011
Kandhal 82 Kandhal 83 Kandhal 84
Questions
does it all
make
sense?
Kandhal 88 Kandhal 89
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