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LESS WAIST
LESS REWORK
FEW
REJECTION LOWER COST
HIGHER HIGHER
QUALITY HIGH VALUE
LESS BACKLOG PRODUCTIVITY
FEW
COMPLAINTS
FEW RETURNS
QUALITY MUST BE CONSIDER AT ALL STAGES IN THE LIFE CYCLE, AS
SHOWN BELOW, OF A PRODUCT.
MARKETING &
MARKET RESEARCH
REQUIREMENTS &
DISPOSAL SPECIFICATION
INSTALLATION
& PROCUREMENT
OPERATION
SALES&
DISTRIBUTION PROCESS PLANNING &
DEVELOPMENT
PACKAGING &
STORAGE PRODUCTION
Visual examination or
review of raw materials,
partially finished components of garments
and completely finished garments in relation to some
standards, specifications, or requirements, as well as
measuring garments to check if they meet the
required measurements.
QUALITY INSPECTION IN APPAREL INDUSTRIES
IN PROCESS INSPECTION
FINAL INSPECTION
RAW MATERIALS INSPECTION
They will check the measurement and defects and make the
inspection report which will be intimated to the production in-
charge.
FINAL INSPECTION
This inspection is done after the goods are manufactured and
packed in carton boxes and which are ready for the shipment.
MEASUREMENTS CHECKING
TENSION CONTROL
QUALITY CONTROL IN FABRIC CUTTING
The dimension of the pattern and the cut piece should be same and accurate
BOTTOM HEM
FABRIC INSPECTION
THREAD CONSTRUCTION,
SEWABILITY,
COLOR,
IMPERFECTION,
FINISH, PACKAGE
THREAD NUMBER,
THREAD PLY,
THREAD TENACITY,
THREAD ELONGATION,
WINDING,
YARDAGE OF SEWING THREAD.
TRIMS AND ACCESSORIES INSPECTION
The final quality of any garment is also affected by trims and accessories
applied in it.
So that it is necessary to check
BUTTON,
ZIPPERS
INTERLINING,
LABEL &
TAGS
also need to check so that quality can be maintain according to required
quality.
FOR BUTTON,
BUTTON STRENGTH,
BUTTON COLOR,
QUANTITY ETC ARE CHECKED.
IN PROCESS INSPECTION
Inspecting different parts of garments before sewing are called in
process inspection.
MARKER MAKING
FABRIC SPREADING
FABRIC CUTTING
SORTING/ BUNDLING
FABRIC SEWING
SEAM DEFECTS
ASSEMBLY DEFECTS
PRESSING/ FINISHING DEFECTS
PATTERN GRADING DEFECTS
1. Grade Not Conforming to Specification measurements
Finished product not measuring to specified dimension
component parts not fitting in relationship to notches,
openings and seams such as armholes sleeve heads neck
bands,
neck openings and side seams inseams,
waist measurements and etc.
2. Distorted Grading:
Unbalanced patterns which would cause twisted seams,
puckering,
pleating and
a general uneconomical yardage waste.
MARKER
MARKER INSPECTION
Knife clearance
Marker width
MARKING DEFECTS
Shaded Parts:-All component pans not included in same section.
Pieces not Symmetrical:-Will not sew together without puckering or
pleating.
Not Marked by Directional Lines:-Bias will not lit together, causing
twisting, puckering. pleating and a general mismatching of component
parts.
Marker Too Wide:-Parts will not catch in lay, causing skimpy garments or
requiring results.
MARKER DEFECTS
Pattern moved after partially marked to fit into space.
Pattern precision
1. Misplaced Piece Rate Tickets or Bundle Members:-Attached to, or marked on, wrong
bundles, causing mixed sizes or land shades.
2. Drill Marks:-Drill marks misplaced, not perpendicular, omitted or wrong side drill
used.
3. Opening Slits:-Cut under above to the side or at incorrect angle. Not cut through
entire bundle or omitted.
DEFECTS
Stitching Defects
Needle damage
Skipped stitch
Thread breaks
Seam pucker
Wrong stitch density
Uneven stitch
Staggered stitch
Improperly formed stitch
Skip stitches
Improper threading.
Poor clamping or insufficient
pressure (flagging).
The needle needs replacing.
Wrong size needle.
Wrong type of needle for the
material.
Lubrication.
Wrong thread for the
application.
Poor quality thread.
Needle size and thread weight
are mismatched.
Worn thread guides, paths or
eyelets