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Marine Sector

Evac is a company of the Zodiac Marine & Pool Group

EVAC
PRODUCT CATALOGUE
2010 - 2011
..............................................................................................................................................

1. GENERAL
..............................................................................................................................................

2. EVAC VACUUM TOILETS


..............................................................................................................................................

3. EVAC SPECIAL VACUUM TOILETS


..............................................................................................................................................

4. VACUUM INTERFACE VALVES


..............................................................................................................................................

5. COLLECTING UNITS
..............................................................................................................................................

6. WASTE TREATMENT SOLUTIONS


..............................................................................................................................................

7. GREASE SEPARATORS
..............................................................................................................................................

8. AUTOMATION SYSTEM
..............................................................................................................................................

9. OTHER PRODUCTS
..............................................................................................................................................

10. PIPING
..............................................................................................................................................

11. CUSTOMER SUPPORT


..............................................................................................................................................

12. EVAC REPRESENTATIVES


..............................................................................................................................................
1. GENERAL
..................................................................................................................

1.1. SAFETY INSTRUCTIONS

1.2. CHEMICAL RESISTANCE OF MAJOR POLYMERS USED IN EVAC COMPONENTS

1.3. CHEMICAL RESISTANCE OF MAJOR ELASTOMERS USED IN EVAC COMPONENTS

1.4. UNITS AND CONVERSIONS


EVAC Date: 16 Dec 2004 Doc. 3:300D
Commercial Marine Equipment OPERATION AND MAINTENANCE

GENERAL
SAFETY INSTRUCTIONS

Safety summary

The Evac Vacuum Toilet System receives, treats and discharges sewage waste. Personnel must, at all times,
observe safety regulations while performing maintenance or repairs. Every practical safety feature has been incorporated
into the design and manufacture of this equipment; however, personnel must be aware of the following potential
hazards.

Gas hazards

Putrefaction of organic matter in Vacuum Toilet Systems will produce disagreeable odors and an oxygen deficient
atmosphere. When removing access covers, fresh air from known outside source must be supplied to the surrounding
area. Only after this fresh air has been supplied for the proper tank ventilation should personnel open the tank. Under
no circumstances should any person service a tank without a second person, capable of rendering aid, standing by.
If an extended period of time for the tank repair is anticipated, personnel should utilize the proper respiratory equipment.

Chemical hazards

If some chemicals like disinfection chemicals, foam removing chemicals or pipe cleaning chemicals are used,
manufactures safety regulations must be followed.

Disease hazards

Sewage is a common mode of transmission for parasitic organisms such as bacteria, fungi, protozoa, viruses and
worms. Some of these may be pathogenic, meaning they have the capability of causing serious communicable
diseases. Most diseases associated with sewage result hand-to-mouth transfer of the pathogenic organisms.
Good personal hygiene by those servicing, or in any way coming in contact with the equipment is imperative. After
coming in contact with sewage or any contaminated equipment items, personnel should throughly clean themselves
with a disinfectant soap solution. This precaution is an absolute requirement before eating, drinking or performing
hand-to-mouth functions. Skin abrations, punctures or any other wounds require immediate and proper medical
attention.

Mechanical hazards

Before maintenance is performed on motor driven equipment, the main circuit breaker should be de-energized and
labeled "OUT OF SERVICE". Only authorized maintenance personnel should make repairs to this equipment.

Electrical hazards

The equipment is supplied with voltages that are dangerous and could provide fatal if contacted by personnel. To avoid
electrical shock, remove the electrical power by placing the main circuit breaker in OFF position. Do this before
performing any maintenance on electrical equipment or motors. Personnel should exercise extreme caution when
opening the door although the main circuit breaker is in OFF position. The terminals of incoming power are still alive.

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 16 Dec 2004 Doc. 1:01134B
Commercial Marine Equipment TECHNICAL DATA

PIPE CLEANING AND CLEANING CHEMICALS


CHEMICAL RESISTANCE OF MAJOR POLYMERS USED IN EVAC COMPONENTS

Chemicals PP PE PVC PA Chemicals PP PE PVC PA


Acetaldehyde 1 3 4 1 Magnesium Hydroxide 1 1 1 2
Acetamide 1 1 4 1 Mercury 2 1 2 1
Acetic Acid 80% 1 4 4 4 Oleum 100% 4 4 4 4
Acetone 1 2 4 1 Petrolatum 4 2 2 4
Acetylene 1 1 1 1 Phenol 2 2 3 3
Alcohols: Amyl 2 2 1 1 Phosphoric Acid 2 2 2 2
Bennzyl 1 4 4 1 Picric Acid 2 - 4 3
Butyl 1 1 1 1 Potassium Carbonate 1 1 1 1
Ethyl 1 2 3 1 Silver Nitrate 1 2 1 1
Isopropyl 1 1 1 2 Sodium Bicarbonate 1 1 1 1
Methyl 1 1 1 1 Stearic Acid 1 2 2 1
Aluminum Sulfate 1 1 1 1 Sulfuric Acid 105 1 1 1 4
Ammonia 1 3 1 2 Sulfuric Acid >75% 3 2 4 4
Ammonia Nitrate 1 - 2 4 Tannic Acid 1 2 1 3
Aniline 3 2 3 3 Toluene 3 2 4 1
Anti-Freeze 4 - 1 4 Zinc Sulfate 1 1 1 1
Aromatic Hydrocarbons 4 3 4 -
Arsenic Acid 1 2 1 3
Barium Carbonate 1 2 1 1
Barium Sulfate 2 2 2 1
Benzaldehyde 1 1 4 3 ! NOTE: Check always chemical reisistance of Evac
Benzene 3 3 3 1 components if you are using any of the listed chemicals
Benzoic Acid 3 2 1 3
Benzol 1 3 - 4 in your sewage system.
Borax 2 1 2 1
Boric Acid 1 1 1 2
Butadiene 4 4 3 1
Butane 3 3 3 1
Butylene - 2 3 2
Calcium Sulfate 1 2 1 4
Carbon Bisulfide 3 - 4 1
Carbon Dioxide 1 3 1 1
Carbon Disulfide 4 3 4 2
Carbonic Acid 2 2 1 1
Chloric Acid - - 1 4
Chlorine, anhidrous 2 2 3 4
Chloroform 3 3 4 4
Chromic Acid 50% 2 1 3 4
Citric Acid 1 1 2 1
Clorox (Bleach) 4 - 1 1
Copper Sulfate 1 2 1 3
Cyanic Acid - - - -
Diesel Fuel 1 3 1 1
Ethane 3 - 4 4
Ethylene Glycol 1 1 1 2
Fatty Acids 2 1 2 1
Ferric Chloride 2 1 1 3
Ferric Sulfate 2 1 1 1
Fluorine 4 3 4 4 PP = Poly propene
Formaldehyde 100% 3 2 1 4 PE = Polyethylene
Formic Acid 1 2 1 3 PVC = Polyvinyl chloride
Gasoline 3 3 3 1 PA = Polyamide
Grease - - 1 -
Heptane 3 2 3 1
Hydrazine 3 - - -
Hydrocloric Acid 20% 2 1 1 4 Class:
Hydrocloric Acid 100% 2 - 2 4 1 = Very good
Hydrogen Peroxyde 30% 2 3 1 4 2 = Good
Hydrogen Peroxyde 100% 2 3 3 4 3 = Moderate
Iodine 4 1 4 4 4 = Not recommended

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 16 Dec 2004 Doc. 1:01135B
Commercial Marine Equipment TECHNICAL DATA

GENERAL
CHEMICAL RESISTANCE OF MAJOR ELASTOMERS USED IN EVAC COMPONENTS

Chemical Agent NR NBR EPDM SBR Chemical Agent NR NBR EPDM SBR
Acetaldehyde 3 4 1 4 Dry chlorine 3 3 3 -
Acetylene 1 1 - 1 Wet chlorine 4 4 4 4
Acetophenone 3 4 1 4 Dibutyl phthalate 4 4 1 4
Acetone 1 1 1 4 Diethylene glycol 1 1 1 1
Acetic Acid 10% 4 4 3 4 Diethyl sebacate 4 - 2 4
Acetic Acid 50% 4 4 4 3 Dinitrotoluene - 4 4 4
Acetic Acid 25% 4 4 4 4 Dioctyl phthalate 4 4 1 3
Acetic Acid 100% 4 1 1 2 Dioctyl sebacate 4 - 2 3
Boric Acid 10% 1 1 1 1 Epychlorohydrin - - 2 4
Citric Acid 1 1 1 1 Hexane 4 4 4 1
Chloroacetic Acid 3 3 3 3 Ethanol 1 1 1 2
Chromic Acid 40% 4 4 4 4 Fluorobenzene 4 4 4 4
Formic Acid 3 2 2 2 Formaldehyde 40% 1 1 - 1
Formic Acid - - - 3 Freon 11 2 2 4 1
Phosphoric Acid 60% 2 1 1 3 Freon 12 1 1 2 1
Hypochlorous Acidc - 1 - 2 Freon 21 3 3 3 3
Lactic Acid 1 1 - 1 Freon 22 1 1 1 1
Maleic Acid 1 - 2 2 Freon 113 3 2 3 3
Naphthenic Acid - - - 1 Freon 114 1 - 1 1
Nitric Acid 10% 2 2 3 3 Glycerine 1 1 1 1
Nitric Acidc 65% 4 4 4 4 Silicone wax - - 1 1
Palmitic Acid 3 3 2 1 Hydrogen 1 - 1 1
Salicyclic Acid 1 - 1 3 Calcium Hydroxide 1 1 - 2
Stearic Acid 3 3 2 2 Sodium hypochlorite 10% 2 2 1 2
Sulfuric Acid 10% 1 1 1 3 Milk 2 - 1 1
Sulfuric Acid 20% 1 1 - 1 Mercury 1 1 - 1
Sulfuric Acid 25% 1 1 - 4 Methanol 1 1 1 2
Sulfuric Acid 50% 1 1 - 4 Methyl ethyl ketone 3 3 1 4
Sulfuric Acid 60% 1 1 - 4 Naphtha 4 4 4 2
Sulfuric Acid 75% 4 4 - 4 Nitrobenzene 4 4 1 4
Sulfuric Acid 65% 4 4 3 4 Nitroethane 2 3 2 4
Sulfurous Acid 1 2 2 2 Nitrometane 1 1 2 4
Tannic Acid 1 3 - 2 Nitropropane 3 3 1 4
Tartaric Acid 10% 1 1 2 1 Animal oli (Whale-seal) 4 4 2 1
Deionized water 2 1 1 1 Cereal oil 4 4 1 1
Turpentine 4 4 - 4 Coconut oil 3 - 3 -
Acrylonitrile 1 4 2 4 Cod liver oil 4 - 2 1
Ammonia 2 1 1 1 Olive oil 4 3 3 1
Aniline 2 2 2 4 Cotton seed oil 4 4 2 1
Aniline 4 4 1 4 Silicone oil - - 1 1
Asphalt 4 4 4 1 Castor oil 2 1 1 2
ASTM 1OIL 4 3 4 1 Oxygen 3 3 1 1
ASTM 2 OIL 4 4 4 1 Ozone 4 4 1 4
ASTM 3 OIL 4 4 4 1 Perchloroethylene 4 4 4 3
Benzene 4 4 4 4 Potassium Permanganate 25% 4 - 4 -
Sodium Bicarbonate 1 1 1 1 Tetraethyllead - - 4 -
Carbon dioxide 1 1 1 1 Propane 4 - 1 2
Butter 4 4 3 1 Soda (sodium hydroxide) 10% 1 1 1 1
Butadene - - - 4 Styrene 4 4 4 4
Liquid Butane 4 4 4 1 Toluene 4 4 4 4
Fuel A (100% Isoctane) 4 3 4 1 Trichloroethylene 4 4 4 4
Fuel B (70% Isoctane, 50%Toluol) 4 4 4 2 Sulfur 3 3 1 1
Fuel C (50% Isoctane, 50%Toloul) 4 4 4 2
Fuel with methanol or ethanol 4 4 4 3
Kerosene 4 4 - 1
Cyclohexane 4 4 4 1
Cloroacetone - - 1 4 NR= Natural rubber
Chlorobenzene 4 4 4 4 NBR = Nitrile rubber
Chloroforme 4 4 4 4 EPDM = Ethylene propylene rubber
Choloroprene chlorine 4 4 4 4 SBR = Styrene butadiene rubber

Class:
! NOTE: Check always chemical reisistance of Evac 1 = Very good
components if you are using any of the listed 2 = Good
3 = Moderate
chemicals in your sewage system. 4 = Not recommended

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 3
EVAC Date: 28 Jan 2005 Doc. 0:01022A
Commercial Marine Equipment GENERAL

GENERAL
UNITS AND UNIT CONVERSIONS

Units and unit conversions


All units in the Evac product catalogue are SI-units if not otherwise stated. All dimensions in drawings are in mm if not
otherwise stated. Please, use following conversion table to convert SI-units to U.S. / imperial units and vice versa.

Units of Mass: Units of Mass:


1 Kg = 2.205 lb 1 lb = 0.4535 kg
1g = 0.03527 oz 1 oz = 28.3498 g

Units of Volume: Units of Volume:


1 m3 = 35.31467 cu ft 1 cu ft = 0.028316 m3
1 m3 = 264.1721 gal (US) 1 gal (US) = 0.003785 m3
1 m3 = 219.9692 gal (imp) 1 gal (imp) = 0.004546 m3
1l = 0.2642 gal (US) 1 gal (US) = 3.785412 l
1l = 0.2200 gal (imp) 1 gal (imp) = 4.546092 l
1l = 1.057 qt (US) 1 qt (US) = 0.946352 l
1l = 0.8799 qt (imp) 1 qt (imp) = 1.136 l
1l = 0.03531 cu ft 1 cu ft = 28.31685 l
1 ml = 0.03381 oz (US) 1 oz (US) = 29.57353 ml
1 ml = 0.03519 oz (imp) 1 oz (imp) = 28.41307 ml
1 ml = 0.06102 cu in 1 cu in = 16.38706 ml

Units of Length: Units of Length:


1m = 3.281 ft 1 ft = 0.3048 m
1 mm = 0.03937 in 1 in = 25.4 mm

Units of Torque: Units of Torque:


1 Nm = 0.1020 kg-m 1 kg-m = 9.80665 Nm
1 Nm = 0.7376 ft-lb 1 ft-lb = 1.35582 Nm
1 Nm = 8.851 in-lb 1 in-lb = 0.1129848 Nm

Units of Force: Units of Force:


1N = 0.1020 kg 1 kg = 9.80665 N
1N = 0.2248 lbf 1 lbf = 4.448222 N
1 kg = 2.205 lbf 1 lbf = 0.4535924 kg

Units of Pressure: Units of Pressure:


1 kPa = 0.01020 kg/cm2 1 kg/cm2 = 98.0665 kPa
1 kPa = 0.1450 psi 1 psi = 6.894757 kPa
1 kPa = 0.7501 cm Hg 1 cm Hg = 1.333224 kPa
1 kPa = 0.2953 in. Hg. 1 in. Hg. = 3.3863 kPa
1 kPa = 0.01 bar 1 bar = 100 kPa
1 bar = 14.50377 psi 1 psi = 0.06894757 bar

Units of Temperature: Units of Temperature:


(1.8 x C) + 32 = F (F-32)/1.8 = C

Units of Speed: Units of Speed:


1 km/h = 0.6214 mph 1 mph = 1.609344 km/h

Units of Power: Units of Power:


1 kW = 1.341 HP 1 HP = 0.7456999 kW

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 4
2. EVAC VACUUM TOILETS
..................................................................................................................

2.1 EVAC 910 TOILETS


(prochure)

2.2 EVAC CLASSIC TOILETS


2. EVAC VACUUM TOILETS
..................................................................................................................

2.1 EVAC 910 TOILETS


(prochure)

2.2 EVAC CLASSIC TOILETS


EVAC Date: 17 Sep 2009 Doc. 001991-1
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6543418 EVAC 910, WALL MODEL, PRESTIGE SILENT, WHITE
6543419 EVAC 910, WALL MODEL, MOSAIK, WHITE

Max. 420 Water supply 1/2 P/N 6541458 Pneumatic push button, white

400 Shut-off valve


Seat and cover:
Vacuum breaker
Prestige* or Mosaik

550
Flexible water
connection hose

Discharge connection
Max. 450

430
365
50
250
110

Edge strip

50
Bowl
230 45
Connection sleeve

* Prestige seat and cover fulfill ANSI Z124.5 - 1997 [Plastic Toilet ( Water closet ) Seats] requirements.

** See available colours in document 002003-2

Materials Bowl: White vitreous china**


Seat; *Prestige: UF-S**, Mosaik: PP**
Cover; *Prestige: UF-S **, Mosaik: PP**
Pneumatic push button: White plastic, ABS
Discharge valve; plastic parts: PP, rubber parts: NR

Operating data Water pressure: 3 - 10 bar


Operating vacuum: -0.3 ... - 0.6 bar
Water consumption: ~1.2 0.15 litres/flush ( water pressure: 4 bar, vacuum: -0.4 bar )
Air consumption: ~60 10 litres/flush (normal atmospheric air)

Connections Water supply: 1/2" MPT, flexible hose


Discharge: Discharge connection 50, connection sleeve includes two hose clamps
to O.D. 48 - 52mm pipes

Shipping data P/N 6543418 Evac 910, wall model, Prestige Silent:
Net weight: 20.8 kg
Shipping weight: 23.1 kg
Shipping volume: 0.168m3

P/N 6543419 Evac 910, wall model, Mosaik:


Net weight: 17.7 kg
Shipping weight: 19.7 kg

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 17 Sep 2009 Doc. 001996-2
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6543420 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT, WHITE
6543421 EVAC 910, WALL MODEL USPH, MOSAIK, WHITE
6544766 EVAC 910, WALL MODEL USPH, OPEN FRONT, WHITE

Max. 420 USPH vacuum breaker


P/N 6541458 Pneumatic push button, white
400 Water supply 1/2
Seat and cover:
Shut-off valve Prestige*, Mosaik or Open front

Flexible water 550


connection hose

Discharge
connection
Max. 450

430
365
50
250

Edge strip
110

Bowl

50
Connection sleeve

230 45

* Prestige seat and cover fulfill ANSI Z124.5 - 1997 [Plastic Toilet ( Water closet ) Seats] requirements.
** See available colours on document 002003-2.

Materials Bowl: White vitreous china**


Seat; *Prestige: UF-S**, Mosaik: PP**, Open front: UF-S**
Cover; *Prestige: UF-S**, Mosaik: PP**, Open front: UF-S**
Pneumatic push button: White plastic, ABS
Discharge valve; plastic parts: PP, rubber parts: NR

Operating data Water pressure: 3 - 10 bar


Operating vacuum: -0.3 ... - 0.6 bar
Water consumption: ~1.2 0.15 litres/flush ( water pressure: 4 bar, vacuum: -0.4 bar )
Air consumption: ~ 60 10 litres/flush (normal atmospheric air)

Connections Water supply with USPH: 1/2" MPT, flexible hose


Discharge: Discharge connection 50, connection sleeve includes two hose clamps
to O.D. 48 - 52mm pipes

Shipping data P/N 6543420 EVAC 910, wall model USPH, Prestige Silent:
Net weight: 21.6 0.5kg
Shipping weight: 25.1 0.5kg
Shipping volume: 0.168m3
P/N 6543421 EVAC 910, wall model USPH, Mosaik:
Net weight: 18.6 0.5kg
Shipping weight: 20.6 0.5kg
Shipping volume: 0.168m3

P/N 6544766 EVAC 910, wall model USPH, Open front:


Net weight: 20.4 0.5kg
Shipping weight: 22.9 0.5kg
Shipping volume: 0.168m3

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 04 Jun 2010 Doc. 002245-3
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6545825 EVAC 910, FLOOR MODEL, SILENT (EVACINHUSH), WHITE
6545826 EVAC 910, FLOOR MODEL, TREVI, WHITE

P/N 6544996 Pneumatic push button


P/N 6541057 Optional pneumatic push button kit,
wall installation, push button: white plastic Water supply 1/2"

Shut-off valve
Seat and cover,
Silent or Trevi Vacuum breaker Flexible water
connection hose
560 Max. 390

Discharge
connection 50

Max. 465
Rubber
elbow 90
Bowl
150

50
10 150
195 90

Materials Bowl: White vitreous china * * See available colours in


Seat; Silent: PP*, Trevi: PP document 002003-6
Cover; Silent: PP*, Trevi: PP
Pneumatic push button: Plastic
Discharge valve: Plastic parts: PP, rubber parts: NR

Operating data Water pressure: 3 ...10 bar


Operating vacuum: -0.3 ... -0.5 bar
Water consumption: ~1.2 0.15 litres/flush ( water pressure: 4 bar, vacuum: -0.4 bar )
Air consumption: ~ 60 10 litres/flush (normal atmospheric air)

Connections Water supply: 1/2" MPT, flexible hose


Discharge: Rubber elbow 90, two hose clamps are included in the rubber elbow 90 to O.D.
48 - 52mm pipe.

Shipping data P/N 6545825 EVAC 910, floor model, Silent:


Net weight: 22.6 0.5kg
Shipping weight: 24.6 0.5kg
Shipping volume: 0.168m3

P/N 6545826 EVAC 910, floor model, Trevi:


Net weight: 20.7 0.5kg
Shipping weight: 19.4 0.5kg
Shipping volume: 0.168m3

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Jun 2010 Doc. 002246-3
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6545827 EVAC 910, FLOOR MODEL USPH, SILENT (EVACINHUSH), WHITE
6545828 EVAC 910, FLOOR MODEL USPH, TREVI, WHITE
6545829 EVAC 910, FLOOR MODEL USPH, OPEN FRONT, WHITE

P/N 6544996 Pneumatic push button


P/N 6541057 Optional pneumatic push button kit,
wall installation, push button: white plastic Water supply 1/2" Shut-off valve

Vacuum breaker Flexible water


Seat and cover,
USPH connection hose
Silent, Trevi or Open front

560 Cu-pipe Max. 390


12

Discharge

Max. 465
connection
Bowl Rubber
elbow 90
150

10 50
150
195 90

Materials Bowl: White vitreous china* * See available colours on


Seat; Silent: PP*, Trevi: PP, Open front: UF-S document 002003-6
Cover; Silent: PP*, Trevi: PP, Open front: UF-S
Pneumatic push button: Plastic
Discharge valve: Plastic parts: PP, rubber parts: NR

Operating data Water pressure: 3 ... 10 bar


Operating vacuum: -0.3 ... -0.50 bar
Water consumption: 1.2 0.15 litres/flush ( water pressure: 4 bar, vacuum: -0.4 bar )
Air consumption: 60 10 litres/flush (normal atmospheric air)

Connections Water supply: 1/2" MPT, flexible hose


Discharge: Rubber elbow 90, two hose clamps are included in the rubber elbow 90 to
O.D. 48-52mm pipe.

Shipping data P/N 6545827 EVAC 910, floor model USPH, Silent:
Net weight: 23.6 0.5kg
Shipping weight: 25.6 0.5kg
Shipping volume: 0.168m

P/N 6545828 EVAC 910, floor model USPH, Trevi:


Net weight: 21.7 0.5kg
Shipping weight: 23.7 0.5kg
Shipping volume: 0.168m

P/N 6545829 EVAC 910, floor model USPH, Open front:


Net weight: 23.6 0.5kg
Shipping weight: 25.6 0.5kg
Shipping volume: 0.168m
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 12 May 2008 Doc. 1:01005F
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, WHITE

40
170

4.5
60

58

Materials Cover: ABS, white


Button: PBT, white
Bottom plate: POM, natural

Connections Hose nipple 4

Shipping data Net weight: 0.2kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 18 May 2009 Doc. 002247-1
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6544996 PNEUMATIC PUSH BUTTON

Pneumatic push button

Materials Push button: Plastic

Connections Hose nipple 4/2

Shipping data Net weight: 0.05kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 18 Apr 2009 Doc. 1:01197E
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6541057 OPTIONAL PNEUMATIC PUSH BUTTON KIT

10
Pneumatic push
button

Cover plate

900
Protecting pipe

Installation kit

Materials Pneumatic push button, cover and button: White plastic


Cover plate: Nickel-plated brass
Protecting pipe: White color PVC

Connections Hose nipple 4/2

Shipping data Net weight: 0.2kg

Pneumatic push button

Protecting pipe

Cover plate

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 25 Mar 2010 Doc. 002003-6
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
STANDARD COLOURS, EVAC 910, WALL MODELS AND FLOOR MODELS

COLOURS FOR WALL MODEL TOILETS


Toilet bowl Seat and cover
Product no. Toilet name Standard colour code Standard colour code Additional colours*
min. 250 pcs/order min.1000 pcs/order min.1000 pcs/order
6543418 Wall model, Prestige Silent 01 white 01 white X
6543419 Wall model, Mosaik 01 white 01 white
6543420 Wall model, USPH, Prestige Silent 01 white 01 white X
6543421 Wall model, USPH, Mosaik 01 white 01 white
6544766 Wall model, USPH, Open front 01 white 01 white
6544791 Wall model, USPH, Prestige Silent, autoflush 01 white 01 white X
10 Light grey 10 Light grey
6544792 Wall model, USPH, Prestige Silent, autoflush 30 Light green 30 Light green X
68 Pergamon, light beige 68 Pergamon, light beige
10 Light grey 10 Light grey
6544793 Wall model, Prestige Silent 30 Light green 30 Light green X
68 Pergamon, light beige 68 Pergamon, light beige
10 Light grey 10 Light grey
6544794 Wall model, USPH, Prestige Silent 30 Light green 30 Light green X
68 Pergamon, light beige 68 Pergamon, light beige
6545030 Wall model, B15, Prestige Silent 01 white 01 white X
6545031 Wall model, USPH, B15, Prestige Silent 01 white 01 white X
6545818 Wall model, USPH, Prestige Silent, autoflush 01 white 01 white X
10 Light grey 10 Light grey
6546081 Wall model, USPH, Prestige Silent, autoflush 30 Light green 30 Light green X
68 Pergamon, light beige 68 Pergamon, light beige

COLOURS FOR FLOOR MODEL TOILETS


Toilet bowl Seat and cover
Product no. Toilet name Standard colour code Standard colour code Additional colours*
min. 250 pcs/order min.1000 pcs/order min.1000 pcs/order
6545825 Floor model, Silent 01 white 01 white X
6545826 Floor model, Trevi 01 white 01 white
6545827 Floor model, USPH, Silent 01 white 01 white X
6545828 Floor model, USPH, Trevi 01 white 01 white
6545829 Floor model, USPH, Open front 01 white 01 white

Bowl, seat and cover are available in white and in standard colours. Standard colours are shown in the standard
colour palette.

! NOTE: Evac 910 vacuum toilets with the Mosaik, Trevi or Open front seats and covers are available only in white
colour.

When you order a toilet in standard colour you must give the toilet's part number, the name and the standard
colour code. Example: 6544794 Wall model USPH, Prestige Silent, 30 Light green.

* You can order the Prestige and the Silent seats and covers in additional colours only in large series. When you
order seat and cover in additional colours you must give an international colour code like the Muncell or RAL.

Standard colour palette

01 White 10 Light grey 30 Light green 68 Pergamon,


light beige

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 12 Jan 2009 Doc. 001998-3
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6543418 EVAC 910, WALL MODEL, PRESTIGE SILENT
6543419 EVAC 910, WALL MODEL, MOSAIK

! NOTE: Recommended place for the button.


If place is changed, consult EVAC.

Vacuum breaker installation, Shut-off valve


130 see doc. 002017-1 1/2" MPT
Pneumatic push button
*(Water supply hose) Seat and cover:
Prestige or Mosaik Vacuum breaker
A
Flexible water hose
330

220

Discharge pipe
alignment tolerance
to be 3.0 mm
A
140
220

50 110

50
160

45
U-beam P/N 5433572
(Not included in EVAC supply) Straight connection hose
Fasten the beam to a solid structure.
P/N 6544769
Rubber elbow 90, optional connection

Overflow point
*150

! NOTE: Overflow point is inside the toilet bowl

* The vacuum breaker air inlet must be located at a minimum of


150mm (6") above the overflow point of the toilet.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 12 Jan 2009 Doc. 001998-3
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6543418 EVAC 910, WALL MODEL, PRESTIGE SILENT
6543419 EVAC 910, WALL MODEL, MOSAIK

Dimensions of toilet service opening through the wall

13
R20

370
230
210

200
90

Toilet supporting beams for wall models

Bolt M12 to be welded


(not EVAC supply)
380

230
220

200

Length according to U-beam 50x30x2 (not EVAC supply)


the space available

Edge strip
Cross section A - A
Beam
Toilet bowl

Bolt M12 (not EVAC supply) to be welded.


! NOTE: Thread on the bolt must be full length.

T 652 Total length of bolt = T + 65 2


Installation kit 6540972 consists of:

Plastic nut M12 2 pcs


Guiding nut 2 pcs
Edge strip 1 pc
Mounting instruction 1 pc
Straight connection hose 1 pc
Hose clamp 2 pcs

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 12 May 2008 Doc. 002017-1
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6543418 EVAC 910, WALL MODEL, PRESTIGE SILENT
6543419 EVAC 910, WALL MODEL, MOSAIK

Mosaik Pneumatic push button

Shut-off valve /
Fresh water connection vacuum breaker
or assembly
Shut-off valve,
1/2 MPT BSP
Hingebody Pipe 12
Vacuum breaker
Prestige A, hose (EPDM) L=400,
B braid of stainless steel wire

Washer Prestiges hinges


installation
Hinge
C

Back plate
assembly
D
Water valve Correct hinge installation
Discharge valve
(See notes!)

E Edge strip
Fig.1
Nut

Connect the water connection hose A to the water valve.


Install the back plate assembly on the wall using the bowl fastening bolts B (M12, not included) and the guiding
nuts C (M12). The guiding nuts are necessary.
Connect the hose D from the flushing ring to the water valve. Do not use any kind of grease during
installation! Secure with hose clamps. Tighten the hose clamps with pliers.

! NOTE: Install the hose D from the flushing ring in the toilet bowl to the right side of the discharge valve and below
all other hoses.

Lift bowl onto the fastening bolts and tighten the securing nuts E. Tightening torque is 15-20 Nm.

! NOTE: Check hoses through the toilet service opening in the wall that the hoses run smoothly. The hoses shall
not have any kinks.

Fit the edge strip as shown in figure 1. Place the joint of the strip to the bottom side of the bowl.
Install a seat and a cover. Look at The Prestiges hinges installation in the picture above.
Connect the discharge connection. Secure with the hose clamps.
Connect the shut-off valve/vacuum breaker assembly to the water supply. The shut-off valve must be installed to
the water supply piping's side to ensure the correct flow direction in the vacuum breaker. Note that the vacuum
breaker must be installed vertically as shown.
Connect the water connection hose A to the shut-off valve/vacuum breaker assembly.
Install the pneumatic push button (See document 002002-1).
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 12 Jan 2009 Doc. 002000-4
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6543420 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT
6543421 EVAC 910, WALL MODEL USPH, MOSAIK
6544766 EVAC 910, WALL MODEL USPH, OPEN FRONT

! NOTE: Recommended place for the button.


If place is changed, consult EVAC. Vacuum breaker installation, USPH Vacuum breaker
see doc. 002001-1
130 Pneumatic push button
90 Seat and cover:
002001-1 *(USPH wall bracket) Prestige, Mosaik or Shut-off valve
(Water supply hose)

Open front 1/2" MPT


A
Min. 280

Flexible water hose


330

220

Discharge pipe
alignment tolerance
to be 3.0 mm
See also doc.

A
140
220

50 110

50
160

45
U-beam P/N 5433572
(Not included in EVAC supply) Straight connection hose
Fasten the beam to a solid structure.
P/N 6544769
Rubber elbow 90, optional connection

Overflow point
70
*150

! NOTE: Overflow point is inside the toilet bowl

* The vacuum breaker air inlet must be located at a minimum of


150mm (6") above the overflow point of the toilet.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 12 Jan 2009 Doc. 002000-4
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6543420 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT
6543421 EVAC 910, WALL MODEL USPH, MOSAIK
6544766 EVAC 910, WALL MODEL USPH, OPEN FRONT

Dimensions of toilet service opening through the wall

13
R20

230 370
210

200
90

Toilet supporting beams for wall models

Bolt M12 to be welded


(not EVAC supply)
380

230
220

200

Length according to U-beam 50x30x2 (not EVAC supply)


the space available

Edge strip
Cross section A - A
Beam
Toilet bowl

Bolt M12 (not EVAC supply) to be welded.


! NOTE: Thread on the bolt must be full length.

Installation kit 6540972 consists of: T 652 Total length of bolt = T + 65 2

Plastic nut 2 pcs


Guiding nut 2 pcs
Edge strip 1 pc
Mounting instruction 1 pc
Straight connection hose 1 pc
Hose clamp 2 pcs

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 18 Feb 2008 Doc. 002001-1
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6543420 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT
6543421 EVAC 910, WALL MODEL USPH, MOSAIK
6544766 EVAC 910, WALL MODEL USPH, OPEN FRONT

Mosaik Pneumatic push button USPH vacuum breaker


(see drawing: Water supply)

or
Hingebody

Prestige Shut-off valve

or
A
Washer
Water valve
Hinge
Open front
Back plate
assembly

B
Discharge valve
D (See notes!)

Edge strip
Fig.1
Nut E

Connect the water connection hose A to the water valve.


Install the backplate assembly on the wall using the bowl fastening bolts B (M12, not included) and the guiding
nuts C (M12). The guiding nuts are necessary.
Connect the hose D from the flushing ring to the connecting nipple on the backplate (see drawing: Water
supply). Do not use any kind of grease during installation! Secure with hose clamps. Tighten the hose
clamps with pliers.

! NOTE: Install the hose D to the right side of the discharge valve and below the hose F.

Lift bowl onto the fastening bolts and tighten the securing nuts E. Tightening torque is 15-20 Nm.

! NOTE: Check hoses through the toilet service opening in the wall that the hoses run smoothly. The hoses shall
not have any kinks.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 18 Feb 2008 Doc. 002001-1
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6543420 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT
6543421 EVAC 910, WALL MODEL USPH, MOSAIK
6544766 EVAC 910, WALL MODEL USPH, OPEN FRONT

Fit the edge strip as shown in the figure 1. Place the joint of the strip to the bottom side of the bowl.
Install a seat and a cover. See drawing: The Prestiges hinges installation.
Connect the USPH vacuum breaker to the back plate's connecting nipples (see drawing: Water supply).
Fix the USPH vacuum breaker on the wall (see drawing: Water supply and see dimensions
from document 002000-2).
Connect the discharge connection. Secure with the hose clamps.
Connect the shut-off valve to the water supply. The shut-off valve must be installed to the water supply piping's
side to ensure the correct flow direction in the vacuum breaker. Note that the vacuum breaker must be installed
vertically as shown. Prestiges hinges installation
Connect the water connection hose A to the shut-off valve.
Install the pneumatic push button (see document 002002-1).

Correct hinge installation

Water supply Fresh water


connection
Vacuum
breaker
Pipe 12

Shut-off valve,1/2 MPT BSP


Hose (EPDM), L=500

Hose (EPDM) L=400 Hose (EPDM), L=810


Braid of steinless steel wire
Water valve

Hose to the flushing ring


in the toilet bowl

Back plate assembly

! NOTE: For non-U.S. flag vessels

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 25 Mar 2010 Doc. 002248-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545825 EVAC 910, FLOOR MODEL, SILENT (EVACINHUSH)
6545826 EVAC 910, FLOOR MODEL, TREVI

Min.120 P/N 5610010


Cover support
Max.100 (not included)

Flexible water connection hose


Water supply
Pneumatic push button 1/2" MPT
Vacuum breaker
390 560
Shut-off valve
Min. 150*

380
Discharge pipe
alignment tolerance
to be 3.0mm
465

Overflow

510 10
350

point
360
186

150
120
48-52
225 195 90

* The vacuum breaker air inlet must be installed min.150mm (6) above the overflow point of the toilet.

Optional discharge connection

P/N 5433572
Straight connection Discharge pipe alignment tolerance
20 to be 3.0mm.
150

Min.120

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 25 Mar 2010 Doc. 002248-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545825 EVAC 910, FLOOR MODEL, SILENT (EVACINHUSH)
6545826 EVAC 910, FLOOR MODEL, TREVI

Fixing to the floor with a fixing plate and wood screws

180

P/N 5779920 Fixing plate, plastic


(not included)

Max. 10

20
A A
190

Section A
~ 15

Optional fixing points

Fixing to the floor with welded bolts

150

Welded bolt M8
(not included)
52 2

B B
170
195

Section B

Optional fixing points

Installation kit P/N 5824900 consists of:

Wood screw 5x45 2 pcs


Rubber elbow 1 pc
Hose clamp 2 pcs
Plastic washer 2 pcs
Nut M8 2 pcs
Mounting instruction 1 pc

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 25 Mar 2010 Doc. 002249-3
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545827 EVAC 910, FLOOR MODEL USPH, SILENT (EVACINHUSH)
6545828 EVAC 910, FLOOR MODEL USPH, TREVI
6545829 EVAC 910, FLOOR MODEL USPH, OPEN FRONT

Min.120 P/N 5610010


Max.100 Cover support
(not included)

Water supply 1/2" MPT


Vacuum breaker Flexible water connection hose
USPH Shut-off valve
390 Pneumatic push button

560
Min. 150*

380

Discharge pipe
alignment tolerance
Overflow to be 3.0mm

510 10
465

point
350

360
186

150
120
48-52
225 195 90

*The vacuum breaker air inlet must be installed min.150mm (6) above the overflow point of the toilet.

Optional discharge connection

Discharge pipe alignment tolerance


P/N 5433572 20 to be 3.0mm.
Straight connection
150

Min.120

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 25 Mar 2010 Doc. 002249-3
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545827 EVAC 910, FLOOR MODEL USPH, SILENT (EVACINHUSH)
6545828 EVAC 910, FLOOR MODEL USPH, TREVI
6545829 EVAC 910, FLOOR MODEL USPH, OPEN FRONT

Fixing to the floor with a fixing plate and wood screws


180

P/N 5779920 Fixing plate, plastic


(not included)

Max. 10

20
A A
190

Section A
~ 15

Optional fixing points

Fixing to the floor with welded bolts

150

Welded bolt M8
(not included) 52 2

B B
170
195

Section B

Optional fixing points

Installation kit P/N 5824900 consists of:

Wood screw 5x45 2 pcs


Rubber elbow 1 pc
Hose clamp 2 pcs
Plastic washer 2 pcs
Nut M8 2 pcs
Mounting instruction 1 pc

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 25 Mar 2010 Doc. 002250-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545825 EVAC 910, FLOOR MODEL, SILENT (EVACINHUSH)
6545826 EVAC 910, FLOOR MODEL, TREVI
6545827 EVAC 910, FLOOR MODEL USPH, SILENT (EVACINHUSH)
6545828 EVAC 910, FLOOR MODEL USPH, TREVI
6545829 EVAC 910, FLOOR MODEL USPH, OPEN FRONT

Trevi USPH vacuum breaker


(only in USPH models)

or Hinge

Silent
Water supply

Washer
or Shut-off valve
Hinge

Vacuum breaker
Open front assembly
(not in USPH models)

A
B

Discharge connection pipe

Hose clamps

or

Connect the water connection hose A to the water valve B.


Connect the pipes from the USPH vacuum breaker to the connecting nipples of the backplate. Note the correct
flow direction (see water supply in the USPH models in the next page).
If you have an optional wall push button follow the installation instructions on the document 002002-1.
Lift the toilet bowl on its place, fix it on a floor using the screws/nuts and the washers. Use silicone compound
to seal joining between the bowl and the floor.
Connect the discharge connection. Secure with hose clamps.
Fix the USPH vacuum breaker on the wall (only in the USPH models).
Connect the shut-off valve/vacuum breaker assembly (the vacuum breaker assembly is not included in the USPH
models) to the water supply. The shut-off valve must be installed to the water supply piping's side to ensure the
correct flow direction in the vacuum breaker. Note that the vacuum breaker must be installed vertically as shown.
Connect the water connection hose A to the shut-off valve/vacuum breaker.
Install the seat and the cover.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 25 Mar 2010 Doc. 002250-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545825 EVAC 910, FLOOR MODEL, SILENT (EVACINHUSH)
6545826 EVAC 910, FLOOR MODEL, TREVI
6545827 EVAC 910, FLOOR MODEL USPH, SILENT (EVACINHUSH)
6545828 EVAC 910, FLOOR MODEL USPH, TREVI
6545829 EVAC 910, FLOOR MODEL USPH, OPEN FRONT

Water supply in the USPH models

Fresh water connection pipe, 12


USPH vacuum breaker
Shut-off valve 1/2 MPT BSP

Hose (EPDM), L=400,


braid of stainless steel wire
Pipe 12 Cu
(chromium plated)

Water valve

Connection nipples
(to the USPH vacuum
breaker)

Hose to flushing ring in bowl

Connection nipple
(from the USPH vacuum breaker)

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 01 Jun 2010 Doc. 002002-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, EVAC 910, WALL MODELS
6541057 OPTIONAL PNEUMATIC PUSH BUTTON KIT, EVAC 910, FLOOR MODELS

1. Drill 6 mm hole for the hose A.


6 From the control 2. Connect the plastic hose A from the control mechanism to
60
mechanism the bellow B. Warm the end of the hose if needed to help
C installation.
3. Install the body C of push button on the wall using screws D
(not included).
A 4. Snap the cover E of the push button bellow in its place.
D
! NOTE: Secure, that the hose A is not flattened after
installation. Air impulse must always flow free.
E
B 3.

Installing the push button on the wall, floor models with


the optional push button kit.
60 (Hose and protecting pipe on the surface of the wall)

C 1. Thread the hose from the control mechanism through the


protection pipe A.
2. Install the protection pipe A on the wall using screws and
D clamps B.
3. Cut off the film of the bushing for the plastic hose in the
bottom side of the push buttons cover.
E 4. Connect plastic hose from the control mechanism to the
B bellow C. Snap the plastic hose on the clip behind the
bottom plate.
A
5. Install the push button body D to the wall using screws (not
included).
From the control 6. Snap the cover of the push button bellow E in its place.
mechanism

Control mechanism
Plastic hose to the
push button Make sure, that the plastic hose does not get loose from the
control mechanism.
Control
mechanism

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 01 Jun 2010 Doc. 002002-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, EVAC 910, WALL MODELS
6541057 OPTIONAL PNEUMATIC PUSH BUTTON KIT, EVAC 910, FLOOR MODELS

Optional push button Recommended place for the button


(Floor models)
Control mechanism ! NOTE: Make sure, that cover does not hit the push button
when opened. (*In Aniara/Mosaik/Trevi models dimension is
100mm smaller due to the flexible cover.) If the place is
130 changed, consult EVAC.
110
330*

~640*
~290

Discharge pipe Floor models

Optional pneumatic push button kit

Install the protecting pipe under the discharge pipe.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 04 Jun 2008 Doc. 002029-2
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6543418 EVAC 910, WALL MODEL, PRESTIGE SILENT, WHITE
6543419 EVAC 910, WALL MODEL, MOSAIK, WHITE
6543420 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT, WHITE
6543421 EVAC 910, WALL MODEL USPH, MOSAIK, WHITE
6544766 EVAC 910, WALL MODEL USPH, OPEN FRONT, WHITE

Push button on the wall


Seat cover (wall model toilets)
Water supply piping

Water valve
Water supply valve
A

Control
mechanism

Direction A
Flushing ring Mini-check
valve
Filter of the
water valve

Discharge valve

Start-up
Clean the bottom of the toilet bowl.
Check that the mini-check valve and the discharge valve are clean and working correctly.
Check that the water supply hose and the filter of the water valve are not blocked up.
Check that sufficient vacuum (-0.3 bar) is available.
Open the water supply valve in the water supply piping.
Press the toilet push button. Pressing the button starts the flushing sequence. The discharge valve opens and
the contents of the bowl are extracted by vacuum. At the same time the bowl is rinsed by water.
When the discharge valve has been closed water level is restored in the bowl by the closing time delay of the
water valve.

Monitoring the vacuum toilet in the normal operation


Check that the water valve provides the rinse water to the bowl at the same time as the discharge valve extracts
the bowl contents when the push button is pressed.
Check that the push button returns to its non-activated state.
Check that after the discharge valve closes, the water valve continues to provide water to the bowl. If the water
valve time delay is correctly adjusted, there should be a pool of water at the bottom of the bowl.
Check that there are no water or air leaks.

! NOTE: Water consumption is dependent on the water supply pressure and the vacuum level.

Preparation for a toilet not to be used for a long period


Close the water supply valve.
Run a flush cycle by pressing the push button.
Close the toilet seat cover.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Jun 2008 Doc. 002028-2
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6543418 EVAC 910, WALL MODEL, PRESTIGE SILENT, WHITE
6543419 EVAC 910, WALL MODEL, MOSAIK, WHITE
6543420 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT, WHITE
6543421 EVAC 910, WALL MODEL USPH, MOSAIK, WHITE
6544766 EVAC 910, WALL MODEL USPH, OPEN FRONT, WHITE

Pneumatic push button

Control hose

Water supply
connection
Control
mechanism

Relief valve

Water valve
Flushing ring

Discharge valve

Bowl

Operation

The toilet is flushed by pressing the push button. The pneumatic push button is connected to the control mechanism
with a control hose, which transports the air pulse from the push button to the control mechanism. The air pulse starts
the flushing sequence and the control mechanism connects vacuum to the control connections of the water valve and
the discharge valve. The water valve opens and lets rinsing water flow into the bowl through the flushing ring. After a
short delay vacuum acts in discharge valve housing and forces the rubber diaphragm in discharge valve to open.
Contents of the bowl is drained to the vacuum sewer by a pressure difference between the bowl and vacuum sewer.
The flushing cycle in the control mechanism starts the closing cycle. Vacuum enters to the relief valve. The relief valve
opens the port between athmospheric air and the discharge valve. Athmospheric air enters to the discharge valve witch
closes immediatelly. After a short delay the atmospheric air pulse reaches to the water valve and the relief valve. The
water valve closes and lets a certain level of water at the bottom in the bowl.
After the flushing cycle has stopped the push button and the system will be ready for the next flush.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 22 Apr 2010 Doc. 002251-2
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6545825 EVAC 910, FLOOR MODEL, SILENT (EVACINHUSH)
6545826 EVAC 910, FLOOR MODEL, TREVI
6545827 EVAC 910, FLOOR MODEL USPH, SILENT (EVACINHUSH)
6545828 EVAC 910, FLOOR MODEL USPH, TREVI
6545829 EVAC 910, FLOOR MODEL USPH, OPEN FRONT

Seat cover Water supply piping

A
Control Water supply valve
mechanism

Water valve
Filter of the water valve

Direction A

Discharge valve

Push button

Mini-check
valve

Start-up
Clean the bottom of the toilet bowl.
Check that the mini-check valve and the discharge valve are clean and working correctly.
Check that the water supply hose and the filter of the water valve are not blocked up.
Check that sufficient vacuum (-0.3 bar) is available.
Open the water supply valve in the water supply piping.
Press the toilet push button. Pressing the button starts the flushing sequence. The discharge valve opens and
the contents of the bowl are extracted by vacuum. At the same time the bowl is rinsed by water.
When the discharge valve has been closed water level is restored in the bowl by the closing time delay of the
water valve.

Monitoring the vacuum toilet in the normal operation


Check that the water valve provides the rinse water to the bowl at the same time as the discharge valve extracts
the bowl contents when the push button is pressed.
Check that the push button returns to its non-activated state.
Check that after the discharge valve closes, the water valve continues to provide water to the bowl. If the water
valve time delay is correctly adjusted, there should be a pool of water at the bottom of the bowl.
Check that there are no water or air leaks.

! NOTE: Water consumption is dependent on the water supply pressure and the vacuum level.

Preparation for a toilet not to be used for a long period


Close the water supply valve.
Run a flush cycle by pressing the push button.
Close the toilet seat cover.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 22 Apr 2010 Doc. 002252-2
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6545825 EVAC 910, FLOOR MODEL, SILENT (EVACINHUSH)
6545826 EVAC 910, FLOOR MODEL, TREVI
6545827 EVAC 910, FLOOR MODEL USPH, SILENT (EVACINHUSH)
6545828 EVAC 910, FLOOR MODEL USPH, TREVI
6545829 EVAC 910, FLOOR MODEL USPH, OPEN FRONT

Water supply
connection

Control
mechanism

Relief valve
Control
hose

Water valve
Flushing ring

Discharge valve

Pneumatic push button

Bowl

Operation

The toilet is flushed by pressing the push button. The pneumatic push button is connected to the control mechanism
with a control hose, which transports the air pulse from the push button to the control mechanism.
The air pulse starts the flushing sequence and the control mechanism connects vacuum to the control connections
of the water valve and the discharge valve. The water valve opens and lets rinsing water flow into the bowl through the
flushing ring.
After a short delay vacuum acts in discharge valve housing and forces the rubber diaphragm in discharge valve to open.
Contents of the bowl is drained to the vacuum sewer by a pressure difference between the bowl and vacuum sewer.
The flushing cycle in the control mechanism starts the closing cycle. Vacuum enters to the relief valve.
The relief valve opens the port between athmospheric air and the discharge valve.
Athmospheric air enters to the discharge valve witch closes immediatelly. After a short delay the atmospheric air pulse
reaches to the water valve and the relief valve. The water valve closes and lets a certain level of water at the bottom in
the bowl. After the flushing cycle has stopped the push button and the system will be ready for the next flush.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 13 May 2008 Doc. 002030-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
5775500 CONTROL MECHANISM, EVAC 910, WALL MODELS AND FLOOR MODELS

Description of the flushing sequence

In the standby position FIG.1

The control valve 1 is closed. Vacuum in the chambers 2 and


3 is equalized by the jets 4 and 5. Force of the spring 6 holds
the mechanism in a non-activated position.

In the position immediately after the push button has


been pressed FIG.2

Air pressure applied from the flush button to the chamber 7


has lifted the lever 8 and opened control valve 1. Atmospheric
air has entered chamber 3 through filter 9 and valve 1. The
force from the pressure difference between 2 and 3 has moved
the shaft 10 to the left and the following sequence of events
has occured:

The inlet valve 11 has closed. Vacuum valve 12 has opened.


Vacuum is distributed via check valve 13 to discharge valve
18 and water valve 19 which will both open. Chamber 14 is
also subjected to vacuum through check valve 21.

This vacuum will pull lever 8 and close valve 1 and the timer
function will start. Chamber 3 will be evacuated through jet 5
and the pressure difference 2-3 equalizes. At a certain level,
the counterforce from spring 6 will outweigh and the cycle will
go in the opposite direction:

The vacuum valve 12 will close. The air inlet valve 11 will open
and vacuum will enter the relief valve 22, athmospheric air
enters the water valve, the discharge valve and the chamber
14. The discharge valve 18 will close and somewhat later
(because of the jet 17), the water valve 19 closes when a
suitable water level has been reached at the bottom of the
bowl. The relief valve closes.

Returning to the standby position FIG.3

The whole system goes to standby position ready for another


VT-flush.

! NOTE: Diaphragm 16 has the same effective area as the air


inlet valve 11 to balance the vacuum forces. FIG.3

! NOTE: Check valve 13 ensures that connected valves in


activated position are unaffected by changes in the vacuum
supply level.

! NOTE: If vacuum is too low or absent the function is delayed.


Control valve 1 stays open until chamber 14 is subject to
vacuum.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 13 May 2008 Doc. 002032-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
5775500 CONTROL MECHANISM, EVAC 910 WALL MODELS AND FLOOR MODELS

Filter 5
(athmospheric air inlet for relief valve)
Push button Control mechanism

Jet 6
(inside plastic cover)
Jet 3

Water valve

Filter 4

Mini-check valve
Jet 1 Relief valve

Jet 2

Control mechanism Discharge valve

Operation

The functioning of the vacuum toilet is entirely controlled by the control mechanism. The operation of the control
mechnism is based on vacuum in the sewage piping system.
Description of flushing sequence see document 002030-1.
Jet 1 (document 002030-1 pos. 5) controls the discharge valve opening time.
Jet 2 (document 002030-1 pos. 4) counters the effect of quick changes in the vacuum supply.
Jet 3 (document 002030-1 pos. 15) delays the vacuum changes in the chamber 14 (see document 002030-1).This
prevents a new flushing procedure to start before the previous procedure has stopped.

Maintenance

Check that the air filters 4 and 5 are not blocked.


Check hoses and pipe connections for leaks.

Toilet discharge time

Jet 1 Short discharge period Red jet 1.5 sec.


Normal discharge period Blue jet 2.0 sec.
Longer discharge period White jet 2.5 sec.
Less restriction shortens the time

Water valve opening time

Jet 6 Normal bowl water level White jet


Low bowl water level Blue jet

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002033-3
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6543002 DISCHARGE VALVE, EVAC 910, WALL MODELS, FLOOR MODELS AND
STAINLESS STEEL MODELS

Control mechanism

CLOSED
CONDITION
OPEN CONDITION CLOSING SEQUENCE
Discharge Vacuum hose
valve
Relief valve
Rubber Atmospheric air
sleeve Connection
pipe
Bowl Vacuum
side piping

Closing
Rubber mechanism
sleeve
Rubber diaphragm Discharge valve

Operation

Closed condition:
The control mechanism shuts off connection between the vacuum piping and the discharge valve housing. As the
valve housing is under atmospheric pressure the spring-loaded closing mechanism closes the rubber diaphragm and
isolates the bowl from the vacuum piping.

Open condition:
As the control valve opens the discharge valve housing is subjected to vacuum, thus forcing the closing mechanism
to open. This in turn allows the rubber diaphragm to open, and connects the bowl to the vacuum pipe line.

Closing sequence:
The vacuum pulse enters to the relief valve. The relief valve opens the port between athmospheric air and the discharge
valve. Athmospheric air enters to the discharge valve witch closes immediatelly. After a short delay the atmospheric
air pulse reaches to the water valve and the relief valve. The water valve closes and lets a certain level of water at the
bottom in the bowl.

Maintenance

See document 002034-5 for scheduled maintenance.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002034-5
Commercial Marine Equipment MAINTENANCE

VACUUM TOILET
EVAC 910, WALL MODELS, FLOOR MODELS AND STAINLESS STEEL MODELS

Cleaning instruction for the seat

The seat is easy to clean, with just a few simple directions for you to observe.
Use a mild soap solution or biological cleaners.
Seat and hinges should not be left damp, but be dried with a soft cloth.
When using abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with the seat and hinges.
Therefore, when cleaning the bowl, make sure that seat and cover are in an upright position until all the cleaner
has been flushed away.

Scheduled maintenance program


Maintenance program is based on 20 toilet flushes per day and 20 years operation.

Every year:
Change flap of Mini-check valve in every toilet.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Clean Filter ( not in USPH models ) in water supply.

Every 5 years:
Change Flap of mini-check valve in every toilet.
Open and clean Water valve filter 5774150.
Clean Control mechanism air filter 5778600.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Check Flushing ring 6541025 (floor models), 6540968 (wall models) or 5433471 (Stainless steel models) and
flushing operation.

Every 10 years:
Change Flap of mini-check valve in every toilet.
Change Discharge valve rubbers: Rubber sleeve 6542990 (2pcs), Rubber diaphragm 6542989 and Diaphragm
6543134 in relief valve.
Change Water valve diaphragm 5774400.
Open and clean Water valve filter 5774150.
Clean Control mechanism air filter 5778600.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Check Flushing ring 6541025 (floor models), 6540968 (wall models) or 5433471 (Stainless steel models) and
flushing operation.

Discharge valve Water Water valve 5774400 Control mechanism


sypply Diaphragm
Relief valve 5778600
Filter 5774150 Air filter
6542990 Filter
Rubber
sleeve Flushing ring
Pneumatic push buttons
Floor models:
6541025 Flushing ring 6541458
Wall models: Push button
6542989 6540968 Flushing ring
Rubber Mini-check
diaphragm Stainless steel toilet: 6544996
valve 5433471 Flushing ring Push button

! NOTE: Use only genuine Evac spare parts.


EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Jun 2008 Doc. 002031-2
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
EVAC 910, WALL MODELS

Trouble Cause Remedy


Toilet is discharging continuously Foreign object in bowl or Shut off the problematic branch line
(discharge valve open) in discharge valve valve
Blocked air relief tubing Remove foreign object
Quick relief valve malfunction Change discharge valve
Check and if necessary change
control mechanism
Check relief valve operation
Bowl does not become empty Discharge valve blocked Clear stoppage, if any, in discharge
when flushed valve
Leak in discharge valve housing Sharp tools may damage rubber
Discharge pipe blocked Check that rubber sleeves are
Rubber sleeves leaking undamaged and correctly fitted
Check relief valve operation
No water or too little rinsing Water shut-off valve closed Open valve
water No water pressure Provide water pressure
Filter full or dirt in water valve Clean filter
Flush ring loose Connect flushing ring
Flush ring clogged Clean flushing ring
Filter blocked up in water supply Clean filter
Toilet is overflowing Water valve jammed in open Close water shut-off valve
position Clean / change water valve nozzles,
Bowl clogged or discharge valve not springs, rubbers
operating Discharge bowl, valve and piping
Misuse (buckets of water thrown in with normally flushing
the bowl)
Too low vacuum (less than 30%) to
flush
Toilet does not flush. No vacuum or low vacuum (less Check vacuum level, remove
than 30kPa) blockage in piping
Clogged mini-check valve Clean / change mini-check valve
No impulse from push button Check hoses andmembrane of push
Jammed control mechanism button
Jammed quick relief valve Change control mechanism
Check air filter condition. It should
be place.
Check relief valve operation
Push button Shut-off valve
Filter ( not in USPH models )

Control mechanism Seal ( not in USPH models )


Vacuum breaker
Vacuum
hose Water supply hose

Relief valve
Flushing ring

Water valve
Mini-check valve
Discharge valve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 06 Jun 2008 Doc. 002050-1
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
EVAC 910, FLOOR MODELS

Trouble Cause Remedy


Toilet is discharging continuously Foreign object in bowl or Shut off the problematic branch line
(discharge valve open) in discharge valve valve
Blocked air relief tubing Remove foreign object
Quick relief valve malfunction Change discharge valve
Check and if necessary change
control mechanism
Check relief valve operation
Bowl does not become empty Discharge valve blocked Clear stoppage, if any, in discharge
when flushed valve
Leak in discharge valve housing Sharp tools may damage rubber
Discharge pipe blocked Check that rubber sleeves are
Rubber sleeves leaking undamaged and correctly fitted
Check relief valve operation
No water or too little rinsing Water shut-off valve closed Open valve
water No water pressure Provide water pressure
Filter full or dirt in water valve Clean filter
Flush ring loose Connect flushing ring
Flush ring clogged Clean flushing ring
Filter blocked up in water supply Clean filter
Toilet is overflowing Water valve jammed in open Close water shut-off valve
position Clean / change water valve nozzles,
Bowl clogged or discharge valve not springs, rubbers
operating Discharge bowl, valve and piping
Misuse (buckets of water thrown in with normally flushing
the bowl)
Too low vacuum (less than 30%) to
flush
Toilet does not flush. No vacuum or low vacuum (less Check vacuum level, remove
than 30kPa) blockage in piping
Clogged mini-check valve Clean / change mini-check valve
No impulse from push button Check hoses andmembrane of push
Jammed control mechanism button
Jammed quick relief valve Change control mechanism
Check air filter condition. It should
be place.
Check relief valve operation

Shut-off valve
Filter ( not in USPH models )
Control mechanism
Seal ( not in USPH models )

Vacuum Vacuum breaker


hose
Water supply hose
Relief valve Water valve

Flushing ring Mini-check valve

Discharge valve
Push button

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 18 May 2009 Doc. 002262-1
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
6543002 DISCHARGE VALVE, EVAC 910, WALL MODELS AND FLOOR MODELS

Removal of the discharge valve (wall models)

From the cabin side: From the service space side:

Fig. 1 Hose C Water valve Fig. 2


Elbow Component
Relief valve plate
Water
valve
Back plate
Hose B
Connecting Water supply
nipple hose
Hose A
Screw**
Screws* Discharge pipe
Discharge valve

1. Remove the bowl. 1. Disconnect the water supply hose from the water
2. Disconnect the rubber hose A from the water valve valve and the discharge pipe from the backplate.
or from the connecting nipple (only in USPH 2. Unscrew two screws* (see fig.2).
models). 3. Disconnect the rubber hose A from the water valve
3. Loose (only in USPH models) water valve from the or from the hose nipple (only in USPH models).
component plate. 4. Loose (only in USPH models) water valve from the
4. Disconnect the hose C with the elbow from the component plate.
relief valve. 5. Disconnect the hose from the relief valve.
5. Unscrew two screws**. 6. Unscrew two screws** (see fig.1).

Removal of the discharge valve (floor models)

Vacuum breaker
Water supply valve (USPH models)

Vacuum breaker
Back plate (not in USPH models) 1. Close the water supply valve.
2. Disconnect the water hose from the water valve.
Water hose
3. Disconnect the pipes of the vacuum breaker from
Pipes the connection nipples
4. Disconnect the toilet from the rubber bend.
5. Remove the toilet if needed.
6. Remove the screws***.
7. Disconnect the rubber hose A from the water valve
or the connecting nipple (only in the USPH
models).
8. Remove the back plate.

Water valve
Screws***
Connection nipples
Rubber bend Discharge piping

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 18 May 2009 Doc. 002262-1
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
6543002 DISCHARGE VALVE, EVAC 910, WALL MODELS AND FLOOR MODELS

Hose C Water valve 9. Loose (only in the USPH models) water valve
from the component plate.
10. Disconnect the hose from the relief valve.
Elbow Component
11. Unscrew two screws*.
plate
Discharge valve

Relief valve

Hose B
Screws*
(only in USPH models)
Rubber hose A
Connecting nipple
(only in USPH models)

Dismantling of the discharge valve

Fig. 3 Fig. 4
Rubber sleeve
Press
Cover
Discharge valve body

Spring

Closing mechanism

Press

Rubber sleeve and brace


Spring

Cover 1. Remove the rubber sleeves, the covers and the springs.
(see fig.3).
2. Press lightly the closing mechanisms and remove the
Rubber sleeve rubber sleeve with the brace (see fig.4).

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 15 May 2008 Doc. 002035-1
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6543418 EVAC 910, WALL MODEL, PRESTIGE SILENT, WHITE
6543419 EVAC 910, WALL MODEL, MOSAIK, WHITE

P/N 6543418 includes Prestige seat and cover (P/N 6542928)


P/N 6543419 includes Mosaik seat and cover (P/N 6540973)

5980801
WATER SUPPLY KIT

6541458 5432728
Push button Seal
6540973* 5431884
Seat and cover, Shut-off valve
Mosaik
6543414
Filter
5805900 5432548
Hose to push button Vacuum breaker

6542928*
Seat and cover, 5433215
Prestige 6542981 Water connection
Back plate assembly hose with two
(document 002039-1) seals

6542402
6540968 Hose clamp
Flushing ring
6542318
Spring

6540972 INSTALLATION KIT


5779098 5433572
6540967*
Guiding nut (x2) Connection sleeve
Toilet bowl,
includes flushing ring, spring
6540936 5433594
and hose clamp
Edge strip Hose clamp (x2)

5990759
Nut (x2)

! NOTE: *When ordering:


Toilet bowl - state type and standard colour
Seat and cover - state type and standard colour

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 21 Oct 2009 Doc. 002040-2
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6543420 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT
6543421 EVAC 910, WALL MODEL USPH, MOSAIK
6544766 EVAC 910, WALL MODEL USPH, OPEN FRONT

P/N 6543420 includes Prestige seat and cover (P/N 6542928)


P/N 6543421 includes Mosaik seat and cover (P/N 6540973)
P/N 6544766 includes Open front seat and cover (P/N 5441801)

6541772
6540973*
WATER SUPPLY KIT
Seat and cover,
(document 6:01024 i)
Mosaik
6541458 Shut-off valve
Pneumatic push button

Connection
6542928* hose with
Seat and cover, seals
Prestige

5805900
Hose to push button

5441801* Vacuum
Seat and cover, breaker
Open front

6542982
Back plate
(doc. 002039-3)

6540968
Flushing
ring 6542402
6542318 Hose clamp
Spring

6540972 INSTALLATION KIT


5779098 5433594
6540967* Guiding nut (x2) Hose clamp (x2)
Toilet bowl, 6540936 5433572
includes flushing ring, spring and hose clamp Edge strip Connection sleeve
5990759
Nut (x2)
! NOTE: *When ordering:
Toilet bowl - state type and standard colour
Seat and cover - state type and standard colour

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 23 Apr 2010 Doc. 002266-2
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6545825 EVAC 910, FLOOR MODEL, SILENT (EVACINHUSH)
6545826 EVAC 910, FLOOR MODEL, TREVI

P/N 6543422 is replaced by P/N 6545825


P/N 6543423 is replaced by P/N 6545826

P/N 6545825 includes Silent (EvacInhush) seat and cover (P/N 6541922)
P/N 6545826 includes Trevi seat and cover (P/N 6542432)

See recommended spare part kits in spare part document: 5980801


Doc no. 001923-3 Water valve WATER SUPPLY KIT
5432728
5431884 Seal
6542432 Shut-off valve
Seat and cover, Trevi
6543414
Filter
5432548
Vacuum
breaker

6541922* 5433215
Water connection
Seat and cover, Silent hose with two
6542983
(EvacInhush), seals
Back plate
(with metal hinges)
(document 002043-2)

6542402
Hose clamp
6541025
Flushing ring
6542318
Spring

2618192
Bolt
6544898
Plug

6544996 6544897
or Pneumatic INSTALLATION KIT
6543060*
Toilet bowl, push button 5433594
includes flushing ring, Hose clamp (x2)
spring and hose clamp 6544769
Rubber bend
5990724
Nut M8, (x2)
5433266
Wood screw
5 x 45, (x2)
! NOTE: *When ordering:
Toilet bowl - state type and standard colour 5825300
Seat and cover - state type and standard colour Plastic washer, (x2)

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 26 Apr 2010 Doc. 002254-3
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6545827 EVAC 910, FLOOR MODEL USPH, SILENT (EVACINHUSH)
6545828 EVAC 910, FLOOR MODEL USPH, TREVI
6545829 EVAC 910, FLOOR MODEL USPH, OPEN FRONT

P/N 6543424 is replaced by P/N 6545827 See recommended part kits


P/N 6543425 is replaced by P/N 6545828 in spare part document:
P/N 6544797 is replaced by P/N 6545829 Doc no. 001923-2 Water valve

P/N 6545827 includes Silent (EvacInhush) seat and cover (P/N 6541922)
P/N 6545828 includes Trevi seat and cover (P/N 6542432)
P/N 6545829 includes Open front seat and cover (P/N 5441801)

6542432
Seat and cover, Trevi 5980802
WATER SUPPLY KIT
( document 6:01024 i )

6541922*
Seat and cover, Shut-off
Silent (EvacInhush), valve
with metal hinges

Connection
hose with
seals

5441801 Vacuum
Seat and cover, breaker
Open front 6542984 USPH
Back plate
(document 002043-2)

6541025 6542318
Spring
Flushing ring
6542402
Hose clamp

2618192
Bolt
6544898
6544996 Plug
6543060 or Pneumatic push button
Toilet bowl,
includes flushing ring, 5990724 5433594
spring and hose clamp Nut M8, (x2) Hose clamp
5433266 6544769
Wood screw Rubber bend
! NOTE: *When ordering: 5x45, (x2)
Toilet bowl - state type and standard colour
5825300 6544897
Seat and cover - state type and standard colour
Plastic washer, (x2) INSTALLATION KIT
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 23 Oct 2009 Doc. 002039-4
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6542981 BACK PLATE ASSEMBLY, EVAC 910, WALL MODELS
6542982 BACK PLATE ASSEMBLY, EVAC 910, WALL MODELS USPH

5775500
Control mechanism

Hose

Valve seat 6545052


MINI-CHECK
O-ring VALVE KIT

Valve flap
6545051
VALVE STEM KIT
6543072
Back plate

Hose
5736326
Hose, L=270
6542995
5507000 Wall support,
Elbow left and right

Nut and hose nipple


(only in part 6542982)

Hose
6543002
Discharge valve 6542997
Water valve
5481004
Hose, L=390
(only in part 6542982)

6542402
Hose clamp
(only in part 6542982)

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 17 Jul 2008 Doc. 002043-2
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6542983 BACK PLATE, EVAC 910, FLOOR MODELS
6542984 BACK PLATE, EVAC 910, FLOOR MODELS USPH

5775500
Control mechanism

Hose

Valve seat 6545052


MINI-CHECK
O-ring VALVE KIT

Valve flap
6545051
VALVE STEM KIT
6543072
Back plate
(not including support plate)
5736326 Hose
Hose, L=270

5507000
Elbow

Support plate

Nut and hose nipple


(only in part 6542984)
Hose
6543002
Discharge valve
6542997
Water valve
5481004
Hose, L=390
(only in part 6542984)

6542402
Hose clamp
(only in part 6542984)

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 01 Jun 2010 Doc. 002038-3
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6543002 DISCHARGE VALVE

6545041 RECOMMENDED SPARE PART KIT:


1 x 6542989 Rubber diaphragm
2 x 6542990 Rubber sleeve
1 x 6543134 Membrane
6542990
Rubber sleeve

6543134
Membrane

6547089
6542985 Closing mechanism
Housing (sold only as a kit)

6542989
Rubber diaphragm

6542990
Rubber sleeve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 20 Oct 2009 Doc. 001923-3
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6542997 WATER VALVE

6543030 RECOMMENDED SPARE PART KIT:


1 x 3790009 V-ring
1 x 5774150 Filter
1 x 5774400 Diaphragm
1 x 5774701 Valve washer + Jet

5774400
Diaphragm

5774500
Slider

5774800
Permanent magnet

Valve washer 5522700


5774701
Conic spring
Valve washer + Jet
Jet

5774300
3752211 Bottom
O-ring

5774600
Cover

3790009
V-ring

5990740
Screw 5774150
Filter

6542826
Membrane 6542998
Solenoid valve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Aug 2010 Doc. 6:132K
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
5775500 CONTROL MECHANISM
5881000 SPARE PART KIT FOR CONTROL MECHANISM (EVAC 90 AND 900 MODEL TOILETS)
6546688 SPARE PART KIT FOR CONTROL MECHANISM (EVAC 910 MODEL TOILETS, STAINLESS STEEL
TOILETS)

P/N 5775500 Control mechanism


5778001 Jet carrier complete (as standard), which controls
flushing period
Alternative for this Jet available:
5778000 Jet carrier complete*
5778002 Jet carrier complete* 5778001
5778004 Jet carrier complete* Jet carrier complete

5778600
Air filter

5778000
Jet carrier complete

*Jet Carrier identification:


P/N Colour Size Effect
5778004 Yellow 0.20 Extra long flushing period
5778000 White 0.30 Long flushing period
5778001 Blue 0.40 Normal flushing period
5778002 Red 0.50 Short flushing period

! NOTE: See also the operation and maintenance documents:


Doc.no 3:111C, Control mechanism (Evac 90 and 900 model toilets)
Doc.no 002032-1, Control mechanism (Evac 910 model toilets)
Doc.no 002474-1, Control mechanism (Evac 910 Stainless steel toilets)

P/N 5881000 Spare part kit (Evac 90 and 900 model toilets)
P/N Description Pcs
5778600 Air filter 1
5778001 Jet carrier complete 2
5778000 Jet carrier complete 1
5778700 Filter 1
5959902 Mini-check valve 1

P/N 6546688 Spare part kit (Evac 910 model toilets)


P/N Description Pcs
5778600 Air filter 1
5778001 Jet carrier complete 2
5778000 Jet carrier complete 1
5778700 Filter 1
6545052 Mini-check valve kit 1

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 14 Jul 2008 Doc. 6:01109C
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6541922 EVACINHUSH, SILENT SEAT AND COVER FOR EVAC 90 WALL AND FLOOR, EVAC 900 AND
EVAC 910 FLOOR MODELS

P/N 5446101 is replaced by P/N 6541922.

! NOTE: Seat and cover sold as complete only.

! NOTE; When ordering: Seat and cover -state type and colour.

6541241 (x2)
Hinge
5446401 (x2)
Hinge pin 6540931 (x2)
Washer

5445201 (x2)
Nut

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 27 May 2010 Doc. 002423-1
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6542432 TREVI, SEAT AND COVER

6547088
HINGE KIT

Hinge body, left

Hinge body, right

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 11 Apr 2008 Doc. 6:01024 i
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6541772 WATER SUPPLY KIT, USPH, FOR EVAC 900 AND EVAC 910 TOILETS, WALL MODELS
5980802 WATER SUPPLY KIT, USPH, FOR EVAC 90, EVAC 900 AND EVAC 910 TOILETS, FLOOR MODELS

P/N 6541772 Water supply kit, USPH

6541409 VACUUM BREAKER COMPLETE, USPH, 5432728


WALL MODEL Seal

5431884
Shut-off valve

5432548
Vacuum breaker

5433215
Water connection hose
(includes: 2 x seal )

P/N 5980802 Water supply kit, USPH


5432728
5435336 VACUUM BREAKER ASSEMBLY, USPH Seal
5430164
Elbow
5957210 5432728
Elbow wall 5431884
Gasket
fast flange Shut- off valve

5430166
5432548 Coupling
Vacuum breaker

5430166
Coupling 5433215
Water connection hose
(includes: 2 x seal)

5430166
Coupling G1/2
5910601 (x2)
Cu pipe 12x1

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 20 Oct 2009 Doc. 6:01012K
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, EVAC 900 AND EVAC 910, WALL MODELS
6541057 OPTIONAL PNEUMATIC PUSH BUTTON KIT, EVAC 900 AND EVAC 910, FLOOR MODELS

P/N 6541458 Pneumatic push button

P/N 6540917 is replaced by P/N 6541458

6541272
Bellows

6540932
Spring

6541457
Button

P/N 6541057 Optional pneumatic push button kit

6541458
Pneumatic push button

5430105
Installation kit

6543767
Cover plate

5430108
Protecting pipe

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
2. EVAC VACUUM TOILETS
..................................................................................................................

2.1 EVAC 910 TOILETS


(prochure)

2.2 EVAC CLASSIC TOILETS


EVAC Date: 03 Apr 2008 Doc. 001992-3
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)

Control mechanism on wall:


optional wall push button kit P/N 6543766,
30 not included in P/N 6544286

Control mechanism on Water supply 1/2


porcelain
Shut-off valve
500

Seat and cover Vacuum breaker


Flexible water
connection hose
500 90
380

Edge strip
(or 57)
300
470

50

180
Bowl

300
150
120

230

Discharge connection sleeve

Materials Bowl: White vitreous china


Seat: PP
Cover: PP
Control mechanism: ABS, POM
Discharge valve; plastic parts: POM, PP, rubber parts: NR, EPDM

Operating data Water pressure: 300 ...1000kPa


Operating vacuum: -30 ... -50kPa
Water consumption: ~1.2 0.15 litres/flush ( water pressure: 400kPa, vacuum: -40kPa )
Air consumption: ~60 10 litres/flush (normal atmospheric air)

Connections Water supply: 1/2" MPT, flexible hose


Discharge: Connection sleeve to O.D. 48 - 52mm and ( 55 - 60mm pipe) includes two hose
clamps.

Shipping data Net weight: 16 0.5kg


Shipping weight: 18.3 0.5kg
Shipping volume: 0.168m3

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 04 Apr 2008 Doc. 002014-1
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6544287 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)

Control mechanism on wall:


optional wall push button kit P/N 6543766,
30 not included in P/N 6544287

USPH vacuum
breaker
Water supply 1/2

Control mechanism Shut-off valve


500

on porcelain
Seat and cover Flexible water
connection hose
500 90
380
50 ( or 57)

Edge strip
300
470

180
Bowl

300
150
120

230
Discharge connection
sleeve

Materials Bowl: White vitreous china


Seat: PP
Cover: PP
Control mechanism: ABS, POM
Discharge valve; plastic parts: POM, PP, rubber parts: NR, EPDM

Operating data Water pressure: 300 ...1000kPa


Operating vacuum: -30 ... -50kPa
Water consumption: ~1.2 0.15 litres/flush ( water pressure: 400kPa, vacuum: -40kPa )
Air consumption: ~60 10 litres/flush (normal atmospheric air)

Connections Water supply: 1/2" MPT, flexible hose


Discharge: Bushing for sleeve coupling ( O.D. 48 - 52mm) with two hose calmps and for
rubber connector ( 55 - 60mm pipe) with two hose clamps.

Shipping data Net weight: 17.5 0.5kg


Shipping weight: 18.3 0.5kg
Shipping volume: 0.168m3

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 04 Apr 2008 Doc. 001993-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)

Max.30
Control mechanism
on wall: optional
wall push button kit

Shut-off valve
1/2" MPT
350 (Water supply hose)

Vacuum
620

Control mechanism breaker


Seat and cover
Flexible
water hose

A Discharge pipe
47

alignment
B tolerance
A 90
to be 3.0 mm
150
150

120

230 U-beam
(Not included in EVAC supply)
Fasten the beam to a solid structure.

Dimensions of toilet service opening through the wall

Recommended service opening for all Classic Minimum service opening for Classic toilets
toilets without USPH and optional place
for control mechanism

(Optional place
for control mechanism,
installation hole 48)
620

230
230
200 80
13 30
13
80

197
150
150

160
120

150
150

70 70

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Apr 2008 Doc. 001993-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)

Toilet supporting beams ( not Evac supply ) for Evac Classic toilet
U-beam 50x30x2

Bolt M12, welded

230
310

220
200

Length according to
the space available

Toilet installation on the wall, Cross section A - A


Edge strip
Toilet bowl
Beam

Bolt M12 (not EVAC supply) to be welded.


! NOTE: Thread on the bolt must be full length.

Guiding nut Plastic nut M12

T 652 Total length of bolt = T + 65 2

Connection pipes installation, Cross section B - B

Pipe size O.D. 48 - 52 Pipe size O.D. 55 - 63


Secure with hose clamps. Secure with hose clamps.

Sleeve coupling Cabin Service area Sleeve coupling Cabin Service area
Sleeve Rubber
coupling connector
Bushing Bushing

Discharge valve Discharge valve


outlet pipe outlet pipe
Wall, max.30 Hose clamps Wall, max.30 Hose clamps

Installation kit consists of:

Guiding nut ......... 2 pcs Nut ......................2 pcs Sleeve coupling .... 1 pcs Rubber connector . 1 pcs
Edge strip ........... 1 pcs Bushing ...............1 pcs Sleeve coupling .... 1 pcs Hose clamp ..........4 pcs

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 04 Apr 2008 Doc. 002016-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)

Water supply Shut-off valve/vacuum breaker assembly


Shut-off valve
Vacuum breaker

Water connection hose A


Seat and cover

Guiding nuts B

Water valve
Fastening bolt

Edge strip installation


Edge strip
Discharge connection Edge strip Wall
Bowl

Nut C Bowl
Fig.1
! NOTE: Do not use any kind of grease during installation.

Optional place on wall for the control mechanism Vacuum hoses


Control mechanism
Remove three vacuum hoses from the control mechanism.
Remove the control mechanism and replace Covering washer
by the covering washer.
See recommended hole sizes for the control mechanism
on the wall in the document 001993-2.

Toilet installation

Connect the water connection hose A to the water valve.


Install the guiding nuts B on the fastening bolts.
Lift the bowl onto the fastening bolts and tighten the securing nuts C. Tightening torque is 15-20 Nm.

! NOTE: Check hoses through the toilet service opening in the wall that the hoses run smoothly. The hoses will
not have any kinks.

Fit the edge strip as shown in figure 1. Place the joint of the strip to the bottom side of the bowl.
Install the seat and the cover.
Connect the discharge connection.

! NOTE: Secure with the hose clamp. See installation of the connection pipes in the document 001993-2.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Apr 2008 Doc. 002016-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)

Connect the shut-off valve/vacuum breaker assembly to the water supply. The shut-off valve must be installed to
the water supply piping's side to ensure the correct flow direction in the vacuum breaker. Note that the vacuum
breaker must be installed vertically as shown.
Connect the water connection hose A to the shut-off valve/vacuum breaker assembly.

Optional place on wall for the control mechanism

Connect the extention joints and the extention hoses to the disconnected hoses.
Install the control mechanism on wall (installation hole 48).
Connect the hoses to the right places to the control mechanism.

Wall push button kit


Control mechanism
Extention hoses

Hose to the water valve

Extention joint

Covering washer

Vacuum inlet hose


Hose to the discharge valve

The control mechanism installation The control mechanism installation


on the insulated sheet metal wall on the compact wall plate

Sheet metal Insulation Max. 30


wall
~ 100 Mark D: Compact Mark D:
to discharge valve wall plate to discharge valve
Mark V: Mark V:
48

48

vacuum inlet vacuum inlet

Mark W: Mark W:
to water valve to water valve
Control Control
mechanism mechanism
Gasket Gasket

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 04 Apr 2008 Doc. 002015-1
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6544287 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)

Max. 30
USPH vacuum Control mechanism
breacker on wall: optional wall
push button kit

USPH
90

Vacuum breaker

Shut-off valve
Control mechanism 1/2" MPT
620
Min. 280

(Water supply hose) on porcelain


Flexible
Seat and cover
350

water hose

A Discharge pipe
alignment
B tolerance
47

A 90
to be 3.0 mm
150
150

120

230 U-beam
(Not included in Evac supply)
Fasten the beam to a solid structure.

Dimensions of toilet opening Connection pipes installation


Recommended hole size for all Classic toilets
USPH
Vacuum breaker
Optional place
70

for control mechanism,


installation hole 48 Air inlet
620

230
*150

200

13
80

Overflow
point Flushing nozzle
190
150
120

inside toilet
150

70

* The vacuum breaker air inlet must be located


at a minimum of 150mm (6) above the overflow
point (in the flushing nozzle) of the toilet.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Apr 2008 Doc. 002015-1
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6544287 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)

Toilet supporting beams ( not Evac supply ) for Evac Classic toilet
U-beam 50x30x2

Bolt M12, welded

230
310

220
200

Length according to
the space available

Toilet installation on the wall, Cross section A - A


Edge strip
Toilet bowl
Beam

Bolt M12 (not EVAC supply) to be welded.


! NOTE: Thread on the bolt must be full length.

Guiding nut Plastic nut M12

T 652 Total length of bolt = T + 65 2

Connection pipes installation, Cross section B - B

Pipe size O.D. 48 - 52 Pipe size O.D. 55 - 63


Secure with hose clamps. Secure with hose clamps.
Cabin Service area Cabin Service area
Sleeve coupling Sleeve coupling
Sleeve Rubber
coupling connector
Bushing Bushing

Discharge valve Discharge valve


outlet pipe outlet pipe
Wall, max.30 Hose clamps Wall, max.30 Hose clamps

Installation kit consists of:

Guiding nut ......... 2 pcs Nut ......................2 pcs Sleeve coupling .... 1 pcs Rubber connector . 1 pcs
Edge strip ........... 1 pcs Bushing ...............1 pcs Sleeve coupling .... 1 pcs Hose clamp ..........4 pcs

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 04 Apr 2008 Doc. 002021-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6544287 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)

Water supply

Shut-off valve

Seat and cover Water connection hose A


USPH vacuum breaker

Guiding nut B

Connection Fastening bolt


nipples

Water valve
Flushing
nozzle Edge strip installation

Edge strip Wall

Edge strip
Discharge connection
Toilet bowl
Toilet bowl
Fig 1
Nut C

! NOTE: Do not use any kind of grease during installation.


Vacuum hoses
Optional place on wall for control mechanism
Control mechanism
Remove three vacuum hoses from the control mechanism.
Remove the control mechanism and replace Covering washer
by the covering washer.
See recommended hole sizes for the control mechanism
on the wall in the document 002015-1.

Toilet installation

Connect the water connection hose A to the water valve.


Install guiding nuts B on the fastening bolts.
Lift bowl onto the fastening bolts and tighten the securing nuts C. Tightening torque is 15-20 Nm.

! NOTE: Check hoses through the toilet service opening in the wall that the hoses run smoothly. The hoses should
not have any kinks.

Fit the edge strip installation as shown in the figure 1. Place the joint of the strip under the discharge connection.
Install the seat and the cover.
Fix the USPH vacuum breaker on the wall. ! NOTE: The vacuum breaker air inlet must be located at a minimum

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Apr 2008 Doc. 002021-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6544287 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)

of 150mm (6) above the overflow point of the toilet. See document 002015-1.
Connect the discharge connection. ! NOTE: Secure with the hose clamp. See installation of the connection
pipes in the document 002015-1.
Connect the shut-off valve to the water supply.
Connect the water connection hose A to the shut-off valve.

Optional place on wall for control mechanism

Connect the extention joints and the extention hoses to the disconnected hoses.
Install the control mechanism
on the wall (installation hole 48).
Connect the hoses to the right places
to the control mechanism.
Wall push button kit
Control mechanism

Extention hoses

Extention joint

Covering washer
Hose to the water valve

Vacuum inlet hose

Hose to the discharge


valve

The control mechanism installation The control mechanism installation


on the insulated sheet metal wall on the compact wall plate

Sheet metal Insulation Max. 30


wall
~ 100 Mark D: Compact Mark D:
to discharge valve wall plate to discharge valve
Mark V: Mark V:
48

48

vacuum inlet vacuum inlet

Mark W: Mark W:
to water valve to water valve
Control Control
mechanism mechanism
Gasket Gasket

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 04 Apr 2008 Doc. 002025-2
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE
6544287 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE

Shut-off valve
Filter ( not in USPH model )

Vacuum breaker

Water hose

Water valve
Flushing nozzle Filter in water valve

Control mechanism/push button

Mini-check valve

Discharge valve

Operation
The toilet is flushed by pressing the push button. The water valve opens and lets rinsing water flow into the bowl
through the flushing nozzle. After a short delay, the vacuum acts in discharge valve housing and forces the rubber
diaphragm in discharge valve to open. The contents of the bowl is drained to the vacuum sewer by a pressure
difference between the bowl and vacuum sewer.
The flushing cycle in the control mechanism starts the closing cycle. Atmospheric air pulse enters the discharge
valve, which closes. After a short delay, atmospheric air pulse reaches water valve, which closes and lets a certain
level of water at the bottom in the bowl.
After the flushing cycle has stopped, the push button and system will be ready for next flush.

Start-up
Clean bottom of the bowl inside.
Check that the mini-check valve and discharge valve are clean and working correctly.
Check that the water supply hose and the filter of the water valve are not blocked up.
Check that sufficient vacuum (-30kPa) is available.
Open the shut-off valve in the water supply piping.
Press the toilet push button. Pressing the button starts the flushing sequence. The discharge valve opens and the
contents of the bowl are extracted by vacuum. At the same time the bowl is rinsed by water.
When the discharge valve has been closed, the water level is restored in the bowl by the closing time delay of the
water valve.

Monitoring the v acuum toilet in nor mal oper ation


Check that the water valve provides the rinse water to the bowl at the same time as the discharge valve extracts the
bowl contents when the push button is pressed.
Check that the push button returns to its non-activated state.
Check that after the discharge valve closes, the water valve continues to provide water to the bowl. If the water valve
time delay is correctly adjusted, there should be a pool of water at the bottom of the bowl.
Check that there are no water or air leaks.

! NOTE: Water consumption is dependent on water supply pressure.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Apr 2008 Doc. 002025-2
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE
6544287 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE

Preparation for a toilet not to be used for a long period


Close the water supply valve.
Run a flush cycle by pressing the push button.
Close the toilet seat cover.

Cleaning instruction for the seat

The seat is easy to clean, with just a few simple directions for you to observe.
Use a mild soap solution or biological cleaners.
Seat and hinges should not be left damp, but be dried with a soft cloth.
When using abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with the seat and hinges.
Therefore, when cleaning the bowl, make sure that seat and cover are in an upright position until all the cleaner has
been flushed away.

Scheduled maintenance program

Maintenance Program is based on 20 toilet flushes per day and 20 years operation.

Every year:
Change Mini-check valve 5959902 if toilet is connected to riser pipe.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Clean Filter ( not in USPH models ) in water supply.

Every 5 years:
Change Mini-check valve 5959902 in every toilet.
Open and clean Water valve filter 5774150.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Check Flushing nozzle 6542428 and flushing operation.

Every 10 years:
Change Mini-check valve 5959902 in every toilet.
Change Hose diaphragm 6543130 and Sleeve diaphragm 6542990 in discharge valve..
Change Water valve diaphragm 5774400.
Open and clean Water valve filter 5774150.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Check flushing operation.

Water valve and flushing nozzle Discharge valve

Rubber diaphragm Water valve Sleeve


Hose diaphragm
diaphragm
Filter

Flushing nozzle

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 04 Apr 2008 Doc. 002024-1
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE
6544287 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE

Water supply

Shut-off valve
Filter ( not in USPH model )
Seat and cover
Vacuum breaker

Water hose

Water valve
Flushing nozzle Filter in water valve
Control mechanism

Mini-check valve

Discharge pipe

Bowl Discharge valve

Trouble Cause Remedy


Toilet is discharging contineously Foreign object in the bowl or Shut off the problematic branch line
(discharge valve open) discharge valve valve
Remove foreign object
Change discharge valve
Check and if necessary change the
control mechanism
Bowl is not emptying, but water Blocked porcelain Clean bowl / clean discharge valve /
comes (high water lewel in bowl) Blocked discharge valve clean vacuum hoses
Loose / clogged hoses
No water, but otherwise flushing Water shut-off valve closed Open valve
or too little rinsing water No water pressure Provide water pressure
Filter full or dirty in water valve Clean filter
Flush nozzle clogged Clean flushing nozzle
Filter blocked up in water supply Clean filter
Toilet is overflowing Water valve jammed in open Close water shut-off valve
position Clean / change water valve nozzles,
Bowl clogged or discharge valve not springs, rubbers
operating Discharge bowl, valve and piping
Misuse (buckets of water thrown in with normally flushing
the bowl)
Too low vacuum (less than 30%) to
flush
Toilet does not flush. No vacuum or low vacuum Check vacuum level, remove
(less than 30kPa) blockage in piping
Clogged mini-check valve Clean / change mini-check valve
Jammed control mechanism Change the control mechanism
Check air filter condition. It should
be place.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 05 May 2010 Doc. 001995-4
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6544286 EVAC CLASSIC TOILET, WALL MODEL, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6544287 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)

See recommended spare 5980801 6543264


part kit in spare part WATER SYPPLY KIT WATER SYPPLY KIT, USPH
document: Doc no. 6:131H 5432728 5432728 6542462
Seal Seal Vacuum breaker,
6542432 USPH
5431884
Seat and cover
Shut-off valve 5431884
with hinges
Shut-off
6543414 valve
Filter
5433215
5432548
Connection
Vacuum breaker
hose with
5433215 seals
Connection hose
5774000 with seals
Water valve
(document 6:131H)
6542428 6542430
Hose (not in USPH)
Flushing nozzle
5481150* 5470214* 6543766
Hose Hose WALL PUSH BUTTON KIT
6542434
Control mechanism Control mechanism
(not included
5779098 in wall push button kit)
Guiding nut
5736303
Hose
5959902 6543768
Mini-check Hose nipple 5481150
valve Hose
5990180 5433594
Hose clamp 4000700
Hose clamp 6544228 Hose nipple
Sleeve 6540561
6543130
Hose 6542424 Rubber 6543767
6542503
diaphragm Bowl connection Covering washer
Edge strip
5433572
6542990 5990759 Connection
Sleeve 6542458
Nut hose
diaphragm Screw
6544235
6543128 6545692 Connection pipe
Discharge valve Outlet pipe with lugs 6543265
INSTALLATION KIT

6542438
* Hoses are available as a bulk Button
( P/N 5470214, P/N 5481150).
When ordering, please inform lenght.

6542434
CONTROL MECHANISM

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 31 Jul 2008 Doc. 6:131H
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
5774000 WATER VALVE

6543030 RECOMMENDED SPARE PART KIT:


1 x 3790009 V-ring
1 x 5774150 Filter
1 x 5774400 Diaphragm
1 x 5774701 Valve washer + Jet

Diaphragm

5774500
Slider

5774800
Permanent magnet

5522700
Conic spring

5774300
Valve washer Bottom
Valve washer + Jet
5774200
Fixing bracket
Jet

3752211
O-ring
5774600
Cover

V-ring

5990740
Screw Filter

5774100
Solenoid valve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
3. EVAC SPECIAL VACUUM TOILETS
..................................................................................................................

3.1 EVAC 910, B15, WALL MODEL

3.2 EVAC 910, WALL MODEL USPH WITH AUTOFLUSH UNIT

3.3 EVAC 910, STAINLESS STEEL MODEL

3.4 EVAC 910, SQUATTING TOILET


3. EVAC SPECIAL VACUUM TOILETS
..................................................................................................................

3.1 EVAC 910, B15, WALL MODEL

3.2 EVAC 910, WALL MODEL USPH WITH AUTOFLUSH UNIT

3.3 EVAC 910, STAINLESS STEEL MODEL

3.4 EVAC 910, SQUATTING MODEL


EVAC Date: 08 Jun 2010 Doc. 002441-1
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6545030 EVAC 910, B15, WALL MODEL, PRESTIGE SILENT, WHITE

P/N 6541458 Pneumatic push button,


white
Max. 420
400
Seat and cover:
Prestige
Water supply 1/2

Shut-off valve 550


Vacuum breaker

Flexible water
connection hose
Max. 450

430
365
250

Bowl
110

50
Edge
strip 66
230 30
P/N 6545032 Back plate
Discharge connection, Connection hose
push-fit joint, 50 (not in Evac supply)

Back plate P/N 6545032 has been certified as a Pipe Penetration for B-15 Bulkheads in conformity with:
EC TYPE EXAMINATION CERTIFICATE No. MED 0750013/M1
USCG APPROVAL No. 164.138/EC0038/MED 070013/M1
CERTIFICATE OF TYPE APPROVAL No. SAS F070021/M1

Materials Bowl: White vitreous china


Seat; Prestige: UF-S
Cover; Prestige: UF-S
Pneumatic push button: White plastic, ABS

Operating data Water pressure: 200 ... 1000kPa


Operating vacuum: -30 ... -50kPa
Water consumption: ~1.2 0.15 litres/flush ( water pressure: 400kPa, vacuum: -40kPa )
Air consumption: ~ 60 10 litres/flush (normal atmospheric air)

Connections Water supply: 1/2" MPT, flexible hose


Discharge: Discharge connection 50

Shipping data Net weight: 23.2 0.5kg


Shipping weight: 26.7 0.5kg
Shipping volume: 0.168m3

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 08 Jun 2010 Doc. 002147-2
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6545031 EVAC 910, B15, WALL MODEL USPH, PRESTIGE SILENT, WHITE

USPH vacuum P/N 6541458 Pneumatic push button,


breaker white
Max. 420
400
Seat and cover:
Water supply 1/2 Prestige

Shut-off valve
550
Flexible water
connection hose

Connection hose
(not in Evac supply)
Max. 450

430
365
250
110

Bowl

50
Edge Discharge
strip 230 connection, 66 30
push-fit joint, P/N 6545032 Back plate
50

Back plate P/N 6545032 has been certified as a Pipe Penetration for B-15 Bulkheads in conformity with:
EC TYPE EXAMINATION CERTIFICATE No. MED 0750013/M1
USCG APPROVAL No. 164.138/EC0038/MED 070013/M1
CERTIFICATE OF TYPE APPROVAL No. SAS F070021/M1

Materials Bowl: White vitreous china


Seat; Prestige: UF-S
Cover; Prestige: UF-S
Pneumatic push button: White plastic, ABS

Operating data Water pressure: 200 ... 1000kPa


Operating vacuum: -30 ... -50kPa
Water consumption: ~1.2 0.15 litres/flush ( water pressure: 400kPa, vacuum: -40kPa )
Air consumption: ~ 60 10 litres/flush (normal atmospheric air)

Connections Water supply with USPH: 1/2" MPT, flexible hose


Discharge: Discharge connection 50

Shipping data Net weight: 23.2 0.5kg


Shipping weight: 26.7 0.5kg
Shipping volume: 0.168m3

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 12 May 2008 Doc. 1:01005F
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, WHITE

40
170

4.5
60

58

Materials Cover: ABS, white


Button: PBT, white
Bottom plate: POM, natural

Connections Hose nipple 4

Shipping data Net weight: 0.2kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jun 2010 Doc. 002442-1
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545030 EVAC 910, B15, WALL MODEL, PRESTIGE SILENT

! NOTE: Recommended place for the button.


If place is changed, consult EVAC.

Pneumatic push button 130


(Water supply hose)

Shut-off valve
1/2" MPT

Seat and cover:


Prestige Vacuum breaker

330
A
200
140

220

Water supply
hose
50 110

Connection hose (not in Evac supply): U-beam


e.g. with heat resistant exhaust or (not in Evac supply)
chemical hose suitable for vacuum, Fasten the beam to a solid structure.
hose material e.g. EPDM or EPM

Overflow point

Vacuum breaker
*150

* The vacuum breaker air inlet must be located


at a minimum of 150mm (6") above the
overflow point of the toilet.

! NOTE: Overflow point is inside the toilet bowl

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jun 2010 Doc. 002442-1
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545030 EVAC 910, B15, WALL MODEL, PRESTIGE SILENT

Dimensions of toilet service opening through the wall


Sharp corners on
beam
Corners of service
13 opening with R30

R30
230 300 Wall
220

200 Floor
Beam
80

Toilet supporting beams


Bolt M12 to be welded
(not in Evac supply)
200

300 0.5
220

200 0.5
115
15

230
Length according Six fixing points
to the space available (mounting with self drilling screws)

30 + 50
Cross section A - A Beam
Edge strip
Back plate
Toilet bowl
Do not allow any gap between
insulation of back plate and beam.

Insulation

Bolt M12 (not in EVAC supply) to bewelded.


! NOTE: Thread on the bolt must be full length.
T 652 Total length of bolt = T + 65 2
Installation kit P/N 6543447 consists of:

Plastic nut M12 2 pcs


Guiding nut 2 pcs
Edge strip 1 pc
Installation instructions 1 pc
Screw 6 pcs

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 08 Jun 2010 Doc. 002148-4
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545031 EVAC 910, B15, WALL MODEL USPH, PRESTIGE SILENT, WHITE

! NOTE: Recommended place for the button.


If place is changed, consult EVAC. Shut-off valve
1/2" MPT
130
(Water supply hose)

Pneumatic push button Wall bracket

90
(USPH wall bracket)
Shut-off Seat and cover:
valve Prestige USPH

Min. 280
330
Vacuum breaker
A
150
140

220

Water supply
50 110

A hose

Connection hose (not in Evac supply): U-beam


e.g. with heat resistant exhaust or (not in Evac supply)
chemical hose suitable for vacuum, Fasten the beam to a solid structure.
hose material e.g. EPDM or EPM

Overflow point

Vacuum breaker
*150

* The vacuum breaker air inlet must be located


at a minimum of 150mm (6") above the
overflow point of the toilet.

! NOTE: Overflow point is inside the toilet bowl

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jun 2010 Doc. 002148-4
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545031 EVAC 910, B15, WALL MODEL USPH, PRESTIGE SILENT, WHITE

Dimensions of toilet service opening through the wall


Sharp corners on
beam
Corners of service
13 opening with R30

R30
230 300 Wall
220

200 Floor
Beam
80

Toilet supporting beams


Bolt M12 to be welded
(not in Evac supply)
200

300 0.5
220

200 0.5
115
15

230
Length according Six fixing points
to the space available (mounting with self drilling screws)

30 + 50
Cross section A - A Beam
Edge strip
Back plate
Toilet bowl
Do not allow any gap between
insulation of back plate and beam.

Insulation

Bolt M12 (not in EVAC supply) to bewelded.


! NOTE: Thread on the bolt must be full length.
T 652 Total length of bolt = T + 65 2
Installation kit P/N 6543447 consists of:

Plastic nut M12 2 pcs


Guiding nut 2 pcs
Edge strip 1 pc
Installation instructions 1 pc
Screw 6 pcs

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 08 Jun 2010 Doc. 002149-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545030 EVAC 910, B15, WALL MODEL, PRESTIGE SILENT, WHITE
6545031 EVAC 910, B15, WALL MODEL USPH, PRESTIGE SILENT, WHITE

Water supply
USPH vacuum breaker
(in USPH models) Shut-off valve

Vacuum breaker
(not in USPH models)
Pneumatic
push button
E

Prestige Back plate


A D
Washer
Hinge

Flushing ring
Self drilling screws

Beam

Wall
B Edge strip

Bowl
Nut C
Fig.1

Lift bowl onto the fastening bolts A on the wall using the quiding nuts B. The guiding nuts are necessary.Tighten
the securing nuts C. Tightening torque is 15-20 Nm.
Fit the edge strip as shown in figure 1. Place the joint of the strip to the bottom side of the bowl.
Install a seat and a cover. Look at The Prestiges hinges installation in the picture below.

Correct hinge
installation.

Connect the hose D from the flushing ring to the connecting nipple on the backplate. Do not use any kind of
grease during installation! Secure with hose clamp. Tighten the hose clamp with pliers.

! NOTE: Check hose through the toilet service opening in the wall that the hose run smoothly. The hose shall not
have any kinks.

Install the back plate assembly on the beam using self drilling screws.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jun 2010 Doc. 002149-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545030 EVAC 910, B15, WALL MODEL, PRESTIGE SILENT, WHITE
6545031 EVAC 910, B15, WALL MODEL USPH, PRESTIGE SILENT, WHITE

Fresh water
connection Bracket (in USPH models)
Water supply

Shut-off valve, USPH vacuum breaker


1/2 MPT BSP (in USPH models)

Vacuum breaker
(not in USPH models)

Hose to push button

Water valve

Back plate
Discharge
connecton

P/N 6545030

Connect the water connection hose E to the water valve.


Connect the discharge connection. Secure with the hose clamps.
Connect the shut-off valve to the water supply. The shut-off valve must be installed to the water supply piping's
side to ensure the correct flow direction in the vacuum breaker. Note that the vacuum breaker must be installed
vertically as shown.
Connect the water connection hose E to the shut-off valve.
Install the pneumatic push button (See document 002150-1).

P/N 6545031 ( USPH models )

Connect the water connection hose E to the water valve.


Connect the USPH vacuum breaker to the back plate's connecting nipples. Secure with the hose clamps.
Fix the USPH vacuum bracket horizontally on the wall. Note that the vacuum breaker must be installed vertically
as shown.
Connect the discharge connection. Secure with the hose clamps.
Connect the shut-off valve to the water supply. The shut-off valve must be installed to the water supply piping's
side to ensure the correct flow direction in the vacuum breaker. Note that the vacuum breaker must be installed
vertically as shown.
Connect the water connection hose E to the shut-off valve.
Install the pneumatic push button (See document 002150-1).

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 17 Oct 2008 Doc. 002150-1
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, EVAC 910, B15, WALL MODELS

From the control


mechanism 1. Drill 6 mm hole for the hose A.
6 2. Connect the plastic hose A from the control mechanism to
60
the bellow B. Warm the end of the hose if needed to help
C installation.
3. Install the body C of push button on the wall using screws D
(not included).
A 4. Snap the cover E of the push button bellow in its place.
D
! NOTE: Secure, that the hose A is not flattened after
installation. Air impulse must always flow free.
E
B

Plastic hose Control mechanism


to the push button
Make sure, that the plastic hose does not get loose from the
control mechanism.

Control mechanism

Back plate

Push button Recommended place for the button

! NOTE: Make sure, that cover does not hit the push button
when opened. If the place is changed, consult EVAC.
Control 130
mechanism
330
~290

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 25 May 2010 Doc. 002151-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6545030 EVAC 910, B15, WALL MODEL, PRESTIGE SILENT, WHITE
6545031 EVAC 910, B15, WALL MODEL USPH, PRESTIGE SILENT, WHITE

Water supply hose Direction A


USPH Vacuum breaker
(Only in USPH models) Control hose
Vacuum breaker
(not in USPH models)
Water hose Beams
on the wall
Pneumatic
Cover push button Control
mechanism
A
Mini-check
valve

Flushing
ring
Water valve

Filter

Discharge valve:
rubber diaphragm Water hose
Bowl

Operation

The toilet is flushed by pressing the push button. The pneumatic push button is connected to the control
mechanism with a control hose, which transports the air pulse from push button to the control mechanism. The air
pulse starts the flushing sequence and the control mechanism connects the vacuum to the control connections of
the water valve and the discharge valve. The water valve opens and lets rinsing water flow into the bowl through the
flushing ring. After a short delay, the vacuum acts in discharge valve housing and forces the rubber diaphragm in
discharge valve to open. The contents of the bowl is drained to the vacuum sewer by a pressure difference between
the bowl and vacuum sewer.
The flushing cycle in the control mechanism starts the closing cycle. Atmospheric air pulse enters the discharge
valve, which closes. After a short delay, atmospheric air pulse reaches water valve, which closes and lets a
certain level of water at the bottom in the bowl.
After the flushing cycle has stopped, the push button and system will be ready for next flush.

Start-up
Clean the bottom inside of the toilet bowl.
Check that the mini-check valve and discharge valve are clean and working correctly.
Check that the water supply hose and the filter of the water valve are not blocked up.
Check that sufficient vacuum (-30kPa) is available.
Open the water supply valve in the water supply piping.
Press the toilet push button. Pressing the button starts the flushing sequence. The discharge valve opens and
the contents of the bowl are extracted by vacuum. At the same time the bowl is rinsed by water.
When the discharge valve has been closed, the water level is restored in the bowl by the closing time delay of
the water valve.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 25 May 2010 Doc. 002151-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6545030 EVAC 910, B15, WALL MODEL, PRESTIGE SILENT, WHITE
6545031 EVAC 910, B15, WALL MODEL USPH, PRESTIGE SILENT, WHITE

Monitoring the vacuum toilet in normal operation


Check that the water valve provides the rinse water to the bowl at the same time as the discharge valve extracts
the bowl contents when the push button is pressed.
Check that the push button returns to its non-activated state.
Check that after the discharge valve closes, the water valve continues to provide water to the bowl. If the water
valve time delay is correctly adjusted, there should be a pool of water at the bottom of the bowl.
Check that there are no water or air leaks.

! NOTE: Water consumption is dependent on water supply pressure.

Preparation for a toilet not to be used for a long period


Close the water supply valve.
Run a flush cycle by pressing the push button.
Close the toilet seat cover.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 23 Mar 2009 Doc. 002153-2
Commercial Marine Equipment MAINTENANCE

VACUUM TOILET
EVAC 910, B15, WALL MODELS

Cleaning instruction for the seat

The seat is easy to clean, with just a few simple directions for you to observe.
Use a mild soap solution or biological cleaners.
Seat and hinges should not be left damp, but be dried with a soft cloth.
When using abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with the seat and hinges.
Therefore, when cleaning the bowl, make sure that seat and cover are in an upright position until all the cleaner has
been flushed away.

Scheduled maintenance program

Maintenance Program is based on 20 toilet flushes per day and 20 years operation.

Every year:
Change / clean Mini-check valve in every toilet.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Clean Filter ( not in USPH models ) in water supply.

Every 5 years:
Change / clean mini-check valve in every toilet.
Open and clean Water valve filter 5774150.
Clean Control mechanism air filter 5778600.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Check Flushing ring 6541025 and flushing operation.

Every 10 years:
Change / clean mini-check valve in every toilet.
Change Discharge valve rubbers: Rubber sleeve 6542990 (2pcs), Rubber diaphragm 6542989 and Diaphragm 6543134
in relief valve.
Change Water valve diaphragm 5774400.
Open and clean Water valve filter 5774150.
Clean Control mechanism air filter 5778600.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Check Flushing ring 6541025 and flushing operation.

Discharge valve Water sypply Water valve Control mechanism


Mini-check valve 5774400
Diaphragm 5778600
Air filter
Relief valve
Filter
5774150
Filter
6541025 6541458
Flushing ring Push button
6542989 6542990
Rubber Rubber Back plate
diaphragm sleeve

! NOTE: Use only genuine Evac spare parts.


EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 13 May 2008 Doc. 002030-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
5775500 CONTROL MECHANISM, EVAC 910, WALL MODELS AND FLOOR MODELS

Description of the flushing sequence

In the standby position FIG.1

The control valve 1 is closed. Vacuum in the chambers 2 and


3 is equalized by the jets 4 and 5. Force of the spring 6 holds
the mechanism in a non-activated position.

In the position immediately after the push button has


been pressed FIG.2

Air pressure applied from the flush button to the chamber 7


has lifted the lever 8 and opened control valve 1. Atmospheric
air has entered chamber 3 through filter 9 and valve 1. The
force from the pressure difference between 2 and 3 has moved
the shaft 10 to the left and the following sequence of events
has occured:

The inlet valve 11 has closed. Vacuum valve 12 has opened.


Vacuum is distributed via check valve 13 to discharge valve
18 and water valve 19 which will both open. Chamber 14 is
also subjected to vacuum through check valve 21.

This vacuum will pull lever 8 and close valve 1 and the timer
function will start. Chamber 3 will be evacuated through jet 5
and the pressure difference 2-3 equalizes. At a certain level,
the counterforce from spring 6 will outweigh and the cycle will
go in the opposite direction:

The vacuum valve 12 will close. The air inlet valve 11 will open
and vacuum will enter the relief valve 22, athmospheric air
enters the water valve, the discharge valve and the chamber
14. The discharge valve 18 will close and somewhat later
(because of the jet 17), the water valve 19 closes when a
suitable water level has been reached at the bottom of the
bowl. The relief valve closes.

Returning to the standby position FIG.3

The whole system goes to standby position ready for another


VT-flush.

! NOTE: Diaphragm 16 has the same effective area as the air


inlet valve 11 to balance the vacuum forces. FIG.3

! NOTE: Check valve 13 ensures that connected valves in


activated position are unaffected by changes in the vacuum
supply level.

! NOTE: If vacuum is too low or absent the function is delayed.


Control valve 1 stays open until chamber 14 is subject to
vacuum.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 13 May 2008 Doc. 002032-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
5775500 CONTROL MECHANISM, EVAC 910 WALL MODELS AND FLOOR MODELS

Filter 5
(athmospheric air inlet for relief valve)
Push button Control mechanism

Jet 6
(inside plastic cover)
Jet 3

Water valve

Filter 4

Mini-check valve
Jet 1 Relief valve

Jet 2

Control mechanism Discharge valve

Operation

The functioning of the vacuum toilet is entirely controlled by the control mechanism. The operation of the control
mechnism is based on vacuum in the sewage piping system.
Description of flushing sequence see document 002030-1.
Jet 1 (document 002030-1 pos. 5) controls the discharge valve opening time.
Jet 2 (document 002030-1 pos. 4) counters the effect of quick changes in the vacuum supply.
Jet 3 (document 002030-1 pos. 15) delays the vacuum changes in the chamber 14 (see document 002030-1).This
prevents a new flushing procedure to start before the previous procedure has stopped.

Maintenance

Check that the air filters 4 and 5 are not blocked.


Check hoses and pipe connections for leaks.

Toilet discharge time

Jet 1 Short discharge period Red jet 1.5 sec.


Normal discharge period Blue jet 2.0 sec.
Longer discharge period White jet 2.5 sec.
Less restriction shortens the time

Water valve opening time

Jet 6 Normal bowl water level White jet


Low bowl water level Blue jet

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 28 May 2010 Doc. 002438-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6545070 DISCHARGE VALVE, EVAC 910, B15, WALL MODELS

Control mechanism

CLOSED
CONDITION
OPEN CONDITION CLOSING SEQUENCE
Discharge Vacuum hose
valve
Relief valve
Rubber Atmospheric air
sleeve Connection
pipe
Bowl Vacuum
side piping

Closing
Rubber mechanism
sleeve
Rubber diaphragm Discharge valve

Operation

Closed condition:
The control mechanism shuts off connection between the vacuum piping and the discharge valve housing. As the
valve housing is under atmospheric pressure the spring-loaded closing mechanism closes the rubber diaphragm and
isolates the bowl from the vacuum piping.

Open condition:
As the control valve opens the discharge valve housing is subjected to vacuum, thus forcing the closing mechanism
to open. This in turn allows the rubber diaphragm to open, and connects the bowl to the vacuum pipe line.

Closing sequence:
The vacuum pulse enters to the relief valve. The relief valve opens the port between athmospheric air and the discharge
valve. Athmospheric air enters to the discharge valve witch closes immediatelly. After a short delay the atmospheric
air pulse reaches to the water valve and the relief valve. The water valve closes and lets a certain level of water at the
bottom in the bowl.

Maintenance

See document 002153-2 for scheduled maintenance.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 25 May 2010 Doc. 002152-1
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
EVAC 910, B15, WALL MODELS

Trouble Cause Remedy


Toilet is discharging contineously Foreign object in bowl or Shut off the problematic branch line
(discharge valve open) in discharge valve valve
Remove foreign object
Change discharge valve
Check and if necessary change
control mechanism
Bowl is not emptying but water Blocked porcelain Clean bowl / clean discharge valve /
comes (high water lewel in bowl) Blocked discharge valve clean vacuum hoses
Loose / clogged hoses
No water, but otherwise flushing Water shut-off valve closed Open valve
or too little rinsing water No water pressure Provide water pressure
Filter full or dirt in water valve Clean filter
Flush ring loose Connect flushing ring
Flush ring clogged Clean flushing ring
Filter blocked up in water supply Clean filter
Toilet is overflowing Water valve jammed in open Close water shut-off valve
position Clean / change water valve nozzles,
Bowl clogged or discharge valve not springs, rubbers
operating Discharge bowl, valve and piping
Misuse (buckets of water thrown in with normally flushing
the bowl)
Too low vacuum (less than 30%) to
flush
Toilet does not flush. No vacuum or low vacuum (less Check vacuum level, remove
than 30kPa) blockage in piping
Clogged mini-check valve Clean / change mini-check valve
No impulse from flush knob Check hoses and flush knob
Jammed control mechanism membrane
Change control mechanism
Check air filter condition. It should
be place.

Shut-off valve Direction A


Seal
Vacuum breaker (not in USPH models) Control
(only in USPH models) mechanism
Filter
(not in USPH models)
Pneumatic
push button
Vacuum
breaker Mini-check
(not in USPH valve
models)
A
Vacuum
hoses
Flushing
ring Vacuum hoses

Water valve
Discharge valve Filter

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jun 2010 Doc. 002451-1
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
6545070 DISCHARGE VALVE, EVAC 910, B15, WALL MODELS

Trouble Cause Remedy


Bowl does not become empty Discharge valve blocked Clear stoppage, if any, in discharge valve
when flushed Leak in discharge valve housing Sharp tools may damage rubber
Discharge pipe clogged Check that rubber sleeves are
Rubber sleeves leaking undamaged and correctly fitted

Removal of the discharge valve

Back plate Hose C


Hose A 1. Detach the bowl.
2. Disconnect the hose A , B and C from the discharge
Hose B valve and the hose D from the back plate.
Hose D 3. Unscrew 2 screws and remove the valve.

Schrew (x2)
Discharge valve

Dismantling of the discharge valve

Fig. 1 Fig. 2

Rubber sleeve Press


Discharge valve body
Cover

Spring Closing mechanism

Press

Rubber sleeve and brace

1. Remove the rubber sleeves, the covers and the springs.


(see fig.1).
Spring 2. Press lightly the closing mechanisms and remove the
rubber sleeve with the brace (see fig.2).
Cover

Rubber sleeve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jun 2010 Doc. 002445-1
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6545030 EVAC 910, B15, WALL MODEL, PRESTIGE SILENT, WHITE

5980801
WATER SUPPLY KIT
5432548
Vacuum breaker
5432728 6543414
Seal Filter

5431884
Shut-off valve

5433215
Connection hose
with seals

6541458
6542928 Push button
Seat and cover,
Prestige 6542402
Hose clamp

6542318 5805900
Spring Hose to push
button

6545033
Back plate
6540968
Flushin ring

5779098 6543448
Guiding nut (x2) Screw (x6)
6540967
Toilet bowl: 6540936
includes flushing ring, Edge strip
spring and hose clamp
5990759 6543447
Nut (x2) INSTALLATION KIT

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 21 Oct 2008 Doc. 002155-1
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6545031 EVAC 910, B15, WALL MODEL USPH, PRESTIGE SILENT, WHITE

6543264
WATER SUPPLY KIT
6542462
Vacuum breaker,
USPH
5432728
Seal

5431884
Shut-off valve

5433215
Connection hose
with seals

6541458
Push button
6542928
Seat and cover,
Prestige 6542402
Hose clamp
5805900
6542318 Hose to push
Spring button

6545032
Back plate

6540968
Flushin ring

5779098 6543448
Guiding nut (x2) Screw (x6)

6540967 6540936
Toilet bowl: Edge strip
includes flushing ring, spring and hose clamp
5990759 6543447
Nut (x2) INSTALLATION KIT

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 21 Oct 2008 Doc. 002157-1
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6545033 BACK PLATE, EVAC 910, B15, WALL MODEL
6545032 BACK PLATE, EVAC 910, B15, WALL MODEL USPH

5736309
Hose, L=150
5736318
Hose, L=250
6545070
A Discharge valve

5450694
Nut locking

Direction A

6542997 6542430
Water valve Hose
5805900
Hose, L=1000 (only in P/N 6545033)
6542402
5775500 Hose clamp
VT-control (only in P/N 6545033)
5350004
5481102 Locking pin
Hose, L=200

5736322
Hose, L=50

5959902
Mini-check valve
5736309
Hose, 150

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 30 Apr 2010 Doc. 002158-2
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6545070 DISCHARGE VALVE WITH BRACKET

6545071
Bracket
2644170
6543674 Screw
Outlet pipe
6543002
Discharge valve

6544751
Adapter sleeve

5990336
Screw

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 01 Jun 2010 Doc. 002038-3
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6543002 DISCHARGE VALVE

6545041 RECOMMENDED SPARE PART KIT:


1 x 6542989 Rubber diaphragm
2 x 6542990 Rubber sleeve
1 x 6543134 Membrane
6542990
Rubber sleeve

6543134
Membrane

6547089
6542985 Closing mechanism
Housing (sold only as a kit)

6542989
Rubber diaphragm

6542990
Rubber sleeve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Aug 2010 Doc. 6:132K
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
5775500 CONTROL MECHANISM
5881000 SPARE PART KIT FOR CONTROL MECHANISM (EVAC 90 AND 900 MODEL TOILETS)
6546688 SPARE PART KIT FOR CONTROL MECHANISM (EVAC 910 MODEL TOILETS, STAINLESS STEEL
TOILETS)

P/N 5775500 Control mechanism


5778001 Jet carrier complete (as standard), which controls
flushing period
Alternative for this Jet available:
5778000 Jet carrier complete*
5778002 Jet carrier complete* 5778001
5778004 Jet carrier complete* Jet carrier complete

5778600
Air filter

5778000
Jet carrier complete

*Jet Carrier identification:


P/N Colour Size Effect
5778004 Yellow 0.20 Extra long flushing period
5778000 White 0.30 Long flushing period
5778001 Blue 0.40 Normal flushing period
5778002 Red 0.50 Short flushing period

! NOTE: See also the operation and maintenance documents:


Doc.no 3:111C, Control mechanism (Evac 90 and 900 model toilets)
Doc.no 002032-1, Control mechanism (Evac 910 model toilets)
Doc.no 002474-1, Control mechanism (Evac 910 Stainless steel toilets)

P/N 5881000 Spare part kit (Evac 90 and 900 model toilets)
P/N Description Pcs
5778600 Air filter 1
5778001 Jet carrier complete 2
5778000 Jet carrier complete 1
5778700 Filter 1
5959902 Mini-check valve 1

P/N 6546688 Spare part kit (Evac 910 model toilets)


P/N Description Pcs
5778600 Air filter 1
5778001 Jet carrier complete 2
5778000 Jet carrier complete 1
5778700 Filter 1
6545052 Mini-check valve kit 1

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 20 Oct 2009 Doc. 001923-3
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6542997 WATER VALVE

6543030 RECOMMENDED SPARE PART KIT:


1 x 3790009 V-ring
1 x 5774150 Filter
1 x 5774400 Diaphragm
1 x 5774701 Valve washer + Jet

5774400
Diaphragm

5774500
Slider

5774800
Permanent magnet

Valve washer 5522700


5774701
Conic spring
Valve washer + Jet
Jet

5774300
3752211 Bottom
O-ring

5774600
Cover

3790009
V-ring

5990740
Screw 5774150
Filter

6542826
Membrane 6542998
Solenoid valve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 01 Jan 2010 Doc. 6:01122F
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6542928 PRESTIGE, SEAT AND COVER, EVACINHUSH FOR EVAC 900 AND 910 WALL MODEL TOILETS

! NOTE: Seat and cover sold as complete only.

Prestige seat and cover fulfills ANSI Z124.5 - 1997 [ Plastic Toilet ( Water closet ) Seats ] requirements.

6542951
Clamping bush

6545761
Buffer for cover (x2)

6545946
Straps 6545760
Buffer for seat (x4)

6542950
HINGE KIT

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 20 Oct 2009 Doc. 6:01012K
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, EVAC 900 AND EVAC 910, WALL MODELS
6541057 OPTIONAL PNEUMATIC PUSH BUTTON KIT, EVAC 900 AND EVAC 910, FLOOR MODELS

P/N 6541458 Pneumatic push button

P/N 6540917 is replaced by P/N 6541458

6541272
Bellows

6540932
Spring

6541457
Button

P/N 6541057 Optional pneumatic push button kit

6541458
Pneumatic push button

5430105
Installation kit

6543767
Cover plate

5430108
Protecting pipe

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
3. EVAC SPECIAL VACUUM TOILETS
..................................................................................................................

3.1 EVAC 910, B15, WALL MODEL

3.2 EVAC 910, WALL MODEL USPH WITH AUTOFLUSH UNIT

3.3 EVAC 910, STAINLESS STEEL MODEL

3.4 EVAC 910, SQUATTING MODEL


EVAC Date: 19 Aug 2009 Doc. 002213-2
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6545818 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT, WHITE WITH AUTOFLUSH UNIT

Sensor unit Control unit


Max. 420 10 - 20
Power supply
400 Wall

Water sypply 1/2


USPH
vacuum Shut-off valve
breaker Seat and cover:
Prestige*
700

Flexible water
connection 550
hose

Discharge
connection
Max. 450

430
50

365
250

Edge strip
110

Bowl

50
Connection sleeve
230 45

* Prestige seat and cover fulfill ANSI 2124.5 - 1997 [ Plastic Toilet ( Water closet ) Seats ) ] requirements.

** See available colours in document 002003-5.

Materials Bowl: White vitreous china**


Seat* : UF-S**
Cover* : UF-S**
Box of control unit: ABS
Cover of sensor: ABS
Box of power supply: plastic

Operating data Water pressure: 200 ... 1000kPa


Operating vacuum: -30 ... -50kPa
Water consumption: ~1.2 0.15 litres/flush ( water pressure: 400kPa, vacuum: -40kPa )
Air consumption: ~ 60 10 litres/flush (normal atmospheric air)
Sensor distance: 600mm (set); 100 ... 700 ( adjustable )

Electrical data Power supply: 100 ... 240V ~ 1.5-0.7A, 50/60Hz 1-phase

Connections Water supply with USPH: 1/2" MPT, flexible hose


Discharge: Discharge connection 50, connection sleeve to O.D. 48 - 52mm pipe includes
two hose clamps

Shipping data Net weight: 21.9 0.5kg


Shipping weight: 24.2 0.5kg
Shipping volume: 0.168m3

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 19 Aug 2009 Doc. 002214-2
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6545538 AUTOFLUSH UNIT

Sensor unit
4.5
35 170

Power supply
58

118

60

56
Cable to control unit
(lenght 1000mm)
Depth 40mm

Control unit

Cable to control unit


(lenght 1750mm)
4.5
67

44

Cable to power supply


40 133
(lenght 1650mm)
145

Connector for Connector for


cable of transformer cable of sensor unit

Materials Control unit; bellows: rubber, cover and bottom of control box: ABS
Sensor; cover: ABS white, bottom plate: POM natural
Box of power supply: plastic

Operating data Sensor type: Infra red


Sensor distance: 600mm (set); 100 ... 700 (adjustable)
Sensor activation: delay 5 sec. (set); 0 ... 10 sec. (adjustable)
Flushing timing: 2.5 sec. (set); 0 ... 10 sec. (adjustable)
Flushing activation delay: < 2 sec.
Power consumption: Stand-by 0.7W, operating 45W
Operating temperature: 0 ... +60C
Operating voltage: 24V DC 30mA

Connections: Power supply: 100-240V ~ 1.5-0.7A, 50/60Hz

Shipping data: Net weight: 0.83kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 25 Mar 2010 Doc. 002003-6
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
STANDARD COLOURS, EVAC 910, WALL MODELS AND FLOOR MODELS

COLOURS FOR WALL MODEL TOILETS


Toilet bowl Seat and cover
Product no. Toilet name Standard colour code Standard colour code Additional colours*
min. 250 pcs/order min.1000 pcs/order min.1000 pcs/order
6543418 Wall model, Prestige Silent 01 white 01 white X
6543419 Wall model, Mosaik 01 white 01 white
6543420 Wall model, USPH, Prestige Silent 01 white 01 white X
6543421 Wall model, USPH, Mosaik 01 white 01 white
6544766 Wall model, USPH, Open front 01 white 01 white
6544791 Wall model, USPH, Prestige Silent, autoflush 01 white 01 white X
10 Light grey 10 Light grey
6544792 Wall model, USPH, Prestige Silent, autoflush 30 Light green 30 Light green X
68 Pergamon, light beige 68 Pergamon, light beige
10 Light grey 10 Light grey
6544793 Wall model, Prestige Silent 30 Light green 30 Light green X
68 Pergamon, light beige 68 Pergamon, light beige
10 Light grey 10 Light grey
6544794 Wall model, USPH, Prestige Silent 30 Light green 30 Light green X
68 Pergamon, light beige 68 Pergamon, light beige
6545030 Wall model, B15, Prestige Silent 01 white 01 white X
6545031 Wall model, USPH, B15, Prestige Silent 01 white 01 white X
6545818 Wall model, USPH, Prestige Silent, autoflush 01 white 01 white X
10 Light grey 10 Light grey
6546081 Wall model, USPH, Prestige Silent, autoflush 30 Light green 30 Light green X
68 Pergamon, light beige 68 Pergamon, light beige

COLOURS FOR FLOOR MODEL TOILETS


Toilet bowl Seat and cover
Product no. Toilet name Standard colour code Standard colour code Additional colours*
min. 250 pcs/order min.1000 pcs/order min.1000 pcs/order
6545825 Floor model, Silent 01 white 01 white X
6545826 Floor model, Trevi 01 white 01 white
6545827 Floor model, USPH, Silent 01 white 01 white X
6545828 Floor model, USPH, Trevi 01 white 01 white
6545829 Floor model, USPH, Open front 01 white 01 white

Bowl, seat and cover are available in white and in standard colours. Standard colours are shown in the standard
colour palette.

! NOTE: Evac 910 vacuum toilets with the Mosaik, Trevi or Open front seats and covers are available only in white
colour.

When you order a toilet in standard colour you must give the toilet's part number, the name and the standard
colour code. Example: 6544794 Wall model USPH, Prestige Silent, 30 Light green.

* You can order the Prestige and the Silent seats and covers in additional colours only in large series. When you
order seat and cover in additional colours you must give an international colour code like the Muncell or RAL.

Standard colour palette

01 White 10 Light grey 30 Light green 68 Pergamon,


light beige

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 19 Aug 2009 Doc. 002215-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545818 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT WITH AUTOFLUSH UNIT

Power supply Control unit


(optional place) (optional place)

Hose from control


mechanism Sensor unit

Vacuum breaker installation, USPH Vacuum


See document 002216-1 breaker
90 Water supply
Shut-off valve
*(USPH wall bracket)
700

(Water supply hose)

Control 1/2" MPT


mechanism A
Min. 280

Seat and cover


Flexible water hose
360

Discharge pipe
alignment tolerance
to be 3.0 mm
See also doc.

A
140
220

002216-1

50 110

50
160

P/N 6544769
Rubber elbow 90,
45 optional connection
U-beam
(Not included in EVAC supply) P/N 5433572
Fasten the beam on solid structure. Straight connection

Cross section A - A Overflow point

Bolt M12 (not EVAC supply) to be welded.


! NOTE: Thread on the bolt must be full length.
70

Toilet bowl
*150

! NOTE:
Beam The overflow point is
T 652 inside the toilet bowl
Total length of bolt = T + 652 * The vacuum breaker air inlet must be located
at minimum of 150mm (6") above overflow
point of the toilet.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 19 Aug 2009 Doc. 002215-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545818 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT WITH AUTOFLUSH UNIT

Dimensions to the toilet service opening and the holes of the autoflush unit

24

13 R20 694
370

230
210

200
90

Toilet supporting beams for wall models

Bolt M12 to be welded


(not EVAC supply)
380

U-beam 50x30x2 230


220

(not EVAC supply)


200

Length according to
the space available

Installation kit

6540972 INSTALLATION KIT


Plastic nut,M12 2 pcs
Guiding nut 2 pcs
Edge strip 1 pc
Mounting instruction 1 pc
Straight connection hose 1 pc
Hose clamp 2 pcs

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 19 Aug 2009 Doc. 002216-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545818 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT WITH AUTOFLUSH UNIT

Sensor unit

Control unit

Power supply

USPH vacuum breaker

Hose G

Fastening bolts B Shut-off valve


Discharge valve
Seat and cover:
(See notes!)
Prestige Water
Water connection
Hose E valve hose A
Guiding
nuts C

Flushing ring

Back plate assembly


Hose D
Hose clamp

Edge strip

Fig.1
Nut
Securing nuts F

Connect the water connection hose A to the water valve.


Install the backplate assembly on the wall using the bowl fastening bolts B (M12, not included) and the guiding
nuts C (M12). The guiding nuts are necessary.
Connect the hose D from the flushing ring to the connecting nipple on the backplate.

! NOTE: Do not use any kind of grease during installation.

! NOTE: Install the hose D to the right side of the discharge valve and below the hose E.

Secure with the hose clamp. Tighten the hose clamp with the pliers.
Lift the bowl onto the fastening bolts and tighten the securing nuts F. Tightening torque is 15-20 Nm.

! NOTE: Check the hoses through the toilet service opening in the wall that the hoses run smoothly. The hoses
shall not have any kinks.

Fit the edge strip as shown in the figure 1. Put the joint of the edge strip to the bottom side of the bowl.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 19 Aug 2009 Doc. 002216-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545818 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT WITH AUTOFLUSH UNIT

Correct hinge installation

Install a seat and a cover. Look at The Prestiges hinges installation in the picture above.

Power supply cable


Control unit
Sensor unit

Power supply

Hose G

USPH vacuum breaker


Water supply Hose (EPDM), L=500
Pipe 12
Hose (EPDM), L=810
Shut-off valve, 1/2 MPT BSP
OUTLET
INLET
Water connection hose A
(EPDM), L=400
Braid of stainless steel wire Water valve

Hose clamp
Discharge pipe alignment
Back plate assembly
tolerance to be 3.0mm
Connecting nipples
Discharge connection

Connect the USPH vacuum breaker to the connecting nipples of the back plate.
Install the USPH vacuum breaker on the wall. (See the drawing from the water supply and see the dimensions in
the document 002215-2.
Connect the discharge connection. Secure with the hose clamps.
Connect the shut-off valve to the water supply. The shut-off must be installed to the water supply pipings side to
ensure the correct flow direction in the USPH vacuum breaker. Note that the USPH vacuum breaker must be
installed vertically as shown.
Connect the water connection hose A to the shut-off valve.
Install the control unit and the sensor of the autoflush unit on the wall. ( See dimensions in the document
002215-2 ).

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 19 Aug 2009 Doc. 002216-2
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545818 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT WITH AUTOFLUSH UNIT

60
9

Sensor bottom Wall

Screws
Sensor cable H to control unit
Sensor cover J

Screws

Hose G from the control mechanism


to the nipple of the control unit

Control unit

Connector for sensor cable

Cable K to power supply 24V

Install the control unit (optional place, note lenght 1m of the hose G and the gable H) on the wall with the screws (not
included).
Thread the cable H through the hole of the sensor bottom and the hole of the wall. Install the bottom of the sensor
on the wall with the screws (not included).
Snap on the cover J.
Install the hose G from the control mechanism to the nipple of the control unit. Warm the end of the hose if needed
to help installation. ! NOTE: Secure, that the hose G is not flattened during installation. The air impulse must be
always flow free.
Connect the cabe K to the control unit and power supply.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 3
EVAC Date: 19 Aug 2009 Doc. 002217-2
Commercial Marine Equipment OPERATION

VACUUM TOILET
6545818 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT WITH AUTOFLUSH UNIT

Sensor
Sensor unit Control unit

Power supply cable

Water inlet
Power supply

Control mechanism
Water valve,
vacuum operated

Discharge valve

Operation

The user is detected by the infra-red photoelectric sensor, which automatically activates the toilet flush after the user
leaves the detection region.

After the user is sensed for at least five seconds and then leaves the detection region, the control unit will activate
the control mechanism.

The sensor and the control unit start the flushing sequence and the control mechanism connects vacuum to the control
connections of the water valve and the discharge valve. The water valve opens and lets rinsing water flow into the bowl
through the flushing ring. After a short delay, vacuum acts in the discharge valve housing and forces to open the rubber
diaphragm in the discharge valve. The contents of the bowl is drained to the vacuum sewer by a pressure difference
between the bowl and vacuum sewer.

The flushing cycle in the control mechanism starts the closing cycle. Atmospheric air pulse enters the discharge valve,
which closes. After a short delay, atmospheric air pulse reaches the water valve, which closes and lets a certain level
of water at the bottom in the bowl. When the flushing cycle has stopped the system is ready for the next flushing.

! NOTE: No flush will occur if:


The sensing period is less than five seconds.

After the flush starts, further flush activation signals are disabled to prevent double flushing for a present
(10 seconds) period of time. If the sensor detection lasts for five or more seconds and ends after the signal
disable period, the toilet will flush.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 19 Aug 2009 Doc. 002222-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6545818 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT WITH AUTOFLUSH UNIT

Sensor unit Control unit


Sensor eye Power supply

Vacuum breaker USPH Power supply


cable

Water supply
piping

Shut-off valve
Seat and cover
Water valve

Water hose

Flushing ring Water valve

Filter
Mini-check valve

Discharge valve

Rubber diaphragm
Toilet bowl

Start-up
Clean the bottom of the toilet bowl.
Check that the mini-check valve and the discharge valve are clean and working correctly.
Check that the water hose and the filter of the water valve are not blocked up.
Check that sufficient vacuum (-30kPa) is available.
Open the shut-off valve in the water supply piping.
Keep your hand five seconds in front of the sensor eye. It starts the flushing sequence. The discharge valve
opens and the contents of the bowl are extracted by vacuum. At the same time the bowl is rinsed by water.
When the discharge valve has been closed, the water level is restored in the bowl by the closing time delay of
the water valve.

Monitoring of the vacuum toilet in normal operation


Check that the water valve provides the rinse water to the bowl at the same time as the discharge valve extracts
the bowl contents when the sensor has been activated.
Check that after the discharge valve closes, the water valve continues to provide water to the bowl. If the water
valve time delay is correctly adjusted, there should be a pool of water at the bottom of the bowl.
Check that there are no water or air leaks.

! NOTE: Water consumption is dependent on water supply pressure.

Preparation for a toilet not to be used for a long period


Close the shut-off valve.
Run a flush cycle by activating the sensor.
Close the seat cover of the toilet.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 25 Aug 2009 Doc. 002231-1
Commercial Marine Equipment MAINTENANCE

VACUUM TOILET
6545818 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT WITH AUTOFLUSH UNIT

Cleaning instruction for the seat

The seat is easy to clean, with just a few simple directions for you to observe.
Use a mild soap solution or biological cleaners.
Seat and hinges should not be left damp, but be dried with a soft cloth.
When using abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with the seat and hinges.
Therefore, when cleaning the bowl, make sure that seat and cover are in an upright position until all the cleaner has
been flushed away.

Scheduled maintenance program

Maintenance program is based on 20 toilet flushes per day and 20 years operation.

Every year:
Change flap of Mini-check valve in every toilet.
Check operation, Autoflush unit, Seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.

Every 5 years:
Change flap of Mini-check valve in every toilet.
Open and clean Water valve filter 5774150.
Check operation, Autoflush unit, Seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Check Flushing ring 6540968 flushing operation.

Every 10 years:
Change flap of Mini-check valve in every toilet.
Change rubbers of Discharge valve: Rubber sleeve 6542990 (2pcs), Rubber diaphragm 6542989.
Change Water valve diaphragm 5774400.
Open and clean Water valve filter 5774150.
Check operation, Autoflush unit, Seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Check Flushing ring 6540968 flushing operation.

Discharge valve Flushing ring Water valve Autoflush unit

6542989 Mini-check
Rubber valve Sensor unit
diaphragm 6540968 5774400
Flushing ring Diaphragm
6542990 Control unit
Rubber
sleeve

5774150 Power
Filter supply

! NOTE: Use only genuine Evac spare parts.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 19 Aug 2009 Doc. 002223-2
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6545538 AUTOFLUSH UNIT

Sensor eye Power supply


Sensor unit
Control unit
Power supply cable

Control mechanism

Water valve
1 2
Discharge valve

Toilet

Operation

The control unit activates the control mechanism. Vacuum moves from the hose 1 to the hose 2. The water valve and
the discharge valve opens.

After the preset time the control mechanism starts closing cycle of the water valve and the discharge valve.

The sensor detects user from front of the toilet. When user goes away from the toilet it flushes automatically after a
short delay. When a flushing cycle is done the toilet is ready for the next flushing.

The sensor is located on the sensor plate which is normally placed on the wall. When user is detected, the sensor
gives an electrical signal to the control box, which is normally placed in the toilets service space. The control box
converts this electrical signal to the pneumatic signal, which goes to the toilets control mechanism. The control
mechanism is same reliable mechanism, which is successfully used on Evac 900 and Evac 910 toilets. When the
pneumatic signal is detected by the mechanism, it starts the traditional flushing cycle of the vacuum toilet.

The control box is connected to 100 - 240V 50/60Hz power supply. Unit is equipped with transformer which converts
operation voltage to 24V, this ensures safe operation of control unit.

Adjusting of the flushing time

The functioning of the vacuum toilet is controlled by the autoflush unit. You can adjus detection distance by turning
the adjustable screw.

flushing cycle time, from 1.5 sec up to 2.5 sec (control mechanism)
flushing water amount, normal low (control mechanism)
detection distance, from 10cm to 70cm (control unit)
0 = test
1 = 10cm
2 = 20cm Control of activation distance,
3 = 30cm adjustable screw
4 = 40cm
5 = 50cm
6 = 60cm
7 - 9 = 70cm Control unit

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 19 Aug 2009 Doc. 002218-1
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
6545818 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT WITH AUTOFLUSH UNIT

Trouble Cause Remedy


Toilet is discharging contineously Foreign object in the bowl or Shut off the problematic branch line
(discharge valve open) discharge valve valve
Remove foreign object
Change discharge valve
Check and if necessary change
autoflush unit
Bowl is not emptying, but water Blocked porcelain Clean bowl / clean discharge valve /
comes (high water lewel in bowl) Blocked discharge valve clean vacuum hoses
Loose / clogged hoses
No water, but otherwise flushing Water shut-off valve closed Open valve
or too little rinsing water No water pressure Provide water pressure
Filter in water valve full of dirt Clean filter
Flushing ring loose Connect flushing ring
Flushing ring clogged Clean flushing ring
Strainer blocked up Clean strainer
Toilet is overflowing Water valve jammed in open Close water shut-off valve
position Clean / change water valve nozzles,
Bowl clogged or discharge valve not springs, rubbers
operating Discharge bowl, valve and piping
Misuse (buckets of water thrown in with normally flushing
the bowl)
Too low vacuum (less than 30%) to
flush
Toilet does not flush. No vacuum or low vacuum Check vacuum level, remove
(less than 30kPa) blockage in piping
Clogged mini-check valve Clean / change flap of mini-check
No impulse from sensor eye valve
Jammed control unit Check hoses and operation of
sensor eye
Change control unit
Check air filter condition. It should
Sensor is broken be place
Change sensor
Sensor eye Control unit
Power supply

Vacuum breaker

Vacuum hose
Water supply hose

Control mechanism Shut-off valve

Discharge
valve

Flushing ring

Water valve
Mini-check valve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 19 Aug 2009 Doc. 002219-1
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6545818 EVAC 910, WALL MODEL USPH, PRESTIGE SILENT WITH AUTOFLUSH UNIT

6545538 6541772
AUTOFLUSH UNIT 6546109 WATER SUPPLY KIT
Power supply (document 6:01024 i )
6545540
Sensor unit

6545540
Sensor Shut-off valve
Connection
6545539 hose with seals
CONTROL UNIT

3510100
6542928*
Bellows
Seat and cover, Prestige complete Vacuum
breaker
USPH

5805900
Hose to
control unit
6540968
Flushing
ring

6542982
Back plate
(document 002039-3)
6542318
Spring 6542402
Hose clamp

6540967* 6540972 INSTALLATION KIT


Toilet bowl with flushing ring, 5779098 5433594
spring and hose clamp Guiding nut (x2) Hose clamp (x2)
6540936 5433572
Edge strip Connection sleeve
5990759
Nut (x2)

! NOTE: *When ordering:


Toilet bowl - state type and standard colour
Seat and cover - state type and standard colour

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 23 Oct 2009 Doc. 002039-4
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6542981 BACK PLATE ASSEMBLY, EVAC 910, WALL MODELS
6542982 BACK PLATE ASSEMBLY, EVAC 910, WALL MODELS USPH

5775500
Control mechanism

Hose

Valve seat 6545052


MINI-CHECK
O-ring VALVE KIT

Valve flap
6545051
VALVE STEM KIT
6543072
Back plate

Hose
5736326
Hose, L=270
6542995
5507000 Wall support,
Elbow left and right

Nut and hose nipple


(only in part 6542982)

Hose
6543002
Discharge valve 6542997
Water valve
5481004
Hose, L=390
(only in part 6542982)

6542402
Hose clamp
(only in part 6542982)

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 01 Jun 2010 Doc. 002038-3
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6543002 DISCHARGE VALVE

6545041 RECOMMENDED SPARE PART KIT:


1 x 6542989 Rubber diaphragm
2 x 6542990 Rubber sleeve
1 x 6543134 Membrane
6542990
Rubber sleeve

6543134
Membrane

6547089
6542985 Closing mechanism
Housing (sold only as a kit)

6542989
Rubber diaphragm

6542990
Rubber sleeve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 20 Oct 2009 Doc. 001923-3
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6542997 WATER VALVE

6543030 RECOMMENDED SPARE PART KIT:


1 x 3790009 V-ring
1 x 5774150 Filter
1 x 5774400 Diaphragm
1 x 5774701 Valve washer + Jet

5774400
Diaphragm

5774500
Slider

5774800
Permanent magnet

Valve washer 5522700


5774701
Conic spring
Valve washer + Jet
Jet

5774300
3752211 Bottom
O-ring

5774600
Cover

3790009
V-ring

5990740
Screw 5774150
Filter

6542826
Membrane 6542998
Solenoid valve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Aug 2010 Doc. 6:132K
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
5775500 CONTROL MECHANISM
5881000 SPARE PART KIT FOR CONTROL MECHANISM (EVAC 90 AND 900 MODEL TOILETS)
6546688 SPARE PART KIT FOR CONTROL MECHANISM (EVAC 910 MODEL TOILETS, STAINLESS STEEL
TOILETS)

P/N 5775500 Control mechanism


5778001 Jet carrier complete (as standard), which controls
flushing period
Alternative for this Jet available:
5778000 Jet carrier complete*
5778002 Jet carrier complete* 5778001
5778004 Jet carrier complete* Jet carrier complete

5778600
Air filter

5778000
Jet carrier complete

*Jet Carrier identification:


P/N Colour Size Effect
5778004 Yellow 0.20 Extra long flushing period
5778000 White 0.30 Long flushing period
5778001 Blue 0.40 Normal flushing period
5778002 Red 0.50 Short flushing period

! NOTE: See also the operation and maintenance documents:


Doc.no 3:111C, Control mechanism (Evac 90 and 900 model toilets)
Doc.no 002032-1, Control mechanism (Evac 910 model toilets)
Doc.no 002474-1, Control mechanism (Evac 910 Stainless steel toilets)

P/N 5881000 Spare part kit (Evac 90 and 900 model toilets)
P/N Description Pcs
5778600 Air filter 1
5778001 Jet carrier complete 2
5778000 Jet carrier complete 1
5778700 Filter 1
5959902 Mini-check valve 1

P/N 6546688 Spare part kit (Evac 910 model toilets)


P/N Description Pcs
5778600 Air filter 1
5778001 Jet carrier complete 2
5778000 Jet carrier complete 1
5778700 Filter 1
6545052 Mini-check valve kit 1

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 01 Jan 2010 Doc. 6:01122F
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6542928 PRESTIGE, SEAT AND COVER, EVACINHUSH FOR EVAC 900 AND 910 WALL MODEL TOILETS

! NOTE: Seat and cover sold as complete only.

Prestige seat and cover fulfills ANSI Z124.5 - 1997 [ Plastic Toilet ( Water closet ) Seats ] requirements.

6542951
Clamping bush

6545761
Buffer for cover (x2)

6545946
Straps 6545760
Buffer for seat (x4)

6542950
HINGE KIT

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 11 Apr 2008 Doc. 6:01024 i
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6541772 WATER SUPPLY KIT, USPH, FOR EVAC 900 AND EVAC 910 TOILETS, WALL MODELS
5980802 WATER SUPPLY KIT, USPH, FOR EVAC 90, EVAC 900 AND EVAC 910 TOILETS, FLOOR MODELS

P/N 6541772 Water supply kit, USPH

6541409 VACUUM BREAKER COMPLETE, USPH, 5432728


WALL MODEL Seal

5431884
Shut-off valve

5432548
Vacuum breaker

5433215
Water connection hose
(includes: 2 x seal )

P/N 5980802 Water supply kit, USPH


5432728
5435336 VACUUM BREAKER ASSEMBLY, USPH Seal
5430164
Elbow
5957210 5432728
Elbow wall 5431884
Gasket
fast flange Shut- off valve

5430166
5432548 Coupling
Vacuum breaker

5430166
Coupling 5433215
Water connection hose
(includes: 2 x seal)

5430166
Coupling G1/2
5910601 (x2)
Cu pipe 12x1

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
3. EVAC SPECIAL VACUUM TOILETS
..................................................................................................................

3.1 EVAC 910, B15, WALL MODEL

3.2 EVAC 910, WALL MODEL USPH WITH AUTOFLUSH UNIT

3.3 EVAC 910, STAINLESS STEEL MODEL

3.4 EVAC 910, SQUATTING MODEL


EVAC Date: 08 Jul 2010 Doc. 002447-1
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6545960 EVAC 910, STAINLESS STEEL MODEL

P/N 6541458
Pneumatic push button
390
Water supply 1/2
Seat and cover
Shut-off valve
530
Vacuum breaker

Water
connection
hose
~450

390

4 x 9
+2
90 0

270 200 75
290 420 Discharge
connection 50,
525 turnable 360

Materials Bowl: Stainless steel EN 1.4404


Seat: UF-S
Cover: UF-S
Pneumatic push button: White plastic, ABS

Operating data Water pressure: 200 ...1000kPa


Operating vacuum: -30 ... -50kPa
Water consumption: 1.2 0.15 litres/flush, ( water pressure: 400kPa, vacuum: -40kPa )
Air consumption: 60 10 litres/flush (normal atmospheric air)

Connections Water supply: 1/2 MPT


Discharge: 90o rubber elbow to pipe size 48...52mm O.D.

Shipping data Net weight: 20.2 0.5kg


Shipping weight: 22.2 0.5kg
Shipping volume: 0.168m

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 12 May 2008 Doc. 1:01005F
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, WHITE

40
170

4.5
60

58

Materials Cover: ABS, white


Button: PBT, white
Bottom plate: POM, natural

Connections Hose nipple 4

Shipping data Net weight: 0.2kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002459-1
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6545960 EVAC 910, STAINLESS STEEL MODEL

! NOTE: Recommended place for push button.


Cover support (not included)
If the place is changed consult Evac.
Shut-off valve Max. 100
390
1/2" BSP
130 Pneumatic push button
Gasket ( See installation doc. 002468-1 )

Strainer Seat and cover


530
Vacuum breaker 180
1/2" BSP

690
450

360
Flexible water hose, 4 x 9
connection 1/2" BSP

90
~55
~45
290 Min.120

Fixing to the deck with welded bolts Optional discharge connection


80
5433572 10 20
Rubber plate Connection hose

Welded bold M8
(not included) Section A
Min. 120

Installation kit P/N 6545943 consists of:


Pneumatic push button 1 pc
Rubber bend 1 pc
Connection hose 1 pc
Hose clamp 2 pcs
Washer 4 pcs
Cap nut 4 pcs
Shut-off valve 1/2" 1 pc
Strainer 1 pc
~120

Vacuum breaker 1 pc
Mounting instruction 1 pc
Rubber plate 1 pc

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002468-1
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, EVAC 910, STAINLESS STEEL MODELS

60 1. Thread the hose from the control mechanism through the


protection pipe A.
2. Install the protection pipe A on the wall using screws and
C
clamps B.
3. Cut off the film of the bushing for the plastic hose in the
D Screws bottom side of the push buttons cover.
4. Connect plastic hose from the control mechanism to the
bellow C. Snap the plastic hose on the clip behind the
bottom plate.
B 5. Install the push button body D to the wall using screws
(not included).
A 6. Snap the cover of the push button bellow E in its place.
E

From the control


mechanism

Control Control mechanism


mechanism
Make sure, that the plastic hose does not get loose from the
control mechanism.

Plastic hose to the push button

Push button Recommended place for the button

! NOTE: Make sure, that cover does not hit the push button
when opened. If the place is changed, consult EVAC.
130
630

Control
mechanism

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002472-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6545960 EVAC 910, STAINLESS STEEL MODEL

Pneumatic push button

Seat cover Flushing ring

Hose to the Water supply Water valve


pneumatic push piping
button Filter

Water supply
valve

Water hose
Relief
valve

Discharge
valve
Water valve

Mini-check valve Discharge


valve

Start-up
Clean the bottom of the toilet bowl.
Check that the mini-check valve and the discharge valve are clean and working correctly.
Check that the water supply hose and the filter of water valve are not blocked.
Check that sufficient vacuum (-30kPa) is available.
Open the water supply valve in the water supply piping.
Press the toilet push button: the discharge valve opens, the bowl contents are extracted and the bowl is rinsed with
water.
Once the discharge valve has closed, the water level is restored in the bowl from the water valve with its closing time
delay.

Monitoring the vacuum toilet in normal operation


Check that the water valve provides the rinse water to the bowl at the same time as the discharge valve extracts the
bowl contents when the push button is pressed.
Check that the push button returns to its non-activated state.
Check that after the discharge valve closes, the water valve continues to provide water to the bowl. If the water valve
time delay is correctly adjusted, there should be a pool of water at the bottom of the bowl.
Check that there are no water or air leaks.

! NOTE: Water consumption is dependent on water supply pressure.

Preparation for the toilet not to be used for a long period


Close the water supply valve.
Run a flush cycle by pressing the push button.
Close the toilet seat cover.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002472-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6545960 EVAC 910, STAINLESS STEEL MODEL

Operation

The toilet is flushed by pressing the push button. The pneumatic push button is connected to the control mechanism
with a control hose, which transports the air pulse from the push button to the control mechanism. The air pulse starts
the flushing sequence and the control mechanism connects vacuum to the control connections of the water valve and
the discharge valve. The water valve opens and lets rinsing water flow into the bowl through the flushing ring. After a
short delay vacuum acts in discharge valve housing and forces the rubber diaphragm in the discharge valve to open.
Contents of the bowl is drained to the vacuum sewer by a pressure difference between the bowl and the vacuum sewer.
The flushing cycle in the control mechanism starts the closing cycle. Vacuum enters to the relief valve. The relief valve
opens the port between athmospheric air and the discharge valve. Athmospheric air enters to the discharge valve witch
closes immediatelly. After a short delay the atmospheric air pulse reaches to the water valve and the relief valve. The
water valve closes and lets a certain level of water at the bottom in the bowl.
After the flushing cycle has stopped the push button and the system will be ready for the next flush.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 08 Jul 2010 Doc. 002034-5
Commercial Marine Equipment MAINTENANCE

VACUUM TOILET
EVAC 910, WALL MODELS, FLOOR MODELS AND STAINLESS STEEL MODELS

Cleaning instruction for the seat

The seat is easy to clean, with just a few simple directions for you to observe.
Use a mild soap solution or biological cleaners.
Seat and hinges should not be left damp, but be dried with a soft cloth.
When using abrasive, corrosive or chlorine based cleaners for the bowl, avoid contact with the seat and hinges.
Therefore, when cleaning the bowl, make sure that seat and cover are in an upright position until all the cleaner
has been flushed away.

Scheduled maintenance program


Maintenance program is based on 20 toilet flushes per day and 20 years operation.

Every year:
Change flap of Mini-check valve in every toilet.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Clean Filter ( not in USPH models ) in water supply.

Every 5 years:
Change Flap of mini-check valve in every toilet.
Open and clean Water valve filter 5774150.
Clean Control mechanism air filter 5778600.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Check Flushing ring 6541025 (floor models), 6540968 (wall models) or 5433471 (Stainless steel models) and
flushing operation.

Every 10 years:
Change Flap of mini-check valve in every toilet.
Change Discharge valve rubbers: Rubber sleeve 6542990 (2pcs), Rubber diaphragm 6542989 and Diaphragm
6543134 in relief valve.
Change Water valve diaphragm 5774400.
Open and clean Water valve filter 5774150.
Clean Control mechanism air filter 5778600.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Check Flushing ring 6541025 (floor models), 6540968 (wall models) or 5433471 (Stainless steel models) and
flushing operation.

Discharge valve Water Water valve 5774400 Control mechanism


sypply Diaphragm
Relief valve 5778600
Filter 5774150 Air filter
6542990 Filter
Rubber
sleeve Flushing ring
Pneumatic push buttons
Floor models:
6541025 Flushing ring 6541458
Wall models: Push button
6542989 6540968 Flushing ring
Rubber Mini-check
diaphragm Stainless steel toilet: 6544996
valve 5433471 Flushing ring Push button

! NOTE: Use only genuine Evac spare parts.


EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002473-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
5775500 CONTROL MECHANISM, EVAC 910, STAINLESS STEEL MODELS

Description of the flushing sequence

In the standby position FIG.1

The control valve 1 is closed. Vacuum in the chambers 2 and


3 is equalized by the jets 4 and 5. Force of the spring 6 holds
the mechanism in a non-activated position.

In the position immediately after the push button has


been pressed FIG.2

Air pressure applied from the flush button to the chamber 7


has lifted the lever 8 and opened control valve 1. Atmospheric
air has entered chamber 3 through filter 9 and valve 1. The
force from the pressure difference between 2 and 3 has moved
the shaft 10 to the left and the following sequence of events
has occured:

The inlet valve 11 has closed. Vacuum valve 12 has opened.


Vacuum is distributed via check valve 13 to discharge valve
18 and water valve 19 which will both open. Chamber 14 is
also subjected to vacuum through check valve 21.

This vacuum will pull lever 8 and close valve 1 and the timer
function will start. Chamber 3 will be evacuated through jet 5
and the pressure difference 2-3 equalizes. At a certain level,
the counterforce from spring 6 will outweigh and the cycle will
go in the opposite direction:

The vacuum valve 12 will close. The air inlet valve 11 will open
and vacuum will enter the relief valve 22, athmospheric air
enters the water valve, the discharge valve and the chamber
14. The discharge valve 18 will close and somewhat later
(because of the jet 17), the water valve 19 closes when a
suitable water level has been reached at the bottom of the
bowl. The relief valve closes.

Returning to the standby position FIG.3

The whole system goes to standby position ready for another


VT-flush.

! NOTE: Diaphragm 16 has the same effective area as the air


inlet valve 11 to balance the vacuum forces. FIG.3

! NOTE: Check valve 13 ensures that connected valves in


activated position are unaffected by changes in the vacuum
supply level.

! NOTE: If vacuum is too low or absent the function is delayed.


Control valve 1 stays open until chamber 14 is subject to
vacuum.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002474-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
5775500 CONTROL MECHANISM, EVAC 910, STAINLESS STEEL MODELS

Filter 5
(athmospheric air inlet for relief valve)
Push button Control mechanism

Jet 6
(inside plastic cover)
Jet 3

Water valve
Filter 4

Mini-check valve
Jet 1 Relief valve

Jet 2

Control mechanism Discharge valve

Operation

The functioning of the vacuum toilet is entirely controlled by the control mechanism. The operation of the control
mechnism is based on vacuum in the sewage piping system.
Description of flushing sequence see document 002473.
Jet 1 (document 002473-1 pos. 5) controls the discharge valve opening time.
Jet 2 (document 002473-1 pos. 4) counters the effect of quick changes in the vacuum supply.
Jet 3 (document 002473-1 pos. 15) delays the vacuum changes in the chamber 14 (see document 002473-1).This
prevents a new flushing procedure to start before the previous procedure has stopped.

Maintenance

Check that the air filters 4 and 5 are not blocked.


Check hoses and pipe connections for leaks.

Toilet discharge time

Jet 1 Short discharge period Red jet 1.5 sec.


Normal discharge period Blue jet 2.0 sec.
Longer discharge period White jet 2.5 sec.
Less restriction shortens the time

Water valve opening time

Jet 6 Normal bowl water level White jet


Low bowl water level Blue jet

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002033-3
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6543002 DISCHARGE VALVE, EVAC 910, WALL MODELS, FLOOR MODELS AND
STAINLESS STEEL MODELS

Control mechanism

CLOSED
CONDITION
OPEN CONDITION CLOSING SEQUENCE
Discharge Vacuum hose
valve
Relief valve
Rubber Atmospheric air
sleeve Connection
pipe
Bowl Vacuum
side piping

Closing
Rubber mechanism
sleeve
Rubber diaphragm Discharge valve

Operation

Closed condition:
The control mechanism shuts off connection between the vacuum piping and the discharge valve housing. As the
valve housing is under atmospheric pressure the spring-loaded closing mechanism closes the rubber diaphragm and
isolates the bowl from the vacuum piping.

Open condition:
As the control valve opens the discharge valve housing is subjected to vacuum, thus forcing the closing mechanism
to open. This in turn allows the rubber diaphragm to open, and connects the bowl to the vacuum pipe line.

Closing sequence:
The vacuum pulse enters to the relief valve. The relief valve opens the port between athmospheric air and the discharge
valve. Athmospheric air enters to the discharge valve witch closes immediatelly. After a short delay the atmospheric
air pulse reaches to the water valve and the relief valve. The water valve closes and lets a certain level of water at the
bottom in the bowl.

Maintenance

See document 002034-5 for scheduled maintenance.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002478-1
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
EVAC 910, STAINLESS STEEL MODELS

Trouble Cause Remedy


Toilet is discharging continuously Foreign object in bowl or Shut off the problematic branch line
(discharge valve open) in discharge valve valve
Blocked air relief tubing Remove foreign object
Quick relief valve malfunction Change discharge valve
Check and if necessary change
control mechanism
Check relief valve operation
Bowl does not become empty Discharge valve blocked Clear stoppage, if any, in discharge
when flushed valve
Leak in discharge valve housing Sharp tools may damage rubber
Discharge pipe blocked Check that rubber sleeves are
Rubber sleeves leaking undamaged and correctly fitted
Check relief valve operation
No water or too little rinsing Water shut-off valve closed Open valve
water No water pressure Provide water pressure
Filter full or dirt in water valve Clean filter
Flush ring loose Connect flushing ring
Flush ring clogged Clean flushing ring
Filter blocked up in water supply Clean filter
Toilet is overflowing Water valve jammed in open Close water shut-off valve
position Clean / change water valve nozzles,
Bowl clogged or discharge valve not springs, rubbers
operating Discharge bowl, valve and piping
Misuse (buckets of water thrown in with normally flushing
the bowl)
Too low vacuum (less than 30%) to
flush
Toilet does not flush. No vacuum or low vacuum (less Check vacuum level, remove
than 30kPa) blockage in piping
Clogged mini-check valve Clean / change mini-check valve
No impulse from push button Check hoses andmembrane of push
Jammed control mechanism button
Jammed quick relief valve Change control mechanism
Check air filter condition. It should
be place.
Check relief valve operation
Shut-off valve
Push button
Filter
(not in USPH models)
Seal
Control (not in USPH models)
Flushing ring mechanism
Vacuum breaker
Air relief tubing
Water supply hose
Relief valve

Water valve
Mini-check valve
Discharge valve
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002479-1
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
6543002 DISCHARGE VALVE, EVAC 910, STAINLESS STEEL MODEL TOILETS

Removal of the discharge valve

Water supply valve


Vacuum breaker
Vacuum breaker
(not in USPH models)
(USPH models)

Water hose Pipes

1. Close the water supply valve.


2. Disconnect the water hose from the water valve.
3. Disconnect the pipes of the vacuum breaker from
the connection nipples. (Only in the USPH
models)
4. Disconnect the toilet from the rubber bend.
5. Remove the toilet if needed.
6. Remove the screws A.
Back plate 7. Disconnect the rubber hose B from the water valve
or the connecting nipple (only in the USPH
Water valve models).
8. Remove the back plate.
Connection nipples
Rubber bend
Discharge piping

Hose C 9. Loose (only in the USPH models) water valve


Water valve
from the component plate.
10. Disconnect the hose C from the relief valve.
Elbow 11. Unscrew two screws D.
Component
Relief valve
plate

Screws A

Hose C
(only in USPH models)
Connecting nipple
Rubber hose B (only in USPH models)
Discharge valve
Screws D

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002479-1
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
6543002 DISCHARGE VALVE, EVAC 910, STAINLESS STEEL MODEL TOILETS

Dismantling of the discharge valve

Fig. 1 Fig. 2
Rubber sleeve
Press
Cover
Discharge valve body

Spring

Closing mechanism

Press

Rubber sleeve and brace


Spring

Cover 1. Remove the rubber sleeves, the covers and the springs.
(see fig.1).
2. Press lightly the closing mechanisms and remove the
Rubber sleeve rubber sleeve with the brace (see fig.2).

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 08 Jul 2010 Doc. 002476-1
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6545960 EVAC 910, STAINLESS STEEL MODEL

6546261 5980800
BUSH BUTTON KIT WATER SUPPLY KIT
6541458 5432728
5430108 Bush button Seal
Pipe, L=1000 5431884
Shut-off valve
6546578 5430105
Seat and cover, Toscana INSTALLATION KIT 6543414
Filter
Clamp (2pcs)
Screw L=30(4pcs) 5432548
Screw L=35(4pcs) Vacuum
Plug (4pcs) breaker

6545940 2618001
5433471 Cover plate Screw
Flushing ring
5328221 5778995
Lock plate Water
connection
6545941
hose
Back plate

2644190
6545939 Screw
Stainless steel
5779600
bowl
Speed nut

5990724 6544769
Cap nut Rubber bend
2722008
5433572
Washer
Connection hose
5433244
Rubber plate 5433594
Hose clamp

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 08 Jul 2010 Doc. 002477-1
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6545941 BACK PLATE ASSEMBLY, EVAC 910, STAINLESS STEEL MODEL
6545942 BACK PLATE ASSEMBLY, EVAC 910, STAINLESS STEEL USPH MODEL

5775500
Control mechanism

Hose

Valve seat 6545052


MINI-CHECK
O-ring VALVE KIT
6545051
Valve flap
VALVE STEM KIT

5820900
6543072
Elbow
Back plate
Hose

5736326
Hose, L=270
5507000
Elbow

Nut and hose nipple


(only in part 6545942)
6542402
Hose clamp
Hose 6542997
Water valve
6545157 6543002
Hose, L=300 Discharge
valve

Hose 6545157
connection with
6542402
USPH model
Hose clamp
(only in part 6545942)
Hose 6545157
connection with
non-USPH model 5481004
Hose, L=390
(only in part 6545942)

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Aug 2010 Doc. 6:132K
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
5775500 CONTROL MECHANISM
5881000 SPARE PART KIT FOR CONTROL MECHANISM (EVAC 90 AND 900 MODEL TOILETS)
6546688 SPARE PART KIT FOR CONTROL MECHANISM (EVAC 910 MODEL TOILETS, STAINLESS STEEL
TOILETS)

P/N 5775500 Control mechanism


5778001 Jet carrier complete (as standard), which controls
flushing period
Alternative for this Jet available:
5778000 Jet carrier complete*
5778002 Jet carrier complete* 5778001
5778004 Jet carrier complete* Jet carrier complete

5778600
Air filter

5778000
Jet carrier complete

*Jet Carrier identification:


P/N Colour Size Effect
5778004 Yellow 0.20 Extra long flushing period
5778000 White 0.30 Long flushing period
5778001 Blue 0.40 Normal flushing period
5778002 Red 0.50 Short flushing period

! NOTE: See also the operation and maintenance documents:


Doc.no 3:111C, Control mechanism (Evac 90 and 900 model toilets)
Doc.no 002032-1, Control mechanism (Evac 910 model toilets)
Doc.no 002474-1, Control mechanism (Evac 910 Stainless steel toilets)

P/N 5881000 Spare part kit (Evac 90 and 900 model toilets)
P/N Description Pcs
5778600 Air filter 1
5778001 Jet carrier complete 2
5778000 Jet carrier complete 1
5778700 Filter 1
5959902 Mini-check valve 1

P/N 6546688 Spare part kit (Evac 910 model toilets)


P/N Description Pcs
5778600 Air filter 1
5778001 Jet carrier complete 2
5778000 Jet carrier complete 1
5778700 Filter 1
6545052 Mini-check valve kit 1

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 01 Jun 2010 Doc. 002038-3
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6543002 DISCHARGE VALVE

6545041 RECOMMENDED SPARE PART KIT:


1 x 6542989 Rubber diaphragm
2 x 6542990 Rubber sleeve
1 x 6543134 Membrane
6542990
Rubber sleeve

6543134
Membrane

6547089
6542985 Closing mechanism
Housing (sold only as a kit)

6542989
Rubber diaphragm

6542990
Rubber sleeve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 20 Oct 2009 Doc. 001923-3
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6542997 WATER VALVE

6543030 RECOMMENDED SPARE PART KIT:


1 x 3790009 V-ring
1 x 5774150 Filter
1 x 5774400 Diaphragm
1 x 5774701 Valve washer + Jet

5774400
Diaphragm

5774500
Slider

5774800
Permanent magnet

Valve washer 5522700


5774701
Conic spring
Valve washer + Jet
Jet

5774300
3752211 Bottom
O-ring

5774600
Cover

3790009
V-ring

5990740
Screw 5774150
Filter

6542826
Membrane 6542998
Solenoid valve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 11 Feb 2010 Doc. 002407-1
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6546578 SEAT AND COVER, EVAC TOSCANA

6546749
Buffer for cover

6546750
Buffer for seat

6546752
HINGE KIT

6546751
Hinge sleeve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 20 Oct 2009 Doc. 6:01012K
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, EVAC 900 AND EVAC 910, WALL MODELS
6541057 OPTIONAL PNEUMATIC PUSH BUTTON KIT, EVAC 900 AND EVAC 910, FLOOR MODELS

P/N 6541458 Pneumatic push button

P/N 6540917 is replaced by P/N 6541458

6541272
Bellows

6540932
Spring

6541457
Button

P/N 6541057 Optional pneumatic push button kit

6541458
Pneumatic push button

5430105
Installation kit

6543767
Cover plate

5430108
Protecting pipe

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
3. EVAC SPECIAL VACUUM TOILETS
..................................................................................................................

3.1 EVAC 910, B15, WALL MODEL

3.2 EVAC 910, WALL MODEL USPH WITH AUTOFLUSH UNIT

3.3 EVAC 910, STAINLESS STEEL MODEL

3.4 EVAC 910, SQUATTING TOILET


EVAC Date: 08 Jul 2010 Doc. 1:114F
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
5979301 EVAC 910, SQUATTING TOILET

To main vacuum line,


connection 50

Service door 600


Push button

Fresh water
supply 1/2"
700

Flushing mechanism
Shut-off valve
1/2" MPT

Discharge valve
700

Squatting pan

Min. 350
32 636 32 636
700 Min. 200 700

Materials Squatting pan: Stainless steel EN 1.4301


Pneumatic push button: white plastic, ABS

Operating data Water pressure: 200 ... 600kPa


Recomended water pressure: 250 ... 350kPa
Operating vacuum: -30 ... -50kPa
Water consumption: 1.5 - 2.5 litres/flush, adjustable
Air consumption: 60 10 litres/flush (normal atmospheric air)

Connections Water supply: 1/2 MPT


Discharge: Straight rubber coupling connection or 90 rubber elbow to pipe size 48...52 O.D.

Shipping data Net weight: 9kg


Shipping weight: 12kg
Shipping volume: 0.2m

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 12 May 2008 Doc. 1:01005F
Commercial Marine Equipment TECHNICAL DATA

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, WHITE

40
170

4.5
60

58

Materials Cover: ABS, white


Button: PBT, white
Bottom plate: POM, natural

Connections Hose nipple 4

Shipping data Net weight: 0.2kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 02 Jul 2010 Doc. 2:112F
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
5979301 EVAC 910, SQUATTING TOILET

! NOTE: Connection elbow between


discharge valve and main vacuum line is
Connection to main turnable 360. Different positions can be used.
vacuum line 50 Straight connection tube can be used instead
of elbow. Connection upwards shown only as
an example.
600 100
Service door
Push button
170
Detail A
Flushing mechanism
700
80

Discharge valve
1300

180
850

83
1000

700

Detail B ~ 25 Detail C

Min.350
20
317

Flushing water
supply hose

Access to be provided for


service Min. bend radius 100 Outlet pipe (50) to be cut if necessary
20

Water connection

Detail A
Min. 200

Shut-off valve
R 1/2" MPT
700

Vacuum
breaker

Squatting pan,
700 stainless steel
Flushing water
hose
Detail C
Installation example Detail B

Sealing material (Silicone)


around the pan Tiling

Flushing water
Squatting pan Floor connection R 1/2" MPT

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Jul 2010 Doc. 002485-1
Commercial Marine Equipment INSTALLATION

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, EVAC 910, SQUATTING TOILET

6 From the control 1. Drill 6 mm hole for the hose A.


60
mechanism 2. Connect the plastic hose A from the control mechanism
to the bellow B. Warm the end of the hose if needed to
C
help installation.
3. Install the body C of push button on the wall using screws
A D (not included).
D 4. Snap the cover E of the push button bellow in its
place.
E ! NOTE: Secure, that the hose A is not flattened after
B 3. installation. Air impulse must always flow free.

Control mechanism Control mechanism

Make sure, that the plastic hose does not get loose from
the control mechanism.

Plastic hose to the


push button

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Jul 2010 Doc. 3:01021D
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
5979301 EVAC 910, SQUATTING TOILET

Pneumatic push button

Control mechanism

Water supply
Water valve connection

Control tubing key

Mini-check valve

Discharge valve

Hose nipple

Squatting pan

Operation

The squatting toilet is flushed by pressing a push button. The pneumatic push button is connected to the control
mechanism with a control hose, which transports the air pulse from the push button to control mechanism. The air
pulse starts the flushing cycle and connects vacuum to the water valve and a discharge valve.
The water valve opens and lets rinsing water into the squatting bowl through a hose nipple. After a short delay, the
vacuum acts in discharge valve housing and forces the rubber diaphragm in discharge valve to open, thus connecting
the squatting bowl to vacuum sewer. The contents of squatting pan are forced into the vacuum sewer by a pressure
difference between the squatting pan and vacuum sewer.
The flushing cycle in the control mechanism starts the closing cycle. Athmospheric air pulse enters the discharge
valve, which closes. After a short delay, athmospheric air pulse reaches water valve, which closes and lets a certain
level of water at the bottom in the squatting pan.
After the flushing cycle has stopped, the push button and system will be ready for next flush.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Jul 2010 Doc. 3:01025D
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
5775500 CONTROL MECHANISM, EVAC 910, SQUATTING TOILET

Description of flushing sequence

In the standby position FIG.1

Control valve 1 is closed. Vacuum in chambers 2 and 3 is equalized


by the jets 4 and 5. The force of the spring 6 holds the mechanism
in the non-activated position.

In the position immediately after the push button has been


pressed FIG.2

Air pressure applied from the flush button to chamber 7 has lifted
the lever 8 and opened control valve 1. Atmospheric air has entered
chamber 3 through filter 9 and valve 1. The force from the pressure
difference between 2 and 3 has moved the shaft 10 to the left and
the following sequence of events has occured:

The inlet valve 11 has closed. Vacuum valve 12 has opened.


Vacuum is distributed via check valve 13 to discharge valve 18
and water valve 19 which will both open. Chamber 14 is also
subjected to vacuum through check valve 21.

This vacuum will pull lever 8 and close valve 1 and the timer
function will start. Chamber 3 will be evacuated through jet 5 and
the pressure difference 2-3 equalizes. At a certain level, the
counterforce from spring 6 will outweigh and the cycle will go in
the opposite direction:

The vacuum valve 12 will close. The air inlet valve 11 will open and
atmospheric air enters discharge valve, water valve and chamber
14. The discharge valve 18 will close and somewhat later (because
of the jet 17), the water valve 19 closes when a suitable water
level has been reached at the bottom of the bowl.

Returning to standby position FIG. 3

The whole system goes to standby position ready for another


VT-flush.

! NOTE: Diaphragm 16 has the same effective area as the air


inlet valve 11 to balance the vacuum forces. FIG.3

! NOTE: Check valve 13 ensures that connected valves in activated


position are unaffected by changes in the vacuum supply level.

! NOTE: If vacuum is too low or absent the


function is delayed. Control valve 1 stays open until chamber 14
is subject to vacuum.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Jul 2010 Doc. 3:01103B
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
5775500 CONTROL MECHANISM, EVAC 910, SQUATTING TOILET

Control mechanism Pneumatic push button

Filter 5 (Inlet for atmospheric air to


discharge and water valve)

Filter 4
Jet 3

Jet 2 Jet 1 Water valve

Jet 6
(Inside the plastic cover) Discharge valve

Operation

The functioning of the vacuum toilet is entirely controlled by the control mechanism.
Vacuum in the sewage piping system is the actuating medium.
Description of flushing sequence see doc. 3:01025D.
Jet 1 (doc. 3:01025D pos 5) controls the discharge valve opening time.
Jet 2 (see doc. 3:01025D pos 4) counters the effect of quick changes in the vacuum supply.
Jet 3 (doc. 3:01025D pos 15) delays the vacuum changes in chamber 14 (see doc. 3:01025D). This prevents a new
flushing procedure to start before the previous procedure has stopped.

Maintenance

Check that the air filters 4 and 5 are not blocked.


Check hoses and pipe connections for leaks.

Toilet discharge time

Jet 1 Short discharge period Red jet 1.5 sec.


Normal discharge period Blue jet 2.0 sec.
Longer discharge period White jet 2.5 sec.
Less restriction shortens the time

Water valve opening time

Jet 6 Normal bowl water level White jet


Low bowl water level Blue jet

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Jul 2010 Doc. 002482-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
6543003 DISCHARGE VALVE, EVAC 910, SQUATTING TOILET

Control mechanism

CLOSED
CONDITION
OPEN CONDITION CLOSING SEQUENCE
Discharge Vacuum hose
valve

Rubber
sleeve Connection
pipe
Pan Vacuum
side piping

Closing
Rubber mechanism
sleeve
Rubber diaphragm

Operation

Closed condition:
The control mechanism shuts off connection between the vacuum piping and the discharge valve housing. As the
valve housing is under atmospheric pressure the spring-loaded closing mechanism closes the rubber diaphragm and
isolates the squatting pan from the vacuum piping.

Open condition:
As the control valve opens the discharge valve housing is subjected to vacuum, thus forcing the closing mechanism
to open. This in turn allows the rubber diaphragm to open, and connects the squatting pan to the vacuum pipe line.

Closing sequence:
Athmospheric air enters to the discharge valve via control mechanism and it closes immediatelly. After a short delay
the atmospheric air pulse reaches the water valve which closes and lets a certain level of water at the bottom in the
squatting pan.

Maintenance

See document 002034-5 for scheduled maintenance.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Jun 2010 Doc. 3:01054D
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM TOILET
5979301 EVAC 910, SQUATTING TOILET

Scheduled Maintenance Program

Control mechanism Discharge valve Water supply


5778600
Air filter

6542990
Rubber
sleeve

Filter

Water valve
6543004
5774400
Rubber
Diaphragm 5774150
diaphragm
Filter

6542990
Rubber
6541458 sleeve
Pneumatic 5959902
push button Mini-check
valve

! NOTE: Use only genuine Evac spare parts.


Every year:
Change Mini-check valve 5959902 if toilet is connected to the riser pipe.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.
Clean Strainer in water supply.

Every 5 years:
Change Mini-check valve 5959902 in every toilet.
Open and clean Water valve filter 5774150.
Clean Control mechanism air filter 5778600.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.

Every 10 years:
Change Mini-check valve 5959902 in every toilet.
Change Discharge valve rubbers: Rubber sleeve 6542990 (2pcs), Rubber diaphragm 6543004.
Change Water valve diaphragm 5774400.
Open and clean Water valve filter 5774150.
Clean Control mechanism air filter 5778600.
Check operation, push button, seat and cover, rinse pattern, discharge pattern.
Check possible water and vacuum leakage.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Jul 2010 Doc. 002484-1
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
6543003 DISCHARGE VALVE, EVAC 910, SQUATTING TOILET

Trouble Cause Remedy


Bowl does not become empty Discharge valve blocked Clear stoppage, if any, in discharge valve
when flushed Leak in discharge valve housing Sharp tools may damage rubber
Discharge pipe clogged Check that rubber sleeves are
Rubber sleeves leaking undamaged and correctly fitted

Fig. 1
Rubber sleeve

Dismantling of the discharge valve:


Cover
1. Remove the rubber sleeves, the cover and
the springs (see fig. 1).
2. Remove the braces (Fig.2).
3. Press lightly the closing mechanism and
Spring remove the rubber sleeve (see fig. 2).

Press Brace

Fig. 2
Discharge
valve body

Spring
Connection
mechanism
Brace
Cover

Press
Rubber sleeve Rubber diaphragm

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 13 Jul 2010 Doc. 4:01007D
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM TOILET
5979301 EVAC 910, SQUATTING TOILET

Trouble Cause Remedy

Squatting toilet is discharging Foreign object in the bowl or in the Shut off the problematic branch line
contineously (discharge valve discharge valve valve.
open). Remove foreign object.
Change discharge valve.
Check and if necessary change the
control mechanism.
Bowl is not emptying, but water Blocked bowl Clean bowl / clean valve / connect
comes (high water in bowl). Blocked discharge valve vacuum hoses.
Loose / clogged hoses Connect hoses
No water, but otherwise flushing Water shut-off valve closed Open valve
or too little rinsing water No water pressure Provide water pressure
Filter in water valve full of dirt Clean filter
Flush ring loose Connect flushing ring
Flush ring clogged Clean flushing ring
Strainer blocked up Clean strainer
Toilet is overflowing. Water valve jammed in open Close water shut-off valve
position Clean / change water valve nozzles,
Bowl clogged or discharge valve not springs, rubbers
operating Discharge bowl, valve, piping
Misuse (buckets of water thrown in with by-pass or / hose connections
the bowl)
Too low vacuum (less than 30%) to
flush
Toilet does not flush. No vacuum or low vacuum (less Check vacuum level, remove
than 30kPa) blockage in piping
Clogged mini check valve Clean / change mini check valve
No impulse from flush knob Check hoses and push button. The
Jammed control mechanism triangle must face upwards and the
tip of the triangle must point towards
the sewage piping.

Shut-off valve

Filter
Water supply hose
Vacuum breaker
Pneumatic push button
Vacuum hoses
Control mechanism

Water valve

Discharge valve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Jul 2010 Doc. 6:163I
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
5979301 EVAC 910, SQUATTING TOILET

5775500 6541458
Control mechanism Push button,
complete
5980800
5712601 WATER SUPPLY KIT
Flushing mechanism, 5432728
complete Gasket
5431884
Shut-off valve
6543414
Filter
5432548
5774002 Vacuum breaker
Water valve, special
6542402 5778992
6543003 Hose clamp Water hose
DISCHARGE VALVE
ASSEMBLY 5959902
Mini-check valve
6547327 5990210
Recommended spare Hose clamp 5433594
part kit: Hose clamp

1 x 6543004
Rubber diaphragm 5433583
Rubber elbow
2 x 6542990
Rubber sleeve 5921701
6542402
Pipe clamp
5481007 Hose clamp
Hose
6541976
5935503 Hose nipple
Hose
5978500
Squatting pan
5990210
Hose clamp

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Jul 2010 Doc. 002483-1
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6543003 DISCHARGE VALVE
6545363 DISCHARGE VALVE

6547327 RECOMMENDED SPARE PART KIT:

1 x 6542989 Rubber diaphragm


2 x 6542990 Rubber sleeve

6542990
Rubber sleeve

6542988
Cover

6542991
Spring

6542987
Single yoke

6543674 (P/N 6543003)


6542985
6545365 (P/N 6545363)
Housing
Brace
6543004
Rubber diaphragm

6545049
Brace
6542986
Douple yoke

6542991
Spring

6542988
Cover

6542990
Rubber sleeve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 04 Aug 2010 Doc. 6:132K
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
5775500 CONTROL MECHANISM
5881000 SPARE PART KIT FOR CONTROL MECHANISM (EVAC 90 AND 900 MODEL TOILETS)
6546688 SPARE PART KIT FOR CONTROL MECHANISM (EVAC 910 MODEL TOILETS, STAINLESS STEEL
TOILETS)

P/N 5775500 Control mechanism


5778001 Jet carrier complete (as standard), which controls
flushing period
Alternative for this Jet available:
5778000 Jet carrier complete*
5778002 Jet carrier complete* 5778001
5778004 Jet carrier complete* Jet carrier complete

5778600
Air filter

5778000
Jet carrier complete

*Jet Carrier identification:


P/N Colour Size Effect
5778004 Yellow 0.20 Extra long flushing period
5778000 White 0.30 Long flushing period
5778001 Blue 0.40 Normal flushing period
5778002 Red 0.50 Short flushing period

! NOTE: See also the operation and maintenance documents:


Doc.no 3:111C, Control mechanism (Evac 90 and 900 model toilets)
Doc.no 002032-1, Control mechanism (Evac 910 model toilets)
Doc.no 002474-1, Control mechanism (Evac 910 Stainless steel toilets)

P/N 5881000 Spare part kit (Evac 90 and 900 model toilets)
P/N Description Pcs
5778600 Air filter 1
5778001 Jet carrier complete 2
5778000 Jet carrier complete 1
5778700 Filter 1
5959902 Mini-check valve 1

P/N 6546688 Spare part kit (Evac 910 model toilets)


P/N Description Pcs
5778600 Air filter 1
5778001 Jet carrier complete 2
5778000 Jet carrier complete 1
5778700 Filter 1
6545052 Mini-check valve kit 1

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC Date: 19 Jul 2010 Doc. 6:01052
Environmental Solutions Marine Sector SPARE PARTS

VACUUM TOILET
5774002 WATER VALVE

6543030 RECOMMENDED SPARE PART KIT:

1 x 3790009 V-ring
1 x 5774150 Filter
1 x 5774400 Diaphragm
1 X 5774701 Valve washer + Jet
Diaphragm

5774500
Slider

5774800
Permanent magnet

5522700
Conic spring

5774300
Valve washer + Jet Valve washer Bottom

Jet

3752211
O-ring

5774600
Cover

3790009
V-ring

5990740 5774100
Magnetically Filter
Screw
operated valve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 20 Oct 2009 Doc. 6:01012K
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, EVAC 900 AND EVAC 910, WALL MODELS
6541057 OPTIONAL PNEUMATIC PUSH BUTTON KIT, EVAC 900 AND EVAC 910, FLOOR MODELS

P/N 6541458 Pneumatic push button

P/N 6540917 is replaced by P/N 6541458

6541272
Bellows

6540932
Spring

6541457
Button

P/N 6541057 Optional pneumatic push button kit

6541458
Pneumatic push button

5430105
Installation kit

6543767
Cover plate

5430108
Protecting pipe

1
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
4. VACUUM INTERFACE VALVES
..................................................................................................................

4.1 VACUUM INTERFACE UNITS 2 L

4.2 VACUUM INTERFACE UNITS 5 L

4.3 VACUUM INTERFACE UNIT FOR GRAVITY TOILETS

4.4 SHOWER DRAIN


4. VACUUM INTERFACE VALVES
..................................................................................................................

4.1 VACUUM INTERFACE UNITS 2 L

4.2 VACUUM INTERFACE UNITS 5 L

4.3 VACUUM INTERFACE UNIT FOR GRAVITY TOILETS

4.4 SHOWER DRAIN


EVAC Date: 05 May 2009 Doc. 002190-2
Commercial Marine Equipment TECHNICAL DATA

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543521 VACUUM INTERFACE UNIT 2L, CONNECTION UPWARDS

Mini-check Straight connection


valve DN50

Rubber bend Connection


DN40 DN40

~195
83 35

90
~256
Max. 3m

Evac Noback valve

OUTLET

Discharge valve
Activator Ventilator
480

Float valve

Plugged end
INLET Tank
(INLET) 6*

107 266* Straight connection 50*


480 DN40
* Fixing points on floor
Materials Tank: PP
Float valve: Rubber
Discharge valve: Polyacetal
Activator: Rigid PVC and polyasetal
Ventilator: Acetal / PVC
Mini-check valve: Actetal
Flexible tubing: EPDM
Connections: EPDM
EvacNoback valve body:PP

Operating data Operating vacuum: -30 ... -60 kPa


Max. lifting height: 3m
Minimum operating vacuum: -25 kPa
Nominal activating head: 80mm
Activating volume: 2.0 l

Capacity -50 kPa: 2.00 l/s (instantaneous value)


-30 kPa: 1.20 l/s (instantaneous value)

Connections Outlet / vacuum line: Rubber bend connection to pipe DN40/DN50


Inlet / gravity line: Straght connection to pipe DN40

Shipping data Net weight: 5.5kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 05 May 2009 Doc. 002189-2
Commercial Marine Equipment TECHNICAL DATA

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543469 VACUUM INTERFACE UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS

Mini-check
valve
194 Rubber bend DN40 ~245
103 83 35

OUTLET

Discharge valve

Ventilator

500
455
Activator
Float valve

Plugged end
25 Tank
INLET
6*
50

(INLET)

107 266 * 50 *
Straight connection
480
DN40
* Fixing points on floor

Materials Tank: PP
Float valve: Rubber
Discharge valve: Polyacetal
Activator: Rigid PVC and polyasetal
Ventilator: Acetal / PVC
Mini-check valve: Actetal
Flexible tubing: EPDM
Connections: EPDM

Operating data Operating vacuum: -30 ... -60 kPa


Minimum operating vacuum: -25 kPa
Nominal activating head: 80mm
Activating volume: 2.0 l

Capacity -50 kPa: 2.00 l/s (instantaneous value)


-30 kPa: 1.20 l/s (instantaneous value)

Connections Outlet / vacuum line: Rubber bend connection to pipe DN40


Inlet / gravity line: Straight connection to pipe DN40

Shipping data Net weight: 3.5kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 26 Nov 2009 Doc. 002380-1
Commercial Marine Equipment INSTALLATION

VACUUM INTERFACE VAL


INTERFA VES
ALVES
6543521 VACUUM INTERFACE UNIT 2L, CONNECTION UPVARDS
6543469 VACUUM INTERFACE UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS

Installation examples

Connection upwards

OD 50mm

Automatic air valve

Water hand basin Max. 3m


OD 32mm

Minimum
OD 50mm slope 1:50

A 52

Vacuum interface unit 2L, upwards


Connection downwards / sidewards

Automatic air valve

OD 32mm Water hand basin Vacuum interface unit 2L,


downwards

Minimum
OD 50mm slope 1:50
52

Pipe sizes

Gravity connection Water trap unventilated Water trap with automatic air valve

Maximum lenght A 3m 5m

Maximum size of vertical piping OD 32mm OD 32mm

Minimum size of horizontal piping OD 50mm OD 50mm

! NOTE: The maximum flow to the vacuum interface unit from all appliencies must not exceed:
- 2.0 litres/second (not tested) at -50 kPa (3.0 m lift)
- 1.2 litres/second (not tested) at -30 kPa (3.0 m lift)

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 26 Nov 2009 Doc. 002380-1
Commercial Marine Equipment INSTALLATION

VACUUM INTERFACE VAL


INTERFA VES
ALVES
6543521 VACUUM INTERFACE UNIT 2L, CONNECTION UPVARDS
6543469 VACUUM INTERFACE UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS

Connection upwards, detales for bathroom

OD 50mm / DN 40
Automatic air valve
should be fitted if
permitted by local
authority
Max. 3m Water hand
Vacuum interface unit 2L,
Bath basin
upwards

Minimum
slope 1:50

Max. 3m 52

! NOTE: The maximum flow to the vacuum interface unit from all appliencies must not exceed:
- 2.0 litres/second (not tested) at -50 kPa (3.0 m lift)
- 1.2 litres/second (not tested) at -30 kPa (3.0 m lift)

Connection upwards, wash basin installation

Installation on wall Installation on wash basin cabin


Connection to
EvacNoback valve Connection to
EvacNoback valve
Connection to mini-check Connection to mini-check
valve on EvacNoback valve valve on EvacNoback valve

Max. 500

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 05 May 2009 Doc. 002220-1
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM INTERF ACE VALVE


ALVE
6543521 VACUUM INTERFACE UNIT 2 L, CONNECTION UPWARDS
6543469 VACUUM INTERFACE UNIT 2 L, CONNECTION DOWNWARDS / SIDEWARDS

Connection upwards Connection downwards / sidewards


P/N 6543521 P/N 6543469
Mini-check
valve

Mini-check
valve OUTLET

Discharge
Evac Noback valve valve
Discharge OUTLET
Ventilator
valve
Float
Activator valve

Activator Ventilator
Float valve
INLET INLET INLET INLET

Grey water tank


Grey water tank
Operation

The working principle of the vacuum interface unit is very much the same as that of the vacuum toilet. The manually
operated push button is replaced by the activator which reacts through its diaphragm, being triggered when a static
head of 80mm has been built up in the grey water tank. The activator transfers the operating vacuum to the plunger
diaphragm so that the discharge valve opens. After 3 seconds the activator shall close the supply of the operating
vacuum to the discharge valve which immediately closes. When the liquid level in the tank has reached approx 80mm,
the cycle is repeated. Flushing can occur onlywhen there is sufficient operating vacuum (> - 25kPa).

Maintenance

The vacuum interface unit does not require any regular maintenance. However, it is advisable for faultless longterm
operation, that following actions are done.

Every year:
Check operation.
Clean the tank by running clean water into the tank so that the emptying cycle is repeated many
times (if there is a risk of sedimentation at the bottom of the tank, open and clean the tank).
Check possible water leakages.

Every five years:


Open and clean the tank.
Change the activator's level diaphragm (5511200).
Change the ventilator rubber diaphragm (5990385).
Change the mini-check valve (5959902).
Clean the non-return valve (6540549) when applicable.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 20 Nov 2009 Doc. 002221-2
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543521 VACUUM INTERFACE UNIT 2L, CONNECTION UPWARDS
6543469 VACUUM INTERFACE UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS
6545872 VACUUM INTERFACE UNIT 5L, CONNECTION UPWARDS
6545873 VACUUM INTERFACE UNIT 5L, CONNECTION DOWNWARDS

Vacuum interface unit 2L Vacuum interface unit 5L

10 10

6 6

18
18
1
1
3, 7 2, 17
14
8 3 14 4, 9 15
17 11 11
2 13 13
12
12
16 16

8 9 4 5 5 8

1. Vacuum hose 7. Rubber diaphragm 11. Ventilator valve 16. Vent pipe
2. Activator (inside discharge valve) 12. Float (inside) 17. Nozzles
3. Discharge valve 8. Suction pipe 13. Sealing surface 18. EvacNoback valve
4. Adapter (inside tank) (inside float valve)
5. Tank 9. Adapter nuts 14. Vacuum hose
6. Mini-check valve 10. Hose clamp 15. Vacuum hose

Trouble Cause Remedy

Vacuum interface unit If vacuum is less than -25kPa, vacuum is Check vacuum collecting unit functioning.
does not operate. (Water unsufficient.
rises in the bath or water Piping between bath/water basin and Remove blockages.
basin.) vacuum interface unit is blocked.
Piping between vacuum interface unit and Remove blockages.
vacuum collecting unit is blocked.
Activator does not operate. Check activator is operation: Remove
vacuum hose(1) from the activator(2) and
connect it directly to discharge valve(3). If
valve opens, activator is not functioning.
Replace activator.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 20 Nov 2009 Doc. 002221-2
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543521 VACUUM INTERFACE UNIT 2L, CONNECTION UPWARDS
6543469 VACUUM INTERFACE UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS
6545872 VACUUM INTERFACE UNIT 5L, CONNECTION UPWARDS
6545873 VACUUM INTERFACE UNIT 5L, CONNECTION DOWNWARDS

Trouble Cause Remedy

Vacuum interface unit Activator does not operate. Check that mini-check valve (6) or
does not operate. (Water vacuum hose are not blocked. Remove
rises in the bath or water blockages from the hose. If mini-check
basin.) valve is blocked, replace/clean it.
Check that nozzles (17) are not blocked,
clean as needed.
Discharge valve or suction pipe is blocked Loose discharge valve and check whether
rubber diaphragm (7) or suction pipe (8)
is blocked. Remove blockages.
Vacuum interface unit Nuts and hose clamps are not tight. Float Check adapter nuts (9) and hose clamps
leaks. (water overflow) valve does not seal. (10) tightness. Loose ventilator valve and
check that float valve (12) and sealing
surface (13) are clean. Clean if needed.
Discharge valve leaks. Discharge valve does not seal. Disconnect vacuum hoses (14) from
(vacuum leakage) discharge valve to see if valve seals. If
valve remains open even when vacuum
hoses are disconnected, loose discharge
valve and check whether rubber dia-
phragm is blocked.
Water traps are emptied Ventilator valve does not operate. Check that ventilator valve opens each
eacs time when time discharge valve operates. Check
discharge valve operates. that vacuum hose (15) is connected to
the ventilator valve. Check that ventilator
pipe (16) is open.
Discharge valve stays Activator does not operate. Replace activator.
open. Discharge valve is blocked. Remove blockages.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 26 Nov 2009 Doc. 002224-3
Commercial Marine Equipment SPARE PARTS

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543521 VACUUM INTERFACE UNIT 2 L, CONNECTION UPWARDS

5959902
Mini-check valve

6543064
5433583
EVACNOBACK VALVE
Rubber bend
6540561 ***
Rubber connection
DN50-DN40
5433594 5470214**
Hose clamp Hose (40mm)

5917801
Straight
connection
DN50

5470214** 6543344
Hose (300mm) O-ring
6542491
Rubber valve hose
6545363
Discharge 5957600
5470214**
valve T-connection
Hose (5000mm)
5507000
5821000 5470214**
Elbow
Activator Hose (200mm)
6540524
Ventilator
5470214**
Hose (150mm) 6544942 Hose clamp
6544468 Rubber housing
6540525
5990357 Radial gasket
Overflow valve
5433594 Hose clamp
5715300 Overflow ball

5917800
Straight connection
5917800 6544890 6543465 DN 40
Straight Bracket for Grey water tank
5433594
connection activator
Hose clamp
DN 40

** All the hoses are 14x7 EPDM-hose.


Hose is also available as a bulk (P/N5470214).
When ordering, please inform lenght.

*** DN40 suitable for pipes O.D. 48-52mm


DN50 suitable for pipes O.D. 60-63mm

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 05 May 2009 Doc. 002225-1
Commercial Marine Equipment SPARE PARTS

VACUUM INTERF ACE VALVE


ALVE
6543469 VACUUM INTERFACE UNIT 2 L, CONNECTION DOWNWARDS / SIDEWARDS

5433583
Rubber bend

5470214**
Hose
5959902 5507000
Mini-check valve Elbow
5957600
6543003 T-connection
Discharge valve
6540524
Ventilator
5821000
Activator 6544942 Hose clamp
6544468 Rubber housing 6540525
5470214** 5990357 Radial gasket Overflow valve
Hose 5990180 Hose clamp
5715300 Overflow ball

Plugged end

5433594 Hose clamp


6544890 6543465
Bracket for activator Grey water tank

**All the hoses are 14x7 EPDM-hose.


Hose is also available as a bulk (5470214).
When ordering, please inform lenght.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Dec 2004 Doc. 6:01077C
Commercial Marine Equipment SPARE PARTS

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6540524 VENTILATOR

P/N 5575000 and P/N 5575001 are replaced by P/N 6540524

6540526
Diaphragm

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Jul 2010 Doc. 002483-1
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6543003 DISCHARGE VALVE
6545363 DISCHARGE VALVE

6547327 RECOMMENDED SPARE PART KIT:

1 x 6542989 Rubber diaphragm


2 x 6542990 Rubber sleeve

6542990
Rubber sleeve

6542988
Cover

6542991
Spring

6542987
Single yoke

6543674 (P/N 6543003)


6542985
6545365 (P/N 6545363)
Housing
Brace
6543004
Rubber diaphragm

6545049
Brace
6542986
Douple yoke

6542991
Spring

6542988
Cover

6542990
Rubber sleeve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
4. VACUUM INTERFACE VALVES
..................................................................................................................

4.1 VACUUM INTERFACE UNITS 2 L

4.2 VACUUM INTERFACE UNITS 5 L

4.3 VACUUM INTERFACE UNIT FOR GRAVITY TOILETS

4.4 SHOWER DRAIN


EVAC Date: 21 Jan 2010 Doc. 002356-1
Commercial Marine Equipment TECHNICAL DATA

VACUUM INTERFACE UNITS


INTERFA
6545872 VACUUM INTERFACE UNIT 5 L, CONNECTION UPWARDS

465 Straight
Straight connection DN50
connection DN40

Mini-check
valve

X meters

65
OUTLET

EvacNoback valve

Plugged end
Ventilator INLET 2

300
Float valve
250

200
INLET 1

Tank
60

100 Discharge valve 35 66


12.5

37.5 8.5 184


17

Activator
60
150

8.5 425
442
Materials Tank: Stainless steel EN 1.4404
Float valve: rubber
Discharge valve: Polyacetal
Activator: Rigid PVC and polyacetal
Ventilator: Acetal/PVC
Mini-check valve: Acetal
Flexible tubing: EPDM hose 14 x 7mm
EvacNoback valve body: PP

Operating data Operating vacuum: -30... - 60 kPa


Minimum operting vacuum: -25 kPa
Normal activating head: 75mm
Activating volume: 5.4 L

Capacity: -50 kPa: 2.2 L/s


-30 kPa: 1.2 L/s

Connections: Outlet / vacuum line: Rubber sleeve connections to pipe DN40 and DN50 (EvacNoback valve)
Inlet / gravity line: Rubber sleeve connection to pipe DN40

Shipping data: Net weight: 7kg


Shipping weight: 8kg
shipping volume: 0.08m3
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 21 Jan 2010 Doc. 002355-1
Commercial Marine Equipment TECHNICAL DATA

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6545873 VACUUM INTERFACE UNIT 5 L, CONNECTION DOWNWARDS

Mini-check valve
Discharge valve Ventilator
INLET 2
(blind)
Float valve

OUTLET

310
200
INLET 1
123

60

65 35
Tank 66
100
37.5 8.5 184
Activator
17
60

12.5
150

8.5 425
442

Materials Tank: Stainless steel EN 1.4404


Float valve: Rubber
Discharge valve: Polyacetal
Activator: Rigid PVC and polyacetal
Ventilator: Acetal
Mini-check valve: Acetal
Flexible tubing: EPDM hose 14 x 7mm

Operating data Operating vacuum: -30... - 60 kPa


Minimum operting vacuum: -25 kPa
Normal activating head: 75mm
Activating volume: 5.4 L

Capacity: -50 kPa: 2.2 L/s


-30 kPa: 1.2 L/s

Connections: Outlet / vacuum line: Rubber sleeve connection to pipe DN40


Inlet / gravity line: Rubber sleeve connection to pipe DN40

Shipping data: Net weight: 6kg


Shipping weight: 7kg
shipping volume: 0.08m3

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 22 Jan 2010 Doc. 002381-2
Commercial Marine Equipment INSTALLATION

VACUUM INTERFACE VAL


INTERFA VES
ALVES
6545872 VACUUM INTERFACE UNIT 5L, CONNECTION UPVARDS
6545873 VACUUM INTERFACE UNIT 5L, CONNECTION DOWNWARDS

Installation examples

Connection upwards
OD 50mm

Automatic air valve Max. 3m

Water hand basin


OD 32mm

Minimum
OD 50mm slope 1:50

60
Vacuum interface unit 5L, upwards
Connection downwards / sidewards

Automatic air valve

OD 32mm Water hand basin

OD 50mm

OD 50mm Minimum
slope 1:50
Vacuum interface
unit 5L, downwards
52

A
60

Pipe sizes

Gravity connection Water trap unventilated Water trap with automatic air valve

Maximum lenght A 3m 5m

Maximum size of vertical piping OD 32mm OD 32mm

Minimum size of horizontal piping OD 50mm OD 50mm

! NOTE: The maximum flow to the vacuum interface unit from all appliencies must not exceed:
- 2.0 litres/second (not tested) at -50 kPa (3.0 m lift)
- 1.2 litres/second (not tested) at -30 kPa (3.0 m lift)

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 22 Jan 2010 Doc. 002381-2
Commercial Marine Equipment INSTALLATION

VACUUM INTERFACE VAL


INTERFA VES
ALVES
6545872 VACUUM INTERFACE UNIT 5L, CONNECTION UPVARDS
6545873 VACUUM INTERFACE UNIT 5L, CONNECTION DOWNWARDS

Connection upwards, detales for bathroom

Automatic air valve


should be fitted if
permitted by local
authority

Max. 3m
Water hand
Bath basin

OD 50mm / DN 40
Minimum
slope 1:50
Vacuum interface unit 5L,
upwards

Max. 3m
60

! NOTE: The maximum flow to the vacuum interface unit from all appliencies must not exceed:
- 2.0 litres/second (not tested) at -50 kPa (3.0 m lift)
- 1.2 litres/second (not tested) at -30 kPa (3.0 m lift)

Connection upwards, wash basin installation

Installation on wall Installation on wash basin cabin


Connection to
EvacNoback valve
Connection to mini-check
Connection to mini-check
valve on EvacNoback valve
valve on EvacNoback valve

Connection to
EvacNoback valve

Max. 500

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 20 Nov 2009 Doc. 002221-2
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543521 VACUUM INTERFACE UNIT 2L, CONNECTION UPWARDS
6543469 VACUUM INTERFACE UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS
6545872 VACUUM INTERFACE UNIT 5L, CONNECTION UPWARDS
6545873 VACUUM INTERFACE UNIT 5L, CONNECTION DOWNWARDS

Vacuum interface unit 2L Vacuum interface unit 5L

10 10

6 6

18
18
1
1
3, 7 2, 17
14
8 3 14 4, 9 15
17 11 11
2 13 13
12
12
16 16

8 9 4 5 5 8

1. Vacuum hose 7. Rubber diaphragm 11. Ventilator valve 16. Vent pipe
2. Activator (inside discharge valve) 12. Float (inside) 17. Nozzles
3. Discharge valve 8. Suction pipe 13. Sealing surface 18. EvacNoback valve
4. Adapter (inside tank) (inside float valve)
5. Tank 9. Adapter nuts 14. Vacuum hose
6. Mini-check valve 10. Hose clamp 15. Vacuum hose

Trouble Cause Remedy

Vacuum interface unit If vacuum is less than -25kPa, vacuum is Check vacuum collecting unit functioning.
does not operate. (Water unsufficient.
rises in the bath or water Piping between bath/water basin and Remove blockages.
basin.) vacuum interface unit is blocked.
Piping between vacuum interface unit and Remove blockages.
vacuum collecting unit is blocked.
Activator does not operate. Check activator is operation: Remove
vacuum hose(1) from the activator(2) and
connect it directly to discharge valve(3). If
valve opens, activator is not functioning.
Replace activator.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 20 Nov 2009 Doc. 002221-2
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543521 VACUUM INTERFACE UNIT 2L, CONNECTION UPWARDS
6543469 VACUUM INTERFACE UNIT 2L, CONNECTION DOWNWARDS / SIDEWARDS
6545872 VACUUM INTERFACE UNIT 5L, CONNECTION UPWARDS
6545873 VACUUM INTERFACE UNIT 5L, CONNECTION DOWNWARDS

Trouble Cause Remedy

Vacuum interface unit Activator does not operate. Check that mini-check valve (6) or
does not operate. (Water vacuum hose are not blocked. Remove
rises in the bath or water blockages from the hose. If mini-check
basin.) valve is blocked, replace/clean it.
Check that nozzles (17) are not blocked,
clean as needed.
Discharge valve or suction pipe is blocked Loose discharge valve and check whether
rubber diaphragm (7) or suction pipe (8)
is blocked. Remove blockages.
Vacuum interface unit Nuts and hose clamps are not tight. Float Check adapter nuts (9) and hose clamps
leaks. (water overflow) valve does not seal. (10) tightness. Loose ventilator valve and
check that float valve (12) and sealing
surface (13) are clean. Clean if needed.
Discharge valve leaks. Discharge valve does not seal. Disconnect vacuum hoses (14) from
(vacuum leakage) discharge valve to see if valve seals. If
valve remains open even when vacuum
hoses are disconnected, loose discharge
valve and check whether rubber dia-
phragm is blocked.
Water traps are emptied Ventilator valve does not operate. Check that ventilator valve opens each
eacs time when time discharge valve operates. Check
discharge valve operates. that vacuum hose (15) is connected to
the ventilator valve. Check that ventilator
pipe (16) is open.
Discharge valve stays Activator does not operate. Replace activator.
open. Discharge valve is blocked. Remove blockages.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 26 Nov 2009 Doc. 002366-1
Commercial Marine Equipment SPARE PARTS

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6545872 VACUUM INTERFACE UNIT 5L, CONNECTION UPWARDS

6543064
5433583 EVACNOBACK VALVE
Rubber bend 5990180
Hose clamp 5959902
5433594 6540561 Mini-check valve
Rubber connection 6542391
Hose clamp
Rubber valve
hose

6543344
O-ring

5917801
5736322 Straight
Hose (50mm) connection DN50
5957600
5921701 T-connection
Pipe support 5736323 5736321 5507000 6540524
Hose (120mm) Hose (185mm) Elbow
2626167 Ventilator
Screw
6540561
Rubber connection
5990357
Radial gasket 6540525
Float valve
5715300
Ball
5433594
Hose calmp

5917800 6545874
Straight connection Tank 5 L 5821000
Activator 5736325
Hose (30mm)

6545363 5736325 5470214


Discharge valve Hose (30mm) Hose (5000mm)
5736323
Hose (120mm)

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 26 Nov 2009 Doc. 002365-1
Commercial Marine Equipment SPARE PARTS

VACUUM INTERFACE UNIT


INTERFA
6545873 VACUUM INTERFACE UNIT 5 L, CONNECTION DOWNWARDS

6543003
5959902 Discharge valve
5957600
Mini-check valve T-connection
5736325 5736323 5507000
Hose (30mm) Hose (120mm) Elbow
5736322 5736321
Hose (50mm) Hose (185mm) 6540524
Ventilator
5921701
Pipe support 6540525
Float valve
2626167
Screw 6540561
5433583 Rubber connection
Rubber bend 5990357
Radial gasket
5433594
5715300
Hose clamp Ball
5433594
Hose calmp

5917800
Straight 6545874
connection Tank 5 L
5736325
Hose (30mm)
5917800 5821000
Straight connection Activator

5736325
Hose (30mm)

5736318 5736323
Hose (250mm) Hose (120mm)

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Dec 2004 Doc. 6:01077C
Commercial Marine Equipment SPARE PARTS

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6540524 VENTILATOR

P/N 5575000 and P/N 5575001 are replaced by P/N 6540524

6540526
Diaphragm

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Jul 2010 Doc. 002483-1
Commercial Marine Equipment SPARE PARTS

VACUUM TOILET
6543003 DISCHARGE VALVE
6545363 DISCHARGE VALVE

6547327 RECOMMENDED SPARE PART KIT:

1 x 6542989 Rubber diaphragm


2 x 6542990 Rubber sleeve

6542990
Rubber sleeve

6542988
Cover

6542991
Spring

6542987
Single yoke

6543674 (P/N 6543003)


6542985
6545365 (P/N 6545363)
Housing
Brace
6543004
Rubber diaphragm

6545049
Brace
6542986
Douple yoke

6542991
Spring

6542988
Cover

6542990
Rubber sleeve

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
4. VACUUM INTERFACE VALVES
..................................................................................................................

4.1 VACUUM INTERFACE UNITS 2 L

4.2 VACUUM INTERFACE UNITS 7 L

4.3 VACUUM INTERFACE UNIT FOR GRAVITY TOILETS

4.4 SHOWER DRAIN


EVAC Date: 30 Apr 2010 Doc. 1:01257A
Commercial Marine Equipment TECHNICAL DATA

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543139 VACUUM INTERFACE UNIT FOR GRAVITY TOILET

Discharge valve Activator

Mini-check valve
Ventilator

OUTLET
Float valve
421 2

110
INLET
195

10

110
Tank
150 44 620 65
170 765 2

Materials Tank: Stainless steel EN 1.4404

Operating data Operating vacuum: -30... -60kPa


Activating volume: 8.0 l 10%

Capacity -50kPa: 2.2 l/s


-30kPa: 1.2 l/s

Connections Outlet/vacuum line: Rubber sleeve connection to pipe DN40


Inlet/gravity line: Rubber sleeve connection to pipe 110

Shipping data Net weight: 11kg


Shipping weight: 13kg
Shipping volume: 0.1m

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 30 Apr 2010 Doc. 2:01100A
Commercial Marine Equipment INSTALLATION

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543139 VACUUM INTERFACE UNIT FOR GRAVITY TOILET

Connection pipe
You need a pipe bend if the distance between to the toilet
the tank and the toilet is longer than 200mm.

Tank

Toilet
>200mm

Tank
Direct connection pipe

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 02 May 2010 Doc. 3:01138B
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543139 VACUUM INTERFACE UNIT FOR GRAVITY TOILET

Discharge valve Activator

Mini-check valve
Ventilator

Float valve

OUTLET
INLET

Tank

Operation

The working principle of the interface valve unit is very much the same as that of the vacuum toilet. The manually operated
push button is replaced by the activator which reacts through its diaphragm, being triggered when a static head of 80mm
has been built up in the tank. The activator transfers the operating vacuum to the plunger diaphragm so that the discharge
valve opens. After 3 seconds the activator shall close the supply of the operating vacuum to the discharge valve which
immediately closes. When the liquid level in the tank has reached approx 100mm, the cycle is repeated. Flushing can
occur only when there is sufficient operating vacuum (min. - 30kPa).

Maintenance

The vacuum interface unit does not require any regular maintenance. However, it is advisable for faultless longterm
operation, that following actions are done.

Every year:
Check operation.
Clean the tank by running clean water into the tank so that the emptying cycle is repeated many
times (if there is a risk of sedimentation at the bottom of the tank, open and clean the tank).
Check possible water leakages.

Every five years:


Open and clean the tank.
Change the activator's level diaphragm (5511200).
Change the ventilator rubber diaphragm (6540520).
Change the mini-check valve (5959902).

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 03 May 2010 Doc. 4:01033A
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543139 VACUUM INTERFACE UNIT FOR GRAVITY TOILET

1. Vacuum hose
2. Activator
3. Discharge valve 7 3 8 15 1 2 16 12
4. Adapter
5. Tank 14
6. Rubber diaphragm (inside the activator) 11
7. Mini-check valve 13
18
8. Rubber diaphragm (inside the discharge valve) 17
9. Suction pipe (inside the tank)
10. Adapter nuts
11. Hose clamp
12. Ventilator valve
13. Float valve (inside)
14. Sealing surface (inside the float valve)
15. Vacuum hose
16. Vacuum hose
17. Vent pipe
18. Nozzles
5 9 6 4 10

Trouble Cause Remedy

The vacuum interface unit If vacuum is less than -30kPa, vacuum is Check vacuum collecting unit operation.
does not operate. (Water unsufficient.
rises in a bath or a water A piping between bath/water basins and Remove blockages.
basin.) vacuum interface unit is blocked.
A piping between vacuum interface unit and Remove blockages.
vacuum collecting unit is blocked.
The activator does not operate. Check activator function by removing the
vacuum hose (1) from the activator (2) and
connect it directly to the discharge valve
(3). If the valve opens, activator is not
operate.
Loose the adapter clamp (10) from the tank
(5). Do not loose vacuum hoses and the
activator from the adapter. Check the rubber
diaphragm (6). If the diaphragm is OK,
press it gently from the middle. If the
discharge valve operates, the activator is
OK otherwise replace faulty activator.
Empty the tank.
The mini-check valve (7) or the vacuum hose
is blocked. Remove blockages from the
hose. If the mini-check valve is not blocked,
replace it.
Check that nozzles (18) are not blocked,
clean as needed.
Continues on the next page.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 03 May 2010 Doc. 4:01033A
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543139 VACUUM INTERFACE UNIT FOR GRAVITY TOILET

Trouble Cause Remedy

The vacuum interface unit The discharge valve or suction pipe is Loose the discharge valve and check
does not operate. (Water blocked. whether the rubber diaphragm (8) or the
rises in a bath or a water suction pipe (9) is blocked. Remove
basin.) blockages.
The vacuum interface unit Nuts and hose clamps are not tight. The Check the adapter nuts (10) and the hose
leaks. (Water overflow) float valve does not seal. clamps (11) tightness. Loose the ventilator
valve and check that the float valve (13) and
the sealing surface(14) are clean. Clean if
needed.
The discharge valve leaks. The discharge valve does not seal. Disconnect the vacuum hose (15) from the
(Vacuum leakage) discharge valve to see does the valve seals.
If the valve remains open even when the
vacuum hose is disconnected, open the
discharge valve and check whether the
rubber diaphragm (8) is blocked.
Water traps are emtied The ventilator valve does not operate. Check that the ventilator valve(12) opens
each time when the each time when the discharge valve oper-
discharge valve operates. ates. Check that the vacuum hose (16) is
connected to the ventilator valve. Check
that the ventilator pipe (17) is open.
The discharge valve stays Activator does not operate. Change activator.
open. Activator membrane Change membrane.
Discharge valve is blocked. Remove blockages.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 03 May 2010 Doc. 6:01135B
Commercial Marine Equipment SPARE PARTS

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6543139 VACUUM INTERFACE UNIT FOR GRAVITY TOILET

5470214* 5957600
5959902 5507000 5433583 Hose T-connection
Mini-check valve Elbow Rubber bend
6541675
Activator with adapter flange
5470214* (not sold separately)
Hose
6540524
Ventilator

5433583 5433594
Rubber bend Hose clamp
6540525
5990180
Float valve
Hose clamp
with hose
clamps

6543003 5990180
Discharge valve Hose clamp
complete:
5511200
6542990
5433594 Diaphragm
Rubber sleeve
Tank Hose clamp
6543004
Rubber diaphragm

*Available as 1 meter long hose (P/N 5470214).

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 16 Dec 2004 Doc. 6:01077C
Commercial Marine Equipment SPARE PARTS

VACUUM INTERFACE VAL


INTERFA VE
ALVE
6540524 VENTILATOR

P/N 5575000 and P/N 5575001 are replaced by P/N 6540524

6540526
Diaphragm

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
4. VACUUM INTERFACE VALVES
..................................................................................................................

4.1 VACUUM INTERFACE UNITS 2 L

4.2 VACUUM INTERFACE UNITS 7 L

4.3 VACUUM INTERFACE UNIT FOR GRAVITY TOILETS

4.4 SHOWER DRAIN


EVAC Date: 26 Jan 2005 Doc. 1:01019C
Commercial Marine Equipment TECHNICAL DATA

VACUUM INTERFACE VAL


INTERFA VE
ALVE
5439590 SHOWER DRAIN

158 x 158
152 x 152 Loose flange for welding
Grating
Float
Scupper housing

2
2

155
INLET
Outlet nozzle

OUTLET

75
29

98 112 Adjusting screw (2 x)

1 1/2" MPT

4 x M5
BSP
1 1/2" MPT BSP

235

Materials Body: Stainless steel EN 1.4404


Float: Acetal POM
Outlet nozzle / Backflow preventer: EPDM

Operating data Operating vacuum: -30... -50kPa


Min. operating vacuum: -20kPa
Activating volume: 1 l

Capacity: 45 l/min, 3 wash basins or equivalvet

Connections Outlet / vacuum line: 1 1/2 MPT BSP DN40


Inlet / gravity line: 1 1/2 MPT BSP DN40

Shipping data Net weight: 2.5kg


Shipping weight: 4.0kg
Shipping volume: 0.01m

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 26 Jan 2005 Doc. 2:01018C
Commercial Marine Equipment INSTALLATION

VACUUM INTERFACE VAL


INTERFA VE
ALVE
5439590 SHOWER DRAIN

158 x 158
152 x 152 Loose flange (stainless steel) to
be spot-welded in position

2
Scupper housing

Float

155
INLET
Outlet nozzle

OUTLET

75
29

Adjusting screw (2 x)
98 112

Grating

4 x M5
R 1 1/2"

R 1 1/2"

235

! NOTE: Incoming gravity line must be ventilated above the highest sanitary fixture.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 26 Jan 2005 Doc. 3:01026D
Commercial Marine Equipment OPERATION AND MAINTENANCE

VACUUM INTERFACE VAL


INTERFA VE
ALVE
5439590 SHOWER DRAIN

INL T
ET INLE
Grating
Loose flange for welding

Scupper
housing INLET

OUTLET

Nozzle Float Adjusting screws

Operation

The waste water enters the housing through the grating or pipe inlet. As soon as the water level reaches a certain
point, the float lifts, opening the outlet nozzle. As the water is evacuated into the vacuum system and the water level
falls, the float shuts the outlet again.

The position of the float can be adjusted by turning the adjusting screws.

Maintenance

Check periodically that the valve is not leaking.

Every year:

The scupper valve housing as well as the float (5439523) and the nozzle (5439534) should be cleaned.

Every five years:

The position of float (vacuum tightness) should be checked at -20kPa vacuum. The position of the float is corrected by
adjusting the adjusting screws (5439556).

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 26 Jan 2005 Doc. 4:01010C
Commercial Marine Equipment TROUBLE SHOOTING

VACUUM INTERFACE VAL


INTERFA VE
ALVE
5439590 SHOWER DRAIN

INL T
ET INLE

Grating
Loose flange
Float

Scupper housing
Nozzle INLET

OUTLET

Adjusting screws

Trouble Cause Remedy


Valve housing is not emptied Low vacuum in the system Check vacuum level
Outlet pipe is clogged Clean the nozzle or replace if necessary.
Unscrew fastenings and remove cover or
grating. Also check if float is punctured
and filled with water.
Valve does not close Foreign object, impurities or Clean or replace the nozzle.
bottom deposits prevent float Check that float is positioned so that it
from fitting tightly against the presses tightly against the nozzle. If not,
nozzle. re-adjust float position with adjusting
screws at -20kPa vacuum.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 17 Mar 2009 Doc. 6:01036 i
Commercial Marine Equipment SPARE PARTS

VACUUM INTERFACE VAL


INTERFA VE
ALVE
5439590 SHOWER DRAIN

6543032 RECOMMENDED SPARE PART KIT:


1 x 6544474 Float
1 x 5439534 Nozzle
2 x 6544483 Screw

Float
Grating
Scupper housing
Loose flange

Nozzle 5439556
Adjusting screw

5434731
Nut

5439568
Screw

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
5. COLLECTING UNIT
..................................................................................................................

5.1 COLLECTING UNITS, DN100

5.2 COLLECTING UNITS, DN80

5.3 VACUUM TANK UNITS

5.4 EVAC ONLINEFLEX

5.5 EVAC ONLINEMAX

5.6 EVAC ONLINEVAC

5.7 EVAC ONLINE PUMP E 26


5. COLLECTING UNIT
..................................................................................................................

5.1 COLLECTING UNITS, DN100

5.2 COLLECTING UNITS, DN80

5.3 VACUUM TANK UNITS

5.4 EVAC ONLINEFLEX

5.5 EVAC ONLINEMAX

5.6 EVAC ONLINEVAC

5.7 EVAC ONLINE PUMP E 26


EVAC Date: 21 Mar 2007 Doc. 1:01020D
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


COLLECTING COMPONENT KITS

Pressure switch Vacuum gauge


3-way valve 1/2"
Control panel Ejector DN100 3-way valve 3/8"

Air inlet valve

Shut-off valve DN100

Discharge valve, motor or


hand operated

Evac pump
Counter flange Shut-off valve
DN100
Level switch

Collecting component kits include all necessary components (exl. riser pipe (option)) for vacuum creation.
Kits can be mounted either on a hull tank or an Evac acid proof stainless steel tank.

Type Evac Capacity* (flushes/hour)


part no
AM 0111 6540810
AHM 0122 6540811
AHMM 0133 6540812
AHHMM 0144 6540813
200 400 600 800 1000 1200 1400 1600
A = DN100 Ejector 0 = No tank
H = Hand operated discharge valve 1 = Control panel
M = Motor operated discharge valve 2 = 2 pumps
2 = 2 ejectors

When ordering: Please state type and part number of pump with the number of package.
* Always consult with Evac representative.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 21 Jul 2009 Doc. 1:01021D
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


COLLECTING COMPONENT KIT AM 0111, AHM 0122, AHMM 0133, AHHMM 0144

COLLECTING COMPONENT KIT P/N


COLLECTING COMPONENT KIT AM 0111 AHM 0122 AHMM 0133 AHHMM 0144
WITH PUMP EVAC SE 044A 400V/50Hz 6543284 6543287 6543290 6543293
WITH PUMP EVAC SE 044A 460V/60Hz 6540810 6540811 6540812 6540813
WITH PUMP 5,5 /QSH 101-F 400V/50Hz 6543285 6543288 6543291 6543294
WITH PUMP 5,5/ QSH 101-F 460V/60Hz 6543286 6543289 6543292 6543295

COMPONENTS AM 0111 AHM 0122 AHMM 0133 AHHMM 0144


6540369 PUMP EVAC SE 044A 400V/50Hz
6540370 PUMP EVAC SE 044A 460V/60Hz 1 2 3 4
6541205 PUMP 5,5 /QSH 101-F 400V/50Hz
6541206 PUMP 5,5/ QSH 101-F 460V/60Hz
5780120 EJECTOR DN100, MARVAC 1 2 3 4
5430591 SHUT-OFF VALVE DN100, MANUALLY 2 4 6 8
OPERATED
5461043 CONTROL PANEL 1111M 1
5461087 CONTROL PANEL 1122M 1
5461236 CONTROL PANEL 1133MM 1
5461237 CONTROL PANEL 1144MM 1
5430599 DISCHARGE VALVE, MANUALLY 1 1 2
OPERATED
6540215 DISCHARGE VALVE, MOTOR OPERATED 1 1 2 2
5437598 PRESSURE SWITCH 1 1 2 2
5437587 3-WAY VALVE 3/8" 1 1 2 2
5437623 VACUUM GAUGE 1 1 1 1
5437666 3-WAY VALVE 1/2" 1 1 1 1
5430612 LEVEL SWITCH 2 2 3 3
5430615 FLANGE FOR LEVEL SWITCH 2 2 3 3
6540390 DOSING PUMP UNIT 1 1

Max. discharge height through discharge valve


Level switch Pump Shut-off valve closed Shut-off valve open
Ejector SE 044 50Hz 15.5m 5m
SE 044 60Hz 16.0m 5m
Shut-off valve 5.5/QSH 50Hz 14.0m 6m
5.5/QSH 60Hz 16.5m 6m

Discharge valve

Control panel

Level switch
Pump

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 06 Feb 2006 Doc. 1:01022D
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


STANDARD UNITS, AM 1111, AHM1122, AHMM 1133, AHMM 1144

Overflow Ventilation Inspection


DN100 DN100 DN100
E

Inlet
Shut-off valve

Discharge
valve
A

Outlet

Discharge valve, manual


D
C

Discharge valve, automatic


Drain DN50 FPT

Collecting V(m) A B C D E Operating Shipping Shipping


unit type Volume m Volume m weight kg
AM 1111 2.5 2240 2360 ~1550 550 1276 1.53 8 690
AHM 1122 2.5 2240 2360 ~1550 1050 1276 1.53 8 900
AHM 1122 5.0 2240 2850 ~2000 1050 1800 3.05 13 1150
AHM 1122 10.0 2240 3635 ~2750 1050 2550 6.13 22 1610
AHMM 1133 5.0 2240 2850 ~2100 1550 1800 3.05 14 1430
AHMM 1133 10.0 2240 3635 ~2750 1550 2550 6.13 22 1890
AHHMM 1144 10.0 2240 3635 ~2750 2050 2550 6.13 23 2120
AHHMM 1144 16.0 2270 4260 ~3600 2050 3200 8.9 35 2740

Materials Tank tested 25kPa: Acid proof steel EN 1.4404


Base/frame: Steel frame U100 DIN 1026-1, S235

Connections Flanges: DIN flanges PN10

Fixing to base Welded or bolted to steel structure

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 06 Feb 2006 Doc. 1:01022D
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


STANDARD UNITS, AM 1111, AHM1122, AHMM 1133, AHMM 1144

Part numbers for standard units AM 1111, AHM1122, AHMM 1133, AHMM 1144

Collecting Tank Pump SE 044A Pump SE 044A Pump 5.5 QSH Pump 5.5 QSH
unit type volume 400V/50Hz 460V/60Hz 400V/50Hz 460V/60Hz
AM 1111 2.5 m3 6543296 6540819 6543297 6543298
AHM1122 2.5 m3 6543299 6540820 6543300 6543302
AHM 1122 5.0 m3 6543303 6540822 6543304 6543305
AHM 1122 10.0 m3 6543306 6540824 6543307 6543308
AHMM 1133 5.0 m3 6543309 6540823 6543310 6543311
AHMM 1133 10.0 m3 6543312 6540825 6543313 6543314
AHMM 1144 10.0 m3 6543315 6540826 6543316 6543317
AHMM 1144 16.0 m3 6543318 6540827 6543319 6543320

All collecting units with tanks are delivered pre-wired and factory tested.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 31 Jan 2005 Doc. 1:01023B
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


6540808 RISER PIPE
6540828 RISER PIPE
6540829 RISER PIPE

DN100

Pipe

150
Flange

Collar
DN65
D
d

DN100
d, Holes
D

P/N A B Discharge DN65 DN100


D d Holes D d Holes
6540808 1060 485
6540828 1200 500 185 145 4 x 18 220 180 8 x 18
6540829 1600 500

Materials Pipe: Acid proof steel EN 1.4404


Collars: Acid proof steel EN 1.4404
Loose flanges: Aluminum

Shipping data Net weight;


P/N 6540808: 12kg, P/N 6540828: 13kg, P/N 6540829: 17kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 24 Apr 2008 Doc. 1:01011L
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


6540956 EASYFIT TYPE 0121, 3X440...480V, 60HZ, MANIFOLD ISO/JIS FLANGES
6542575 EASYFIT TYPE 0121, 3X440...480V, 60HZ, MANIFOLD ISO/JIS FLANGES
6543051 EASYFIT TYPE 0121, 3X380...420V, 50HZ, MANIFOLD ISO/JIS FLANGES

Vacuum inlet DN50 ISO/JIS flange Vacuum inlet DN50 Pressure switch
ISO/JIS flange (blind)
*adjustable *438 -778 230 230 142
Min.150

Evac ejector Discharge DN65 Vacuum gauge


ISO/JIS
Hook for
lifting Shut-off valve
Control DN100
Level switch, only in
panel
P/N 6542575

Level switch Shut-off

2524 -10
0
valve DN65
1860 -10
0

2049 -10
0

1520 -10
0
Max. 1800

Pump
Min. 550

135 Motor
100

18
225 -30

277.5 277.5 250 450


472.5 25 950 For fork lifting
Base/frame 993

Pump inlet counter


flange DN100
950
1090

General tolerance:
1830 EN ISO 13920-BH

Materials Base/frame: S235 EN 10025


Evac ejector: EN 1.4404
Evac pump (x 2), casing and impeller: GRS 200 (cast iron)

Operating data Minimum volume 500 litres at low level


Discharge height, Pump SE 044A 50Hz: 15.5m
Discharge height, Pump SE 044A 60Hz: 16m

Connections Vacuum inlet: DN50 PN10 ISO/JIS


Pump inlet: DN100 PN10
Discharge: DN65 PN10 ISO/JIS

Electrical data Power supply: 8.0/9.6kW, 380-420V / 440-480V, 50/60Hz

Fixing to base Welded or bolted to the steel structure

Shipping data Net weight (dry): appr. 566kg


Shipping volume: appr. 2.2m3

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 14 Mar 2007 Doc. 1:326H
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


6540369 PUMP EVAC SE 044A, 3x400V 50HZ
6540370 PUMP EVAC SE 044A, 3X460V 60HZ

DN100 Cable penetration 330


16
8x45, M16

215
DN100

415
200

180
216

200
20
90 150 15 (x4)
150 200
91.5 95.5
187
612 min. 200

Capacity 3x400V, 50Hz 3x460V, 60Hz

Electrical data Voltage: 3x400/460V 50/60Hz


Nominal power: 4.0/4.8kW, 50/60Hz
Nominal current: 9.15/9.0A, 50/60Hz
Rotation speed: 1430 / 1730rpm, 50/60Hz
Insulation class: F ( 140C-155C )
Protection class: IP 55

Materials Pump casing and sealing housing: Cast iron EN-GJL-200 SFS-EN 1561
Impeller: Ductile iron EN-GJS-500 SFS-EN 1563
Shaft: Stainless steel SIS 2324
Nuts, screws and impeller key: Stainless steel SIS 2333
Mechanical seals: Fluoric rubber (VITON), Silicon carbide coated carbon,
Stainless steel SIS 2343

Other Impeller: 235/210, 50/60Hz

Shipping data Net weight: 84 kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 14 Mar 2007 Doc. 1:311F
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


6541205 PUMP 5,5/QSH 101-F, 3X400V 50HZ
6541206 PUMP 5,5/QSH 101-F, 3X460V 60HZ

635

198

Capacity 3x400V, 50Hz 3x460V, 60Hz

Electrical data Voltage: 3x400/460V, 50/60Hz


Nominal power: 4.0 / 4.8kW, 50/60Hz
Nominal current: 9.0 / 8.55A, 50/60Hz
Starting current: 61.2 / 58.2A, 50/60Hz
Rotation speed: 1450 / 1750rpm, 50/60Hz
Insulation class: F ( 140-155 )
Protection class: IP 55

Materials Pump casing and interstage casing: Cast iron EN-GJL-250 (GG25)
Impeller: Cast iron EN-GJL-250 (GG25)
Shaft: Stainless steel SIS 2350 (AISI 316Ti)
Impeller nut and impeller key: Stainless steel SIS 2347 (AISI 316)
Mechanical seals: Silicon carbide

Other Impeller: 200/184, 50/60Hz

Shipping data Net weight: 87.0kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 17 Jan 2008 Doc. 1:334G
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


5780120 EJECTOR DN100, MARVAC

145, 4 x hole 13

310 - 650 128 185


Outside 104

Flange with stud bolts Service access


Inside 100

to be welded to tank Vacuum inlet


DN65

189
190

174
Tank
115 (Hole in the flange)

From the
220
pump
1208 DN100

180, 8 x hole 18

Materials Ejector body: Acid proof steel EN 1.4404


Welded flanges: Acid proof steel EN 1.4404
Loose flange: Al
Nozzle: PVC
Flap: Natural Rubber NR
Gaskets: Rubber EPDM

Operating data Depending on the pump

Connections Vacuum inlet: DN65 PN10


Pump connection: DN100 PN10
Tank connection: Special flange to be welded

Design flow Depending on the pump

Shipping data Net weight: 20kg


Shipping weight: 24kg
Shipping volume: 0.13m3

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 30 Sep 2009 Doc. 1:01025G
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


5430591 SHUT-OFF VALVE DN100
5430599 SHUT-OFF VALVE DN65

P/N 5430591 Shut-off valve DN100 180

Materials Housing: Nodular cast iron GGG50


Slide: EPDM covered
Spindle sealing and scraper: Synthetic
rubber

430
Connections Pressure class: PN10/16 8 x 18
Nominal dimension: DN100

Shipping data Net weight: 25kg


Shipping volume: 0.03m

100 190
180
220

P/N 5430599 Shut-off valve DN65


180

Materials Housing: Nodular cast iron GGG50


Slide: EPDM covered
Spindle sealing and scraper: Synthetic
rubber
380

Connections Pressure class: PN10/16 4 x 19


Nominal dimension: DN65

Shipping data Net weight: 15kg

65 170
145
185

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 15 Sep 2006 Doc. 1:01026E
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


6540215 MOTOR VALVE DN65
6540255 MOTOR VALVE DN65

280 360
400

4 x 18

145.5

185 290

Materials Housing: Cast iron


Ball: Acid proof steel
Shaft: Acid proof steel

Connections Size: DN65


Pressure class: PN16

Electrical data P/N 6540215: 1x230V, 50/60Hz


P/N 6540255: 1x115V, 60Hz
Motor torque: 80Nm
Opening time: 6 seconds/90
Duty rating: 30%
Protection class: IP 67
Limit switches: 2 pcs adjustable
Manual operation: with hand wheel

Shipping data Net weight: 27kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 21 Jul 2009 Doc. 1:01027B
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


5437598 PRESSURE SWITCH R 3/8
5437587 THREE WAY VALVE R 3/8

P/N 5437598 Pressure switch R 3/8

67 110
30 30
27 15

52

125
210
15

6
R 3/8

Operation data Pressure range: 0...100 kPa (abs)

Connections R 3/8

Electrical data Protection class: IP 66

Shipping data Net weight: 2.0kg

P/N 5437587 Three way valve R 3/8

Materials Body: Brass nickel-plated


Ball: Brass chrome-plated R 3/8
R 3/8
Connections R 3/8

Shipping data Net weight: 0.320kg


64

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 21 Jan 2008 Doc. 1:01028C
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


5437623 VACUUM GAUGE G 1/2
5437666 THREE WAY VALVE R 1/2

P/N 5437623 Vacuum g aug


augee G 1/2 B 44

Operation data Range: 0 ... -100kPa

Connections G 1/2 B

100
Shipping data Net weight: 0.490kg

132

G 1/2 B 15

P/N 5437666 Three way valve R 1/2

Materials Body: Brass nickel-plated


Ball: Brass chrome-plated
R 1/2
R 1/2
Connections R 1/2

Shipping data Net weight: 0.320kg

64

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 31 Jan 2005 Doc. 1:01029C
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


6540390 DOSING PUMP UNIT

Hose connection

Dosing pump

930
Chemical tank

590

410

Materials Dosing head: Acrylic


Chemical tank: PE-HD

Components Dosing pump


Chemical tank, 60L
Suction strainer
Suction hose and bleeding hose
Douple-acting level switch
Pressure hose
Control cable

Capacity Pump capacity: Max. 8.4 l/h, 3.5 bar, adjustable

Operating data Stroke frequency: Max. 180 stroke/min, adjustable


Stroke length: Adjustable 0 -100%

Connections Hose connection: 8/5

Electrical data Power supply: 230V, 50/60Hz

Shipping data Net weight: 9kg

Available tank sizes: 60L (in P/N 6540390), 100L, 140L, 250L and 500L.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 03 Aug 2010 Doc. 1:01030i
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN100


5430612 LEVEL SWITCH
5430616 TEST FLANGE
6542514 TEST FLANGE
5430615 FLANGE FOR LEVEL SWITCH
6542122 FLANGE FOR LEVEL SWITCH

389
P/N 5430612 Level switch 135 254
4 x 13 10 140
48.5
92 x 92

2
9

64
71

Float
5 -15 39.5 Switch housing

Materials Switch housing: Aluminium


Float: Stainless steel
Bellows: Perbunan, temperature 0-120C

Electrical data Protection class: IP 65


Cable inlet: Pg 16

Shipping data Net weight: 2.0kg M12

32
P/N 5430616 Test flange

Materials Flange: Stainless steel EN 1.4404 70


167
Shipping data Net weight: 1.17kg 76

68

P/N 6542514 Test flange
95

92

Materials Flange: Steel EN S355


95
Shipping data Net weight: 1.17kg

M12
P/N 5430615 Flange for level switch
32

Materials Flange: Stainless steel EN 1.4404


12

Shipping data Net weight: 0.56kg 95

8
P/N 6542122 Flange for level switch 6
9
95

2
Materials Flange: Steel EN S355

Shipping data Net weight: 0.56kg

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 09 Jun 2010 Doc. 2:01019E
Commercial Marine Equipment INSTALLATION

COLLECTING UNITS, DN100


6540956 EASYFIT 0121, STANDARD MODEL
6542575 EASYFIT 0121, STANDARD MODEL
6543051 EASYFIT 0121, STANDARD MODEL

Ventilation
Overflow Counter flange to be welded to
DN100
DN100 the tank pipe.
Marvac
ejector
Inlet manifold

Flange Blind flange

Min. 200
* Counter flange
DN 65
*
Ejector inlet pipe
1635

( Min. inner diameter 107)

Distributing plate *
70

*
115

A
Tank

Base Legs are optional


Pumps inlet pipes DN100

Counter flanges of the pumps


to be welded to the tank
pipes.

* Installation dimension from Easyfit base ( see doc. 1:01011J )

Instructions

Tank net capacity = 10 litres/person x persons on board x number of days between discharging the tank.
Low level to be at least 200mm above pump center line.
Minimum volume at low level 500 litres.
Tank to be tested with 0.25 bar over-pressure.
There must be an overflow possibility.
Concerning painting and strenghtness do follow general directives for sewage tanks.
There must be a perforated distributing plate over pump suction.
Easyfit delivery includes ejector inlet flange and counter flanges for pump inlet and discharge valve.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 09 Jun 2010 Doc. 2:01019E
Commercial Marine Equipment INSTALLATION

COLLECTING UNITS, DN100


6540956 EASYFIT 0121, STANDARD MODEL
6542575 EASYFIT 0121, STANDARD MODEL
6543051 EASYFIT 0121, STANDARD MODEL

Direction A
Optional installation methods:
Pumps inlets

1. 2.

Distributing plate
Suction pipe

70
70

Tank Tank

Counter flanges
of the pumps

! NOTE: In the circulation process, sewage is mixed with air which causes foaming and increases the air concentration
in the waste water. These two alternative solutions prevent the air getting into pumps inlets. Air in the pumps can
cause disfunktion or breakage!

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 11 Dec 2009 Doc. 2:01020D
Commercial Marine Equipment INSTALLATION

COLLECTING UNITS, DN100


5430612 LEVEL SWITCH, CONTROL EQUIPMENT
5430615 FLANGE FOR LEVEL SWITCH, CONTROL EQUIPMENT
5437598 PRESSURE SWITCH, CONTROL EQUIPMENT
6540215 DISCHARGE VALVE, MOTOR OPERATED, CONTROL EQUIPMENT

P/N 5430612 Level switch, control equipment

Electrical data Voltage: Max. 220V 50/60Hz


High level switches off
Shipping data Net weight: 2kg
Terminals

~130
Float up,

~80
14
11-14 closed
Common 11
Low level
12 Float down, Max. 140
switches on
11-14 open
Max. 395

P/N 5430615 Flange for Level switch, control equipment


95 x 95

P/N 5437598 Pressure switch, control equipment


110
Electrical data Voltage: 240V 50/60Hz

Shipping data Net weight: 0.2kg


Terminals

1
210

P
4 2

1-4 contact in resting position (no vacuum) Depth 67


1-2 contact when set vacuum level reached

P/N 6540215 Discharge valve, motor operated, control equipment


40
1)
41
CONTROL SWITCH
OPEN 1 1 ph. 230V, 50Hz
CLOSE
CLOSE C 2
OPEN
3
MOTOR
1 PHASE
2)

C 10
POSITION OPEN LIGHT
OPEN LIMIT SWITCH NC 11
CAMS INDICATION
(ADI) NO 12

CLOSE LIMIT SWITCH


C 13
NC CLOSE LIGHT
14 3)
INDICATION 1) 2) 3) = Provides 3 links as shown at the actuator terminal board
NO 15
ACTUATOR CUSTOMER CONNEXION

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 21 Jul 2009 Doc. 3:01124A
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


OPERATION, GENERAL

1. General features
The main functions of Evac Vacuum Collecting Unit are controlled by an electrical control panel. Evac Vacuum
Collecting Unit has following functions:
vacuum generation for vacuum toilets
tank discharge operations
alarms, indications and connections to the engine monitoring system

This operation description is only advisory and includes only basic features of the control panel of the Evac Vacuum
Collecting Unit. Please, consult Evac for detailed information.

2. Vacuum generation
Vacuum is generated by an ejector pump(s) circulating water through the ejector. Vacuum is generated only to the
vacuum piping and the sewage collecting tank itself is under atmospheric pressure.

Vent Metering manifold

Vacuum piping

Ejector

Tank Discharge connection

Ejector pump

2.1 Automatic vacuum generation


The vacuum level is controlled by the pressure switch, which is located on to the manifold of vacuum piping. The
Vacuum switch is set to start the pump at -35...-40kPa and stop the pump at -50..-60kPa.

Pressure switch Vacuum gauge Stop -50..-60kPa

Start -35...-40kPa
Pressure switch

In multiple ejector systems the starting ejector alternates continuously i.e. starting turn of the pump changes
continuously.

The first pump starts when the vacuum level drops to presetted value. If the vacuum level does not reach presetted
value in due time, the second pump will start. If the vacuum level does not reach presetted value -50kPa in due time
with two pumps, the third pump will start and so on. When the presetted vacuum level is reached all pumps stop at
same time.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 21 Jul 2009 Doc. 3:01124A
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


OPERATION, GENERAL

Operating actions:
set the control switch of the pump motor(s) to position AUTO.

2.2 Manual vacuum generation


In the "Manual vacuum generation"-mode, the vacuum switch is by-passed. The generation of the vacuum has to be
controlled manually using vacuum gauge.

Operating actions:
Set the control switch(s) of the pump motor(s) to position MAN.

3. Discharge operation

The ejector pump(s) together with motor valve (or optionally manually operated valve) is used for discharging of Evac
Collecting Unit. The discharge operation can be manually controlled or automatically controlled. The automatic discharge
operation is either timer or level controlled.

3.1 Automatic discharge operation


The contents of the Evac Collecting Unit can be discharged automatically either as timer -controlled or level-controlled.
The discharging can be stopped/prevented by turning the discharge mode switch to position 0.

Level controlled discharging


Discharging starts when liquid level has reached the high level switch in the sewage tank and continues until liquid
level is below the low level switch.

High level
switch

Motor valve i.e.


discharge valve

Low level
switch

Operating actions:
set the control switch of the pump motor(s) is to position AUTO.
set the control switch of the discharging mode to position LEVEL.

Timer-controlled discharging
The timer-controlled discharging is controlled by a timer. Timer-controlled discharging starts with work operation
(adjustable, preset to 10 seconds. After discharging starts the pause time (adjustable, preset to 1 hour).

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 21 Jul 2009 Doc. 3:01124A
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


OPERATION, GENERAL

Operating actions:
set the control switch of the pump motor(s) to position AUTO.
set the control switch of the discharging mode to position TIMER.

Although timer-discharging is selected, the discharging is also controlled by:


Low level switch
High level switch

The discharging will stop, if sewage level in the tank reaches low level switch. If the sewage level in the tank reaches
the high level switch, the discharge starts immediately and stops as soon as the high level switch has fallen to it's
down-position.

3.3 Manually controlled discharging


Manually controlled discharging has to be always strictly controlled in order to:
not cause overflow
discharge to non-permitted area
damage the pump (dry running)

If the normal discharging operation is interrupted for some reason, the sewage level in the collecting unit can reach
the high level switch. In which case, the control panel will send an alarm to the indication panel in engine control room
after a preset time delay. After alarm it may be necessary to discharge manually a some part of the sewage.

The discharging will continue down to the low-Ievel switch unless discharge selector switch or motor selector switch(es)
are not turned to 0-position.

All interrupting controls are by-passed, except overload relay of pump-motor, which will not close motor -operated
discharge valve .

3.4 By-passing low level switch


In order to empty the tank completely for example for inspection, the tank may be discharged completely as follows:

When the lowering liquid level meets the low-Ievel switch, an indication lamp start to lit and the discharge stops. In
order to continue the discharging, the push button for low level by-pass is to be kept pushed down.

The lowering of the liquid level has to be strictly controlled in order to prevent dry running of the pumps. During this
operation external discharge cut-off circuits are overridden -an extreme care should be taken to ensure that effluent is
correctly disposed off.

To get the collecting unit operational after the inspection, the tank must be filled above the low level switch before
starting the unit.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 3
EVAC Date: 21 Jul 2009 Doc. 3:01124A
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


OPERATION, GENERAL

4. Other functions

4.1 Indication Lamps

The collecting unit functions can be observed from the control panel. The control panel can have for example following
indicators:
voltage connected
ejector pump motor(s) running
collecting unit discharging
high level
low level
pump motor(s) overload
high level failure
vacuum failure

The condition of the lamps can be tested by turning the control switch to the "LAMP TEST"-position.

4.2 Alarms
An Unit Group Alarm is incorporated in the terminal blocks of the control panel. This has a normally closed circuit and
includes for example following alarm signals:
vacuum failure.
motor(s) overload
high level alarm

The reason for fault can be read from the EVAC control panel. The reason for fault has to be corrected and alarm to be
reset by switching the control switch to "ALARM RESET"-position. The unit group alarm can be remote monitored
(option).

4.3 Elapsed time meter


The running hours of pump motor M1 can be read from elapsed time meter.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 4
EVAC Date: 31 Jan 2005 Doc. 3:01027C
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


ATMOSPHERIC TANK WITH EJECTOR PRINCIPLE

Vacuum creation Tank discharging


4 5
1 2 1 13 8 1 13

6 6 6
13 11
7
7
9
10
3
12
Recirculation of sewage in regular High level: discharge Low level: discharge stops
operation
! NOTE: Discharging can also be by gravity overflow or started by timer.

Operation

The collecting unit creates vacuum in the piping by means of an ejector and a pump, and sewage is
collected into the tank until transferred to a treatment plant, holding tank or ovarboards.

The collecting unit consists of:


1. Atmospheric tank
2. Ejector*
3. EVAC pump*
4. Pressure switch*
5. Vacuum gauge
6. Sewage - incoming main
7. Discharge valve, automatic or manual*
8. High level switch*
9. Sewage - discharge line
10. Low level switch*
11. Shut-off valve
12. Shut-off valve
13. Control panel

For functioning of control equipment, see circuit diagram and operating instructions for the electrical panel.

*For functioning of this equipment, see separate pages.

! NOTE: Starting the pump


When starting the pump after installation or a prolonged stand-still period:
Fill the collecting tank at least up to the level of the low-leves switch.
Check that shut-off valves are open for creating a vacuum
and that discharge valve is closed.
Check the direction of rotation of pump as described
in the manufacturers instructions.

Never let the pump run dry!


If the pump runs dry seals may be damaged.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 31 Jan 2005 Doc. 3:01027C
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


ATMOSPHERIC TANK WITH EJECTOR PRINCIPLE

Maintenance

! NOTE: Always follow safety regulations and Evac's safety instructions.


Use only genuine Evac spare parts.

Every half a year:


Check vacuum function.
Check discharge function.
Run pump manually for 10min (if tank is at low level, first add min. 200 litres of water)
Discharge tank to low level

Once a year:
Empty and clean the tank.
Do maintenance for the unit components according to the component maintenance program.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 02 Feb 2006 Doc. 3:01028F
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


6540369 PUMP EVAC SE 044A
6540370 PUMP EVAC SE 044A
6540537 PUMP EVAC SE 044A

INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS

1. Installation

Install the pump to the base and ensure that no load is transferred
to the pump from the pipework. Use suitable spacers between the
pump and the base when necessary. Follow the instructions of the
manufacturer of motor and make sure that cooling air is provided
for the motor.

Adjust pipework on the suction and pressure side so that the flanges
fit easily together. Make sure that fixing of bolts will not cause any
load to the pump body.Connect the cable to the control panel as
shown in the electrical diagram. Check direction of rotation to be
clockwice by shortly starting the pump.

! NOTE: Do not run the pump dry for more than just a few seconds, because longer dry running will damage the
mechanical seal.

2. Start-up procedure

Clean the holding tank and pipework from any foreign objects. Fill the holding tank to the filling level before starting
the pump. Follow the operation of the pump and check that it starts and stops as per in electric drawings.

3. Operation

During regular inspections check:


that there are not alarms on
that the pump does not make an unusual noise when running
that the "running hours" meters of alternately running pumps show roughly the same reading

4. Maintenance

Evac SE 044A pump is specially designed to run together with Evac -ejector in heavy duty sewage conditions with
minimal maintenance. The pump is equipped with Vortex impeller with no clearance adjustment, high quality
mechanical seal and electric motor bearings for long life operation.

Once a year
Start pump manually and check that:
there are not leakages
pump is running smoothly
the ejector generates vacuum normally
alarms, valves etc. operate normally

At 10 000 running hours (or every five years)


Dismantle the pump and:
clean pump housing
change mechanical seal (5451310)
change O-ring (5451330)
change electric motor bearings
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 02 Feb 2006 Doc. 3:01028F
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


6540369 PUMP EVAC SE 044A
6540370 PUMP EVAC SE 044A
6540537 PUMP EVAC SE 044A

5. Change of mechanical seal

5.1 Removal of impeller

Unscrew an impeller locking screw. Removal of impeller from the shaft can be done e.g. by using a puller. To prevent
causing damage to the thread on the shaft, the thread should be protected. Place the claws of the puller as close to
the impeller boss as possible. Do not crank the impeller unequally, as this can cause damage to shaft and seal.

! NOTE: The impeller locking screw must be changed to new one every time when unscrewed.

5.2 Removal of seal

Loosen the screw on the retaining ring. There is a hole in the rear wall through which removal can be done. Pull
retaining ring, seal spring and rotating seal ring away. Be especially careful when dismantling the seal ring.

5.3 Dismantling the rear wall and stationary seal ring

Undo the four M12 x 30 hex bolts on the motor flange. Pull the rear wall away from the steering of the motor flange. Be
careful not to damage the stationary seal ring when removing the rear wall. Remove the stationary seal ring if it is
damaged or worn. Removal of stationary ring can be done by
pressing it slightly from the motor side of the rear wall. Replace
the whole seal, if it is damaged or worn. ASSEMBLY TOOL
PUR 012
5.4 Assembly of stationary seal ring

Clean carefully the place of the stationary seal ring in the rear
wall. Lubricate the 0-ring with oil. Do not use vaseline.

Observe cleanliness in all assemblies. The assembly of the


stationary seal ring must be carried out with most care to
avoid damaging of the seal.
Assemble the rear wall on the motor where the pump shaft is
installed. Fasten the four M12 x 30 hex bolts of the motor and
ASSEMBLY TOOL
rear wall.
PUR 035
Place the stationary seal ring so that the groove of the seal ring is
(Colour RED)
in line with the projecting of the rear wall. Carefully press the seal
into place by using the special assembly tool
PUR 012. Avoid unecessary force.

5.5 Assembly of rotating seal ring

Lubricate the 0-ring and the sealing surfaces with oil. Cover the
key way of the pump shaft with adhesive tape to avoid damage
to the 0-ring. Press the rotating seal ring together with the
retaining ring and the spring onto the shaft by using the special
assembly tool PUR 035 (Colour RED). Be sure that the end of
the spring will go into the groove in the retaining ring. Tighten
the socket head screw in the retaining ring carefully. Remove
the adhesive tape from the key way.

! NOTE: Use the new assembly tool PUR 035 colour RED.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 02 Feb 2006 Doc. 3:01028F
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


6540369 PUMP EVAC SE 044A
6540370 PUMP EVAC SE 044A
6540537 PUMP EVAC SE 044A

5.6 Assembly of rotating seal ring without assembly tool PUR 035

Assembly of rotating seal ring without a special tool is not recommended. However, if it must be done it must be
ensured that spring compression is correct.

1) Lubricate the O-ring and the sealing surfaces with oil.

2) Cover the key way of the pump shaft with adhesive


tape to avoid damage to the O-ring.

3) Push the rotating seal ring together with spring and


retaining ring onto the shaft by using a suitable sleeve
having inner diameter lightly bigger than 25 mm.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 3
EVAC Date: 02 Feb 2006 Doc. 3:01028F
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


6540369 PUMP EVAC SE 044A
6540370 PUMP EVAC SE 044A
6540537 PUMP EVAC SE 044A

4) Be sure that the end of the spring will go into the groove
in the retaining ring.

5) Compression of the spring is correct when the distance


from surface of the retaining ring to the surface of seal
housing is 1,5 mm. (See picture.)

6) Tighten the socked head screw in the retaining ring


carefully. The correct tightening torque is 7Nm.

7) Remove the adhesive tape from the key way.

5.7 Installation of the impeller


Install the shaft key and the impeller. Secure the impeller using the impeller locking screw (p/n 5451350). The correct
tightening torque is 40Nm.

! NOTE: The impeller locking screw must be changed to new one every time when unscrewed.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 4
EVAC Date: 17 Jan 2008 Doc. 3:01029D
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


5780120 EJECTOR DN100, MARVAC

Check valve

Flap incoming line


(from sewage piping)

Jet tube Nozzle


From pump

Operation

The water ejector consists of a jet tube of acid proof steel, a check valve and a nozzle of PVC.

The ejector, powered by the EVAC pump, creates vacuum in the piping. Sewage is pumped from the tank through the
nozzle of the ejector creating a venturi effect whereby air and waste are inducted from the piping, mixed with the
sewage jet and passed into the collecting tank.

When the pump stops, the rubber flap of the check valve is drawn into the closed position by the vacuum, which is
thereby maintained.

Maintenance

The only moving part in the ejector is a rubber flap in the check valve.

Tightness of the ejector flap shall be checked periodically.

Once a year:
Open and clean ejector check valve.

Every five years:


change ejector flap (P/N 5430670)
clean ejector nozzle (P/N 5430646)
check and clean ejector from build-up of deposit

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 24 Jul 2009 Doc. 3:01030C
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


6540215 DISCHARGE VALVE DN65
6540255 DISCHARGE VALVE DN65

280 360
400

4 x 18

145.5

185 290

Operation

The discharge valve is an electrically operated ball valve. The valve rotates 1/4 turn between the open and closed
positions. The positions are indicated on the top of the valve.

The valve is operated automatically from the control panel. However, manual operation may be needed occasionally.
This can be done by turning the spindle.

Maintenance

Valve does not need regular maintenance.

Once a year:
Check operation "open/close".

Every five years:


Open ball valve and clean all surfaces from build-up of deposit.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 27 Jul 2009 Doc. 3:01031D
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


5437598 PRESSURE SWITCH

Knob
Pressure switch Ball valve Scales

3 way valve
5

Fig. 1 Knurled
Fig. 2 knob

Operation

The vacuum level in the system is controlled by a pressure switch.

The pressure switch or switches and the vacuum gauge should be installed on a separate manifold, to reduce the
chance of impurities entering the switch or gauge (fig.1). The instrument branch must have 5 slope. Water in the
instrument branch will cause malfunctions.

The switch starts a pump when the vacuum level in the system falls below a preset value. If the vacuum level still
keeps declining, another pump will be started (provided that there is more than one pump in your system). As soon as
the required vacuum level has been reached, the pump(s) will be stopped.

1. Set the stop pressure by turning the knob. As you turn the knob, the indicator on the scale will move. It should be
set between -40 and -60kPa (40-60% vacuum). This is the vacuum level at which the pumps will be turned off. Note
that in each system the optimal setting may vary.

2. Set the start pressure by turning the knurled knob, reached by removing the cover of the switch. Turning the knob
will set the starting vacuum level somewhat lower than the stoplevel set by the knob. In effect, whenever the
stoplevel is changed by turning the knob, the starting level will also be changed.

The plant can be provided with a low level pressure switch for low vacuum alarm. Set the offpressure to -30kPa.
The setting of the switch(es) may vary from system to system depending on the individual requirements.

The vacuum gauge installed, in each system enables you to check that pressure switches are functioning properly.

Maintenance

Once a year:
Check the operation of both pressure switch and vacuum gauge.

Every five years:


Clean or change piping and components between switch and gauge.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 27 Jul 2009 Doc. 3:01032D
Commercial Marine Equipment OPERATION AND MAINTENANCE

COLLECTING UNITS, DN100


5430612 LEVEL SWITCH

Permanent magnets Nut


Body

Float

Rubber Mounting flange


gaiter
Gasket Fig. 1 Fig. 2

Operation

The liquid level in the tank is controlled by magnetic level switches, which start and stop the pump (see also under
Control Equipment).

The switches consist of a float, a body, a rubber gaiter, a mounting flange, a switch mechanism in the body, and two
permanent magnets in repulsion, one in the float, the other in the switch insert.

As the float and its magnets move up and down with the liquid level, the magnet in the switch insert moves
correspondingly and either opens or closes the circuit controlling the pump or an alarm function.

Maintenance

Once a year (or during tank cleaning):


Clean the level switch.

! NOTE: Before starting to remove a switch, make sure that liquid level in the tank is below it. If necessary, discharge
to required level, but be careful not to let the pumps run dry. Then switch off the electrical supply, remove the securing
nuts, and pull out the switch (Fig. 2). Clean the float and check that it moves freely.

! NOTE: Under certain conditions an excessive amount of foam may appear in the tank. Should the level switches
react to the surface of the foam, instead of the actual liquid level, malfunctioning may occur in the system. To avoid
or eliminate this problem, see under Trouble Shooting.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 31 Jan 2005 Doc. 4:01011C
Commercial Marine Equipment TROUBLE SHOOTING

COLLECTING UNITS, DN100


PUMP

Shut-off valve

Discharge valve

Shut-off valve

Trouble Cause Remedy

Vacuum is not created Too low liquid level If the tank is empty, fill to at least above
even though pump is the low level switch. Check the condition
running. of the pump according to the
manufacturers instruction.
Foam instead of liquid in tank If the pump is pumping foam instead of
liquid, this will cause vibration. Add water
to the tank and try again. If adding water
does not help, reduce the level of foam by
pouring antifoam agent into the tank (1 cup
per 2 cubic metres of foam and sewage).
See also antifoam agent manufacturer
instruction.
Valves are shut Check that shut-off valves are fully open
and not clogged.
Incorrect rotation of pump If the direction of rotation of the pump is
wrong, change according to the
manufacturers instructions.
Blockage or leakage in piping system. Close the valves that isolate the collecting
unit from the piping system and start the
pump again. If vacuum now builds up, there
must be a leak in the piping system.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 31 Jan 2005 Doc. 4:01012B
Commercial Marine Equipment TROUBLE SHOOTING

COLLECTING UNITS, DN100


5780120 EJECTOR DN100, MARVAC

Cover

Sealing surfaces

Flap

Bend

Nozzle

Flange Flange

Trouble Cause Remedy

Insufficient vacuum (level) Blockage in the ejector Make sure that pump is stopped and shut-
off valve is closed.
Remove cover and clean out ejector. If this
procedure is insufficient, the following steps
should be taken.
Dismantle flange connections and remove
bend.
Dismantle flange connections and remove
ejector from tank.
Clean sealing surfaces and if necessary
replace rubber flap.
While the ejector is dismantled, it is
advisable to check the nozzle and
the ejector housing inside.
Refit ejector in reverse order to dismantling,
at same time checking the condition of all
seals and replacing if necessary.
Make sure that non-return valve is
positioned correctly.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 18 Dec 2009 Doc. 6:01037G
Commercial Marine Equipment SPARE PARTS

COLLECTING UNITS, DN100


6540371 PUMP EVAC SE 044A, 3 x 230V 60HZ, IMPELLER 210
6540372 PUMP EVAC SE 044A, 3 x 220V 50HZ, IMPELLER 238
6540369 PUMP EVAC SE 044A, 3 x 400V 50HZ, IMPELLER 238
6540370 PUMP EVAC SE 044A, 3 x 460V 60HZ, IMPELLER 210
6540381 PUMP EVAC SE 044A, 3 x 690V 60HZ, IMPELLER 205
6541600 PUMP EVAC SE 044A, 3 x 660V 50HZ, IMPELLER 238

6540466 6543034 RECOMMENDED SPARE PART KIT:


Fan cover 1 x 5431012 Retaining ring
Bearing, fan side 1 x 5451310 Mechanical seal
6540467 1 x 5451330 O-ring
Fan 5451380 1 x 5451320 Locking screw
Hexagonal bolt 1 x 5451350 Impeller screw
(8 pcs) 2 x 5451480 Bearing, fan side and pump side

Bearing,
pump side Motor for Pump
6540373 6540371
6540373 6540372
6540374 6540369
6540374 6540370
6540376 6540381
6540374 6541600
5451390
Socked head screw
(2 pcs) 5451311
5451380 INSTALLATION TOOL KIT FOR MECHANICAL
Hexagonal bolt (4 pcs) SEAL

Mechanical seal

Retaining ring 5451270, impeller 238 / 50Hz


5451450, impeller 210 / 60Hz
5451400
5451463, impeller 205 / 60Hz
Locking screw
6542976, impeller 205 / 60Hz AISI 316L

5451300
Shaft adapter 5451370 5451410
Stud (8 pcs) Lock nut
(8 pcs)
5451290
Bracket
O-ring

Locking screw

5451340
Key
Impeller screw
5451260
5451360
Housing
Plug

5610212 Adabter
(Replaced pump: P/N 5450043 ABS ABP 004 HA)

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 18 Dec 2009 Doc. 6:01038 i
Commercial Marine Equipment SPARE PARTS

COLLECTING UNITS, DN100


6541205 PUMP 5.5/QSH 101-F, 3x400V 50HZ
6541206 PUMP 5.5/QSH 101-F, 3x460V 60HZ
6543048 PUMP 5,5/QSH 101-F, 3X600V 50HZ
6543049 PUMP 5,5/QSH 101-F, 3X690V 60HZ

6543033 RECOMMENDED SPARE PART KIT:


1 x 6541218 Anti-friction bearing, non drive side
1 x 5490548 Anti-friction bearing, drive side
1 x 5490522 Mechanical seal
1 x 5490536 Impeller hub cap
2 x 5490540 Gasket Mechanical seal

5490541
5490536
Cealing ring
6541212 Impeller cap 5490528
Plug + Bushing
6540998 sealing ring 5490518
Housing Nut
5490532
Cower with
wear plate

5490512
Impeller
(Pump 60Hz )
5490485 or 6540999
Washer 5490510 Bracket
Impeller
Gasket (Pump 50Hz)

5610212 Adapter 6541222


( Replaced pump: P/N 5450043 ABS AFP 004HA ) Fan cover
6541219
O-ring
Anti-friction bearing,
non drive side
6541217
Shaft

6541221
Fan
6541220
Bearing bracket

6541216
Bearing cover
P/N 6541207 Complete motor:
6541213 Anti-friction 3x400/460V, 50/60Hz
Gamma ring bearing, drive side P/N 6543135 Complete motor:
3x600/690V, 50/60Hz

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 18 Nov 2009 Doc. 6:01039H
Commercial Marine Equipment SPARE PARTS

COLLECTING UNITS, DN100


5780120 EJECTOR DN100, MARVAC

6543036 RECOMMENDED SPARE PART KIT:


1 x 5430670 Flap 5430631
1 x 5430848 Washer Pipe bend
5437385
2 x 5430851 Bush Nut (x 4)
2 x 5450694 Nut
1 x 5780108 Gasket

Washer 17

6541066
Gasket

5780109 5430646
HOUSING COMPLETE Nozzle
5430827
5780108 Gasket 2613255
Gasket Screw (x 4)

5430670
Flap

5430851
Bush

5780107 5437385 2631162


Cover Nut (x 4) Stop screw (x 3)

Washer 17 Flange with pipe


5430848
Washer O-ring
5430830
5450694 Gasket
Nut

6541138
Flange with
stud screws

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
5. COLLECTING UNIT
..................................................................................................................

5.1 COLLECTING UNITS, DN100

5.2 COLLECTING UNITS, DN80

5.3 VACUUM TANK UNITS

5.4 EVAC ONLINEFLEX

5.5 EVAC ONLINEMAX

5.6 EVAC ONLINEVAC

5.7 EVAC ONLINE PUMP E 26


EVAC Date: 31 Jan 2005 Doc. 1:01031C
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN80


6540814 COLLECTING COMPONENT KIT
6540815 COLLECTING COMPONENT KIT

Vacuum gauge Pressure switch

3-way valve 1/2"


3-way valve 3/8"
Control panel Evac ejector
DN80

Shut-off valve DN80

Discharge valve

Level switch
Evac pump
Counter flange

Collecting component kits include all necessary components (exl. riser pipe (option)) for vacuum creation.
Kits can be mounted either on a hull tank or an Evac acid proof stainless steel tank.

Type Evac Capacity* (flushes/hour)


part no
BM 0111 6540814
BHM 0122 6540815
100 200 300 400 500 600
B = Ejector DN80 0 = Tank
H = Hand operated discharge valve 1 = Control panel
M = Motor operated discharge valve 2 = 2 pumps
2 = 2 ejectors
When ordering: Please state type and part number of pump with the number of package.
* Always consult with an Evac representative.

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 17 Aug 2010 Doc. 1:01032G
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN80


6540814 COLLECTING COMPONENT KIT
6540815 COLLECTING COMPONENT KIT

Collecting component kits

6540814 6540815
BM 0111 BHM 0122
6546910 PUMP S30, 380/480V 50/60Hz, 690V 50 HZ
6546911 PUMP S30, 690V 60 HZ 1 2
5430895 EJECTOR DN 80 / NOZZLE 30 1 2
5430595 SHUT-OFF VALVE DN50, MANUALLY OPERATED 1 2
5430593 SHUT-OFF VALVE DN80, MANUALLY OPERATED 1 2
5461043 CONTROL PANEL 0111 1
5461087 CONTROL PANEL 0122 1
5430599 DISCHARGE VALVE DN65, MANUALLY OPERATED 1
6540215 DISCHARGE VALVE DN65, MOTOR OPERATED 1 1
5437598 PRESSURE SWITCH 1 1
5437587 3-WAY VALVE 3/8" 1 1
5437623 VACUUM GAUGE 1 1
5437666 3-WAY VALVE 1/2" 1 1
5430612 LEVEL SWITCH 2 2
5430615 FLANGE FOR LEVEL SWITCH 2 2

Max. discharge height through discharge valve

Pump Shut-off valve closed Shut-off valve open

4 HK 50Hz 21m 6.5m


4 HK 60Hz 30m 6.5m

Ejector Shut-off valve

Level switch

Control panel Discharge valve

Level switch

Pump

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 2
EVAC Date: 21 Mar 2007 Doc. 1:01033D
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN80


6540817 STANDARD UNIT
6540818 STANDARD UNIT
6540821 STANDARD UNIT

Overflow Ventilation Inspection


DN80 DN80 DN80
E

Shut-off valve
DN80

Discharge valve
A

B
Drain DN50 FPT Discharge valve, manual
D
C

Discharge valve, automatic

Collecting V(m) Part no. A B C D E Operating Shipping Shipping


kit type Volume m Volume m weight kg
BM 1111 1 6540817 1730 2040 ~1210 500 955 0.43 4 450
BHM 1122 1 6540818 1730 2040 ~1230 950 955 0.43 4 720
BHM 1122 2.5 6540821 2240 2360 ~1550 1050 1276 1.53 8 900

All collecting packages with tanks are delivered pre wired and factory tested.

Materials Tank tested 25kPa: Acid proof steel EN 1.4404


Base/frame: Steel frame U100 DIN 1026-1, S235

Connections Flanges: DIN flanges PN10

Fixing to base Welded or bolted to steel structure

EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved. 1
EVAC Date: 31 Jan 2005 Doc. 1:01034B
Commercial Marine Equipment TECHNICAL DATA

COLLECTING UNITS, DN80


6540863 RISER PIPE
6540807 RISER PIPE
6540831 RISER PIPE
6540832 RISER PIPE

DN80

Pipe

150
Flange

Collar
DN65
D
d

DN50
d, Holes
D

Standard riser pipes DN80 ( Flange against pump DN50 )


P/N A B Discharge DN65 DN80 DN50
D d Holes D d Holes D d Holes
6540863 1000 450
6540807 1158 532 185 145 4 x 18 200 160 8 x 18 165 125 8 x 18
6540831 1600 500
6540832 1600 - - - -
P/N 6540831 and P/N 6540832: Top flange and collar delivered loose

Materials Pipe: Acid proof steel EN 1.4404


Collars: Acid proof steel EN 1.4404
Loose flanges: Aluminum

Shipping data Net weight;


P/N 6540863: 9kg, P/N 6540807: 10kg, P/N 6540831: 12kg
P/N 6540832: 12kg
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac O