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Fuel Oil
Centrifuging
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As the density of the oil approaches that of water (above 991kg/m3 ) the hydraulic equilibrium in the bowl becomes
unstable, and a gravity disc, which is the method used to maintain the oil/water interface, as in a LO purifier, will no
longer maintain a water seal.
To overcome this problem, Alpha Laval has developed the Alcap system, and Westfalia the Unitrol system, the principles
of which are illustrated.
The FOPX separator comprises a frame containing in its lower part a horizontal drive shaft with friction clutch and brake,
worm gear and vertical bowl spindle. The worm gear is placed in an oil bath. The bowl is fixed on the top of the spindle
inside the space formed by the upper part of the frame and the frame hood which also carries the feed and discharge
systems. Instead of a range of gravity discs, the FOPX separator bowl is supplied with one permanently fitted flow control
disc Paring disc pumps (centripetal pumps) are built-in to the separator bowl for discharge of clean oil and separated
water under pressure.
Oil is fed into the high speed rotating bowl which basically operates as a clarifier, but water and solids are separated and
are thrown to the outside of the bowl by centrifugal force.
At regular intervals a sludge cycle will take place. Water is admitted into the bowl to soften the sludge and displace the oil
in the bowl. When a transducer in the oil discharge line detects water the bowl is opened and the sludge and water
discharged. The bowl opens and closes very rapidly and oil loss is minimal.
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If the fuel contains water it will build up in the bowl and start to be discharged with the clean oil. The transducer in the
discharge line will detect this and if this occurs after the minimum sludge cycle time, a sludge cycle will be initiated; if
the water is detected before the minimum sludge cycle time, then water discharge valve will open.
The OSB type separator using the Unitrol system for either Water Monitoring WMS or Sludge Space Monitoring
(SMS)
At regular intervals the separator will go through a discharge cycle. Oil is displaced by water before the sludge ejection
which takes place over a very short time. Westphalia claim that these total ejections keep the disk stack clean and increase
TBOs to 6 - 8000 hours.
The separator can also be set up to monitor the sludge space for solids. In this case the separating disk is exchanged for
one without any holes. The control unit is adjusted to monitor the pressure in the sensing liquid flow. If the sensing liquid
flow is interrupted due to an accumulation of solids at the periphery of the bowl, the pressure switch registers a drop in
pressure and a solids ejection program is initiated.
Two separators can be operated in series as two purifiers (for a high water content) or as a purifier/clarifier arrangement
(shown below).
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