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TABLE 1 Chemical Requirements for Type 1 Alloy Steel Tension 8.2.1 Except as permitted in 8.2.2 for long bolts, and 8.2.3
Control Bolts for short bolts, sizes 1.0 in. and smaller having a nominal
Alloy Steel length of 214 in. D and longer, and sizes larger than 1.0 in.
Composition %
Heat Product
having a nominal length of 3D and longer, shall be wedge
Element Analysis, % Analysis, % tested full size and shall conform to the minimum and
maximum wedge tensile load, and proof load or alternative
Carbon 0.300.48 0.280.50
Phosphorus, max 0.040 0.045 proof load specified in Table 4. The load achieved during proof
Manganese, min 0.60 0.57 load testing shall be equal to or greater than the specified proof
Sulfur, max 0.040 0.045 load.
A A
Alloying Elements
Alloy Steel with Boron Addition 8.2.2 When the nominal length of the bolt makes full size
Composition % testing impractical, machined specimens shall be tested and
Heat Product shall conform to the requirements specified in Table 5. When
Element Analysis, % Analysis, %
bolts are tested by both full size and machined specimen
Carbon 0.300.48 0.280.50 methods, the full size test shall take precedence.
Manganese, min 0.60 0.57 8.2.3 Sizes 1.0 in. and smaller having a nominal length
Phosphorus, max 0.040 0.045
Sulfur, max 0.040 0.045 shorter than 214 D down to 2D inclusive, which cannot be
Boron 0.00050.003 0.00050.003 wedge tensile tested shall be axially tension tested full size and
A A
Alloying Elements shall conform to the minimum tensile load and proof load or
A
Steel, as defined by the American Iron and Steel Institute, shall be considered to alternate proof load specified in Table 4. Sizes 1.0 in. and
be alloy when the maximum of the range given for the content of alloying elements
exceeds one or more of the following limits: manganese, 1.65 %, silicon, 0.60 %,
smaller having a nominal length shorter than 2D, which cannot
copper, 0.60 %; or in which a definite range or a definite minimum quantity of any axially tensile tested shall be qualified on the basis of hardness.
of the following elements is specified or required within the limits of the recognized 8.2.4 Size 118 in. having a nominal length shorter than 3D
field of constructional alloy steels: aluminum, chromium up to 3.99 %, cobalt,
columbium, molybdenum, nickel, titanium, tungsten, vanadium, zirconium, or any shall be qualified on the basis of hardness.
other alloying elements added to obtain a desired alloying effect. 8.2.5 For bolts on which both hardness and tension tests are
performed, acceptance based on tensile requirements shall take
precedence in the event of low hardness readings.
TABLE 2 Chemical Requirements for Type 3 Weathering Steel
Tension Control Bolts 8.3 Nuts and WashersMechanical properties for nuts and
Composition, %
washers shall be in accordance with the applicable specifica-
Element Heat Analysis, % Product Analysis, % tion in 6.5.3.
Carbon
Sizes 34 in. and smaller 0.20-0.53 0.19-0.55 9. Assembly Lot Tension Test
Sizes 78 to 118 in. incl. 0.30-0.53 0.28-0.55
Manganese, min 0.40 0.37 9.1 PurposeThe assembly lot tension test shall be per-
Phosphorus, max 0.035 0.040
Sulfur 0.040 0.045
formed on fastener assemblies to determine the ability of the
Copper 0.20-0.60 0.17-0.63 assembly to provide the required minimum tension.
Chromium 0.45-0.90 0.42-0.93
Nickel or 0.20-0.60 0.17-0.63 9.2 RequirementFull size completed assemblies tested in
Molybdenum 0.15-0.25 0.14-0.26 accordance with 14.4 shall develop a bolt tension when the
spline end is separated from the bolt conforming to the
requirements in Table 5, Column 1.
7.2 Nuts and WashersChemical requirements for nuts and
washers shall be in accordance with the applicable specifica- 10. Carburization/Decarburization
tion specified in 6.5.3. 10.1 This test is intended to evaluate the presence or
absence of carburization and decarburization as determined by
8. Mechanical Property Requirements for Tension the difference in microhardness near the surface and core.
Control Bolts
10.2 Requirements:
8.1 Hardness: The bolts shall conform to the hardness 10.2.1 CarburizationThe assemblies shall show no evi-
specified in Table 3. dence of a carburized surface when evaluated in accordance
8.2 Tensile Properties: with 15.5.
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TABLE 4 Tensile Requirements for Full Size Tension Control Bolts
Bolt Size, Proof Load Alternative Proof
Threads per in. Stress Length LoadB Yield
and Series Tensile LoadB lbf Measurement
AreaA Strength Method
Designation in.2 Min Max. Method, lbs min lbs
Column 1 Column 2 Column 3 Column 4 Column 5 Column 6
in. 13 UNC
12 0.142 21 300 24 600 17 050 18 500
58 in. 11 UNC 0.226 33 900 39 100 27 100 29 400
34 in. 10 UNC 0.334 50 100 57 800 40 100 43 400
78 in. 9 UNC 0.462 69 300 79 950 55 450 60 100
1 in. 8 UNC 0.606 90 900 104 800 72 700 78 800
118 in. 7 UNC 0.763 114 450 132 000 91 550 99 200
A
The stress area is calculated as follows:
A s 5 0.7854 f D 2 s 0.9743/n d g 2
where:
As = stress area, in.2,
D = nominal bolt size, and
n = threads per inch.
B
Loads tabulated are based on the following:
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shall be used for referee purposes. If any nonconforming bolt 14.4.5 Sampling for workmanship, surface discontinuities,
is found during the manufacturers examination of the lot including head bursts, and magnetic particle inspection shall be
selected in 13.2.1, the lot shall be 100 % magnetic particle in accordance with Guide F1470.
tested and all nonconforming bolts shall be removed and 14.4.6 Sampling for the nut and washer components shall be
scrapped or destroyed. in accordance with the applicable nut and washer specification
13.2.3 Eddy current or liquid penetrant inspection may be referenced in 6.5.3.
substituted for the 100 % magnetic particle inspection when 14.4.7 When tested in accordance with the required sam-
nonconforming bolts are found and 100 % inspection is re- pling plan, a component lot shall be rejected if any of the test
quired. On completion of the eddy current or liquid penetrant specimens fail to meet the applicable requirements.
inspection, a random sample selected from each bolt lot in
accordance with Guide F1470, shall be reexamined by the 15. Test Methods
magnetic particle method. In case of controversy, the magnetic
15.1 Chemical analyses, when required, shall be conducted
particle test shall take precedence.
in accordance with Test Methods, Practices, and Terminology
13.2.4 Magnetic particle indications of themselves shall not
A751.
be cause for rejection. If in the opinion of the quality assurance
representative the indications may be cause for rejection, a 15.2 Tensile and HardnessConduct tensile and hardness
sample taken in accordance with Guide F1470 shall be tests in accordance with Test Methods F606 using the wedge or
examined by microscopic examination or removal by surface axial tension testing of full size product method (depending on
grinding to determine if the indicated discontinuities are within size and nominal length as specified in 8.2), except that
Specification F788/F788M limits. fractures shall occur only in the bolt threads and no fracture
shall occur at the junction of the head and body.
14. Testing
15.3 Proof LoadConduct proof load tests in accordance
14.1 Testing Responsibility:
with Test Methods F606 Method 1, Length Measurement, or
14.1.1 Each component lot and assembly lot shall be tested
Method 2, Yield Strength, at the option of the manufacturer.
by the manufacturer prior to shipment in accordance with the
lot identification control quality assurance plan in 14.2 14.4. 15.4 Assembly Installation Tension Test:
14.1.2 When components or assemblies are furnished by a 15.4.1 Test ConditionsConduct tests at an ambient tem-
source other than the manufacturer, the responsible party as perature between 50 and 90 F (10 and 32C).
defined in Section 19 shall be responsible for assuring all tests 15.4.2 Test Device:
have been performed and the components and assemblies 15.4.2.1 The tension measuring device shall be capable of
comply with the requirements of this specification. measuring the assembly tension after torquing.
14.2 Purpose of Lot InspectionThe purpose of a lot 15.4.2.2 The tension measuring device shall be calibrated in
inspection program is to ensure that each lot conforms to the 1000 lb increments.
requirements of this specification. For such a plan to be fully 15.4.2.3 Calibrate the tension measuring device (and any
effective, it is essential that distributors and purchasers main- other equipment) based on the frequency of use and the
tain the identification and integrity of each lot until the equipment manufacturers recommendation, but not less than
assemblies are installed. one time per year.
15.4.3 Installation and Tension Test:
14.3 Lot ControlAll components shall be manufactured,
processed, and tested in accordance with a lot control plan that 15.4.3.1 Install the tension control bolt, nut, washer, and
provides lot purity and lot identification. The manufacturer and appropriate spacer washer(s) in the tension measuring device.
distributors shall identify and maintain the integrity of each lot The device shall not restrain the head from turning.
of components and finished assemblies from raw material 15.4.3.2 Install the washer(s) under the nut such that three to
selection through all processing operations and treatments to five threads of the bolt are located between the bearing face of
final packing and shipment. Each component lot shall be the nut and the underside of the bolt head using the washer
assigned its own component lot number and each assembly lots furnished with the assembly in contact with the nut.
its own assembly lot number. 15.4.3.3 Initially tighten the assembly using a hand wrench
by turning the nut to produce the setting tension specified
14.4 Number of Tests: below.
14.4.1 Tensile strength, proof load, hardness and
Setting Tension
carburization/decarburization sampling shall be in accordance Bolt Diameter, in. Tension, 1000 lb
with Guide F1470. 1 2 1 to 3
5 8 2 to 4
14.4.2 Chemical composition sampling shall be one test per 3 4 3 to 5
heat conducted by the steel producer. 7 8 4 to 6
14.4.3 Assembly lot tension test sample size shall be in 1 5 to 7
accordance with Guide F1470, Sample Level C, Table 3, as a 1 1 8 6 to 8
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15.4.3.5 The bolt component, regardless of head style, shall 18.2 Failure to include all the required information on the
not be restrained during the assembly tightening. test report shall be cause for rejection.
15.4.3.6 In order to pass, shearing of the spline end shall
occur in the shear groove. Failure in the threaded region shall 19. Responsibility
be considered nonconforming. 19.1 The party responsible for the assemblies shall be the
15.4.3.7 Record the tension after shearing of the spline end organization that supplies the assemblies to the purchaser and
as the assembly installation tension. certifies that the assemblies have been manufactured, sampled,
15.5 Carburization/decarburization tests shall be conducted tested, and inspected in accordance with this specification and
in accordance with Test Method F2328 using the Micro- meets all of its requirements.
indentation Hardness Method.
20. Product Marking
16. Inspection
20.1 Manufacturers IdentificationAll components of each
16.1 If the inspection described in 16.2 is required by the assembly shall be marked by the manufacturer with a unique
purchaser, it shall be specified in the inquiry and contract or identifier to identify the manufacturer.
order.
20.2 Grade Identification:
16.2 The purchasers representative shall have free entry to 20.2.1 Type 1 tension control bolts shall be marked
all parts of the manufacturers works or suppliers place of A490TC.
business that concern the manufacture or supply of the assem- 20.2.2 Type 3 tension control bolts shall be marked
blies. The manufacturer or supplier shall afford the purchasers A490TC with all characters underlined. Manufacturers shall
representative all reasonable facilities to satisfy him that the be permitted to use additional marks indicating the bolt is a
assemblies are being furnished in accordance with this speci- weathering type.
fication. All tests and inspections required by the specification
that are requested by the purchasers representative shall be 20.3 Marking Location and MethodsAll markings shall be
made before shipment, and shall be conducted so as not to located on the top of the bolt head and shall be raised or
interfere unnecessarily with the operation of the manufacturers depressed at the manufacturers option. The nut and washer
or suppliers operations. marking shall be depressed.
20.4 Acceptance CriteriaTension control bolts which are
17. Rejection and Rehearing not marked in accordance with these provisions shall be
17.1 Disposition of nonconforming sets shall be in accor- considered nonconforming and subject to rejection.
dance with the section on Disposition of Nonconforming Lots
of Guide F1470. 21. Packaging and Package Marking
18. Certification 21.1 Packaging:
21.1.1 Unless otherwise specified, the assemblies shall be
18.1 The manufacturer or supplier, whichever is the respon- properly packed to prevent loss and damage during shipment.
sible party as defined in Section 19, shall furnish the purchaser 21.1.2 All products shall be assembled. (See 6.5.2.)
a test report for each lot that includes the following: 21.1.3 Special packaging requirements shall be defined at
18.1.1 Heat analysis and heat number of each component the time of the inquiry and order, but shall not void the
(bolt, nut, and washer), and a statement certifying that heats requirements in 21.1.2 and 6.5.2.
having the elements listed in 7.1.4 and 7.1.5 intentionally
added were not used to produce the tension control bolts. 21.2 Package Marking:
18.1.2 Results of hardness, tensile and proof load tests of 21.2.1 Each shipping unit shall include or be plainly marked
each component (bolt, nut, and washer), when applicable. with the following information:
18.1.3 Results of Assembly Lot Installation Tension 21.2.1.1 ASTM designation and type,
TestsAt the manufacturers option, the mean and standard 21.2.1.2 Size, nominal diameter, and length,
deviations may be reported. 21.2.1.3 Name of the manufacturer and the supplier, if
18.1.4 Results of magnetic particle inspection tests. furnished by an entity other than the manufacturer,
18.1.5 Results of visual inspection for bursts. 21.2.1.4 Number of assemblies,
18.1.6 Statement of compliance with dimensional and 21.2.1.5 Assembly lot number(s),
thread fit requirements. 21.2.1.6 Purchase order number(s), and
18.1.7 Assembly lot number, individual component lot 21.2.1.7 Country of origin.
numbers for bolt-nut-washer, and purchase order number.
18.1.8 ASTM specification number, type, and issue date. 22. Keywords
18.1.9 Complete mailing address of responsible party. 22.1 alternate design fasteners; bolts; alloy steel; fasteners;
18.1.10 Title and signature of the individual assigned certi- spline end; structural; tension control bolt; tension control bolt
fication responsibility by the company officers. assembly; twist-off bolt; weathering steel
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SUMMARY OF CHANGES
Committee F16 has identified the location of selected changes to this standard since the last issue (F2280-12)
that may impact the use of this standard. (Approved September 1, 2014)
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