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TO: HOLDERS OF AIRCRAFT MAINTENANCE MANUAL, ATA NUMBER 44-21-74, REVISION

3, DATED OCT 15/07, FOR THE LAN 767 TOPSERIES i4000 SYSTEM.

REVISION NUMBER 4, DATED FEB 28/09

HIGHLIGHTS

Descriptions of the changes contained in this revision are listed in the table below. All changes
have been incorporated into this complete Revision 4 Aircraft Maintenance Manual document which
supersedes the Revision 3 version in its entirety. All technical changes to the content of this
manual are identified with change bars in the left hand margin of the document body.

CHAPTER/SECTION
DESCRIPTION OF CHANGE EFFECTIVITY
AND PAGE NUMBER
All Pages Revised to reflect the addition of SUBTASKs for ALL
document simplification.
Title page Revised to reflect current revision and date along ALL
with new Thales logo to include cage code.
Revised to reflect the addition of Line Fit aircraft.
Record of Revisions, Revised to reflect current revision and date. ALL
Page 1
Service Bulletins List, Revised to reflect current Service Bulletins added to ALL
page 1 the Maintenance Practices section.
List of Effective Pages, Revised to reflect current pages and date of ALL
Pages revision.
Table of Contents Revised to reflect the relocation of table of contents ALL
to the beginning of each section. Revised to reflect
the current contents of the document.
Introduction Pages, Revised to Reflect new line fit aircraft added to the ALL
INTRO 3, 4 configuration List. Revised to reflect current
sections and there usage.
Description and Revised to reflect the addition of TOC to the ALL
Operation Pages, 5, 6, beginning of the section. Revised to reflect detailed
11, 12, 14, 15, 17, 18, descriptions of current Content Loading procedure,
19, 20, 24, 25, 31, 34, Content Summery Static Test, Offload procedures.
36, 43-45, 53-56, 58, 63, Revised to reflect reformatting of LRU descriptions
71, 80-85, 110-116, 118, to be more component description.
120, 124-206
Component Locations Revised to reflect the addition of TOC to the ALL
Pages, 1011-1034 beginning of the section. Revised to reflect current
Business Class and Economy Class interconnect
diagrams.
Maintenance Practices, Revised to reflect the addition of Table of Contents ALL
All Pages to the beginning of section. Revised to reflect the
addition of section to include all Maintenance
Practice Procedures. Revised to reflect the
implementation of service bulletins to sustain
current software update.

Highlights Page 1 of 2
44-21-74 Feb 28/09
CHAPTER/SECTION
DESCRIPTION OF CHANGE EFFECTIVITY
AND PAGE NUMBER
Removal/Install Revised to reflect the addition of Table of Contents ALL
to the beginning of section.
Adjustment Test, All Revised to reflect new functional test to include a 3 ALL
Pages level structure.
Inspection Check Revised to reflect the addition of Table of Contents ALL
to the beginning of section.
Cleaning and Painting Revised to reflect the addition of Table of Contents ALL
to the beginning of section.

Highlights Page 2 of 2
44-21-74 Feb 28/09
Aerospace Division
THALES AVIONICS, INC.
58 Discover y
Irvine, California 92618-3105
U SA
Te l: +1 (949) 790-2500
CAGE Code: 0LWJ2
www.thalesgr oup.com

AIRCRAFT MAINTENANCE MANUAL


LAN Airlines
B767 Aircraft:
25864, 25865, 26261, 26265, 26327, 26329, 27597,
27613, 27615, 28206, 29227, 29228, 29229, 34626,
34628, 34629, 35229, 35230, 35231, 35696, 35697,
35698, 36710, 36711, 36712

TopSeries i4000 System

Control Statement: The technical data in this document (or file) is controlled for export under the Export Administration Regulations (EAR),
15 CFR Parts 730-774, ECCN: 5E991. Violations of these laws may be subject to fines and penalties under the Export
Administration Act.

Proprietary Statement: The information contained herein is proprietary and confidential to Thales Avionics, Incorporated and shall not be used
or disclosed, in whole or in part, without first obtaining the written permission of Thales Avionics, Incorporated.

Initial Issue, Nov 30/05


44-21-74 Revision 4, Feb 28/09
Title
Page T-1
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

This page is intentionally blank.

Title
Page T- 2
Feb 28/09
44-21-74
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

TABLE TASK 44-21-74-990-801-A01

RECORD OF REVISIONS

REVISION ISSUE DATE BY REVISION ISSUE DATE BY


NUMBER DATE INSERTED NUMBER DATE INSERTED
1 Jul 28/06 Jul 28/06 Thales
2 Mar 30/07 Mar 30/07 Thales
3 Oct 15/07 Oct 15/07 Thales
4 Feb 28/09

EFFECTIVITY Record of Revisions


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44-21-74 Feb 28/09
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

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EFFECTIVITY Record of Revisions


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AIRCRAFT MAINTENANCE MANUAL
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TABLE TASK 44-21-74-990-802-A01

RECORD OF TEMPORARY REVISIONS

REVISION ISSUE INSERTION REMOVAL INCORPORATORS REMOVERS


NUMBER DATE DATE DATE INITIALS INITIALS

EFFECTIVITY Record of Temporary Revisions


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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

TABLE TASK 44-21-74-990-803-A01

SERVICE BULLETIN LIST

DATE
ORIGINAL SERVICE BULLETIN
SERVICE BULLETIN NUMBER INCORPORATED
ISSUE DATE REVISION NUMBER
INTO THIS MANUAL
SIL-06-27-06 Jun 27/06 0 Jul 28/06

620130-711-44-001 Mar 14/06 0 Jul 28/06

620130-711-44-002 Mar 15/06 0 Jul 28/06

620130-711-44-004 Jul 12/06 2 Jul 28/06

620130-711-44-005 Jul 13/06 0 Jul 28/06

620130-711-44-006 Jul 25/06 0 Mar 30/07

620130-711-44-007 Sep 12/06 0 Mar 30/07

620130-711-44-008 Nov 2/06 2 Mar 30/07

620130-711-44-009 Mar 29/07 1 Mar 30/07

620130-711-44-010 May 15/07 0 Oct 15/07

620130-711-44-011 Jul 12/07 1 Oct 15/07

620130-712-44-001 Jul 26/06 0 Jul 28/06

620130-712-44-002 Sep 14/06 0 Mar 30/07

620130-712-44-003 Oct 10/06 0 Mar 30/07

620130-712-44-004 Dec 11/06 0 Mar 30/07

620130-712-44-005 May 29/07 0 Oct 15/07

620130-712-44-006 Jul 12/07 1 Oct 15/07

620130-711-44-012 Jan 10/08 0 Feb 28/09

620130-711-44-013 Jan 22/08 0 Feb 28/09

620130-711-44-014 Feb 5/08 0 Feb 28/09

620130-711-44-014 Mar 18/08 1 Feb 28/09

EFFECTIVITY Service Bulletin List


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THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

SERVICE BULLETIN LIST

DATE
ORIGINAL SERVICE BULLETIN
SERVICE BULLETIN NUMBER INCORPORATED
ISSUE DATE REVISION NUMBER
INTO THIS MANUAL
620130-711-44-014 Mar 26/08 2 Feb 28/09

620130-712-44-007 Jan 22/08 0 Feb 28/09

620130-712-44-008 Feb 8/08 0 Feb 28/09

620130-712-44-008 Mar 25/08 1 Feb 28/09

EFFECTIVITY Service Bulletin List


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THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page T-1 Feb 28/09 Description 27 Feb 28/09


T-2 Feb 28/09 And Operation 28 Feb 28/09
(Continued) 29 Feb 28/09
Record of RR-1 Feb 28/09 30 Feb 28/09
Revisions RR*2 Feb 28/09 31 Feb 28/09
32 Feb 28/09
Temporary RTR-1 Feb 28/09 33 Feb 28/09
Revisions RTR-2 Feb 28/09 34 Feb 28/09
35 Feb 28/09
Service Bulletin SBL-1 Feb 28/09 36 Feb 28/09
List SBL-2 Feb 28/09 37 Feb 28/09
38 Feb 28/09
List of Effective LEP-1 Feb 28/09 39 Feb 28/09
Pages LEP-2 Feb 28/09 40 Feb 28/09
LEP-3 Feb 28/09 41 Feb 28/09
LEP-4 Feb 28/09 42 Feb 28/09
43 Feb 28/09
Description 1 Feb 28/09 44 Feb 28/09
And Operation 2 Feb 28/09 45 Feb 28/09
3 Feb 28/09 46 Feb 28/09
4 Feb 28/09 47/48 Feb 28/09
5 Feb 28/09 49 Feb 28/09
6 Feb 28/09 50 Feb 28/09
7 Feb 28/09 51 Feb 28/09
8 Feb 28/09 52 Feb 28/09
9/10 Feb 28/09 53 Feb 28/09
11 Feb 28/09 54 Feb 28/09
12 Feb 28/09 55 Feb 28/09
13 Feb 28/09 56 Feb 28/09
14 Feb 28/09 57 Feb 28/09
15 Feb 28/09 58 Feb 28/09
16 Feb 28/09 59 Feb 28/09
17 Feb 28/09 60 Feb 28/09
18 Feb 28/09 61 Feb 28/09
19 Feb 28/09 62 Feb 28/09
20 Feb 28/09 63 Feb 28/09
21 Feb 28/09 64 Feb 28/09
22 Feb 28/09 65 Feb 28/09
23 Feb 28/09 66 Feb 28/09
24 Feb 28/09 67 Feb 28/09
25 Feb 28/09 68 Feb 28/09
26 Feb 28/09 69 Feb 28/09

* Indicates pages changed, added, or deleted.


F Indicates foldout page.

EFFECTIVITY List of Effective Pages


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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

SUBJECT PAGE DATE SUBJECT PAGE DATE

Description 70 Feb 28/09 Description 115 Feb 28/09


And Operation 71 Feb 28/09 And Operation 116 Feb 28/09
(Continued) 72 Feb 28/09 (Continued) 117 Feb 28/09
73 Feb 28/09 118 Feb 28/09
74 Feb 28/09 119 Feb 28/09
75 Feb 28/09 120 Feb 28/09
76 Feb 28/09 121 Feb 28/09
77 Feb 28/09 122 Feb 28/09
78 Feb 28/09 123 Feb 28/09
79 Feb 28/09 124 Feb 28/09
80 Feb 28/09 125 Feb 28/09
81 Feb 28/09 126 Feb 28/09
82 Feb 28/09 127 Feb 28/09
83 Feb 28/09 128 Feb 28/09
84 Feb 28/09 129 Feb 28/09
85 Feb 28/09 130 Feb 28/09
86 Feb 28/09 131 Feb 28/09
87 Feb 28/09 132 Feb 28/09
88 Feb 28/09 133 Feb 28/09
89 Feb 28/09 134 Feb 28/09
90 Feb 28/09 135 Feb 28/09
91 Feb 28/09 136 Feb 28/09
92 Feb 28/09 137/138 Feb 28/09
93 Feb 28/09 139 Feb 28/09
94 Feb 28/09 140 Feb 28/09
95 Feb 28/09 141 Feb 28/09
96 Feb 28/09 142 Feb 28/09
97 Feb 28/09 143 Feb 28/09
98 Feb 28/09 144 Feb 28/09
99 Feb 28/09 145 Feb 28/09
100 Feb 28/09 146 Feb 28/09
101 Feb 28/09 147/148 Feb 28/09
102 Feb 28/09 149 Feb 28/09
103 Feb 28/09 150 Feb 28/09
104 Feb 28/09 151 Feb 28/09
105 Feb 28/09 152 Feb 28/09
106 Feb 28/09 153 Feb 28/09
107 Feb 28/09 154 Feb 28/09
108 Feb 28/09 155 Feb 28/09
109 Feb 28/09 156 Feb 28/09
110 Feb 28/09 157 Feb 28/09
111 Feb 28/09 158 Feb 28/09
112 Feb 28/09 159 Feb 28/09
113 Feb 28/09 160 Feb 28/09
114 Feb 28/09 161 Feb 28/09

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F Indicates foldout page.

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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

SUBJECT PAGE DATE SUBJECT PAGE DATE

Description 162 Feb 28/09 Component 1001 Feb 28/09


And Operation 163 Feb 28/09 Locations 1002 Feb 28/09
(Continued) 164 Feb 28/09 1003 Feb 28/09
165 Feb 28/09 1004 Feb 28/09
166 Feb 28/09 1005 Feb 28/09
167 Feb 28/09 1006 Feb 28/09
168 Feb 28/09 1007 Feb 28/09
169 Feb 28/09 1008 Feb 28/09
170 Feb 28/09 1009 Feb 28/09
171 Feb 28/09 1010 Feb 28/09
172 Feb 28/09 1011 Feb 28/09
173 Feb 28/09 1012 Feb 28/09
174 Feb 28/09 1013/1014 Feb 28/09
175 Feb 28/09 1015/1016 Feb 28/09
176 Feb 28/09 1017/1018 Feb 28/09
177 Feb 28/09 1019/1020 Feb 28/09
178 Feb 28/09 1021/1022 Feb 28/09
179 Feb 28/09 1023/1024 Feb 28/09
180 Feb 28/09 1025/1026 Feb 28/09
181 Feb 28/09 1027/1028 Feb 28/09
182 Feb 28/09 1029/1030 Feb 28/09
183 Feb 28/09 1031/1032 Feb 28/09
184 Feb 28/09 1033/1034 Feb 28/09
185 Feb 28/09 1035/1036 Feb 28/09
186 Feb 28/09 1037 Feb 28/09
187 Feb 28/09 1038 Feb 28/09
188 Feb 28/09 1039 Feb 28/09
189 Feb 28/09 1040 Feb 28/09
190 Feb 28/09
191 Feb 28/09 Maintenance 2001 Feb 28/09
192 Feb 28/09 Practices 2002 Feb 28/09
193 Feb 28/09 2003 Feb 28/09
194 Feb 28/09 2004 Feb 28/09
195 Feb 28/09 2005 Feb 28/09
196 Feb 28/09 2006 Feb 28/09
197 Feb 28/09 2007 Feb 28/09
198 Feb 28/09 2008 Feb 28/09
199 Feb 28/09 2009 Feb 28/09
200 Feb 28/09 2010 Feb 28/09
201 Feb 28/09 2011 Feb 28/09
202 Feb 28/09 2012 Feb 28/09
203 Feb 28/09 2013 Feb 28/09
204 Feb 28/09 2014 Feb 28/09
205 Feb 28/09 2015 Feb 28/09
206 Feb 28/09 2016 Feb 28/09

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F Indicates foldout page.

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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

SUBJECT PAGE DATE SUBJECT PAGE DATE

Maintenance 2017 Feb 28/09 Removal/ 4029 Feb 28/09


Practices 2018 Feb 28/09 Install 4030 Feb 28/09
(Continued) 2019 Feb 28/09 (Continued) 4031 Feb 28/09
2020 Feb 28/09 4032 Feb 28/09
2021 Feb 28/09 4033 Feb 28/09
2022 Feb 28/09 4034 Feb 28/09
2023 Feb 28/09 4035 Feb 28/09
2024 Feb 28/09 4036 Feb 28/09
2025 Feb 28/09 4037 Feb 28/09
2026 Feb 28/09 4038 Feb 28/09
2027 Feb 28/09 4039 Feb 28/09
2028 Feb 28/09 4040 Feb 28/09
2029 Feb 28/09
2030 Feb 28/09 Adjustment 5001 Feb 28/09
2031 Feb 28/09 Test 5002 Feb 28/09
2032 Feb 28/09 5003 Feb 28/09
5004 Feb 28/09
Removal/ 4001 Feb 28/09 5005 Feb 28/09
Install 4002 Feb 28/09 5006 Feb 28/09
4003 Feb 28/09 5007 Feb 28/09
4004 Feb 28/09 5008 Feb 28/09
4005 Feb 28/09 5009 Feb 28/09
4006 Feb 28/09 5010 Feb 28/09
4007 Feb 28/09
4008 Feb 28/09 Inspection 6001 Feb 28/09
4009 Feb 28/09 Check 6002 Feb 28/09
4010 Feb 28/09 6003 Feb 28/09
4011 Feb 28/09 6004 Feb 28/09
4012 Feb 28/09
4013 Feb 28/09 Cleaning and 7001 Feb 28/09
4014 Feb 28/09 Painting 7002 Feb 28/09
4015 Feb 28/09
4016 Feb 28/09
4017 Feb 28/09
4018 Feb 28/09
4019 Feb 28/09
4020 Feb 28/09
4021 Feb 28/09
4022 Feb 28/09
4023 Feb 28/09
4024 Feb 28/09
4025 Feb 28/09
4026 Feb 28/09
4027 Feb 28/09
4028 Feb 28/09

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F Indicates foldout page.

EFFECTIVITY List of Effective Pages


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44-21-74 Feb 28/09
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

INTRODUCTION

TITLE PAGE

TASK 44-21-74-990-804-A01

1. General............................................................................................................ INTRO-2

TASK 44-21-74-990-805-A01

2. Usage Guide ................................................................................................... INTRO-2

TASK 44-21-74-990-806-A01

3. Warnings, Cautions, and Notes ....................................................................... INTRO-3

TASK 44-21-74-990-807-A01

4. System Configuration ...................................................................................... INTRO-4

TASK 44-21-74-990-808-A01

5. Acronym, Abbreviation, and Symbol Definitions .............................................. INTRO-4

TASK 44-21-74-990-809-A01

6. Aircraft Maintenance Task Oriented Support System ...................................... INTRO-8

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THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

INTRODUCTION

TASK 44-21-74-990-804-A01

1. General

NOTE: This document is written to supplement information contained in the Boeing Aircraft
Maintenance Manual (AMM). No information in this document is intended to
contradict or supersede the Boeing 767 AMM in any way. If this document contains
information that conflicts with information in the Boeing 767 AMM, the Boeing 767
AMM shall supersede this document in all instances.

A. This Aircraft Maintenance Manual (AMM) provides line maintenance information for the Thales
Avionics, Incorporated, TopSeries i4000 System for LAN Airlines, Boeing B767 aircraft.

B. This manual is accurate to released engineering source data as of the date of


publication.

C. This manual does not include information that is generated, controlled, or installed by
other equipment manufacturers.

D. This manual does not include information that is generated, controlled, or installed by
the aircraft manufacturer.

E. Line maintenance preventive and corrective procedures are based primarily on


performing fault isolation, replacement of the Line Replaceable Unit (LRU) and
performing operational tests as desired in this manual.

F. For individual LRU servicing information, refer to associated Component Maintenance


Manuals (CMM). Documentation may be requested from Thales Avionics, Incorporated,
at the following address:

Technical Publications Department Manager


58 Discovery
Irvine, CA 92618-3105 USA
(949) 595-8510

TASK 44-21-74-990-805-A01

2. Usage Guide

This AMM is written to Air Transport Association (ATA) Specification iSpec2200, Revision
2001.1. Refer to Table of Contents (TOC) to find necessary maintenance procedures or
other data.

This AMM is applicable for the aircraft serial numbers listed on the title page.

A. System Description and Operation

EFFECTIVITY
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THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

Describes purpose and operation of the system and each LRU in the system.

B. Component Locations

Identifies locations of system components.

C. Maintenance Practices

Provides Phase Download procedures, Software Listings, and Content Loading


Procedures.

D. Servicing

Not Used

E. Removal/Installation

Contains procedures to remove and install each LRU.

F. Adjustment/Test

Provides tests and adjustments to evaluate operational efficiency of system and


components.

G. Inspection/Check

Provides physical inspection criteria for various components of the system.

H. Cleaning/Painting

Contains special cleaning and painting requirements for system LRUs.

I. Repair

Not Used

TASK 44-21-74-990-806-A01

3. Warnings, Cautions, and Notes

A. Warnings

Notices preceding potentially dangerous procedures, materials, methods, or processes


which must be followed precisely to avoid injury to personnel.

B. Cautions

Notices preceding information or methods and procedures, which must be followed to


avoid damage to equipment.

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THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

C. Notes

Clarification statements following information or methods and procedures.

TASK 44-21-74-990-807-A01

4. System Configuration

All aircraft covered by this manual are Boeing 767 aircraft configured for 221 Passengers
(PAX); 30 Business Class and 191 Economy Class seats. Some of the aircraft were linefit at
Boeing and some were retrofit by Thales. Refer to the Linefit and Retrofit Tail Number Index
below for linefit and retrofit tail number information. Differences in data applicability for the
linefit and retrofit aircraft are identified using the Effectivity block in the bottom left corner of
each page.

Linefit and Retrofit Tail Number Index


Registration Serial Variable
Number Number number
CC-CBJ 27613 VN969
CC-CDM 26261 VN971
CC-CDP 27597 VN966
CC-CEB 26327 VN967
CC-CRG 25865 VN064
RETROFIT CC-CRH 25864 VN063
CC-CRV 27615 VN970
CC-CZT 29228 VS132
CC-CZU 29229 VS133
CC-CZW 29227 VS131
HC-CGZ 28206 VS111
LV-BFD 26265 VL-703
LV-BMR 26329 VN968
CC-CWF 34626 VS901
CC-CWG 34629 VS902
CC-CWH 34628 VS903
CC-CWN 35229 VS904
CC-CWV 35230 VS905
CC-CWY 35231 VS906
LINEFIT CC-CXC 36710 VA907
CC-CXD 35697 VS908
CC-CXE 35696 VS909
CC-CXF 36711 VS910
CC-CXG 36712 VS921
CC-CXH 35698 VS922

TASK 44-21-74-990-808-A01

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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

5. Acronym, Abbreviation, and Symbol Definitions

The following list defines acronyms, abbreviations, and symbols used in this manual:

Acronym, Abbreviation, or Symbol Definition


AC Alternating Current
A/C Aircraft
ACOU Alternating Current Outlet Unit
ADB Area Distribution Box
AJ Audio Jack
AMM Aircraft Maintenance Manual
AMTOSS Aircraft Maintenance Task Oriented Support
System
AOD Audio On Demand
ARINC Aeronautical Radio Incorporated
ARU Audio Reproducer Unit
ATA Air Transport Association
ATR Air Transport Radio
AVC Audio/Video Controller
BBV Base Band Video
B/C Business Class
BCast Broadcast
BFDM Baseband Frequency Division Multiplexed
BGM Background Music
BIOS Basic Input/Output System
BIT Built In Test
BITE Built In Test Equipment
BMM Boarding Music Machine
C Centigrade
CA California
CCA Circuit Card Assembly
CCFL Cold Cathode Fluorescent Lamp
CCU Communication Control Unit
CD-ROM Compact Disc-Read Only Memory
CEPT Conference European de Posts et
Telecommunications
CMM Component Maintenance Manual
CMS Cabin Management System
CMT Cabin Management Terminal
Conn Connector
CPU Central Processing Unit

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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

Acronym, Abbreviation, or Symbol Definition


CSS Cabin Service System
DC Direct Current
DPCU Digital Passenger Control Unit
DSP Digital Signal Processor
DSU Digital Server Unit
EBAY Electronics Bay
E/C Economy Class
ENET Ethernet
ESD Electrostatic Discharge
FET Field Effect Transistors
FF Fast Forward
FM Frequency Modulated
GB Gigabyte(s)
Hz Hertz
ID Identification
IFE Inflight Entertainment
IFES Inflight Entertainment System
INTRO Introduction
I/O Input/Output
IP Internet Protocol
ISDN Integrated Services Digital Network
ISPC In-Seat Power Converter
KBD Keyboard
kbps Kilobit Per Second
kg Kilogram
Lbs Pounds
LCD Liquid Crystal Display
LED Light Emitting Diode
LLC Limited Liability Corporation
LRU Line Replaceable Unit
mA milliampere
Max Maximum
MB Megabyte(s)
Mbit Megabits

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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

Acronym, Abbreviation, or Symbol Definition


Mbps Megabits per second
MCU Master Control Unit
MHz Megahertz
mm Millimeter
MPEG Moving Pictures Experts Group
MUX Multiplexer
No Number
NRM Noise Reduction Module
NTSC National Television Systems Committee
OEB Overhead Electronics Box
O/H Overhead
ohm Unit of Electrical Resistance
OSD On-Screen Display
PA Passenger Announce(ment) or Public Address
PAX Passengers
PC Personal Computer
PCB Printed Circuit Board
PDL Portable Data Loader
PED Personal Electronic Device
PES Passenger Entertainment System
PFC Power Factor Corrector
PFIS Passenger Flight Information System
PM Programming Module
POST Power On Self Test
PRAM Pre-Recorded Announcement Machine
PS Power Supply
PSAC Please Select Another Channel
PSS Passenger Service System
PWR Power
RAM Random Access Memory
Rew Rewind
RF Radio Frequency
RF Reference
RJM Remote Jack Module

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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

Acronym, Abbreviation, or Symbol Definition


RO Receive Only
ROM Read Only Memory
Rx Receive
SC Switch Control
SCSI Small Computer System Interface
SEB Seat Electronics Box
SRU Shop Replaceable Unit
STA Station
THALES Thales Avionics, Incorporated
TOC Table Of Contents
TPCU-b Tethered Passenger Control Unit - Basic
TU Tapping Unit
Tx Transmit
UART Universal Asynchronous Receiver Transmitter
USA United States of America
USB Universal Serial Bus
V Volts
VA Video2 Announcement
VAC Volts Alternating Current
VCC Video Control Center
VDC Volts Direct Current
VDU Video Display Unit
VME Versa Module Eurocard
Vp-p Volts Peak-to-Peak
VRU Video Reproducer Unit
VTR Video Tape Reproducer
W Watts
WDB Wall Disconnect Box
WOW Weight-On-Wheels

TASK 44-21-74-990-809-A01

6. Aircraft Maintenance Task Oriented Support System

A. The Aircraft Maintenance Task-Oriented Support System (AMTOSS) permits the use of
electronic data processing of aircraft maintenance data.

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THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

NOTE: For detailed information, refer to Aircraft Maintenance Manual section of ATA
Specification iSpec2200, Revision 2001.1.The AMTOSS system uses
standard and unique number combinations to identify aircraft maintenance
tasks and SUBTASKs.

1) The AMTOSS structure is a logical approach to organizing aircraft maintenance


tasks and SUBTASKs.

2) The AMTOSS numbering system includes ATA chapter-section-subject number


as well as a function code and unique identifiers.

3) The purpose of the AMTOSS numbering system is to provide a means for


automated sorting, retrieval, and management of digitized data.

B. The AMTOSS numbering system is an expansion of the ATA three-element numbering


system. An AMTOSS number has seven elements of which the first five elements are
mandatory for each task and SUBTASK. The sixth and seventh elements are applied
when necessary. This AMM incorporates the use of six of the seven elements (refer to
Figure INTRO-1).

1) Element numbers 1, 2, and 3

Existing ATA numbers.

a) Element number 1

Chapter

b) Element number 2

Section

c) Element number 3

Subject

2) Element number 4

Numerically defines aircraft maintenance function being performed.

3) Element number 5.

Provided to create unique numbers for all tasks or SUBTASKs that are similarly
numbered through the first four elements.

a) Tasks are numbered from 801 through 999.

b) SUBTASKs are numbered 001 through 800.

4) Element number 6:

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A three-position alphanumeric number that allows for identification of differences


in configurations, methods and techniques, variations of standard practice
applications, etc.

a) Most tasks in this AMM will use A01 as the sixth element. This indicates that
the task applies to all configurations with no variation.

b) If an S01 is used as the sixth element, it will indicate that a service bulletin
applies to the task.

5) Element number 7:

A three-position alphanumeric number reserved for customer use.

Example of an AMTOSS number:

TASK 44-XX-XX-700-824-A01

ELEMENT NUMBERS
1 2 3 4 5 6

TASK 44-XX-XX-700-824-A01

CHAPTER

SECTION
SUBJECT
MAINTENANCE FUNCTION
700 = TESTING

UNIQUE NO.
SUBTASK = 001-800
TASK = 801-899

IDENTIFICATION
DIFFERENCES
A01 = ALL CONFIGURATIONS

GRAPHIC TASK 44-21-74-990-810-A01

Explanation of Aircraft Maintenance Task-Oriented Support System (AMTOSS) Task Codes


Figure INTRO-1

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DESCRIPTION AND OPERATION


SUBJECT PAGE

TASK 44-21-74-990-811-A01

1. General.........................................................................................................................5

SUBTASK 44-21-74-990-001-A01

A. Passenger Services ................................................................................................5

SUBTASK 44-21-74-990-002-A01

B. Cabin Attendant Features .......................................................................................6

SUBTASK 44-21-74-990-003-A01

C. Maintenance Features ............................................................................................6

TASK 44-21-74-990-812-A01

2. System Architecture .....................................................................................................6

SUBTASK 44-21-74-990-004-A01

A. Head-End Line Replaceable Units (LRUs) ..............................................................6

SUBTASK 44-21-74-990-005-A01

B. Distribution LRUs....................................................................................................7

SUBTASK 44-21-74-990-006-A01

C. Seat-End LRUs.......................................................................................................7

SUBTASK 44-21-74-990-007-A01

D. System Block Diagram............................................................................................7

TASK 44-21-74-990-814-A01

3. System Functional Description ...................................................................................11

SUBTASK 44-21-74-990-008-A01

A. List of Functions....................................................................................................11

SUBTASK 44-21-74-990-009-A01

B. Operator Interface ................................................................................................11

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SUBJECT PAGE

SUBTASK 44-21-74-990-010-A01

C. Broadcast Mode system, In-Seat Audio................................................................ 43

SUBTASK 44-21-74-990-011-A01

D. In-Seat Video Broadcast Mode system, In-Seat Audio ......................................... 44

SUBTASK 44-21-74-990-012-A01

E. In-Seat Video and Audio Control .......................................................................... 44

SUBTASK 44-21-74-990-013-A01

F. Overhead Distributed Video ................................................................................. 52

SUBTASK 44-21-74-990-014-A01

G. Passenger Announcement (PA) ........................................................................... 52

SUBTASK 44-21-74-990-015-A01

H. Video Passenger Announcement ......................................................................... 53

SUBTASK 44-21-74-990-016-A01

I. Decompression .................................................................................................... 54

SUBTASK 44-21-74-990-017-A01

J. Moving Map.......................................................................................................... 54

SUBTASK 44-21-74-990-018-A01

K. USB for Peripheral Devices.................................................................................. 56

SUBTASK 44-21-74-990-019-A01

L. PED Connectivity ................................................................................................. 56

SUBTASK 44-21-74-990-020-A01

M. Maintenance......................................................................................................... 56

TASK 44-21-74-990-930-A01

4. Line Replaceable Unit Descriptions.......................................................................... 124

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SUBJECT PAGE

SUBTASK 44-21-74-990-021-A01

A. Audio/Video Controller (AVC) .............................................................................124

SUBTASK 44-21-74-990-022-A01

B. Digital Server Unit-AM6-12 (DSU-AM6-12) .........................................................127

SUBTASK 44-21-74-990-023-A01

C. Digital Server Unit-D2 (DSU-D2).........................................................................131

SUBTASK 44-21-74-990-024-A01

D. Ethernet Switching Unit-Gigabit (ESU-G)............................................................134

SUBTASK 44-21-74-990-025-A01

E. Area Distribution Box (ADB)................................................................................137

SUBTASK 44-21-74-990-026-A01

F. Master Control Unit (MCU)..................................................................................141

SUBTASK 44-21-74-990-027-A01

G. Programming Module (PM) .................................................................................145

SUBTASK 44-21-74-990-028-A01

H. Tapping Unit (TU) ...............................................................................................147

SUBTASK 44-21-74-990-029-A01

I. Seat Electronics Box (SEB) ................................................................................150

SUBTASK 44-21-74-990-030-A01

J. Tethered Passenger Control Unit Basic (TCPU-b)...........................................153

SUBTASK 44-21-74-990-031-A01

K. 15.4 Inch Smart Video Display Unit (SVDU) .......................................................157

SUBTASK 44-21-74-990-032-A01

L. 10.4 Inch Integrated Cabin Management Terminal (iCMT) .................................160

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SUBJECT PAGE

SUBTASK 44-21-74-990-033-A01

M. 8.9 Inch Smart Video Display Unit (SVDU) ......................................................... 163

SUBTASK 44-21-74-990-034-A01

N. 8.9 Inch Smart Video Display Unit (SVDU) ......................................................... 166

SUBTASK 44-21-74-990-035-A01

O. Overhead Electronics Box (OEB) ....................................................................... 169

TASK 44-21-74-990-972-A01

5. System Wiring.......................................................................................................... 172

SUBTASK 44-21-74-990-036-A01

A. VCC Wiring (Retro Fit) ....................................................................................... 172

SUBTASK 44-21-74-990-037-A01

B. System Wiring (Retro Fit) ................................................................................... 191

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DESCRIPTION AND OPERATION

TASK 44-21-74-990-811-A01

1. General

The following is a description of the TopSeries i4000 Inflight Entertainment System. This
system includes items supplied by Thales Avionics, Incorporated only. For information
regarding other equipment, refer to the Boeing 767 Aircraft Maintenance Manual (AMM).

SUBTASK 44-21-74-990-001-A01

A. Passenger Services

1) Overhead Video Displays

a) Overhead Video is displayed on 8 monitors throughout the aircraft cabin, one


wall mounted in Business Class and 7 in Economy Class, one wall mounted
and 6 over-aisle, 3 on each side. On retrofit Aircraft there are Cabin Wall
mounted 20 inch SVDUs whereas in line fit, there are 15 inch SVDUs.

b) The overhead video monitors may be used to display broadcast media as


selected by the system during auto-play, or manually by the cabin crew.

NOTE: In accordance to LAN, selection overhead video configuration


does not allow the audio to be tuned at the seats.

2) In-Seat Video

a) Smart Video Display Units (SVDUs) are provided at each seat to provide
video entertainment as selected by each individual passenger.

b) Each seat in Business Class contains a 15.4-inch SVDU without touch


screen for displaying video entertainment; for front row passengers the
SVDUs are mounted in the bulkhead.

c) Each seat in Economy Class contains an 8.9-inch touch screen SVDU for
displaying video entertainment; for front row passengers, the SVDUs are
mounted in the bulkhead.

d) Video entertainment is selected by each passenger using the Tethered


Passenger Control Unit - Basic (TPCU-b) mounted in each individual seat, or
by using the SVDU touch screen in Economy Class.

3) In Seat Audio

a) Passenger selectable audio is available to all passengers via headset


plugged into the Audio Jack Module (AJM).

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b) Audio choices include a variety of music channels as well as the audio track
associated with the video display.

c) Audio entertainment is selected by each passenger using the TPCU-b


mounted in each individual seat.

d) Noise canceling features are integrated into the AJM at B/C seats.

SUBTASK 44-21-74-990-002-A01

B. Cabin Attendant Features

1) Cabin attendants control the operation of the TopSeries i4000 System via the
Interactive Cabin Management Terminal (iCMT). The iCMT is mounted in the
VCC assembly.

2) An iCMT is similar to a PC with a Linux browser, and is logged into either the
Digital Server Unit (DSU) or the Audio/Video Controller (AVC), which are acting
as intranet servers.

3) System functions are controlled by touching graphical buttons or scroll bars


displayed on the iCMT touch-screen.

SUBTASK 44-21-74-990-003-A01

C. Maintenance Features

1) Maintenance personnel are able to view LRU failure messages and LRU
configuration information on the iCMT.

2) System software may be loaded using a Portable Data Loader (PDL) plugged
into the VCC assembly in conjunction with the iCMT.

TASK 44-21-74-990-812-A01

2. System Architecture

SUBTASK 44-21-74-990-004-A01

A. Head-End Line Replaceable Units (LRUs)

1) Interactive Cabin Management Terminal (iCMT)

2) Audio/Video Controller (AVC)

3) Digital Server Unit-AM6-12 (DSU-AM6-12)

4) Digital Server Unit-D2 (DSU-D2)

5) Ethernet Switching Unit-Gigabit (ESU-G)

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SUBTASK 44-21-74-990-005-A01

B. Distribution LRUs

1) Master Control Unit (MCU)

2) Programming Module (PM)

3) Area Distribution Box (ADB)

4) Tapping Unit (TU)

5) Overhead Electronics Box (OEB)

SUBTASK 44-21-74-990-006-A01

C. Seat-End LRUs

1) Seat Electronics Box (SEB)

2) Tethered Digital Passenger Control Unit (TPCU-b)

3) Integrated Noise Canceling Audio Jack Module (AJM); B/C seats only

4) 15.4-inch Smart Video Display Unit (SVDU); seatback and wall-mounted

5) 8.9-inch SVDU; seatback, wall-mount and arm mount.

6) 15-inch Bulkhead Mounted LCD Monitor (Line Fit A/C)

7) 20-inch Bulkhead Mounted LCD Monitor (Retro Fit A/C)

8) 15-inch Over-Aisle

SUBTASK 44-21-74-990-007-A01

D. System Block Diagram

Refer to Figure 1 for a block diagram of the LAN Airlines B767 TopSeries i4000
System.

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U SB
AC OU VCC
A/C Pow er
U SB ISPC

i- C M T SEB
MCU 1 MCU 2 MCU 4

R J45 R J45
R J45

To Ove rh e a d
V id e o
D iscretes
PSS/PA TU
AM P typi TU
AVC cal
429 bus PED in us e
light

ISPC AC O U

PF IS R S 485
Video
DSU SVD U
A M 6 -12 A D B1 SEB
AJ/
Ty pical R J45 H EAD SE T
AJ

U SB
AD B2
D SU- D2
U SB
PC U N ote: R J45
ESU only in B /C
D SU-D2
lan A D B4 SEB
SEB
D SU-D2 s w itc h
SEB
A D B5
D SU- D2 SEB
SEB
A D B6
D SU- D2 100M bps / D ata

VCC N OT E: 3 Ethernets w ill be 100M bps / AVOD


supported from the ESU to
each AD B. Pow er

RF

NOTE: Linefit Depicted, Retrofit similar.


GRAPHIC TASK 44-21-74-990-813-A01

TopSeries i4000 System Block Diagram


Figure 1

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TASK 44-21-74-990-814-A01

3. System Functional Description

SUBTASK 44-21-74-990-008-A01

A. List of Functions

The following is a list of functions included in the TopSeries i4000 System:

1) Operator Interface

2) In-Seat Audio

3) In-Seat Video

4) In-Seat Video and Audio Control

5) Passenger Service System (PSS)

6) Games

7) Overhead Distributed Video

8) Passenger Announcement

9) Video Passenger Announcement

10) Decompression

11) Moving Map

12) USB for peripheral devices

13) PED connectivity, RJ45 ports (Business Class only)

NOTE: PED Power is provide by third party installation.

14) RJ45 ports

15) Maintenance

SUBTASK 44-21-74-990-009-A01

B. Operator Interface

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1) Operator interface and control of the TopSeries i4000 System is achieved


using the interactive Cabin Management Terminal (iCMT). i4000 system functions
are organized by menu screens that are displayed on the iCMT. These menus
enable cabin attendant personnel to enable and disable the various IFE services.

2) Screen Descriptions

Each screen has various components to convey information and provide control
of the system. Each screen is described in function, appearance, and component
content. The different types of components utilized in the iCMT user screens are
described in Table 1.

TABLE TASK 44-21-74-990-815-A01

iCMT Screen Components


Table 1

TYPE DESCRIPTION
Label Labels an area of screen or window. Labels do not change and are not
alterable by user.
Table Displays system information in tabular form.
Button Onscreen control of a service or setting which causes a change or
initiates a process when touched. Once button is activated, the on-screen
color changes to Green or Blue.
Radio Button Onscreen control for selecting a single choice in a group of choices.
Check Box Onscreen control for selecting an option or setting.

3) IFE System Power Activation and Deactivation (Refer to Figure 2)

WARNING: IN THE EVENT OF A GROUND OR AIRBORNE AIRCRAFT


EMERGENCY, THE IFE SYSTEM MUST BE COMPLETELY DISABLED
PER BOEING 767 AIRPLANE FLIGHT MANUAL PROCEDURES.

a) Under normal conditions, the i4000 IFE system is automatically powered on


when power is applied to the aircraft. Power to the entire i4000 IFE system is
controlled by the MASTER IFE power switch in the VCC.

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b) The MASTER IFE switch is a two-position push button switch that lights up.
When the switch is lit, power is applied to the i4000 IFE system. When the
switch is not lit, power is removed from the i4000 IFE system.

c) HEAD END POWER Switch

(1) The HEAD END POWER switch controls power to all of the i4000 IFE
system head-end LRUs that are located in the VCC assembly.

(2) The HEAD END POWER switch is a two-position push button switch
that lights-up. When the switch is lit, power is applied to the i4000 IFE
system head-end LRUs. When the switch is not lit, power is removed
from the i4000 IFE system head-end LRUs.

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IFE FAN
INOP
INDICATOR

MASTER IFE
POWER
SWITCH

HEAD END
SEAT END
POWER POWER
SWITCH

PC POWER
SWITCH

VIDEO CONTROL CENTER


CONTROL PANEL
GRAPHIC TASK 44-21-74-990-816-A01

i4000 IFE System Switches and Indicators, Retrofit A/C Only


Figure 2 (Sheet 1 of 2)

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d) SEAT END POWER Switch

(1) On linefit aircraft, when the SEAT END POWER switch is pressed,
relays in the power panels are de-energized. This removes power
from the MCUs. As a result, the ADBs, TUs, and iCMT all lose power.

(2) On retrofit aircraft, when the SEAT END POWER switch is pressed,
MCU output ports 1-4 are deactivated. The MCUs. ADBs, TUs, and
iCMT remain powered.

NOTE: If the Ground Fault Interrupter (GFI) gets tripped on the MCU
(indicated by no power down a specific column, and a blinking light
on the MCU, the MCU must be power cycled to reset.

NOTE: There is a USB port at the VCC panel for easy access, along with
another USB port inside a secured box inside the VCC for future
development.

NOTE: The RJ45 connector sockets at the VCC panel are wired as
follows:
DATA LOADER 1 connects to ESU
DATA LOADER 2 connects to VCC SEB
DATA LOADER 3 connects to DSU AM6-12

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MASTER IFE SWITCH

IFE FAN
INOP
INDICATOR
PC POWER
SWITCH
HEAD END SEAT END
POWER POWER
SWITCH SWITCH

VIDEO CONTROL CENTER


CONTROL PANEL

GRAPHIC TASK 44-21-74-990-817-A01

i4000 IFE System Switches and Indicators, Linefit A/C Only


Figure 2 (Sheet 2 of 2)

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e) PC POWER Switch

(1) The PC POWER switch controls power to all of the in-seat power
electrical outlets.

(2) The PC POWER switch is a two-position push button switch that


lights-up. When the switch is lit, power is available at the in-seat
electrical connectors. When the switch is not lit, power is removed
from the in-seat electrical outlets.

f) All four of the IFE switches are protected by switch guards.

g) IFE FAN INOP Indicator

(1) The IFE FAN INOP indicator lights-up when the IFE equipment fan is
not operating.

(2) When the IFE FAN INOP indicator lights-up, power should be
removed from the i4000 IFE system head-end equipment in order to
prevent potential damage to the LRUs.

NOTE: The fans that provide cooling air circulation to the IFE are not
provided by Thales.

h) SMOKE TEST Switch

NOTE: The SMOKE TEST switch is not provided by Thales.

(1) The SMOKE TEST switch is a push button switch that activates
smoke alarms on the aircraft. The SMOKE TEST switch is protected
by switch guard.

i) ALARM RESET Switch

NOTE: The ALARM RESET switch is not provided by Thales.

(1) The ALARM RESET switch is used to cancel smoke alarms on the
aircraft. The ALARM RESET switch is protected by switch guard.

4) iCMT Welcome screen

a) When the i4000 system finishes booting up, the LAN welcome screen is
displayed on the iCMT.

b) The LAN welcome screen options are described in Table 2, and illustrated in
Figure 3.

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TABLE TASK 44-21-74-990-818-A01

Welcome Screen Selections


Table 2

TITLE TYPE FUNCTION


Entertainment Button Launches i4000 System Entertainment Selections
Maintenance Button Launches i4000 System Maintenance Mode
Offload Button Provides access to usage statistics

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GRAPHIC TASK 44-21-74-990-819-A01

Welcome Screen
Figure 3

5) Services Control Screen (Refer to Figure 4)

a) When the Entertainment button is touched on the LAN welcome screen or


when the Services button is touched from any of the other screens, the
Auto Play Control (Figure 20) is displayed on the iCMT. This screen
provides on and off controls for the various entertainment services available
to the passengers.

b) Audio Broadcast Button

Enables/disables regular FM audio media broadcast - all available channels,


to the seats.

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GRAPHIC TASK 44-21-74-990-820-A01

Services Control Screen


Figure 4

NOTE: Audio and Video broadcast will be available under failed


mode. (Server Offline).

c) Video Broadcast Button

Enables/disables regular movie video media broadcast - all available


channels to the seats.

d) On Demand Button

Enables/disables On Demand movie video media broadcast - all available


channels to the seats.

e) Moving Map Button

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Enables/disables moving map channel to the seats.

f) Services Reset Button

Allows the user to Cancel or Stop all services in progress. User gets a
prompt that asks: Are you sure you want to reset all services?

(1) OK Cancels all services

(2) Cancel - Resumes all services enabled

g) When buttons are enabled, the green light on the button comes on.

h) If Auto Play script is used then services will be enabled automatically 3


minutes after take off.

i) If any of these services are not turned on, entertainment will not be
functioning at the seats.

j) During any PA, the passenger SVDUs will show a PA in progress message if
video is being presented.

6) How to Start Services for In Seat Entertainment (Refer to Figure 5)

NOTE: When buttons are enabled, they light up green.

a) Touch Services button on left side of iCMT from any screen.

b) In failure mode touch Audio Broadcast button.

This starts all featured audio. Passengers are then able to select the music
by selecting the appropriate channel.

c) In failure mode touch Video Broadcast button.

This starts all featured videos. Passengers are then able to select the movie
by selecting the appropriate channel.

d) Touch On Demand button.

This enables all on demand entertainment. Passengers are then able to


choose on demand services by selecting the appropriate channel.

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GRAPHIC TASK 44-21-74-990-821-A01

Services Start-Up
Figure 5

e) Touch Moving Map button.

This starts the moving map. Passengers are then able to choose moving
map by selecting the appropriate channel.

f) Reselecting Video Broadcast will cause a pop-up window to appear on the


iCMT screen. The window displays the message: Would you like
broadcast video to resume or start over? (Refer to Figure 6). When
Resume is touched, the broadcast video selected will resume from the
previous point. When Start Over is touched, the selected broadcast video
will start over at the beginning.

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GRAPHIC TASK 44-21-74-990-822-A01

Video Broadcast Reselection Options Screen


Figure 6

g) When the Services Reset button is touched, a pop-up window appears on


the iCMT and displays: Are you sure you want to restart all services? The
user may touch OK which will restart all services and return to the welcome
screen, or Cancel which will result in no action by the system (Refer to
Figure 7).

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GRAPHIC TASK 44-21-74-990-823-A01

Services Reset Screen


Figure 7

7) System Status Screen (Refer to Figure 8)

a) When the Sys Status button is touched on the iCMT, the Comm Status
screen is displayed on the iCMT.

b) This screen displays units that are not communicating with the system and is
generally used for maintenance troubleshooting. Normally, the screen is
blank.

c) Touching the Refresh button queries the system and updates the Details
window according to the current system status.

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GRAPHIC TASK 44-21-74-990-824-A01

COMM Status Screen


Figure 8

8) Video Announcement Control Screen (Refer to Figure 9)

a) When the VA button is touched on the iCMT, the VA Select screen is


displayed on the iCMT.

b) This screen provides video announcement selection and volume control


capability for the entire aircraft (All).

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GRAPHIC TASK 44-21-74-990-825-A01

Video Announcement Control Screen


Figure 9

c) VA Select drop down menu

Allows the cabin attendant to select a video announcement from the list.

d) PA / VA Status Menu

Displays whether the system is in PA or VA mode.

e) VA Volume Controls

Increase and decrease controls for VA volume as well as scales to visually


indicate volume levels.

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f) Preview Window

Allows the cabin attendant to view what is playing at seats.

g) Video Controls

Enable the cabin attendant to play, stop, pause, fast forward, and reverse the
selected video announcement.

9) Initiating a Video Announcement (Refer to Figure 10)

NOTE: When buttons are enabled or items touched, they light up green.

GRAPHIC TASK 44-21-74-990-826-A01

Initiating a Video Announcement


Figure 10

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a) Select a video from the VA Select window.

b) Press play (forward arrow) button.

c) Press VA to PAX button; this broadcasts video and audio to the cabin.

d) Cabin VA Volume level is controlled by using the + (Volume Increase) or -


(Volume Decrease) buttons to maintain comfortable audio level. The audio
level is displayed on the range indicator bar.

e) Attendant Volume controls the volume level in the system operators


headset.

f) The iCMT provides a picture in picture (PIP) window to monitor the


broadcast.

g) Press stop (square) button to cancel video announcement.

h) Press VA to PAX button to cancel broadcast.

NOTE: When you attempt to initiate a VA while Broadcast video is


operating, the Broadcast Movies must be stopped before doing a
VA. Stop Broadcast movies now? prompt screen is displayed
(Refer to Figure 11). Touching OK stops the Broadcast
programming. Touching Cancel enables the Broadcast
programming to continue.

NOTE: When you attempt to initiate a VA while Autoplay is operating, the


Autoplay movies must be stopped before doing a VA. Stop
Autoplay now? prompt screen is displayed (Refer to Figure 12).
Touching OK stops the Autoplay programming. Touching Cancel
enables the Autoplay programming to continue.

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GRAPHIC TASK 44-21-74-990-827-A02

Broadcast Movies Stop Prompt Screen


Figure 11

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GRAPHIC TASK 44-21-74-990-828-A03

Autoplay Stop Prompt Screen


Figure 12

10) Seat Control Screen (Refer to Figure 13)

a) When the Seat Control button is touched on the iCMT, the Seat Control
screen is displayed on the iCMT.

b) This screen provides the cabin attendant with the ability to reset the IFE
services at any individual seat on the aircraft. This function is utilized when
there is a problem with the IFE services at a particular seat.

c) Seat Selection Window Controls

The controls in the Seat Selection window are used by the cabin attendant to
select an individual seat number for reset.

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GRAPHIC TASK 44-21-74-990-829-A01

Seat Control Screen


Figure 13

d) Seat Action Reset Button

(1) This button is used to reset IFE services to the seat selected in the
Seat Selection window.

(2) When the Reset button is touched, a pop-up window will appear that
reads: Are you sure you want to reset seat xxx? (Refer to Figure
14).

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GRAPHIC TASK 44-21-74-990-830-A01

Seat Reset Screen


Figure 14

(3) When OK is touched, IFE services are reset to the selected seats
SVDU and TPCU along with the seat in front of it because they share
the same SEB output.
(4) iCMT display returns to the Seat Control screen.

(5) When Cancel is touched, the iCMT returns to the Seat Control
screen.

(6) If an erroneous entry is made in the Seat Selection window and the
Reset button is subsequently touched, a pop-up window that says:
Seat xxx does not exist is displayed on the iCMT (Refer to Figure
15).

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GRAPHIC TASK 44-21-74-990-831-A01

Erroneous Seat Selection Screen


Figure 15

11) Overhead Video Select Screen (Refer to Figure 16)

a) When the Overhead Video button is touched on the iCMT, the Overhead
Video Select screen is displayed on the iCMT.

b) This screen provides the cabin attendant with access to the overhead video
controls.

c) Overhead Video Select Window

This window contains a list of available programming selections for display


on the overhead monitors. The scroll bar is used to locate the desired option
which lights up green when touched.

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GRAPHIC TASK 44-21-74-990-832-A02

Overhead Video Select Screen


Figure 16

d) Overhead Video Button

The Overhead Video button starts and stops the selected programming.

NOTE: Video Broadcast must be turned on from the Services screen prior to
activating the Overhead Video button. If Video Broadcast is not on
and the Overhead Video button is touched, the prompt shown in
Figure 17 will appear on the iCMT screen.

e) Attendant Volume Controls

Control the audio volume in the headset of the cabin attendant operating the
system.

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NOTE: There is no manual selection of audio to correspond with


video, it is automatic.

GRAPHIC TASK 44-21-74-990-833-A03

Turn on Video Broadcast Prompt Screen


Figure 17

12) Flight Info Screen (Refer to Figure 18)

a) When the Flight Info button on the iCMT is touched from any window, the
Flight Info screen is displayed on the iCMT.

b) The cabin attendant uses the flight info screen to enter the Aircraft Tail
Number, Flight Number, Departure Airport, and Arrival Airport prior to
departure.

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GRAPHIC TASK 44-21-74-990-834-A04

Flight Info Screen


Figure 18

c) Edit Buttons

When the Edit button is touched adjacent to any of the information display
windows, a keyboard is displayed for data entry (Refer to Figure 19).

d) SAVE Button

When the SAVE button is touched, all displayed information is saved to the
flight information database.

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GRAPHIC TASK 44-21-74-990-835-A04

Pop Up Keyboard Screen


Figure 19

13) Auto Play Control Screen (Refer to Figure 20)

a) Auto Play feature was implemented by the airline to automate IFE functions
for the cabin attendant. In flight, this feature allows the CA to manage the
IFE by simply touching on of the following buttons:

(1) Boarding

(2) Safety Video

(3) Decent

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b) When the Auto Play button on the iCMT is touched from any window, the
Auto Play Control screen is displayed on the iCMT (Figure 20).

c) The Auto Play Control screen provides the cabin attendant with three options
of pre-recorded information at the touch of a button.

d) Boarding Button

Starts the Boarding video announcement (Refer to Figure 10). Audio is


broadcast to seats and over the PA system.

e) Safety Video Button

Starts the Safety Video broadcast.

GRAPHIC TASK 44-21-74-990-836-A05

Auto Play Control Screen


Figure 20

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f) Descent Button

Descent Button starts the Descent broadcast and script.

(1) Decent Script

When button is touched a message to the PAX will be displayed


stating that in 5 minutes services will be disabled, after 5 minutes
services are disabled and leaving PAX screens in idle mode ( in
screen) and MMAP on the overhead screens.

(2) After landing the "thank you for flying with us" video will be displayed

NOTE: All Video Broadcast must be turned off from the Services screen
prior to activating any of the Auto Play Control buttons. If Video
Broadcast is on and an Auto Play Control button is touched, the
prompt shown in Figure 21 will appear on the iCMT screen.

g) Auto Play Volume Controls

Controls the audio volume of the auto play message.

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GRAPHIC TASK 44-21-74-990-837-A06

Shut off Broadcast Prompt Screen


Figure 21

14) PRAM Select Screen (Refer to Figure 22)

a) When the PRAM button is touched on the iCMT, the PRAM Select screen is
displayed on the iCMT.

b) This screen provides the cabin attendant with access to the Pre-Recorded
Announcement (PRAM) controls.

c) PRAM Select Window

This window contains a list of available PRAM selections for broadcast. The
scroll bar is used to locate the desired option which lights up green when
touched.

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GRAPHIC TASK 44-21-74-990-838-A07

PRAM Select Screen


Figure 22

d) Start, Stop, and Volume Controls

The arrow button starts the selected PRAM. The square button stops the
selected PRAM. The minus and plus buttons control the volume.

15) BGM Select Screen (Refer to Figure 23)

a) When the Boarding Music button is touched on the iCMT, the BGM Select
screen is displayed on the iCMT.

b) This screen provides the cabin attendant with access to the Boarding Music
(BGM) controls.

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GRAPHIC TASK 44-21-74-990-839-A08

BGM Select Screen


Figure 23

c) BGM Select Window

This window contains a list of available BGM selections for broadcast. The
scroll bar is used to locate the desired option which lights up green when
touched.

d) Start, Stop, and Volume Controls

The arrow button starts the selected BGM. The square button stops the
selected BGM. The minus and plus buttons control the volume.

16) Exit Screen (Refer to Figure 24)

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a) When the EXIT button on the iCMT is touched from any window, the
following on-screen message appears prompting the cabin crew to make a
choice: All entertainment and VA services will be terminated. Would you
like to proceed?

b) OK Button

Cancels all services and return the iCMT to the LAN welcome screen.

c) Cancel Button

Ignores the command to terminate passenger services.

GRAPHIC TASK 44-21-74-990-840-A01

Exit Screen
Figure 24

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17) iSeries Maintenance Access Screen

a) When the Maintenance button is touched from the LAN welcome page, the
iSeries Maintenance Access screen is displayed on the iCMT.

b) For details of the Maintenance Access screen and all of the Maintenance
Mode sub-screens go to the Maintenance section of this chapter.

SUBTASK 44-21-74-990-010-A01

C. Broadcast Mode system, In-Seat Audio (DSU-D2 removed)

1) There are 14 stereo channels of audio; these are split between in-seat
entertainment audio and boarding music. The audio channels are hosted by the
DSU-AM6-12.

2) Audio channel selection is made using the TPCU-b located in each passengers
seat arm. Table 3 defines the Audio Mode channel mapping for the TPCU-b.

TABLE TASK 44-21-74-990-841-A01

Audio Mode Channel Mapping for the TPCU-b


Table 3

TPCU-b CHANNEL SOURCE RF CHANNEL ENTERTAINMENT


1 (AUDIO) Video Mode Video Mode Overhead Video
2 (AUDIO) Video Mode Video Mode Overhead Video
3 (AUDIO) AUDIO CLIENT 1 DSU-AM6-12 Ch. 13 AUDIO CH 1
4 (AUDIO) AUDIO CLIENT 2 DSU-AM6-12 Ch. 14 AUDIO CH 2
5 (AUDIO) AUDIO CLIENT 3 DSU-AM6-12 Ch. 15 AUDIO CH 3
6 (AUDIO) AUDIO CLIENT 4 DSU-AM6-12 Ch. 16 AUDIO CH 4
7 (AUDIO) AUDIO CLIENT 5 DSU-AM6-12 Ch. 17 AUDIO CH 5
8 (AUDIO) AUDIO CLIENT 6 DSU-AM6-12 Ch. 18 AUDIO CH 6
9 (AUDIO) AUDIO CLIENT 7 DSU-AM6-12 Ch. 19 AUDIO CH 7
10 (AUDIO) AUDIO CLIENT 8 DSU-AM6-12 Ch. 20 AUDIO CH 8
11 (AUDIO) AUDIO CLIENT 9 DSU-AM6-12 Ch. 21 AUDIO CH 9
12 (AUDIO) AUDIO CLIENT 10 DSU-AM6-12 Ch. 22 AUDIO CH 10
13 (AUDIO) AUDIO CLIENT 11 DSU-AM6-12 Ch. 23 AUDIO CH 11
14 (AUDIO) AUDIO CLIENT 12 DSU-AM6-12 Ch. 24 AUDIO CH 12

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SUBTASK 44-21-74-990-011-A01

D. In-Seat Video Broadcast Mode system, In-Seat Audio (DSU-D2 failed or removed)

1) The in-seat video is displayed as follows:

a) 15.4-inch Smart Video Display Units (SVDUs) in Business Class; seatback


mounted for all rows except front row; bulkhead mounted for front row.

b) 8.9-inch SVDUs in Economy Class; seatback mounted for all rows except
front row; bulkhead mounted for front row.

2) The in-seat video and audio presentation is controlled by each passenger using
the TPCU-b mounted in their seat. Table 4 defines the Video Mode channel
mapping for the TPCU-b.

TABLE TASK 44-21-74-990-842-A01

Video Mode Channel Mapping for the TPCU-b


Table 4

PCU CHANNEL SOURCE RF CHANNEL ENTERTAINMENT


1 (VIDEO) VIDEO CLIENT 2 DSU-AM6-12 Ch. 74 VIDEO CH 1 PRIMARY
2 (VIDEO) VIDEO CLIENT 2 DSU-AM6-12 Ch. 74 VIDEO CH 1 SECOND
3 (VIDEO) VIDEO CLIENT 3 DSU-AM6-12 Ch. 75 VIDEO CH 2 PRIMARY
4 (VIDEO) VIDEO CLIENT 3 DSU-AM6-12 Ch. 75 VIDEO CH 2 SECOND
5 (VIDEO) VIDEO CLIENT 4 DSU-AM6-12 Ch. 76 VIDEO CH 3 PRIMARY
6 (VIDEO) VIDEO CLIENT 4 DSU-AM6-12 Ch. 76 VIDEO CH 3 SECOND
7 (VIDEO) VIDEO CLIENT 5 DSU-AM6-12 Ch. 77 VIDEO CH 4 PRIMARY
8 (VIDEO) VIDEO CLIENT 5 DSU-AM6-12 Ch. 77 VIDEO CH 4 SECOND
9 (VIDEO) VIDEO CLIENT 6 DSU-AM6-12 Ch. 78 VIDEO CH 5 PRIMARY
10 (VIDEO) VIDEO CLIENT 6 DSU-AM6-12 Ch. 78 VIDEO CH 5 SECOND

SUBTASK 44-21-74-990-012-A01

E. In-Seat Video and Audio Control

1) The individual in-seat video and audio presentation is controlled by each


passenger using the TPCU-b mounted in the arm of each seat.

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a) Each TPCU-b has Xpad controls and function buttons that enable the
passenger to navigate through the menu screens to select desired
entertainment after entertainment services are enabled by the cabin
attendant (Refer to Figure 15).

b) The PSS functions may be utilized at any time during flight from any
entertainment service mode. The PSS function includes the following
passenger controls located on the TPCU-b:

(1) Attendant Call Button

(2) Attendant Call Cancel Button

(3) Reading light switch

c) Controlled via LAN User Scripting by flight attendant: when passengers are
boarding the aircraft, the SVDUs display the boarding wallpaper video. The
wallpaper is displayed until the cabin attendant manually starts the safety
video from the iCMT (Refer to Figure 25).

In manual mode, after the safety announcement is completed, the cabin


attendant advances the system to the Taxi/Takeoff wallpaper video.

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Crew
Cruise Action

Climb Pre-
Out Descent Idle Mode
Idle Mode Taxi & Descent
3 min. after
Take-Off Take-Off & Landing
(WOW KL is Taxi In
Safety removed) WOW KL
Boarding Upon Completion
Video of Safety Video Services Enabled is
Crew Crew Touch Screen to Pop-up message activated
Action Action Begin warning services Services Disabled
Transition to turn off in 5 except Services
1- Overhead - Moving minutes Disabled
Branding Video 1 1- Overhead - Moving
VA with Wallpaper1 VA with Safety Video Map from DSU-AM-
(VOD) Map from DSU-AM- VA- Thank You
From DSU-AM-612 From DSU-AM6-12 612 (4:3) Video from DSU-
Transition to 612 (4:3)
Scaled to 16:9 on Scaled to 16:9 on 2 Seats - Idle Mode AM-612 streamed
Lang. Selection 2 Seats - Idle Mode
SVDU, 4:3 on O/H SVDU, 4:3 on O/H Graphic to all seats and
Home Page Graphic
Plays in a loop 3 BGM Thank you overhead 16:9
video music Service Reset

OVHD
On On On 1 Off Off Off On 1 On
Video

OVHD
On On Off Off Off Off Off On
Audio

Pax
Same as VA Same as VA On 2 Off Interactive Interactive On 2 Same as VA
Video

Pax
Same as VA Same as VA Off Off Interactive Interactive Off Same as VA
Audio

Allow Broadcast Allow Broadcast


Additional Airshow
Audio Surf Audio Surf
Info Screens
Broadcasted

Transition Manually Initiated by Crew Rev. 022309

Automated Transition

GRAPHIC TASK 44-21-74-990-843-A01

SVDU Screens Flowchart


FIGURE 2

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d) Once the aircraft has taken off and the i4000 system services have been
enabled by the cabin attendant, (or autoplay script) the SVDUs display the
Begin screen (Refer to Figure 26).

GRAPHIC TASK 44-21-74-990-844-A01

Begin Screen
Figure 26

e) When the passenger touches the SVDU screen (Economy Class) or presses
the SELECT button on the TPCU-b, the SVDU advances to the Initial Menu
language screen after a brief branding video (Refer to Figure 27).

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GRAPHIC TASK 44-21-74-990-845-A01

Initial Menu Language Screen


Figure 27

f) The passenger selects English or Spanish by either touching the screen or


by using the Xpad controls on the TPCU-b to highlight the desired selection,
then touching the SELECT button.

g) Once the passenger has selected a language, the SVDU advances to the
Main Menu Screen (Refer to Figure 28).

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GRAPHIC TASK 44-21-74-990-846-A01

Main Menu Screen


Figure 28

h) From this screen, the passenger may access any of the enables
entertainment services as shown in the Screens Flowchart in Figure 16.

i) The top bar link on the SVDU is displayed on all primary screens, and may
be touched at any time (Refer to Figure 29):

MARKETPLACE: Displays the MARKETPLACE menu

GRAPHIC TASK 44-21-74-990-848-A01

Top Bar Link


Figure 29

j) The bottom bar links on the SVDU are displayed on all primary screens and
may be selected at any time (Refer to Figure 30):

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(1) BACK: Displays the previous screen

(2) HOME: Displays the main menu screen

(3) LANGUAGE: Displays the language screen

(4) DO NOT DISTURB: Displays the do not disturb screen

(5) AUDIO: Displays the audio player

(6) ?: Displays the help screen(s)

GRAPHIC TASK 44-21-74-990-849-A01

Bottom Bar Links


Figure 30

2) Unavailable Service Screen

When a passenger attempts to access a service that is unavailable, the


Unavailable Service screen is displayed on the SVDU (Refer to Figure 31).

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GRAPHIC TASK 44-21-74-990-850-A01

Unavailable Service Screen


Figure 31

SUBTASK 44-21-74-990-013-A01

F. Overhead Distributed Video

1) There are five channels available for digital broadcast video data, one of which
contains the moving map application. Video is hosted by the DSU-AM6-12, and is
distributed to the tapping units via the AVC.

2) The video is displayed on bulkhead mounted and overaisle LCD monitors


distributed throughout the aircraft cabin.

SUBTASK 44-21-74-990-014-A01

G. Passenger Announcement (PA)

1) The i4000 system supports two types of PA; Direct PA and Area PA. For each
PA area, an audio twisted pair and keyline are provided to the AVC.

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2) For Direct PA an independent keyline is provided to the i4000 system and the
audio twisted pair associated with PA area 1 supplies the announcement audio.
There is one area in the LAN B767 to support PA.

3) A passenger announcement is active when a PA keyline is active.

4) The system prioritizes audio presented to the passenger headset according to


the following priority order from highest to lowest:

a) Direct PA Audio

b) Area PA Audio

c) Entertainment Audio

5) When an Area PA keyline is active and Direct PA keyline is inactive, audio is


presented to the passenger headsets.

6) When an Area PA keyline is active, interactive entertainment services for


corresponding PA is placed in pause condition.

7) When keyline is active, a passenger announcement in progress indication


displayed on the TPCU-b and on the SVDU (except when the PA is applied
during a VA).

8) When a PA keyline is active, the audio presented to all passenger headsets is the
audio provided by PA on the area 1 input.

9) When a Direct PA keyline is active, all entertainment sources are placed in pause
condition.

10) When a Passenger Announcement is active, TPCU-b functionality is limited to


volume control; reading light control, attendant call, and attendant call cancel
control.

SUBTASK 44-21-74-990-015-A01

H. Video Passenger Announcement

1) The i4000 system Video PA as follows:

Economy Class

2) The i4000 system supports Video Override function by forcing the appropriate in-
seat video displays to present the specified video program. Video Announcement
is the simultaneous combination of Video PA and Video Override.

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3) When a Video Override is activated from the iCMT, the seat displays in the
selected Video PA area is turned ON and forced to the video channel
corresponding to the selected video source.

4) When a Video Override is active, TPCU-b functionality is limited to volume


control, reading light control, and attendant call/call cancel control.

NOTE: There is a direct correspondence between Video PA area and overhead


video area.

5) The audio associated with Video PA is broadcast on the passenger headset.


This also occurs on the overhead PA system.

SUBTASK 44-21-74-990-016-A01

I. Decompression

1) The i4000 system is informed of a decompression event through a keyline from


the aircraft system to the AVC.

2) When the decompression keyline is activated, the i4000 system performs the
following actions:

a) Video on all overhead and bulkhead displays is turned off.

b) Video display backlights on all in-seat display units are turned off.

c) All in-seat entertainment functions cease.

3) Both the PA function and the PSS function remain active while the
Decompression Keyline is active.

4) After the Decompression Keyline is deactivated, all video displays and all video
projectors remain powered off until the system is reactivated manually.

SUBTASK 44-21-74-990-017-A01

J. Moving Map

1) One of the video channels is dedicated to the moving map function. Moving map
is a broadcast application that shows a map of the world, where the aircraft has
been, where it is going, and the following specific flight information:

a) Distance to destination

b) Time to destination (Linefit A/C only)

c) Altitude

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d) Ground speed

e) Outside temperature (in Celsius and Fahrenheit)

f) Local time at destination (Linefit A/C only)

2) The moving map application provides the following three types of video data to
the overhead monitors via a broadcast channel:

a) Graphical representation of the aircraft position over the surface of the earth

b) Textual navigational data

c) Custom graphic images

3) The moving map application cycles through displays of maps at four different
scales while showing the aircraft flight path and current position. At the end of
each complete map cycle, a custom graphic is displayed and then the map cycle
repeats. Select cities are displayed on each map by name as well as points of
interest for the passengers. The textual navigation data includes current aircraft
longitude, latitude, and ground speed.

4) Navigational data used by the moving map application is provided to the AVC via
ARINC 429 interface. The AVC then forwards NAV data to the DSU-AM6-12 via
Ethernet interfaces from the cockpit avionics system.

5) The maps are color-coded topographical maps of the earth in four scales. Thales
generates the maps using color to convey ground elevation information. The map
files are provided with the application and are not alterable.

6) Zoom Levels

a) The scale is the amount of geographical area represented by a unit area on


the map display. The largest scale shows most of the earth. As the scale is
decreased, closer views of the earth are shown. This is the same concept as
increasing the focal length on a variable focal length zoom lens. The
different scales are referred to as zoom levels.

b) The widest level of zoom displays the full flight path in relation to the earth,
from city of departure to current location. Intermediate levels of zoom show
greater detail of the earth and most recent portion of the flight path that
spans the range of the map. The narrowest level of zoom shows the closest
detail of the earth within a few minutes of the most recent flight path.

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SUBTASK 44-21-74-990-018-A01

K. USB for Peripheral Devices

Each seat in the B767 aircraft contains a standard Type A USB connector that when
connected to the SVDU will cause a momentary disruption in SVDU power due to EMI
issues.

SUBTASK 44-21-74-990-019-A01

L. PED Connectivity

Each seat in Economy Class contains an RJ45 connector for Personal Electronic Device
(PED) usage.

SUBTASK 44-21-74-990-020-A01

M. Maintenance

1) Maintenance functions are initiated by the operator via the iCMT maintenance
menus. The Maintenance Menus are accessed by touching Maintenance from the
iCMT welcome screen.

2) Maintenance Access Screen

a) When the Maintenance button is selected on the LAN welcome screen


(Refer to figure 3), the Maintenance Access Screen is displayed on the iCMT

b) The Maintenance Access Screen options are described in Table 5 and


illustrated in Figure 32.

TABLE TASK 44-21-74-990-851-A01

Maintenance Access Screen Options


Table 5

TITLE TYPE FUNCTION


Password Edit Box Display Displays the masked key presses from the keypad
Keypad Buttons Provides keys for password entry
Enter Button Enables entrance to the Maintenance screens after a
valid password has been entered
Exit Button Returns to the Welcome screen

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GRAPHIC TASK 44-21-74-990-852-A01

Maintenance Access Screen


Figure 32

3) Maintenance Screen

a) When Enter is touched on the Maintenance Access Screen, the


Maintenance screen is displayed on the iCMT.

b) The Maintenance Screen options are described in Table 6 and illustrated in


Figure 33.

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TABLE TASK 44-21-74-990-853-A01

Maintenance Screen Options


Table 6

TITLE TYPE FUNCTION


Download Button Displays Download options
Config Check Button Displays current system software configuration
IP Sequencing Button Displays IP Sequence Menu
Static Test Button Provides access to Static Test Menu
Customer Login Button Returns to welcome screen
BITE Button Not functional
PSS Button Advances user to PSS screens

GRAPHIC TASK 44-21-74-990-854-A01

Maintenance Screen
Figure 33

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4) Download Screen

a) When Download is touched on the Maintenance Screen, the Download


screen is displayed on the iCMT.

b) The Download Screen options are described in Table 7 and illustrated in


Figure 34.

TABLE TASK 44-21-74-990-855-A01

Download Screen Options


Table 7

TITLE TYPE FUNCTION


Update Software Button Advances to Current Software Configuration screen
Update Content Button Advances to Content Loading Screens
Download LRU Button Advances to LRU Load screen
Done Button Returns to Maintenance screen

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NOT ACTIVE

GRAPHIC TASK 44-21-74-990-856-A01

Download Screen
Figure 34

5) Current Software Configuration Screen

a) When the Update Software button is touched on the Download Screen, the
Current Software Configuration screen is displayed on the iCMT.

b) The Current Software Configuration screen options are described in Table 8


and illustrated in Figure 35.

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TABLE TASK 44-21-74-990-857-A01

Current Software Configuration Screen Options


Table 8

TITLE TYPE FUNCTION


DELETE Button Deletes selected items
UPDATE Button Updates selected items and advances to Source
Selection Screen
DONE Button Returns to Download screen

LAN

LAN

GRAPHIC TASK 44-21-74-990-858-A01

Current Software Configuration Screen


Figure 35 (Sheet 1 of 2)

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GRAPHIC TASK 44-21-74-990-859-A01

Current Software Configuration Screen


Figure 35 (Sheet 2 of 2)

6) Software Removal Screen

a) When DELETE is touched on the Current Software Configuration screen,


the Software Removal screen is displayed on the iCMT.

b) The Software Removal screen options are described in Table 9 and


illustrated in Figure 36.

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TABLE TASK 44-21-74-990-860-A01

Software Removal Screen Options


Table 9

TITLE TYPE FUNCTION


Delete Button Removes software selected via Check Box from the
system and returns to the Current Software
Configuration screen
Done Button Returns to the Current Software Configuration screen
Check Box Check Box Allows for software selection

LAN

LAN

GRAPHIC TASK 44-21-74-990-861-A01

Software Removal Screen


Figure 36 (Sheet 1 of 2)

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GRAPHIC TASK 44-21-74-990-862-A01

Software Removal Screen


Figure 36 (Sheet 2 of 2)

7) Source Selection Screen

a) When UPDATE is touched on the Current Software Configuration screen


(Figure 36 sheet 2), the Source Selection screen is displayed on the iCMT.

b) The Source Selection screen options are described in Table 10 and


illustrated in Figure 37.

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TABLE TASK 44-21-74-990-863-A01

Source Selection Screen Options


Table 10

TITLE TYPE FUNCTION


CD/Zip/Floppy Radio Button Indicates source selected for download (one selection
Disk/USB (iCMT) at a time)
By Package Button Advances to Software Load By Package CD Screen
By File Button Advances to Software Load By File CD Screen
Done Button Returns to Download screen

GRAPHIC TASK 44-21-74-990-864-A01

Source Selection Screen


Figure 37

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8) Software Load By File Screen

a) When the By Package or By File button is touched on the Source Selection


screen, the Software Load By File screen is displayed on the iCMT.

b) The Software Load By File screen options are described in Table 11 and
illustrated in Figure 38.

TABLE TASK 44-21-74-990-865-A01

Software Load By File Screen Options


Table 11

TITLE TYPE FUNCTION


UPDATE Button Updates selected items and advances to Download
Package Phase 1 Progress screen
DONE Button Returns to Source Selection Screen
Check Box Check Box Allows for software selection

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LAN
LAN
LAN
LAN
LAN

GRAPHIC TASK 44-21-74-990-866-A01

Software Load by File Screen


Figure 38 (Sheet 1 of 2)

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GRAPHIC TASK 44-21-74-990-867-A01

Software Load by File Screen


Figure 38 (Sheet 2 of 2)

9) Download File Phase 1 Progress Screen

a) When UPDATE is touched on the Software Load By File screen (Figure 39


sheet 2), the Download File Phase 1 Progress screen is displayed on the
iCMT (Refer to Figure 39).

b) When the percent complete indicator reaches 100%, the OK button may be
touched to return to the Software Load By File screen.

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GRAPHIC TASK 44-21-74-990-868-A01

Download File Phase 1 Progress Screen


Figure 39

10) Content Loading Menu Screen

a) When the Update Content button is touched on the Download screen


(Refer to Figure 35), the CONTENT LOADING MENU screen is displayed on
the iCMT.

b) The CONTENT LOADING MENU screen options are described in Table 12


and illustrated in Figure 40.

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TABLE TASK 44-21-74-990-869-A01

Content Loading Menu Screen Options


Table 12

TITLE TYPE FUNCTION


Content Inventory Selection Button Displays the list of available content
Content Loading Status Button Displays the Content Loading Summary screen
Content Loading Control Button Displays the Content Load Control Menu screen
Back Button Returns to Download screen (Figure 35)

GRAPHIC TASK 44-21-74-990-870-A01

Content Loading Menu Screen


Figure 40

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11) Content Inventory Selection Screen

a) Content Inventory Selection is a selection that permits the operator to specify


or change the selected Content Inventory List (CIL). This is used when the
operator wants to change the definition of the content to be loaded into the
system.

b) Content is managed through the use of a file called a Content Inventory List
(CIL). The system can have a variety of CILs loaded and available. Only
one CIL may be selected at any point in time. The CIL drives the content
loading and crossloading process. Content that is not identified in the
currently selected CIL is typically deleted from the on-board servers. The
Content Download process attempts to obtain one copy of the content
identified in the CIL and load it into one of the on-board servers. The
Content Crossload process identifies the Content that is to be loaded in each
server and seeks to transfer the content from wherever it can be found into
the server.

c) When the Change Inventory Selection selection is made on the CONTENT


LOADING MENU screen, the system looks to all servers and potential
portable data loaders for available Content Inventory lists. While this search
is being performed, a progress bar is presented with the title: Collecting
available Content Inventory Lists. When the collection is complete (about
30 seconds) a Content Inventory Selection screen is presented.

d) The Content Inventory Selection screen identifies the currently selected CIL
by title and check in the associated check-box. The screen also indicates
the subset of the content that is active. A list of all CIL files that have been
found in the system is presented in tabular form. For each CIL, an entry is
provided containing the Description (obtained from the file), filename, and
number of servers containing the CIL. The currently selected CIL is
indicated with a check in the associated check-box. The user can use the
associated check-box to select a different CIL.

e) When the Content Inventory Selection button is touched on the CONTENT


LOADING MENU screen the Content Inventory Selection screen is displayed
on the iCMT.

f) The Content Inventory Selection screen options are described in Table 13


and illustrated in Figure 41.

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TABLE TASK 44-21-74-990-871-A01

Content Inventory Selection Screen Options


Table 13

TITLE TYPE FUNCTION


Content List Radio Button Provides selectable list of content
OK Button Advances to the Content Inventory Confirmation
screen
Cancel Button Returns to the CONTENT LOADING MENU
screen

LAN

LAN
LAN

LAN

GRAPHIC TASK 44-21-74-990-872-A01

Content Inventory Selection Screen


Figure 41 (Sheet 1 of 2)

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LAN
LAN

LAN

LAN

GRAPHIC TASK 44-21-74-990-873-A01

Content Inventory Selection Screen


Figure 41 (Sheet 2 of 2)

12) Content Inventory Confirmation Screen

a) When the OK button is touched on the Content Inventory Selection screen,


the Active Content Selection screen is displayed on the iCMT. When OK is
touched, the Content Inventory Confirmation screen is displayed on the
iCMT.

b) The Content Inventory Confirmation screen options are described in Table


14 and illustrated in Figure 42.

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TABLE TASK 44-21-74-990-874-A01

Content Inventory Confirmation Screen Options


Table 14

TITLE TYPE FUNCTION


Yes, I am sure Button Advances to the Content Loading Summary screen
No, I am not sure Button Returns to the Content Inventory Selection screen

GRAPHIC TASK 44-21-74-990-875-A01

Content Inventory Confirmation Screen


Figure 42 (Sheet 1 of 2)

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GRAPHIC TASK 44-21-74-990-876-A01

Content Inventory Confirmation Screen


Figure 42 (Sheet 2 of 2)

13) Content Loading Summary Screen

a) When the YES, I AM SURE button is touched on the Content Inventory


Confirmation screen or when the Content Loading Status button is touched
on the CONTENT LOADING MENU screen (Refer to Figure 41), the Content
Loading Summary screen is displayed on the iCMT.

b) The Content Loading Summary screen options are described in Table 15


and illustrated in Figure 44.

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TABLE TASK 44-21-74-990-877-A01

Content Loading Summary Screen Options


Table 15

TITLE TYPE FUNCTION


Detail Button Advances to the Content Loading Detail screen
Engineering Button Advances to Content Loading Engineering Detail screen
PDL Button Advances to PDL Status screen
Switch to Files Button Switches loading summary from BYTES to files
Exit Button Returns to CONTENT LOADING MENU screen

GRAPHIC TASK 44-21-74-990-878-A01

Content Loading Summary Screen


Figure 43

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14) Content Loading Detail Screen

a) When the detail button is touched on the Content Loading Summary screen,
the Content Loading Detail screen is displayed on the iCMT.

b) The Content Loading Detail screen options are described in Table 16 and
illustrated in Figure 44.

TABLE TASK 44-21-74-990-879-A01

Content Loading Detail Screen Options


Table 16

TITLE TYPE FUNCTION


Summary Button Returns to the Content Loading Summary screen
(Figure 44)
Engineering Button Advances to Content Loading Engineering Detail screen
(Figure 47)
PDL Button Advances to PDL Status screen (Figure 49)
Buttons (Scroll UP, Scroll DOWN) Selects servers from Content
Loading Detail screen listing
Exit Button Returns to CONTENT LOADING MENU screen

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c) When a server is selected from the Content Loading Detail Screen, a


separate Content Loading Detail screen opens bearing selected server
name, designation and the list of active files for that server. See Figure 45.

GRAPHIC TASK 44-21-74-990-880-A01

Content Loading Detail Screen


Figure 44

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GRAPHIC TASK 44-21-74-990-881-A01

Content Loading Detail Screen


Figure 45

15) Content Loading Engineering Detail Screen

a) When the engineering button is touched on the Content Loading Summary


screen, the Content Loading Engineering Detail screen is displayed on the
iCMT.

b) The Content Loading Engineering Detail screen options are described in


Table 17 and illustrated in Figure 46.

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TABLE TASK 44-21-74-990-882-A01

Content Loading Engineering Detail Screen Options


Table 17

TITLE TYPE FUNCTION


Summary Button Returns to the Content Loading Summary screen
Detail Button Advances to the Content Loading Detail screen
PDL Button Advances to PDL Status screen
Switch to Files Button Switches loading summary from BYTES to files
Exit Button Returns to CONTENT LOADING MENU screen

GRAPHIC TASK 44-21-74-990-883-A01

Content Loading Engineering Detail Screen


Figure 46

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c) By clicking on show legend on the Content Loading Engineering Detail


Screen the Legend detail will show (Refer to Figure 47)

GRAPHIC TASK 44-21-74-990-884-A01

Legend Detail
Figure 47

16) PDL Status Page

a) When the PDL button is touched on the Content Loading Summary screen,
the PDL Status Page is displayed on the iCMT.

b) The PDL Status Page options are described in Table 18 and illustrated in
Figure 48.

TABLE TASK 44-21-74-990-885-A01

PDL Status Page Options


Table 18

TITLE TYPE FUNCTION


Summary Button Returns to the Content Loading Summary screen
Detail Button Advances to the Content Loading Detail screen
Engineering Button Advances to Content Loading Engineering Detail screen
Switch to Files Button Switches loading summary from BYTES to files
Exit Button Returns to CONTENT LOADING MENU screen

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GRAPHIC TASK 44-21-74-990-886-A01

PDL Status Page


Figure 48

c) If you click PDL 1, or PDL 2 you will get a list of content files displayed in a
separate screen as illustrated in figure 49.

d) If no PDL is connected or connected improperly, a NO PDLs detected


message will pop up on screen as illustrated in figure 50.

e) If you get NO PDLs detected message, verify the connection to PDL from
VCC port.

f) Continuity check the RJ45 cable and inspect connector pins and sockets at
both ends.

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GRAPHIC TASK 44-21-74-990-887-A01

PDL Status Detail Screen


Figure 51

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GRAPHIC TASK 44-21-74-990-888-A01

PDL Fault Screen


Figure 52

17) Content Load Control Menu Screen

a) When the Content Loading Control button is touched on the CONTENT


LOADING MENU screen (Refer to Figure 51), the Content Load Control
Menu screen is displayed on the iCMT.

b) The Content Load Control Menu screen options are described in Table 19
and illustrated in Figure 51.

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TABLE TASK 44-21-74-990-889-A01

Content Load Control Menu Screen Options


Table 19

TITLE TYPE FUNCTION


Automatically Enable/Disable Button Automates the load and Crossload process
Enable Load/Crossload Unconditionally Button Enables Crossload to the DSU-D2s
Disable Load/Crossload Unconditionally Button Disables Crossload to the DSU-D2s
Engineering Control Button Advances to Content Load Control
Engineering Menu Screen
Back Button Returns to CONTENT LOADING MENU
screen

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GRAPHIC TASK 44-21-74-990-890-A01

Content Load Control Menu Screen


Figure 51

18) Content Load Control Engineering Menu Screen

a) When the Engineering Control button is touched on the Content Loading


Control Menu screen, the Content Load Control Engineering Menu screen is
displayed on the iCMT.

b) The Content Load Control Engineering Menu screen options are described
in Table 20 and illustrated in Figure 52.

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TABLE TASK 44-21-74-990-891-A01

Content Load Control Engineering Menu Screen Options


Table 20

TITLE TYPE FUNCTION


Enable Content Download Radio Button Enables content download to the server
Enable Content Crossload Radio Button Enables Crossload to the DSU-D2s
Enable Content Deletion Radio Button Disables deletion of content from the server
Allow loading even when VOD is Radio Button Enables content loading while Video-on-
active Demand is active
Apply these settings until next Radio Button Applies the settings selected only until
power cycle power to the system is cycled
Make these settings persist Radio Button Applies the settings selected until changes
across power cycles are made
Apply Settings Button Applies all selected parameters to the
system
Cancel Button Cancels all selected parameters and
returns the system to its previous condition
Back Button Returns to Content Load Control Menu
Screen

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GRAPHIC TASK 44-21-74-990-892-A01

Content Load Control Engineering Menu Screen


Figure 52 (Sheet 1 of 2)

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GRAPHIC TASK 44-21-74-990-893-A01

Content Load Control Engineering Menu Screen


Figure 52 (Sheet 2 of 2)

19) LRU Load Screen

a) When the Download LRU button is touched on the Download screen (Refer
to Figure 34), the LRU Load screen is displayed on the iCMT.

b) The LRU Load screen options are described in Table 21 and illustrated in
Figure 53.

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TABLE TASK 44-21-74-990-894-A01

LRU Load Screen Options


Table 21

TITLE TYPE FUNCTION


ALL SELECTED LRUS Button Initiates download to all selected LRUs
SINGLE LRU Button Initiates download to single LRU
DONE Button Returns to Download screen

LAN

LAN
LAN

GRAPHIC TASK 44-21-74-990-895-A01

LRU Load Screen


Figure 53 (Sheet 1 of 2)

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LAN

GRAPHIC TASK 44-21-74-990-896-A01

LRU Load Screen


Figure 53 (Sheet 2 of 2)

20) Download Phase 2 Status Screen

a) When ALL SELECTED LRUs or SINGLE LRU buttons are touched on the
LRU Load screen, the Download Phase 2 status screen is displayed on the
iCMT (Refer to Figure 54).

b) When the percent complete indicator reaches 100%, the OK button may be
touched to advance to the System Config - Detail screen (Refer to
Figure 57).

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GRAPHIC TASK 44-21-74-990-897-A01

Download Phase 2 Status Screen


Figure 54

21) Configuration Check Screen

a) When Config Check is touched on the Maintenance screen (Refer to


Figure 33), the Configuration Check screen is displayed on the iCMT.

b) The Configuration Check screen options are described in Table 22 and


illustrated in Figure 55.

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TABLE TASK 44-21-74-990-898-A01

Configuration Check Screen Options


Table 22

TITLE TYPE FUNCTION


Action Radio Button Selects action from 2 choices
View Type Radio Button Selects view type from 4 choices
Target Group Radio Button Selects target group from 8 choices
GO Button Advances to Top Level screen
Cancel Button Returns to Maintenance screen

GRAPHIC TASK 44-21-74-990-899-A01

Configuration Check Screen


Figure 55

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c) When GO is touched on the Configuration Check Screen, the Configuration


Data screen is displayed on the iCMT (Refer to Figure 56).

d) When the bar on the Configuration Data screen indicates 100%, touch OK to
advance to the System Config - Detail screen (Refer to Figure 57).

GRAPHIC TASK 44-21-74-990-900-A01

Configuration Data Screen


Figure 56

22) System Config - Detail Screen

a) When OK is touched on the Download Phase 2 Status Screen or the


Configuration Data screen the System Config - Detail screen is displayed on
the iCMT.

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b) The System Config - Detail screen options are described in Table 23 and
illustrated in Figure 58.

TABLE TASK 44-21-74-990-901-A01

System Config - Detail Screen Options


Table 23

TITLE TYPE FUNCTION


CC Menu Button Returns to Configuration Check screen
Top Level Button Advances to Top Level screen
Summary Button Advances to System Summary screen
Engineering Button Advances to System Config Engineering screen

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GRAPHIC TASK 44-21-74-990-902-A01

System Config Detail Screen


Figure 58

23) Top Level Screen

a) When the Top Level button is touched on the System Config - Detail screen,
the Top Level screen is displayed on the iCMT.

b) The Top Level screen options are described in Table 24 and illustrated in
Figure 59.

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TABLE TASK 44-21-74-990-903-A01

Top Level Screen Options


Table 24

TITLE TYPE FUNCTION


CC Menu Button Returns to Configuration Check screen
Summary Button Advances to System Summary screen
Detail Button Advances to System Config - Detail screen
Engineering Button Advances to System Config Engineering screen

GRAPHIC TASK 44-21-74-990-904-A01

Top Level Screen


Figure 59

24) System Summary Screen

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a) When the Summary button is touched on the System Config - Detail screen,
the System Summary screen is displayed on the iCMT.

b) The System Summary screen options are described in Table 25 and


illustrated in Figure 60.

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TABLE TASK 44-21-74-990-905-A01

System Summary Screen Options


Table 25

TITLE TYPE FUNCTION


CC Menu Button Returns to Configuration Check screen
Top Level Button Advances to Top Level screen
Detail Button Advances to System Config - Detail screen
Engineering Button Advances to System Config Engineering screen

GRAPHIC TASK 44-21-74-990-906-A01

System Summary Screen


Figure 60

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25) System Config Engineering Screen

a) When the Engineering button is touched on the System Config - Detail


screen, the System Config - Engineering screen is displayed on the iCMT.

b) The System Config - Engineering screen options are described in Table 26


and illustrated in Figure 61.

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TABLE TASK 44-21-74-990-907-A01

System Config Engineering Screen Options


Table 26

TITLE TYPE FUNCTION


CC Menu Button Returns to Configuration Check screen
Top Level Button Advances to Top Level screen
Summary Button Advances to System Summary screen
Detail Button Advances to System Config - Detail screen

GRAPHIC TASK 44-21-74-990-908-A01

System Config Engineering Screen


Figure 61

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26) IP Sequence Menu Screens

a) When IP Sequencing is touched on the Maintenance screen (Refer to


Figure 34), the IP Sequence Menu screen is displayed on the iCMT.

b) The IP Sequence Menu screen options are described in Table 27 and


illustrated in Figure 62.

NOTE: Refer to MAINTENANCE PRACTICES section for actual IP


Sequence Procedure.

TABLE TASK 44-21-74-990-909-A01

IP Sequence Menu Screen Options


Table 27

TITLE TYPE FUNCTION


IP Sequence 3 Button Initiates IP sequencing process and advances to IP
Sequence Progress screen
Done Button Returns to Maintenance screen

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GRAPHIC TASK 44-21-74-990-910-A01

IP Sequence Menu Screen


Figure 62

c) When IP Sequence is touched on the IP Sequence Menu screen, the IP


Sequence Progress screen is displayed on the iCMT (Refer to Figure 63).

d) When the percent complete indicator reaches 100%, the OK button may be
touched to proceed to the IP Sequence Report screen (Refer to Figure 64).

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GRAPHIC TASK 44-21-74-990-911-A01

IP Sequence Progress Screen


Figure 63

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GRAPHIC TASK 44-21-74-990-912-A01

IP Sequence Report Screen


Figure 64 (Sheet 1 of 2)

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GRAPHIC TASK 44-21-74-990-913-A01

IP Sequence Report Screen


Figure 64 (Sheet 2 of 2)

e) When the DONE button is touched on the IP Sequence Report screen, the
user is returned to the IP Sequence Menu screen

27) IP Sequencing

a) In the TopSeries IFE system, the SEBs does not have any hard-coded or
hard-wired addressing to indicate their positions within the system. Since
each SEB needs to have a unique Ethernet address associated with its seat-
group number, the IP Sequencing system was developed.

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b) Each Ethernet-capable LRU in the system contains a configuration data file


that defines the map of all the LRUs. The SEB data includes each SEBs
position within which string, connected to which port of which ADB, the seat-
group number of that position and the Ethernet address of that seat-group.
The IP Sequencing uses the configuration data file to allow each SEB to
determine its position within the network.

c) Each SEB passes through the Ethernet interface to the next downstream
SEB in its string, with the last unit in the string providing termination, so that
in normal operation all the SEBs are connected to the Ethernet network.
Each SEB is also equipped with a software controlled output switch that it
uses to disable communications to the downstream LRUs.

d) When IP Sequencing starts, the ADBs command all the SEBs to set their
output switches to the OFF position. The ADB can then communicate with
only the first SEB on each string, so it tells the SEB on string one that it is
the first position on the first string. The SEB checks the configuration data
file to determine its seat group location and its Ethernet address. The ADB
then tells the SEB to turn on its output switch, so that it can now talk to the
SEB in the second position on string one, and give the SEB its location, then
turns on its output switch. This continues for each SEB in each string until
the entire system is sequenced per the configuration data file.

e) The IP Sequencing procedure is contained in the ADJUSTMENT/TEST


section of this manual.

NOTE: To avoid improper IP sequence procedure insure that SEBs are


preloaded prior to IP sequencing.

28) Static Test Screen

a) When the Static Test button is touched on the Maintenance screen (Refer
to Figure 34), the Static Test screen is displayed on the iCMT.

b) The Static Test screen options are defined in Table 28 and illustrated in
Figure 65.

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TABLE TASK 44-21-74-990-907-A01

System Config Engineering Screen Options


Table 26

TITLE TYPE FUNCTION


CC Menu Button Returns to Configuration Check screen
Top Level Button Advances to Top Level screen
Summary Button Advances to System Summary screen
Detail Button Advances to System Config - Detail screen

GRAPHIC TASK 44-21-74-990-908-A01

System Config Engineering Screen


Figure 61

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26) IP Sequence Menu Screens

a) When IP Sequencing is touched on the Maintenance screen (Refer to


Figure 34), the IP Sequence Menu screen is displayed on the iCMT.

b) The IP Sequence Menu screen options are described in Table 27 and


illustrated in Figure 62.

NOTE: Refer to MAINTENANCE PRACTICES section for actual IP


Sequence Procedure.

TABLE TASK 44-21-74-990-909-A01

IP Sequence Menu Screen Options


Table 27

TITLE TYPE FUNCTION


IP Sequence 3 Button Initiates IP sequencing process and advances to IP
Sequence Progress screen
Done Button Returns to Maintenance screen

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GRAPHIC TASK 44-21-74-990-910-A01

IP Sequence Menu Screen


Figure 62

c) When IP Sequence is touched on the IP Sequence Menu screen, the IP


Sequence Progress screen is displayed on the iCMT (Refer to Figure 63).

d) When the percent complete indicator reaches 100%, the OK button may be
touched to proceed to the IP Sequence Report screen (Refer to Figure 64).

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GRAPHIC TASK 44-21-74-990-911-A01

IP Sequence Progress Screen


Figure 63

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GRAPHIC TASK 44-21-74-990-912-A01

IP Sequence Report Screen


Figure 64 (Sheet 1 of 2)

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GRAPHIC TASK 44-21-74-990-913-A01

IP Sequence Report Screen


Figure 64 (Sheet 2 of 2)

e) When the DONE button is touched on the IP Sequence Report screen, the
user is returned to the IP Sequence Menu screen

27) IP Sequencing

a) In the TopSeries IFE system, the SEBs does not have any hard-coded or
hard-wired addressing to indicate their positions within the system. Since
each SEB needs to have a unique Ethernet address associated with its seat-
group number, the IP Sequencing system was developed.

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b) Each Ethernet-capable LRU in the system contains a configuration data file


that defines the map of all the LRUs. The SEB data includes each SEBs
position within which string, connected to which port of which ADB, the seat-
group number of that position and the Ethernet address of that seat-group.
The IP Sequencing uses the configuration data file to allow each SEB to
determine its position within the network.

c) Each SEB passes through the Ethernet interface to the next downstream
SEB in its string, with the last unit in the string providing termination, so that
in normal operation all the SEBs are connected to the Ethernet network.
Each SEB is also equipped with a software controlled output switch that it
uses to disable communications to the downstream LRUs.

d) When IP Sequencing starts, the ADBs command all the SEBs to set their
output switches to the OFF position. The ADB can then communicate with
only the first SEB on each string, so it tells the SEB on string one that it is
the first position on the first string. The SEB checks the configuration data
file to determine its seat group location and its Ethernet address. The ADB
then tells the SEB to turn on its output switch, so that it can now talk to the
SEB in the second position on string one, and give the SEB its location, then
turns on its output switch. This continues for each SEB in each string until
the entire system is sequenced per the configuration data file.

e) The IP Sequencing procedure is contained in the ADJUSTMENT/TEST


section of this manual.

NOTE: To avoid improper IP sequence procedure insure that SEBs are


preloaded prior to IP sequencing.

28) Static Test Screen

a) When the Static Test button is touched on the Maintenance screen (Refer
to Figure 34), the Static Test screen is displayed on the iCMT.

b) The Static Test screen options are defined in Table 28 and illustrated in
Figure 65.

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TABLE TASK 44-21-74-990-914-A01

Static Test Screen Options


Table 28

TITLE TYPE FUNCTION


Static Test Menu Radio Button Provides a drop down list of test items
On Button Initiates the static test
Off Button Stops the static test
Back Button Returns to the Maintenance Menu screen

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GRAPHIC TASK 44-21-74-990-915-A01

Static Test Screen


Figure 65

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c) The Drop down menu allows for test selection as shown in figure 66.

GRAPHIC TASK 44-21-74-990-916-A01

Static Test Screen Dropdown Menu


Figure 66

d) VOD

This test will play the standard Thales VOD test clip of movie trailers. When
initiated each SVDU will wait a random amount of time from 0 to 60 seconds
before requesting the playback from their primary server. The test clip is 20
minutes long and will run once. This test is useful for judging network
performance and reliability. Since all clients are streaming the same video it
is not particularly stressful on the server.

e) VOD_Random

This is much more demanding test and comes closer to actual VOD
streaming usage during an actual flight. In this test the SVDUs will randomly
choose from the largest 50 MPEG files they find on the server. They will

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wait a random amount of time from 0 to 300 seconds (5 minutes) before


requesting the VOD. This test will repeat 5 times before terminating. This
test will run for approximately 8 hours or more depending on the content
load.

f) Playback Statistics

Both VOD_Single and VOD_Random will report playback statistics to the


iCMT. The statistics reported while the test is running consist of the
following:

g) Clients reporting

As each client initiates the test, it reports to their primary server if present or
the secondary if the primary is down.

h) Play Attempts

The number of times a VOD stream is requested from the server.

i) VODs Started

When a VOD streaming request is granted and the movie begins playing this
count is incremented.

j) Startup Failures

Sometimes when the server is very busy, a VOD play request is denied.
When this happens to a passenger they will see a Selection not available.
Try again later pop-up message. This count is incremented each time this
occurs. The test script will then wait a random amount of time between 0
and 300 seconds before re-requesting the VOD playback.

k) Playback Quality

Once a VOD is started, the test script will monitor the quality of the playback
in terms of dropped packets, buffer underruns and buffer overruns. Each
time one of these conditions occurs the passenger may experience a visual
glitch in the playback. The test script keeps track of the glitch count. When
the VOD stops playing it will evaluate the quality of the playback based on
glitches per hour. The thresholds for these ratings are as follows:

(1) Good: 0 to 1 glitches per hour

(2) Fair: 2 to 3 glitches per hour

(3) Poor: 4 or more glitches per hour

l) Play Failures

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m) A VOD is judged to be a failure when it does not run for the expected length
of time. Playback failures can occur when the server becomes so busy that
it cannot serve the client data for several seconds causing the VOD to stop
prematurely or the server or streaming process resets or freezes. It is also
possible that corrupt content can cause play failures.

n) User Interface is as follows:

(1) When the VOD_Single or VOD_Random is initiated from the static


test menu the screen in Figure 67 will be displayed.

GRAPHIC TASK 44-21-74-990-917-A01

Static Test Screen


Figure 67

(2) These results are updated every 5 seconds. To stop the test and save
the results touch CANCEL. The test will then consolidate the results
and present the data as shown in Figure 68.

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GRAPHIC TASK 44-21-74-990-918-A01

Static Test Consolidating Results Screen


Figure 68

(3) The HTML web page of Figure 67 (VodRandomStatusUpdated.htm)


and Figure 69 (VodRandomPostStatusUpdated.htm) will be saved to
the PDL and a USB memory stick plugged into the iCMT USB offload
port if present (Neither of these devices need to be present to run the
test). The data will be saved to the vodTest-YYYY_MM_DD-HH_MM
directory where YYYY_MM_DD-HH-MM represents the aircraft date
and time as provided by 429 labels.

(4) On the Thales PDLs this directory will be created in the root directory
of the C: drive. On the ACA Dell Laptop PDLs this will be created in
the ThalesUpload directory of the C: Drive. On the USB memory stick
this directory will be created in the root directory.

(5) After the test is complete and the operator touches the CANCEL
button then a page as shown in Figure 69 will be displayed with some
consolidated results. This page lists the VOD files that were
measured with poor play or failed playback performance as well as the
clients that had failed playbacks.

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GRAPHIC TASK 44-21-74-990-919-A01

Static Test Screen


Figure 69

This list is useful in seeing if the failures are evenly distributed or if a


particular piece of content or client was causing the majority of the
failures. As you can see in Figure 69, the file
03200709121413001000.mpg failed 7 times. This indicates that the
problem may lie with the content and not the system.

(6) In addition to saving the web pages, data from SVDUs that exhibited
poor or failed playbacks will save additional data to the PDL only.
These will be saved in directories named Dn_vodTestBuffHistory
where n is the number of then DSU-D2 that was serving the client.
These files can be sent to Thales for analysis.

29) Content Management

a) Audio and video entertainment content files are downloaded to the DSU-
AM6-12 hard disk drive and DSU-D2s depending on configuration index list
details, from a laptop PC configured as a Portable Data Loader (PDL).

b) The PDL connects to the i4000 System via the data loader ports located in
the VCC, and it communicates to the system via a 100Base-b Ethernet link.
Software on the PDL controls the content management and download
functions.

c) Refer to the ADJUSTMENT/TEST section of this manual for the Content


Loading Procedures.

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30) PSS Menu Screen

a) When PSS is touched on the Maintenance screen (Refer to Figure 34), the
PSS Menu screen is displayed on the iCMT.

b) The PSS Menu screen options are described in Table 29 and illustrated in
Figure 70.

NOTE: Refer to MAINTENANCE PRACTICES section for actual OEB


addressing.

TABLE TASK 44-21-74-990-920-A01

PSS Menu Screen Options


Table 29

TITLE TYPE FUNCTION


All R/L On Button All aircraft reading light on
All R/L Off Button All aircraft reading light of
All Call Cancel Button Cancels all Call
Row Up arrows Button Seat selection up
Row Down arrows Button Seat selection down
Back Button Previous Screen
Refresh Row Button Refreshes current selected seat

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GRAPHIC TASK 44-21-74-990-921-A01

PSS Menu Screen


Figure 70

N. Offload

1) Offload functions are initiated by the operator via the iCMT. The Offload Menus
are accessed by touching Offload from the iCMT welcome screen.

2) Offload Access Screen

a) When the Offload button is touched on the LAN welcome screen, the
Offload Access Screen is displayed on the iCMT

b) The Offload Access Screen options are described in Table 30 and illustrated
in Figure 71.

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TABLE TASK 44-21-74-990-922-A02

Offload Access Screen Options


Table 30

TITLE TYPE FUNCTION


Password Edit Box Display Displays the masked key presses from the keypad
Keypad Buttons Provides keys for password entry
Clear Button Erases character entry in edit box
Enter Button Enables entrance to the Offload screens after a valid
password has been entered
Exit Button Returns to the Welcome screen

GRAPHIC TASK 44-21-74-990-923-A03

Offload Access Screen


Figure 71

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3) Usage Stat Offload Access Screen

a) When the Enter button is touched on the Offload Access screen, the Usage
Stat Offload Access Screen is displayed on the iCMT

b) The Usage Stat Offload Access Screen options are described in Table 31
and illustrated in Figure 72.

NOTE: Once 64 flight legs have occurred the system will generate the
offloadable file automatically and it will be listed under archive,
under 64 legs no archive data will be available.

c) If Archive file is selected the user is directed to a new screen which will allow
the user to select an archived file. The files shall be listed with the most
recent first. The files are deleted after they have been stored six months.

TABLE TASK 44-21-74-990-924-A04

Usage Stat Offload Access Screen Options


Table 31

TITLE TYPE FUNCTION


Tail Number Box Display Displays the Tail Number
Edit Button Provides pop-up keyboard for Tail Number entry
Current Button Advances display to current usage stat screen
Archive Button Advances display to archived usage stat screen
Home Button Returns to the Welcome screen

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GRAPHIC TASK 44-21-74-990-925-A05

Usage Stat Offload Access Screen


Figure 72

d) When no data is available for offload screen 73 will be shown.

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No Data Available for Offload

GRAPHIC TASK 44-21-74-990-926-A07

No Data Available for Offload Screen


Figure 73

e) When archive is available then the user will be able to select from .tgz files
(Refer to Figure 74).

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GRAPHIC TASK 44-21-74-990-927-A07

Usage Stat Offload Screen


Figure 74

4) Usage Stat Offload Progress Screens

a) When the Offload button is touched on the Usage Stat Offload screen, the
Usage Stat Offload Progress Screen is displayed on the iCMT (Refer to
Figure 75).

b) The Usage Stat Offload Progress Screen indicates the status of the offload
in progress.

c) When Offload is complete, the Processing Completed screen is displayed


(Refer to Figure 76).

d) When the Exit button is touched from either screen, the iCMT returns to the
Welcome screen.

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GRAPHIC TASK 44-21-74-990-928-A08

Usage Stat Offload Progress Screen


Figure 75

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GRAPHIC TASK 44-21-74-990-929-A09

Processing Completed Screen


Figure 76

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TASK 44-21-74-990-930-A01

4. Line Replaceable Unit Descriptions

SUBTASK 44-21-74-990-021-A01

A. Audio/Video Controller (AVC)

1) Location

a) The AVC (P/N 177716-103) is located in the VCC assembly.

b) For detailed description and illustrated parts list, refer to the AVC CMM;
Thales document number 44-20-26.

2) Description

The AVC provides video modulation, audio modulation, passenger announcement


(PA), overhead video system control, and communications. The AVC
incorporates the functions of the traditional audio multiplexer (MUX) and
overhead video control system into a single LRU. One or two AVCs can be
installed in an aircraft depending on the aircraft wiring and the number of
channels desired.

3) External Connectors (Refer to Figure 77)

J1

RS-232 Maintenance Port

4) Indicators (Refer to Table 32 and Figure 77)

TABLE TASK 44-21-74-990-931-A01

Indicators
Table 32

CONTROL OR INDICATOR FUNCTION


BITE OK (LED) Indicates no failure with BITE
DC Power (LED) Indicates DC Power is Supplied
AC Power (LED) Indicates AC Power is Supplied

5) Leading Particulars, AVC (Refer to Table 33)

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TABLE TASK 44-21-74-990-932-A01

AVC Leading Particulars


Table 33

ITEM PARTICULAR
Dimensions Dimensions are in Inches (IN) and Millimeters (mm) in
Width (W), Height (H), and Length (L) as follows:
5.000 IN+ .020 IN W / 127mm + 0.5mm W
7.850 IN + .020 IN H / 199.39mm + 0.5mm H
12.515 IN + .040 IN L / 317.88mm + 1.01mm L
Weight 13.5 pounds maximum (6.14 kg)
Power Dissipation 125 Watts maximum
Power Requirement 100VAC to 126 VAC, 400Hz

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RS-232 PORT

BITE, AC POWER
AND DC POWER
INDICATORS

GRAPHIC TASK 44-21-74-990-933-A01

Audio/Video Controller
Figure 77

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SUBTASK 44-21-74-990-022-A01

B. Digital Server Unit-AM6-12 (DSU-AM6-12)

1) Location

a) The DSU-AM6-12 (P/N 177900-103) is located in the VCC assembly.

b) For detailed description and illustrated parts list, refer to the DSU-AM6-12
CMM; Thales document number 44-20-29.

2) Description

The DSU-AM6-12 provides video entertainment similar to a Video Tape


Reproducer (VTR). Instead of video tape, video content is stored on a magnetic
hard drive in compressed format compliant with the Motion Pictures Expert Group
(MPEG) MPEG-1 or MPEG-2 format. The video data is stored in multiplexed
format including video and one to 16 audio tracks in the MPEG-2 transport
stream format.

3) External Connectors (Refer to Figure 78)

a) J2

SCSI Connector

b) J3

RS-232 Maintenance Port

4) Indicators (Refer to Table 34 and Figure 78)

TABLE TASK 44-21-74-990-934-A01

DSU AM6-12 Indicators


Table 34

INDICATORS FUNCTION
DC (LED) Illuminates when voltage is applied to DSU-AM6-12
AC (LED) Illuminates when voltage is applied to DSU-AM6-12
SCSI (LED) Illuminates when the SCSI drive is busy.
BITE OK (LED) Illuminates when BITE is successful.

5) Leading Particulars, DSU-AM6-12 (Refer to Table 35)

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TABLE TASK 44-21-74-990-935-A01

Digital Server Unit-AM6-12 Leading Particulars


Table 35

ITEM PARTICULAR
Dimensions Dimensions are in Inches (IN) and Millimeters (mm) in
Width (W), Height (H),Length (L), and as follows:
10.214 IN + .050 IN W / 259.44mm + 1.27mm W
10.094 IN + .020 IN H / 256.39mm + 0.51mm H
12.530 IN + .030. - .05 IN L / 318.26mm +0.76 1.21 L
Weight 28.05 lbs maximum
Cooling Forced air
Power Requirement 115 VAC, 400 Hz aircraft power

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SCSI LED
BITE OK LED
AC OK LED
DC OK LED

GRAPHIC TASK 44-21-74-990-936-A01

Digital Server Unit-AM6-12


Figure 78

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SUBTASK 44-21-74-990-023-A01

C. Digital Server Unit-D2 (DSU-D2)

1) Location

a) The DSU-D2 (P/N 177892-102) is located in the VCC.

b) For detailed description and illustrated parts list, Refer to the applicable
Thales CMM: 44-20-35.

2) Description

a) The DSU-D2 Distributes digital content files made up of MPEG videos,


menu-driven databases, interactive games, HTML (HXM), and general
eCommerce data.

b) The DSU provides streaming digital data outputs derived from digital content
stored on rotating magnetic memory (i.e., disk drive). The DSU is of a
modular construction, with a well-defined external interface. The DSU
provides a rack mount electrical and physical interface as specified in
Aeronautical Radio Incorporated (ARINC) 600.

3) External Connectors (Refer to Figure 79)

J1

RS-232 Maintenance Port

4) Indicators (Refer to Table 36, and Figure 79)

TABLE TASK 44-21-74-990-937-A01

Indicators
Table 36

INDICATOR FUNCTION
DC (LED) When DC Voltage is supplied the LED indicator is lit.
SCSI 1 (LED) When SCSI Drive is busy the LED will blink.
SCSI 2 (LED) When SCSI Drive is busy the LED will blink.
FAULT (LED) If the Bite tests are unsuccessful, this LED will remain
ON.

5) Leading Particulars, DSU - D2 (Refer to Table 37)

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TABLE TASK 44-21-74-990-938-A01

DSU - D2 Leading Particulars


Table 37

ITEM PARTICULAR
Dimensions Dimensions are in Inches (IN) and Millimeters (mm) in
Width (W), Height (H), and Length (L) as follows:
5.000 IN+ .020 IN W / 127mm + 0.5mm W
7.850 IN + .020 IN H / 199.39mm + 0.5mm H
12.515 IN + .040 IN L / 317.88mm + 1.01mm L
Weight 12.5 pounds (5.67 kg) maximum
Power Dissipation 60 Watts maximum
Power Requirement 115 VAC, 400Hz, single phase
Amps RMS 77 maximum
Minimum Air Flow Requirement 8 CFM bottom to top or 15 CFM top to bottom
Recommended Air Flow 15 CFM bottom to top or 25 CFM top to bottom

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POWER
DRIVE AND
FAULT
INDICATORS

RS-232
PORT
ACCESS

GRAPHIC TASK 44-21-74-990-939-A01

Digital Server Unit-D2


Figure 79

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SUBTASK 44-21-74-990-024-A01

D. Ethernet Switching Unit-Gigabit (ESU-G)

1) Location

a) The ESU-G (P/N 178568-102) is located in the VCC assembly.

b) For detailed description and illustrated parts list, refer to the ESU-G CMM;
Thales document number 44-21-43.

2) Description

a) The ESU-G is a 4 MCU avionics LRU that contains two complete and
independent 24 port managed Ethernet switches. Inside the ESU-G are four
plug-in circuit cards in two logical groups.

b) The ESU-G is used to connect Ethernet devices to form a Local Area


Network (LAN) within an airborne avionics environment. Its function is to
intercept incoming Ethernet packets, determine their source and destination,
then route them in the most efficient way. The ESU-G switches these
packets at wire speed, adding minimal latency through the switch. The ESU-
G accepts downloadable configuration tables based on known addresses
within its LAN and switches packets according to the table.

3) External Connectors (Refer to Figure 80)

a) J1

RS-232 Communications

b) J2

Fiber Optic Connection

4) Indicators (Refer to Table 38 and Figure 80)

TABLE TASK 44-21-74-990-940-A01

Indicator Description
Table 38

INDICATOR FUNCTION
RUN (LED) Red LED Will only be on during processing
POWER (LED) Green LED will remain on when powered on

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5) Leading Particulars, ESU-G (Refer to Table 39)

TABLE TASK 44-21-74-990-941-A01

ESU-G Leading Particulars


Table 39

ITEM PARTICULAR
Dimensions Dimensions are in Inches (IN) and Millimeters (mm) in
Width (W), Height (H), and Length (L) as follows:
5.000 IN W / 127mm W
7.850 IN H / 199.39mm H
11.072 IN L / 281.22mm L
Weight 13 pounds (5.9 kilograms) maximum
Minimum Air Flow Requirements 8 CFM bottom to top or 12 CFM top to bottom
Recommended Air Flow 14 CFM bottom to top or 20 CFM top to bottom
Power Requirement 115 VAC, 400 Hz, single phase
Power Consumption 72 Watts (Maximum)
Operating Temperature -15 to 70 degrees Centigrade (DO 160D, Category A2)
Ground Survival Temperature -55 to +85 degrees Centigrade
Operating Altitude 0 to +50,100 feet
Non-Operating Altitude -15,000 to +50,100 feet
MTBF, 24 Port Ethernet Switch PCBA 24,000 hours
MTBF, Power Supply 100,000 hours
Relative Humidity 95%
Operational Shock 6 Gs for 11 ms duration on all axis
Vibration DO 160D Section 8.7.2 Category C and C1

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GRAPHIC TASK 44-21-74-990-942-A01

Ethernet Switching Unit-Gigabit


Figure 80

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SUBTASK 44-21-74-990-025-A01

E. Area Distribution Box (ADB)

1) Location

a) The ADBs (P/N 177730-106) are located in the cabin. There are five ADBs
for this i4000 system configuration; the exact locations are determined by
Boeing. Refer to the Component Locations section of the Boeing 767 AMM.

b) For detailed description and illustrated parts list, refer to the ADB CMM;
Thales document number 44-21-51.

2) Description

a) The ADB provides downstream Ethernet and Radio Frequency (RF)


distribution to other components of the TopSeries i4000 System.

b) The ADB is an unmanaged 17-port switch that is capable of limited


management functions. The ADB functions as an RF equalizer/splitter to
provide acceptable levels of RF to the seat group components, and also as a
passive tap for the other ADBs in the chain.

3) External Connectors (Refer to Figure 81)

a) J1

AC power input.

b) J2

Auxiliary connection

c) J3

Column Output Connection.

d) J4

Column Output Connection.

e) J5

Column Output Connection.

f) J6

Column Output Connection.

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g) J8

Column Output Connection.

h) J9

Output to Tapping Unit Column Connector

i) J10

Boeing Standard Interface Connector

j) J16

Auxiliary connection

4) Leading Particulars ADB (Refer to Table 40)

TABLE TASK 44-21-74-990-943-A01

Area Distribution Box Leading Particulars


Table 40

ITEM PARTICULAR
Dimensions Dimensions are in Inches (IN) and Millimeters (mm) in
Length (L), Height (H), and Width (W) as follows:
9.250 IN W / 235mm W
4.96 IN H / 125.9mm H
7.824 IN L / 199mm L
Weight 6.32 lbs (2.90 kg) maximum
Power Requirement 115 VAC, 400 Hz, single phase
Power Consumption 70 VA maximum
Power Factor at Maximum Load 0.97 minimum
Current Consumption 0.33 A
Power Dissipation 36 Watts maximum
Cooling Requirements Convection DO-160D

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J16

J2

J1 AC
POWER

REAR VIEW

J4

J3

J6
J8

J5

J9
J10

GRAPHIC TASK 44-21-74-990-944-A01

Area Distribution Box (ADB)


Figure 81

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SUBTASK 44-21-74-990-026-A01

F. Master Control Unit (MCU)

1) Location

a) The MCUs (P/N 177922-103) are located in the cabin. There are four MCUs
for this i4000 system configuration; the locations are determined by Boeing.
Refer to the Component Locations section of the Boeing 767 AMM.

b) For detailed description and illustrated parts list, refer to the MCU CMM;
Thales document number 25-20-21.

2) Description

a) The MCU provides power distribution management.

b) Power is distributed through five columns. Each column supports three lines
of 115 VAC. The current in each column is continuously measured. The
MCU monitors total power consumption and limits consumption when the
defined limit is reached.

3) External Connectors (Refer to Figure 82)

a) J1, J2, J3, J4, and J5

AC Outlet Connectors

b) J6

RS232 Maintenance Port

c) J7

Programming module connector

d) J8

Power Input Connector

4) Indicators (Refer to Table 41 and Figure 83)

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TABLE TASK 44-21-74-990-945-A01

Master Control Unit Indicators


Table 41

Port BITE Off Output BITE fault


Flash El. Fuse or GFI tripped
On Normal operation
Port Power Status Off No output power on all 3 output phase
On All output phase present
General BITE Off Fatal BITE fault (e.g. GIF, et. Fuse
tripped)
Flash Minor BITE fault
On Normal operation
Power Status Off No input power
Flash 1 or 2 phases present
On 3 phases present

5) Leading Particulars (Refer to Table 42)

TABLE TASK 44-21-74-990-946-A01

Master Control Unit Leading Particulars


Table 42

ITEM PARTICULAR
Dimensions 5.90 inches x 6.70 inches x 6.70 inches (150 mm x 170
mm x 170 mm)
Weight 6.61 lbs (3 kg) maximum
Power Requirement 115 VAC, 400 Hz, 25 A, 3 Phase
Power Dissipation Less than 25 VA
Altitude Normal operation up to 50,000 ft (15,240 m)

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J5

J1

J2

J3 J4

J7

J6

J8
LED INDICATORS
REFER TO SHEET 2
VIEW A

GRAPHIC TASK 44-21-74-990-947-A01

Master Control Unit


Figure 82

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VIEW A
GRAPHIC TASK 44-21-74-990-948-A01

Master Control Indicators


Figure 83

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SUBTASK 44-21-74-990-027-A01

G. Programming Module (PM)

1) Location

a) The PMs (P/N 177923-901) are attached to the MCUs.

b) For detailed description and illustrated parts list, refer to the PM CMM;
Thales document number 25-20-30.

2) Description

a) The PM provides the interface between the MCU and the stored data
system.

b) The PM plugs into J7 of the MCU.

3) External Connector (Refer to Figure 84)

J1

Main I/O Connector

4) Leading particulars, PM (Refer to Table 43)

TABLE TASK 44-21-74-990-949-A01

PM Leading Particulars
Table 43

ITEM PARTICULAR
Dimensions 1.93 inches x 1.34 inches x 0.43 inches (49 mm x 34
mm x 11 mm)
Weight 0.063 lbs (29 grams) maximum
Altitude Normal operation up to 50,000 ft (15,240 m)

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J1

GRAPHIC TASK 44-21-74-990-950-A01

Program Module
Figure 84

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SUBTASK 44-21-74-990-028-A01

H. Tapping Unit (TU)

1) Location

a) The TUs (P/N 177832-101) are located in the cabin. There are five TUs for
this i4000 system configuration; the locations are determined by Boeing.
Refer to the Component Locations section of the Boeing 767 AMM.

b) For detailed description and illustrated parts list, refer to the TU CMM;
Thales document number 44-20-30.

2) Description

The primary function of the TU is downstream distribution to other components in


the system. Each TU distributes baseband video outputs derived from an RF
source to three Bulkhead Monitors.

3) External Connectors (Refer to Figure 85)

a) J1

Monitor 1 Connector

b) J2

Head End Connector

c) J4

Monitor 2 Connector

d) J5

Monitor 3 Connector

4) Leading Particulars, TU (Refer to Table 44)

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TABLE TASK 44-21-74-990-951-A01

TU Leading Particulars
Table 44

ITEM PARTICULAR
Dimensions Dimensions are in Inches (IN) and Millimeters (mm) in
Length (L), Height (H), and With (W) as follows:
6.89 IN / 175.0 mm L
2.44 IN / 133.4 mm H
5.25 IN / 199mm W
Weight 1.93 pounds (0.875 kilograms) maximum
Cooling Convection
Power Requirement 115 VAC, 400 Hz, single phase
Power Consumption 6.5 - 16.75 Watts (Maximum)

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J3

J4

J5

J1

J2

REAR VIEW

GRAPHIC TASK 44-21-74-990-952-A01

Tapping Unit
Figure 85

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SUBTASK 44-21-74-990-029-A01

I. Seat Electronics Box (SEB)

1) Location

a) There is an SEB (P/N 177745-106) mounted in each seat group, and one
SEB mounted in the VCC rack assembly for the iCMT.

b) For detailed description and illustrated parts list, refer to the SEB CMM;
Thales document number 44-21-42.

2) Description

a) The SEB provides audio/video entertainment, personal external audio video


source interface, and laptop/telephony connections.

b) The SEB distributes broadcast audio/video from the Radio Frequency (RF)
network, and digital interactive audio/video from the 100Base-TX network.

c) Each SEB supports up to three seats. Up to 10 SEBs may be daisy chained


together in a column.

3) Exterior Connectors (Refer to Figure 86)

a) J1

Data In

b) J2

Data Out

c) J6

External Audio/Video Connector

d) J9

Power In

e) J10 and J11

Power Out

f) J7 A and J7 B

In-Seat Connector

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4) Leading particulars, SEB (Refer to Table 45)

TABLE TASK 44-21-74-990-953-A01

SEB Leading Particulars


Table 45

ITEM PARTICULAR
Dimensions Dimensions are in Inches (IN) and Millimeters (mm) in
Width (W), Height (H), Length (L) and as follows:
2.71 IN W / 68.9mm W
9.20 IN H / 233.7mm H
7.35 IN L / 186.7mm L
Weight 4.2 lbs (1.9 kg) maximum
Power Dissipation 47 W maximum at full load
Power Requirement 115 VAC, 400 Hz, three phase

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VIEW B

VIEW A

SEE VIEW A

SEE VIEW B

GRAPHIC TASK 44-21-74-990-954-A01

Seat Electronics Box


Figure 86

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SUBTASK 44-21-74-990-030-A01

J. Tethered Passenger Control Unit Basic (TCPU-b)

1) Location

a) There is a TCPU-b/Cradle Cordreel Assembly (P/N 179118-A01) mounted in


the arm of each seat.

b) For detailed description and illustrated parts list, refer to the TCPU-b/Cradle
Cordreel Assembly CMM; Thales document number 44-22-14.Location

2) Description

a) The TCPU-b provides the passengers the means to control i4000


entertainment services at the seat. The TCPU-b provides a credit card
reader and controls all entertainment and PSS services. The TCPU-b also
provides the means to channel up and down on the broadcast audio and
video channels when in Degraded Function. The credit card reader is on the
side of the unit.

b) The unit is mounted in a cradle-base assembly compatible with aircraft


seats. A cord reel mechanism is included in the cradle and provides storage
and spring tension for the cord reel. All buttons and indicators are illuminated
to enable viewing in all levels of ambient light.

c) The TPCU-b interfaces to the IFE system via its connection to the Seat
Electronics Box (SEB). The communications link between the SEB and the
TPCU-b(s) is via a Universal Serial Bus (USB) interface. Power and ground
are provided from the SEB for the TPCU-b(s) as well. Figure 73 is a block
diagram of the SEB/TPCU-b interconnections.

3) External Connector (Refer to Figure 71)

J1

Universal Serial Bus Main I/O connector

4) Controls and Indicators (Refer to Figure 87)

5) Leading particulars, TPCU-b (Refer to Table 46)

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TABLE TASK 44-21-74-990-955-A01

TPCU-b Leading Particulars


Table 46

ITEM PARTICULAR
Dimensions Weight Dimensions are in Inches (IN) and Millimeters
(mm) in Width (W), Height (H), and Length (L) as
follows:
10.55 IN / 268.1 mm L
3.11 IN / 78.9 mm W
2.08 IN / 52.9 mm H
Weight (lbs) 1.00 lbs (0.45 kg) maximum
Power Consumption 3.0 Watts maximum
Power Requirement 32 VDC (+ 12%) (100mV ripple max.)

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VIEW A
J1

SEE VIEW A

GRAPHIC TASK 44-21-74-990-956-A01

Tethered Passenger Control Unit, Basic


Figure 87 (Sheet 1 of 2)

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4 WAY CONTROL

GAME,
FIRE BUTTON
POWER HOME

VOL UP CHANNEL UP

VOL DOWN CHANNEL DOWN

READING LIGHT ATTENDANT CALL


CANCEL

HELP MOVING MAP


ATTENDANT CALL
FAST FWD
REWIND

PICTURE IN PICTURE BRIGHTNESS

STOP

GAME, FIRE BUTTON


PLAY/PAUSE
GAME

GRAPHIC TASK 44-21-74-990-957-A01

Tethered Passenger Control Unit, Basic


Figure 87 (Sheet 2 of 2)

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SUBTASK 44-21-74-990-031-A01

K. 15.4 Inch Smart Video Display Unit (SVDU)

1) Location

a) There is a 15.4 inch SVDU (P/N 178840-301) mounted in the back of every
seat in Business Class.

b) For detailed description and illustrated parts list, Refer to the applicable
Thales CMM: 44-21-72.

2) Description

a) The SVDU contains a Flat Panel Display with electronics. It receives power,
National Television System Committee (NTSC) (M) video, and Ethernet data
(MPEG-1/MPEG-2 streaming video/audio) from the LRU specified. Each
SVDU has full access to the high-speed data network and uses this access
to present video graphics, video-on-demand, audio-on-demand, web
material, and to play games.

b) The passengers navigate the various menu screens of the SVDU using the
touch screen feature.

3) External Connectors (Refer to Figure 88)

a) J1

Main I/O Connector

b) J2

USB Port Keyboard Interface.

c) J3

USB Port Mouse Interface.

4) Control (Refer to Table 47 and Figure 88)

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TABLE TASK 44-21-74-990-958-A01

Control Description
Table 47

CONTROL FUNCTION
Brightness Control Controls brightness for viewing

5) Leading Particulars, 15.4 Inch SVDU (Refer to Table 48)

TABLE TASK 44-21-74-990-959-A01

15.4 Inch SVDU Leading Particulars


Table 48

ITEM PARTICULAR
Dimensions Dimensions are in Inches (IN) and Millimeters (mm) in
Length (L), Height (H), and Width (W) as follows:
1.60 IN L / 41 mm L
15.29 IN W / 388 mm W
10.39 IN H / 264 mm H
Weight 7 pounds (3.18 kg) maximum
Power Dissipation 24 W at 32 VDC

Power Requirement +18 to +36 VDC


LCD Resolution 1280 x 800
LCD Color Depth [bit] 18
Contrast Ratio (min.) (1) 100:1
Viewing Angle [degree] (without U/D 35/23
privacy filter)
L/R 50/50
Brightness (min.) [cd/m2] *1 100

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FACE VIEW

BRIGHTNESS
CONTROL

J2
J1 J3

BOTTOM VIEW
GRAPHIC TASK 44-21-74-990-960-A01

15.4 Inch Smart Video Display Unit


Figure 88

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SUBTASK 44-21-74-990-032-A01

L. 10.4 Inch Integrated Cabin Management Terminal (iCMT)

1) Location

a) There is a 10.4 iCMT (P/N 177792-803).mounted in the VCC

b) For detailed description and illustrated parts list, Refer to the applicable
Thales CMM: 44-21-27.

2) Description

a) The iCMT contains a 10.4 Flat Panel Display with electronics.

b) The iCMT receives power, National Television System Committee (NTSC)


(M) video, and Ethernet data (MPEG-1/MPEG-2 streaming video/audio) from
the Seat Electronics Box (SEB - IV).

c) In conjunction with the SEB IV, each SVDU Gen II has full access to the
high-speed data network and uses this access to present video graphics,
video-on-demand, audio-on-demand, web material, and to play games

3) External Connector 10.4 Inch iCMT (Refer to Figure 89)

a) J1

LCD LVDS Interface Connector

b) J2

USB LCD RGB Interface Connector

c) J3

LCD Backlight Power Interface

d) J6

SEB I/O Interface Connector

e) J15

Maintenance Connector

4) Control (Refer to Table 49 and Figure 89)

EFFECTIVITY
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TABLE TASK 44-21-74-990-961-A01

Control Description
Table 49

CONTROL FUNCTION
Brightness Control Controls brightness for viewing

TABLE TASK 44-21-74-990-962-A01

5) Leading Particulars, 10.4 Inch iCMT (Refer to Table 50)

10.4 Inch iCMT Leading Particulars


Table 50

ITEM PARTICULAR
Dimensions Dimensions are in Inches (IN) and Millimeters (mm) in
Length (L), Height (H), and Width (W) as follows:
10.55 IN L / 267.9 mm L
.397 IN W / 10.99 mm W
8.36 IN H / 212.3 mm H
Weight 3.9 pounds (1.77 kg) maximum
18W at 32VDC (Backlight ON)
Power Dissipation
15.5 W at 32VDC (Backlight OFF)
18 to 36 VDC (unregulated)
Power Requirement
32 VDC nominal
Surge 40V for 100ms
Ripple 100ms Vp-p Max
Upper (Viewed from Above) = 50
Vertical Viewing Angle
Down (Viewed from Below) = 50
Horizontal Viewing Typical left and typical right (combined) = 80

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BRIGHTNESS
CONTROL

J1 CONNECTOR

J15 MAINTENANCE
CONNECTOR
J1 CONNECTOR
J3 CONNECTOR

J6 CONNECTOR
J2 CONNECTOR

GRAPHIC TASK 44-21-74-990-963-A01

10.4 Interactive Cabin Management Terminal


Figure 89

EFFECTIVITY
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SUBTASK 44-21-74-990-033-A01

M. 8.9 Inch Smart Video Display Unit (SVDU)

1) Location

a) There is 8.9 inch SVDUs (P/N 178850-201) mounted in the arm of every
front row seat in Economy Class.

b) For detailed description and illustrated parts list, Refer to the applicable
Thales CMM: 44-21-71.

2) Description

a) The SVDU contains a Flat Panel Display with electronics. It receives power,
National Television System Committee (NTSC) (M) video, and Ethernet data
(MPEG-1/MPEG-2 streaming video/audio) from the LRU specified. Each
SVDU has full access to the high-speed data network and uses this access
to present video graphics, video-on-demand, audio-on-demand, web
material, and to play games.

b) The passengers navigate the various menu screens of the SVDU using the
touch screen feature.

3) External Connectors (Refer to Figure 90)

a) J1

Main I/O Connector

b) J2

USB Port Keyboard Interface

c) J3

USB Port Mouse Interface

d) J40

Maintenance Port

4) Control (Refer to Table 51 and Figure 90)

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TABLE TASK 44-21-74-990-964-A01

Control Description
Table 51

CONTROL FUNCTION
Brightness Control Controls brightness for viewing

5) Leading Particulars, 8.9 Inch SVDU (Refer to Table 52)

TABLE TASK 44-21-74-990-965-A01

8.9 Inch SVDU Unit Leading Particulars


Table 52

ITEM PARTICULAR
Dimensions Dimensions are in Inches (IN) and Millimeters (mm) in
Length (L), Height (H), and Width (W) as follows:
1.54 IN L / 39 mm L
9.63 IN W / 245 mm W
6.48 IN H / 164 mm H
Weight 3.3 pounds (1.49 kg) maximum
LCD Resolution 1280 x 800
Power Dissipation 13W at 32VDC for -B01
15W at 32VDC for -201
Power Requirement 32 VDC nominal

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BRIGHTNESS
CONTROL

J3
J40 J1
J2

GRAPHIC TASK 44-21-74-990-966-A01

8.9 Inch Smart Video Display Unit


Figure 90

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SUBTASK 44-21-74-990-034-A01

N. 8.9 Inch Smart Video Display Unit (SVDU)

1) Location

a) There is 8.9 inch SVDUs (P/N 179290-201) mounted in the back of each
Economy Class seat.

b) For detailed description and illustrated parts list, Refer to the applicable
Thales CMM: 44-21-73.

2) Description

a) The SVDU contains a Flat Panel Display with electronics. It receives power,
National Television System Committee (NTSC) (M) video, and Ethernet data
(MPEG-1/MPEG-2 streaming video/audio) from the LRU specified. Each
SVDU has full access to the high-speed data network and uses this access
to present video graphics, video-on-demand, audio-on-demand, web
material, and to play games.

b) The passengers navigate the various menu screens of the SVDU using the
touch screen feature.

3) External Connectors (Refer to Figure 91)

a) J1

Main I/O Connector

b) J2

USB Port Keyboard Interface

c) J3

USB Port Mouse Interface

d) J40

Maintenance Port

4) Control (Refer to Table 53 and Figure 91)

EFFECTIVITY
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TABLE TASK 44-21-74-990-967-A01

Control Description
Table 53

CONTROL FUNCTION
Brightness Control Controls brightness for viewing

5) Leading Particulars, 8.9 Inch SVDU (Refer to Table 54)

TABLE TASK 44-21-74-990-968-A01

8.9 Inch SVDU Unit Leading Particulars


Table 54

ITEM PARTICULAR
Dimensions Dimensions are in Inches (IN) and Millimeters (mm) in
Length (L), Height (H), and Width (W) as follows:
1.45 IN L / 36.83 mm L
9.46 IN W / 240 mm W
5.74 IN H / 146 mm H
Weight 3.3 pounds (1.49 kg) maximum
LCD Resolution 1280 x 800
Power Dissipation 13W at 32VDC for -B01
15W at 32VDC for -201
Power Requirement 32 VDC nominal

EFFECTIVITY
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BRIGHTNESS
BUTTONS

J3
J2
J1

J40

GRAPHIC TASK 44-21-74-990-969-A01

8.9 Inch Smart Video Display Unit


Figure 91

EFFECTIVITY
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SUBTASK 44-21-74-990-035-A01

O. Overhead Electronics Box (OEB)

1) Location

a) The OEBs (P/N 179130-101) are located throughout the overhead area of
the cabin.

b) For detailed description and illustrated parts list, refer to the OEB CMM;
Thales document number 44-22-49.

2) Description

The OEB is a microprocessor based LRU that is used to illuminate and extinguish
a specific reading light (three each) and attendant call light (one each) when
commanded by the PCU-PSS or TDPCU.

3) External Connectors (Refer to Figure 92)

a) J1

AC Input from chain RS-485

b) J2

AC Output to chain RS-485

c) J3

Is used to illuminate or extinguish up to three reading lights and one row call
light.

4) Leading Particulars OEB (Refer to Table 55)

EFFECTIVITY
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TABLE TASK 44-21-74-990-970-A01

OEB Leading Particulars


Table 55

ITEM PARTICULAR
Dimensions Dimensions are in Inches, Width (W), Height (H), and
Length (L) as follows:
1.700 IN W
3.450 IN H
3.080 IN L
Weight 0.7 lbs maximum
Power Dissipation 60 Watts maximum
Power Requirement 115 VAC 400 Hz
Cooling Requirements Convection

EFFECTIVITY
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J1

J3

J2

GRAPHIC TASK 44-21-74-990-971-A01

Overhead Electronics Box


Figure 92

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TASK 44-21-74-990-972-A01

5. System Wiring

SUBTASK 44-21-74-990-036-A01

A. VCC Wiring (Retro Fit) (Refer to Figure 93)

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GRAPHIC TASK 44-21-74-990-973-A01

VCC Wiring
Figure 93 (Sheet 1 of 18)

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GRAPHIC TASK 44-21-74-990-974-A01

VCC Wiring
Figure 93 (Sheet 2 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-975-A01

VCC Wiring
Figure 93 (Sheet 3 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-976-A01

VCC Wiring
Figure 93 (Sheet 4 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-977-A01

VCC Wiring
Figure 93 (Sheet 5 of 18)
EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-978-A01

VCC Wiring
Figure 93 (Sheet 6 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-979-A01

VCC Wiring
Figure 93 (Sheet 7 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-980-A01

VCC Wiring
Figure 93 (Sheet 8 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-981-A01

VCC Wiring
Figure 93 (Sheet 9 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-982-A01

VCC Wiring
Figure 93 (Sheet 10 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-983-A01

VCC Wiring
Figure 93 (Sheet 11 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-984-A01

VCC Wiring
Figure 93 (Sheet 12 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-985-A01

VCC Wiring
Figure 93 (Sheet 13 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-986-A01

VCC Wiring
Figure 93 (Sheet 14 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-987-A01

VCC Wiring
Figure 93 (Sheet 15 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-988-A01

VCC Wiring
Figure 93 (Sheet 16 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-989-A01

VCC Wiring
Figure 93 (Sheet 17 of 18)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-990-A01

VCC Wiring
Figure 93 (Sheet 18 of 18)

EFFECTIVITY
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SUBTASK 44-21-74-990-037-A01

B. System Wiring (Retro Fit) (Refer to Figure 94)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-991-A01

System Wiring
Figure 94 (Sheet 1 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-992-A01

System Wiring
Figure 94 (Sheet 2 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-993-A01

System Wiring
Figure 94 (Sheet 3 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-994-A01

System Wiring
Figure 94 (Sheet 4 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-995-A01

System Wiring
Figure 94 (Sheet 5 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-996-A01

System Wiring
Figure 94 (Sheet 6 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-997-A01

System Wiring
Figure 94 (Sheet 7 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-998-A01

System Wiring
Figure 94 (Sheet 8 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-990-999-A01

System Wiring
Figure 94 (Sheet 9 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-991-801-A01

System Wiring
Figure 94 (Sheet 10 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-991-802-A01

System Wiring
Figure 94 (Sheet 11 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-991-803-A01

System Wiring
Figure 94 (Sheet 12 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-991-804-A01

System Wiring
Figure 94 (Sheet 13 of 14)

EFFECTIVITY
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GRAPHIC TASK 44-21-74-991-805-A01

System Wiring
Figure 94 (Sheet 14 of 14)

EFFECTIVITY
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This Page is Intentionally Left Blank

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COMPONENT LOCATIONS

SUBJECT PAGE

TASK 44-21-74-991-806-A01

1. General...................................................................................................................1002

TASK 44-21-74-991-807-A01

2. System Equipment Lists .........................................................................................1002

TASK 44-21-74-991-809-A01

3. TopSeries i4000 System Component Locations..................................................1004

SUBTASK 44-21-74-991-809-A01

A. General...................................................................................................................1004

B. Video Control Center ..............................................................................................1004

C. Seat Group Components ........................................................................................1004

D. Circuit Breakers ......................................................................................................1005

EFFECTIVITY Page 1001


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COMPONENT LOCATIONS

TASK 44-21-74-991-806-A01

1. General

The Thales Avionics, Incorporated TopSeries i4000 System entertainment system for the
LAN B767 is made up of components that are located in the Video Control Center (VCC), in
each of the passenger seat groups, and in the bulkheads and sidewalls of the aircraft cabin.

TASK 44-21-74-991-807-A01

2. System Equipment List

SUBTASK 44-21-74-991-808-A01

System Equipment List and Applicable Component Maintenance Manuals


Table 1001 (Sheet 1 of 3)

NOTE: Retrofit aircraft have OEBs P/N 179130-101 instead of SEBs in seating areas.

PART COMPONENT
ACRONYM NOMENCLATURE QUANTITY MAINTENANCE
NUMBER MANUAL

VIDEO CONTROL CENTER COMPONENTS

Interactive Cabin Management


iCMT 177792-803 1 44-21-27
Terminal

SEB Seat Electronics Box 177745-106 1 44-21-42

DSU-AM6-12 Digital Server Unit-AM6-12 177900-103 1 44-20-29

AVC Audio/Video Controller 177716-103 1 44-20-26

DSU-D2 Digital Server Unit-D2 177892-102 4 44-20-35

ESU-G Ethernet Switching Unit-Gigabit 178568-102 1 44-21-43

VCC Rack Video Control Center Rack 179231-101 1 44-21-70


Assembly

EFFECTIVITY Page 1002


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44-21-74
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

System Equipment List and Applicable Component Maintenance Manuals


Table 1001 (Sheet 2 of 3)

PART COMPONENT
ACRONYM NOMENCLATURE QUANTITY MAINTENANCE
NUMBER MANUAL

SEAT GROUP COMPONENTS, BUSINESS CLASS

SEB Seat Electronics Box 177745-106 15 44-21-42

TPCU-b Tethered Passenger Control 179118-A01 30 44-22-14


Unit - Basic
15.4 SVDU- Smart Video Display Unit, 15.4 178840-301 30 44-21-72
IIW Inch Wide Screen
Integrated Noise Canceling
AJM 178921-102 30 N/A
Audio Jack Module

SEAT GROUP COMPONENTS, ECONOMY CLASS

SEB Seat Electronics Box 176745-106 87 44-21-42

TPCU-b Tethered Passenger Control 179118-A01 191 44-22-14


Unit - Basic
8.9 SVDU- Smart Video Display Unit, 8.9 179290-201 188 44-21-73
IIW-SB Inch, Wide Screen, Seat Back
8.9 SVDU-IIW Smart Video Display Unit, 8.9 178850-201 3 44-21-71
Inch, Wide Screen, Arm Mount

AJM Audio Jack Module 170777-25 191 23-39-03

CABIN DISTRIBUTION COMPONENTS

MCU Master Control Unit 177922-103 4 25-20-21

PM Programming Module 177923-601 1 25-20-30

PM Programming Module 177923-602 3 25-20-30

ADB Area Distribution Box 177730-106 5 44-21-51

FDB Floor Disconnect Box 172781-01 5 N/A

EFFECTIVITY Page 1003


ALL Feb 28/09
44-21-74
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

System Equipment List and Applicable Component Maintenance Manuals


Table 1001 (Sheet 3 of 3)

PART COMPONENT
ACRONYM NOMENCLATURE QUANTITY MAINTENANCE
NUMBER MANUAL

CABIN DISTRIBUTION COMPONENTS (CONTINUED)

TU Tapping Unit 177832-101 5 44-20-30

OEB Overhead Electronics Box 179130-101 98 44-22-49

EFFECTIVITY Page 1004


ALL Feb 28/09
44-21-74
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

TASK 44-21-74-991-809-A01

3. TopSeries i4000 System Component Locations

A. General

1) The i4000 system for aircraft 34626, 34628, 34629, 35229, 35230, 35231, 35696,
35697, 35698, 36710, 36711, 36712 were linefit installed at the Boeing Aircraft
Company 767 Aircraft assembly line. Accordingly, the location of the majority of
the i4000 system components on these aircraft was determined by Boeing. For
locations of the i4000 system components that are not shown herein, refer to the
Boeing 767 AMM.

2) The location of all i4000 LRUs for retrofit aircraft 25864, 25865, 26261, 26265,
26327, 26329, 27597, 27613, 27615, 28206, 29227, 29228, 29229 are shown in this
section. For parts breakdown information of the LRUs, refer to the applicable
CMM per Table 101.

3) The location and parts breakdown information for other components of the i4000
system for retrofit aircraft 25864, 25865, 26261, 26265, 26327, 26329, 27597, 27613,
27615, 28206, 29227, 29228, 29229 are shown in the Thales Avionics LAN 767
Aircraft i4000 System Illustrated Parts Catalog (44-22-12).

B. Video Control Center

1) -The VCC assembly is located in the F2 galley (Refer to Figure 1002).

2) Locations of the LRUs and control switches installed in the VCC assembly are
shown in Figure 1001.

C. Seat Group Components

1) Business Class

a) An interconnect diagram of the Business Class seats is provided in


Figure 1002.

2) Economy Class

a) An interconnect diagram of the Economy Class seats is provided in


Figure 1003.

EFFECTIVITY Page 1005


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44-21-74
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

D. Circuit Breakers

1) For locations of the i4000 system circuit breakers for linefit aircraft 34626, 34628,
34629, 35229, 35230, 35231, 35696, 35697, 35698, 36710, 36711, 36712 refer
to the Boeing 767 AMM.

2) The location of the i4000 system circuit breakers for retrofit aircraft 25864, 25865,
26261, 26265, 26327, 26329, 27597, 27613, 27615, 28206, 29227, 29228,
29229 are shown in Figure 1004.

EFFECTIVITY Page 1006


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44-21-74
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

VIDEO CONTROL
CENTER

ICMT
CONTROL PANEL
(SEE SHEETS 2 AND 3)

VCC RACK ASSEMBLY


(SEE SHEET 5)

GRAPHIC TASK 44-21-74-991-810-A01

Video Control Center LRU Locations


Figure 1001 (Sheet 1 of 5)

EFFECTIVITY Page 1007


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44-21-74
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

MASTER IFE SWITCH

IFE FAN
INOP
INDICATOR
PC POWER
SWITCH
HEAD END SEAT END
POWER POWER
SWITCH SWITCH

USB PORT

AUDIO JACK
MODULE

DATA LOADER
PORTS (3X)

AC OUTLET
UNIT

VIDEO CONTROL CENTER


CONTROL PANEL

GRAPHIC TASK 44-21-74-991-811-A01

Video Control Center LRU Locations, Linefit


Figure 1001 (Sheet 2 of 5)

EFFECTIVITY Page 1008


34626, 34628, 34629, 35229, Feb 28/09
35230, 35231, 35696, 35697, 44-21-74
35698, 36710, 36711, 36712
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

IFE FAN
INOP
INDICATOR

MASTER IFE
POWER
SWITCH

HEAD END
POWER INOP
SWITCH
AUDIO JACK
USB PORT MODULE

DATA LOADER
PORT (3X)

AC OUTLET
UNIT

PC POWER
SWITCH

VIDEO CONTROL CENTER


CONTROL PANEL
GRAPHIC TASK 44-21-74-991-812-A01

Video Control Center LRU Locations, Retrofit


Figure 1001 (Sheet 3 of 5)

EFFECTIVITY Page 1009


25864, 25865, 26261, 26265, 26327, Feb 28/09
26329, 27597, 27613, 27615, 28206, 44-21-74
29227, 29228, 29229
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

SEB FOR THE ICMT

ICMT

VIDEO CONTROL
CENTER CONTROL
PANEL (BACK VIEW)

GRAPHIC TASK 44-21-74-991-813-A01

Video Control Center LRU Locations


Figure 1001 (Sheet 4 of 5)

EFFECTIVITY Page 1010


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44-21-74
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

DSU-D2

VCC RACK
ASSEMBLY
DSU-D2

ESU-G

DSU-AM6-12
AVC

GRAPHIC TASK 44-21-74-991-814-A01

Video Control Center LRU Locations


Figure 1001 (Sheet 5 of 5)

EFFECTIVITY Page 1011


ALL Feb 28/09
44-21-74
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

This page is intentionally left blank.

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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

GRAPHIC TASK 44-21-74-991-815-A01

Business Class Seat Interconnect Diagram


Figure 1002 (Sheet 1 of 3)

EFFECTIVITY
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

GRAPHIC TASK 44-21-74-991-816-A01

Business Class Seat Interconnect Diagram


Figure 1002 (Sheet 2 of 3)

EFFECTIVITY
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

GRAPHIC TASK 44-21-74-991-817-A01

Business Class Seat Interconnect Diagram


Figure 1002 (Sheet 3 of 3)

EFFECTIVITY
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

GRAPHIC TASK 44-21-74-991-818-A01

Economy Class Seat Interconnect Diagram


Figure 1003 (Sheet 1 of 9)

EFFECTIVITY
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

GRAPHIC TASK 44-21-74-991-819-A01

Economy Class Seat Interconnect Diagram


Figure 1003 (Sheet 2 of 9)

EFFECTIVITY
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

GRAPHIC TASK 44-21-74-991-820-A01

Economy Class Seat Interconnect Diagram


Figure 1003 (Sheet 3 of 9)

EFFECTIVITY
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AIRCRAFT MAINTENANCE MANUAL
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GRAPHIC TASK 44-21-74-991-821-A01

Economy Class Seat Interconnect Diagram


Figure 1003 (Sheet 4 of 9)

EFFECTIVITY
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

GRAPHIC TASK 44-21-74-991-822-A01

Economy Class Seat Interconnect Diagram


Figure 1003 (Sheet 5 of 9)

EFFECTIVITY
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

GRAPHIC TASK 44-21-74-991-823-A01

Economy Class Seat Interconnect Diagram


Figure 1003 (Sheet 6 of 9)

EFFECTIVITY
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

GRAPHIC TASK 44-21-74-991-824-A01

Economy Class Seat Interconnect Diagram


Figure 1003 (Sheet 7 of 9)

EFFECTIVITY
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

GRAPHIC TASK 44-21-74-991-825-A01

Economy Class Seat Interconnect Diagram


Figure 1003 (Sheet 8 of 9)

EFFECTIVITY
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AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

GRAPHIC TASK 44-21-74-991-826-A01

Economy Class Seat Interconnect Diagram, Retrofit


Figure 1003 (Sheet 9 of 9)

EFFECTIVITY
25864, 25865, 26261, 26265, Page 1035/1036
26327, 26329, 27597, 27613,
27615, 28206, 29227, 29228,
44-21-74 Feb 28/09

29229
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

P37 PANEL

GRAPHIC TASK 44-21-74-991-827-A01

Circuit Breaker Locations, Retrofit


Figure 1004 (Sheet 1 of 4)

EFFECTIVITY
25864, 25865, 26261, 26265, 26327, Page 1037
26329, 27597, 27613, 27615, 28206,
29227, 29228, 29229
44-21-74 Feb 28/09
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

P36 PANEL

GRAPHIC TASK 44-21-74-991-828-A01

Circuit Breaker Locations


Figure 1004 (Sheet 2 of 4)

EFFECTIVITY
25864, 25865, 26261, 26265, 26327, Page 1038
26329, 27597, 27613, 27615, 28206,
29227, 29228, 29229
44-21-74 Feb 28/09
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

P11-6 PANEL

GRAPHIC TASK 44-21-74-991-829-A01

Circuit Breaker Locations


Figure 1004 (Sheet 3 of 4)

EFFECTIVITY
25864, 25865, 26261, 26265, 26327, Page 1039
26329, 27597, 27613, 27615, 28206,
29227, 29228, 29229
44-21-74 Feb 28/09
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

P33 PANEL

2.5 7.5 7.5 7.5 M 7.5 2.5

PASS ENTERTAINMENT

GRAPHIC TASK 44-21-74-991-830-A01

Circuit Breaker Locations


Figure 1004 (Sheet 4 of 4)

EFFECTIVITY
25864, 25865, 26261, 26265, 26327, Page 1040
26329, 27597, 27613, 27615, 28206,
29227, 29228, 29229
44-21-74 Feb 28/09
THALES AVIONICS, INCORPORATED
AIRCRAFT MAINTENANCE MANUAL
TOPSERIES i4000 SYSTEM

MAINTENANCE PRACTICES

SUBJECT PAGE

TASK 44-21-74-991-831-A01

1. General...................................................................................................................2004

SUBTASK 44-21-74-470-001-A01

H. System Power-Up Procedure............................................................................2007

SUBTASK 44-21-74-470-002-A01

I. PDL Set Up Procedure .......................................................................................2007

TASK 44-21-74-470-801-A01

2. Phase 1 Software Download Procedure .................................................................2008

SUBTASK 44-21-74-990-038-A01

A. Required Equipment .........................................................................................2008

SUBTASK 44-21-74-470-003-A01

B. Procedure .........................................................................................................2008

SUBTASK 44-21-74-990-039-A01

C. System Software List, Line fit ............................................................................2012

SUBTASK 44-21-74-990-040-A01

D. System Software List, Retro fit ..........................................................................2015

TASK 44-21-74-470-802-A01

3. Phase 2 Software Download Procedures ...............................................................2018

SUBTASK 44-21-74-470-004-A01

A. Phase 2 Software Download to the DSU-AM6-12 .............................................2018

SUBTASK 44-21-74-470-005-A01

B. Phase 2 Software Download to the AVC ...........................................................2019

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SUBJECT PAGE

SUBTASK 44-21-74-470-006-A01

C. Phase 2 Software Download to the ESU-G ...................................................... 2020

SUBTASK 44-21-74-470-007-A01

D. Phase 2 Software Download to the ADBs......................................................... 2021

SUBTASK 44-21-74-470-008-A01

E. Phase 2 Software Download to the DSU-D2s ................................................... 2022

SUBTASK 44-21-74-470-009-A01

F. IP Sequencing .................................................................................................. 2022

SUB-TASK 44-21-74-470-803-A01

G. OEB Address Assignment ................................................................................ 2024

SUBTASK 44-21-74-470-010-A01

H. Phase 2 Software Download to the SEBs......................................................... 2024

SUBTASK 44-21-74-470-011-A01

I. Phase 2 Software Download to the SVDU-IIWs ................................................. 2025

SUBTASK 44-21-74-470-012-A01

J. Phase 2 Software Download to TPCU-Bs ......................................................... 2027

SUBTASK 44-21-74-470-013-A01

K. Phase Two Software Download to iCMT........................................................... 2028

SUBTASK 44-21-74-470-014-A01

L. Content Loading Procedure .............................................................................. 2029

SUBTASK 44-21-74-720-001-A01

M. Configuration Check Procedure ................................................................... 2031

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SUBJECT PAGE

SUBTASK 44-21-74-470-015-A01

N. PDL Shutdown Procedure.................................................................................2032

SUBTASK 44-21-74-470-016-A01

O. Reboot Entire IFE System Procedure ...............................................................2032

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TASK 44-21-74-991-831-A01

1. General

A. This section contains software download procedures, functional test procedures, and
content loading procedures for the TopSeries i4000 System.

B. For Return to Service (RTS) following LRU replacement, or any compromise to the
TopSeries i4000 System, perform the System Functional Test procedure (paragraph
4).

C. The procedures in this section are presented in logical order and may be performed
sequentially, however, each procedure is written to stand alone.

NOTE: For illustrations of each iCMT screen display described throughout this section, refer
to the DESCRIPTION AND OPERATION section of this manual.

D. Software Download Description

1) Every effort has been made to permit software functionality for the TopSeries
system to be modified using aircraft loadable software. This permits the system
to be upgraded or enhanced without changing the hardware configuration of the
aircraft. Depending on the specific configuration of the aircraft, software for the
system can be provided on a variety of storage media including the following:

a) CD ROM

b) USB Connection

2) Software is often provided on multiple media, each of which must be loaded into
the system.

3) Software download of the system is divided into the following two phases:

a) Phase 1 Download

Installs the proper configuration of software into the download server.

b) Phase 2 Download

Distributes the software to the required LRUs.

4) Phase 1 Download Description

a) Phase 1 download process consists of loading selected software


components from the distribution media to the system download server.

b) The Phase 1 download process is used to declare the desired software


configuration for the aircraft. All subsequent maintenance actions

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(Download and Configuration Check) use the configuration list created by


the Phase 1 download process as the aircraft configuration baseline. From
each media, maintenance personnel can select either specific software
component (by part number) or groups of software components called
packages to be loaded onto the download server. The download server
maintains a desired configuration database based on the most recent
software loaded in this manner.

c) Maintenance personnel are provided with a Phase 1 inventory screen which


identifies the software components (by software part number and LRU type)
which are in the systems desired configuration list. This list should be
verified against the configuration documentation maintained by the airline.
Extra components should be deleted.

5) Phase 2 Download Description

a) The Phase 2 download process uses the desired configuration list created
by the Phase 1 download to install the proper software into each system
LRU. The Phase 2 download must be performed on each LRU type
independently. To perform a Phase 2 download, the maintenance person
selects an LRU type to be downloaded and initiates the process. Progress is
presented and the user is informed when the process is complete. The
system provides for a download on one LRU or for all LRUs of a specified
type.

b) When a download is initiated by maintenance personnel, all aircraft loadable


software present in the desired configuration list for the selected LRU/LRU
type is to be loaded. If an LRU contains a software component which is not
on the list, it will be removed from the LRU. If an LRU is missing a software
component or has a different component from the list, it will be loaded by the
LRU from the download server.

c) Software download is only required when the software (including database)


is changed or when an LRU is replaced. The system will not download a
software component if it is already present in the LRU.

d) System operation has a certain level of hierarchy with respect to


maintenance processes including download. Because of this, components
should be configured in the following order:

(1) Head End Components

(2) Distribution Components

(3) Seat Components

e) It is also important that the proper database be loaded into the ADBs before
an IP sequencing operation is performed.

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f) For i4000 system, the order should be as follows:

(1) DSU AM6-12

(2) AVC

(3) ESU-G

(4) ADB

(5) DSU-D2

(6) SEB

(7) SVDU

(8) TPCU-b

(9) iCMT

g) After a Phase 2 download is performed, the configuration information


available to Configuration Check is automatically updated to reflect changes
which have occurred in the system.

E. Software is loaded to the TopSeries LRUs in a two-phase process, in which the code
is first uploaded from the CD-ROM on the PDL to the DSU AM6-12 hard disk drive and
then downloaded to individual LRU types or individual LRUs.

F. When downloading software, it is important to carefully verify that the correct files to be
downloaded were successfully uploaded and that all of the necessary files are selected.
An error here could result in missing or incompatible files on an LRU type that may
prevent further downloads to correct the problem.

G. IP Sequencing

1) Description

a) In the i4000 IFE system, the SEBs do not have any hard-coded or hard-
wired addressing to indicate their positions within the system. Since each
SEB needs to have a unique Ethernet address associated with its seat-group
number, the IP Sequencing system was developed.

b) Each Ethernet-capable LRU in the system contains a configuration data file


that defines the map of all of the LRUs. The SEB data includes:

(1) The SEBs position within the string where the SEB resides.

(2) The ADB and port where the SEB is connected.

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(3) The seat-group number of that position and the Ethernet address of
that seat-group.

c) Each SEB passes through the Ethernet interface to the next downstream
SEB in its string, so that in normal operation all the SEBs are connected to
the Ethernet network. Each SEB is also equipped with a software-controlled
output switch that it uses to disable communications to the downstream
LRUs.

d) When IP Sequencing starts, the ADBs command all of the SEBs to set their
output switches to the OFF position. The ADB can then communicate with
only the first SEB on each string; it tells the SEB on string one that it is the
first position on the first string. The SEB checks the configuration data file to
determine its seat group location and its Ethernet address. The ADB then
tells the SEB to turn on its output switch, so that it can now talk to the SEB in
the second position on string one, and gives that SEB its location, and then
turns on its output switch. This continues for each SEB in each string until
the entire system is sequenced per the configuration data file.

SUBTASK 44-21-74-470-001-A01

H. System Power-Up Procedure

1) Power up i4000 system.

Make sure all IFE Circuit Breakers (CBs) are closed.

2) Make sure aircraft ventilation cooling is on.

3) Wait 10 minutes.

4) At iCMT, verify Welcome Screen is displayed.

SUBTASK 44-21-74-470-002-A01

I. PDL Set Up Procedure

1) Connect RJ-45 Ethernet Cable from PDL to Video Control Center (VCC) Rack
RJ-45 Coupler, Port 3.

2) Turn PDL on and wait for system to display desktop.

3) Insert latest LAN 767 TopSeries i4000 System Software CD-ROM for
applicable configuration into PDL CD-ROM Drive (Refer to Tables 2001 and
2002).

4) At Password prompt, type iSeries, then click Enter.

5) Double-click on Blue Internet Explorer Icon labeled i-Series.

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Verify LAN Welcome Screen is displayed with Entertainment and Maintenance


Buttons.

TASK 44-21-74-470-801-A01

2. Phase 1 Software Download Procedure

CAUTION: WHILE PERFORMING THIS PROCEDURE, ENSURE THAT


AIRCRAFT POWER IS NOT INTERRUPTED. PLACE IFE WORK-
IN-PROGRESS PLACARDS ALERTING OTHER MAINTENANCE
PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

CAUTION: FAILURE TO COMPLY WITH THE DOCUMENTED SOFTWARE


DOWNLOAD PROCEDURE COULD RESULT IN SEBs BEING
RENDERED INOPERATIVE, AND THE ONLY CORRECTIVE ACTION
WOULD BE TO REPLACE EACH LRU.

CAUTION: IN ORDER FOR MMAP SOFTWARE AND CONTENT MEDIA TO


FUNCTION CORRECTLY, MAKE SURE PDL CONTAINS LATEST
HARDWARE CONFIGURATION.

SUBTASK 44-21-74-990-038-A01

A. Required Equipment

1) PDL containing latest Hardware configuration

2) Straight Ethernet Cable with RJ-45 Connector

3) LAN B767 i4000 TopSeries System Software, CD-ROM Media 620130-711-15-


A (for 34626, 34628, 34629, 35229, 35230, 35231, 35696, 35697, 35698, 36710,
36711, 36712) or 620130-712-11-A (for 25864, 25865, 26261, 26265, 26327,
26329, 27597, 27613, 27615, 28206, 29227, 29228, 29229)

SUBTASK 44-21-74-470-003-A01

B. Procedure

1) The Phase One procedure uploads software from the CD-ROM on the PDL to the
DSU AM6-12 hard disk drive. The software can be uploaded either by software
package or by file.

2) Old software components left on the Phase 1 directory may be incompatible and
cause SEB corruption.

3) To prevent leaving old software on the Phase 1 list, it is recommended that a


deletion of the old Phase 1 list be performed.

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4) At PDL, from LAN Welcome Screen, click Maintenance.

Verify Maintenance Access Screen is displayed.

5) At PDL, from i-Series Maintenance Access Screen, type 842537 on Keypad, then
click Enter.

Verify Maintenance Screen is displayed.

6) At PDL, from Maintenance Screen, click Download.

Verify Download Screen is displayed.

7) At PDL, from Download Screen, click Update Software.

Verify Current Software Configuration Screen is displayed.

8) At PDL, from Current Software Configuration Screen, click DELETE Button.

Verify Software Removal Screen is displayed.

9) At Software Removal Screen, click all files listed by clicking box provided at left
side of File Description.

Verify a check mark appears in box next to each listed file at left side of File
Description.

10) Click DELETE Button.

Verify that, after a few seconds, Software Removal List is completely empty and
no files are listed.

11) At Software Removal Screen, click DONE Button.

Verify Current Software Configuration Screen is displayed and list is completely


empty.

12) At PDL, from Current Software Configuration Screen, click UPDATE.

Verify Source Selection Screen is displayed.

13) At PDL, from Source Selection Screen, click CD-ROM source and click By File
button or By Package button.

a) If By File button was clicked, verify Software Load By File-CD Screen is


displayed with all files listed containing a selection box next to each file.

b) If By Package button was clicked, verify Software Load By Package-CD


Screen is displayed with single box and file.

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14) If By File Button was clicked, scroll down the screen, and click box next to each
listed file, then click UPDATE Button.

a) Verify a check mark appears in box next to each listed file.

b) Verify Progress Indication Bar is displayed.

NOTE: This may take approximately 7 to 10 minutes.

15) If By Package Button was clicked, click single selection box shown, then click
UPDATE Button.

a) Verify a check mark appears in single selection box.

b) Verify Progress Indication Bar is displayed.

NOTE: This may take approximately 7 to 10 minutes.

16) When download is complete and Progress Bar indicates 100%, click OK.

a) Depending on which Button was clicked, verify Software Load By File or


Package CD Screen is displayed.

b) Verify OK status is displayed in Status Bar for files loaded.

17) Click DONE.

a) Verify Current Software Configuration Screen is displayed.

b) Verify correct software elements are loaded on DSU AM6-12 per Table 2001
and 2002.

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18) Click DONE.

Verify Download Screen is displayed.

19) Remove TopSeries i4000 System Software CD-ROM from PDL CD-ROM
Drive.

20) Click DONE.

21) End of Phase 1 Download.

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SUBTASK 44-21-74-990-039-A01

C. System Software, List Line fit (Refer to Table 2001)

SUBTASK 44-21-74-991-832-A01

System Software List for Linefit Aircraft


Table 2001 (Sheet 1 of 3)

SOFTWARE DESCRIPTION DOWNLOAD SCREEN PART NUMBER

LAN B767 LINEFIT SOFTWARE - 620130-711-15-A


LAN 767 CONFIG 622406-08
AVC CORE 1 620472-55
AVC CORE 2 620752-64
AVC BASIC APP 620482-10
AVC D/L LINUX KERNEL 620476-02
AVC CABIN GUI 620934-11
DSU CORE 1 620302-62
DSU CORE 2 620422-63
DSU BASIC APP 620312-10
DSU CABIN GUI 620936-12
DSU MMAP CODE 620812-28
DSU LAN MMAP CONFIG 622616-02
DSU MMAP DATA 620814-06
DSU MMAP IMAGES 620815-04
DSU VICL CORE 1 620362-38
DSU VICL CORE 2 620432-38
DSU VICL MMAP LAUNCHER 620892-09
ADB CORE 1 620583-48
ADB CORE 2 620762-48
ADB-106 D/L LINUX KERNEL 620580-03
ADB SPI-WB APP 620600-02

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System Software List for Linefit Aircraft


Table 2001 (Sheet 2 of 3)

SOFTWARE DESCRIPTION DOWNLOAD SCREEN PART NUMBER

LAN B767 LINEFIT SOFTWARE - 620130-711-15-A (CONTINUED)


SEB CORE 1 620663-71
SEB CORE 2 620772-72
SEB D/L LINUX KERNEL 620688-06
SEB2 D/L DRIVERS 620690-02
SEB RF APP 620676-07
SEB2 SPI APP 620680-02
SVDU-405 D/L RFS 620544-10
SVDU-405 LAN PAX GUI2 622626-01
SVDU-405 GAME MOUNT 620910-06
SVDU-405 CONNECTIVITY APP 620938-13
SVDU-405 GAP 620424-13
SVDU-405 RFS APPS 620716-07
SVDU-405W CORE 1 620558-17
SVDU-405W CORE 2 620560-37
SVDU-405W D/L LINUX KERNEL 620540-04
SVDU-W D/L Drivers 620534-02
ICMT-405 CORE 1 620404-20
ICMT-405 CORE 2 620406-21
ICMT-405 D/L RFS 620408-05
ICMT-405 CABIN GUI 620940-19
ICMT-405 CONNECTIVITY APP 620976-04
ICMT-405 GAP 620420-14
ICMT-405 RFS APPS 620724-07
ICMT-405 LAN767-LF CABIN GUI C 622416-02
DSU-D2 CORE 1 620822-48

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System Software List for Linefit Aircraft


Table 2001 (Sheet 3 of 3)

SOFTWARE DESCRIPTION DOWNLOAD SCREEN PART NUMBER

LAN B767 LINEFIT SOFTWARE - 620130-711-12-A (CONTINUED)


DSU-D2 CORE 2 620824-54
DSU-D2 D/L RFS 620828-04
DSU-D2 LAN PAX GUI2 622624-03
DSU-D2 CONNECTIVITY APP 620916-08
DSU-D2 GAP 620714-20
DSU-D2 RFS APPS 620720-09
ESUG CORE 1 620434-10
TPCU CORE 1 620220-12
TPCU CORE 2 620224-13
TPCU LAN CONFIG 622410-02

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SUBTASK 44-21-74-990-040-A01

D. System Software List, Retro fit (Refer to Table 2002)

SUBTASK 44-21-74-991-833-A01

System Software List for Retrofit Aircraft


Table 2002 (Sheet 1 of 3)

SOFTWARE DESCRIPTION DOWNLOAD SCREEN PART NUMBER

LAN B767 RETROFIT SOFTWARE - 620130-712-11-A


LAN 767-R CONFIG 622407-07
AVC CORE1 620472-55
AVC CORE2 620752-64
AVC LAN BASIC APP 622636-02
AVC D/L LINUX KERNEL 620476-02
AVC GENERIC CABIN GUI 620934-11
DSU CORE1 620302-62
DSU CORE2 620422-63
DSU BASIC APP 620312-10
DSU GENERIC CABIN GUI 620936-12
DSU MMAP CODE 620812-28
DSU LAN 767-R MMAP CONFIG 622638-01
DSU MMAP DATA 620814-06
DSU MMAP IMAGES 620815-04
DSU VICL CORE1 620362-38
DSU VICL CORE2 620432-38
DSU VICL MMAP LAUNCHER 620892-09
ADB CORE1 620583-48
ADB CORE2 620762-48
ADB-106 D/L LINUX KERNEL 620580-03
ADB SPI-WB APP 620600-02

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System Software List for Retrofit Aircraft


Table 2002 (Sheet 2 of 3)

SOFTWARE DESCRIPTION DOWNLOAD SCREEN PART NUMBER

LAN B767 RETROFIT SOFTWARE - 620130-712-11-A (CONTINUED)


SEB CORE 1 620663-71
SEB CORE 2 620772-72
SEB D/L LINUX KERNEL 620688-06
SEB2 D/L DRIVERS 620690-02
SEB RF APP 620676-07
SEB2 SPI APP 620680-02
SVDU-405 D/L RFS 620544-10
SVDU-W D/L DRIVERS 620534-02
SVDU-405 LAN PAX GUI2 622626-01
SVDU-405 GAME MOUNT 620910-06
SVDU-405 CONNECTIVITY APP 620938-13
SVDU-405 GAP 620424-13
SVDU-RFS APPS 620716-07
SVDU-405W CORE 1 620558-17
SVDU-405W CORE 2 620560-37
SVDU-405W D/L LINUX KERNEL 620540-04
ICMT-405 CORE 1 620404-20
ICMT-405 CORE 2 620406-21
ICMT-405 D/L RFS 620408-05
ICMT CABIN GUI 620940-19
ICMT-405 CONNECTIVITY APP 620976-04
ICMT-405 GAP 620420-14
ICMT-405 RFS APPS 620724-07
ICMT-405 LAN767R CABIN GUI 622414-02

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System Software List for Retrofit Aircraft


Table 2002 (Sheet 3 of 3)

SOFTWARE DESCRIPTION DOWNLOAD SCREEN PART NUMBER

LAN B767 RETROFIT SOFTWARE - 620130-712-11-A (CONTINUED)


DSU-D2 CORE1 620822-48
DSU-D2 CORE2 620824-54
DSU-D2 D/L RFS 620828-04
DSU-D2 LAN PAX GUI2 622624-03
DSU-D2 CONNECTIVITY APP 620916-08
DSU-D2 GAP 620714-20
DSU-D2 RFS APPS 620720-09
ESU-G CORE1 620434-10
TPCU CORE 1 620220-12
TPCU CORE 2 620224-13
TPCU CONFIG 622410-02

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TASK 44-21-74-470-802-A01

3. Phase 2 Software Download Procedures

The Phase 2 procedure is a software download from the DSU AM6-12 hard disk drive to
selected LRU processors. The procedures for downloading to the DSU AM6-12, AVC, ESU-
G, ADBs, DSU-D2s, IP Sequencing, SEBs, SVDUs, TPCU-Bs, and iCMT are presented as
separate procedures.

SUBTASK 44-21-74-470-004-A01

A. Phase 2 Software Download to the DSU-AM6-12

CAUTION: WHILE PERFORMING THIS PROCEDURE, ENSURE THAT


AIRCRAFT POWER IS NOT INTERRUPTED. PLACE IFE WORK-
IN-PROGRESS PLACARDS ALERTING OTHER MAINTENANCE
PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

NOTE: The Basic App file is 35MB; it takes approximately 15 minutes for this procedure

1) At PDL (or iCMT), from Maintenance Screen, click Download.

Verify Download Screen is displayed.

2) From Download Screen, click Download LRU.

Verify LRU Load Screen is displayed with old software part numbers.

3) From LRU Load Screen, click DSU and ALL SELECTED LRUs.

a) Verify Download Phase 2 Screen with a Progress Bar is displayed.

b) Wait approximately 30 minutes.

4) When Progress Bar indicates 100%, click OK.

Verify System Config-Detail Screen is displayed.

5) At System Config-Detail Screen:

Verify files were downloaded to the DSU-AM6-12 per Table 2001 or 2002.

NOTE: Verify ICMT-405 LAN767R Cabin GUI, part number 622414-02 line
fit, 622414-02 for retro fit airplanes are present.

6) At System Config-Detail Screen, click CC Menu.

Verify Configuration Check Screen is displayed.

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7) At Configuration Check Screen, click CANCEL.

Verify Maintenance Screen is displayed.

SUBTASK 44-21-74-470-005-A01

B. Phase 2 Software Download to the AVC

CAUTION: WHILE PERFORMING THIS PROCEDURE, ENSURE THAT


AIRCRAFT POWER IS NOT INTERRUPTED. PLACE IFE WORK-
IN-PROGRESS PLACARDS ALERTING OTHER MAINTENANCE
PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

1) At PDL (or iCMT), from Maintenance Screen, click Download.

Verify Download Screen is displayed.

2) From Download Screen, click Download LRU.

Verify LRU Load Screen is displayed.

3) From LRU Load Screen, click AVC and ALL SELECTED LRUs.

a) Verify Download Phase 2 Screen with a Progress Bar is displayed.

b) Verify Status Bar at bottom of Screen disappears.

c) After 10 to 15 minutes, verify Status Bar at bottom of Screen reappears.

4) When Progress Bar indicates 100%, click OK.

Verify System Config-Detail Screen is displayed.

At System Config-Detail Screen:

5) Verify files were downloaded to the AVC per Table 2001 or 2002.

6) At System Config Detail Screen, click CC Menu.

Verify Configuration Check Screen is displayed.

7) At Configuration Check Screen, click CANCEL.

Verify Maintenance Screen is displayed.

SUBTASK 44-21-74-470-006-A01

C. Phase 2 Software Download to the ESU-G

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CAUTION: WHILE PERFORMING THIS PROCEDURE, ENSURE THAT


AIRCRAFT POWER IS NOT INTERRUPTED. PLACE IFE WORK-
IN-PROGRESS PLACARDS ALERTING OTHER MAINTENANCE
PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

1) At PDL (or iCMT), from Maintenance Screen, click Download.

Verify Download Screen is displayed.

2) From Download Screen, click Download LRU.

Verify LRU Load Screen is displayed.

3) From LRU Load Screen, click ESU and ALL SELECTED LRUs.

a) Verify Download Phase 2 Screen with a Progress Bar is displayed.

b) Wait approximately 2 to 3 minutes.

4) When Progress Bar indicates 100%, click OK.

Verify System Config-Detail Screen is displayed.

5) At System Config-Detail Screen:

Verify files were downloaded to the ESU per Table 2001 or 2002.

6) At System Config Detail Screen, click CC Menu.

Verify Configuration Check Screen is displayed.

7) At Configuration Check Screen, click CANCEL.

Verify Maintenance Screen is displayed.

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SUBTASK 44-21-74-470-007-A01

D. Phase 2 Software Download to the ADBs

CAUTION: WHILE PERFORMING THIS PROCEDURE, ENSURE THAT


AIRCRAFT POWER IS NOT INTERRUPTED. PLACE IFE WORK-
IN-PROGRESS PLACARDS ALERTING OTHER MAINTENANCE
PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

1) At PDL (or iCMT), from Maintenance Screen, click Download.

Verify Download Screen is displayed.

2) From Download Screen, click Download LRU.

Verify LRU Load Screen is displayed.

3) From LRU Load Screen, click ADB and ALL SELECTED LRUs.

NOTE: Wait 5 minutes for reboot of ADB.

Verify Download Phase 2 Screen with a Progress Bar is displayed.

4) When Progress Bar indicates 100%, click OK.

Verify System Config-Detail Screen is displayed.

5) At System Config-Detail Screen:

Verify files were downloaded to ADB per Table 2001 or 2002.

6) At System Config-Detail Screen, click CC Menu.

Verify Configuration Check Screen is displayed.

7) At Configuration Check Screen, click Cancel.

Verify Maintenance Screen is displayed.

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SUBTASK 44-21-74-470-008-A01

E. Phase 2 Software Download to the DSU-D2s

CAUTION: WHILE PERFORMING THIS PROCEDURE, ENSURE THAT


AIRCRAFT POWER IS NOT INTERRUPTED. PLACE IFE WORK-
IN-PROGRESS PLACARDS ALERTING OTHER MAINTENANCE
PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

1) At PDL (or iCMT), from Maintenance Screen, click Download.

Verify Download Screen is displayed.

2) From Download Screen, click Download LRU.

Verify LRU Load Screen is displayed.

3) From LRU Load Screen, click DSU-D2 and ALL SELECTED LRUs.

a) Verify Download Phase 2 Screen with a Progress Bar is displayed.

b) Wait approximately 10 minutes.

4) When Progress Bar indicates 100%, click OK.

Verify System Config-Detail Screen is displayed.

5) At System Config-Detail Screen:

Verify files were downloaded to the DSU-D2 per Table 2001 or 2002.

6) At System Config Detail Screen, click CC Menu.

Verify Configuration Check Screen is displayed.

7) At Configuration Check Screen, click CANCEL.

8) Verify Maintenance Screen is displayed.

SUBTASK 44-21-74-470-009-A01

F. IP Sequencing

1) Procedure

CAUTION: FOLLOWING THE REPLACEMENT OF ANY SEAT-END LRU, WAIT A


MINIMUM OF 20 MINUTES AFTER APPLYING POWER BEFORE
CARRYING OUT EITHER AN IP SEQUENCE OR A PHASE 2 SOFTWARE

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DOWNLOAD. ALLOW THE IP SEQUENCE OR SOFTWARE DOWNLOAD


TO COMPLETE (100%) OR TIMEOUT AND WAIT AN ADDITIONAL 20
MINUTES BEFORE STARTING ANOTHER IP SEQUENCE OR
DOWNLOAD.

CAUTION: WHILE PERFORMING THIS PROCEDURE, ENSURE THAT


AIRCRAFT POWER IS NOT INTERRUPTED. PLACE IFE WORK-
IN-PROGRESS PLACARDS ALERTING OTHER MAINTENANCE
PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

NOTE: IP Sequencing is required only if SEB(s), iCMT, or SVDU(s) were


replaced, otherwise proceed to LRU download procedure. When a
TPCU has been replaced, an IP sequence is not required. The TPCUs
acquire their IP address from the Seat Electronics Box (SEB) during the
20 minute period. Ethernet network connectivity is also established
during this time.

2) At PDL (or iCMT), from Maintenance Screen, click IP Sequencing.

Verify IP Sequence Menu Screen is displayed.

3) At IP Sequence Menu Screen, click IP Sequence.

Verify IP Sequence Progress Bar is displayed.

4) When Progress Bar indicates 100%, click OK.

Verify IP Sequence Report Screen reports all SEB highlighted green.

5) Click Done.

Verify IP Sequence Menu is displayed.

6) Click Done.

Verify Maintenance Screen is displayed.

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SUB-TASK 44-21-74-470-803-A01

G. OEB Address Assignment

1) At iCMT, from Maintenance Screen, touch PSS.

Verify PSS Maintenance Control Screen is displayed.

2) At iCMT, from PSS Maintenance Control Screen, touch ASSIGN ADDRS

Wait approximately 5 minutes for all OEBs to sequence.

NOTE: A clicking noise may be heard while OEBs are sequencing.

3) At iCMT, from PSS Maintenance Control Screen, touch BACK.

Verify Maintenance Screen is displayed.

SUBTASK 44-21-74-470-010-A01

H. Phase 2 Software Download to the SEBs

CAUTION: WHILE PERFORMING THIS PROCEDURE, ENSURE THAT


AIRCRAFT POWER IS NOT INTERRUPTED. PLACE IFE WORK-
IN-PROGRESS PLACARDS ALERTING OTHER MAINTENANCE
PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

CAUTION: FOLLOWING THE REPLACEMENT OF ANY SEAT-END LRU, WAIT A


MINIMUM OF 20 MINUTES AFTER APPLYING POWER BEFORE
CARRYING OUT EITHER AN IP SEQUENCE OR A PHASE 2 SOFTWARE
DOWNLOAD. ALLOW THE IP SEQUENCE OR SOFTWARE DOWNLOAD
TO COMPLETE (100%) OR TIMEOUT AND WAIT AN ADDITIONAL 20
MINUTES BEFORE STARTING ANOTHER IP SEQUENCE OR
DOWNLOAD.

1) At PDL (or iCMT), from Maintenance Screen, click Download.

Verify Download Screen is displayed.

2) From Download Screen, click Download LRU.

Verify LRU Load Screen is displayed.

3) From LRU Load Screen, click SEB and ALL SELECTED LRUs.

Verify Download Phase 2 Screen with Progress Bar is displayed.

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NOTE: This may take several minutes depending on size of files being
downloaded. Wait until Progress Bar indicates 100% or times out.

4) When Progress Bar indicates 100%, click OK.

Verify System Config-Detail Screen is displayed.

5) At System Config-Detail Screen:

Verify files were downloaded to the SEBs per Table 2001 or 2002.

CAUTION: IF ALL FILES WERE NOT DOWNLOADED TO THE SEB,


REPEAT STEPS 1-5.

6) At System Config-Detail Screen, click CC Menu.

Verify Configuration Check Screen is displayed.

7) At Configuration Check Screen, click Cancel.

Verify Maintenance Screen is displayed.

SUBTASK 44-21-74-470-011-A01

I. Phase 2 Software Download to the SVDU-IIWs (Refer to Table 512)

CAUTION: FOLLOWING THE REPLACEMENT OF ANY SEAT-END LRU, WAIT A


MINIMUM OF 20 MINUTES AFTER APPLYING POWER BEFORE
CARRYING OUT EITHER AN IP SEQUENCE OR A PHASE 2 SOFTWARE
DOWNLOAD. ALLOW THE IP SEQUENCE OR SOFTWARE DOWNLOAD
TO COMPLETE (100%) OR TIMEOUT AND WAIT AN ADDITIONAL 20
MINUTES BEFORE STARTING ANOTHER IP SEQUENCE OR
DOWNLOAD.

CAUTION: FAILURE TO PERFORM AN IP SEQUENCE AFTER SVDU


REPLACEMENT CAUSES AN IP ADDRESS CONFLICT BETWEEN THE
ICMT AND THE NEW SVDU. THIS RESULTS IN ACCESS TO THE
SYSTEM BEING BLOCKED AND SUBSEQUENT AIRCRAFT DOWN
TIME.

CAUTION WHILE PERFORMING THE WORK IN THIS PROCEDURE, ENSURE


THAT AIRCRAFT POWER IS NOT INTERRUPTED. PROPERLY PLACE
IFE WORK-IN-PROGRESS PLACARDS ALERTING OTHER
MAINTENANCE PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

CAUTION: SVDU MAY NEED TO BE DOWNLOADED TWICE. DOWNLOAD BY


ZONE TO AVOID THIS SCENARIO.

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1) At PDL (or iCMT), from Maintenance screen, click Download.

Verify Download Screen is displayed.

2) From Download screen, click Download LRU.

Verify LRU Load screen is displayed.

3) From LRU Load screen, click SVDU and ALL SELECTED LRUs.

Verify Download Phase 2 screen with Progress Bar is displayed.

NOTE: This may take several minutes depending on size of files being
downloaded. Wait until Progress Bar indicates 100% or times out.

4) When Progress Bar indicates 100%, click OK.

Verify System Config-Detail screen is displayed.

5) At System Config-Detail screen:

Verify files were downloaded per Table 2001 or 2002.

CAUTION: AFTER FIRST DOWNLOAD, ALL FILES MAY NOT BE


DISPLAYED. DOWNLOAD TO SVDU-IIW MAY NEED TO BE
REPEATED TO ENSURE ALL FILES ARE DISPLAYED.

6) At System Config-Detail screen, click CC Menu.

Verify Configuration Check screen is displayed.

7) At Configuration Check screen, touch CANCEL.

Verify Maintenance screen is displayed.

8) At System Config-Detail screen:

Verify files were downloaded per Table 2001 or 2002.

9) At System Config-Detail screen, touch CC Menu.

Verify Configuration Check screen is displayed.

10) At Configuration Check screen, touch CANCEL.

Verify Maintenance screen is displayed.

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SUBTASK 44-21-74-470-012-A01

J. Phase 2 Software Download to TPCU-Bs (Refer to Table 513)

CAUTION: WHILE PERFORMING THE WORK IN THIS PROCEDURE, ENSURE


THAT AIRCRAFT POWER IS NOT INTERRUPTED. PROPERLY PLACE
IFE WORK-IN-PROGRESS PLACARDS ALERTING OTHER
MAINTENANCE PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

CAUTION: FOLLOWING THE REPLACEMENT OF ANY SEAT-END LRU, WAIT A


MINIMUM OF 20 MINUTES AFTER APPLYING POWER BEFORE
CARRYING OUT EITHER AN IP SEQUENCE OR A PHASE 2 SOFTWARE
DOWNLOAD. ALLOW THE IP SEQUENCE OR SOFTWARE DOWNLOAD
TO COMPLETE (100%) OR TIMEOUT AND WAIT AN ADDITIONAL 20
MINUTES BEFORE STARTING ANOTHER IP SEQUENCE OR
DOWNLOAD.

CAUTION: TPCU-B CAN NOT BE HOT SWAPPED. TPCUS MUST RECEIVE IP


ADDRESSES FROM THE SEB DURING BOOT UP.

1) At PDL (or iCMT), from Maintenance Screen, click Download.

Verify Download Screen is displayed.

2) From Download Screen, click Download LRU.

Verify LRU Load Screen is displayed.

3) From LRU Load Screen, click TPCU-B and ALL SELECTED LRUs.

Verify Download Phase 2 Screen with a Progress Bar is displayed.

NOTE: This may take several minutes depending on size of files being
downloaded. Wait until Progress Bar indicates 100% or Times out.

4) When Progress Bar indicates 100%, click OK.

Verify System Config-Detail Screen is displayed.

5) At System Config-Detail Screen:

Verify files were downloaded to the TPCU-b per Table 2001 or 2002.

CAUTION: IF ALL FILES WERE NOT DOWNLOADED TO THE TPCU,


REPEAT STEPS 1-5.

6) At System Config-Detail Screen, click CC Menu.

Verify Configuration Check Screen is displayed.

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7) At Configuration Check Screen, click Cancel.

Verify Maintenance Screen is displayed.

SUBTASK 44-21-74-470-013-A01

K. Phase Two Software Download to iCMT (Refer to Table 514)

CAUTION: WHILE PERFORMING THIS PROCEDURE, ENSURE THAT


AIRCRAFT POWER IS NOT INTERRUPTED. PLACE IFE WORK-
IN-PROGRESS PLACARDS ALERTING OTHER MAINTENANCE
PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

CAUTION: FOLLOWING THE REPLACEMENT OF ANY SEAT-END LRU, WAIT A


MINIMUM OF 20 MINUTES AFTER APPLYING POWER BEFORE
CARRYING OUT EITHER AN IP SEQUENCE OR A PHASE 2 SOFTWARE
DOWNLOAD. ALLOW THE IP SEQUENCE OR SOFTWARE DOWNLOAD
TO COMPLETE (100%) OR TIMEOUT AND WAIT AN ADDITIONAL 20
MINUTES BEFORE STARTING ANOTHER IP SEQUENCE OR
DOWNLOAD.

1) At PDL (or iCMT), from Maintenance Screen, click Download.

Verify Download Screen is displayed.

2) From Download Screen, click Download LRU.

Verify LRU Load Screen is displayed.

3) From LRU Load Screen, click iCMT and ALL SELECTED LRUs.

Verify Download Phase 2 Screen with a Progress Bar is displayed.

NOTE: This may take several minutes depending on size of files being
downloaded. Wait until Progress Bar indicates 100% or Times out.

4) When Progress Bar indicates 100%, click OK.

Verify System Config-Detail Screen is displayed.

NOTE: iCMT will reboot.

5) At System Config-Detail Screen:

Verify files were downloaded to the iCMT per Table 2001 or 2002.

6) At System Config-Detail Screen, click CC Menu.

Verify Configuration Check Screen is displayed.

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7) At Configuration Check Screen, click Cancel.

Verify Maintenance Screen is displayed.

SUBTASK 44-21-74-470-014-A01

L. Content Loading Procedure

CAUTION: WHILE PERFORMING THIS PROCEDURE, ENSURE THAT


AIRCRAFT POWER IS NOT INTERRUPTED. PLACE IFE WORK-
IN-PROGRESS PLACARDS ALERTING OTHER MAINTENANCE
PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

1) At PDL, from Maintenance Screen, click Download.

Verify Download Screen is displayed.

2) At Download Screen, click Update Content.

Verify LRU Load Screen is displayed.

3) At CONTENT LOADING MENU, click Content Inventory Selection.

Verify Collecting Available Content Inventory Lists Screen with Progress Bar
is displayed.

4) At Collecting Available Content Inventory Lists Screen, observe Progress Bar.

Verify that when list of available content inventory is compiled, Progress Bar is full
and System automatically advances to Content Inventory Selection Screen.

5) At Content Inventory Selection Screen, select content desired by clicking in small


circle to left of Description Column.

6) Click OK.

Active Content Selection Screen may be displayed.

NOTE: If Active Content Selection Screen does not appear, Disregard Action
Item 7 and proceed to Observation Item 7.1.

7) If Active Content Selection Screen is displayed click desired content and click
OK.

Verify Content Inventory Confirmation Screen is displayed.

8) At Content Inventory Confirmation Screen, click YES, I AM SURE.

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Verify Content Inventory Confirmation Screen is displayed.

8) At Content Inventory Confirmation Screen, click YES, I AM SURE.

Verify Please wait while the servers process the new content list Screen with
Progress Bar is displayed.

9) At Please wait while the servers process the new content list Screen, observe
Progress Bar.

Verify that, when Content List processing is complete, Status Bar is full and
System automatically advances to Content Loading Summary Screen.

10) At Content Loading Summary Screen, observe Content Flight Readiness Status
Window.

Verify all Servers are reporting.

11) At Content Loading Summary Screen, observe Current Activity Window.

Verify Download and Crossload indicates In Progress.

12) At Content Loading Summary Screen, observe Active Content Progress Bar in
Content Download Status Window.

When Progress Bar reaches 100% Content Load is may NOT be complete.

NOTE: This screen will give false indication that load is complete.

13) If only partial content is available, the line should indicate, No further content
available.

CAUTION: IT IS IMPORTANT TO WAIT UNTIL ALL FILES FOR MOVING MAP


HAVE FINISHED UNTARRING. THIS PROCESS WILL TAKE AT
LEAST 25 TO 30 MINUTES.
14) In order to confirm that the files for the Moving Map have finished untarring, use
HyperTerminal or a telnet session to query DSU AM6-12. Perform Action Items
15 through 22.

15) At Log-In Prompt, type root.

A Password Prompt will be displayed.

16) At Password Prompt, type root00.

Observe that log-in is successful.

17) At DSU AM6-12, enter the following command:

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Verify monitor displays three values.

19) Type: Is | wc

Verify monitor displays three values.

NOTE: If first two values are increasing, files are still untarring, otherwise
they are complete.

20) Type: cd /thales/data/contents/mmap_images/images

21) Type: Is | wc

Verify monitor displays three values.

22) Type: Is | wc

Verify monitor displays three values.

NOTE: If first two values are increasing, files are still untarring, otherwise
they are complete.

SUBTASK 44-21-74-720-001-A01

M. Configuration Check Procedure.

CAUTION: WHILE PERFORMING THE WORK IN THIS PROCEDURE, ENSURE


THAT AIRCRAFT POWER IS NOT INTERRUPTED. PROPERLY PLACE
IFE WORK-IN-PROGRESS PLACARDS ALERTING OTHER
MAINTENANCE PERSONNEL NOT TO INTERRUPT AIRCRAFT POWER.

1) At PDL, from Maintenance Screen, click Config Check.

Verify Configuration Check Screen is displayed.

2) At PDL, under View Type, click Initiate a new configuration check.

3) At PDL, under View Type, click Engineering.

4) Under Target Group, click System, then click GO.

5) Compare displayed software part numbers to current download screen part


numbers (Refer to Table 2001 or 2002).

If software part numbers for DSU-AM6-12, AVC, ESU-G, ADBs, DSU-D2s, SEBs,
SVDUs, TPCU-bs, and iCMT match current download screen part numbers,
software download is complete (Refer to Table 2001 or 2002). If not, perform
applicable step(s) as required.

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If software part numbers for DSU-AM6-12, AVC, ESU-G, ADBs, DSU-D2s, SEBs,
SVDUs, TPCU-bs, and iCMT match current download screen part numbers,
software download is complete (Refer to Table 2001 or 2002). If not, perform
applicable step(s) as required.

SUBTASK 44-21-74-470-015-A01

N. PDL Shutdown Procedure

1) Turn PDL off.

2) At PDL, disconnect RJ-45 Ethernet Cable from VCC Rack RJ-45 Coupler Port 3.

SUBTASK 44-21-74-470-016-A01

O. Reboot Entire IFE System Procedure

1) Before using system for first time and, after loading all LRUs, perform an entire
IFE System Reboot as follows:

2) In Video Control Center (VCC) next to iCMT, toggle MASTER IFE Switch to
reboot system.

Verify that system reboots properly and LAN Welcome Screen is displayed.

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REMOVAL/INSTALLATION

SUBJECT PAGE

TASK 44-21-74-991-834-A01

1. General...................................................................................................................4005

TASK 44-21-74-991-835-A01

2. Equipment and Materials Required.........................................................................4005

TASK 44-21-74-991-836-A01

3. Digital Server Unit-AM6-12 (DSU-AM6-12).............................................................4005

SUBTASK 44-21-74-020-001-A01

A. Removal ...........................................................................................................4005

SUBTASK 44-21-74-420-001-A01

B. Installation ........................................................................................................4007

TASK 44-21-74-991-838-A01

4. Ethernet Switching Unit-Gigabit (ESU-G) ...............................................................4008

SUBTASK 44-21-74-020-002-A01

A. Removal ...........................................................................................................4008

SUBTASK 44-21-74-420-001-A01

B. Installation ........................................................................................................4011

TASK 44-21-74-991-840-A01

5. Audio/Video Controller (AVC) .................................................................................4012

SUBTASK 44-21-74-020-003-A01

A. Removal ...........................................................................................................4012

SUBTASK 44-21-74-420-001-A01

B. Installation ........................................................................................................4015

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SUBJECT PAGE

TASK 44-21-74-991-842-A01

6. Digital Server Unit-D2 (DSU-D2) ............................................................................ 4016

SUBTASK 44-21-74-020-004-A01

A. Removal ........................................................................................................... 4016

SUBTASK 44-21-74-420-001-A01

B. Installation ........................................................................................................ 4018

TASK 44-21-74-991-844-A01

7. Interactive Cabin Management Terminal (iCMT) .................................................... 4019

SUBTASK 44-21-74-020-005-A01

A. Removal ........................................................................................................... 4019

SUBTASK 44-21-74-420-001-A01

B. Installation ........................................................................................................ 4021

TASK 44-21-74-991-846-A01

8. VCC Seat Electronics Box (SEB) ........................................................................... 4022

SUBTASK 44-21-74-020-006-A01

A. Removal ........................................................................................................... 4022

SUBTASK 44-21-74-420-001-A01

B. Installation ........................................................................................................ 4024

TASK 44-21-74-991-848-A01

9. Master Control Unit (MCU) ..................................................................................... 4025

SUBTASK 44-21-74-020-007-A01

A. Removal ........................................................................................................... 4025

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SUBJECT PAGE

SUBTASK 44-21-74-420-001-A01

B. Installation ........................................................................................................4028

TASK 44-21-74-991-850-A01

10. Tapping Unit (TU) ...................................................................................................4029

SUBTASK 44-21-74-020-008-A01

A. Removal ...........................................................................................................4029

SUBTASK 44-21-74-420-001A-A01

B. Installation ........................................................................................................4032

TASK 44-21-74-991-852-A01

11. Area Distribution Box (ADB) ...................................................................................4033

SUBTASK 44-21-74-020-009-A01

A. Removal ...........................................................................................................4033

SUBTASK 44-21-74-420-001-A01

B. Installation ........................................................................................................4033

TASK 44-21-74-991-854-A01

12. Seat-End LRUs.......................................................................................................4037

SUBTASK 44-21-74-420-001-A01

A. General.............................................................................................................4037

SUBTASK 44-21-74-420-001-A01

B. Seat Electronics Box (SEB) Replacement.........................................................4037

SUBTASK 44-21-74-420-001-A01

C. Smart Video Display Unit (SVDU) Replacement ...............................................4038

SUBTASK 44-21-74-420-001-A01

D. Tethered Passenger Control Unit Basic (TPCU-b) Replacement ...................4038

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This page is intentionally left blank.

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REMOVAL/INSTALLATION

TASK 44-21-74-991-834-A01

1. General

A. This section provides removal and installation procedures for TopSeries i4000
System LRUs.

B. Some of the LAN B767 aircraft covered in this manual were line-fit installed with the
i4000 system equipment at the Boeing Aircraft Company 767 Aircraft assembly line. For
removal and installation procedure of i4000 system components that are not provided
herein, refer to the Boeing 767 AMM.

TASK 44-21-74-991-835-A01

2. Equipment and Materials Required

Standard tools

TASK 44-21-74-991-836-A01

3. Digital Server Unit-AM6-12 (DSU-AM6-12)

SUBTASK 44-21-74-020-001-A01

A. Removal

1) Access

The DSU-AM6-12 is located in the VCC (Refer to Figure 4001).

2) Preparation for Removal:

a) Open VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Open VCC PWR 2 circuit breaker on P37 panel.

c) Open VCC PWR 3 circuit breaker on P37 panel.

3) Removal Procedure

a) Loosen and release two captive hold down fasteners that secure DSU-AM6-
12 to VCC rack assembly (Refer to figure 4001).

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VCC RACK
ASSEMBLY

DSU-AM6-12

CAPTIVE HOLD DOWN


FASTENERS

GRAPHIC TASK 44-21-74-991-837-A01

DSU-AM6-12 Removal and Installation


Figure 4001

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WARNING: VERIFY POWER IS REMOVED FROM THE DSU-AM6-12 PRIOR


TO DISCONNECTING ELECTRICAL CONNECTORS. FAILURE
TO COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE DSU-AM6-12.

b) Gently pull DSU-AM6-12 outward to release rear connectors.

CAUTION: THE DSU-AM6-12 IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE DSU-AM6-12.

c) Carefully slide DSU-AM6-12 out of VCC assembly tray.

d) Install protective covers on open connectors.

e) Insert DSU-AM6-12 into protective packaging.

SUBTASK 44-21-74-420-001-A01

B. Installation

1) Access

The DSU-AM6-12 is located in the VCC (Refer to Figure 4001).

2) Preparation for Installation

a) Verify VCC PWR 1 circuit breaker on P37 panel is open (Refer to Figure
1004).

b) Verify VCC PWR 2 circuit breaker on P37 panel is open.

c) Verify VCC PWR 3 circuit breaker on P37 panel is open.

3) Installation Procedure

CAUTION: THE DSU-AM6-12 IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE DSU-AM6-12.

a) Remove DSU-AM6-12 from protective packaging.

b) Remove protective covers from applicable DSU-AM6-12 and VCC assembly


connectors.

c) Position DSU-AM6-12 in VCC tray assembly.

WARNING: VERIFY POWER IS REMOVED FROM THE DSU-AM6-12 PRIOR


TO ENGAGING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE DSU-AM6-12.

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d) Push DSU-AM6-12 back until connectors touch.

e) Push DSU-AM6-12 carefully to engage rear connectors.

f) Simultaneously engage and tighten two captive hold-down fasteners.

4) Follow-On Maintenance

a) Close VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Close VCC PWR 2 circuit breaker on P37 panel.

c) Close VCC PWR 3 circuit breaker on P37 panel.

d) Perform Phase 1 Software Download procedure per the


ADJUSTMENT/TEST section of this manual.

e) Perform Phase 2 Software Download to the DSU-AM6-12 per the


ADJUSTMENT/TEST section of this manual.

f) Perform System Functional Test procedure per the ADJUSTMENT/TEST


section of this manual.

TASK 44-21-74-991-838-A01

4. Ethernet Switching Unit-Gigabit (ESU-G)

SUBTASK 44-21-74-020-002-A01

A. Removal

1) Access

The ESU-G is located in the VCC rack assembly (Refer to Figure 1001).

2) Preparation for Removal:

a) Open VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Open VCC PWR 2 circuit breaker on P37 panel.

c) Open VCC PWR 3 circuit breaker on P37 panel.

3) Removal Procedure

a) Loosen and release two captive hold down fasteners that secure ESU-G to
VCC rack assembly (Refer to Figure 4002).

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VCC RACK
ASSEMBLY

ESU-G

CAPTIVE HOLD DOWN


FASTENERS

GRAPHIC TASK 44-21-74-991-839-A01

ESU-G Removal and Installation


Figure 4002

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WARNING: VERIFY POWER IS REMOVED FROM THE ESU-G PRIOR TO


DISCONNECTING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE ESU-G.

b) Gently pull ESU-G outward to release rear connectors.

CAUTION: THE ESU-G IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE ESU-G.

c) Carefully slide ESU-G out of VCC assembly tray.

d) Install protective covers on open connectors.

e) Insert ESU-G into protective packaging.

SUBTASK 44-21-74-420-001-A01

B. Installation

1) Access

The ESU-G is located in the VCC rack assembly (Refer to Figure 1001).

2) Preparation for Installation

a) Verify VCC PWR 1 circuit breaker on P37 panel is open (Refer to Figure
1004).

b) Verify VCC PWR 2 circuit breaker on P37 panel is open.

c) Verify VCC PWR 3 circuit breaker on P37 panel is open.

3) Installation Procedure

CAUTION: THE ESU-G IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE ESU-G.

a) Remove ESU-G from protective packaging.

b) Remove protective covers from applicable ESU-G and VCC assembly


connectors.

c) Position ESU-G in VCC tray assembly.

WARNING: VERIFY POWER IS REMOVED FROM THE ESU-G PRIOR TO


ENGAGING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE ESU-G.

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d) Push ESU-G back until connectors touch.

e) Push ESU-G carefully to engage rear connectors.

f) Simultaneously engage and tighten two captive hold-down fasteners.

4) Follow-On Maintenance

a) Close VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Close VCC PWR 2 circuit breaker on P37 panel.

c) Close VCC PWR 3 circuit breaker on P37 panel.

d) Perform Phase 2 Software Download to the ESU-G per the


ADJUSTMENT/TEST section of this manual.

e) Perform System Functional Test procedure per the ADJUSTMENT/TEST


section of this manual.

TASK 44-21-74-991-840-A01

5. Audio/Video Controller (AVC)

SUBTASK 44-21-74-020-003-A01

A. Removal

1) Access

The AVC is located in the VCC rack assembly (Refer to Figure 1001).

2) Preparation for Removal:

a) Open VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Open VCC PWR 2 circuit breaker on P37 panel.

c) Open VCC PWR 3 circuit breaker on P37 panel.

3) Removal Procedure

a) Loosen and release two captive hold down fasteners that secure AVC to
VCC rack assembly (Refer to Figure 4003).

WARNING: VERIFY POWER IS REMOVED FROM THE AVC PRIOR TO


DISCONNECTING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE AVC.

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b) Gently pull AVC outward to release rear connectors.

VCC RACK
ASSEMBLY

AVC

CAPTIVE HOLD DOWN


FASTENERS

GRAPHIC TASK 44-21-74-991-841-A01

AVC Removal and Installation


Figure 4003

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CAUTION: THE AVC IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE AVC.

c) Carefully slide AVC out of VCC assembly tray.

d) Install protective covers on open connectors.

e) Insert AVC into protective packaging.

SUBTASK 44-21-74-420-001-A01

B. Installation

1) Access

The AVC is located in the VCC rack assembly (Refer to Figure 1001).

2) Preparation for Installation

a) Verify VCC PWR 1 circuit breaker on P37 panel is open (Refer to Figure
1004).

b) Verify VCC PWR 2 circuit breaker on P37 panel is open.

c) Verify VCC PWR 3 circuit breaker on P37 panel is open.

3) Installation Procedure

CAUTION: THE AVC IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE AVC.

a) Remove AVC from protective packaging.

b) Remove protective covers from applicable AVC and VCC assembly


connectors.

c) Position AVC in VCC tray assembly (Refer to Figure 4003).

WARNING: VERIFY POWER IS REMOVED FROM THE AVC PRIOR TO


ENGAGING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE AVC.

d) Push AVC back until connectors touch.

e) Push AVC carefully to engage rear connectors.

f) Simultaneously engage and tighten two captive hold-down fasteners.

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4) Follow-On Maintenance

a) Close VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Close VCC PWR 2 circuit breaker on P37 panel.

c) Close VCC PWR 3 circuit breaker on P37 panel.

d) Perform Phase 2 Software Download to the AVC per the


ADJUSTMENT/TEST section of this manual.

e) Perform System Functional Test procedure per the ADJUSTMENT/TEST


section of this manual.

TASK 44-21-74-991-842-A01

6. Digital Server Unit-D2 (DSU-D2)

NOTE: These are typical procedures for all four DSU-D2s.

SUBTASK 44-21-74-020-004-A01

A. Removal

1) Access

The DSU-D2s are located in the VCC rack assembly (Refer to Figure 1001).

2) Preparation for Removal:

a) Open VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Open VCC PWR 2 circuit breaker on P37 panel.

c) Open VCC PWR 3 circuit breaker on P37 panel.

3) Removal Procedure

a) Loosen and release two captive hold down fasteners that secure DSU-D2 to
VCC rack assembly (Refer to Figure 4004).

WARNING: VERIFY POWER IS REMOVED FROM THE DSU-D2 PRIOR TO


DISCONNECTING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE DSU-D2.

b) Gently pull DSU-D2 outward to release rear connectors.

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VCC RACK
ASSEMBLY

DSU-D2

CAPTIVE HOLD DOWN


FASTENERS

GRAPHIC TASK 44-21-74-991-843-A01

DSU-D2 Removal and Installation


Figure 4004

CAUTION: THE DSU-D2 IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE DSU-D2.

c) Carefully slide DSU-D2 out of VCC assembly tray.

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d) Install protective covers on open connectors.

e) Insert DSU-D2 into protective packaging.

SUBTASK 44-21-74-420-001-A01

B. Installation

1) Access

The DSU-D2s are located in the VCC rack assembly (Refer to Figure 1001).

2) Preparation for Installation

a) Verify VCC PWR 1 circuit breaker on P37 panel is open (Refer to Figure
1004).

b) Verify VCC PWR 2 circuit breaker on P37 panel is open.

c) Verify VCC PWR 3 circuit breaker on P37 panel is open.

3) Installation Procedure

CAUTION: THE DSU-D2 IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE DSU-D2.

a) Remove DSU-D2 from protective packaging.

b) Remove protective covers from applicable DSU-D2 and VCC assembly


connectors.

c) Position DSU-D2 in VCC tray assembly.

WARNING: VERIFY POWER IS REMOVED FROM THE DSU-D2 PRIOR TO


ENGAGING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE DSU-D2.

d) Push DSU-D2 back until connectors touch.

e) Push DSU-D2 carefully to engage rear connectors.

f) Simultaneously engage and tighten two captive hold-down fasteners.

4) Follow-On Maintenance

a) Close VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Close VCC PWR 2 circuit breaker on P37 panel.

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c) Close VCC PWR 3 circuit breaker on P37 panel.

d) Perform Phase 2 Software Download to the AVC per the


ADJUSTMENT/TEST section of this manual.

e) Perform System Functional Test procedure per the ADJUSTMENT/TEST


section of this manual.

TASK 44-21-74-991-844-A01

7. Interactive Cabin Management Terminal (iCMT)

SUBTASK 44-21-74-020-005-A01

A. Removal

1) Access

The iCMT is located in the VCC control panel assembly (Refer to Figure 1001).

2) Preparation for Removal:

a) Open VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Open VCC PWR 2 circuit breaker on P37 panel.

c) Open VCC PWR 3 circuit breaker on P37 panel.

3) Removal Procedure

a) Release captive fasteners and open VCC control panel assembly to access
the iCMT.

WARNING: VERIFY POWER IS REMOVED FROM THE iCMT PRIOR TO


DISCONNECTING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE iCMT.

b) Disconnect electrical connector P1 from iCMT receptacle J1 (Refer to Figure


4005).

c) Disconnect electrical connector P2 from iCMT receptacle J2.

d) Disconnect electrical connector P3 from iCMT receptacle J3.

e) Loosen and release four quarter turn fasteners that secure iCMT mounting
bracket to VCC control panel assembly.

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CAUTION: THE iCMT IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE iCMT.

CONNECTOR P1
CONNECTOR P3

CONNECTOR P2
VCC CONTROL
PANEL ASSEMBLY

ICMT

MOUNTING
BRACKET

QUARTER TURN
FASTENER (4X)

GRAPHIC TASK 44-21-74-991-845-A01

iCMT Removal and Installation


Figure 4005

f) Remove four screws securing iCMT to mounting bracket.

NOTE: The four screws are not all the same size. Identify the particular
place where each screw is removed so all screws can be properly
installed with the new iCMT.

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g) Install protective covers on open connectors.

h) Insert iCMT into protective packaging.

i) Install iCMT mounting bracket onto VCC control panel assembly using four
quarter turn fasteners if not immediately installing a new iCMT.

SUBTASK 44-21-74-420-001-A01

B. Installation

1) Access

The iCMT is located in the VCC control panel assembly (Refer to Figure 1001).

2) Preparation for Installation

a) Verify VCC PWR 1 circuit breaker on P37 panel is open (Refer to Figure
1004).

b) Verify VCC PWR 2 circuit breaker on P37 panel is open.

c) Verify VCC PWR 3 circuit breaker on P37 panel is open.

3) Installation Procedure

CAUTION: THE iCMT IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE iCMT.

a) Remove iCMT from protective packaging.

b) Remove protective covers from iCMT and VCC assembly connectors.

c) If necessary, release the four quarter turn fasteners securing iCMT mounting
bracket to the VCC control panel assembly

d) Attach iCMT to mounting bracket using four screws as identified during the
removal procedure.

e) Position iCMT and mounting bracket so that the iCMT display screen shows
in the control panel cutout and the mounting bracket holes are aligned (Refer
to Figure 4005).

f) Secure iCMT mounting bracket to VCC control panel assembly using four
quarter turn fasteners.

WARNING: VERIFY POWER IS REMOVED FROM THE iCMT PRIOR TO


ENGAGING ELECTRICAL CONNECTORS. FAILURE TO

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COMPLY MAY RESULT IN ELECTRICAL SHOCK TO


PERSONNEL AND DAMAGE TO THE iCMT.

g) Connect electrical connector P3 to iCMT receptacle J3.

h) Connect electrical connector P2 to iCMT receptacle J2.

i) Connect electrical connector P1 to iCMT receptacle J1.

4) Follow-On Maintenance

a) Close VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Close VCC PWR 2 circuit breaker on P37 panel.

c) Close VCC PWR 3 circuit breaker on P37 panel.

d) Perform IP Sequencing Procedure per the ADJUSTMENT/TEST section of


this manual.

e) Perform Phase 2 Software Download to the iCMT per the


ADJUSTMENT/TEST section of this manual.

f) Perform System Functional Test procedure per the ADJUSTMENT/TEST


section of this manual.

TASK 44-21-74-991-846-A01

8. VCC Seat Electronics Box (SEB)

SUBTASK 44-21-74-020-006-A01

A. Removal

1) Access

The VCC SEB is located in the VCC assembly (Refer to Figure 1001).

2) Preparation for Removal:

a) Open VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Open VCC PWR 2 circuit breaker on P37 panel.

c) Open VCC PWR 3 circuit breaker on P37 panel.

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3) Removal Procedure

a) Release captive fasteners and open VCC control panel assembly to access
the VCC SEB (Refer to Figure 4006).

CONNECTOR P9 CAPTIVE FASTENER (4X)

CONNECTOR P2

CONNECTOR P1

VCC SIDE
PANEL ASSEMBLY
CONNECTOR P9

GRAPHIC TASK 44-21-74-991-847-A01

VCC SEB Removal and Installation


Figure 4006

WARNING: VERIFY POWER IS REMOVED FROM THE SEB PRIOR TO


DISCONNECTING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE SEB.

b) Disconnect electrical connector P2 from SEB receptacle J2.

c) Disconnect electrical connector P1 from SEB receptacle J1.

d) Disconnect electrical connector P9 from SEB receptacle J9.

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e) Disconnect electrical connector P7 from SEB receptacle J7.

f) While supporting the SEB, loosen and release four captive fasteners
securing SEB to VCC assembly side panel.

CAUTION: THE SEB IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE SEB.

g) Install protective covers on open connectors.

h) Insert SEB into protective packaging.

SUBTASK 44-21-74-420-001-A01

B. Installation

1) Access

The SEB is located in the VCC assembly (Refer to Figure 101).

2) Preparation for Installation

a) Verify VCC PWR 1 circuit breaker on P37 panel is open (Refer to Figure
1004).

b) Verify VCC PWR 2 circuit breaker on P37 panel is open.

c) Verify VCC PWR 3 circuit breaker on P37 panel is open.

3) Installation Procedure

CAUTION: THE SEB IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE SEB.

a) Remove SEB from protective packaging.

b) Remove protective covers from SEB and VCC assembly connectors.

c) Position SEB on VCC assembly side panel and secure using four captive
fasteners (Refer to Figure 4006).

WARNING: VERIFY POWER IS REMOVED FROM THE SEB PRIOR TO


ENGAGING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE SEB.

d) Connect electrical connector P7 to SEB receptacle J7.

e) Connect electrical connector P9 to SEB receptacle J9.

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f) Connect electrical connector P1 to SEB receptacle J1.

g) Connect electrical connector P2 to SEB receptacle J2.

h) Close VCC control panel assembly and secure using four captive fasteners.

4) Follow-On Maintenance

a) Close VCC PWR 1 circuit breaker on P37 panel (Refer to Figure 1004).

b) Close VCC PWR 2 circuit breaker on P37 panel.

c) Close VCC PWR 3 circuit breaker on P37 panel.

d) Perform IP Sequencing Procedure per the ADJUSTMENT/TEST section of


this manual.

e) Perform Phase 2 Software Download to the SEB per the


ADJUSTMENT/TEST section of this manual.

f) Perform System Functional Test procedure per the ADJUSTMENT/TEST


section of this manual.

TASK 44-21-74-991-848-A01

9. Master Control Unit (MCU)

NOTE: These are typical procedures for all four MCUs.

SUBTASK 44-21-74-020-007-A01

A. Removal

1) Access

The MCUs are located in the cabin ceiling.

2) Preparation for Removal:

a) Open applicable MCU circuit breaker on P36 or P37 panel (Refer to Figure 1004).

b) Gain access to the applicable MCU per Boeing AMM procedures.

3) Removal Procedure

WARNING: VERIFY POWER IS REMOVED FROM THE MCU PRIOR TO


DISCONNECTING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE MCU.

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a) Unlatch and disconnect all electrical connectors from the MCU receptacles
(Refer to Figure 4007).

HEX HEAD SCREW


FLAT WASHER
LOCK WASHER
(4 PLACES)

MCU

GRAPHIC TASK 44-21-74-991-849-A01

MCU Removal and Installation


Figure 4007

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NOTE: It is not necessary to remove the Programming Module from


receptacle J7.

b) While supporting the MCU, remove four hex head screws, flat washers, and
lock washers attaching MCU to the aircraft.

CAUTION: THE MCU IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE MCU.

c) Install protective covers on open connectors.

d) Insert MCU into protective packaging.

SUBTASK 44-21-74-420-001-A01

B. Installation

1) Access

The MCUs are located in the cabin ceiling.

2) Preparation for Installation

a) Verify applicable MCU circuit breaker on P36 or P37 panel is open (Refer to
Figure 1004).

b) Gain access to the applicable MCU per Boeing AMM procedures.

3) Installation Procedure

CAUTION: THE MCU IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE MCU.

a) Remove MCU from protective packaging.

b) Remove protective covers from MCU connectors.

c) Position MCU on mounting surface with mounting holes aligned.

d) Secure MCU to aircraft using four hex head screws, flat washers, and lock
washers (Refer to Figure 4007).

WARNING: VERIFY POWER IS REMOVED FROM THE MCU PRIOR TO


ENGAGING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE MCU.

e) Attach electrical connectors to MCU receptacles and secure using the


captive latches as applicable.

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f) Make sure the Programming Module is securely inserted in receptacle J7.

4) Follow-On Maintenance

a) Close applicable MCU circuit breaker on P36 or P37 panel (Refer to Figure
1004).

b) Perform System Functional Test procedure per the ADJUSTMENT/TEST


section of this manual.

TASK 44-21-74-991-850-A01

10. Tapping Unit (TU)

NOTE: These are typical procedures for all five TUs.

SUBTASK 44-21-74-020-008-A01

A. Removal

1) Access

The TUs are located in the cabin ceiling.

2) Preparation for Removal:

a) Open applicable MCU circuit breaker on P36 or P37 panel (Refer to Figure
1004).

b) Gain access to the applicable TU per Boeing AMM procedures.

3) Removal Procedure

WARNING: VERIFY POWER IS REMOVED FROM THE TU PRIOR TO


DISCONNECTING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE TU.

a) Unlatch and disconnect all electrical connectors from the TU receptacles


(Refer to Figure 4008).

NOTE: The quantity of connectors attached to each TU depends on the


number of monitors served by that particular TU.

b) While supporting the TU with one hand (if necessary), use the other hand to
release the four captive fasteners securing TU bracket to the aircraft.

CAUTION: THE TU IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE TU.

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c) Install protective covers on open connectors.

d) Insert TU into protective packaging.

LATCH
(10 PLACES)

TU

CAPTIVE
FASTENER (4X)

GRAPHIC TASK 44-21-74-991-851-A01

TU Removal and Installation


Figure 4008

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SUBTASK 44-21-74-420-001A-A01

B. Installation

1) Access

The TUs are located in the cabin ceiling.

2) Preparation for Installation

a) Verify applicable MCU circuit breaker on P36 or P37 panel is open.

b) Gain access to the applicable TU per Boeing AMM procedures.

3) Installation Procedure

CAUTION: THE TU IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE TU.

a) Remove TU from protective packaging.

b) Remove protective covers from TU connectors.

c) Position TU on mounting surface with mounting holes aligned.

d) Secure TU to aircraft using four captive fasteners (Refer to Figure 4008).

WARNING: VERIFY POWER IS REMOVED FROM THE TU PRIOR TO


ENGAGING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE TU.

e) Attach electrical connectors to TU receptacles and secure using the captive


latches as applicable.

NOTE: The quantity of connectors attached to each TU depends on the


number of monitors served by that particular TU.

f) Make sure the terminator plug is installed; if applicable.

4) Follow-On Maintenance

a) Close applicable MCU circuit breaker on P36 or P37 panel.

b) Perform System Functional Test procedure per the ADJUSTMENT/TEST


section of this manual.

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TASK 44-21-74-991-852-A01

11. Area Distribution Box (ADB)

NOTE: These are typical procedures for all five ADBs

SUBTASK 44-21-74-020-009-A01

A. Removal

1) Access

The ADBs are located in the cabin ceiling.

2) Preparation for Removal:

a) Open applicable MCU circuit breaker on P36 or P37 panel (Refer to Figure 1004).

b) Gain access to the applicable ADB per Boeing AMM procedures.

3) Removal Procedure

WARNING: VERIFY POWER IS REMOVED FROM THE ADB PRIOR TO


DISCONNECTING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE ADB.

a) Unlatch and disconnect all electrical connectors from the ADB receptacles
(Refer to Figure 4009).

b) While supporting the ADB with one hand (if necessary), remove four hex
head screws, flat washers, and lock washers attaching ADB to the aircraft.

CAUTION: THE ADB IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE ADB.

c) Install protective covers on open connectors.

d) Insert ADB into protective packaging.

SUBTASK 44-21-74-420-001-A01

B. Installation

1) Access

The ADBs are located in the cabin ceiling.

2) Preparation for Installation

a) Verify applicable MCU circuit breaker on P36 or P37 panel is open (Refer to
Figure 1004).

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ADB

HEX HEAD SCREW


FLAT WASHER
LOCK WASHER
(4 PLACES)

GRAPHIC TASK 44-21-74-991-853-A01

ADB Removal and Installation


Figure 4009

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b) Gain access to the applicable ADB per Boeing AMM procedures.

3) Installation Procedure

CAUTION: THE ADB IS AN ESD SENSITIVE DEVICE. USE PROPER ESD


HANDLING PROCEDURES WHEN HANDLING THE ADB.

a) Remove ADB from protective packaging.

b) Remove protective covers from ADB connectors.

c) Position ADB on mounting surface with mounting holes aligned.

d) Secure ADB to aircraft using four hex head screws, flat washers, and lock
washers (Refer to Figure 4009).

WARNING: VERIFY POWER IS REMOVED FROM THE ADB PRIOR TO


ENGAGING ELECTRICAL CONNECTORS. FAILURE TO
COMPLY MAY RESULT IN ELECTRICAL SHOCK TO
PERSONNEL AND DAMAGE TO THE ADB.

e) Attach electrical connectors to ADB receptacles.

4) Follow-On Maintenance

a) Close applicable MCU circuit breaker on P36 or P37 panel (Refer to Figure
1004).

b) Perform IP Sequencing Procedure per the ADJUSTMENT/TEST section of


this manual.

c) Perform Phase 2 Software Download to the ADBs per the


ADJUSTMENT/TEST section of this manual.

d) Perform System Functional Test procedure per the ADJUSTMENT/TEST


section of this manual.

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TASK 44-21-74-991-854-A01

12. Seat-End LRUs

SUBTASK 44-21-74-420-001-A01

A. General

1) These procedures must be followed when replacing seat-end Line Replaceable


Units (LRUs) and are intended to be used in addition to the seat manufacturers
AMM supplemental procedures or Boeing AMM procedures.

2) By following these time guidelines, the Ethernet network on the aircraft will avoid
becoming flooded, which could result in a loss of handset communications to
the aircraft. If this occurs, the reading light and call function on the TPCU-b will be
disabled.

3) Following the replacement of any seat-end LRU, wait a MINIMUM of 20 minutes


after applying power before carrying out either an Internet Protocol (IP) sequence
or a software download.

4) Allow the IP sequence or software download to complete (100%) or timeout and


wait an additional 20 minutes before starting another IP sequence or download.

SUBTASK 44-21-74-420-001-A01

B. Seat Electronics Box (SEB) Replacement

1) Replace SEB per Boeing AMM or seat manufacturers AMM supplement


procedures.

2) Apply power and wait 6-8 minutes.

3) Observe Sys Status page on iCMT. When it is blank, all LRUs are on the
network and ready to work.

4) Perform IP Sequencing Procedure per the ADJUSTMENT/TEST section of this


manual.

5) Perform Phase 2 Software Download to the SEB per the ADJUSTMENT/TEST


section of this manual.

6) Perform System Functional Test procedure per the ADJUSTMENT/TEST section


of this manual.

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SUBTASK 44-21-74-420-001-A01

C. Smart Video Display Unit (SVDU) Replacement

1) Replace SVDU per Boeing AMM or seat manufacturers AMM supplement


procedures.

2) Apply power and wait 6-8 minutes.

3) Observe Sys Status page on iCMT. When it is blank, all LRUs are on the
network and ready to work.

CAUTION: FAILURE TO PERFORM AN IP SEQUENCE AFTER SVDU


REPLACEMENT CAUSES AN IP ADDRESS CONFLICT BETWEEN THE
iCMT AND THE NEW SVDU. THIS RESULTS IN ACCESS TO THE
SYSTEM BEING BLOCKED AND SUBSEQUENT AIRCRAFT DOWN
TIME.

4) Perform IP Sequencing Procedure per the ADJUSTMENT/TEST section of this


manual.

5) Perform Phase 2 Software Download to the SVDUs per the ADJUSTMENT/TEST


section of this manual.

6) Perform System Functional Test procedure per the ADJUSTMENT/TEST section


of this manual.

SUBTASK 44-21-74-420-001-A01

D. Tethered Passenger Control Unit Basic (TPCU-b) Replacement

1) Replace TPCU-b per Boeing AMM or seat manufacturers AMM supplement


procedures.

2) Apply power and wait 6-8 minutes for the system to boot.

3) Observe Sys Status page on iCMT. When it is blank, all LRUs are on the
network and ready to work.

NOTE: When a TPCU has been replaced, an IP sequence is not required. The
TPCUs acquire their IP address from the Seat Electronics Box (SEB)
during the 20 minute period. Ethernet network connectivity is also
established during this time.

4) Perform Phase 2 Software Download to the TPCU-b per the


ADJUSTMENT/TEST section of this manual.

5) Perform System Functional Test procedure per the ADJUSTMENT/TEST section


of this manual.

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This page is intentionally blank.

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ADJUSTMENT TEST

SUBJECT PAGE

TASK 44-21-74-991-808-A01

1. General...................................................................................................................5002

TASK 44-21-74-470-806-A01

2. System Initialization ................................................................................................5002

SUBTASK 44-21-74-470-029-A01

A. System Boot......................................................................................................5002

SUBTASK 44-21-74-470-030-A01

B. Expected Boot Observations .............................................................................5002

TASK 44-21-74-720-802-A01

3. Functional Test .......................................................................................................5003

SUBTASK 44-21-74-720-002-A01

A. Functional Test Level 1 .....................................................................................5003

SUBTASK 44-21-74-720-003-A01

B. Functional Test Level 2 .....................................................................................5004

SUBTASK 44-21-74-720-004-A01

C. Functional Test Level 3 .....................................................................................5007

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TASK 44-21-74-991-855-A01

1. General

A. This section contains Final System Test procedures for the TopSeries i4000 system.

B. The procedures in this section are presented in logical order and maybe performed
sequentially, however each procedure is meant to stand alone/

NOTE: for illustration screen display described throughout this section refer to
Description and Operation of this manual.

TASK 44-21-74-470-804-A01

2. System Initialization

SUBTASK 44-21-74-470-017-A01

A. System Boot

1) Start-up IFE system.

2) Measure length of time for each LRU to boot up.

3) All LRUs should report correctly within 6 minutes.

4) Make Sure all SVDUs are turned off during power up.

5) All TPCU-b(s) should boot up and display THALES followed by OD mode.

SUBTASK 44-21-74-470-018-A01

B. Expected Boot Observations

1) No audio is heard on headsets at this time.

2) Noise level is acceptable at this time.

3) iCMT Welcome Screen is now displayed with ALNAIR logo.

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TASK 44-21-74-720-801-A01

3. Functional Test

SUBTASK 44-21-74-720-002-A01

A. Functional Test Level 1

1) On iCMT touch Entertainment

2) Enter password at Entertainment Access Screen.

3) Touch OK

Auto Play is displayed by default.

4) Touch Sys Status

a) Verify Comm Status Screen Displays. (Displays SVDUs currently not on


network)

b) From Comm Status Screen, Record any LRUs listed in LRU dropdown menu.

5) Touch VA from control bar.

a) Highlight any media selection.

b) Touch Play

c) Touch Video to PAX

d) Perform following step to verify safety video, audio output from iCMT through
PAWM, and VA output Keyline is operational:

Verify all SVDUs display selected video and corresponding audio is heard
over PA speakers.

e) Record any discrepancies.

6) If applicable, while video is playing touch PA.

7) If applicable, touch Passenger Address

8) If applicable, push Talk from any flight attendant handset.

9) Perform following to verify PA Keyline safety, and system heartbeat change for
video to pause.

If applicable, Verify PA overrides entertainment system audio.

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10) On iCMT touch Maintenance

Enter password (11223344) on Maintenance Access Screen

11) Following sequence is to verify ability of each SVDU to stream video from server:

Touch Static Test from Maintenance Screen.

a) On static test screen from drop down menu touch VOD Single.

b) Then touch ON

c) Verify all SVDUs have started in VOD

NOTE: If some SVDUs have not it is acceptable to stop and restart the
test on the iCMT this media file will last approximately 20
minutes

d) While walking the cabin test the end of OEB column reading and call lights
and ensure the appropriate reading lights, attendant call light, master call
light, and chime operate. (Verifies entire OEB column is addressed
correctly).

e) Record any problems discovered.

12) Discrepancy list

Ensure defects are logged as maintenance snags unless time permits remedy.

13) If time permits Remedy Discrepancies test per AMM

14) If no problems occur, end test, otherwise proceed to level 2.

SUBTASK 44-21-74-720-003-A01

B. Functional Test Level 2

1) On iCMT touch Entertainment

2) Enter password at Entertainment Access Screen.

3) Touch OK

Auto Play is displayed by default.

4) Touch Sys Status

a) Verify Comm Status Screen Displays. (Displays SVDUs currently not on


network)

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b) From Comm Status Screen, Record any LRUs listed in LRU dropdown
menu.

5) Touch VA from control bar.

a) Highlight any media selection.

b) Touch Play

c) Touch Video to PAX

d) Perform following to verify safety video, Audio output from iCMT through
PAWM, VA output Keyline, and PA Keylinesafety and system heartbeat
change for video to pause are in operational status:

Verify all SVDUs display selected video and corresponding audio is heard
over PA speakers.

e) While walking the cabin test the end row of OEB column reading and call
lights and ensure the appropriate reading lights, attendant call light, master
call light, and chime operate. (Verifies entire OEB column is addressed
correctly).

f) Record any discrepancies.

6) If applicable, while video is playing touch PA.

7) If applicable, touch Passenger Address

8) If applicable, push Talk from any flight attendant handset.

9) If applicable perform following to verify PA Keylinesafety and system heartbeat


change for video to pause:

Verify PA overrides entertainment system audio. ()

10) On iCMT touch Maintenance

Enter password (11223344) on Maintenance Access Screen

11) Touch Config Check (Refer to Maintenance Practices Section 2000 of this
manual).

12) Initiate a full system configuration check. (This could take 10-15 minutes)

13) Perform following to verify process is correctly sequenced:

a) While process is going inspect each SVDU and ensure color is blue. This
color verifies it is on primary Ethernet route.

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b) Orange indicates secondary route and is indicative of a break in normal


Ethernet wiring, or a bad SVDU and PAX position shown on screen matches
actual seat number.

14) Perform following to verify all LRUs are operational:

a) When iCMT displays OK, touch iCMT, and scroll to bottom of report.

b) Document any non-responsive LRUs.

c) Touch Summary button from top of Config Check report page and verify all
LRUs have correct software listed in AMM or current service bulletin.

d) Verify following numbers of LRUs are shown and all have correct software:

(1) ADBs 5

(2) AVC 1

(3) DSU AM6-12 - 1

(4) DSU D2s- 2

(5) SVDUs 219

(6) ICMT 1

(7) TPCU-b-38

(8) OEB-98

15) Touch Static Test from Maintenance Menu.

a) On static test screen from drop down menu touch VOD Single.

b) Then touch ON

c) Perform following to verify ability of each SVDU to stream video from server:

d) Verify all SVDUs have started in VOD.

NOTE: If some SVDUs have not it is acceptable to stop and restart test
on iCMT this media file will last approximately 20 minutes

e) Record any problems discovered.

16) Discrepancy list

Ensure defects are logged as maintenance snags unless time permits remedy.

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17) If time permits Remedy Discrepancies test per AMM.

18) If no problems occurred end test, otherwise move on to level 3.

SUBTASK 44-21-74-720-004-A01

C. Functional Test Level 3

1) On iCMT touch Entertainment

2) Enter password at Entertainment Access Screen.

3) Touch OK

Auto Play Screen is displayed by default.

4) Touch Sys Status

a) Verify Comm Status Screen Displays. (Displays SVDUs currently not on


network)

b) From Comm Status Screen, Record any LRUs listed in LRU dropdown
menu.

5) Touch VA from control bar.

a) Highlight any media selection.

b) Touch Play

c) Touch Video to PAX

d) Perform following to verify safety video, Audio output from iCMT through
PAWM, and VA output Keyline is operational:

Verify all SVDUs display selected video and corresponding audio is heard
over PA speakers.

e) While walking the cabin test the end of OEB column reading and call lights
and ensure the appropriate reading lights, attendant call light, master call
light, and chime operate. (Verifies entire OEB column is addressed
correctly).

f) Record any discrepancies.

6) If applicable, while video is playing touch PA.

7) If applicable, touch Passenger Address

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8) If applicable, push Talk from any flight attendant handset.

9) If applicable perform following to Verify PA Keylinesafety and system heartbeat


change for video to pause:

If applicable, Verify PA overrides entertainment system audio.

10) On iCMT touch Maintenance

Enter password (11223344) on Maintenance Access Screen

11) Touch Config Check (Refer to Maintenance Practices Section 2000 of this
manual).

12) Initiate a full system configuration check. (could take 10-15 minutes)

13) Perform following to verify process is correctly sequenced.

a) While process is going inspect each SVDU and ensure color is blue. This
color verifies it is on primary Ethernet route.

b) Orange indicates secondary route and is indicative of a break in normal


Ethernet wiring, or a bad SVDU and PAX position shown on screen matches
actual seat number. .

c) When iCMT displays OK, touch iCMT, and scroll to bottom of report. This
step verifies all LRUs are operational. Document any non-responsive LRUs.

d) Touch Summary button from top of Config Check report page and verify all
LRUs have correct software listed in AMM or current service bulletin.

e) Verify following numbers of LRUs are shown and all have correct software:

(1) ADBs 5

(2) AVC 1

(3) DSU AM6-12 - 1

(4) DSU D2s- 2

(5) SVDUs 219

(6) ICMT 1

(7) TPCU-b-38

(8) OEB-98

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14) Touch Static Test from Maintenance Menu.

a) On static test screen from drop down menu touch VOD Single.

b) Then touch ON.

c) Perform following to verify ability of each SVDU to stream video from server:

d) Verify all SVDUs have started in VOD.

NOTE: If some SVDUs have not it is acceptable to stop and restart test
on iCMT this media file will last approximately 20 minutes.

e) Record any problems discovered.

15) Discrepancy list

Ensure defects are logged as maintenance snags unless time permits remedy.

16) If time permits Remedy Discrepancies test per AMM.

17) If no problems occurred, end test, otherwise move on to level 3.

18) For each seat complete following (this can be done during VOD Static Test):

19) Verify touch screen works (curser follows and is closely aligned to your finger).

20) Connect a headset to audio Jack and ensure good quality is heard in both ears
ensure volume adjusts from TPCU-b and touch screen.

Record any problems discovered.

21) Discrepancy list

Ensure defects are logged as maintenance snags unless time permits remedy.

22) Remedy Discrepancies test per AMM (if time permits

23) If no problems occurred, end test otherwise start from level 1 Functional Test.

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INSPECTION/CHECK

SUBJECT PAGE

TASK 44-21-74-991-809-A01

1. General...................................................................................................................6002

TASK 44-21-74-210-801-A01

2. Procedure...............................................................................................................6002

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TASK 44-21-74-991-856-A01

1. General

This section provides inspection/check procedures for the TopSeries i4000 system
equipment.

TASK 44-21-74-210-801-A01

2. Procedure

Inspection/Check procedures are described in Table 6001

SUBTASK 44-21-74-991-857-A01

Inspection/Check Procedures
Table 6001 (Sheet 1 of 2)

COMPONENT METHOD OF CHECK FOR CORRECTIVE


NOMENCLATURE INSPECTION ACTION
Threaded parts Visual Stripped or cross-threaded part Replace damaged
resulting in damage to 50% or components
more of one thread
Hardware and Visual Check for legibility and security Replace
software damaged/missing
identification labels hardware or
software
identification
label(s)
Covers and Panels Visual Check for: chipped, burned, or Replace damaged
distorted mating surfaces; case components
and panel cracks or breaks; loose,
or missing hardware.
Electrical Visual Check for: bent, broken, or loose Replace damaged
Connectors pins; cracked or broken insulators; components
broken, loose, or deformed
housing; broken pin connectors;
dirt and corrosion.

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Inspection/Check Procedures
Table 601 (Sheet 2 of 2)

COMPONENT METHOD OF CHECK FOR CORRECTIVE


NOMENCLATURE INSPECTION ACTION
Wiring Visual Check for: weak or broken Replace damaged
connections; cold solder joints; components
cracked, chipped, or burned
wiring; insulation deterioration; dirt
and corrosion.

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CLEANING/PAINTING

SUBJECT PAGE

TASK 44-21-74-991-811-A01

1. General...................................................................................................................7002

TASK 44-21-74-991-812-A01

2. Equipment and Materials Required.........................................................................7002

TASK 44-21-74-160-801-A01

3. Equipment Exterior Cleaning Procedure.................................................................7002

TASK 44-21-74-160-802-A01

4. SVDU Screen Cleaning Procedure .........................................................................7002

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TASK 44-21-74-991-858-A01

1. General

This section provides cleaning and painting instructions.

TASK 44-21-74-991-859-A01

2. Equipment and Materials Required

Standard tools and cleaning materials.

TASK 44-21-74-160-801-A01

3. Equipment Exterior Cleaning Procedure

A. Use the following general procedures to clean equipment exteriors:

B. Use a small vacuum or soft brush to remove any accumulated dust or lint.

C. Clean equipment exteriors using a soft cloth.

TASK 44-21-74-160-802-A01

4. SVDU Screen Cleaning Procedure

Use a small vacuum or soft brush to remove any accumulated dust or lint.

CAUTION: DO NOT USE ABRASIVE MATERIALS (SUCH AS PAPER TOWELS),


SOLVENTS, OR CHEMICALS (SUCH AS AMMONIA) ON SCREENS. IF
SURFACE OF RETRACTABLE MONITOR SCREEN BECOMES
SCRATCHED IT CANNOT BE REPAIRED, THEREFORE IT IS IMPERATIVE
THAT THIS CLEANING PROCEDURE IS FOLLOWED. IF SCREEN
BECOMES BADLY SCRATCHED, IT MUST BE REPLACED. DO NOT
PRESS TOO HARD OR EXCESSIVELY WET THE MONITOR SCREEN.

A. Clean SVDU screens as follows:

1) Dampen a lens cleaning tissue sheet or soft cloth with isopropyl alcohol or
equivalent substitute (such as the Alglas VDU screen cleaning product).

2) Gently wipe screen.

3) Repeat this process until all residue traces are removed from screen.

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