TECHNOLOGY STREAMLINING PRESS TOOLS

We are active in the field of conventional sheet

metal forming techniques such as Deep drawing,
Bending ,perforating, Embossing, Coining, Cold
forging. We can provide expertise in the form
processing guidelines for components parts and
strategies for subassemblies because we have
extensive knowledge and experience in all areas of
the process chain for manufacturing complex
components. This includes:

New drawing techniques

Combinations of process
Predicting spring back behaviour

METHOD (STAGES) OF TOOL

PLANNING
Vibro applies the finite element method designing
forming and deep drawing processes as well as
qualifying existing for new sheet metal materials
and requirements. Feasibility studies, process
streamlining predicting or compensating for spring-
back effects are in the main concentration here.

We use diverse Vendors having software packages

for sheet metal forming and cutting, deep drawing
simulation.

TOOL DEVELOPMENT AND

OPTIMIZATION
We come up with new ideas for tool strategies
for manufacturing complex forming components
made of thin sheets metal right down to component
parts with sheet metal thickness up to eight
millimetres in the frame work of forming project and
on behalf of the customer. This focus in tool design
on prototype and low cast material tool. We also
realise tool manufacturing and tool specification test
depending upon requirements and project scope.
PROCESS MONITORING AND FORMING DIES
CONTROL
Any fluctuations during manufacturing especial
by changing process parameters, change of
materials properties. A system developed by the
Vibro for continually monitoring the material flow in
deep drawing operations can discover these faults at
an early stage and prevent them in time by manually
taking control of the manufacturing process (process
regulations).

DEEP DRAWING TOOL

PLANT EQUIPMENT FACILITIES 50 TON C-TYPE MECHANICAL
POWER PRESS
Hydraulic Deep drawing Press with Die Cushion.

SPINNING LATHE 5 FEET

Tonnage : 200 Tons

Stroke : 500 mm

Daylight : 1000 mm
ARC WELDING MACHINE
Table : 1000 x 1000 mm

Power : 25 HP

Die cushion Details:

Capacity : 60 Tons

Table size : 600 x 600 mm

Max. OP pressure : 160 Kg/cm 7 FEET LATHE MACHINE

DRILLING MACHINE
TYPES OF SHIM MATERIALS WE secondary processes are performed to guarantee
OFFER quality, reduce lead times and lower cost.

The specific grades of standard materials we offer

for Shims, Washers and Spacers include:

Carbon Steel Shims:

1008, 1010, 1018, 1075, 1095, 4130

Stainless Steel Shims:

DEEP DRAWING COMPONENTS
301, 302, 304, 316, 321

Aluminium Shims:

1100, 1145, 2024, 3003, 5052, 6061, 7075

Brass / Copper Shims:

ASTM B36, ASTM B152

HEAVY SHEET METAL FORMING AND

FABRICATION:

PRECISION WASHERS & SPACERS

Vibro manufactures specialty Precision Shim
Washers and Spacers in any flat configuration with
thicknesses ranging from 0.2mm to 2mm to meet the
requirements of unique applications. Most
FIXTURES DESIGN & CAPABILITY

Inspection Fixtures
Machining Fixtures
Welding Fixtures
Assembly Fixtures

Hydraulic / Pneumatic / Mechanical Clamping Jigs

& Fixtures for higher productivity as per customer's
requirements.
Jigs & Fixtures for CNC Turning, VMC, HMC, VTL.
Jigs and Fixtures for Gang Milling, Spms, etc. used
for automobile components manufacturing.
Fixtures for Milling, Broaching, Grinding and
Conventional Machines, Different varieties of
Fixtures for Inspection purposes
OFFICE ADDRESS
VIBRO
407/2C ELGI INDUSTRIAL COMPLEX
SINGANALLUR ,COIMBATORE
TAMILNADU 641005
INDIA
E-MAIL : vibro.cbe@gmail.com | Mobile :+91-
9944872446