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3512B Generator Set BRK00001-UP(SEBP3319 - 26) - Document Structure Page 1 of 2

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Configuration: 3512B Generator Set BRK00001-UP

Operation and Maintenance Manual

3500B and 3500B High Displacement Generator Set Engines
Media Number -SEBU7148-06 Publication Date -01/07/2006 Date Updated -25/07/2006


Maintenance Interval Schedule - Standby

SMCS - 1000; 4450; 7500

Ensure that all safety information, warnings and instructions are read and understood before any operation or any
maintenance procedures are performed.

The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants,
fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper
maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of

Use mileage, fuel consumption, service hours, or calendar time, WHICHEVER OCCURS FIRST, in order to
determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required

Battery - Recycle
Battery or Battery Cable - Disconnect
Fuel System - Prime
Maintenance Recommendations

Every Week

Annunciator Panel - Inspect

Battery Electrolyte Level - Check
Cooling System Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Clean
Engine Oil Filter Differential Pressure - Check
Engine Oil Level - Check
Fuel System Fuel Filter Differential Pressure - Check
Fuel Tank Water and Sediment - Drain
Jacket Water Heater - Check
Standby Generator Set Maintenance Recommendations
Walk-Around Inspection 6/19/2007
3512B Generator Set BRK00001-UP(SEBP3319 - 26) - Document Structure Page 2 of 2

Every Year

Air Shutoff - Test

Alternator - Inspect
Belts - Inspect/Adjust/Replace
Cooling System Coolant Sample (Level 2) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Crankshaft Vibration Damper - Inspect
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Element (Single Element) - Clean/Replace
Engine Crankcase Breather - Clean
Engine Mounts - Check
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Engine Protective Devices - Check
Engine Valve Lash - Inspect/Adjust
Fan Drive Bearing - Lubricate
Fuel Injector - Inspect/Adjust
Fuel System Primary Filter - Clean/Inspect/Replace
Fuel System Secondary Filter - Replace
Hoses and Clamps - Inspect/Replace
Prelube Pump - Inspect
Radiator - Clean
Speed Sensor - Clean/Inspect
Starting Motor - Inspect
Water Pump - Inspect

Every 3 Years

Air Shutoff Damper - Remove/Check

Batteries - Replace
Cooling System Coolant (DEAC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Hoses and Clamps - Inspect/Replace
Turbocharger - Inspect

Every 6 Years

Cooling System Coolant (ELC) - Change

Copyright 1993 - 2007 Caterpillar Inc. Tue Jun 19 13:54:18 UTC+0700 2007
All Rights Reserved.
Private Network For SIS Licensees. 6/19/2007