Frameworks

Design and Manufacture Project - EPD

Name: Danish Javed

Student Number: 3405403

Date 21/05/2017

Abstract:
The design and manufacture project consisted of creating dynamic lighting object. Within this
project, a range of designs were considered and developed. The developed design was created
into a proof of principle model which must show the motion and lighting aspect of your design.
This developed into designing and building a fully functioning prototype. Through many iterations
a prototype was created however the mechanisms failed and the motion didnt deliver. This is
a setback however if the project continued or was improved, a reconfigure of the mechanisms
will be done to provide more torque and force to provide a better experience of motion to the
customer.
Contents Page
Project Brief. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Design Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Design Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
The Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
The Design Consultancy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gantt Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Inspiration and Research. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Idea Generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Developing Ideas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Proof of Principle Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Prototype Strategy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Production Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
The Build. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Testing and Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Page 2
Project Brief
General Information
Company: Motus in collaboration with Threedim
Project Title: Lighting Motion Project
Category: Indoor Household Lighting
Target Retail: High End Furniture Stores

Product Overview:
The vision for this project is to create a lighting product which includes a form of motion in
accordance with the company values. Motus will be delivering sketches, development, final
design specification as well as prototypes and production advice.

Objective:
The purpose of the product is to create a calming mood for the user with the return to
their home. This will include creating a homely environment. The product will also contain
movement which should engage the user(s) slightly with the change of light however not to
intense to which it will disturb the user(s).

Target User:
The target audience consists of customers who want to increase the aesthetics of their
environment. These customers shop in the up-scale market. Customers who appreciate design
are appreciated but all are welcome to purchase. Customers are likely to be willing to pay for a
higher quality products rather than to get the cheapest product. A scenario of the target user
is a 30-60 female. She is a working wife living in a detached home. Her total family income is
75,000. A more detailed customer profile can be found in appendix B..

Distribution
The product will be distributed to local high end stores such as habitat and Aram Store. The
product will be supplied to the company as well as the wanted scene/look the product should
be shown in. The product can be brought in store, as well as online and catalogue if available
with the given retailer.

End Use
The product will be permanently placed within a location in the house. The product can used in
its free body such as on a side table or can be placed near the wall, at a higher level to provide
a higher distribution of light. The product is likely to be used during evening times by users after
returning from work. The product can also be used to initiate a relaxing mood for the user.

Page 3
 Key Features & benefits
The product will have the ability to move, through the users choice. The product does move
automatically when turned on, but motion can be stopped if wanted to. The product will also
have the ability to change its light colour with possible pre-sets given by Motus.

Design language
The product will show elegance as well as eternity, providing a trust to the user from Motus
that the product is contemporary now and will be for the products lifetime. Materials will
include but limited to hardwood timber and metals in solid and veneer form.

Competition
Competition will include other designers also selling within habitat and within other possible
distributors. Other companies can include IKEA who sell strictly their own products, will also be
of competition

Also, other lighting designers/manufactures such as Kew Lighting & Electrical are also
considered to be competitors.

Description:

Named for a French forest from

which wood is used for wine
barrels
Figure 1 Figure 2

Description:

The Holden collection defines

industrial chic style in a traditional
lantern silhouette restructured
with unique details including a
two-tone finish metal mesh shade
and large cast knobs.
Figure 3 Figure 4

Page 4
Product Design Specification
Frameworks
Introduction

Frameworks is an active wall light created to provide restful light at ease to produce a calming
environment within your household. The product, consisting of an aluminium structure holds
two solid oak frames which project warm light onto the wall it is mounted upon. These solid
oak frames move across their given axis in a slow moving and repeatable motion. The primary
intention of this product is to provide a relaxing lighting environment while able to exhibit the
light to other friends and family.

Specification

(1) Performance

(1.1) The light moves within their given axis once the remote control has clicked the
triggering button.
(1.2) The frames complete a full revolution of travel in 60 seconds.
(1.3) The frames will be moving at a speed of 6.9 mm/s (415mm each axis).
(1.4) The light shone will be a warm white colour (3250 Kelvin average)
(1.5) The light intensity is 2500 lumens
(1.6) This is concentrated to an area of 0.4 m2 towards the wall. This reducing the intensity
once reflected back into the room

(2) Environment

(2.1) The Light will be used on a living/dining room wall, preferably wider than 2m to receive
the full effect of the light
(2.2) All components are able to work in normal day to day temperatures 5C - 25C.
(2.3) Bold coloured walls (such as black, rich red, rich white etc.) may not be suitable for
the reflection of the light, so intensity adjustment (dimming) can be added to the
control.

(3) Life in Service

(3.1) The wooden frames will conduct 600,000 revolutions before upgrade or maintenance
is required.

(4) Maintenance

(4.1) Regular dusting and cleaning is suggested due to day to day living.
(4.2) Check for any loosened bolts every 6-12 months
(4.3) Regular check for any cuts or exposure in the wiring is necessary.
(4.4) Access to electronics an be accomplished by looking from the inside, or taken off for
full maintenance Page 5
(5) Target Product Cost

(5.1) The cost of raw materials approximates to 30 with production of the product being
approximately 60.
(5.2) The current RRP has not be set.

(6) Competition

(6.1) Kew Lighting and Electrical

(6.1.1) Kew Lighting have one store located in New Malden, Surrey
(6.1.2) They are dedicated to lighting and lighting accessories
(6.1.3) Most lights are 200+
(6.1.4) They use high end materials with a rustic look

(6.2) Heals
(6.2.1) Heals have 2 stores in Central London, with a warehouse in North London
(6.2.2) Heals specialised in home-wear including lighting and accessories
(6.2.3) Most lights start at 100
(6.2.4) Most lights use plastic and glass as its main material

(6.3) Chelsea Lighting

(6.3.1) Chelsea Lighting have one store located in Chelsea, London
(6.3.2) They create bespoke lighting for clients
(6.3.3) Lighting prices are valued to only the client
(6.3.4) Material use varies dependant on project and client.

(7) Shipping

(7.1) Due to the large size of the light, the product will only be shipped in the United
Kingdom.
(7.2) Later in production, European and worldwide shipping may be introduced.

(8) Packing

(8.1) The product will be shipped disassembled if the customer wants to erect the product
by themselves.
(8.2) Packaging will be environmentally friendly (such as corrugated cardboard) with
internal foam protection packaging to reduce any damage through the mailing
process.
(8.3) If ordered for fitting, product will arrive assembled and will be put up and fitted by a
qualified builder/electrician.

(9) Manufacturing Facility

(9.1) At present, all raw materials are brought by bulk sellers across the United Kingdom.
(9.2) Production of the product is done in-house, while the final assembly is done either at
the customers home (if ordered for delivery) or in-house if ordered for fitting.

Page 6
(10) Quantity

(10.1) At the current moment, estimated annual sales of the product is unknown.

(11) Size

(11.1) The overall size of the product should not exceed 1.4m x 1.4m x 0.1m when fully
expanded.

(12) Weight

(12.1) The overall weight of the product must not exceed 10kg.

(13) Aesthetic, Appearance and Finish

(13.1) The aesthetic, appearance and finish of the product must suit the consumers home
environment.
(13.2) All materials must show their natural finish which can be enhanced but not visually
different.
(13.3) The metal frame must be a matt finish to not distract from the wooden frame focal
point.
(13.4) The wooden frame, being the main part of the product, will have an oiled (satin) finish
which will enhance the grain of the oak while still showing the nature of the material.

(14) Materials

(14.1) The material used for the wooden frame will be solid English Oak.
(14.2) The material used for the metal frame will be Aluminium 6061.
(14.3) All other components will be stainless steel to follow the silver aesthetic of the
product as well as being protected from rust.

(15) Product Life Span

(15.1) The product life span for this product is on average 5 years before the mechanics of
the product will need to be adjusted or updated.
(15.2) All materials have been treated to last at minimum 7 years as to the specification of
the treatment
(15.3) The motors should last approximately 5 years each dependant on the usage of the
light. The value of 5 years is calculated with an average use of 6 hours per day, every
day, each year (Figure 5)
(15.4) Screws/threads may need to be oiled if creaking is sound. This however will only occur
on expectational circumstances.

(16) Standards and Specifications

(16.1) T
he product must meet and obtain the following approvals/standards for use in a
public application/environment in the United Kingdom and later in the European Union
and worldwide.
Page 7
(17) Customer

(17.1) The typical customer profile can be found in appendix B.

(18) Quality and Reliability

(18.1) The reliability of the product must be at least 90% fault free per year.
(18.2) The product will be designed to all relevant British Standard procedures.

(19) Shelf Life

(19.1) There are no shelf life problems in relation to the product.

(20) Ergonomics

(20.1) The power cable will be accessible via the bottom of the metal frame, and wiring will
be confined within the wall the light is put upon
(20.2) The remote control will be design to fit within the 5-95th percentile of male and
female hands.

(21) Processes

(21.1) Each unit produced will require calibration for the frame to be aligned to their given
axis once assembled.
(21.2) Each units motor and threads will go through a test phase and a quality assurance
audit.

(22) Time Scale

(22.1) The time scale of this project runs from February 2017 to May 2017.

(23) Testing

(23.1) A test of the motors to show if they are in working order will include
(23.2) Testing electrical wiring and connections to appropriate British Standard procedure.

(24) Safety

(24.1) The standards and specifications mentioned in (16) should ensure correct and safe
design and working of the light
(24.2) As well as this, the thread must not use any harmful oil or lubricant
(24.3) The light source must be diffused to reduce any harm to the user eyes.

(25) Company Constraints

(25.1) No company constraints can at this time be seen, other than the size of the
company.
Page 8
(26) Market Constraints

(26.1) The price of the product will be highly prioritised market constraint. This therefore
must be as low as possible to be efficient for the company day to day running and
profit as well as the customer.
(26.2) The other constraint will be point of sale and its location. Currently Habitat is the
preferred seller of the light, however possible extension to other resellers could be a
possibility

(27) Patents, Literature and Product Data

(27.1) The name Frameworks is currently a pending trademark.

(28) Political and Social Implications

(28.1) No political or social implications can be seen at this time

(29) Legal

(29.1) No legal implications can be seen at this time.

(30) Installation

(30.1) As mentioned in (8.1), the product will be shipped disassembled to which the user
and any builder/electrician can set the light up on the wall as well as install any wiring
within the wall.
(30.2) As mentioned in (8.3), if the customer orders the product with fitting, the product
will arrive pre-assembled for fitting onto the wall by a qualified builder/electrician
assigned by Threedim and Motus.

(31) Documentation

(31.1) The product will be shipped with instructions with a manual for installation and any
other advice with usage

(32) Disposal

(32.1) The product does not need special requirements for disposal, as each product can be
defined into 3 recycling groups
(32.1.1) Metal
(32.1.2) Wood
(32.1.3) Electrical components
(32.2) A possible reclaim scheme may be established which allows customers to donate
back any used product free of charge and free pick up.
(32.3) The product does not produce any waste.

Page 9
Design Process
The Project

The Design and Manufacturing project presented a brief to create a motion enabled product.
This product will be created through a collaborative design consultancy and a working prototype
would be produced.

The Design Consultancy

The making of the consultancy started by recruiting other designers who have similar design
approaches. This was achieved with the recruitment of the following designers:
(1) Danish Javed
(2) Jonathan Davis
(3) Daniel Wrigley
(4) Federico Angiolini
(5) Lawerance Goldsmith

The design consultancy created the name Motus as it represents motion. This with the
simplicity of the logo design was accepted by all members. At this point, design values were
created which represent the designers and Motus itself. The design values are:
(1) Eternal Motus designs should be timeless pieces that can be passed from one
generation to the next.
(2) Natural The design should reflect the world around it whether that be though its
aesthetics, material choice or function.
(3) Elemental Motus designs are designs made up of visually simple elements.
(4) Raw This ties in with the elemental brand value but refers instead to the material
choice and finish.
(5) Curiosity Motus designs aim to evoke curiosity within the user, with regards to how the
product is works.

Gantt Chart

To aid the project and its completion, a Gantt chart was made to detail what and when
something must be done to complete the project in time. The project was split into 4
categories including Research and Inspiration, Idea and pre-production, prototype production
and presentation boards and report. The Gantt chart can be seen in appendix A.

Inspiration and Research

Once the design values were set, a typical customer of Motus was needed to be produced. This
can be found in appendix B. From this customer, a product which they would buy.

To find and design a product for the given customer, inspiration is needed which confines with
the typical stores which the customer attends to. This was done through primary research. The
primary research conducted included visiting stores such as Aram Store, Habitat, The Conran
Shop and Heels. Images from the stores can be found on the visual inspiration document
located on page 2 and another version in appendix T in the log book.

Page 10
Idea Generation

Several ideas were produced which was thought to convey

with the customer profile manifested. These ideas can be found
on page 5-8 of the log book.

To determine the idea to go forward with, a concept selection

was conducted. The concept matrix compared all ideas
created by Threedim and Motus with a current product our
typical customer would buy. This was determined to be the
IKEA PS 2014 (figure 5).
Figure 6
The ideas plus the current comparative were compared based upon 4 criterion:
(1) How they compare to the Motus brand values,

(1.1) This was based on opinion of myself and other members of Motus,
(1.2) 1 point = 1 brand value exception,
(1.3) This was given a weighting of 40%.

(2) How easy would their manufacture and product be while still providing meaningful results

(2.1) This was done by assessing:

(2.1.1) How the product will be made?
(2.1.2) What materials are needed?
(2.1.3) How easy is it to acquire these materials?
(2.1.4) Production Costs?
(2.1.5) Could product be effected by workshop limitations?
(2.2) 1 point = a positive answer to the questions above,
(2.3) This was given a weighting of 15%.

(3) How good is their light intensity (Lumens/sqm).

(3.1) This was opinionated, based upon:

(3.1.1) Type of lights used and their luminescence?
(3.1.2) How far the light will be from the testing source?
(3.1.3) This was based upon the brief of low intensity lighting for calming
environment.
(3.2) 2 points = a positive answer to the questions above,
(3.3) This was given a weighting of 30%.

(4) Suitable aesthetics

(4.1) This was based upon the brief and the customer profile generated,
(4.2) 1 point = 1 feature suitable for the environment,
(4.3) This was given a weighting of 15%.

All designs plus the current comparative received scores and were compared. The greater
the score, the better the idea however this score must also beat the current comparative to
qualify. After all scored were set, Idea 1 received the top score and received development with
the running up ideas 4, idea 7 and idea 9 as possible input.

The concept selection can be found in appendix S and page 9-10 in the log book.
Page 11
 Developing Ideas
Idea 1 was developed in several ways. Firstly the shape of the frames were revised to see if any
other shapes provided a better experience with the collaboration with the LEDs. In the end,
the rectangular frame design was continued forward, but the size of the frame became the
question.

3 designs were put forward for the rectangular design. These were:
(1) 370 x 600 mm
(2) 370 x 900 mm
(3) 350 x 950mm

Design 1 and 3 were based upon mathematical constants as shown in figure 2 while the 2nd
design was based solely on reducing the 3rd design dimensions. With the comparisons are
located on page 14-16 in the log book, design 2 was taken forward with a slight adjustment. To
use rounded numbers for ease of manufacture and calculation, the dimensions were changed to
350 x 900mm.

Idea 1 was further developed as seen in page 11-13 in the log book.

The Golden Ratio The Natural Number

The golden ratio is a The natural number is a

mathematical constant which mathematical constant that is
involves two quantities. If the based on the natural logarithm.
ratios of these two quantities This number equated to when the
have the same ratio of the sum natural logarithm is equal to 1.
of the two larger quantities, they
are in the golden ratio. This is
explained algebraically below:

Figure 7 Figure 8

Further development was conducted and shown in pages 20 to 21 in the log book.

Page 12
Proof of Principle Model
To prove the idea works, a proof of principle (POP) model was made. This model was designed
to show how the mechanics of the product will move the frame. This was done with a electrical
circuit (shown in figure 8). The stepper motor was held in a baton pillar and the frame was held
up with a guide rail and trapezoidal thread. A coupler was machined to fit the motor shaft and
the 8mm thread. An image of the POP model is shown in figure 9. However this pop model
didnt work as the stepper motor used did not have enough torque (300 Ncm) to turn the
thread.

Figure 9 Figure 10

The stepper motor was therefore upgraded to a Nema 17 motor for the final prototype (2100
Ncm)
The wooden frame was made from MDF however the prototype was planned to be made from
real timber. A comparison of pine and oak with different finishes with the final choice and
reason can be found in the log book from page 18 to 19.

Prototype Strategy

The prototype will be made in 6 categories:

(1) Wooden frames
(2) Metal frame (previously datum point)
(3) Electronics
(4) Coupler and guide rail
(5) Acrylic Diffuser
(6) Wall

The wooden frames will be made from solid oak flooring. The pieces were be cut on the circular
saw to the given size, and mitre cut at 45. These pieces will be glued together and sanded
down to get rid of any previous finishes. The wooden pieces will be drilled in at the appropriate
points and the wooden pieces will be finished with finishing oil. The application of the oil is
repeated once an hour for several days.

The design of the datum point was changed after the prototype. This was due to the difficulty
of storing the mechanisms of the light in a clean fashion while still having the strength to hold
together. Due to this, a corner frame was designed. The development can be found on pages 20
to 21 in the log book. The metal frames will be designed in Inventor with the appropriate holes
in place for the motor and guide rail holder. A flat pattern is made and CNC Plasma Cut. The
aluminium is cleaned up, bent in the appropriate edges and given 3 coats of matt lacquer.

Page 13
 The electronics are soldered in the appropriate locations with measurements taken for
extension to motors and LED Strips.

As the motor has a 5mm shaft, this will need to be converted to a 8mm thread. A coupler will
be created out of 25mm rod of aluminium. Similarity, the guide rail holder will be machined out
of 25mm rod.

The Wall made from 18mm MDF Sheet will be erected to be able to hold itself and covered with
wallpaper which imitates the customers wall. Once the product is created, the light is drilled in
to the wall and set up for power.

Production Drawings

Production drawings of each part of the light can be seen in appendix C to appendix O.

The Build

Wooden frames
The production started with the wooden frame. The solid
oak pieces were brought and cut with the circular saw.
These pieces were then mitre cut with the mitre saw
and glued together and held with corner clamps. This was
set to dry for 1 day.

Once the pieces were dry, the mitre cuts showed some
holes and splits. This was filled in with wood filler,
however this wood filler was coloured white meaning Figure 11
they must be painted later.
Once the filler was dry, the sanding came next. The sanding started off with a 1/3 electric
sander, however it was later found that the solid oak was not perfectly flat, this meant
inequalities in the sanding. The wood piece showed to be between 12mm to 18mm in thickness.
To overcome this, an electric belt sander with P80 sandpaper was used. This took off the finish
with a smooth finish but reduced the thickness of the frame to 12mm.

The corners were painted and the holes were drilled through. The wooden pieced were
repeatedly given an oil finish for 3 days.

Metal Frames
The metal frame was designed as the flat pattern created the product in an L shape which took
approximately 1 sqm of aluminium while only using 40% of the material. This was split into
two pieces which gave a better usage of 99%. The pieces were created and plasma cut. The
pieces were then bent at their appropriate pieces. However a mistake was made and one of the
frames was bent the incorrect way. This was redeemed by cutting another piece and bending in
the other direction.

As the original deign included a bracket to connect the pieces together, a technician in the
workshop presented a cleaner option to weld the pieces. This meant the holes became
redundant and could not be fixed. Therefore bolts were replaced in the given holes.

Page 14
 Once the frames were welded together, the weld was filed down the side however this made
further problems. The file seemed to dig into the aluminium too much which couldnt be
flattened out. This was fixed by introducing car chassis filler and the frame was spray painted
with etching primer (aides filling to marks) and spray painted aluminium. This was later given 3
coats of matt lacquer.

Electronics
The electronics were soldered together in the following format (see appendix R). This changed
from the original design at the Nema 17 motor has a higher torque values than the smaller
stepper motor. However the motor requires a easy driver which is shown below. The schematic
of the circuit is shown in appendix R with the given parts list. However the electronics didnt
work. This was due to an corrupted NEMA 17 motor. The wiring of the product internally
proved to be incorrect and interrupted production. This meant the motors in the prototype did
not work. The LED strips however did work. The code used for the electronics can be seen in
appendix P to appendix Q.

Coupler and guide rail

The coupler was machined on the metal lathe from a 25mm aluminium rod. The coupler also
received grub screws to receive a tight fit for the motor shaft and 8mm threaded rod. Similarly
the guide rail holder was also machined from the 25mm rod. This received only 2 holes in its
base compared to the original 4 as the holder will not hold much weight therefore 4 holes will be
surplus.

Acrylic diffuser
To diffuse the light, acrylic pieces were cut to size and butt jointed with solvent cement. The
pieces were sanded down to get an etched finish which will diffused the light.

The Wall
Due to the in-completion of the electronics, time was not given to the wall. No wall was created
nor any wallpaper was put up. The light was put on a few wooden boxes and propped up safely.

Testing and Evaluation

The prototype did not come out as planned functionally. The motors did not work. Even though
the led strips were lit the products function didnt fulfil its function. The product aesthetically
was good however the bolts where the brackets were located did change the look.

Furthermore, the LED strips did provide enough light to hit the wall and bounce back but due
to its position being on the inside, most of the light was lost. If the light was facing towards
the wall permanently, then better Lux value would be received. This can be done by rounding a
channel out which allowed the LED strip to sit and face the wall directly.

Another criticism was the hex bolts. This was used to hold the supports for the guide rail and the
thread. The bolts were in front of the wooden frame which caused aesthetic conflict. A better
design would to bolt in half way.

Lastly the edging of the metal frame which holds it to the wall gave different reviews between
people. Most said that having this took away the cleanness of the design. If they were put
inwards, away from sight, this would be more aesthetically pleasing. This may be difficult in
design due to bending limitation however with a box bender, this may be completed.
Page 15
 Printed: 08/02/2017
1/17 2/17 3/17 4/17 5/17 6/17
Design Manufacture Project 22 29 5 12 19 26 5 12 19 26 2 9 16 23 30 7 14 21 28 4
Submission 1 - Oral Report start end 0%
30/01/17 24/02/17 0%
Brand Identity 30/01 03/02 0%
Visual Inspiration 02/02 19/02 0%
Appendix A

Project Brief 03/02 12/02 0%

Project Direction 13/02 19/02 0%
Presentation Creation 02/02 23/02 0%
Submission Day - Presentation 24/02 24/02 0%
Submission 2 - Drawing Critique 13/02/17 31/03/17 0%
Initial Sketching 13/02 28/02 0%
Developing Sketching 01/03 06/03 0%
Research 20/02 31/03 0%
Sketch Model 27/02 16/03 0%
CAD Model 06/03 26/03 0%
Pop Model 13/03 28/03 0%
General Arrangement Drawing 27/03 30/03 0%
Submission Day - Drawing Critique 31/03 31/03 0%
Submission 3 - Fuctional Prototype 01/04/17 19/05/17 0%
Revising General Arrangement Drawing 01/04 23/04 0%
Gather Materials 01/04 16/04 0%
Revise Pop Model 17/04 23/04 0%
Prototype 24/04 18/05 0%
Submission Day - Functional Prototype 19/05 19/05 0%
Submission 4 - Report 30/01/17 26/05/17 0%
Presentation Boards 24/04 23/05 0%
Log Books 30/01 25/05 0%
Project Report 30/01 25/05 0%
Submission Day - Report and Boards 26/05 26/05 0%
Appendices
 Customer Profile
Profile Scenario
Below, is a typical customer scenario and their given lifestyle. This aides us to find out what Below is the typical week the customer will witness. Using this scenario, we can construct a
the typical Motus customer does in their daily life and if there can be a light which can be product which can fit into their lifestyle.
integrated to improve their lifestyle.
Typical weekday of Claire:
Morning -
Waking up at 6am to go to her accounting job at JP Morgan in Central London. She gets
ready and helps the nanny get breakfast ready for the children. She leaves at 8am.
Afternoon -
Example house owned Example of the interior She is doing her accounting work, has lunch at Cote Brassiere with some of her colleagues. She
Claire Hannigan by Claire Hannigan of Claires house needs to have her Nescafe espresso at 3pm before going for a walk.
Evening -
Appendix B

This is Claire Hannigan.

Aged 42
She lives with her family (husband and 2 children) in New Malden, Surrey.
Total Family Income is 75,000 per annum
Characteristics of Claire:
Inspired to be family orientated, boastful of her lifestyle, working in industry for, Conscientious
and Cultured
However she is also:
Pompous and Bossy.
She prioritises family over work and herself. This includes the families well-being and
environment such as household items and furniture. She also cares about the co-ordination of
her household environment including colour, placement and emotive co-ordination.
Her interests are based around her family as she doesnt get much time to see them during the
week. Her motivation is based on her children success, she wants to see them strive.
Typical stores she shops at:
Liberty, Waitrose, Farmers Markets, Habitat, John Lewis, Apple and Selfridges
She arrives home around 7pm. Greets the children and puts on the TV in the living room as
background noise. She heats up the food which the nanny has made today while waiting for
her husband to arrive from work. She is browsing home furniture catalogues she takes during
her afternoon walks in central London. Eats dinner with her husband and children and cools
down in front of the TV for a few hours. She gets ready for bed around 9:30pm and reads a
book until she is tired.
Typical weekend of Claire:
Morning -
Waking up at 9am and has a cup of tea while browsing various catalogues.
Afternoon -
She spends most weekends with her husband David and children Michael and Annebelle at
Motspur park. Otherwise she will be with her friends shopping in Central London.
Evening -
She will return home around 5pm and gives the nanny the weekend off. She starts to cook din-
ner.
She makes her famous Quorn beef casserole with potato mash and various greens.
After dinner she shares a bottle of wine with her husband.
Then reads her book and goes to sleep.
 6 5 4 3 2 1
3 T
14,5 H R U for
all ho 15 31
5 les
22

22

D D
15

31

3
TH
400 776 53 RU 31
fo
r all
h ol 25
es
5 5 5
45

View A View A
5

113
5
C C
644 15

364,5
Appendix C

31
776

5
B 644 B
5

15
5

73,6
15
17 15 15

5
A 113 24,5 A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Aluminium 6061 Matt Lacquer GENERAL TOLERANCE 0.25
ANGLES 30'
Metal Frames
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-1 1:10 18/05/2017 1.824 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D D
3
10
C C
Appendix D

8
1 5
B B
20

12
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Aluminium 6061 Matt Lacquer GENERAL TOLERANCE 0.25
ANGLES 30'
Guide Rail Holder
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-2 10:1 18/05/2017 0.004 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D D
C C
Appendix E

B ( 2:1 )
B B
8
7
980
B
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Stainless Steel GENERAL TOLERANCE 0.25
ANGLES 30'
Guide Rail
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-3 1:10 18/05/2017 0.091 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D D
10
14

TR
-8
-2
DE
C EP C
Appendix F

10
B B

10
2
14
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Brass GENERAL TOLERANCE 0.25
ANGLES 30'
Lead Screw Nut
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-4 10:1 18/05/2017 0.004 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D D
C C
Appendix G

G ( 2:1 )
TR8 x
2
B B
930
G
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Stainless Steel GENERAL TOLERANCE 0.25
ANGLES 30'
Lead Screw
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-5 1:10 18/05/2017 0.374 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D D
C C
25
Appendix H

19
B B
5
M3
x0
.5
-6
H

<T
EX
T>
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Aluminium 6061 GENERAL TOLERANCE 0.25
ANGLES 30'
Motor Coupler
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-6 8:1 18/05/2017 0.016 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D 42 D
5,
5 H RU
THR
U ,5 T
5
7,15

7,15

5
5
C C
Appendix I

0,4
X 45
9,3
45
0,4 X
13,3

8 THRU
B B

35,2
0,3 X 45
0,3 X 45

8,2
0,3 X 45 0,3 X 45

12,1 12,1
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Aluminium 6061 GENERAL TOLERANCE 0.25
ANGLES 30'
8mm Support Shaft
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-7 1:2 18/05/2017 0.086 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D 42 D
5 ,5 T
HRU RU
5 TH
5,
7,15

7,15

5 5
C C
Appendix J

17,8
0, 1 5
X4 X4
5 9,3 0,1
B B

13,3
5 10 THRU
X4
0,3 X 45

12,1 0,3

6,66
45 0,3 X
0,3 X 45
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Aluminium 6061 GENERAL TOLERANCE 0.25
ANGLES 30'
10mm Support Shaft
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-8 1:2 18/05/2017 0.076 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D D
900
C C
243 200
18
Appendix K

6,5
32

45

350
B B
32

45
6,5

45 45
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
English Oak Natural Finishing Oil GENERAL TOLERANCE 0.25
ANGLES 30'
Wooden Frames
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-9 1:10 18/05/2017 1.420 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D D
6,5
6,5
6,5

6,5

RU
TH 5
TH
5 RU
C 55,15 C
13,22
Appendix L

EP
DE
22
3,
27,58
-1
8

3,5
2
B B
R10,15
21,9

8,9
5
1,6
12,4
12,4
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Steel GENERAL TOLERANCE 0.25
ANGLES 30'
Pillow Block Short
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-10 1:2 18/05/2017 0.075 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D 55,15 D
K ( 1:2 )
EP

13,22
DE

C C
,22
-13

1,6
8
Appendix M

23,5
4 T
H RU

17,9
,15
R1 0
5,25
89,25

B 2,5 X 61,37 B
K

11
8

,3
1
7,

6,6

6
R2

19,03

25,3

,9 2
56
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Steel GENERAL TOLERANCE 0.25
ANGLES 30'
Pillow Block Tall
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-11 1:2 18/05/2017 0.262 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D D
J ( 1:2 )
14,3
C C
18
Appendix N

8 THR
U

9,
6
73,8

4
TH RU
B 5 B
1
7,
J
15

43
51,
42
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Steel GENERAL TOLERANCE 0.25
ANGLES 30'
8mm Support Shaft Tall
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-11 1:2 18/05/2017 0.195 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 6 5 4 3 2 1
D D
805
9
R4
C C
Appendix O

9
B B

260
A A
Material Finish ALL DIMENSIONS IN MILLIMETERS Title
Acrylic Etched GENERAL TOLERANCE 0.25
ANGLES 30'
Acrylic Diffuser
Designed by Checked by Drawing No. Scale Date Weight Revision Sheet
FW-13 1:10 18/05/2017 0.074 kg Frameworks 2 1
D Javed
6 5 4 3 2 1
 Appendix P
#include <boarddefs.h>
#include <IRremote.h> Arduino Code
#define DISTANCE 332000 // Number of Rotations - [1600] = 1 Rotation = 2mm, total length = 415mm
#define ONKEY 0xFF629D //hex code for on button
#define OFFKEY 0xFFA857 //hex code for off button

int StepCounter = 0;
boolean frameON;
boolean KeyPressed;
int RECV_PIN = 2;
IRrecv irrecv(RECV_PIN);
decode_results results;

void setup() {
pinMode(2, INPUT); //IR Sensor Pin

pinMode(3, OUTPUT); //Step Pin vertical

pinMode(4, OUTPUT); //Direction Pin vertical
pinMode(5, OUTPUT); //LED Strip Pin vertical

pinMode(6, OUTPUT); //Step Pin Horizontal

pinMode(7, OUTPUT); //Direction Pin Horizontal
pinMode(8, OUTPUT); //LED Strip Pin Horizontal

digitalWrite(3, LOW); //Step Pin Vertical

digitalWrite(4, HIGH); //Direction Pin Vertical
digitalWrite(5, LOW); // LED Strip Vertical

digitalWrite(6, LOW); //Step Pin Horizontal

digitalWrite(7, HIGH); //Direction Pin Horizontal
digitalWrite(8, LOW); // LED Strip Horizontal

irrecv.enableIRIn();
}

void loop() {
KeyPressed = irrecv.decode(&results); //keypressed boolean is retrieving any signal from remote

if (KeyPressed) //if ir signal is received

{
Serial.println(results.value, HEX);
if (results.value == ONKEY) //if on key is pressed
{
frameON = true; //frameON boolean becomes true
}
if (results.value == OFFKEY) //if off key is pressed
{
frameON = false; //frameON boolean becomes false
}
if (results.value == 0) //if any other value then unknown
{
Serial.println(unknown ir code);
}
irrecv.resume(); // Receive the next value

if (frameON) //if frameON is true then

{ digitalWrite(5, HIGH);
digitalWrite(8, HIGH); //Turn on LED Strip
 Appendix Q
Arduino Code (cont.)
for (StepCounter = 0; StepCounter < DISTANCE; StepCounter++) //loop consisting of movement will start where step
counter =0, and add 1 with movement
{
digitalWrite(4, LOW);
digitalWrite(7, LOW); //set direction clockwise
digitalWrite(3, HIGH);
digitalWrite(6, HIGH); //power to stepper pin causing movement
delay(1);
digitalWrite(3, LOW);
digitalWrite(6, LOW);
delay(1);

for (StepCounter = DISTANCE; StepCounter != 0; StepCounter--) //loop consisting of movement will start where
step counter = DISTANCE,
{
// and take away 1 with movement until StepCounter = 0
digitalWrite (4, HIGH);
digitalWrite (7, HIGH); //set direction to anti-clockwise

digitalWrite(3, HIGH) ;
digitalWrite(6, HIGH); //power to stepper pin causing movement
delay(1);
digitalWrite(3, LOW) ;
digitalWrite(6, LOW);
delay(1);
}
}

else // if the Off button is pressed, frameON = false so else statement will occur
{
for (frameON = false; StepCounter != 0; StepCounter--)

//loop consisting of movement will start wherever frame is

// and continue to take away until StepCounter = 0
{

digitalWrite(4, HIGH);
digitalWrite(7, HIGH); // change stepper direction to [[anti-clockwise]]
digitalWrite(3, HIGH);
digitalWrite(6, HIGH); //power to stepper pin causing movement
delay(1);
digitalWrite(3, LOW);
digitalWrite(6, LOW);
delay(1);
// will repeat until StepCounter = 0
}
digitalWrite(5, LOW);
digitalWrite(8, LOW); //Turn LED Off

while (results.value == OFFKEY) {

StepCounter = 0;}

// once step counter = 0, when IR sensor is giving no signal, nothing will occur until a LOW signal is given
// loop is ended and back to top

}
}
 Ciruit Schematic and Assembly List
Appendix R
 Concept Selection Matrix
Name IKEAPS2014PendantLamp InitialIdea1 InitialIdea2 InitialIdea3 InitialIdea4 InitialIdea5
Product
Image
ProductComparison
Points(15) WeightedScore Points(15) WeightedScore Points(15) WeightedScore Points(15) WeightedScore Points(15) WeightedScore Points(15) WeightedScore
Comparisons Weighting
MotusBrandValues 40% 2 0.8 4 1.6 4 1.6 2 0.8 3 1.2 1 0.4
EaseofManufacture 15% 2 0.3 4 0.6 2 0.3 2 0.3 3 0.45 5 0.75
LightIntensity 30% 5 1.5 4 1.2 2 0.6 4 1.2 4 1.2 4 1.2
SuitableAethetics 15% 3 0.45 4 0.6 4 0.6 2 0.3 2 0.3 1 0.15
Appendix S

TotalScore(higher=better) 3.05 4 3.1 2.6 3.15 2.5

Ranking Control 1 6 8 4 10
Name IKEAPS2014PendantLamp InitialIdea6 InitialIdea7 InitialIdea8 InitialIdea9 InitialIdea10
Product
Image
ProductComparison
Points(15) WeightedScore Points(15) WeightedScore Points(15) WeightedScore Points(15) WeightedScore Points(15) WeightedScore Points(15) WeightedScore
Comparisons Weighting
MotusBrandValues 40% 2 0.8 3 1.2 4 1.6 3 1.2 3 1.2 3 1.2
EaseofManufacture 15% 2 0.3 2 0.3 3 0.45 2 0.3 2 0.3 3 0.45
LightIntensity 30% 5 1.5 4 1.2 4 1.2 3 0.9 5 1.5 3 0.9
SuitableAethetics 15% 3 0.45 3 0.45 2 0.3 1 0.15 3 0.45 2 0.3
TotalScore(higher=better) 3.05 3.15 3.55 2.55 3.45 2.85
Ranking Control 5 2 9 3 7
 Appendix T
Visual Inspiration

Visual Inspiration
t
References
(1) Figure 1 and Figure 6 - IKEA PS 2014, Pendant lamp IKEA PS 2014. IKEA. Available from:
http://www.ikea.com/gb/en/products/lighting/ceiling-lights/ikea-ps-2014-pendant-lamp-
white-turquoise-art-40251119/

(2) Figure 2 - ELSTEAD ALLIER 4LT PENDANT, ELSTEAD ALLIER 4LT PENDANT. KEW Lighting
& Electrical. Available from: http://www.kewlighting.co.uk/product/ceiling-lights/pendant-
ceiling-lights/elstead-allier-4lt-pendant/

(3) Figure 3 - VINDKRE Pendant lamp , Pendant lamp VINDKRE. IKEA. Available from: http://
www.ikea.com/gb/en/products/lighting/ceiling-lights/vindk%C3%A5re-pendant-lamp-
copper-colour-art-10323085/

(4) Figure 4 - ELSTEAD LANZA PENDANT, ELSTEAD LANZA LARGE PENDANT - OIL RUBBED
BRONZE. KEW Lighting & Electrical. Available from: http://www.kewlighting.co.uk/product/
ceiling-lights/pendant-ceiling-lights/elstead-lanza-large-pendant-oil-rubbed-bronze/

(5) Figure 5 - Run time of Nema 17 Stepper Motor, Stepper Motor. opensourceecology.
Available from: http://opensourceecology.org/wiki/Stepper_Motor

(6) Figure 7 - Bowker, D. (2014) WHAT IS THE GOLDEN RATIO AND WHY IS IT MEANT TO BE
BEAUTIFUL? DIY Photography. Available from: http://www.diyphotography.net/golden-
ratio-meant-beautiful/

(7) Figure 8 - e (mathematical constant). Wikipedia. Available from: https://en.wikipedia.org/

wiki/E_(mathematical_constant)

All other images were taken by Danish Javed or created through given application

Page 36