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5646
2 Quick Glance Specification Chart
TYPE 3110 [3111] TYPE 3200 SERIES TYPE 3500 SERIES
E/P Supply Requirements 15-24 VDC (80-250 mA) 15-24 VDC (80-325 mA) 15 10% VDC, 24 10% VDC
12 VDC optional [24 VDC or 24 VAC] 12 VDC optional (80-325 mA)
ELECTRICAL SPECIFICATIONS

I/P Supply Requirements 15-24 VDC (80-250 mA) 15-24 VDC (80-325 mA) 15 10% VDC, 24 10% VDC
[24 vdc or 24 VAC] (80-325 mA)
Voltage Input Ranges (DC) 0-10 [0-5, 0-10, 0-15] 0-10 0-10

Impedance Voltage (ohms) 10 K [2K - 100K] 10 K 2K-8K

Current Input Ranges (mA) 4-20 [0-20] 4-20 0-20, 4-20

Impedance Current (ohms) 250 250 250

Analog Monitor Output yes yes yes

Logic Output yes [no] yes no

Internal Feedback (closed loop) yes yes yes

External Feedback option [no] option option

Reverse Acting option option yes

Minimum Supply Pressure (psi) 100% of output 100% of output 100% of output
PERFORMANCE SPECIFICATIONS

Maximum Supply Pressure (psi) 110% of output 110% of output 110% of output
0-1, 0-5, 0-15, 0-30, 0-100, 0-150, 0-1, 0-5, 0-15, 0-30, 0-100, 0-150, 0-1, 0-5, 0-15, 0-30, 0-100, 0-150,
Output Pressure Range(s) (psi) (0-300, 0-600 in 3110 only) ( 0-300, 0-600 in 3210 only) (0-300, 0-600 in 3510 only)
Flow Rate (scfm) 1.2 1.2, 12, 50 1.2, 12, 50

Exhaust Capacity (scfm) @ 5 psid 1.2 3210 - 1.2, 3211 & 3212 - 10 3510 - 1.2, 3511 & 3512 - 10

Exhaust Capture yes option option

Air Consumption (scfh) @ midrange negligible negligible negligible

Repeatability (% of span, typ.) 0.2 0.2 0.2


Independent Linearity 0.2 0.2 0.2
(% of span, typ.)
Hysteresis (% of span, typ.) 0.5 0.5 0.5

Accuracy (% of span, typ.) 0.5 0.5 0.25 to 0.5

Operating Temp (C) 0 to 60 0 to 60 0 to 60

Output Gauge Port no yes yes


PHYSICAL SPECIFICATIONS

Weight (lbs.) 0.5 lbs. 1.5 lbs. 2 lbs.

Width(in.)Depth(in.)Height(in.) 2.2 2.0 2.8 2.3 2.3 5 max. 2.3 2.3 5 max.

Supply Port 1/8 NPT 1/8, 1/4 NPT 1/8, 1/4 NPT

Output Port 1/8 NPT 1/8 NPT (side), 1/4 NPT (bottom) 1/4 NPT

Exhaust Port 1/8 NPT No. 10-32 UNF-2B No. 10-32 UNF-2B

Electrical Port (STD) Terminal Block 6 pin micro style 6 pin micro style

Mounting Options DIN-rail, Panel, Manifold Pipe, Panel, Bracket Pipe, Panel, Bracket
(3211 - manifold) (3511 - Manifold)
Mounting Orientation Insensitivity excellent excellent excellent

Vibration / Shock Insensitivity excellent excellent excellent


External Span / Zero Adjustment yes no yes (electronic)
3
INDEX
Quick Glance Specifications Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Type 3110 / 3120 Compact Card-Mount Pressure Controls . . . . . . . .4-5
Type 3111 Compact Card-Mount Pressure Controls . . . . . . . . . . . . . .6-7
Type 3210 / 3220 Analog Servo Pressure Controls . . . . . . . . . . . . . .8-9
Type 3211 / 3221 Analog Servo Pressure Controls . . . . . . . . . . . .10-11
Type 3212 / 3222 Analog Servo Pressure Controls . . . . . . . . . . . .12-13
Type 3215 Analog Servo Pressure Controls . . . . . . . . . . . . . . . . . .14-15

ELECTRO-PNEUMATIC TRANSDUCERS
SERVO PRESSURE
Type 3510 / 3520 Digital Servo Pressure Controls . . . . . . . . . . . . .16-17 CONTROLS
Type 3511 / 3521 Digital Servo Pressure Controls . . . . . . . . . . . . .18-19 One of the more exciting areas in the
Type 3512 / 3522 Digital Servo Pressure Controls . . . . . . . . . . . . .20-21 field of electro-pneumatics is servo
pressure control, and one of the leading
Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-27 products in this field is Marsh
Digital Panel Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-29 Belloframs Type 3000 series, formerly
Remote Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 known as BUZMATICS
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-32
NEW PRESSURE CONTROL DEVICES
Electro-pneumatic pressure control devices provide two levels of per-
formance for manufacturing, production and research processes.
The 3200 covers general engineering applications, uses varying
electrical control signals to generate proportional output pres-
sures with pneumatics, other gases or even indirect hydraulics.
The 3500 digital model is suitable for test benches in the medical
and aerospace industries. This is a micro processor controlled
device which provides an unparalleled level of accuracy of 0.25%
or better.

STATEMENT OF WARRANTY
Warranty extends for 18 months from the manufacturing date code to
be free of defects in materials and workmanship in normal use. The war-
ranty is limited to repair or replacement of the defective product at the
discretion of Bellofram. Products returned for repair under warranty
will be guaranteed for the remainder of the warranty period or 90
days which ever is longer. Products returned for repair under
non-warranty will be guaranteed for a period of 90 days.

IMPORTANT NOTICE
Our Recommendations, if any, for the use of our products are
based on tests believed to be reliable. The greatest care is exer-
cised in the selection of raw materials and in our manufacturing
operations. However, since the use of this product is beyond the
control of the manufacturer, no guarantee or warranty, expressed
or implied is made as to such use or effects incidental to such use,
handling or possession or results to be obtained, whether in accor-
dance with the directions or claimed so to be. The manufacturer expressly
disclaims responsibility therefor. Furthermore, nothing contained herein shall be
construed as a recommendation to use any product in conflict with existing laws and/or
patents covering any material or use.

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4 Type 3110 / 3120 Compact Card-Mounted Pressure Controls
FEATURES
Very compact
Mounts on panel, DIN rail, or directly to multi-station
manifold
Not sensitive to mounting orientation
No air consumption at steady state output pressure
Multiple command/monitor signals
Closed Loop - single loop standard, double loop optional

APPLICATIONS
Instrumentation
Medical
T-3110 & T-3120 SPECIFICATIONS

Manufacturing
Web Tension
Process Control
Automation

OPERATIONAL DESCRIPTION
At only 2 by 2.8 the 3110 electro-pneumatic servo pressure controller is the most compact card-mounted unit in the Marsh
Bellofram product line.
Standard command signal inputs are 0-10 VDC or 4-20 mA. A 0-10 VDC monitor signal is standard, but others are available.
Double loop option (3120) permits 0-10 VDC feedback from a remote sensor.
A pressure sensor in the manifold block provides accuracy to 0.5% or better, full scale.
Many output ranges are available, from 29 Hg / 740mm Hg vacuum to 600 psig / 41 BAR (in different models.)
Two manifold blocks are available to provide a choice of mounting:
1. Front ports to mount directly to a panel or inserted into a DIN rail tray.
2. Bottom ports to mount on a multi-unit manifold. Custom multi-unit manifolds available.

SPECIFICATIONS
PNEUMATICS
Output Pressure Ranges Vacuum to 600 psig (41 BAR)
Flow 1.25 SCFM max. (35.3 slpm)
Min. Control Vol. 1 cu. inch
Filtration 40 micron built-in
Linearity (independent) 0.2% FS
Repeatability 0.2% FS
Accuracy 0.5% FS
Hysteresis 0.5% FS
Supply Pressure 110% of max output pressure

ELECTRICAL
Supply Voltage 15-24 VDC (12 VDC optional)
Supply Current 80 mA standby; 250 mA max
Command Signal (field selectable)
Voltage 0-10 VDC
Current 4-20 mA
Analog Monitor Output 0-10 VDC standard
Logic Monitor Output 0 VDC Low, 5 VDC High

ENVIRONMENTAL
Operating Temp 32 to 141F (0 to 60C)
Materials (Wetted Parts) Aluminum, nickel,
BUNA-N, 316 SS
Type 3110 / 3120 Compact Card-Mount Pressure Controls 5
HOW TO CREATE A 3110 OR 3120 PART#
BASE MODEL NUMBER COMMAND OUTPUT PRESSURE RANGE PORT
SIGNAL MOUNTING SIZE CONNECTOR OPTIONS

1 0 T 0

G 0
Gauge D 1
8 NPT Input
(psig) DIN & Output
Please Please
Rail Mount Ports & 0 0
indicate the A indicate the
lower limit of upper limit of P Manifold No Options
Absolute

T-3110 & 3120 ELECTRONIC CONTROLS


1 E output pressure Panel Mount Mount 1 4
(psia) 0
Single loop 0-10 VDC pressure range M 1 12 VDC
V Terminal
2 range down up to Manifold
1
8 BSPT Supply
Vacuum Block
Double loop 4-20 mA to 6 0 0 psig Mount Input & Consult
(Hg)
0 psi (Manifold Output Ports Factory For
W (Manifold
absolute mount: 150 2 Options
must be
Water psig max.) 8 BSPP
1

column ordered
separately) Input &
(H2O)
Output Ports
For manifold mount enter 0 for port size
If lower limit of output pressure range is more than 1 digit, consult factory.
ORDERING EXAMPLE: 110TE4W040D2000 - This is a single loop Type 3110, 0-10 VDC command signal, calibrated for 4 to 40 water column output
with DIN rail mounting, 1/8 BSPP and no options. (Terminal block connector is standard for this unit.)

DIN RAIL TRAY

PANEL MOUNT

MANIFOLD
MOUNT

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6 Type 3111 Compact Card-Mounted Pressure Controls

FEATURES
Very compact
Mounts on panel, DIN rail, or directly to multi-station
manifold
Not sensitive to mounting orientation
No air consumption at steady state output pressure
Multiple command/monitor signals
Closed single loop control
Manual override for output span adjustment
Selectable jumpers for input ranges

APPLICATIONS
Heating, Ventilating and Air Conditioning Applications
Instrumentation
Medical
Vent Hood Control
Damper Control
T-3111 SPECIFICATIONS

OPERATIONAL DESCRIPTION
The 3111 electro-pneumatic servo pressure controller is an economical version of the 3110. At only 2 by 2.8 the 3110 and
3111 electro-pneumatic servo pressure controllers are the most compact card-mounted units in the Marsh Bellofram product
line.
Field Selectable Inputs are 0-5 VDC, 0-10 VDC, 0-15 VDC, or 0-20 mA. A 0-5 VDC monitor signal is standard.
A temperature compensated pressure sensor in the manifold block provides accuracy to 0.5% or better, full scale.
Many output ranges are available, from 29 Hg/ 740mm Hg vacuum to 150 psig/10 BAR.
Two manifold blocks are available to provide a choice of mounting:
1. Front ports (as shown) to mount directly to a panel or inserted into a DIN rail tray.
2. Bottom ports to mount on a multi-unit manifold. Custom multi-unit manifolds available.

SPECIFICATIONS
PNEUMATICS
Output Pressure* 0 to 150 psig (10.3 BAR)
Flow 1.25 SCFM max. (35.3 slpm)
Filtration 40 micron built-in
Linearity (independent) 0.2% FS
Repeatability 0.3% FS
Accuracy 0.5% FS
Hysteresis 0.5% FS
Supply Pressure 110% of max. output
* other output ranges available

ELECTRICAL
Supply Voltage 24 Vac or 15-24 VDC
Supply Current 80 mA standby; 250 mA max
Command Signal
Voltage Field Selectable (see figure A)
Current 0-20 mA (see figure A)
Analog Monitor Output 0-5 VDC

ENVIRONMENTAL
Operating Temp 32 to 141F (0 to 60C)
Connector 5 position terminal block

FIELD SELECTABLE INPUT RANGES


No Jumper installed 0 - 5 VDC
Jumper on V10 0 - 10 VDC
Jumper on V15 0 - 15 VDC
Jumper on M20 0 - 20 mA
Type 3111 Compact Card-Mount Pressure Controls 7
HOW TO CREATE A 3111 PART#
BASE MODEL NUMBER COMMAND OUTPUT PRESSURE RANGE PORT
SIGNAL MOUNTING SIZE CONNECTOR OPTIONS

1 1 1 Z 0

G 0
Gauge D 8 NPT Input
1

(psig) DIN & Output


E Please Rail Mount
Please Ports &
0-10 VDC indicate the A
indicate the P Manifold
lower limit of Absolute 0 0
I upper limit of Panel Mount Mount
output (psia) 0 No Options
0-20 mA pressure output M 1
V Terminal Consult
0 range down pressure Manifold 8 BSPT
1

Vacuum Block Factory For


0-5 VDC to range Mount Input &

T-3111 ELECTRONIC CONTROLS


(Hg) Options
0 psi up to Output Ports
1 W (Manifold
absolute 1 5 0 psig 2
0-15 VDC Water must be
ordered 8 BSPP
1

column
separately) Input and
(H2O)
Output Ports
For manifold mount enter 0 for port size
If lower limit of output pressure range is more than 1 digit, consult factory.
ORDERING EXAMPLE: 111ZI2A018P0000 - This is a Type 3111 with a 0-20 mA command signal calibrated for a 2 to 18 psia output
range with a panel mount, 1/8 NPT ports and no options. (Terminal block connector is standard for this unit.)

FIGURE A PANEL MOUNT

MANUAL/AUTO JUMPER
DIN RAIL TRAY No Jumper installed on MAN Auto mode
Jumper installed on MAN Manual mode
V (+) 24 VAC or 24 VDC
Pwr GND GND
CS (+) Positive Command Signal
CS (-) Negative Command Signal
AO Analog Monitor Output

MANIFOLD MOUNT

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8 Type 3210 / 3220 Digital Servo Pressure Controls
FEATURES
Internal sensor provides closed loop accuracy to 0.5% F.S.
Reliable twin solenoid valve system
Conserves air - no constant bleed
Current/voltage command signals
Not sensitive to mounting orientation
Weatherproof housing
Mounts conveniently on top of booster relay for higher flows
C E approved

APPLICATIONS
T-3210 & T-3220 SPECIFICATIONS

Semiconductor
Robotics Controller
Machine Automation
Tire Manufacturing & Testing
Molding & Forming Operations

OPERATIONAL DESCRIPTION
This compact electronic regulator (servo pressure controller), incorporates two solenoid valves and an internal pressure sensor.
With current or voltage signal inputs, the Type 3210 controls an output pressure with an accuracy of .5% or better full scale.
Wide range of output pressures, from 29 Hg vacuum to 600 psig (in different models.)
Mounted on a booster, it can achieve flow rates in excess of 2,000 SCFM.
With a flow of 1.25 SCFM at 100 psi, the 3210 can be used alone for many applications.
Optional output monitor signals are available.
The double loop (3220) option permits 0-10 VDC feedback from a remote sensor.

SPECIFICATIONS
PNEUMATICS ENVIRONMENTAL
Output Pressure Ranges Vacuum to 600 psig (41 BAR) Operating Temp 32 to 141F (0 to 60C)
Flow 1.25 SCFM (35.3 slpm) Materials (Wetted Parts) Brass, nickel, buna-N, 316 SS
Supply Pressure 110% of max output pressure
Output Port Sizes 1/8 NPT, BSPP, or BSPT (side)
Filtration 40 micron (built in)
1/4 NPT, bottom port only
Linearity (independent) .2% FS
Repeatability .2% FS Exhaust Port No. 10-32 UNC Thread
Accuracy .5% FS Weight 1.2 lbs. (0.55 kg)
Hysteresis .5% FS

ELECTRICAL
Supply Voltage 15-24 VDC
Supply Current 80 mA standby - 325 mA max
Command Signal
Voltage 0-10 VDC
Current 4-20 mA
Analog Monitor Output
Voltage 0-10 VDC
Logic Monitor Output
CMOS (M) 0 VDC low, 12 VDC high
TTL (T) 0 VDC low, 5 VDC high
Open Collector (O) 0 VDC low, (pull up) high
Type 3210 / 3220 Analog Servo Pressure Controls 9
HOW TO CREATE A 3210 & 3220 PART#
BASE MODEL MONITOR OUTPUT PRESSURE RANGE PORT
NUMBER SIGNAL COMMAND MOUNTING SIZE CONNECTOR OPTIONS

2 0 P 1

T-3210 & T-3220 ELECTRONIC CONTROLS


M G
0-10 V Analog Gauge
& CMOS Please (psig) Input &
indicate the Output 1 0 0
Logic Output A
lower limit of Please Ports 6 Pin Micro No Options
T Absolute
1 0-10V Analog E output (psia) indicate the 1 4
0
Single loop TTL 0-10 VDC pressure upper range P 12 VDC
V 8 NPT
1

2 Logic range down of pressure Pipe Supply


Outputs Vacuum 1
Double loop 4-20 mA to up to Consult
(Hg) 1
8 BSPT
O 0 psi 6 0 0 psig Factory For
0-10 V Analog absolute W 2
Water Options
& Open- 1
8 BSPP
Collector Column
POWER
Logic Outputs (H2O) CORDS
must be
ordered
separately

If lower limit of output pressure range is more than 1 digit, consult factory.
ORDERING EXAMPLE: 210ME1G027P0100 - This is a Type 3210 single loop unit with 0-10 VDC command signal,
0-10 V monitor output with CMOS logic output, calibrated 1 to 27 psig with 1/8 NPT ports and no options. (Pipe mount and 6 pin connector are standard.)

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10 Type 3211 / 3221 Digital Servo Pressure Controls
FEATURES
Integrated air volume booster
Conserves air no constant bleed
Internal sensor provides closed loop accuracy to .5%
Current/voltage command signals
Not sensitive to mounting orientation
Weatherproof housing
C E approved

APPLICATIONS
Machine Automation
Robotics Control
T-3211 & T-3221 SPECIFICATIONS

Web Tension
Tire Manufacturing & Testing
Torque Control
Molding & Forming Operations
Paint Spray

OPERATIONAL DESCRIPTION
The 3211 offers a non-bleeding solenoid valve technology with an integral flow booster that produces forward flows equivalent
to standard industrial electronic regulators or I/P converters. The 3211 offers analog monitoring of the output pressure by a 0-
10 VDC signal, plus logic monitor output of the solenoid valves.
Wide range of output pressures are available up to 150 psi.
A built in air volume booster provides the 3211 Electronic Controller with forward flow of up to 19 SCFM.
Reverse flow (exhaust) of up to 7 SCFM.
The double loop (3221) option permits 0-10 VDC feedback from a remote sensor.

SPECIFICATIONS
PNEUMATICS ENVIRONMENTAL
Output Pressure Ranges 0 to 150 psig (10.3 BAR) Operating Temp 32 to 141F (0 to 60C)
Flow 14 SCFM (395 slpm) Materials (Wetted Parts) Brass, nickel, buna-N, 316 SS
@ 100 psig supply Supply & Output Ports 1/4 NPT, BSPT, BSPP
19 SCFM (536 slpm) Gauge Port 1/8 NPT
@ 150 psig supply Exhaust Port No. 10-32 UNF Thread
Reverse Flow 1 7 SCFM (198 slpm) (manifold)
Supply Pressure 110% of max output pressure Weight 1.4 lbs. (0.7 kg)
Filtration 60 mesh screen built-in
Linearity (independent) .2% FS
Repeatability .2% FS
Accuracy .5% FS
Hysteresis .5% FS
1
Specifications based on raising the output pressure 5 psig above a 20 psig setpoint.

ELECTRICAL
Supply Voltage 15-24 VDC
Supply Current 80 mA standby - 325 mA max
Command Signal
Voltage 0-10 VDC
Current 4-20 mA
Analog Monitor Output
Voltage 0-10 VDC
Logic Monitor Output
CMOS (M) 0 VDC low, 12 VDC high
TTL (T) 0 VDC low, 5 VDC high
Open Collector (O) 0 VDC low, (pull up) high
Type 3211 / 3221 Analog Servo Pressure Controls 11
HOW TO CREATE A 3211 & 3221 PART#
BASE MODEL MONITOR OUTPUT PRESSURE RANGE PORT
NUMBER SIGNAL COMMAND MOUNTING SIZE CONNECTOR OPTIONS

2 1 P 1

M
0-10 V Analog P
& CMOS Input &
Please Pipe 0 0

T-3211 & T-3221 ELECTRONIC CONTROLS


Logic Output G Output 1
indicate the M No Options
T Gauge Please Ports 6 Pin Micro
1 E lower limit of Manifold
0-10V Analog (psig) indicate the 0 1 4
Single loop 0-10 VDC output Mount
TTL upper range 1
4 NPT 12 VDC
Logic pressure W Optional
2 range down Water
of pressure Supply
Outputs up to bracket 1
Double loop 4-20 mA to Column Consult
O 1 5 0 psig mounting 1
4 BSPT
0 psig (H2O) available Factory For
0-10 V Analog 2
as an Options
& Open- 1
4 BSPP POWER
Collector accessory
CORDS
Logic Outputs must be
ordered
separately
For manifold mount enter 0 for port size
If lower limit of output pressure range is more than 1 digit, consult factory.
ORDERING EXAMPLE: 221MI5G073M0100 - This is a double loop Type 3221, 0-10 V monitor signal with CMOS logic output, with a 4-20 mA command
signal calibrated 5 to 73 psig with manifold mount and no options. ( a 6 pin connector is standard.)

0.25
6mm 0.9
2.25 23mm
57mm 0.45
11.5mm
0.175
4mm
2.25
57mm MANIFOLD
3.5
1.10 MOUNTING 89mm
28mm
OPTION
0.55
14mm

0.55
14mm

1.11
28mm
4.99
127mm 4 X 832 UNC2B
X 0.20 DEEP

0.69
1.38 18mm 1.1
2.22 35mm
0.55 28mm
56mm 2.0 14mm
IN
1.35 51mm
34mm BOTTOM
PORT 0.375
10mm
0.57
2.12 2.12 14.5mm MOUNTING
54mm 54mm 0.75
OPTION 19mm

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12 Type 3212 / 3222 Digital Servo Pressure Controls

FEATURES
Closed loop technology
Integrated air volume booster
Current/voltage command and monitor signals
Not sensitive to mounting orientation
High accuracy
Weatherproof housing
Minimal air consumption at steady state
Port Sizes: 1/4 or 3/8 NPT Supply/Outlet
1/4 NPT relay exhaust / 10-32 UNF manifold exhaust
1/4 NPT Gauge
T-3212 & T-3222 SPECIFICATIONS

Compact unit with flows up to 50 SCFM


C E approved

APPLICATIONS
Automotive
Industrial Machinery
Web Tension Control
Tire Manufacturing & Testing

OPERATIONAL DESCRIPTION
The 3212 provides a non-bleeding electronic controller with flows exceeding those of most compact standard industrial electronic reg-
ulators or I/P converters. The 3212 offers analog monitoring of the output pressure by a 0-10 VDC signal.
Many output pressures are available up to 150 psi
Flows to 50 SCFM are possible with the compact Type 3212 electronic controller with integrated booster relay
A reliable twin solenoid valve system, with an integral pressure sensor, controls pressures to an accuracy of .5%
Custom output ranges are available

SPECIFICATIONS
PNEUMATICS ENVIRONMENTAL
Output Pressure Ranges 0 to 150 psig (10.3 BAR) Operating Temp 32 to 141F (0 to 60C)
Flow up to 50 SCFM (1,411 slpm) Materials (Wetted Parts) Brass, nickel, buna-N, 316 SS
@ 100 psig supply pressure Supply & Output Ports 1/4 NPT or 3/8 NPT,
Filtration 40 micron (built in) BSPT, BSPP
Accuracy 0.5% FS Gauge Port 1/4 NPT, BSPT, BSPP
Including the combined effects of Linearity, Repeatability and Hysteresis Exhaust Port No. 10-32 UNF Thread
(manifold)
ELECTRICAL 1/4 NPT, BSPT, BSPP (relay)
Supply Voltage 15-24 VDC Weight 2 lbs. (0.9 kg)
Supply Current 80 mA standby - 325 mA max
Command Signal
Voltage 0-10 VDC
Current 4-20 mA
Analog Monitor Output
Voltage 0-10 VDC
Logic Monitor Output
CMOS (M) 0 VDC low, 12 VDC high
TTL (T) 0 VDC low, 5 VDC high
Open Collector (O) 0 VDC low, (pull up) high
Type 3212 / 3222 Analog Servo Pressure Controls 13
HOW TO CREATE A 3212 & 3222 PART#
BASE MODEL MONITOR OUTPUT PRESSURE RANGE PORT
NUMBER SIGNAL COMMAND MOUNTING SIZE CONNECTOR OPTIONS

2 2 P 1

M Size of
0-10 V Analog Supply &
& CMOS Please Output

T-3212 & 3222 ELECTRONIC CONTROLS


E 0 0
Logic Output Ports 1
0-10 VDC indicate the No Options
T Please 6 Pin Micro
1 lower limit of 0 14 NPT
0-10V Analog I indicate the 1 4
Single loop output G
TTL 4-20 mA upper range P 1 14 BSPT 12 VDC
pressure Gauge
2 Logic others of pressure Pipe Supply
range down (psig) 2 14 BSPP
Double loop Outputs available, up to
to 3 38 NPT Consult
O consult 1 5 0 psig Factory For
0-10 V Analog 0 psig
factory 4 38 BSPT Options
& Open-
5 38 BSPP POWER
Collector CORDS
Logic Outputs must be
ordered
separately
If lower limit of output pressure range is more than 1 digit, consult factory.
ORDERING EXAMPLE: 222MI5G073P0100 - This is a double loop Type 3222, 0-10 V monitor signal with CMOS logic output, with a 4-20 mA command
signal calibrated 5 to 73 psig with pipe mounting and no options. (a 6 pin connector is standard.)

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14 Type 3215 Digital Servo Pressure Controls
FEATURES
Single unit - integrated controller & booster
Very high flow volume booster - greater than 200 SCFM
High accuracy control of air pressure
Low air consumption
Weatherproof housing
Shock resistant, position insensitive
C E approved

APPLICATIONS
Roll Forming
Tire Production
Food Processing
Web Tension
Process Control
T- 3215 SPECIFICATIONS

Machine Tools
Air Motors
OPERATIONAL DESCRIPTION
The Type 3215 combines the reliable Type 3000 solenoid valve technology with Belloframs highly accurate high flow
booster. Single unit construction eliminates the external tubing and connectors typically needed for large flow systems. An
internal sensor maintains high accuracy for the system. The epoxy-painted case is weatherproof for outdoor or dirty industrial
environments.
Input choices: 0-10 VDC or 4-20 mA
Standard output ranges: 0-30, 0-100, 0-150 psi (0-2.1, 0-6.9, 0-10.3 BAR)
Custom output ranges are available
Supply/output port sizes: 3/8, 1/2, 3/4, 1 NPT, BSPT, or BSPP
Available with Analog and Logic Monitoring of Output
Optional analog output echoes the feedback signal from the on-board pressure
sensor; logic monitor indicates the idling/searching status of the unit.

SPECIFICATIONS
PNEUMATICS
Standard Output 0-30 psig (0-7.1BAR)
Pressure Ranges1 0-100 psig (0-6.9 BAR)
0-150 psig (0-10.3 BAR)
Flow 200+ SCFM (5,050+ slpm)
Reverse Flow2 30 SCFM (756.8 slpm)
Filtration 60 mesh screen built-in
Linearity (independent) 1% FS Logic Monitor Output
Repeatability 1% FS CMOS (M) O VDC Low, 12 VDC High
Accuracy 1% FS TTL (T) O VDC Low, 5 VDC High
Hysteresis 1% FS Open Collector (O) O VDC Low, (pull up) High
Supply Pressure Range 110% max output pressure
up to 200 psig / 13.8 BAR max ENVIRONMENTAL
Operating Temp 32 to 141F (0 to 60C)
ELECTRICAL Materials
Supply Voltage 15-24 VDC Wetted Parts Aluminum, nickel,
Supply Current 80 mA standby 325 mA max BUNA-N, 316 SS
Command Signal Port Sizes
Voltage 0-10 Supply & Control Port See ordering code
Current 4-20 mA Gauge 1/4 NPT, BSPP, or BSPT
Analog Monitor Ouput Exhaust 1/4 NPT, or BSPT (relay)
Voltage 0-10 VDC 1/8 NPT, or BSPT (manifold)
Current 4-20 mA - Contact Factory Weight 5 lbs. 14 oz. (2.7 kg)
1
For pressure below 30 psig/2.1 BAR consult factory
2
Specification based upon raising the output pressure 5 psig/0.35 BAR above a
20 psig /1.4 BAR setpoint.
Type 3215 Analog Servo Pressure Controls 15
HOW TO CREATE A 3215 PART#
BASE MODEL MONITOR COMMAND OUTPUT PRESSURE RANGE PORT
NUMBER SIGNAL SIGNAL MOUNTING SIZE CONNECTOR OPTIONS

2 1 5 G P

Input
M & Output
0-10 V Analog Ports
& CMOS 3
Logic Output E Please 1
Please 3
8 NPT 6 Pin Micro
T 0-10 VDC indicate the
indicate the 4 D 0 0
0-10V Analog lower limit of
upper limit
TTL Logic output G 2 NPT
1
DIN 43650 No Options
4-20 mA of pressure P

T-3215 ELECTRONIC CONTROLS


Outputs pressure Gauge 6 Consult
range Pipe
O others range down (psig) 3
4 NPT Factory For
0-10 V Analog available, up to
to 8 Options
& Open- 1 5 0 psig
consult 0 psig 1 NPT
Collector Logic factory

Outputs Consult POWER
Z factory for CORDS
No Outputs BSPP & must be
BSPT ports ordered
separately
If lower limit of output pressure range is more than 1 digit, consult factory.
For upper limit output pressure ranges lower than 30 psig, consult the factory.

ORDERING EXAMPLE: 215MI0G129P4100 - This is a Type 3215 with 0-10 V monitor signal, CMOS logic output, a 4-20 mA command
signal calibrated 0-129 psig output range with 1/2 NPT ports, a 6 pin connector and no options.

www.bcgroupintl.com 800.242.8428
16 Type 3510 / 3520 Digital Servo Pressure Controls
FEATURES
High accuracy digital control of air pressure
Minimal air consumption at steady state pressure
Shock resistant, position insensitive
Weatherproof housing
PC Programmable through MS Windows based software
Up to 8 devices can be connected on a single RS-485 line
Accepts analog, PWM (Pulse Width Modulation) or Digital
Command Signal
C E approved

APPLICATIONS
T-3510 & T-3520 SPECIFICATIONS

Gripper Control Tire Production & Test


Welding Operations
Web Tension
Actuator Control
Semiconductor Equipment
Machinery Automation
Molding & Forming Operations
Precision Robotics
OPERATIONAL DESCRIPTION
The 3510 Electro-pneumatic servo pressure controller combines the advantages of reliable solenoid valves and digital control.
Available with local keypad programming or RS-485 Digital Communications for PLC or PC control.
Dual solenoid valves with internal pressure sensor
Advanced microprocessor control
Proportional - Integral - Derivative (PID) control
With a forward flow of 1.25 SCFM at 100 psi, the 3510 can be used alone for many applications or combined with a volume
booster for flows in excess of 2,000 SCFM
Ranges from 29 Hg. Vacuum to 600 psig
The double loop (3520) option permits 0-10 VDC feedback from a remote sensor
4 digit display of output pressure available with keypad model

SPECIFICATIONS
PNEUMATICS ENVIRONMENTAL
Output Pressure Ranges Vacuum to 600 psig (41 BAR) Operating Temp 32 to 141F (0 to 60C)
Flow 1.25 scfm (35.3 slpm) Materials (Wetted Parts) Brass, nickel, buna-N, 316 SS
Supply Pressure 110% of max output pressure Output Port Sizes 1/8 NPT, BSPT, or BSPP
Filtration 40 micron (built in) (side) 1/4 NPT, bottom port only
Linearity (independent) .2% FS Exhaust Port No. 10-32 UNC Thread
Repeatability .2% FS Weight 1.2 lbs. (.55 kg.)
Standard Accuracy .5% FS Typical
Enhanced Accuracy Version .25% FS or better
Hysteresis .5% FS

ELECTRICAL
Supply Voltage 151 VDC Consult Factory
241 VDC STD.
Supply Current 80 mA standby - 325 mA max
Command Signal
Voltage 0-10 VDC
Current 4-20 mA
Other command signals selectable via keypad or RS-485 communications
Analog Monitor Output
Voltage 0-10 VDC
Other monitor signals viewable via keypad or RS-485 communications
Type 3510 / 3520 Digital Servo Pressure Controls 17
HOW TO CREATE A 3510 & 3520 PART#
BASE MODEL NUMBER OUTPUT PRESSURE RANGE PORT
MOUNTING SIZE CONNECTOR OPTIONS

5 0 P 1

T-3510 & T-3520 DIGITAL ELECTRONIC CONTROLS


G
Gauge
Please (psig) 00
1 S Input &
E indicate the A P Output 1 No Options
Single loop Serial 0-10 V Please
lower limit of Absolute Pipe Ports 6 Pin Micro
communica- indicate the 15
2 I output (psia) Optional
tion upper limit 0 15 VDC
Double loop (RS-485) 4-20mA pressure bracket 1
8 NPT
V of output supply
3 field range down pressure mounting
P Vacuum 1 Consult
Enhanced selectable to range up to available
Keypad (Hg) 1
8 BSPT Factory For
Accuracy Programming ranges 0 psi 6 0 0 psig as an
absolute W accessory 2 Other
(single loop) with display 1
8 BSPP
Water POWER
Options
column CORDS
(H2O) must be
ordered
separately
If lower limit of output pressure range is more than 1 digit, consult factory.
Other command signals selectable via keypad or RS-485 communications.
ORDERING EXAMPLE: 510SI3G108P0100 - This is a single loop Type 3510 with RS-485 serial communications, a 4-20 mA command signal calibrated 3
to 108 psig with 1/8 NPT ports and no options. (Pipe mounting and 6 pin connector are standard.)

KEYPAD
PROGRAMMING
UNIT
Keypad Display

SERIAL
PORT
UNIT

www.bcgroupintl.com 800.242.8428
18 Type 3511 / 3521 Digital Servo Pressure Controls
FEATURES
Single unit - integrated controller & booster
High accuracy digital control of air pressure .5% or beter
Minimal air consumption at steady state pressure
Shock resistant, position insensitive
Weatherproof housing
PC Programmable through MS Windows based software
Up to 8 devices can be connected on a single RS-485 line
Accepts analog, PWM (Pulse Width Modulation) or Digital
Command Signal
C E approved

APPLICATIONS
T-3511 & T-3521 SPECIFICATIONS

Gripper Control
Tire Production & Test
Welding Operations
Web Tension
Actuator Control
Semiconductor Equipment
Machinery Automation
Molding & Forming Operations
Precision Robotics
OPERATIONAL DESCRIPTION
The 3511 offers solenoid valve technology with forward flow equivalent to standard industrial electronic regulators or I/P transduc-
ers. Available with local keypad programming option or RS-485 Digital Communications for PLC or PC control.
Dual solenoid valves with internal pressure sensor
Advanced microprocessor control
A built-in air volume booster provides the 3511 with forward flow up to 19 SCFM
Proportional - Integral - Derivative (PID) control
Ranges from 0 to 150 psig
Reverse flow (exhaust) of up to 7 SCFM
The double loop (3521) option permits 0-10 VDC feedback from a remote sensor
4 digit display of output pressure available with keypad model

SPECIFICATIONS
PNEUMATICS
Output Pressure Ranges 0-150 psig (10.3 BAR)
Flow 14 SCFM (395 slpm) @ 100 psig supply
19 SCFM (536 slpm) @ 150 psig supply
Reverse Flow1 7 SCFM (198 slpm)
Filtration 100 mesh screen built-in Analog Monitor Output
Linearity (independent) .2% FS Voltage 0-10 VDC
Repeatability .2% FS Other monitor signals viewable via keypad or RS-485 communications
Accuracy .5% FS
Hysteresis .5% FS ENVIRONMENTAL
Supply Pressure Range 110% max output pressure Operating Temp 32 to 141 F (0 to 60 C)
up to 200 psig max Materials (Wetted Parts) Aluminum, nickel, BUNA-N,
316 SS
ELECTRICAL Port Sizes
Supply Voltage 24 10% VDC (Consult Factory) Supply & Control Port See ordering code
15 10% VDC STD. 1/4 NPT, BSPP, or BSPT
Supply Current 80 mA standby 325 mA max Gauge 1/8 NPT
Command Signal Exhaust No. 10-32 UNF Thread
Voltage 0-10 VDC (manifold)
Current 4-20 mA Weight 1.4 lbs. (0.7 kg)
Other command signals selectable via keypad or RS-485 communications 1
Specification based upon raising the output pressure 5 psig above a 20 psig setpoint.
Type 3511 / 3521 Digital Servo Pressure Controls 19
HOW TO CREATE A 3511 & 3521 PART#
BASE MODEL NUMBER OUTPUT PRESSURE RANGE PORT
COMMAND MOUNTING SIZE CONNECTOR OPTIONS

5 1 1

T-3511 & T-3521 DIGITAL ELECTRONIC CONTROLS


P
S Please Pipe Input & 00
E G Output 1
Serial 0-10 V indicate the Please M No Options
communica- lower limit of Gauge Ports 6 Pin Micro
1 indicate the Manifold 15
tion I output (psig) 0
Single loop upper limit Mount
(RS-485) 4-20mA 1
4 NPT 15 VDC
pressure W of output Optional
2 field Supply
P range down Water pressure bracket 1
Double loop Keypad selectable to column range up to 1
4 BSPT Consult
mounting
Programming ranges 0 psig 1 5 0 psig Factory For
(H2O) available 2
with display Options
as an 1
4 BSPP
accessory POWER
CORDS
must be
ordered
separately
For manifold mount enter 0 for port size.
Other command signals selectable via keypad or RS-485 communications.
If lower limit of output pressure range is more than 1 digit, consult factory.
ORDERING EXAMPLE: 511PE2G115P0100- This is a single loop Type 3511 with keypad programming, calibrated for a 0-10 V command signal, a 2 to
115 psig output pressure range with pipe mounting, and 1/4 NPT ports and no options. (A 6 pin connector is standard.)

0.25
Keypad 6mm 0.9
Display 23mm
0.45
11.5mm
0.175
4mm

Manifold
3.5
Mounting 89mm
Option

0.55
14mm

1.11
28mm

4 X 832 UNC2B
X 0.20 DEEP

0.69
1.38 18mm 1.1
35mm
0.55 28mm
14mm

Bottom Port 0.375


10mm
Mounting
Option 0.75
19mm

www.bcgroupintl.com 800.242.8428
20 Type 3512 / 3522 Digital Servo Pressure Controls
FEATURES
Single unit - integrated controller & booster
High accuracy digital control of air pressure .5% or better
Minimal air consumption at steady state pressure
Shock resistant, position insensitive
Weatherproof housing
Accepts analog, PWM (Pulse Width Modulation) or Digital
Command Signal
PC Programmable through MS Windows based software
Up to 8 devices can be connected on a single RS-485 line
C E approved
T-3512 & T-3522 SPECIFICATIONS

APPLICATIONS
Gripper Control
Tire Production & Test
Welding Operations
Web Tension
Actuator Control
Semiconductor Equipment
Machinery Automation
Molding & Forming Operations
Precision Robotics
OPERATIONAL DESCRIPTION
The 3512 offers solenoid valve technology with forward flow exceeding those of most standard industrial electronic regulators or
I/P transducers. Available with local keypad programming option or RS-485 Digital Communications for PLC or PC control.
Dual solenoid valves with internal pressure sensor
Advanced microprocessor control
A built-in air volume booster provides the 3512 with forward flow up to 50 SCFM
Proportional - Integral - Derivative (PID) control
Output Ranges from 0 to 150 psig
4 digit display of output pressure available with keypad model

SPECIFICATIONS
PNEUMATICS
Output Pressure Ranges 0-150 psig (10.3 BAR)
Flow 50 SCFM (395 slpm)
@ 100 psig supply
Filtration 100 mesh screen built-in
Accuracy 0.5% FS
Including the combined effects of Linearity, Repeatability and Hysteresis
ENVIRONMENTAL
Supply Pressure Range 110% max output pressure
up to 200 psig max Operating Temp 32 to 141 F (0 to 60 C)
Materials (Wetted Parts) Aluminum, nickel,
BUNA-N, 316 SS
ELECTRICAL Port Sizes
Supply Voltage 15 10% VDC,Consult Factory Supply & Control Port See ordering code
24 10% VDC STD.
3/8 or 1/4 NPT, BSPP, or
Supply Current 80 mA standby 325 mA max BSPT
Command Signal Gauge 1/4 NPT, BSPP, or BSPT
Voltage 0-10 VDC Exhaust No. 10-32 UNF Thread
Current 4-20 mA (manifold)
Other command signals selectable via keypad or RS-485 communications 1/4 NPT, BSPP, or BSPT
Analog Monitor Output for relay
Voltage 0-10 VDC Weight 2 lbs. (0.9 kg)
Type 3512 / 3522 Digital Servo Pressure Controls 21
HOW TO CREATE A 3512 & 3522 PART#
BASE MODEL NUMBER COMMAND OUTPUT PRESSURE RANGE PORT
SIGNAL MOUNTING SIZE CONNECTOR OPTIONS

5 2 P 1

T-3512 & T-3522 DIGITAL ELECTRONIC CONTROLS


Size of
Supply &
S Please Output 00
E G P Ports 1
Serial 0-10 V indicate the Please No Options
Gauge Pipe 6 Pin Micro
1 communica- lower limit of indicate the 0 14 NPT
I (psig) Optional 15
tion output upper limit
Single loop 4-20mA bracket 1 14 BSPT 15 VDC
(RS-485) pressure W of output
2 field mounting 2 14 BSPP Supply
P range down Water pressure
Double loop selectable range up to available Consult
Keypad to column 3 38 NPT
ranges 1 5 0 psig as an Factory For
Programming 0 psig (H2O)
accessory 4 8 BSPT
3
with display Options
5 38 BSPP POWER
CORDS
must be
ordered
separately
If lower limit of output pressure range is more than 1 digit, consult factory.
Other command signals selectable via keypad or RS-485 communications.
ORDERING EXAMPLE: 512PE2G115P0100- This is a Type 3512 with keypad programming, calibrated for a 0-10 V command signal, a 2 to 115 psig
output pressure range with pipe mounting, and 1/4 NPT ports and no options. (A 6 pin connector is standard.)

Keypad
Display

www.bcgroupintl.com 800.242.8428
22 APPLICATIONS

AIR FLOW CONTROL


WITH THE TYPE 3221
Precise control of pressure to a known fixed
orifice can provide accurate control of flow.
With the unit set at a given pressure the second
ELECTRO-PNEUMATIC TRANSDUCERS

loop transducer maintains that pressure set-


ting. With a constant pressure supplied to the
orifice, it will maintain the given flow rate.

ELECTRO-PNEUMATIC CONTROL
OF A STEAM VALVE
WITH THE TYPE 3210
The Type 3210 provides fast and accurate con-
trol to the pilot section of the steam valve. The
ZMS15-2 Power Supply provides both the con-
trol signal and the supply voltage to the Type
3210, with a pressure gauge monitoring the
output pressure to the steam valve.

ELECTRONIC CONTROL OF A
DIAPHRAGM PUMP
WITH THE TYPE 3212
Air operated diaphragm pumps can be turned
into electronically controlled pumps quickly
and easily with the Type 3212. Remote control
of these pumps provides proportional or closed
loop performance required in many process
control applications.
APPLICATIONS 23

CLOSED LOOP FORCE CONTROL


WITH THE TYPE 3221
A Type 3221 2-loop Pressure Controller con-
trols the force that the cylinder generates. A
command signal and supply voltage are provid-
ed to the Type 3221 by a ZMS15-2 Power

ELECTRO-PNEUMATIC TRANSDUCERS
Supply. The force that is generated by the cylin-
der is fed back to the Type 3221 via a load cell
closing the second loop. A manually operated
regulator provides the return force to the cylin-
der.

TIRE PRESSURE CONTROL SYSTEM


WITH THE TYPE 3222
The Type 3222 2-loop Pressure Controller with
integral booster relay pressurizes the tire quick-
ly and accurately. A potentiometer is used to
generate the command signal, with the ZMS15-
2 Power Supply channeling the command sig-
nal and the 15 volts DC supply voltage to the
Type 3222. An RPS Remote Pressure Sensor is
positioned downstream to provide the second
loop feedback to the Type 3222.

SIDEWALL GRINDING
WITH THE TYPE 3212
A Type 3212 provides pressure control in a tire
sidewall grinding application. A command sig-
nal is channeled through a ZMS15-2 Power
Supply which feeds the command signal as
well as the 15 volts DC supply voltage to the
Type 3212. A gauge monitors the downstream
pressure of the Type 3212, with a relief valve to
protect against over pressurization.

www.bcgroupintl.com 800.242.8428
24 APPLICATIONS

EDGE GUIDING USING A


WEB SENSOR AND TYPE 3221
As the web position varies, the web
sensor detects the change and feeds a signal
back to the Type 3221 Pressure Controller. The
Type 3221 then applies pressure to the cylinder
to compensate for the shift in web position. The
ELECTRO-PNEUMATIC TRANSDUCERS

ZMS15-2 Power Supply provides both the


command signal and the supply voltage that
sets the initial web position while allowing for
adjustments.

HOT STAMPING FORCE CONTROL


WITH THE TYPE 3221
The Type 3221 2-loop pressure controller
applies pressure to the cylinder to develop a
force for the hot stamping operation. In this
configuration, the ZMS15-2 Power Supply pro-
vides both the command signal and supply
voltage necessary to control the Type 3221. A
programmable controller may also supply this
command signal.

AIR OVER OIL SPEED CONTROL


WITH THE TYPE 3211
The Type 3211 varies the cylinder speed by
varying the pressure in the air over oil tanks.
The ZMS15-2 Power Supply provides both the
command signal and the supply voltage to the
Type 3211. The output pressure, through a
directional control valve, controls the speed at
which the cylinder extends and retracts.
APPLICATIONS 25

ADHESIVE DISPENSING
WITH THE TYPE 3511
The Type 3511 pressure controller, after receiv-
ing its signal from the PLC, applies air pressure
to the glue pot. This in turn controls the glue

ELECTRO-PNEUMATIC TRANSDUCERS
pressure and flow to the automatic glue dis-
pensing machine. A sensor in the automatic
glue dispensing machine provides feedback to
the PLC for fine tuning of the application.

SURFACE MOUNT FORCE CONTROL


WITH THE TYPE 3210
The Type 3210 Pressure Controller can provide
precise control of force for automated place-
ment of surface mount ICs. In this application,
an SMD Machine Controller sets the pressure
for each chip placement.

SURFACE WINDING CONTROL


WITH THE TYPE 3221
As the roll diameter and the cylinder position
change, the feedback arm moves the rotary
potentiometer. This rotary potentiometer out-
put changes the regulated output pressure of
the Type 3110 to control the pressure to the
surface wind cylinder.

www.bcgroupintl.com 800.242.8428
26 APPLICATIONS

ELECTRONIC CONTROL OF
VACUUM THROUGH PRESSURE
WITH THE TYPE 3210
The Type 3210 can be calibrated to operate in
both the vacuum and pressure ranges. The
ZMS15-2 Power Supply provides the Type
3210 with the command signal and supply
ELECTRO-PNEUMATIC TRANSDUCERS

voltage. Supply pressure is routed to both the


vacuum generator and the Type 3210 with an
on-off switch in front of the vacuum generator.
The Type 3210 then can regulate both vacuum
and pressure to the chamber. A compound
gauge monitors the pressure in the chamber.

ELECTRONIC CONTROL OF VACUUM


USING A TYPE 3110
The Type 3110 is used to control pressure to a
vacuum process chamber. A control poten-
tiometer channels the command signal through
a ZMS15-2 Power Supply to operate the Type
3110. A vacuum gauge is used to monitor the
regulated vacuum from the Type 3110.

CONTROL OF HIGH FLOW,


LOW PRESSURE
WITH THE TYPE 3220
The Type 3220 provides closed loop control of
a gas control valve. The ZMS15-2 provides
both the command signal and supply voltage to
the Type 3220. The output pressure of the Type
3220 is used as the pilot pressure to the gas
control valve. An RPS remote pressure sensor
monitors the output pressure of the gas valve
and provides feedback to the Type 3220.
APPLICATIONS 27

LIQUID LEVEL CONTROL


WITH THE TYPE 3521
The ultrasonic sensor provides feedback to the
Type 3521 for controlling the liquid level of an

ELECTRO-PNEUMATIC TRANSDUCERS
ink tank. The liquid level setpoint is controlled
by the PLC by varying the command signal to
the Type 3521.

CLAMPING FORCE CONTROL


WITH THE TYPE 3510
This circuit provides an adjustable control of
clamping force that is directly proportional to
the tension of the material being stretched by
the servo motor. The initial clamping pressure
is set by the process controller and as the servo
motor applies tension to the material being
tested, the load cells output signal commands
the Type 3510 pressure controller to increase
the clamping force.

AUTOMATED PRESSURE SWITCH


CALIBRATOR USING A TYPE 3510
A PLC is configured to automatically calibrate
and test electric pressure switches. The PLC
first sets the pressure switch set point using an
electric screwdriver. It then commands the
Type 3510 pressure controller to apply pres-
sure to the switch in order to test it. The PLC
monitors the switch output to determine if it is
properly set. An RPS pressure sensor is posi-
tioned to monitor the actual pressure to the
switch.

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28 Model ATC2040 3 Digit Digital Panel Mount Meter 1
2

SPECIFICATIONS
Inputs Current loop measurement of
4-20 mA and 10-50 mA
Display Range 0.000 to 1.999
0.00 to 19.99
00.0 to 199.9
000 to 1999
Accuracy 0.1% reading, 1 Digit
Maximum Loop powered; voltage drop less
Voltage Drop than 5 V with a 20 mA input
PROCESS FEATURES Temp. Coefficient 100ppm/C typical
LOW COST LOOP POWERED DISPLAY

APPLICATIONS NEMA 4 Front Cover Response Time <1 second


Level Anodized Aluminum Case Display LCD Display, 0.6" High
Pressure Short Depth Case (114") Update Rate 2.5 Updates/second
Flow Decimal Points Set by internal jumper
Polarity Negative count minus sign at left
DESCRIPTION Positive count plus sign at left
The ATC2040 loop-powered display is a 3-1/2 Digit, low cost, Operating Temp. 0C to 50C (32F to 122F)
short depth LCD display. The display can indicate level, Storage Temp. -20C to 70C
% flow, or pressure in a 4-20 mA process loop.
Humidity 80% RH @ 40C max.
The ATC2040 also is well suited to be used as a remote 70% RH @ 60C max.
display. User adjustable scale (gain), offset and decimal point
allow immediate calibration of measurement being displayed. Front Cover 1/8 DIN cutout, NEMA 4

ORDERING INFO.
Model Number ATC2040

Model ATC2080 412 Digit Loop Powered Indicator / Totalizer

PROCESS APPLICATIONS
Level Pressure Flow

DESCRIPTION
The ATC2080 is a loop powered indicator that measures, displays
and totalizes the current in a 4-20 mA circuit. Although the instru-
ment is loop powered, it only produces a 4.5 V drop allowing it
to be used in series with almost any 4-20 mA application.
Modular accessories enable the user to select the lowest cost SPECIFICATIONS
configuration while retaining full interchangeability between Input 4-20 mA
instruments. Output 25 VDC @ 150 mA; Isolated
Backlighting is available as an option to improve readability when (Open Drain) to 500 VDC
the ATC2080 is installed in a poorly illuminated area. Backlighting Accuracy 0.02% 1 count
is powered by a separate external 24 VDC supply.
Square Root .2%
Optional alarms provide two isolated open drain outputs which
may be independently programmed with a high or low trip point. Display Range Decimal Point Programmable
When an alarm is tripped, the alarm and current reading alternate Low Flows
on the indicator. Adjustable 22% of Full Scale
Alarm Status Alternating Display
Between the process reading and the
FEATURES alarms (AL1 or AL2)
NEMA 4 Front Cover
Maximum
Anodized Aluminum Case ORDERING INFO. Voltage Drop <5V @ 20 mA
Short Depth Case (2 4")
1
ATC2080 - X X Front Cover NEMA 4
2 Isolated Open Drain Alarm Open Drain 25 VDC @ 150 mA
Outputs B Backlight
Display 4-1/2 Digit, 1/2" LCD
Optional Display Backlight for C Open Drain (Alarms)
Low-Lighting Applications *Add to List Price Operating Temp. 0C to 50C (32F to 122F)
Model ATC2090 NEMA 4, 312 Digit Loop Powered Indicator in NEMA 4 Enclosure 29
FEATURES
NEMA 4 Enclosure
Easy Calibration and Installation
4-20 mA or 10-50 mA inputs

LOOP POWERED DISPLAY / NEMA 4 ENCLOSURE


SPECIFICATIONS
Inputs 4-20 mA or 10-50 mA
Display 0.5" high LCD, 312 Digit (1999) with
user selectable decimal point.
Decimal Points Set by internal jumper
PROCESS APPLICATIONS Update Rate 2.5 Updates/second
Flow Level Calibration 2-step zero and span adjustment
Pressure Temperature Voltage Drop <3.2 VDC @ 20 mA
Accuracy 0.1% reading, 1 Digit
DESCRIPTION Connections Removable screw terminal
The ATC2090 312 Digit, loop-powered indicator is perfect for block included
process applications where no power is available, a NEMA 4 Operating Temp. 0C to 50C (32F to 122F)
enclosure is needed and cost is a consideration.
Designed for easy installation, the two wire connection is all ORDERING INFO.
that is required to power and operate the unit. The ATC2090 Model Number ATC2090
can be wall or panel mounted.

Model ATC2095 NEMA 4, 412 Digit Loop Powered Indicator in NEMA 4 Enclosure

PROCESS APPLICATIONS
Flow Level
Pressure Temperature

DESCRIPTION
The ATC2095 412 Digit, loop-powered indicator is perfect for
process applications where no power is available, and a
NEMA 4 enclosure is needed.
Designed for easy installation, the two wire connection is all
that is required to power and operate the unit. The ATC2095
can be wall or panel mounted.
Optional display backlighting and two isolated open drain
SPECIFICATIONS
Inputs 4-20 mA
alarms add functionality on an as-needed basis (backlighting Output (Open Drain) 25 VDC @ 150 mA; Isolated to 500 VDC
is powered by an external 24 VDC supply).
Display 0.5" high LCD, 412 Digit (19999) with
programmable decimal point.
FEATURES Decimal Points Set by internal jumper
NEMA 4 Enclosure Update Rate 2.5 Updates/second
Easy Calibration and Installation Calibration 2-step zero and span adjustment
4-20 mA Loop-Powered Voltage Drop <5.0 VDC@20 mA
Optional alarm outputs and backlighting Accuracy 0.02% reading, 1 Digit
Connections Removable screw terminal
block included
ORDERING INFO. Operating Temp. 0C to 50C (32F to 122F)
ATC2095 - X X
OPTIONS
C Open Drain
6 Backlighting

www.bcgroupintl.com 800.242.8428
30 ACCESSORIES
EXTERNAL PRESSURE SENSORS
For use with 3120, 3220, 3221 & 3222.
The RPS Pressure Sensor makes an excellent remote sensor for pressures up to 600
psi. The wiring for these sensors terminates in pigtails which can be easily screwed
down inside the 3120s terminal block or connected to the 32XX power cord.
The M-option output connector is pin-for-pin compatible with the 2nd loop
feedback connector on the SPC4R Servo Pressure Control Valve. A
separate source of power may be required for the sensor.
PHYSICAL SPECIFICATIONS
Pressure Ranges Vacuum - 600 psi
Proof Pressure 150% Rated Pressure
Burst Pressure 200% Rated Pressure
Filtration 40 Micron Recommended
Operating Temperature 0 C - 50 C
RPS PRESSUER SENSORS

Repeatability 0.1% of scale


Linearity / Hysteresis 0.1% FS BFSL Typ.
Accuracy 0.25% Full Scale
Connector Nema 6P Micro Style or pigtails
Mounting Bracket SPC-MB1 (optional)
Housing Nema 4 Anodized Aluminum
Housing Size 1.8 wide X 2.6 tall SENSOR WIRING DIAGRAMS
Fitting Machined Brass (non removable) OE10
Pressure Port 1/4 NPT Male
ELECTRICAL SPECIFICATIONS
Voltage Output (OE10 - 3 Wire)
Supply Voltage 15-24 VDC
Supply Current 80 mA Max
Output Signal 0-10 VDC
Output Type Single Ended 4120 MODEL
Output Current 20 mA Max
Current Output (4120 - 2 Wire)
Supply Voltage 9-40 VDC
Supply Current 20 mA Max
Output Signal 4-20 mA
Output Type Sourcing or Sinking

HOW TO CREATE A RPS PART#


BASE MODEL PRESSURE OUTPUT ELECTRICAL
NUMBER SENSING SIGNAL CONNECTION SPECIAL OPTION

O G
W
3 Wire with
Pigtails
Please M
indicate the 0E10 0000
RPS 3 Wire with Micro
upper limit of 0-10 VDC No Options
Standard Plug
output 4I 20 S135
RPX pressure range W6
4-20 mA Micro Receptacle LOCATION OF CALIBRATION
1/2 Nema Conduit up to 6 Wire with
on Sensor RESISTORS ON INTERNAL
1 5 0 psig Pigtails
CIRCUIT BOARD
M6
6 wire with Micro
Plug

NOTE: Consult factory for special input/output ranges and packaging options
ACCESSORIES 31

Item Description Part Number

POWER SUPPLIES
Powers up to two Type 3000 Servo Pressure
Controls Valves, and when combined with
external Potentiometers can also control up to
two SPCs. Short-circuit protected. AC power
cord included.
Supply Voltage 120 VAC nominal
Output Voltage 15 VDC 5%
ZMS15-2 501-200-00

ELECTRO-PNEUMATIC TRANSDUCERS
Output Current 750 mA max
Fuse Rating 1/4 A 250 V (5mm)
Control Input Optional potentiometers
Connectors Removable screw terminals
Mounting Standard DIN tray
or optional DIN-rail kit
Powers one Type 3000 Servo Pressure Control
Valve. 15 V power supply. Short-circuit pro-
tected. AC power cord included.
Supply Voltage 120 VAC nominal
Output Voltage 15 VDC 5%
ZMSJR Output Current 375 mA max 501-200-04
Fuse Rating 1/4 A 250 V (5mm)
Connector Removable screw terminal
Mounting Standard DIN tray
Optional DIN-rail kit
Standoff mounting holes

CONVERTER

RS-232 to RS-485 Converter


B & B converter 160-700-00
(for 3500 Serial)

Item Description Part Number


6.50
MOUNTING / PACKAGING ACCESSORIES 16.5 cm

3215 Bracket for Canister Regulator 161-800-00 4.00


10 cm
3110 Plastic Dust Cover for 3110 (CVR 3110) 157-201-01
3110/3120/3111 Mounting Bracket Kit 161-520-00
3200/3500 Series Panel Mounting Bracket Kit 010-135-000
3200/3500 Series DIN Rail Mounting Bracket Kit 010-115-000 6.50
16.5 cm

MOUNTING ACCESSORIES FOR THE ATC2040 &


ATC2080 DIGIT PANEL MOUNTING INDICATORS NEMA 4X Wall Available as a
Mounted Enclosure double cutout
Part No. ATC9801 Part No. ATC9802

www.bcgroupintl.com 800.242.8428
32 ACCESSORIES
Item Description Wire Length Part Number

POTENTIOMETERS Contact factory for availability on lengths over 12


Potentiometers, when provided with the proper supply voltage, make excellent
manual controllers for Type 3000 Electropneumatic Regulators.
P1-3 P1(1-turn) 3 ft. / 0.91 m 504-100-00
P1-6 P1(1-turn) 6 ft. / 1.83 m 504-100-01
P1-12 P1(1-turn) 12 ft. / 3.66 m 504-100-02
ELECTRO-PNEUMATIC TRANSDUCERS

POWER CORDS FOR THE 3200 & 3500 SERIES


Marsh Bellofram power cords are pin-to-pin compatible with our power
supplies and Type 3000 Regulators.

3 ft. / 0.91 m 122-004-08


6P
(required for Micro-change 6 ft. / 1.83 m 122-004-09
ALL 3200 & 3500 Dual Keyway 12 ft. / 3.66 m 122-004-10
Series)
20 ft. / 6.10 m 122-004-11
4N (3500 with Nano-Coupler 6.5 ft. / 2 m 122-000-00
serial port) Single Keyway 16.5 ft. / 5 m 122-000-01

IMPORTANT NOTICE: Our recommendations, if any, for the use of this product are based on tests believed to be reliable. The
greatest care is exercised in the selection of our raw materials and in our manufacturing, no guarantee or warranty, express or
implied is made as to such use or effects incidental to such use, handling or possession or the results to be obtained, whether
in accordance with the directions or claimed so to be. The manufacturer expressly disclaims responsibility therefor.
Furthermore, nothing contained herein shall be construed as a recommendation to use any product in conflict with existing laws
and/or patents covering any material use.

SALES & APPLICATIONS


(800)242-8428 fax:(314)638-3200
w w w. b c g r o u p i n t l . c o m
LT 3000 5m 6/02

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