Capacities in m 3 /h at: 975, 1150, 1450 and 1750 RPM

50 Hz 60Hz
TYPE 975 1450 1150 1750 PAGE

LL2/77 30 43 36 50 4043

LL2/90 41 58 48 68 4043

LL2/105 55 78 66 94 4043

LL2/120 95 138 114 40, 44

LL2/140 128 188 155 40, 44

LL2/160 170 203 40, 44

50 Hz 60Hz
TYPE 975 1450 1150 1750 PAGE
HLH/119 Manual 0.5 l/stroke 2829
HLF2/77 11 9 13 3033
HL2/77 17 25 20 28 3437
HL2/90 23 34 27 38 3437
HL2/105 29 43 35 47 3437
HL2/120 50 74 59 88 34, 38
HL2/140 73 108 88 123 34, 38
HL2/160 96 140 114 160 34, 38

26 27
 119
Dimension sketch
DIM
VOL A B C

30 450 780 230

50 900 1490 230
90 870 1320 270

Type HLH/119 is a 2-stage air-cooled manually operated emergency air 2500

Capacity table
compressor designed for a maximum operating pressure of 35 bar. The (based on 30 l 70
compressor can be supplied separately or fitted to an air bottle, including air bottle)
65
the necessary pressure gauge and safety valve. The compressor is supplied
with classification certificates from most classification societies, if required. 2000 60

55
Design particulars
50
Stroke volume 0.9 l

Time (minutes)
LP cylinder diameter 120 mm 1500 45
HP cylinder diameter 50 mm

Strokes
40
Stroke 80 mm
Maximum pressure 35 bar 35

Air bottle volume 30, 60 or 90 l 1000 30

25
Operation
The compressor is manually operated by means of a hand lever acting 20
through the journal to impart a dual function to the reciprocating piston. 500 15
The piston acts as both LP piston and HP cylinder. Through a combined
10
suction filter and LP suction valve, the air is drawn into the LP cylinder for
compression. The air is then pumped into the HP cylinder through the HP 5
suction valve on the LP piston. The HP compressed air passes through the HP
0 0
pressure valve and through the HP pipe to the air bottle. 0 5 10 15 20 25 30 35

28 29
 77

 The incoming air passes an

air intake filter for cleaning
and silencing.
 The air goes through  The air passes via the suction
the inlet port. part of the low-pressure (LP)
valve and into the LP cylinder.

 After
compression,
the air leaves
through the LP
outlet port to
the intercooler.

 Passing the high-

pressure (HP) inlet
port, the air enters
the HP cylinder.

 After compression,
the air leaves through
the HP outlet port
and passes through
the aftercooling
high-finned tubes
to the high-pressure
air outlet.

The compressor is cooling fins on the bearings efficiently The compressor is piece on the compres- Diesel-driven versions
designed as a two- cylinders provide lubricated through the usually supplied fully sor. The compressor of the HLF2/77 are
cylinder, two-stage, ample cooling. splash pin principle. assembled, with an legs act as a combined mounted on a
air-cooled compressor. All rotating parts electric motor and baseplate. baseplate.
High-finned tubes on inside the compressor flexible coupling,
the inter- and after- are equipped with directly flanged to the
coolers as well as roller or needle ventilated connecting

30 31
 77

Design particulars
Design Operating parameters
No. of cylinders 2 Maximum delivery pressure 35 bar
Cylinder arrangement 90 V Ambient temperature 45C
No. of compression stages 2 Normal working pressure LP 24 bar
Cooling Air Normal temperature outlet air Approx. 25C above ambient
Valve LP Reed valve Maximum speed 1800 RPM
Valve HP Concentric plate valve Set point thermo switch air alarm/stop 75C/80C
Dimensions & weight Rotation Anti-clockwise (looking at the drive end)
Cylinder diameter LP 77 mm Safety valves set point 10% above stage pressure
Cylinder diameter HP 50 mm
Stroke 40 mm
Weight (compressor/el.motor) 120 kg
Lubrication
Sump capacity 1.8 litres
Lubrication system Splash

25 bar 30 bar 35 bar

Compressor Speed Frequency Capacity Power Heat Capacity Power Heat Capacity Power Heat
model (RPM) (Hz) FAD requirements dissipation FAD requirements dissipation FAD requirements dissipation
(m3/h) (kW) (kCal/h) (m3/h) (kW) (kCal/h) (m3/h) (kW) (kCal/h)
HLF2/77 1175 60 9.2 2.2 1703 9.0 2.3 1780 8.8 2.4 1858
1450 50 11.1 2.7 2090 11.0 2.8 2129 10.9 2.8 2167
1750 60 13.2 3.1 2399 13.0 3.1 2399

Capacities quoted are bottle-charging rates.

32 33
  The incoming air passes an
air intake filter for cleaning
and silencing.
 The air goes through  The air passes via the suction
the inlet port. part of the low-pressure (LP)
valve and into the LP cylinder.
Pistons and piston The valves for both
rings: Both pistons stages are high-
are made from an efficiency disc valves,
aluminium alloy. easy to dismantle and
The compression and clean. There is a
oil scraper rings are manually operated
both made of high- valve lifter for
grade cast iron. unloading the LP
suction valve on top of
the LP cylinder head
(HL2/120-140-160 only).
34
 After compression,
the air leaves through
the LP outlet port to
the intercooler.
 Passing the
high-pressure (HP)
inlet port, the air
enters the HP
cylinder.
 After compression,
the air leaves through
the HP outlet port and
passes through the
aftercooling high-
finned tubes...
 ...to the high-
pressure air outlet.
Lubrication: As roller The cooling fan and Fittings: Our standard The crankshaft and
and needle bearings the high-finned cooling supply includes safety connecting rods are
are used exclusively, the tubes provide valves and pressure made of nodular iron.
splash lubrication pin ample cooling to the gauges for both stages Counterweights are
will give an ample and compressor. (HL2/77-90-105: LP integrated in the
efficient oil supply to pressure gauge only). crankshaft. The crank
all moving parts. The finned HP and LP and gudgeon bearings
cylinders are made of are needle bearings.
cast iron The finned
cylinder heads are also
made of cast iron.
35
 77
90
105

Design particulars
Design Operating parameters HL2/77 HL2/90 HL2/105
No. of cylinders 2 Maximum delivery pressure 40 bar 40 bar 40 bar
Cylinder arrangement 90 V Ambient temperature 45C 45C 45C
No. of compression stages 2 Normal working pressure LP 24 bar 34 bar 45 bar
Cooling Air Normal temperature outlet air Approx. 10C above ambient temperature
Cooling system Direct driven axial fan Maximum speed 1800 RPM 1800 RPM 1800 RPM
Valve LP Reed valve Set point thermo switch air alarm/stop 75C/80C 75C/80C 75C/80C
Valve HP Concentric plate valve Rotation Anti-clockwise (looking at the drive end)
Dimensions & weight HL2/77 HL2/90 HL2/105 Safety valves set point 10% above stage pressure
Cylinder diameter LP 77 mm 90 mm 105 mm
Cylinder diameter HP 50 mm 50 mm 50 mm
Stroke 80 mm 80 mm 80 mm
Weight (compressor/motor/baseplate) 246 kg 255 kg 283 kg
Lubrication
Sump capacity 4 litres 4 litres 4 litres
Lubrication system Splash Splash Splash

25 bar 30 bar 35 bar 40 bar

Compressor Speed Frequency Capacity Power Heat Capacity Power Heat Capacity Power Heat Capacity Power Heat
model (RPM) (Hz) FAD requirements dissipation FAD requirements dissip. FAD requirements dissip. FAD requirements dissip.
(m3/h) (kW) (kCal/h) (m3/h) (kW) (kCal/h) (m3/h) (kW) (kCal/h) (m3/h) (kW) (kCal/h)
HL2/77 975 50 18 3.6 2786 17 3.7 2864 16 4.1 3173 15 4.5 3483
1175 60 21 4.7 3638 20 4.8 3715 19 5.0 3870 18 5.2 4025
1450 50 26 5.9 4567 25 6.2 4799 23 6.8 5263 20 7.4 5728
1750 60 29 7.5 5805 28 7.8 6037 27 7.9 6115 24 8.3 6192
HL2/90 975 50 24 4.6 3560 23 4.8 3715 22 5.0 3870 19 5.2 4025
1175 60 28 5.7 4412 27 5.9 4567 26 6.1 4721 23 6.3 4876
1450 50 35 7.3 5650 34 7.6 5882 33 7.8 6037 30 8.0 6192
1750 60 39 9.9 7663 38 10.2 7895 37 10.5 8127 34 10.8 8359
HL2/105 975 50 31 6.2 4799 29 6.5 5031 28 6.8 5263 25 7.2 5495
1175 60 37 7.5 5805 35 7.8 6037 33 8.2 6347 27 8.6 6656
1450 50 45 9.4 7276 43 9.9 7663 41 10.3 7972 35 10.7 8282
1750 60 48 13.0 10062 47 13.3 10294 46 13.6 10526 43 13.9 10759

Capacities quoted are bottle-charging rates.

36 37
 120
140
160

Design particulars
Design Lubrication HL2/120 HL2/140 HL2/160
No. of cylinders 2 Sump capacity 10 litres 10 litres 10 litres
Cylinder arrangement 90 V Lubrication system Splash Splash Splash
No. of compression stages 2
Cooling Air Operating parameters
Cooling system Direct driven axial fan Maximum delivery pressure 40 bar 40 bar 40 bar
Valve LP Concentric plate valve Ambient temperature 45C 45C 45C
Valve HP Concentric plate valve Normal working pressure LP 34 bar 34 bar 45 bar
Normal temperature outlet air Approx. 15C above ambient temperature
Dimensions & weight HL2/120 HL2/140 HL2/160 Maximum speed 1800 RPM 1800 RPM 1800 RPM
Cylinder diameter LP 120 mm 140 mm 160 mm Set point thermo switch air alarm/stop 75C/80C 75C/80C 75C/80C
Cylinder diameter HP 77 mm 77 mm 77 mm Rotation Anti-clockwise (looking at the drive end)
Stroke 100 mm 100 mm 100 mm Safety valves set point 10% above stage pressure
Weight (compressor/motor/baseplate) 573 kg 590 kg 650 kg

25 bar 30 bar 35 bar 40 bar

Compressor Speed Frequency Capacity Power Heat Capacity Power Heat Capacity Power Heat Capacity Power Heat
model (RPM) (Hz) FAD requirements dissipation FAD requirements dissip. FAD requirements dissip. FAD requirements dissip.
(m3/h) (kW) (kCal/h) (m3/h) (kW) (kCal/h) (m3/h) (kW) (kCal/h) (m3/h) (kW) (kCal/h)
HL2/120 975 50 52 11.0 8514 50 11.5 8901 47 11.9 9211 42 12.3 9520
1175 60 62 13.4 10372 59 14.0 10836 55 14.5 11223 47 15.0 11610
1450 50 77 16.9 13081 74 17.6 13622 70 18.2 14087 62 18.8 14551
1750 60 92 20.4 15786.1 88 21.2 16440
HL2/140 975 50 75 15.5 11997 73 15.9 12307 70 16.2 12539 65 16.5 12771
1175 60 90 18.7 14474 88 19.2 14861 85 19.5 15093 80 19.8 15325
1450 50 111 23.6 18266 108 24.3 18808 104 24.8 19195 96 25.3 19582
1750 60 126 28.5 22045.1 123 29.3 22699
HL2/160 875 60 89 17.4 13476 86 17.9 13892 82 18.2 14101 76 18.5 14309
975 50 99 19.4 15016 96 20.0 15480 92 20.3 15712 84 20.6 15944
1175 60 117 23.5 18189 114 24.2 18731 110 24.6 19040 102 25.0 19359
1450 50 144 29.6 22910 140 30.5 23607 134 31.0 23994 124 31.5 24381
1750 60 165 35.9 26252 160 37.0 27050

Capacities quoted are bottle-charging rates.

38 39
  The suction air passes through
the air intake filters for cleaning
and silencing...

 ...goes through
the inlet port...

 ...via a suction
valve and into
the cylinders.

 After compression,
the air passes through
the outlet ports and
into the high-finned
tubes of the after-
cooler.

 The air finally

leaves through the
compressed air outlet.

The crankcase is made The two finned The crankshaft and The valves for both oil scraper rings are The cooling fan and
of cast iron, and cylinders are made of connecting rods are of cylinders are high- both made of high- the high-finned cooling
contains the crankshaft, cast iron giving ample nodular iron. efficiency disc valves, grade cast iron. tubes provide ample
the main housing roller cooling to the cylinders easy to dismantle and cooling to the
bearings, and the end and the pistons. The Counterweights are clean. Lubrication: Since roller compressor.
cover. finned cylinder heads integrated in the and needle bearings
are also made of cast crankshaft. The crank Piston and Piston are used exclusively, the Fittings: Our standard
iron. and gudgeon bearings Rings: Both pistons splash lubrication pin supply includes
are needle bearings. are made from an will give an ample oil safety valve and
aluminium alloy. supply to all moving pressure gauge.
The compression and parts.

40 41
 77
90
105

Design particulars
Design
No. of cylinders 2
Cylinder arrangement 90 V
No. of compression stages 1
Cooling Air
Cooling system Direct driven axial fan
Valves Reed valve
Dimensions & weight LL2/77 LL2/90 LL2/105 Operating parameters LL2/77 LL2/90 LL2/105
Cylinder diameter 77 mm 90 mm 105 mm Maximum delivery pressure 10 bar 10 bar 10 bar
Stroke 80 mm 80 mm 80 mm Ambient temperature 45C 45C 45C
Weight (compressor/motor/baseplate) 250 kg 259 kg 287 kg Normal temperature outlet air Approx. 10C above ambient temperature
Lubrication Maximum speed 1800 RPM 1800 RPM 1800 RPM
Sump capacity 4 litres 4 litres 4 litres Set point thermo switch air alarm/stop 75C/80C 75C/80C 75C/80C
Lubrication system Splash Splash Splash Rotation Anti-clockwise (looking at the drive end)
Safety valves set point 10% above stage pressure
8 bar
Compressor Speed Frequency Capacity Power Heat
model (RPM) (Hz) FAD requirements dissipation
(m3/h) (kW) (kCal/h)
LL2/77 975 50 30 3.3 2554
1175 60 36 4.2 3251
1475 50 43 5.5 4257
1750 60 50 7.9 6115
LL2/90 975 50 41 5.4 4180
1175 60 48 6.8 5263
1475 50 58 8.7 6734
1750 60 68 10.8 8359
LL2/105 975 50 55 7.0 5418
1175 60 66 9.4 7276
1475 50 78 11.8 9133
1750 60 94 14.7 11378

Capacities quoted are bottle-charging rates.

42 43
 120
140
160

Design particulars
Design
No. of cylinders 2
Cylinder arrangement 90 V
No. of compression stages 1
Cooling Air
Cooling system Direct driven axial fan
Valves Concentric plate valves
Dimensions & weight LL2/120 LL2/140 LL2/160 Operating parameters LL2/120 LL2/140 LL2/160
Cylinder diameter 120 mm 140 mm 160 mm Maximum delivery pressure 10 bar 10 bar 10 bar
Stroke 100 mm 100 mm 100 mm Ambient temperature 45C 45C 45C
Weight (compressor/motor/baseplate) 602 kg 626 kg 683 kg Normal temperature outlet air Approx. 10C above ambient temperature
Lubrication Maximum speed 1500 RPM 1500 RPM 1500 RPM
Sump capacity 10 litres 10 litres 10 litres Set point thermo switch air alarm/stop 75C/80C 75C/80C 75C/80C
Lubrication system Splash Splash Splash Rotation Anti-clockwise (looking at the drive end)
Safety valves set point 10% above stage pressure

8 bar
Compressor Speed Frequency Capacity Power Heat
model (RPM) (Hz) FAD requirements dissipation
(m3/h) (kW) (kCal/h)
LL2/120 975 50 95 14.0 10836
1175 60 114 16.5 12771
1475 50 138 20.5 15867
LL2/140 975 50 128 16.5 12771
1175 60 155 19.8 15325
1475 50 188 25.1 19427
LL2/160 975 50 170 21.9 16951
1175 60 203 26.4 20434
1475 50 245 33.2 25697

Capacities quoted are bottle-charging rates.

44 45
  Standard supply  Option
30 BAR COMPRESSORS 8 BAR COMPRESSORS
HLF2/77 HL2/77 HL2/90 HL2/105 HL2/120 HL2/140 HL2/160 LL2/77 LL2/90 LL2/105 LL2/120 LL2/140 LL2/160
Mechanical components
Non-return valve             
Oil & water separator             
HP safety valve        N/A N/A N/A N/A N/A N/A
LP safety valve             
HP air pressure gauge        N/A N/A N/A N/A N/A N/A
LP air pressure gauge             
Oil level sight glass             
Air suction filter             
Intercooler        N/A N/A N/A N/A N/A N/A
Aftercooler             
Thermometer air outlet             
Vibration dampers             
Flexible hoses             
Manual unloader (unloaded running) N/A N/A N/A N/A    N/A N/A N/A   

Electrical components
Starter panel             
Junction box with internal wiring             
Start/stop pressure switch             
High air discharge temp. alarm device             
High air discharge temp. stop device             
Low lub.oil level stop             
Solenoid HP drain/unloaded start device           N/A N/A N/A
Solenoid drain valve LP N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Solenoid valve unloaded running (and start) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A   

Other
Manufacturers test protocol             
Class certificate             
Spares acc. to class/manufacturers std.             

46 47