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Construction and Building Materials 77 (2015) 8393
h i g h l i g h t s
a r t i c l e i n f o a b s t r a c t
Article history: This paper addresses the strain ageing effects on the mechanical properties of the partially damaged
Received 16 October 2014 structural mild steel. Since repairing partly damaged structures may not occur immediately, the strain
Received in revised form 8 December 2014 ageing effect can signicantly inuence the structural behaviour. The changes due to this effect have
Accepted 10 December 2014
not so far been considered in the civil engineering design guidelines. In order to investigate strain ageing
Available online 3 January 2015
effects, two-stage experimental tests are carried out on the mild-steel specimens. In the rst stage, partial
damage is made using quasi-static loading. During the second stage, the strength and ductility of the
Keywords:
specimens are examined after 2 and 7 days ageing at room temperature and the results are compared
Strain ageing
Damaged structures
with the corresponding no-age samples. The microstructure of the specimens is examined using scanning
Steel material electron microscopy (SEM). To illustrate the effect of strain ageing on the global behaviour of steel struc-
RambergOsgood tures, a numerical example is provided in which strain ageing impacts on loading capacity and deection
Micro-structure of a steel beam. Finally, the stressstrain relation of partially damaged mild-steel material incorporating
strain ageing effects is expressed by calibrating the parameters of RambergOsgood model.
2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2014.12.021
0950-0618/ 2014 Elsevier Ltd. All rights reserved.
84 S. Hosseini et al. / Construction and Building Materials 77 (2015) 8393
Strain aging effects have been investigated by researchers RambergOsgood model are also calibrated so that the strain
worldwide in the eld of materials engineering, e.g. [1,2], and it ageing effect is incorporated into the stressstrain relations.
is well known that they must be taken into account during the pro-
duction of some metal components, such as steel sheet panels for 2. Experimental program
automotive applications.
2.1. Test material and specimen
The physical origin of the strain aging effect in steels can be
explained in the following way. The deformation of metals, includ- The coupon specimens are made of Grade 350 mild steel plates, approximately
ing steels, occurs through the generation and movement of linear equivalent to ASTM A633A. The chemical composition of Grade 350 mild steel con-
defects known as dislocations [2]. The strength of a metal is con- sidered in this study is listed in Table 1 and the engineering stressstrain curve of
trolled by the stress required to move dislocations over substantial the material under quasi-static loading is depicted in Fig. 1.
The tests are conducted based on the requirements of standard ASTM E 8M-04
distances in the microstructure. Dislocations exhibit a long range
[15]. The tensile test coupons, with enlarged shoulders for gripping, are accurately
strain eld, and this strain eld can interact with the strain eld machined from the primary steel plates. The measurements are made within the
of solute atoms that are present in alloys. In the case if steels, gauge length in reduced section and the specimens mounted in the machine from
the most important solutes from the point of view of strain ageing, the shoulder part during the test. The specimens typical geometry is demonstrated
are Carbon and Nitrogen. Even if present in small amounts, these in Fig. 2. Both faces of each specimen are ground to give uniform thickness and a
smooth nish across the entire surface of the specimens.
solute species can diffuse within the material, even at room tem-
perature, and segregate to dislocations, and hence partially relax 2.2. Testing equipment
their long range strain eld. The consequence on the mechanical
properties of the steels, is that subsequent loading can require a An electromechanical testing machine, Instron 5982 dual column testing sys-
much higher stress level to then un-pin the dislocations from tem with a 100 kN load cell, is employed in order to perform tensile testing. The
axial strains are measured using a MTX LX 500 non-contact laser extensometer in
the Carbon or Nitrogen solute atmospheres. This is the physical
which the value of strain is recorded by measuring the relative displacements
basis of the strain aging effect, e.g. [2]. This effect is especially between the reective stickers glued on the specimen within the gauge length. In
important in steels because Carbon and Nitrogen can diffuse order to check the accuracy of the laser extensometer, the strain measurement in
within the material at room temperature whereas other elements the rst test was conducted by using both strain gauges and non-contact laser
typically found in steels, such as Mn, are essentially immobile at extensometers and a good agreement was achieved. Fig. 3 depicts 100 kN Instron
testing machine, laser extensometer and specimen used in this study.
room temperature. In order to perform microstructural examinations, optical microscopy (OM) and
In the materials science and engineering literature, both exper- a JEOL 7001F FEG scanning electron microscope (SEM) are employed. The images
imental and theoretical/modelling aspects of the strain ageing taken by both microscopes from the fracture surfaces are used to determine the
effects have been investigated. The effect has most commonly been fracture strain as well as to better interpret the effect of strain ageing on the frac-
ture characteristics of the material.
observed in typical mild steels but also occurs in dual phase steels,
pearlitic steel wires [3] and even ultra low Carbon bake hardening
(BH) steels [4]. Although most well known in the steel community, Table 1
strain ageing effects are also observed in Ni-base alloys such as Chemical composition of Grade 350 mild steel.
Inconel [5], structural intermetallics such as TiAl [6] and Al3Ti
C Si Mn S P
[7], Ti alloys [8], and Cu based alloys [9]. As well as experimental
0.22% 0.55% 1.70% 0.030% 0.040%
studies there have also been a large number of modelling studies
of different aspects of the solute-dislocation interaction that is at
the core of the strain aging effect. These include considerations
of the strain [10], temperature [2] and solute content dependence
[2].
Although these different aspects of strain aging have been
investigated in the materials science context, strain aging can also
play a signicant role in designing and rehabilitating of structural
elements. It is worth noting that there are two common types of
aging in civil engineering applications: short and long term aging.
Long term aging refers to the time effect due to some phenomena
such as creep and shrinkage in concrete, and creep in steel which
occurs over a very long period of time. Although long term aging
has been widely discussed in the literature, short term aging has
not been considered in detail. This type of ageing (strain-ageing)
is considered in this work. Currently, there is no appropriate pro-
posed formulation in the prescriptive codes of practice in civil
engineering to include the effect of strain ageing in design and
evaluation of partly damaged steel structures [1114], and there-
Fig. 1. Engineering stressstrain curve of Grade 350 steel material under quasi-
fore the outcome of this research can be used as a platform in
static loading.
rational analysis and design of steel structures.
In this paper, changes in mechanical properties of partially
damaged steel material due to strain ageing are addressed. The
strain ageing effect on the stress and strain values is explored
through two-stage experimental tests. Using scanning electron
microscopy (SEM) images taken from the fracture surfaces of the
broken specimens, the strain ageing effect on the microstructure
of the material is also investigated. Moreover, the signicant effect
of the strain ageing on the global behaviour of steel structures is
explored through a numerical example and the parameters of the Fig. 2. Geometry of the specimen.
S. Hosseini et al. / Construction and Building Materials 77 (2015) 8393 85
Specimen
2.3. Testing procedure yield to be equal to 104 s1, which is within the 0.005 0.002 min1 range spec-
ied by ASTM E21-92 [16]. After reaching the target damage level, the test is termi-
In this study, statically damaged specimens at room temperature are consid- nated and the specimen is unloaded using the manual control of Instron 5982 dual
ered. In order to investigate the strain ageing effect, a two-stage loading case is column testing system so that no load remains on the specimen. The specimen is
applied. During stage I, the specimen is subjected to uniaxial tensile loading until removed and stored in an appropriate place out of environmental conditions
partial damage occurs in the specimen. Since the damage level may affect the including humidity, corrosion, rust, etc. The specimen is ready for the second stage
mechanical properties of the material, three different damage levels (D) of 1.5%, of testing once it reaches the target ageing time dened in the previous section.
13% and 19% strain shown in Fig. 1 are considered. D = 1.5% represents the strain
close to the onset of strain-hardening whilst D = 19% represents the ultimate strain
(eu). Once the magnitude of the strain reaches the pre-dened damage level the test 2.5. Stage II: uniaxial quai-static tests to failure
is terminated. After a lapsed time T, the specimen then undergoes stage II testing in
which uniaxial tensile loading is applied to the specimen to failure. Three levels of In the second stage of testing, the partially damaged specimen is loaded into the
elapsed time including T = 0 (no-age), T = 2 days and T = 7 days, are examined so Instron 5982 machine and the uniaxial strain-controlled test is conducted to failure.
that the effect of the strain ageing on the partially damaged materials can be stud- The setup of the experiments in the second stage is similar to that of the rst stage
ied. All tests are performed under strain controlled conditions. whilst the reective stickers are checked before running the test to make sure they
It is worth noting that the different test cases are denoted in the form of D13 T7, are in a good condition.
where the blank box (h) in front of D and T are respectively lled in by the damage
level applied in the rst stage of the experimental tests and the age of the specimen.
For example, D13T7 represents the test specimen under damage level of 13% strain
with 7 days age. A minimum of two samples are tested for each condition and their 3. Results and discussion
results are averaged. However, a third specimen is tested if there is a variation of
more than 5% from the average value. The effect of strain ageing on the ultimate strength (fu), ultimate
strain (eu) and fracture strain (ef) has been investigated. Whilst the
2.4. Stage I: partial-damage quasi-static tests magnitudes of ultimate strength and ultimate strain are obtained
During stage I testing, uniaxial tensile tests are carried out using an Instron
from the stressstrain curves as shown in Fig. 4, the magnitude
5982 with loading capacity of 100 kN. Tests are performed under strain controlled of the fracture strain is obtained using two different methods: (i)
condition with the displacement being appropriately adjusted for the strain rate at using the data recorded by non-contact laser extensometer during
86 S. Hosseini et al. / Construction and Building Materials 77 (2015) 8393
the test; and (ii) using the reduction in the fracture surface area
calculated through the formulation available in literature [17].
Fig. 8 it is seen that the stress increase in 19% damage level spec-
imens is greater in the rst 48 h compared to 13% damage level
specimens.
3.3. Ductility
ef et ew 2
and
t 1 2t3 t2 w
et ln ; ew ln 3
4t 0 w0
where et , and ew are strains in the thickness and width directions,
respectively and w and w0 are the specimen width before and after
fracture, respectively. The magnitudes of t1, t2 and t3 are obtained
from the fracture surface shown in Fig. 9. Fracture strain values
Fig. 8. Stress increase due to strain ageing versus time. measured using both methods can be found in Table. 3.
88 S. Hosseini et al. / Construction and Building Materials 77 (2015) 8393
Fig. 10. SEM images of fracture surface at 500 and 2000 magnications (a) virgin material (b) specimen at 1.5% damage after 7 days (c) specimen at 13% damage after
7 days (d) specimen at 19% damage after 7 days.
ing does not lead to any further segregation and as a result no fur- Overall, the observations of the effect of holding time at room
ther change to the stress required to un-pin the dislocations upon temperature after damage and before subsequent testing, as well
subsequent deformation. as the effects of different levels of damage are perfectly under-
90 S. Hosseini et al. / Construction and Building Materials 77 (2015) 8393
Fig. 11. Comparison of the average diffusion distance for Carbon in mild steel at
room temperatures as a function of time, and comparison with the lower and upper
estimates of the average dislocation spacing after 13% damage.
5. Numerical study
5.1. Illustration
Table 4
Variation of parameter n in RambergOsgood model for partially damaged mild-steel
material at different ages.
where rtu is ultimate strength and eus is plastic strain at the end of
uniform elongation and can be represented in the form of
rtu
Fig. 13. Comparing RambergOsgood curves with experimental data at 1.5% eus 100 er 7
E
damage level (a) no-age (b) 2 days (c) 7 days.
Using the stressstrain curves for the partially damaged mild-
steel material developed in the previous sections, the values of n
can be tabulated with respect to the damage level and strain age-
Lneus =0:2
n 6 ing time, as shown in Table 4. At 1.5% damage level, the changes of
Lnrtu =rty
parameter n due to aging is insignicant. At 13% damage level, the
92 S. Hosseini et al. / Construction and Building Materials 77 (2015) 8393
6. Conclusion
Acknowledgement
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