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for:
Proposed 3 x 600 MT ( horizontal mounded bullets)
LPG bottling facility by IOCL at, Plot no. 6A, SIDCUL
Industrial Area, Sector-01, SIDCUL, Sitarganj, District
Udham Singh Nagar, Uttarakhand.
By:
ABC Techno Labs India Private Limited
PREFEASIBILITY REPORT
A. INTRODUCTION
a. BRIEF DESCRIPTION OF PROJECT
M/s IndianOil Corporation Ltd is setting up a LPG Bottling Facility (Indane Bottling
Plant) at Plot no. 6A, SIDCUL Industrial Area, Sector 01, SIDCUL, Sitarganj, District
Udham Singh Nagar, near Haldwani. The Plant is proposed to be set up in an area of 30
acres.
LPG from Indane bottling Plant, Madanpur Khadar (Delhi) & Loni (UP) will be received
through bullet trucks will be unloaded through LPG compressors & stored in mounded
bullets of capacity 3 x 600MT (total 1800MT). LPG will be pumped from storage bullets to
filling shed where cylinders will be filled prior to dispatch through road.
b. NATURE OF PROJECT
Indane Bottling Plant operates strictly as a unloading, storage & packing facility for LPG into
14.2kg, 19kg, 47.5kg & 85kg cylinders. No by-products / additional products are generated /
manufactured during the operations. Hence, the present proposal is classified under
Schedule 6(b) & Category B according to EIA Notification 2006 & subsequent
amendments.
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PREFEASIBILITY REPORT
tonnes of petroleum products and reported a PBT of Rs.37.54 billion, and the Government of
India earned an excise duty of Rs.232.53 billion and tax of INR10.68 billion.
Any shortfall in supplies is met through operation of existing Plants on extended hours/
Sundays/ Holidays & inter-state supplies from UP based Plants under UPSO-II. No
augmentation is possible at Hardwar BP in view of space constraints.
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PREFEASIBILITY REPORT
B. SITE ANALYSIS
M/s. Indian Oil Corporation Ltd will set up the new Indane Bottling Plant at State
Infrastructure & Industrial Development Corporation of Uttarakhand Ltd. (SIDCUL).
SIDCUL is the ultramodern Industrial Park in Sitarganj, Uttarakhand. It is being developed
as a futuristic Industrial Park, slated to become the future industrial hub of this region.
Below mentioned are some of the important points for considered for site selection:
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a. CONNECTIVITY
The project site is well connected by road from Rudrapur & Haldwani Refer table 2.1 and .
Figure 2.3.
b. SITE CHARACTERISTICS
Table 2.1 Environmental Settings of the Project Site
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PREFEASIBILITY REPORT
C. INDUSTRIES
1. IIE, SITARGANJ
The site of Integrated Industrial Estate Sitarganj is situated on State Highway-41 and at a
distance 10.5 KM from sitarganj towards Chorgaliya. This Industrial Estate is at a distance of
300 KM from National Capital, Delhi and 340 KM from State Capital, Dehradun. The land
measuring around 2856 Acres was acquired from Home Department, Uttarakhand pertaining
of open Jail at Sitarganj.
IIE Sitarganj is broadly devloped in two Phases. In Phase-I it is a Joint Venture project with
M/s ELDECO Infrastructure Ltd. Out of it 2856 acres 1093 acres has been developed by
Eldeco Sidcul Industrial Park Limited (ESIPL).
In Phase-II there is around 1763 acres of land. Out 1022 acres of saleable area around 458
acres has been allotted to various industries. SIDCUL is also developing Textile Park in 150
acres and Plastic Park in 40 acres in Phase-II.
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PREFEASIBILITY REPORT
To cater the needs of enterpreneurs SIIDCUL has developed eight Industrial Estates in
Uttarakhand. Haridwar, Rudrapur, Sitarganj, Dehradun, Selaqui, Kashipur, Bhimtal &
Kotdwar
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PREFEASIBILITY REPORT
D. PROJECT DESCRIPTION
M/s IndianOil Corporation Ltd has set up a LPG cylinder bottling plant i.e. Indane Bottling
Plant (IBP) at at Plot no. 6A, SIDCUL Industial Area, Sector 01, SIDCUL, Sitarganj,
District Udham Singh Nagar, near Haldwani.
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PREFEASIBILITY REPORT
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2. The area I already developed by SIDCUL hence basic infrastructure of roads, power,
water etc. is readily available.
3. Sub-station of 33 KVA is proposed by SIDCUL in this Industrial Area
4. The site is located near high demand area.
5. There is no likelihood of any residential development in the vicinity of the Plant.
6. Possible mutual aid in emergency will be available in the Industrial Area.
7. There is potential for future growth in demand.
8. Adequate availability of land within the existing Bottling Plant for future expansion.
d. PROCESS DESCRIPTION
Indane Bottling Plant at Sitarganj will be operated by M/s Indian Oil Corporation Ltd. The
plant will function primarily as LPG receipt, storage & bottling unit for filling into cylinders.
The plant operations are categorized as:
1. Receipt of product
a. Transfer of LPG from M/s IndianOil Corporaiton Ltd, Madanpur Khadar (Delhi) & Loni
(UP) through bullet trucks
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PREFEASIBILITY REPORT
b. Truck unloading
c. LPG transfer to storage bullets
d. Storage of LPG in bullets
2. Receipt of empty LPG cylinders & segregation
3. a. Bottling
e. Pumping of LPG to filling shed
f. Bottling of LPG cylinders
g. Quality check on filled cylinders
b. Loading into Trucks
4. Dispatch
h. Loading of packed cylinders in trucks
i. Supply & distribution to markets (through Authorized Vendors)
i. RECEIPT OF PRODUCT
LPG dosed with mercaptan will be received from M/s IndianOil Corporaiton Ltd, Madanpur
Khadar (Delhi) & Loni (UP) through bullet trucks. There are 8 nos of Tank Lorry
Decantation Bays for the purpose of unloading bullet trucks and the product will be stored in
mounded vessels (4x 900MT storage capacity).
iii. A. BOTTLING
LPG from storage bullets will be pumped to LPG Filling Shed (2 carousels having 24 filling
machines each). Cylinder bottling will be the primary process carried out. After filling, each
cylinder is subjected to quality check i.e. to check for leaks.
iv. DISPATCH
Filled cylinders are loaded into respective Authorized Vendor trucks and dispatched.
Cylinders that are damaged are stored separately and subsequently sold as scrap metal to
Authorized Dealers.
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PREFEASIBILITY REPORT
e. PROCESS DESCRIPTION
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S. No. Capacity Number Fuel used Rate of fuel Stack height Stack
consumption (m) diameter (in)
1 750 1 HSD BS III
0.15 KLD 13.5 4
2 250 1 HSD BS III
g. MANPOWER REQUIREMENT
The total manpower requirement for project will be :
1. Officers (D/C) 1
2. Officers (B/A) 2
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PREFEASIBILITY REPORT
1 3 1 2.4 0.8
Total 4 3.2
* Note Wastewater generated from cylinder washing will be primarily dirty water with
suspended solids. After sedimentation, this water will be reused for cylinder washing.
There will be no process / trade effluent generated during operations.
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PREFEASIBILITY REPORT
E. INFRASTRUCTURE REQUIREMENTS
The list of equipments present at the Indane Bottling Plant is
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COMPRESSOR
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PREFEASIBILITY REPORT
fitted with oil separator & clarified water will be reused for cylinder washing. The dimension
of the sump is 2m x 1.5m x 1.5m.
i. ENVIRONMENTAL ASPECTS
Large volume of water required for the fire systems of conventional storage are
eliminated thus reducing the demand on valuable water sources, and problems associated
with the drainage and disposal of the water.
Mounded LPG gas tanks can be landscaped to blend with the environment.
MOUNDED BULLETS
The mounded storage of LPG has proved to be safer compared to above ground storage
vessels since it provides intrinsically passive and safe environment and eliminates the
possibility of Boiling Liquid Expanding Vapour Explosion (BLEVE). The cover of the
mound protects the vessel from fire engulfment, radiation from a fire in close proximity and
acts of sabotage or vandalism. The area of land required to locate a mounded system is
minimal compared to conventional storage. Excavation up to a depth of 0.75 M was done for
construction of mounded bullet foundation (Below FGL). Cathodic protection through
sacrificial anode method has been provided for all the three bullets for their protection.
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PREFEASIBILITY REPORT
Mounded vessel(s) placed on a firm foundation will not suffer from flotation. Thus
mounded tanks have the advantage over underground LPG tanks, which require
protection against possible floatation.
The extra cost associated with a mounded system is offset by the lower cost of the land
required, and the virtual exclusion of fire fighting systems.
Mounded systems have also been installed where the available space, or environmental
pressure, precluded traditional storage methods.
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