27 May 2016 Pre-Feasibility Project Report BMW

TECHNO ECONOMIC FEASIBILITY REPORT
FOR
COMMON BIO-MEDICAL WASTE TREATMENT FACILITY
AT
PLOT NO: 310/1 & 2, PHASE-2, GIDC,

VAPI- 396195,
DIST: VALSAD, GUJARAT
PREPARED FOR:
M/S. EN-CLER BIO-MEDICAL WASTE

PVT. LTD.
PREPARED BY:
M/S. EN-CLER BIO-MEDICAL WASTE PVT.LTD
CENTRAL BIO-MEDICAL WASTE TREATMENT FACILITY,

GOKUL NAGAR, NEAR AZAD NAGAR,
BHATAR, SURAT-395007
EXECUTIVE SUMMARY OF THE REPORT
M/s. En-cler Bio-Medical Waste Pvt. Ltd. is planning to set up Common Bio-Medical Waste Treatment
Facility at Plot No: 310/1 & 2, Phase-2, GIDC, Vapi- 396195, Dist: Valsad, Gujarat. No Defense
Installation, Biosphere Reserve, National Park/Wild Life Sanctuary, Ecologically Sensitive Area within 20
KM radius. Around 4180.64 sq.meter land from GIDC Vapi is already acquired for the proposed Project.
There shall be no any rehabilitation and resettlements are involved.
PROJECT COST
Cost of the proposed project would be Rs.7.45 crores. Total capital cost for environmental pollution control
measures would be Rs. 25 Lacs and recurring cost per annum would be Rs. 10 Lacs.
DETAILS OF RAW MATERIAL

The main materials required are bio-medical waste, that will be collected from the hospitals, nursing homes,
clinics, dispensaries, veterinary institutions, animal houses, pathological laboratories, blood banks, clinical
establishments, research or educational institutions, health camps, medical or surgical camps, vaccination
camps, blood donation camps, first aid rooms of schools, forensic laboratories and research labs located in
Valsad, Dang, Navsari districts & Union Territory of Daman & Diu and Dadra & Nagar Haveli like for
Incineration, Autocalve and Shredding. Details of material consumption, its source, availability and
Transportation are given in following table.
S. Type of Total quantity to be

Name of raw material
No. storage stored MT
1. Yellow Waste Godown 2 Tonnes
(Human/ Animal Anatomical Waste, Soiled Waste,
Expired or Discarded Medicines, Chemical Waste,
Chemical Liquid Waste,Microbiology,Biotechnology
and other clinical laboratory waste)
2. Red Waste Godown 2 Tonnes
(Contaminated Waste(Recyclable))
3. White Waste Godown 0.5 Tonnes
(Waste sharps including Metals)
4. Blue Waste Godown 0.1 Tonnes
(Glassware, Metallic Body Implants)
REQUIREMENTS FOR THE PROJECT

Land: Around 4180.64 sq.m land from GIDC-Vapi is already acquired for the Common Bio-Medical
Waste & Treatment Facility.
Water: Water requirement will be mainly for the Washing 0.5 KL/Day, Scrubber make up 10 KL/Day,
Autoclave 1.0 KL/Day approx. (Make up quantity), Domestic 2.0 KL/Day and for gardening 4.5 KL/Day.
Domestic waste water i.e. 1.8 KL/Day will be generated which will be treated through septic tank and
disposed through soak pit/well.
Electrical Energy: Total power requirement will be 150 kVA. Power supply shall be taken from DGVCL.
In case of Power failure, D. G. set of 75 KVA will be provided to fulfill the power requirement.
Fuel: For the proposed project furnace Natural Gas for incineration will be 60 Scm/Hr and Diesel i.e. 50
Lit/Hr. will be required for the D.G. set which will be purchased form the nearest petrol pump in drum and
transported by road only.
Manpower: The proposed Common Bio-Medical Waste Treatment Facility will have great employment
potential providing employment to approximately 35 full time persons.
SOURCES OF POLLUTION AND CONTROL MEASURES

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 1
PROCESS EMISSION AND CONTROL MEASURES ARE GIVEN IN FOLLOWING TABLE:
STACK
NO. OF POLLUTION CONTROL STACK POLLUTANTS
ATTACHED
STACK EQUIPMENT HEIGHT (CPCB LIMIT)
TO
1. Incineration Ventury Scrubber with 30 Meters SPM 50 mg/Nm3
Droplet Separator NOx 400 mg/Nm3
HCl 50 mg/nm3
Total Dioxins and Furans
0.1 ng TEQ/Nm3
(at 11 % O2)
Hg 0.05 mg/Nm3
UTILITY EMISSION AND CONTROL MEASURES:
NAME & POLLUTION STACK

NO. OF STACK POLLUTANTS
QUANTITY OF CONTROL HEIGHT
STACK ATTACHED TO (CPCB LIMIT)
FUEL USED EQUIPMENT & DIA. (M)
1. D.G. Sets 50 Lit/Hr Acoustic Ht. 9 M SPM < 150 mg/Nm3
(75 KVA- 01 No.) Enclosure Dia. 0.3 M SO2 < 100 ppm
NOx < 50 ppm
WASTE WATER GENERATION AND ITS TREATMENT:

Industrial waste water from scrubber of 8.0 KL/day will be generated from the proposed project. Domestic
waste water i.e. 1.8 KL/Day will be generated which will be treated through septic tank and disposed
through soak pit/well.
NOISE POLLUTION AND CONTROL MEASURES:

Following noise control measures to be adopted in the proposed project:
1. Encasement of noise generating equipment.
2. A thick greenbelt will be developed all around the plant boundary to act as noise attenuator.
3. In addition personnel working near high noise level generating sources will be provided with ear
muffs.
4. Proper and suitable acoustic barrier will also be provided around areas generating high noise.
5. Effective preventive maintenance and vibration measurement of all rotating equipment will help in
the improvement of plant life and also noise reduction.
SOLID WASTE GENERATION AND ITS DISPOSAL METHOD

Dust collected from air pollution control equipment will be 100% recycled in the process. Other solid
wastes will be used/spent oil and discarded bags. The sources of solid wastes, generation and its
management are as given in the following table.
Waste Total
S. Description of Waste
generating Proposed Method of Disposal
No. Hazardous waste Category
process/step Quantity
From DG Sets,
Pumps, 100.0
1. Used oil 5.1 Burnt in Incinerator
Compressors Lit/Yr.
etc
Incineration of
Haz. Waste flue 7.0 Authorized Land filling site
2. Incinerator Ash 37.2
gas cleaning T/Yr (BEIL Dahej)
residue
Wastewater 24.0 Authorized Land filling site
3. ETP Sludge 35.3
Treatment T/Yr (BEIL Dahej)

Salt Generated 12.6 Authorized Land filling site
4. 37.3 From MEE
from MEE T/Year (BEIL Dahej)
Plastic Waste will be sold
out to authorized recycler
Treatment of
Treated Biomedical 260.0 approved by SPCB.
5. - Biomedical
Waste T/Yr. Glass waste will be disposed
Waste
to nearby sanitary land fill
facilities.
Treatment of Needle waste will be
40
6. Sharp Waste - Biomedical disposed to in-house Sharp
T/Yr.
Waste Pit.
GREEN BELT DEVELOPMENT

About 1507.81 sq.m area i.e.36.06 % of total plant area shall be developed as green belt at plant boundary,
road side, around offices & buildings and Stretch of open land.

INDEX
CHAPTER PAGE
CONTENT
NO. NO.
1 INTRODUCTION OF THE PROJECT 5
2 PROJECT DESCRIPTION 7
3 SITE ANALYSIS 15
4 PLANNING BRIEF 17
5 PROPOSED INFRASTRUCTURE 18
6 REHABILITATION AND RESETTLEMENT (R & R) PLAN 21
7 PROJECT SCHEDULE & COST ESTIMATES 22
8 ANALYSIS OF PROPOSAL 24

CHAPTER 1
INTRODUCTION OF THE PROJECT

1.1 IDENTIFICATION OF THE PROJECT AND PROJECT PROPONENT
M/s. En-cler Biomedical Waste Pvt. Ltd, a company promoted by reputed business families of South
Gujarat, the main objective of performing activities related to Common Bio-Medical Waste Treatment
Facility.
The management of En-cler Bio-Medical Waste Treatment Pvt. Ltd. has decided to set up a Common Bio-
Medical Waste Treatment Facility to Incineration Plant Capacity 150 Kg/ hr, Autoclave Capacity 125
kg/hr/cycle and Shredder Capacity 200 kg/hr at Plot No: 310/1 & 2, Phase-2, GIDC, Vapi-396195, Dist:
Valsad, Gujarat.
TABLE 1: DETAILS OF THE DIRECTORS

SR. NAME OF THE
AGE QUALIFICATION EXPERIENCE
NO. DIRECTOR
1. Mr. Archit .H. Shah 39 Yrs. B.com 5 years of Exp. In CBWTF
2. Mr. Nirav .D. Thakkar 25 Yrs. B.com, L.L.B. 5 years of Exp. In CBWTF
The Mr. Archit H. Shah & Mr. Nirav D. Thakkar having a widespread business interests in Gujarat has
promoted the company. The promoter proposes to set up a new incinerated system unit under the name of
En-cler Bio-Medical Waste Pvt. Ltd.
1.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

M/s. En-cler Bio-Medical Waste Pvt. Ltd ., has decided to set up a Common Bio-Medical Waste Treatment
Facility at Plot No:310/1 & 2, Phase-2, GIDC, Vapi-396195, Dist: Valsad, Gujarat.
Biomedical waste management has recently emerged as an issue of major concern not only to hospitals,
nursing home authorities but also to the environment. the bio-medical wastes generated from health care
units depend upon a number of factors such as waste management methods, type of health care units,
occupancy of healthcare units, specialization of healthcare units, ratio of reusable items in use, availability
of infrastructure and resources etc.
Medical care is vital for our life and health, but the waste generated from medical activities represents a real
problem of living nature and human world. Improper management of waste generated in health care
facilities causes a direct health impact on the community, the health care workers and on the environment
Every day, relatively large amount of potentially infectious and hazardous waste are generated in the health
care hospitals and facilities around the world. Indiscriminate disposal of BMW or hospital waste and
exposure to such waste possess serious threat to environment and to human health that requires specific
treatment and management prior to its final disposal.
Inadequate Bio-Medical waste management thus will cause environmental pollution, unpleasant smell,
growth and multiplication of vectors like insects, rodents and worms and may lead to the transmission of
diseases like typhoid, cholera, hepatitis and AIDS through injuries from syringes and needles contaminated
with human.
1.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR
REGION
The Gujarat region is expected to continue with increased focus on development and infrastructure activity.
The current growth trends are expected to continue
Bio-Medical Waste management has become a major concern worldwide for its serious health and
environmental implications.
Various communicable diseases, which spread through water, sweat, blood, body fluids and contaminated
organs, are important to be prevented. The Bio Medical Waste scattered in and around the hospitals invites
flies, insects, rodents, cats and dogs that are responsible for the spread of communication disease like
plague and rabies. Rag pickers in the hospital, sorting out the garbage are at a risk of getting tetanus and
HIV infections. The recycling of disposable syringes, needles, IV sets and other article like glass bottles
without proper sterilization are responsible for Hepatitis, HIV, and other viral diseases. It becomes primary
responsibility of Health administrators to manage hospital waste in most safe and eco-friendly manner6.
The problem of bio-medical waste disposal in the hospitals and other healthcare establishments has become
an issue of increasing concern, prompting hospital administration to seek new ways of scientific, safe and
cost effective management of the waste, and keeping their personnel informed about the advances in this
area. The need of proper hospital waste management system is of prime importance and is an essential
component of quality assurance in hospitals.
The reasons due to which there is great need of management of hospitals waste such as:
Injuries from sharps leading to infection to all categories of hospital personnel and waste handler.
Nosocomial infections in patients from poor infection control practices and poor waste management.
Risk of infection outside hospital for waste handlers and scavengers and at time general public living in
the vicinity of hospitals.
Risk associated with hazardous chemicals, drugs to persons handling wastes at all levels.
Disposable being repacked and sold by unscrupulous elements without even being washed.
Drugs which have been disposed of, being repacked and sold off to unsuspecting buyers.
Risk of air, water and soil pollution directly due to waste, or due to defective incineration emissions and
ash
1.5 EMPLOYMENT GENERATION DUE TO THE PROJECT

The manpower requirement for the project is estimated at about 35 excluding contract / casual labour. Total
manpower requirement for plant administrations and operation, work out to 35. The managerial,
supervisory and skilled personal shall be sourced from nearby area. The break up of the manpower
requirement is as under:
TABLE 2: DETAILS OF EMPLOYMENT REQUIREMENT

S. DESCRIPTION NUMBER
NO.
1 Top Management 2
2 Managers 3
3 Specialist/ Engineer/Officers 4
4 Supervisors 6
5 Operators/Attendants 20
TOTAL 35
Thus, from the viewpoint of infrastructural facilities, no major constraints are envisaged.

CHAPTER 2
PROJECT DESCRIPTION
2.1 TYPE OF PROJECT
En-cler Biomedical Waste Pvt.Ltd is proposing Common Bio-Medical Waste Treatment Facility at GIDC
Vapi. En-cler Biomedical Waste Pvt. Ltd. Biomedical waste management has recently emerged as an issue
of major concern not only to hospitals, nursing home authorities but also to the environment. the bio-
medical wastes generated from health care units depend upon a number of factors such as waste
management methods, type of health care units, occupancy of healthcare units, specialization of healthcare
units, ratio of reusable items in use, availability of infrastructure and resources etc.
2.2 LOCATION WITH COORDINATES

A map depicting administrative boundary showing project site, National Highway, major, medium and
other roads with the railway lines is presented in figure 1. The major water bodies with the rivers and the
river beds are illustrated in the map to provide a better understanding of the project area.
FIGURE 1: MAP SHOWING PROJECT SITE, TOWN, NATIONAL HIGHWAY, STATE

HIGHWAYS, RAILWAY LINES, ROADS ETC.
PROJECT
SITE
COORDINATES AT THE PROJECT SITE:

At the project site, latitude and longitude are as per the mentioned below:
Latitude: 20 21 57.50 N
Longitude: 72 56 05.80 E

FIGURE 2: MAP SHOWING LOCATION OF THE PROJECT SITE, BOUNDARIES,
LANDMARK FEATURES, ROADS, RAILWAYS, ETC.
2.3 DETAILS OF ALTERNATE SITES

The proposed project site is situated at Plot No: 310/1 & 2, Phase-2, GIDC, Vapi-396195, Dist: Valsad,
Gujarat. The site is about in Vapi GIDC. The access road around the proposed project site has already been
developed. The proposed project site is located on an Industrial land. The site would need to be suitably
developed to suit plant layout requirements. Transportation facilities to access various markets are readily
available. Both skilled and unskilled labours are easily available in the area. There is no other Bio-Medical
Waste Treatment Facility available in Valsad District. It will cover nearby hospitals, healthcare facilities
available in Valsad, Navsari, Dang Dist. & Union Territory of Daman and Diu and Dadra Nagar Haveli.
No alternate site was considered as proposed site is well connected with the existing infrastructure and
requirement of the project like raw material, construction material, etc.
2.4 SIZE OR MAGNITUDE OF OPERATION

En-cler Bio-Medical Waste is Planning to set up a Common Bio-Medical Waste Treatment Facility to
Incineration Plant Capacity 150 Kg/ hr, Autoclave Capacity 125 kg/hr/cycle and Shredder Capacity 200
kg/hr at Plot No:310/1 & 2, Phase-2, GIDC, Vapi-396195, Dist: Valsad, Gujarat.

2.5 PROJECT DESCRIPTION WITH PROCESS DETAILS
PROCESS DETAILS OF INCINERATOR

Incineration is to burn the waste to ashes through a combustion process. Complete combustion is
achieved when all hydrocarbons have been destroyed and are converted to H2O & CO2. Incinerator
consists a primary chamber and secondary chamber. In the primary chamber combustion takes
place in sub stoichiometric condition (starved air combustion). In the secondary chamber sufficient
dwell time is provided for the complete combustion to take place.
The incineration chamber is lined suitably to maintain low skin temperature. The heat release from
the burners vaporizes the organics and moisture present in the waste. The feeding of waste into the
chamber is done through a conveyor belt. Feeding starts only when chamber temperature is 800
0
C. Modulating the fuel firing controls the temperature and combustion inside the chamber. The
dilution air provides the minimum required oxygen potential for the heavy organic compounds.
The vapors of the organics and moisture are released at a temperature of 800 0C the chamber
temperature ensures part oxidation of organics. The heating of the waste will be due to direct
flame.
The flue gases with organic vapors from primary chamber enters the secondary chamber where
complete thermal oxidation is ensured at temperatures ranging from 1050 0C 50 0C upper excess
air-conditions which ensure enough oxygen potential.
WET SCRUBBING SYSTEM

Ventury scrubber is widely used as high efficiency, high energy gas cleaning devices. The heart of
the system is a ventury throat where gases passes through this at a high velocity and then passes
through an expansion section. Because of this high velocity at throat, proper mixing of gas and
liquid takes place to clean the gases effectively.
The scrubber is of ventury type having reduced throat in between convergent and divergent
portions. The scrubbing action is achieved by spraying scrubbing liquid from top of the ventury.
Droplet separator and demister pad is provided to avoid water carry over.
DETAILS OF SHREDDERS
In order to shred the oversized bulky materials for effective combustion shredder is used. The
shredder is equipped with hopper of adequate size to accept the material to be shredded. The
hopper is also provided with a lid which can be locked during operation. The hopper is well
designed to take care of volume and weight of the material. The hopper directs the materials to the
cuttings chamber.
Both main and side shafts are pivoted on bearings on cutting chamber end plates. The speed of the
main shaft is less than 40 rpm and that of the side shaft is less than 35 rpm.
The knives/cutters are fitted on shaft, which rotate in opposite direction to achieve necessary
shredding action. Below the shredder there is an enclosure for bins to be kept for collecting
shredded material. The enclosure has a door. Once the hopper lid and enclosure door is closed,
shredder operates as a closed system. This also avoids any dust generation etc.
DETAILS OF AUTOCLAVE
In an autoclave the infectious waste is sterilized with steam. For effective and efficient sterilization
the degree of steam penetration will be of utmost importance.

The autoclave is equipped with a solid-state microprocessor based controller for automatic
regulation of the sterilization temperature. Special isolation is provided against temperature and
moisture.
The system is programmed to carry out the sterilization program automatically to ensure the
desired accuracy and repeatability.
Process Flow Diagram
Waste from Health

Care Facilities
Yellow Waste Red Waste White Waste Blue Waste
Incineration Autoclave
Incineration
Red Waste White Blue Waste
To TSDF
Shredding
Red Waste White Blue Waste
Authorized Sharp Pit Authorized

Recycler Recycler
MEE

2.6 VIEWS FOR THE INCINERATION FACILITY, AUTOCLAVE & SHREDDER
A schematic view showing incineration process, Autoclave & Shredder is showing in following figure.
FIGURE 3.1: VIEW FOR THE HAZARDOUS WASTE INCINERATION FACILITY
FIGURE 3.2: VIEW FOR THE AUTOCLAVE

FIGURE 3.3: VIEW FOR THE SHREDDER
2.7 RAW MATERIALS REQUIREMENT WITH THEIR SOURCE AND

TRANSPORATATION
S. Type of Total quantity to be

Name of raw material
No. storage stored MT
1 Yellow Waste Godown 2 Tonnes
(Human/Animal Anatomical Waste, Soiled Waste,
Expired or Discarded Medicines, Chemical Waste,
Chemical Liquid Waste,Microbiology,Biotechnology
and other clinical laboratory waste)
2 Red Waste Godown 2 Tonnes
(Contaminated Waste(Recyclable))
3 White Waste Godown 0.5 Tonnes
(Waste sharps including Metals)
4 Blue Waste Godown 0.1 Tonnes
(Glassware, Metallic Body Implants)
2.8 RESOURCE OPTIMIZATION / RECYCLING AND REUSE

We will be provided rain water harvesting for the resource optimization. Spent Oil i.e. 100 Lit/year will be
generated will be burnt in incinerator.
2.9 AVAILABILITY OF WATER ITS SOURCE, ENERGY / POWER REQUIREMENT AND
SOURCE
2.9.1 WATER REQUIREMENT AND ITS SOURCE
Total water requirement for the proposed project will be 8.8 KLD which mainly for Washing, Scrubber,
Autoclave (make up water, Domestic uses and for gardening & others. Total water requirement shall be met
from Vapi GIDC.
2.9.2 POWER REQUIREMENT AND ITS SOURCE
Total power requirement will be 150 KVA. Power supply shall be taken from DGVCL.
In case of emergency or power failure D.G. set of 75 KVA will be used. It will be used to fulfill power
requirement.
2.10 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND ITS

MANAGEMENT / DISPOSAL
2.10.1 WASTEWATER GENERATION
Water requirement will be mainly for Washing, Scrubber, Autoclave (make up water), Domestic and
gardening. Waste water i.e. sewage waste water 1.8 KL/day will be generated which will be treated through
septic tank and disposed through soak pit/well. Industrial waste water will be 8.0 KL/day from scrubber.
Details of water requirement and waste water generation are given in following table.
TABLE 4: DETAILS OF WASTEWATER GENERATION
WATER WASTE WATER

S.NO. SECTION CONSUMPTION GENERATION
(KL/DAY) (KL/DAY)
1. Scrubber make-up 10.0 8.0
2. Autoclave 1 0.8
Floor Washing & Equipment
3. 0.5 0.5
Washing
4. Vehicle Washing 0.5 0.5
Waste Heat recovery Boiler with
5. condensate recovery System (1.5 0.30(make up) 0.25(Blow down)
Ton)
TOTAL 12.30 10.05
6. Domestic 2.0 1.8
7. Gardening 4.5 ---
Grand TOTAL 18.80 12.3
Domestic waste 1.8 KL/Day will be generated & it will be send to septic tank/soak pit system.
Industrial waste water generated will be treated in in-house effluent treatment plant having primary
treatment facilities. The treated water will be further treated in multi effect evaporator to achieve zero
discharge. The salt generated from the bottom of evaporator will be sent to nearby TSDF site for final
disposal and condensate from evaporator will be reused as shown in water balance diagram.
2.10.2 SOLID WASTE GENERATION

Waste generated will be Ash from incinerator and Sludge from wet scrubber and also solid wastes will be
used/spent oil. The sources of solid wastes, generation and its management are as given in the following
table.

TABLE 5: DETAILS OF SOLID WASTE
Waste Total
From DG Sets,
Pumps, 100.0
Compressors Lit/Yr.
etc
Incineration of
gas cleaning T/Yr
residue
9. ETP Sludge 35.3
Treatment T/Yr

10. 37.3 From MEE
from MEE T/Year
Treatment of
11. - Biomedical
Waste
facilities.
40
T/Yr.
Waste Pit.

CHAPTER 3
SITE ANALYSIS
3.1 CONNECTIVITY
The proposed unit located at Plot No: 310/1 & 2, Phase-2, GIDC, Vapi-396195, Dist: Valsad, Gujarat. The
site is about 1.2 km from NH-8. The proposed project site is located in GIDC. The site would need to be
suitably developed to suit plant layout requirements.
Transportation facilities to access various markets are readily available.
Both skilled and unskilled labours are easily available in the area.
The choice of the site is appropriate from the point of view of raw materials availability and market access.
3.1.1 Road Connectivity

The plant location is about 1.2 Km from Bombay-Ahmedabad Highway on NH 8.
3.1.2 Rail
The Area is well connected by Railway. The Vapi Railway Station is about 2.8 Km from the site.
3.1.3 Airport
The nearest airport to the project will be Daman at a distance of 12 Km in NW direction. Surat at 86 Km in
NNW direction.
3.1.4 Communication
The site has access of telephone and mobile connectivity.
3.1.5 Fire Station

Nearest fire station is Vapi GIDC Fire Depot i.e. located around 0.9 km travel distance from project site in
SW direction.
3.1.6 TSDF
The Nearest TSDF site is Vapi Waste Effluent Management Company Ltd. that is located 2.3 km in SEE
direction.
3.2 LAND FORM, LAND USE AND LAND OWNERSHIP

Total 4180.64 sq.m. of land at Plot No: 310/1 & 2, Phase-2, GIDC, Vapi-396195, Dist: Valsad, Gujarat, is
acquired for the proposed plant. Total acquired land is classified as Industrial land. Lease Deed document is
attached as Annexure I.
3.3 TOPOGRAPHY
Topography of the area is plain.
3.4 EXISTING LAND USE PATTERN

Land is non agriculture. There is no Forest, National park, Wild life sanctuary within a radius of 10 Km.
Details of existing land use is given in the following table:
TABLE 6: DETAILS OF EXISTING LAND USE

SR.NO. PARTICULAR NAME & ITS DISTANCE
1. Nearest National Highway NH-8 at around 1.2 Km
2. Nearest city Vapi at around 2 Km
3. Nearest River Daman Ganga River around 3.6 km in SW &
Kolak river at around 3.6 Km in NE

4. Nearest Railway station Vapi at around 2.8 Km in NWW
5. National park/Reserve Forest, Biosphere, etc. None within a radius of 25 Km
6. Seismicity Zone III
3.5 EXISTING SOCIAL INFRASTRUCTURE

The following are the existing infrastructure facilities availability and distance from site are given in the
following table:
TABLE 7: DETAILS OF EXISITNG SOCIAL INFRASTRUCTURE

SR. PARTICULAR DISTANCE
NO.
1. Civil Hospital 5 Km
2. Colleges 5 Km
3. Govt & Pvt Schools 3 Km
4. Mandir 2 Km
3.6 CLIMATIC DATA

The climate of the area is humid and tropical. A hot and humid pre-monsoon from March to mid May, a
prolonged southwest monsoon or rainy season from mid May to September, a pleasant post-monsoon or
retreating monsoon from October to November and a cold pleasant winter from December to February are
the characteristics of the general climate. Summer runs concurrently with the later part of the pre-monsoon
season and continues throughout the monsoon season.
The four climatic seasons viz. pre-monsoon, monsoon, post-monsoon and winter could be considered as
comprising of the following months:
Pre-monsoon : March, April and May
Monsoon : June, July, August and September
Post-monsoon : October and November
Winter : December, January and February
Sometimes, the monsoon commences in mid-June and ends in mid-September. Therefore, the boundaries
between the seasons are not very rigid.
Valsad district is located in south of tropic of Cancer, comes under heavy rainfall areas of South Gujarat,
having sub-tropical climate with moderately high humidity. The main seasons prevailing in the district are
(a) monsoon - mid of June to October, (b) winter - November to February, and (c) summer March to June.
Various climatologically data recorded over a decade (2000-2009) are analysed and presented in table.
Min
Max Temp Mini Temp Mini Temp Wind Spd. Rainfall
Month Humidity
(C) (C) (C) km / hr (mm)
(%)
January 35.4 9.9 86.0 29.4 1.8 0.0
February 37.5 10.7 82.1 26.1 2.0 0.0
March 40.1 15.1 81.6 24.4 2.5 1.4
April 41.2 19.6 79.6 27.3 2.9 0.0
May 39.8 23.3 82.6 39.7 3.9 4.6
June 37.1 22.7 96.9 52.7 4.1 437.4
July 32.8 22.9 98.2 71.7 3.5 734.5
August 32.2 22.9 96.8 72.5 2.7 608.2
September 34.2 22.6 97.2 65.8 1.6 227.3
October 37.0 17.8 91.1 38.5 1.3 18.6
November 36.5 14.6 84.6 33.8 1.3 7.1
December 35.3 11.6 85.5 34.4 1.3 0.8
Total 2039.9
Average 36.6 17.8 85.5 43.0 2.4

CHAPTER 4
PLANNING BRIEF
4.1 PLANNING CONCEPT
En-cler Bio-Medical Waste Pvt. Ltd is proposing Common Bio-Medical Waste Traetment Facility
at 310/1 & 2, Phase-2, GIDC, Vapi-396195, Dist: Valsad, Gujarat.
4.2 LAND USE PLANNING

For the proposed plant, private land of 4180.64 sq.m. is acquiring. Detailed Land use breakup of the land
area is given in a layout is attached as Annexure II.
4.3 AMENITIES / FACILITIES

At the project site first aid centre will be set up. Company will provide drinking water to the workers in the
factory premises.

CHAPTER 5
PROPOSED INFRASTRUCTURE
5.1 INDUSTRIAL AREA (INCINERATION AREA)
Out of total available land, 4180.64 sq.m. area will be utilized for common hazardous waste incineration
facility.
5.2 RESIDENTIAL AREA

There will be no residential area proposed for the project.
5.3 GREEN BELT

The main objective of the green belt is to provide a barrier between the source of pollution and the
surrounding areas. The green belt helps to capture the fugitive emission and to attenuate the noise generated
apart from improving the aesthetics. Development of green belt and other forms of greenery shall also
prevent soil erosion and washing away of topsoil besides helping in stabilizing the functional ecosystem and
further to make the climate more conducive and to restore water balance.
About 36.06 % area of total plant area i.e. 1507.81 sq. m shall be developed as green belt at plant
boundary, road side, around offices & buildings and Stretch of open land.
In Green belt area about 1000 tree per acre of land shall be planted.
The selection of tree species suitable for plantation at the industry shall be governed by guiding factors as
stated below:
The trees should be tolerant to air pollutants present in the area
The trees should be able to grow and thrive on soil of the area, be evergreen, inhabitant, having
minimum of leaf fall.
The trees should be tall in peripheral curtain plantation and with large and spreading canopy in primary
and secondary attenuation zone.
The trees should posses extensive foliar area to provide maximum impinging surface for continued
efficient adsorption and absorption of pollutants.
The trees should be fast growing and indigenous and should maintain ecological, land and hydrological
balance of the region.
It is also recommended to plant few trees, which are sensitive to air pollution, as air pollution indicator.
It is also recommended to carry out extensive plantation within premises.
Keeping in view the climatic conditions, status of soils and vegetation types in and around the project area
the species shall be selected for proposed green belt development.
5.4 SOCIAL INFRASTRUCTURE

No new social infrastructure facility will be developed as the plot is located in notified industrial area
having well developed infrastructure.
5.5 CONNECTIVITY
5.5.1 ROAD CONNECTIVITY
As discussed earlier, proposed location of the plant is already well connected with the network of road &
rail. So there is no need to construct any new road or rail for the transportation.

5.6 DRINKING WATER MANAGEMENT
For the proposed project water will be sourced from the GIDC Vapi located within premises after getting
necessary clearance.
5.7 WASTE WATER MANAGEMENT

5.7.1 STORM WATER DRAINAGE
Storm water drainage system shall consist of well-designed open surface drains network so that all the
storm water is efficiently drained of without any water logging. Based on the rainfall intensity of the
proposed area drainage system shall be design on the basis of the storm water flow and the depth available
at the out fall point so as to ensure no back flow. Storm water drains shall be provided on both sides of
roads. Rectangular drains shall be provided based on the quantity of storm water to be conveyed and depth
limitations. For crossing roads, culverts shall be provided.
5.7.2 SEWERAGE WATER SYSTEM

The sanitary sewerage system shall be designed to cater the sanitary sewerage from plant premises. The
designed of facial sewerage system shall be designed based on no. of person to be served and average daily
consumption of water. Only 1.8 KL/day will be generated which will be treated through septic tank and
disposed through soak pit/well. For inspection, cleaning and maintenance of sewer lines, manholes of
reinforced concrete constructions shall be provided at every bend, junction point of change in slope or
diameter and on straight sections of pipes at interval not exceeding 30 meters.
5.7.3 INDUSTRIAL WASTE WATER MANAGEMENT

Industrial waste water generated will be treated in in-house effluent treatment plant having primary
treatment facilities. The treated water will be further treated in multi effect evaporator to achieve zero
discharge. The salt generated from the bottom of evaporator will be sent to nearby TSDF site for final
disposal and condensate from evaporator will be reused as shown in water balance diagram.
5.8 SOLID WASTE MANAGEMENT

Dust collected from air pollution control equipment will be 100% recycled in the process. Other solid
wastes will be used/spent oil. The sources of solid wastes, generation, and its management are as given in
the following table.
TABLE 10: DETAILS OF SOLID WASTE MANAGEMENT
Waste Total
From DG Sets,
Pumps, 100.0
Compressors Lit/Yr.
etc
Incineration of
gas cleaning T/Yr
residue
15. ETP Sludge 35.3
Treatment T/Yr

16. 37.3 From MEE
from MEE T/Year

Treatment of
17. - Biomedical
Waste
facilities.
40
T/Yr.
Waste Pit.

CHAPTER 6
REHABILITATION AND RESETTLEMENT (R & R) PLAN

Proposed project is located on private land, which is already acquired and there is no habitat. So proposed
project proposal does not involve any Rehabilitation & Resettlement.

CHAPTER 7
PROJECT SCHEDULE & COST ESTIMATES

7.1 PROJECT IMPLEMENTATION SCHEDULE
Implementation of Project within a pre-determined time frame is an important factor for the success of a
project. Timely implementation saves on various costs like interest, administrative overheads and helps to
realize the goals as per pre-determined objectives.
Implementation of Project involves co-ordination of different activities at various levels of the firm and
amongst different outside agencies. We are giving here under the details of the Project Implementation:
From the date of start, the implementation schedule envisages completion of project in 16 months. It is
considered that preliminary activities such as obtaining necessary statutory clearance for installation of the
common hazardous waste incineration facility and financial arrangements for the implementation of the
project will be made at proper dates.
The major activities to be carried out at site during project work are as follows:
TABLE 11: PROJECT IMPLEMENTATION SCHEDULE

7.1.1 PROPOSED ORGANISATION CHART
In addition to preparing an EMP, it is also necessary to have a permanent organizational set up to ensure its
effective implementation. Hence, company will create a team consisting of officers from various
departments to co-ordinate the activities concerned with management and implementation of the
environmental control measures. This team will undertake the activity of monitoring the stack emissions,
ambient air quality, noise level etc. either departmentally or by appointing external agencies wherever
necessary. Regular monitoring of environmental parameters will be carried - out to find out any
deterioration in environmental quality and also to take corrective steps, if required, through respective
internal departments.
The Environmental Management Cell will also collect data about health of workers, green belt development
etc. Organogram of the Environmental Management Cell is presented in figure 4.
FIGURE 4: AN ORGANOGRAM OF ENVIRONMENT MANAGEMENT CELL
DIRECTORS
GENERAL MANAGER
OFFICE WAREHOUSE WORKS MANAGER

ASSISTANTS INCHARGE
SUPERVISORS
ACCOUNTANT
OPERATORS
UNSKILLED WORKERS
7.2 ESTIMATED PROJECT COST

Cost of the proposed project would be approx Rs. 7.45 crores. Break up of proposed project cost is given in
following table:
TABLE 12: TOTAL PROJECT COST AND ITS BREAK UP

S.NO. PARTICULARS AMT. (IN RS.)
1 Land and Site Development 4.00 Crores
2 Factory Building 70.00 Lakhs
3 Plant & Machineries 1.50 Crores
4 Other Misc. Assets 20.00 Lakhs
5 Total Capital Cost of Project 1.00 Crore
6 Margin Money for working capital 5.00 Lakhs
TOTAL COST OF PROJECT 7.45 Crores
7.3 BUDGETORY PROVISIONS FOR EMP

Adequate budgetary provisions have been made by the management for execution of environmental
management plans. The of capital Rs.25 lacs and recurring (Rs 10.0 lacs per annum) budget earmarked for
pollution control / monitoring equipment; operation and maintenance of pollution control facilities, for
greenbelt development and maintenance.

CHAPTER - 8
ANALYSIS OF PROPOSAL
8.1 FINANCIAL AND SOCIAL BENEFITS
The industrial activity of the proposed project coupled with the ancillary industries, would contribute to the
overall socio-economic development of the region.
8.2 DIRECT BENEFITS TO THE NATIONAL AND STATE EXCHEQUER

Bio-Medical Waste Treatment Facility.
Power Generation facility
Employment Generation
Pollution Free Environment in the state
Income tax from individual as well as corporate taxes from Incinerate company and ancillary units.
8.3 OTHER BENEFITS

Most of the work force required for construction and operation of the proposed project will be drawn from
the surrounding villages. During the construction phase, no family is required to rehabilitate from the core
zone.
The economic growth of the area in terms of employment generation, consumption of goods and market-
growth are expected outcome of the project. The project has an employment generation prospect on skilled
manpower. The direct employment potential of the project is estimated as 60 persons, the share of local
people in this is expected to be significant. It is assumed that the generation of indirect employment would
be multiple of direct employment.
The general social development of the area, at least in restricted sense of the term, is expected due to the
improvements in infrastructure and communication system. New facilities will be created to meet growing
demand of the population. This will have impact on the current literacy level, primary and middle level
education and on existing health facilities. A new awareness generated will have positive impact on the
social pattern, which at this stage, is caste and community oriented. The long-term implications of this
change are definitely progressive.
8.4 EMPLOYMENT
Due to Incineration facility project, there will be development of communication facilities in the area. The
total manpower requirement will be 35.
The plant site area will be equipped with sufficient infrastructural facilities including drinking water, toilets,
sanitation facilities etc.
During operation, plant will generate direct employment as explained in the previous paragraph. The
preference will be given for local population for employment in the semi-skilled and unskilled category.
Indirect employment is created by the plant for supply of daily domestic goods. Moreover, permanent
supply of electricity in the area will support to improve other type of industries.
8.5 HEALTH AND SAFETY MEASURES

The workers engaged in high pollution generation area will be equipped with appropriate protective
equipment. Following measures will be adopted in the plant to keep check on the safety measures and
health:
- Inspection and maintenance of pollution control systems regularly

- All safety measures such as provision of safety appliances, training, giving-of safety awards.
- The workers exposed to noisy sources will be provided with ear muffs/plugs
- Adequate facilities for drinking water and sufficient toilets will be provided to the employees
8.6 SOCIAL WELFARE MEASURES AND CORPORATE RESPONSIBILITY

The firm shall earmark funds for social development and welfare measures in the surrounding villages.
These measures will include funding for:
1) Repair and improvement of existing schools
2) Repair and improvement of health centers
3) Repair and improvement of community centres, building such as Panchayat halls, Barat ghars etc.
4) Awareness programs
5) Women and child development programs
6) Medical camps
7) Competitions and prizes distribution
8) Drinking water availability.
The details of peripheral development plan including development in infrastructure, health, education and
socio cultural aspects which will be carried out are as follows under the Corporate Responsibility:
1 The firm will organize free medical camps at least twice in a year for the benefit of the villagers.
2 The firm will organize cultural programmes in connection for the sake of local villagers every year.
3 The firm will provide chairs and cooking vessels on returnable basis to all the villagers for
marriages.
4 The firm will supply drinking water to villages for marriages and functions through tankers. The
firm will also supply water to Govt. offices and Guest houses whenever required.
Estimated cost of project
S.NO. PARTICULARS AMT. (IN RS.)

1 Land and Site Development 4.00 Crores
2 Factory Building 70.00 Lakhs
3 Plant & Machineries 1.50 Crores
4 Other Misc. Assets 20.00 Lakhs
5 Total Capital Cost of Project 1.00 Crore
6 Margin Money for working capital 5.00 Lakhs
TOTAL COST OF PROJECT 7.45 Crores

ANNEXURE I
LAND DOCUMENTS

ANNEXURE II
LAYOUT OF THE PLANT

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TECHNO ECONOMIC FEASIBILITY REPORT

COMMON BIO-MEDICAL WASTE TREATMENT FACILITY

PLOT NO: 310/1 & 2, PHASE-2, GIDC,

M/S. EN-CLER BIO-MEDICAL WASTE

M/S. EN-CLER BIO-MEDICAL WASTE PVT.LTD

CENTRAL BIO-MEDICAL WASTE TREATMENT FACILITY,

DETAILS OF RAW MATERIAL

S. Type of Total quantity to be

REQUIREMENTS FOR THE PROJECT

SOURCES OF POLLUTION AND CONTROL MEASURES

UTILITY EMISSION AND CONTROL MEASURES:

NAME & POLLUTION STACK

WASTE WATER GENERATION AND ITS TREATMENT:

NOISE POLLUTION AND CONTROL MEASURES:

SOLID WASTE GENERATION AND ITS DISPOSAL METHOD

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 2

GREEN BELT DEVELOPMENT

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 3

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 4

INTRODUCTION OF THE PROJECT

TABLE 1: DETAILS OF THE DIRECTORS

1.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

1.5 EMPLOYMENT GENERATION DUE TO THE PROJECT

TABLE 2: DETAILS OF EMPLOYMENT REQUIREMENT

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 6

2.2 LOCATION WITH COORDINATES

FIGURE 1: MAP SHOWING PROJECT SITE, TOWN, NATIONAL HIGHWAY, STATE

COORDINATES AT THE PROJECT SITE:

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 7

2.3 DETAILS OF ALTERNATE SITES

2.4 SIZE OR MAGNITUDE OF OPERATION

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 8

PROCESS DETAILS OF INCINERATOR

WET SCRUBBING SYSTEM

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 9

Process Flow Diagram

Waste from Health

Yellow Waste Red Waste White Waste Blue Waste

Red Waste White Blue Waste

Authorized Sharp Pit Authorized

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 10

FIGURE 3.1: VIEW FOR THE HAZARDOUS WASTE INCINERATION FACILITY

FIGURE 3.2: VIEW FOR THE AUTOCLAVE

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 11

2.7 RAW MATERIALS REQUIREMENT WITH THEIR SOURCE AND

S. Type of Total quantity to be

2.8 RESOURCE OPTIMIZATION / RECYCLING AND REUSE

2.10 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND ITS

TABLE 4: DETAILS OF WASTEWATER GENERATION

WATER WASTE WATER

2.10.2 SOLID WASTE GENERATION

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 13

Salt Generated 12.6 Authorized Land filling site

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 14

3.1.1 Road Connectivity

3.1.5 Fire Station

3.2 LAND FORM, LAND USE AND LAND OWNERSHIP

3.4 EXISTING LAND USE PATTERN

TABLE 6: DETAILS OF EXISTING LAND USE

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 15

3.5 EXISTING SOCIAL INFRASTRUCTURE

TABLE 7: DETAILS OF EXISITNG SOCIAL INFRASTRUCTURE

3.6 CLIMATIC DATA

M/S. EN-CLER BIO-MEDICAL WASTE PVT. LTD. 16