Bacsoft Controller

One for all

All autoclaves Same software

Same Component Configuration

Specific System parameters

Specific cycle parameters

Multi language support

Export/import settings

Version handling

Customized cycles

Maintenance service alerts

History (Export/View)
 Whats New?

Full Colored LCD Screen

7 touch screen for Horizontal

Easy pad 3-button

Custom Printer

USB device

RJ45 network

RS232 Trace port

Barcode

RPCR
 Whats possible?!

Display choosen sensors

Adjustable system parameters

View & manipulate I/O

Auto run cycle by clock

Multiple cycles

Enable/disable specific cycles

Different Pressure/Temperature units

CFR part 11

Remote PC Reporting (RPCR)
Main Board

OS = Windows CE
version 6

CPU & Memory

RTC

Connections for:
 IO Card
 Printer
 Ethernet
 USB
 Keypad
 LCD display
 Extended IO board

24 Digital outputs

2 Analog outputs

9 Digital inputs

4 Analog inputs 4-20 mA

6 PT100 inputs

3 Water level inputs

Flash memory

Ram memory

Digital Input
 IO board

Digital
outputs

12 Digital outputs

2 Analog outputs

9 Digital inputs

4 Analog inputs 4-20 mA

3 PT100 inputs

3 Water level inputs

Flash memory

Ram memory

Digital input
Controller block Diagram
Different color = different phase
Screen Symbols
 Access to the menu
Press the up/down keys simultaneously to access to the quick options menu
BacSoft directories for Technicians (0321)
IRECTORY SUBDIRECTORY

Temperature Sensors

Cycle Parameters For the cycle you are in

Displayed Inputs

QUICK SCREEN System Parameters Print Rate All

Print Rate Sterilization

Screen Saver

Pressure Calibration High

 Export to USB
Pressure Calibration Low

Temperature calibration High

Temperature calibration Low

 Print cycle Cycle print gap

Inputs / Outputs View digital inputs state

 Version information View digital outputs state

Test digital outputs state

 Start cycle by clock View analog inputs state

Analog inputs calibration

 Set date and time Export gain offset to USB

Import gain and offset from USB

 Login Maintenance Reset atmospheric pressure

Test RTC

 Exit Printer test

Print all gain and offset

Advanced Option Enable cycles

Set language (English)

Set Temperature Units

Set pressure units

Import all settings from USB device

Return to factory default settings

Set current settings as factory default

Duplicate cycle

Delete custom cycles

Set External IP Address

(DHCP: 10.1.12.100

Version Handling Return to factory Default version

Return to previous version

Import application from USB

Import application and setting from USB

Export Current Version to USB

 BacSoft Error massages

Stand by error messages

ID Message Description Relevant to model with

None System Ready No error is detected All Models
The chamber is too cold to start cycle (chamber temperature is lower then value of cycle parameter 'Jacket keep temperature')
PreHeating Pre Heating JacketType = None and HeatingType = WaterHeat and VacuumType = AirPump or None
Water are detected in the chamber (level of analog input 'Chamber Water Level' is lower then value of system parameter 'Water Detection Value')
HotWater Hot Water in chamber and chamber temperature is higer than 70 C All Models

WaterInChamber Water in chamber Water are detected in the chamber (level of analog input 'Chamber Water Level' is lower then value of system parameter 'Water Detection Value') All Models
DoorOpen Door Is Open Door is open All Models
WasteWaterReservoirFull Waste water reservoir is full Waste water Reservoir full (Digital input 'Waste Water Indicator' value is 1) General I/O = Waste Water Level
MineralFreeWaterReservoirEmpty Mineral free water reservoir empty Mineral free water Reservoir empty (level of analog input 'Mineral Free Water Level' is higher then value of system parameter 'Water Detection Value') General I/O = Mineral Free Water Level
StandByCycle Cycle by clock is active Stand by cycle is schedualed to be run All Models
Jacket is cool
In case of double wall : Jacket pressure is lower then ATM + 20 kpa,
JacketIsCool Jacket is cool In case of coil: Jacket temperature is lower then value of cycle parameter 'Jacket keep temperature' - 40 C Jacket Type != None

Cleaning Reservoir Vacuum Pump (every 10 cycles)

EmptyReservoirVacuumPump Cleaning Reservoir Vacuum Pump. Please wait 10 minutes. General I/O = Empty Reservoir Vacuum Pump

SteamGeneratorLowPressure
DrainHot
Adam6060NotConnected
AccesoryCycleHighStartTemperatur
e
VhpInNotReady
BioFilterTimeOut
BioFilterIsCool
PrinterPortInvalid
DoorOpening
DoorClosing
CoolDrainTimeOut
JacketTimeOut
SupplyError
SupplyWaterError
WaterToVacuumPumpError
WaterToGeneratorError
SupplyDistilledWaterError
CompressedAirSupplyError
SteamGeneratorNoWaterError
ChamberPressureNotInRange
ChamberTemperatureNotInRange
AtmospherePressureNotSet
DoorError
EmergencyStop
AnalogInputError
Adam6017NotConnected
InputOutputCardNotConnected
ProtocolPortInValid
CycleEnded
Steam generator low pressure Steam generator pressure is lower then Sterilization pressure - 60 kpa Heating Type = Intenal Steam Generatore
Drain is hot Drain is too hot (Value of temperature sensore 'Drain Temperature' is 15C higher then value of system parameter 'DrainTemperature') Chamber Temperature = Drain Temperature
IO Extension device not connected Io Extension Not Connected (in case IoExtension defined) ADAM 6060 is defined
Accesory Cycle High Start Temperature (chamber temperature is higher then value of cycle parameter 'Accessory Start Temperature')
High Start Temperature Accessory Cycle is defined
Vhp Input Not Ready Accesory Cycle VhpIn Not Read (value of digital input 'Acc Operate' is 1) Accessory Cycle is defined
Bio filter timeout Unable to heat bio filter for 5 minutes Bio Hazard Support = Thermo / Jacket Filter
Thermo bio filter is too cold (temperature sensor 'Bio Hazarad' value is less the sterilization temperature + value of system parameter 'Thermo Bio Min
Bio filter is cool Bio Hazard Support = Thermo / Jacket Filter
Temperature')
Printer port is not valid Printer port is not valid Not relevant - Can be displayed only in Simmulator
Wait... Door Opening Door is in opening progress Door Type = Motor / Auto Sliding / Hinge
Wait... Door Closing Door is in closing progress Door Type = Motor / Auto Sliding / Hinge
Cool drain time out Time out while trying to cool darin (According to value of system prameter 'Drain Time Out') Chamber Temperature = Drain Temperature
Jacket time out Time out while trying to heat jacket (According to value of system prameter 'Jacket Time Out') Jacket Type != None
Supply error No supply is detected (Digital input 'Supply Indicator' value is 0) General I/O = Supply Indicator
Supply water error No water supply is detected (Digital input 'Supply Water Indicator' value is 0) General I/O = Supply Water Indicator
No water in reservoir vacuum pump No water in reservoir vacuum pump (Digital input 'Water To Vacuum Pump Indicator' value is 0) General I/O = Water To Vacuum Pump Indicator
No water in reservoir generator No water in reservoir generator (Digital input 'Water To Generator Indicator' value is 0) General I/O = Water To Generator Indicator
Supply distilled water error No supply distilled water is detected (Digital input 'Supply Distilled Water Indicator' value is 0) General I/O = Supply Distilled Water Indicator
Compressed air supply error No compressed air supply is detected (Digital input 'Compressed Air Indicator' value is 0) General I/O = Compressed Air Indicator
Steam generator no water No water detected in steam generator (Analog input 'generatorWaterLevel' value is lower then value of system parameter 'Water Detection Value') Heating Type = Intenal Steam Generatore
Chamber pressure not in range Chamber pressure is out of range (chamber pressure is higher then ATM + 10 kpa or lower then ATM - 40 kpa) All Models
Chamber temperature not in range Chamber temperature is out of range (chamber temperature is higher the value of cycle parameter 'end Temperature' or lower then 5 C) All Models
Atmospheric pressure not set Atmosphereic pressure is not set All Models
Door error Invalid door state All Models
Emergency Stop Emergency Stop buuton is pressed General I/O = Emergency Stop
Analog input error Analog input sensor is out of range All Models
Air detector is not connected Air detector Extension Not Connected (in case Air detector defined) ADAM 6017 is defined
I/O card is not connected Fail to connect with I/O card All Models
Protocol port is not valid I/O card protocol port is not valid Not relevant - Can be displayed only in Simmulator
Cycle ended Cycle ended succsessfuly Door Type = Single Manual
Several authorization levels

****
 Calibration of Temp. Sensor

Insert technician code

Current
temperature
read on screen

RH Temperature is read by the control system at a high temperature point.

AH The actual high temperature (measure by reference device).
RL Temperature is read by the control system at the low temperature point.
AL The actual low temperature (measure by reference device).
Setting temperature done by changing the read temperature to be equal to the actual temperature.
Deference between actual to read of 0.5C is acceptable
To store the setting move the cursor to SET and press UP key that will cause the changes to be stored
 Calibration of Pressure Sensor

Insert technician code

Current
pressure read
on screen

RH Pressure is read by the control system at a high Pressure point.

AH The actual high Pressure (measure by reference device).
RL Pressure is read by the control system at the low Pressure point.
AL The actual low Pressure (measure by reference device).
Setting Pressure done by changing the read Pressure to be equal to the actual Pressure .
Deference between actual to read of 3 kPa is acceptable
To store the setting move the cursor to SET and press UP key that will cause the changes to be stored
Version handling
 RPCR-What are the benefits?

Multi language software

Quick access to important information

Quicker solutions in case of failures

Automatic maintenance message

Automatic filter replacement message

Less spareparts needed

Easy software updates.

Easy recovery of settings/calibration/software

Remote PC Control

Many configurations.
 J5
1
2

-24V DC PS1
3

+24V DC PS1

FAN 80X80 24VDC

4
1

80 mm
240V~

1
JP1 3-32V
INPUT
D2425
MAIN CARD

OUTPUT

J8
CRYDOM
25A

SOLID-STATE RELAY

J2

3
2

1 2 3 4 5 6 7 8 1 2 3 4 5 1 2
P2
80 mm
KEYPAD
DISPLAY
1 2 3 4
JP2 1
T1
RJ 45
P4 SD
P3 USB
FLAT CABLE 16 PIN

24VDC
24VDC
PE N L

FUSE
FUSE
GND
CSB-002 GND H1
J19
1 2 3 4 5 6 7 8 9 10

R1 R2
J18
1 2 3 4 5 6 7 8
J5 J6 J4
1
1
1

2
2
2

3
3
3

POWER SUPPLY 24VDC

J2 J3 J1
1
1
1

INPUTS
ANALOG
2
2
2

3
3
3

J7
1

DC O/P:+24VDC 1A
2

50~60Hz
AC I/P:100~240VAC 0.5A
3

RP1024D-24FT
4

J11
1
2

L
3
I/0 CARD

N
5
6

18VAC
18VAC

24VDC
-

24VDC
+

1
J16

2
1
J17

ANALOG
OUTPUTS
2
JP3
V Adj.
GND H4 GND H3
J13
DC ON
24W
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1
J15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

DIGITAL
OUTPUTS
J14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J12 1 2 3 4 5 6 7 8 9
INPUTS
DIGITAL
2340/2540 EA/EKA MODELS ELECTRICAL DRAWING 120/230V
 2340/2540 E/EK MODELS ELECTRICAL DRAWING 120/230V

Toroidal Transformer
100W 230V AC Fuse 4 18V AC1
Main
switch CB 110 12
15A CB-1
L T Fuse 3
230V AC L
0.5 A JUMPER 18
SLOW BLOW
18V AC2
110
24

CB-2
N L T
Page 8 J13 (6)
Cut off
230C
TST-001 3 4 Heater 1 700W ( EZ11K-1100W)
to 180C t
SSR-1
JP1/1 JP1/2 JP2/2
1 2
JP2/1
GND
Heater 2 700W ( EZ11K-1100W)
N1
WATER PUMP / WATER VALVE
Relay 1
JP1/3 JP1/4 HEATERS
Fuse 1 11 M L
14
Water valve 21 1~
2A
18V AC1 1 18V AC2
Water pump
1 JP2
21
24
2

AIR PUMP / AIR VALVE

L6
Relay 2
Fuse 2 JP1/5 JP1/4
11 M 14/5 LINE TO AIR PUMP
14
Air to air pump 13
1~
2A N4 NEUTRAL TO PUMPS
18V AC1 21 1 18V AC2
24
2 AIR PUMP 14/3 LINE TO WATER PUMP
L2 LINE TO CUTOFF/THERMOSTAT
PS-1 24V DC
L1 LINE TO CUTOFF/THERMOSTAT
L 30W 1.3A N
CONTROL SYSTEM
1 JP1

PS-2 24V DC

L 30W 1.3A N
PRINTER
 2340/2540 EA/EKA MODELS ELECTRICAL DRAWING 120/230V

TRANSFORMER 1 PS-1
18V AC(1) +24V DC

PS-1
TRANSFORMER 1 -24V DC

J14
18V AC(2)
J13 1
1
SV 4 ATMOSPHERIC 43
1 AIR Digital
Digital output 1
2
output 9 2
2
PS-1
+24V DC
3 Tubular
3 Solenoid Door 1 closed
DOOR 1

J12
LS-001 LS-002
Digital UNLOCKED 1

Digital output 2 2 1
output 10 4 OPTION
4
Water supply
PS-002
5
5 CHAMBER SEE PAGE NO.3 2
SV 2 SLOW/TOP 74 HEATERS
EXHAUST Digital
Digital
1
output 3 3 4
2 Distilled
output 11 6 SSR-1 Water supply
6
PS-003

3
7
7
SV 3
1 FAST EXHAUST
73 Digital Air supply
Digital output 4
output 12 2 8 PS-004
8
4

9
9
RELAY COIL-1
WATER PUMP A1 A2
Digital R1
Digital output 5 SEE PAGE NO.3
output 13 10 5
10

11
11
RELAY COIL-2
AIR PUMP A1 A2 6
Digital R2
Digital output 6 SEE PAGE NO.3
output 14 12
12

13 7
13 24(ORANGE) +24VDC
Digital 12/2 WATER SUPPLY THERMOSTAT
Digital output 7
output 15 14 43 AIR VALVE
14
21 WATER VALVE
8
18(BLACK) -18VAC
15
15 18( RED) +18VAC
Digital
Digital
output 16
output 8
16 1 JP3
16 9
 2340/2540 EA/EKA MODELS ELECTRICAL DRAWING 120/230V

Electrode 1
(water level
chamber)

PS-1
Electrode 2
4-20 mA +24V DC (water level
Pressure reservoir)
PT-100 1
Chamber CHAMBER
PT-1
OUT VCC
Temperature - + Pressure
transmitter
1 (Temperature1) 1 2

J2 (T1)
2 J7 2 J11 3

3 3 4

4 5

J16
1

J17
1

2
Elara 11 - Electrical Drawing

1 JP3 PS-1
CB
24W
DC ON

24VDC
18VAC
V Adj.

15A
+
-

N
L

RP1024D-24FT
AC I/P:100~240VAC 0.5A
50~60Hz
DC O/P:+24VDC 1A

R R R
3 2 1
FUSE
FUSE
FUSE
24VDC
24VDC
24VDC

CSB-002
3
2

CRYDOM
25A

SOLID-STATE

GND
RELAY
OUTPU

D242
INPU
3-32VT
5
T
240V
~

80 mm
4
1

JP2
PE N L

80 mm

FAN 80X80 18VAC

TRANSFORMER 18VAC
PS-2
1

JP1
 Elara 11 - Electrical Drawing

TRANSFORMER 1
18V AC(1)
PS-1
+24V DC
PS-1
TRANSFORMER 1 +24V DC Door 1 close

J14
18V AC(2)

J12
LS-001 LS-002
ATMOSPHERIC
1 AIR PS-1 1
43 -24V DC

J13
OPTION
1
Digital 1 Water supply
2
output 9 (option)
2 PS-002
Digital
output 1 2
2
AIR TO
3 VACUUM 44 Distilled
PUMP Water supply
(option)
1
Digital 3 Tubular PS-003
2
output 10 Solenoid
4 DOOR 1
Digital 3
UNLOCK 1
output 2 2
4
Air supply
5 (option)
PS-004

Digital 5 4
output 11
6
Digital
output 3
6
7 73
FAST EXHAUST 5
1 STEAM JACKET
Digital 7
2
output 12
8
Digital A1 A2
R3
output 4
8 6
VACUUM
9 PUMP 52

1 WATER PUMP / WATER VALVE

Digital 2
9
output 13
10 SEE PAGE NO.3
Digital A1
R1
A2

output 5 7
10
11

Digital 11 VACUUM PUMP

output 14 8
12
Digital A1 A2 SEE PAGE NO.3
R2
output 6
12 VACUUM PUMP
13 STEAM TO 93
CHAMBER
1 9
Digital 2
13
output 15
14
Digital
output 7
VALVE 14 GENERATOR HEATERS
24/6
15 12/2 TO SSR 1 2

Digital 13/16 TO PRESSTAT 15 SSR-1

Over pressure
protection TRANSFORMER 1 TRANSFORMER 1
output 16 24(ORANGE) +24VDC LS-003 18V AC(1) 18V AC(2)
16 Digital +3 4 SEE PAGE NO.3
18(BLACK) -18VAC output 8 WATER INLET 12
JP3/4 JP3/5
16 1
18( RED) +18VAC
2
WATER LEVEL
1 JP3 FLOAT
WW
OPTION
 Elara 11 - Electrical Drawing

Toroidal Transformer
100W 230V AC Fuse
AC1

Main 230V 5A
110 12 SLOW BLOW
switch CB
Fuse
L1 L T
230V 0.5A
JUMPER 18
18V AC2
SLOW BLOW 110
230V AC 24 24V AC3

L2 L T
Page 8 J13 (16)
SSR-1
15A CUT OFF 1 HEATER 1
3 4
JP1/1 JP1/2 1100W
to
SSR
GND GENERATOR
1 2

HEATER 2
1100W

CUT OFF 2 Page 8 J13 (8)

Relay 3
Fuse
11 to
14
3.15A HEATER 3
JP1/7
21
24
(JACKET)
500W

WATER PUMP / WATER VALVE (Page 8 J13 (10))

Relay 1
Fuse M
11
14
Water valve 21 1~
2A JP1/3
24V AC3 1 AC1
21
24 Water pump
2

VACUUM PUMP / WATER TO VACUUM PUMP (Page 8 J13 (12))

N8 NEUTRAL TO PUMPS
Relay 2
Fuse
11 M
14
1~ 14/7 LINE TO HEATER JACKET
2A
18V AC1 JP1/5 L6
21
24
Vacuum
pump
14/5 LINE TO VACUUM PUMP

30W 1.3A N4 NEUTRAL TO PUMPS

14/3 LINE TO WATER PUMP
L N Cooling Fan
PS-1 24V DC L2 LINE TO CUTOFF/THERMOSTAT
CONTROL SYSTEM
L1 LINE TO CUTOFF/THERMOSTAT

1 JP1
30W 1.3A

L N
PS-2 24V DC
PRINTER
 Elara 11 - Electrical Drawing

PT-100
Jacket
1 1 1 (Temperature6)

J5 (T4) J6 (T5) J4 (T6)

2 2 2

3 3 3

PT-100
Chamber
Temperature
1 (Temperature1) 1 1

J2 (T1) J3 (T2) J1 (T3)

2 2 2

3 3 3

Electrode 1
(water level
generator)

Electrode 2
(Mineral free
PS-1 water-reservoir 1)

J16
4-20 mA +24V DC 1
Pressure
Electrode 3
CHAMBER 1 (Waste water-
PT-1 reservoir 2)
OUT VCC
- + Pressure 2
transmitter
1
GENERATOR
2
PT-2
OUT VCC Pressure
- +
transmitter

J7 J11
2
3

3
4

J17
1
4
5

6
 3870HSG Electrical Drawing

JP1
MALE L
Toroidal Transformer
100W 220V AC Fuse 18V AC1
1
N
230V 5A
POWER SLOW BLOW L1
230V AC 110 12
SWITCH

L
Fuse N1
230V 0.5A JUMPER 18
SLOW BLOW
18V AC2 L Fan
110
24
N Fan

Fuse Relay 1
11 M
GND
14
SV 15
1~
3.15A
18V AC1 1 18V AC2
21
24
VACUUM
2
PUMP
Water to Vacuum
pump

PS-1 24V DC

L 30W 1.3A N
Fan CONTROL SYSTEM

PS-2 24V DC

L 100W 4.2A N
ELECTRICAL CYLINDER
(door with motor) & PRINTER
 3870HSG Electrical Drawing

TRANSFORMER 1 TRANSFORMER 1 TRANSFORMER 1

18V AC(1) 18V AC(1) 18V AC(1)

TRANSFORMER 1
18V AC(2)
TRANSFORMER 1 TRANSFORMER 1
18V AC(2)
J14 J13
18V AC(2)

1 ATMOSPHERIC
J15 1 1
AIR
43
Digital 1 Digital Digital
output 9 2 output 17 output 1
2 2 2

3 3 3
CLOSED DOOR 1
Digital Digital A1 A2 Digital
output 10 R4
output 18 output 2
4 4 4
Pressure switch 04
0.1-0.2 BARG
11
14

5 TOP EXHAUST/ 5 21 5
24
SLOW
1
74 RELAY 4
Electrical
Digital Digital cylinder
Digital
2
output 11 output 19 PS-2
24V DC output 3
6 6 -24V DC 11
6
14
PS-2
+24V DC Fuse 21
24
3.15A
7 7 RELAY 3 7
FAST EXHAUST STEAM TO COIL
73 91
Digital 1
Digital OPEN DOOR 1 Digital 1
2 A1 A2
output 12 output 20 R3 output 4 2
8 8 8

9 VACUUM 9 9
52 DRAIN
1
Digital Digital FROM Digital
2
output 13 output 21 RESERV. 61 output 5
10 10 1
10
2

11 11 11 PRESSTAT/
FLOAT VACUUM PUMP
Digital Digital Digital R2
output 14 output 22 output 6
12 12 12

13 STEAM TO 13 13
CHAMBER 93
Digital 1 Digital Digital
output 15 2 output 23 output 7
14 14 14

15 15 15

Digital Digital Digital

output 16 output 24 output 8
16 16 16
 3870HSG Electrical Drawing

PT-100 (2)
JACKET
1 1
1 TEMP
J5 (T4) J6 (T5) J4 (T6) +
2 2
2
Door 1 closed
LS-001

3 3
3
J12 1
COOLING OPTION

Water supply
LVLS-
001

2
PT-100 (1)
Distilled
CHAMBER Water supply
1 TEMP 1
LVLS-
002
1

J2 (T1) J3 (T2) J1 (T3)

3

2 2
2 Exh. Water
reserv.
LVLS-
003

3 3 4
3

Door 1 open
PS-1 LS-004

4-20 mA +24V DC 6
Pressure
1
CHAMBER
PT-1
OUT VCC
- + Pressure
transmitter
1 2
7

J7
2 J11 3
Door 1 locked Door 1 locked
LS-002 LS-003

8
3 4

4 5
9

6
 3870HSG Electrical Drawing

(J)13/8 18VAC-1 VACUUM PUMP -N 230VAC VACUUM PUMP -N 230VAC

VALVE #91

(J)15/2 VALVE #33 18VAC-1 VACUUM PUMP -L 230VAC VACUUM PUMP -L 230VAC

(J)14/16 VALVE #11 (J)13/14 VALVE #76 PS-1 +24VDC WATER.SUP(EXH.)

(J)14/14 VALVE #93 (J)13/16 VALVE #70 (J)12/4 WATER.SUP(EXH.)

(J)14/4 VALVE #31 (J)15/10 VALVE #61 (J)13/2 WATER.SUP(LOW VAC)

(J)14/2 VALVE #43 (J)14/12 VALVE #12 R-2(12) WATER.SUP(LOW VAC)

(J)14/10 VALVE #52 (J)12/3 WATER.SUP(UPPER WAT)
R4 PRESSTAT DOOR
(J)14/8 VALVE #73 (J)12/2 WATER.SUP(UPPER VAC)
R4 PRESSTAT DOOR
(J)14/6 VALVE #74 PS-1 +24VDC WATER.SUP(UPPER WAT)
(PS1) +24VDC PT1
(J)7/1 R-1(13/12) VALVE #15 PS-1 +24VDC WATER.SUP(UPPER VAC)
PT1
1 1 1

JP3 JP4 JP5

+24VDC +24VDC +24VDC +24VDC

(J)12/6 LS-004 (J)12/1 LS-001

+24VDC +24VDC R4+24VDC PRESS DOOR

LS-002 R4-24VDC PRESS DOOR
LS-003 OPTION OPTION
(J)12/8 LS-003 OPTION OPTION
1
OPTION OPTION
OPTION OPTION JP7
1
JP6
Allen Bradly Controller
System Components

The main couple of components of the system are the following:

1. Controller - Controlling the sterilizing process of the autoclave.
2. Touch Screen - Providing user interface for the autoclave operator.
3. Electrical PLC Box

The Secondary components of the system are the following:

1. Printer Providing the process information and data of the cycle by Numeric or Graphic formation.
2. Ethernet Switch Enable multiple Ethernet cable connection ports for LAN network communication,
up to 5 ports.
3. Barcode Providing Barcodes scanning pre cycle start, up to 20 scans (items).
4. Independent recorder.
5. SCADA PC View and control the Autoclave remotely and establishing cycle reports, up to 16
machines.
System Capabilities

1. Enhance PLC - Allen Bradley, MicroLogix1400.

2. Touch screen Interface 5.6, 7 and 10.
3. Communications available on board:
LAN 10/100 Mbps EtherNet/IP
2 Serial RS-232 ports.
4. Printer connected for online data processing in serial comm.
Thermal printer (Seiko DPU30, DPU414 graphic)
Dot Impact printer (Citizen CBM920, IDP3550 2 color).
5. External flash memory for backup the program code for controller.
6. Supporting Multilanguage
7. Auto Sleep and Start mode options.
8. Calibrating the Analog sensors
9. Up to 22 programs available.
11 factory validated programs (Wrapped, Unwrapped, Liquids).
7 custom setting programs (Generic 1-7).
2 test programs (B&D test, Leak test).
10. Flexibility and large program parameters setting per cycle.
Up to 2 sets of pulses pre-vacuum and post-vacuum.
Up to 2 sets of temperature staying during heating.
Heat step Rating the steam pressure pre sterilization.
Setting the operation rate on Vacuum, Cooling and Exhaust.
Dry air on/off.
Enable/Disable a program.
F0 Temp.
Selecting the units display: [F <-> C] , [kPa <-> PSI/iHg].
Printing rates.
Screen saver time.
11. Barcode (optional)- up to 20 scans.
12. Supporting up to 11 users with up to 5 different levels.
13. Supporting historical Data/Events viewer up to 2 days.
14. Backup cycles data on external memory card (optional).
15. Trends display and technician In/Out test.
 Field Wiring
Touch Printer
Screen
RS232
Main Controller
PLC ML1400 DO RTD AI

Touch
Screen
SW
Barcode RS232
Reader Ethernet

Independent Recorder
Printer
Controller
PLC ML1100

Printer
PC / SCADA

Figure 3 Communication & Wiring

 Left Side Panel

Male

200 mm
25
FAN

Female
Connector
2 x 32 PIN
-24V (B32)
-24V
7

-24V
TB2
2

+24V Panels
1

+24V Field I/O

+24VDC
24VDC Power Supply

0(B1) / 1(B2)
2(B3) / 3(B4)
TB4
DI

Slot 0

4(B5) / 5(B6)
6(B7) / 7(B8)
8(B9) / 9(B10)

Switch
10/100
PLC
(Slot 0)
8

+24VDC
0(A1) / 1(A2)
PS

2(A3) / 3(A4)
12 VDC

TB5

Slot 0

4(A5) / 5(A6)
6(A7) / 7(A8)
8(A9) / 9(A10)
+24VDC
DO

0(A11) / 1(A12)
2(A13) / 3(A14)
4(A15) / 5(A16)
6(A17) / 7(A18)
TB6

Slot 1

8(A19) / 9(A20)
9
L

10(A21) / 11(A22)
Field
Field

CB2 C4

12(A23) / 13(A24)
14(A25) / 15(A26)
CB1
9
L

T
PLC
CBC2

0e (B11)
0s (B12)
0r (B13)
1e (B14)
1s (B15)
1r (B16)
TB7

2e (B17)
Slot 2

2
RTD

DO

2s (B18)
(Slot 1)

2r (B19)
3e (B20)
1 L1

10

2 T2

3s (B21)
0

3r (B22)
3 L3

4 T4
PKZM
1

+24VDC (B30)
3

0 (B23)
RTD
(Slot 2)
5 L5

6 T6

1 (B24)
TB8

Slot 3

2 (B25)
3 (B26)
2
1

AI

+24VDC (B31)
4
3

0 (B27)
L1 L3

1 (B28)
TB9
6
5

Slot 0

2
DILM

4
AI

3 (B29)
14

(Slot 3)
4-20mA
L5 NO

11

T2 T4 T6 NO A2
13 A1

TB10
G N
Suppressor
From Surge

TB1
Line Feed

G G N N L3 L2 L1

TB11
Surge
Suppresor
0
1

12
380 mm

380 mm

Back door
Front door

Main Switch

600 mm 600 mm
Controller Overview

The Controller module is the software program that runs the Programmable Logic Controller (PLC)
during the autoclave operation. This software module was programmed with the RSLogix 500
software application, which was produced and supplied by the manufacturer of the controller
hardware, Rockwell Automation Technologies Inc. (http://www.ab.com/).
com/)

Specification for AB ML1400 1766-L32BWAA

32BWAA :
1. 20 Digital Inputs (24V DC)
2. 4 Analog Inputs (0-10V DC)
3. 12 Digital Outputs (AC/DC relay)
4. 2 Analog Outputs (0-10V DC)
5. Ethernet, RS-232/RS-485 ports
6. LCD display keypad
7. Up to 7 expansion I/O modules
1. Comm port 2 - 9-pin D-Shell RS-232C connector
2. Memory module
3. User 24V
4. Input terminal block
5. LCD Display Keypad
6. Battery compartment
7. 1762 expansion bus connector
8. Battery connector
9. Output terminal block
10. LCD Screen
11. Controller status
12. Comm port 1 Ethernet RJ45 connector
13. Comm port 0 - 8-pin mini DIN RS-232C/RS-485
connector
The expansion I/O module is attached to the controller or another I/O
Th
module by means of a flat ribbon cable after mounting, as shown
below.

The expansion modules:

1. Digital Outputs - 1762-OW1

16 channels AC/DC relay
2. Analog Inputs - 1762-IR4
4 channels RTD/Resistance
3. Analog Inputs 1762-IF4
4 channels Voltage/Current
Touch Screen Overview

The Touch Screen User Interface module is the software that provides a Main-Machine Interface
(MMI) to the touch screen for operating the sterilizing machine. This software module was
programmed with the Easy Builder 8000 software application, which was produced and supplied
by the manufacturer of the touch screen hardware, Weintek Labs Inc.
(http://www.weintek.com/).

Specification for Weintek MT8070iH:

1. 7 800x480 TFT LCD
2. LED Back Light
3. Built-in flash memory and RTC
4. Power Isolator inside
5. SD Card slot
6. Ethernet, RS-232/RS-485 2w/4w ports
7. USB 1.1 host and USB 2.0 client
a. DIP SW & Reset button
b. Fuse
c. Power connector
d. VESA 75mm screw holes
e. Audio
f. SD card slot
g. Com1 RS485, Com3 RS485, Com3 RS232
h. Com1 RS232, Com2 RS232
i. Ethernet port (RJ-45)
j. USB Host port
k. USB Client port
 1
-24V 2
-24V 3
1 4
2 5
3 6
4 7
5 8
6 9
7 10
8 11
9 12
10 13
11 14
12 15
13 16
14 17
15 18
16 19
17 20
18 21
19 22
20 23
21 24
22 25
23 26
24 27
25 28
26 29
27 30
28 31
29 32
30 25
31 26
32 27
25 28
26 29
27 30
28 31
29 32
30 -24V
31 -24V
32 -24V
-24V

40 / 41
43 / 44
45 / 46
47 / 48
49 / 50
 Connector
JB B TB4

B31 B31 FU 2A

OV1
Connector

OV0
PIT-001 B29 B29 3 Air Detect

IV3
+ - TB5 A JB
500

ANA
com
2

IV2
500

OUT
B28 B28 1 Filter

11
TIT-002

IV1
+ -
500

OUT
10
TIT-001 B27 B27 0 Drain

IV0
+ -
500 Air Detect Water 9 A10 A10

OUT
SV-018 1

ANA
com
2

9
Air Detect Steam 8 A9 A9

OUT
SV-099 1

IN19
2

VAC
DC6
IN18
Water to Ejector 7 A8 A8

OUT
SV-012 1

IN17
2

7
Filter Drain 6 A7 A7

OUT
SV-072 1

IN16
2

6
VAC
DC5
IN15

OUT
Slow Exhaust 5 A6 A6 SV-074 1

IN14

5
2

OUT
Fast Exhaust 4 A5 A5 SV-073 1

IN13

4
2

VAC
DC4
IN12
Vacuum A4

OUT
3 A4 SV-075 1

3
2

com
3
LSL-002

VAC
DC3
IN11
Vacuum Pump/Ejector A3 A30

OUT
2 A3 SV-015 1

IN10

2
2
XR-001 A30

VAC
DC2
PD-002 B10 B10 9 Foot Pedal 2 -24V K

IN9
Steam to Jacket A2 A2

OUT
1 SV-091 1
PD-001 B9 B9 8 Foot Pedal 1

IN8

1
2

VAC
DC1
com
2

Outputs
LS-001 LS-004
Steam to Chamber A1

OUT
B8 B8 7 Emergency Stop 0 A1 SV-093 1
ES-001 ES-002

IN7

0
2
50 51

VAC
DC0
LS-006 B7 B7 6 Door 2 Open

N6
IN
(-)

L2/N
VAC
LS-004 B6 B6 5 Door 2 Close

IN5
PS-004 B5 B5 4 Air Supply

IN4
SI 1
FU 2A A28 A28

VAC
L1
com
1

PS-005 B4 B4 3 Steam Supply IN3

PS-003 B3 B3 2 Water Supply

IN2

LS-003 B2 B2 1 Door 1 Open

IN1

LS-
LS 001 B1 B1 0 Door 1 Close
IN0

PLC
com 0

FU 2A
(-)
(Slot 0)
24V
(+)
DC OUT

+24V
24V
(-)
 Buzzer
BZ-002
AB Connector A TB6
VDC1 TB6 Connector A AB
BZ-001 0
A11 A11 Buzzer
Out 0 SV-039-1
Pres. Sw 1 A12 A2 A47
Door 1 Close 2 A43
Gasket 1 SV-038-1 Out 1 16
15 1 3
A40 A13 A13 2 Door 1 Open SI 3 (1) SI 3 (1)
A45 1
2 2
Out 2
SI 2 PS-001 3 A14 A14
Door 1 Lock Seal 2 SV-034-1
SV-053-1 18 Out 3
SI 3 (1) A15 4 1
1 A15 Door 1 Unlock Unseal Pres. Sw
Out 4 Gasket 2
2
Door 2 Open 5 A16 A16 A40
Out 5 2 A46
SV-039-2 2
A48 A17 6 1 PS-002
A44 1 A17 Door 2 Close SI 2
3 15
Out 6 18 SV-038-2
2 16
SI 3 (2)
SI 3 (2) SI 3 (2)

A18 A18 7 Door 2 Lock Seal

SV-034-2 1
Out 7
2
DO

(Slot 1)

VDC2

SV-053-2
A40 A19 A19 8 Door 2 Unlock Unseal
1
2 2
Out 8
SI 2 Atmospheric Air 9 A20 A20
2 SV-043
LVS-003 Out 9
A?? A21 10 1
SV-011/068 1 A21 Cool Water / Drain Jacket
Out 10
2 11 A22
Cooling Vacuum A22 2 SV-031
Out 11
SV-098/066
A23 A23 12
Bio Filter 1
1
Out 12
2 13 A24
Bio Vacuum A24 SV-076/096
Out 13 2
A25 A25 14 Drain 1
SV-012 1
2
Out 14
Main Exhaust 15 A26 A26 SV-070
2
Out 15
(-) 1

()
(-

TB5 TB6 FU

5A
Eliwell

IC912

1 2 3 6 7 10 11 12

Out Supply Pt100

AC/DC Sensor
GICAR Chamber
A32 Water Level
RT112 Relay

1 2
Sm

GICAR DRLH

SM R L N

Electrode high
(water )

VAC
Electrode
Reference
(-)

B8

A28

A27
Feed from Main Switch
See drawing - ES1P03-0002-0002

L1
Surge
N
Suppressor
G Recorder Safety Interlock 1
PIT-005
TB10 (SI 1)

TI-002 Pressure
chamber JB

Pt100
CB1 condense ES1 ES2
A28 A27
L T B32 B8

From JB (B30) +24VDC

L PLC N

From (B32) -24VDC

2A
R=250 Start/Stop
Relay (CR3)

A28

A27
Yellow

B8
Connector A

(-)
NO
CB2

Red

Red
L T GICAR
L N 2
4A DRLH 13 12 11 31 32 11 21 TB2 TB4 TB5 TB2
PLC Box
IN7 +24V
Recorder
FUJI ~ VAC

L Eliwell N Safety Interlock 2

(SI 2)
RT112 Eliwell GICAR
Eliwell JB JB

A40 2 (-)
1 2 1 2 1
IC912 A32

L Power Supply N
Connector

5
5/12 VDC 1 2 3 6 7 10 11 12 (A32)

+ - TB2
-24V

Printer Safety Interlock 3

(SI 3)
Out Supply Pt100 n.o. 2
c
AC/DC Sensor
n.c. 3

GICAR n.o.
Power Supply Chamber c
L 24 VDC N A32 Water Level
n.c.
RT112 Relay
+- +- n.o.
1 c AB
TB2 n.c. Off Delay
Relay
From PLC Close Door
Output (+24V)
1 2
Sm
Connector A Connector A A12

JB JB GICAR DRLH (A17)

SI1 A2 15
A27 A27 A28 (-) A32
+ Panel View 1 - SM R L N E, 2min
(-) A1 B1 16 18
Electrode high
(water )
A41 A13
2 (A42) (A16)
Red
White 1
+ Panel View 2 - Black 1 1 Open
2 Door
3 A43 2 A47
VAC (A44) Close (A48) (-)
Door Switch
Electrode Door
Reference

Use SI 3 for Automatic sliding doors only.

Control Electrical Panel

Cascade Diagram ES1P05-0001
 PIT-005

TI-002 Pressure
chamber
Pt100
condense

+24VDC

o (B32) -24VDC
From JB (B30) +
R=250 Start/Stop
Relay (CR3)
Yellow
NO

From
Red

Red

13 12 11 31 32 11 21

Recorder
FUJI ~ VAC
 IP Address Setting

<OK>

<OK>

<OK> <OK>

<OK>
See IP status Set IP Address

<OK> <OK>

<OK>

<ESC>
<OK>
Memory Module Load from MM

<OK> <OK>

<OK> <OK>

<OK>
<OK>

<ESC>
Memory Module Store to MM

<OK> <OK>

<OK> <OK>

<OK> <OK>

<ESC>
LCD Setup Back Light

<OK> <OK>

<OK> <OK>

<ESC>
System Setting Bar
System Setting

Setting Bar

Network Security
More System Setting

Time/Date History Firmware Setting

Flash Memory Card VNC Server

Download Project to Panel via USB Device

Extract Save Plug in

Zip file File name

USB Device
Touch Screen

+ usbdisk
+ device-0
+
+
+ File name
+
+

Highlight only
No sub selection
E-Type Controller
1730 E MODELS ELECTRICAL DRAWING 120/230V
2340/2540 E/EK MODELS ELECTRICAL DRAWING 120/230V
2340/2540 EA/EKA MODELS ELECTRICAL DRAWING 120/230V
3140 E MODELS ELECTRICAL DRAWING 230V
3850/3870 E MODELS ELECTRICAL DRAWING 120/230V
5050/5075 MODELS ELECTRICAL DRAWING
Electrical Drawing 2540 ELV
Electrical Drawing 3150 & 3170 ELV
Electrical Drawing 3850 & 3870 ELV 3x208V
Electrical Drawing 3850 & 3870 ELV 3x380V
Electrical Drawing 5050 & 5075 ELV
Steam Generator Electrical Drawing for 3870 , 5050 , 5075 ELVC-PVG-BH Models
Electrical Drawing for 3870 , 5050 , 5075 ELVC-PVG-BH Models
 NOVA 3 Electrical Drawing
(With Automatic mineral free water filling)
For European customers
 NOVA 3 Electrical Drawing
(With Mineral free water filling)
For all customers except European
Elara 11 - Control System Block Diagram
Elara 11 - Electrical Drawing
5075HSG Steam Generator Electrical Drawing
CAT 2004/2007
The Main Board
y , which controls and monitors the pphysical
Contains the electronic microcontroller system, y pparameters of the pprocess
and performs the operation sequence of the machine according to the selected program.
The dimensions of the main board are 30x15x10cm.
The main board contains the following elements:
16 digital inputs
24 digital outputs
6 PT 100 inputs
7 Inputs of 4 20Ma to read pressure/sensor for another 4-20Ma
voltage inputs for the electrode for water level
2 analog outputs of 4 20mA
Serial ports
CPU or a number of CPUs.
At least 2 ADC's for reading temperature and pressure sensors.
Each ADC maintains at least 3 temperature sensors (PT100),
( ) and 3 pressure sensors (4 ( 20mA). )
All connections to the main board are via rigid contactors for quick, efficient and dismantling and transport.
INPUT/OUTPUT CONNECTION TO VALVES

POWER INPUTS
GND,24VDC,5VDC OUTPUTS 1-8

DIGITAL INPUTS 1-8

OUTPUTS 9-16
DIGITAL INPUTS 9
9-16
16

PRESS INPUTS

OUTPUTS 17-24
TEMP INPUTS PT-100-1,2

TEMP INPUTS PT-100-3,4

TEMP INPUTS PT-100-5,6

24VDC DELAY
POWER & COMMUNICATIONS
ELECTRD INPUTS
24VDC INPUT

COMPUTER

SLAVE PANEL

MASTER PANEL
 T
S

N
R

GND
1
1
1
1
1
CONTACTOR DIIL00M OVERLO
OAD 0..4A

3x415V\50Hz

CB1
1 4 1
T1 L1
2
3 5 O.L. 2
T2
2 L2
4
5 6 3

2
T3
3 L3
6
A1
A2
1
1

K1
2
1

VACUUM PUMP
S1
KEY SW

AC IN

AC OUT
SSR
AC Power Connection

VDC
-
+
3-30
S2

VACUUM PUMP
4
3
SAFETY SW

6A
CB1

3
2

24V
2
5V ANL IN
1

GND
L
L

N
N

OPTION
PANEL2
PANEL1
1

COMPUTER
ANL OUT
6
PU65-14
PU30-10

5
POWER SUPPLY
POWER SUPPLY
5V

24V

4
GND
GND

POWER OUT 24VDC

3

OUTPUT24
2

PT100 SENSOR

OUTPUT23
1

OUTPUT22 24V

4-20mA
OUTPUT21
TEST POINTS

4-20mA
OUTPUT20
4-20mA

OUTPUT19 4-20mA

4-20mA
OUTPUT18
4-20mA
OUTPUT17
4-20mA
OUTPUT16
INPUT16

OUTPUT15 INPUT15

INPUT14
OUTPUT14
INPUT13
OUTPUT13
INPUT12

OUTPUT12 INPUT11

INPUT10
OUTPUT11
INPUT9
OUTPUT10
INPUT8
DIGITAL OUTPUTS

OUTPUT9 INPUT7

OUTPUT8 INPUT6
DIGITAL INPUTS

INPUT5
OUTPUT7
INPUT4
OUTPUT6
INPUT3

OUTPUT5 INPUT2

INPUT1
OUTPUT4
GND
OUTPUT3 GND
5V
CAT2004

OUTPUT2 5V
2

24V
OUTPUT1 GND
 3
24V

2
5V

ANL IN
1
D
GND

OPTION
PANEL2
PANEL1
1

COMPUTER
ANL OUT
Digital Input

6
5
4
3
2

PT100 SENSOR
1
24V

4--20mA

4--20mA

4--20mA

4--20mA

4--20mA

4--20mA

4--20mA

PUT16
INP

PUT15
INP

PUT14
INP

PUT13
INP
LED

PUT12
INP
TO MICROPROCESSOR
INPUT3

PUT11
INP

PUT10
INP

NPUT9
IN
470
R

NPUT8
IN
VCC
DIGITAL

NPUT7
IN

NPUT6
IN
ISO1

OPTO ISOLATOR
24VDC

3.3K

NPUT5
IN

NPUT4
IN
INPUTS

NPUT3
IN
3

NPUT2
IN
mit door1 switc
Lim ch
NPUT1
IN

GND
GND
5V
CAT2004

5V
24V
GND
 3
24V

2
5V

ANL IN
1
GND

OPTION
PANEL2
PANEL1
1

COMPUTER
ANL OUT
PT100 Input

6
5
4
3
2

PT100 SENSORS
PT100--1 CONDE
ENS
RED
RED
YELOW

1
24V
4-20mA

100
R53
4-20mA

2
1 2 4-20mA
4-20mA

10K
R24
4-20mA
VCC

1 2 1 2
4-20mA

200
10K

R30
R25

4-20mA

1
2 INPUT16

10K
R55
10K
R28

2
1

INPUT15
2 1
12
13

INPUT14
2

R57
+
-

825K

INPUT13
R22
825K

U12D
1

LM324

INPUT12
14

INPUT11

INPUT10

INPUT9

INPUT8
DIGITAL

INPUT7

INPUT6

INPUT5
TO MICROPROCESSOR

INPUT4
INPUTS

INPUT3

INPUT2

INPUT1

GND
GND
5V
CAT2004

5V
24V

GND
 3
24V

2
5V

ANL IN
1
GND

OPTION
PANEL2
PANEL1
1

COMPUTER
ANL OUT
6
5
4
3
2

PT100 SENSOR
1
Pressure transducer Input

24V

8
4-20mA

4-20mA

4-20mA

4-20mA
24VDC

4-20mA

4-20mA
PR
RESS
4-20mA CH
HAMB
1

INPUT16

INPUT15

INPUT14

INPUT13

1 2 INPUT12
R9
120

INPUT11
3
2
+
-

INPUT10

INPUT9
U11A

1
LM324

INPUT8
DIGITAL

INPUT7

INPUT6

INPUT5

INPUT4
INPUTS

INPUT3

INPUT2

INPUT1
TO MICROPROCESSOR

GND
GND
5V
5V
24V
GND
 3
24V

2
5V

ANL IN
1
GND
D
Inputs Connection

OPTION
PANEL2
PANEL1
1

COMPUTER
ANL OUT
6
RED

5
RED PT100-3 COO
OLING
YELOW
DRAIN

POWER OUT 24VDC

3
OUT
TPUT24
RED

2
RED PT100-2 COND
DENSE
YELOW
RED

PT100 SENSOR
OUT
TPUT23

1
RED PT100-1 COND
DENSE
YELOW

OUT
TPUT22 24
4V
8

4-20m
mA
OUT
TPUT21

TEST POINTS
4-20m
mA PRESS DOOR
R1
OUT
TPUT20 SEAL
4-20m
mA

OUT
TPUT19 4-20m
mA
4

PRESS
4-20m
mA
JACKET
OUT
TPUT18
4-20m
mA
2

PRESS
OUT
TPUT17 CHAMBER
4-20m
mA
1

OUT
TPUT16
INPUT
T16

OUT
TPUT15 INPUT
T15

INPUT
T14
OUT
TPUT14
INPUT
T13
OUT
TPUT13
INPUT
T12
DIGITAL

OUT
TPUT12 INPUT
T11

INPUT
T10
2

OUT
TPUT11 Safe
ety door1 switch
h
INPU
UT9
OUT
TPUT10
INPU
UT8
OUTPUTS

OU
UTPUT9 INPU
UT7

OU
UTPUT8 INPU
UT6
6

Flo
oat vacuum pump
p switch
DIGITAL INPUTS

INPU
UT5
OU
UTPUT7
INPU
UT4
OU
UTPUT6
INPU
UT3
3

Lim
mit door1 switch
OU
UTPUT5 INPU
UT2

INPU
UT1
OU
UTPUT4
GN
ND
OU
UTPUT3 GN
ND
5
5V
CAT2004

OU
UTPUT2 5V
24
4V
OU
UTPUT1 GN
ND
 3
24V
2

5V
ANL IN
1
Valves Connection

GND
2

OPTION
PANEL2
PANEL1
1

COMPUTER
ANL OUT
6
5

24VDC
4

POWER OUT 24VDC

3

OUTPUT24
2

PT100 SENSOR

OUTPUT23
1

2 1 OUTPUT22 2
24V

53-1
Vac
cuum from gas
sket door1
4-20
0mA
OUTPUT21
TEST POINTS

4-20
0mA

34-1
4

2 1
Steam to gask
S ket door1 OUTPUT20
4-20
0mA
3

OUTPUT19 4-20mA
39-1

2 1
2

Clos
se door1 4-20
0mA
OUTPUT18
4-20
0mA
1

OUTPUT17
38-1

2 1 4-20
0mA
Ope
en door1 OUTPUT16
INPU
UT16

OUTPUT15 INPU
UT15

INPU
UT14
OUTPUT14
INPU
UT13
12

2 1 OUTPUT13
Feed wate
er -cooling fas
st exhaust INPU
UT12
DIGITAL

OUTPUT12 INPU
UT11
75

2 1 INPU
UT10
3

Exhaust to vacuu
um pump OUTPUT11
INPUT9
OUTPUT10
74

INPUT8
S
Slow exhaustt to drain 2 1
1
OUTPUTS

OUTPUT9 INPUT7
8

OUTPUT8 INPUT6
DIGITAL INPUTS

91

Steam inlet to
o jacket 2 1
7

INPUT5
OUTPUT7
INPUT4
6

OUTPUT6
93

2 1 INPUT3
Ste
eam inlet to chamber
5

OUTPUT5 INPUT2

INPUT1
43

2 1 OUTPUT4
Filtered air inlet GND
OUTPUT3 GND
5V
15
2

2 1
CAT2004

Wa
ater to vacuum
m pump OUTPUT2 5V
2
24V
OUTPUT1 G
GND
 T
S

N
R

GND
1
1
1
1
1

PKZM0-4

DIL00AM
CONTACTOR
CB1
OVERLOAD
3x208V/60Hz

1 4 1
2 T1 L1
3 5 O.L. 2
4 T2 L
L2
5 6 3
6 T3 L
L3
A1
A2

K1
S1

VACUUM PUMP
2
1
1
1
2
CB1 6A

2
1
L
L

N
N

AC IN

AC OUT
SSR

VDC
-
+
3-30

VACUUM PUMP
4
3
PU65-14
PU30-10

1
POWER SUPPLY

POWER SUPPLY
5V

24V

GND
GND

24V
RS112

4
2
2

5V
ANL IN
1

GND
2

OPTION
PANEL2
PANEL1

COMPUTER

53-2
ANL OUT
1

2 1
Vacuum from
m gasket door2
6

RED
34-2

C
PT100-4 COOLING DRAIN
5

RED
Air to gasket door2 2 1 YELOW
POWER OUT 24VDC
4

RED
PT100-3 CHAMBER
3

RED
39-2

OUTPUT24 YELOW
2 1
8

Close door2 RED

PT100-2 CONDENSE
2

RED
YELOW
OUTPUT23 RED
PT100 SENSOR

PT100-1 CONDENSE
7
1

RED
YELOW
38-2

Open door2 2 1
OUTPUT22 24V
6
8

PRESS DO
OOR2
4-20mA SEAL
OUTPUT21
5
TEST POINTS

53-1

2 1 4-20mA
Vacuum from
m gasket door1 PRESS
OUTPUT20
4

4-20mA DOOR1 SE
EAL
5

OUTPUT19 4-20mA
34-1
3
4

2 1 PRESS
Air to gasket door1
4-20mA JACKET
OUTPUT18
2

4-20mA
2

39-1

PRESS
2 1 OUTPUT17
1

Close door1 4-20mA CHAMBER

R
1

OUTPUT16
8

INPUT16
38-1

Open door1 2 1
OUTPUT15 INPUT15
7

INPUT14
OUTPUT14
11

INPUT13
Feed water - co
ool jacket 2 1
OUTPUT13
INPUT12 Safety door2 switch
DIGITAL

OUTPUT12 INPUT11
98
4
3

BioSteam 2 1

INPUT10 Safety door1 sw

witch
2

OUTPUT11
3

INPUT9
31

2 1
Compre
essed air OUTPUT10
INPUT8
OUTPUTS

OUTPUT9 INPUT7
12

Limit door2 sw
witch
1
7

Feed water -cooling fast exhaust 2 1

OUTPUT8 INPUT6 p
Float vacuum pump
8
6

DIGITAL INPUTS

switch
INPUT5
75

2 1 OUTPUT7
7

Exhaust to vacuu
um pump
INPUT4
OUTPUT6
6

INPUT3
74

Limit door1 sw
witch
3

2 1
Slow exhaustt to drain
OUTPUT5 INPUT2
5

Size
Title

INPUT1
91

A2

Date:

2 1 OUTPUT4
4

Steam inlet to jacket

GND
OUTPUT3 GND
3

93
CAT2004

2 1 5V
Steam inlet to
o chamber
OUTPUT2 5V
2

Document Number

24V
H02SU01BH112
43

2 1 OUTPUT1 GND
Filtered
d air inlet
Thursday , January 06, 2005
58

Jack
ket drain 2 1
Sheet
1
33

2 1
Splash coo
oling pipe
of
1
15

2 1
Electric control horizontal autoclave with two sliding doors

Water to vacuu
um pump
1
Rev
 Program Parameter

Parameters Per
# Description Using in STAGE Unit Range
Program
1 Dry Time Drying time after sterilization Dry min 0-540
Define the Air pressure in chamber during cooling
2 Cool Pressure Cooling kPa, psi 180-330, 26-48
stage
Define the minimum time for cooling in additional
3 Cool Time Cooling min 0-500
to End Temp
(C/min,
Define the cooling rating. Cool Mode=1 --> F/min) or
4 Cool Rate Cooling 0_20, 0-68
Temp/min, Cool Mode=2 --> Pres/Min (kPa/min,
psi/min)
Cooling mode, 0=Disable, 1=Jet Spray or Temp -
5 Cool Mode Water coils, 2=Press- Exhaust rating , 3- Colling # 0_3
Pressure Drop Down P/T
Define the maximum temperature to determain
6 End Temp 12 Cycle END C, F 30-140, 86, 280
cycle end
Time of stay in sterilization temperature in heat
7 Ster_Delay Heating # 0-999
stage
Air Removal kPa/min,
8 Vac Rate Vacuum rate. 0=Disable 0-100, 0-14.5
+Dry psi/min
9 No Pulses A Define the number of first vacuum pulses Air Removal # 0-10
10 No Pulses B Define the number of second vacuum pulses Air Removal # 0-10
11 Pulse Low A Low point pressure of first air removal pulses Air Removal kPa, psi 5-200, 0.7-29
12 Pulse High A High point pressure of first air removal pulses Air Removal kPa, psi 5-200, 0.7-29
13 Pulse low Time Stay time in pulse low Air Removal sec 1-100
14 Pulse Low B Low point pressure of second removal pulses Air Removal kPa, psi 5-200, 0.7-29
15 Pulse High B High point pressure of second removal pulses Air Removal kPa, psi 5-200, 0.7-29
Define the maximum time for the Pressure to
16 Vac_TO Air Removal min 1-999
achieve to his SP
Temperature 1 stay in heat stage (10 below Ster
17 Temp 1 Stay Heating C, F 30-139, 86-282
temp)
Time of stay in temperature 1 in heat stage (0 =
18 Temp 1 Stay Time Heating sec 0-100
Disabled)
Temperature 2 stay in heat stage (3 below Ster
19 Temp 2 Stay Heating C, F 30-139, 86-282
temp)
Time of stay in temperature 2 in heat stage (0 =
20 Temp 2 Stay Time Heating sec 0-100
Disabled)
21 Heat_Rate/P Define the Heat Rate until sterilization Heating C/min, F/min 0-100, 32-212
Define the maximum time for the Temperature to
22 Heat_TO Heating min 1-540
achieve to his SP
General Program
Air Detect
0= No Air Detect
23 Air_Detect Air_Detect kPa, psi 0-100, 0-14.7
1> With Air Detect
(Define the exhaust rate of rlease pressure,
0=Disable)
24 Ster_Temp Define the Sterilization Temperatue Sterilization C, F 100-139, 212-282
25 Ster_Time Define the Sterilization Time Sterilization min 0-999
Additional pressure added to the calculated
26 Ster_Press_Add Sterilization kPa, psi 0-100, 0-14.5
sterilization pressure as SP PID
Define the exhaust rate of rlease pressure, kPa/min,
27 Exh_Rate Exhaust 0-300, 0-43
0=Disable psi/min
Define Bio cycle cycle 0=non, 1- General Bio,
28 Bio Cycle All Stages # 0-3
2=B&D Bio, 3- Filter Bio
29 Dry_Air_On_Press Pressre that air inlet valve open In dry stage Dry kPa, psi 0-90, 0-13
30 Dry_Air_Off_Press Pressre that air inlet valve close in dry stage Dry kPa, psi 0-90, 0-13
31 Jacket_Pressure Define the pressure of the Jacket on stand-by Stand--by kPa, psi 100-330

32 Prog Enable Enable/Disable of a program (0-Disable 1-Enable) All Stages # 0-1

Determime which of the pt100 Use for control

sterilization cycle
33 Control PT100 All Stages # 1_3
1 = Condense, 2 = Chamber, 3 = Bio, 4 = Bio
Drain
Determime which of the pt100 Use for referance
34 Ref PT100 All Stages # 0_4
to present and printing

35 Purge Time Define the steam time of purge during air removal Purge sec 0-300

36 FoMode Define the F0 mode, 0=Disable, 1=Enable All Stages # 0-1

 Calculate present and printing sterilization
37 FoTemp Sterilization C, F 100-130, 212-266
conditions according to FO table
38 Dry_Pres_Jacket Define the Jacket Pressure after sterilization. Dry kPa, psi 0-380, 0-55
Define the pressure stey pre sterilization, stsrt
39 Heat_Step Heating kPa, psi 0-380, 0-55
from "stay_temp_2" par
Door flow logic 0=no flow, 1= 1>2, 2= 2>1,
40 Door_Flow Doors # 0-3
(3=from last door closed - TBD)
Cooling with Jet
41 Fast cool Water time Water pulse to Jet Spray sec 0-99
Spray
Cooling with Jet
42 FastCool Air Time Air pulse to Jet Spray sec 0-99
Spray
Cooling with Jet
43 Fast Cool Delay Time Time between water Pulse to Air Pulse sec 0-99
Spray

Global Parameters

51 Temp Unit Temp units Selection 0=C, 1=F All Stages # 0-1
52 Press Unit Pressure units selection 0=kPa,1=psia All Stages # 0-2
Define the number of pt100 used in system on
All Stages #
53 Num of PT100 the external card 1-5
54 Spare
55 Spare
56 Num of doors Number of doors 1=1 door, 2=2 doors # 1-2
57 door type Manual=0, Auto (sliding)=1, SemiAuto=2 # 0-2
Ejector enabled 0=no 1=door seal, 2=door seal
Doors
58 Ejector and vacuum 0-2
Detarmain if process of hot water will activate-
N/A #
59 Hot water cycle hot water construction 0-1
60 Num of PLC AI Number of analog Inputs that used onboard PLC N/A # 0-3
CFR21 Part11 standard for changes printing, Parameter
#
61 CFR21_P11 0=Disable 1=Enable Change 0-1
Define if a Barcode existing, 0=Disable 1=Enable Barcode #
62 Barcode 0-1
Define if a Graphic Printer existing, 0=General
All Stages #
63 Printer_Type 1=Graphic, 2=2 color 0-1
64 Valve_Type Define the valve type, 0=on/off 1=proportional All Stages # 0-1
PM (Preventing maintenance) messages for Active
#
65 PM Messages TECH, 0=Disable 1=Enable if Select 0-1

Global SP

Description Unit Range

Open top exh if press in the chamber above the
kPa, psi
71 SterPrsLimAd Pressure SP+par 0-100, 0-14.5
Define the Print rate for all the process except to
All Stages Sec
72 Print Rate all sterilization 0.5-99
73 Print Rate ster Define the Print rate for sterilization All Stages Sec 0.5-99
Active if Greater
Enable to start a cycle by timer min
74 StartByTimer than 0 0-999
Active if Greater
Enable to start a cycle by clock (Minuts) min
75 StartBy Clock min than 0 0-59
Active if Greater
Enable to start a cycle by clock (Hours) hour
76 StartBy Clock hr than 0 0-24
77 Cycle Counter Detarmain nunber of cycles ran continuasly. all cycles # 0-99
If cycle counter more then 1 detarmin stand by
????? sec
78 stby cycle time between cycles 0-9999
Sleep mode after period of time the Autoclave no Active if Greater
min
79 Sleep mode working (0-no active) than 0 0-500
80 Date_Format Date format - 0=dd/mm/yy, 1=mm/dd/yy All Stages # 0-1
PSS Screan Saver Pane screan saver 0-disable, >1 enable (min) All Stages min 1-9999
Set the panel number as the door 1=door1 2-
DOORS #
PDN Door Number door=2 1-2
Air Removal effiancy Test - Workws during
Test Preformance Regular test. AD control Valve is XV-99 , it will
AD
Parameter open during A pulses (LOW) and Close At the
Pick of first B pulse, Cycle progress as