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2010 American Chemical Society

Direct Synthesis of Hydrogen Peroxide and Benzyl Alcohol Oxidation Using


Au-Pd Catalysts Prepared by Sol Immobilization
James Pritchard, Lokesh Kesavan, Marco Piccinini, Qian He, Ramchandra Tiruvalam,
Nikolaos Dimitratos, Jose A. Lopez-Sanchez, Albert F. Carley, Jennifer K. Edwards,
Christopher J. Kiely, and Graham J. Hutchings*,

School of Chemistry, Cardiff University, Main Building, Park Place, Cardiff CF10 3AT, United Kingdom, and

Center for Advanced Materials and Nanotechnology, Lehigh University, 5 East Packer Avenue, Bethlehem,
Pennsylvania 18015-3195

Received April 21, 2010. Revised Manuscript Received April 28, 2010

We report the preparation of Au-Pd nanocrystalline catalysts supported on activated carbon prepared via a sol-
immobilization technique and explore their use for the direct synthesis of hydrogen peroxide and the oxidation of benzyl
alcohol. In particular, we examine the synthesis of a systematic set of Au-Pd colloidal nanoparticles having a range of
Au/Pd ratios. The catalysts have been structurally characterized using a combination of UV-visible spectroscopy,
transmission electron microscopy, STEM HAADF/XEDS, and X-ray photoelectron spectroscopy. The Au-Pd
nanoparticles are found in the majority of cases to be homogeneous alloys, although some variation is observed in
the AuPd composition at high Pd/Au ratios. The optimum performance for the synthesis of hydrogen peroxide is
observed for a catalyst having a Au/Pd 1:2 molar ratio. However, the competing hydrogenation reaction of hydrogen
peroxide increases with increasing Pd content, although Pd alone is less effective than when Au is also present.
Investigation of the oxidation of benzyl alcohol using these materials also shows that the optimum selective oxidation to
the aldehyde occurs for the Au/Pd 1:2 molar ratio catalyst. These measured activity trends are discussed in terms of the
structure and composition of the supported Au-Pd nanoparticles.

Introduction particularly effective for the direct synthesis of hydrogen peroxide


Supported metal nanoparticles are receiving significant atten- from its elements14,15 and the oxidation of alcohols.16 In this
tion as catalysts for a broad range of selective chemical transfor- paper, we examine supported Au-Pd alloy nanoparticles prepared
mations. In particular, Au nanoparticles have been shown to be by sol-immobilization for two important classes of redox reac-
particularly effective for a range of redox reactions.1-7 These tion; the direct synthesis of hydrogen peroxide and the oxidation
include the low temperature oxidation of CO,7 especially when of benzyl alcohol are chosen as two representative reactions.
used as part of the processes for purifying a fuel cell feedstock,8 Hydrogen peroxide (H2O2) is a major commodity chemical15
the synthesis of vinyl chloride by the hydrochlorination of ethyne,9 and has significant uses in cleaning and bleaching. At present,
the selective oxidation of alkenes to epoxides10,11 and alcohols to H2O2 is produced using an indirect process which involves the
aldehydes,12 as well as selective hydrogenation.13 Recently, we have sequential hydrogenation and oxidation of an alkyl anthraqui-
shown that the alloying of Pd with Au can enhance the activity of none, thereby avoiding the potential for explosive contact be-
the nanoparticles, and such materials have been found to be tween hydrogen and oxygen to occur.17 The direct synthesis of
hydrogen peroxide is not a facile process, since the formation of
water is preferred under all conditions, and the quest to find a
Part of the Molecular Surface Chemistry and Its Applications special
issue. suitable catalyst for the direct reaction between H2 and O2 has
*To whom correspondence should be addressed. Telephone: 44 29 2087 remained a challenge for almost a century, and as such it has
4059. Fax: 44 29 2087 4059. E-mail: hutch@cardiff.ac.uk. attracted considerable attention. Supported Pd catalysts have
(1) Bond, G. C.; Thompson, D. T. Catal. Rev.-Sci. Eng. 1999, 41, 319388.
(2) Bond, G. C.; Thompson, D. T. Gold Bull. 2000, 33, 4151.
been the focus of much of the research.18-26 We have found14,15
(3) Haruta, M. Gold Bull. 2004, 37, 2736.
(4) Hashmi, A. S. K. Gold Bull. 2004, 37, 5165.
(5) Meyer, R.; Lemaire, C.; Shaikutdinov, Sh. K.; Freund, H.-J. Gold Bull. 2004, (14) Edwards, J. K.; Solsona, B.; Ntainjua, E.; Carley, A. F.; Herzing, A. A.;
37, 72124. Kiely, C. J.; Hutchings, G. J. Science 2009, 323, 10371041.
(6) Hashmi, A. S. K.; Hutchings, G. J. Angew. Chem., Int. Ed. 2006, 45, 7896 (15) Edwards, J. K.; Hutchings, G. J. Angew. Chem., Int. Ed. 2008, 47, 91929198.
7936. (16) Enache, D. I.; Edwards, J. K.; Landon, P.; Solsona-Espriu, B.; Carley,
(7) Haruta, M.; Kobayashi, T.; Sano, H.; Yamada, N. Chem. Lett. 1987, 16, A. F.; Herzing, A. A.; Watanabe, M.; Kiely, C. J.; Knight, D. W.; Hutchings, G. J.
405408. Science 2006, 311, 362365.
(8) Landon, P.; Ferguson, J.; Solsona, B. E.; Garcia, T.; Carley, A. F.; Herzing, (17) Hess, H. T. In Kirk-Othmer Encyclopaedia of Chemical Engineering;
A. A.; Kiely, C. J.; Golunski, S. E.; Hutchings, G. J. Chem. Commun. 2005, 3385 Kroschwitz, I., Howe-Grant, M., Eds.; Wiley: New York, 1995; Vol. 13, p 961.
3387. (18) Henkel, H.; Weber, W. US Patent No. 1108752, 8, 25, 1914.
(9) Hutchings, G. J. J. Catal. 1985, 96, 292295. (19) Van Weynbergh, J.; Schoebrechts, J. P.; Colery, J. C. US Patent No.
(10) Sinha, A. K.; Seelan, S.; Tsubota, S.; Haruta, M. Angew. Chem., Int. Ed. 5447706, 9, 5, 1995.
2004, 43, 15461548. (20) Paparatto, G.; DAloisio, R.; De Alberti, G.; Furlan, P.; Arca, V.; Buzzoni,
(11) Hughes, M. D.; Xu, Y.-J.; Jenkins, P.; McMorn, P.; Landon, P.; Enache, R.; Meda, L. Eur. Patent No. 0978316A1, 7, 29, 1999.
D. I.; Carley, A. F.; Attard, G. A.; Hutchings, G. J.; King, F.; Stitt, E. H.; (21) Zhou, B.; Lee, L.-K. US Patent No. 6168775, 1, 2, 2001.
Johnston, P.; Griffin, K.; Kiely, C. J. Nature 2005, 437, 11321135. (22) Nystrom, M.; Wangard, J.; Herrmann, W. US Patent No. 6210651, 4, 3,
(12) Abad, A.; Conception, P.; Corma, A.; Garcia, H. Angew. Chem., Int. Ed. 2001.
2005, 44, 40664069. (23) Lunsford, J. H. J. Catal. 2003, 216, 455460.
(13) Corma, A.; Serna, P. Science 2006, 313, 332334. (24) Dissanayake, D. P.; Lunsford, J. H. J. Catal. 2002, 206, 173176.

16568 DOI: 10.1021/la101597q Published on Web 05/12/2010 Langmuir 2010, 26(21), 1656816577
Pritchard et al. Article

that a combination of Pd with Au promotes both the activity and


selectivity for the direct H2O2 synthesis reaction. Furthermore,
these catalysts are also very effective for the oxidation of alcohols,
and once again the addition of Pd to Au increases both selectivity
and activity.16
In our early studies,14,15 we used a relatively straightforward
wet coimpregnation method to prepare gold-palladium nano-
particles and concluded that either homogeneous alloys or core-
shell structures could be formed. We have found that relatively
small particles14 may be associated with the reactivity for the H2O2
reaction when supported on carbon. However, relatively low
number densities of these ultrasmall alloy particles are formed
using the coimpregnation method.14,15 Preforming colloidal nano-
particles could overcome this problem if the size distribution can
be retained when the nanoparticles are immobilized on the
support. In this paper, we explore the use of a sol-immobilization
method, and in particular examine the effect of the Au-Pd ratio,
for carbon-supported nanoparticles, on their activity for the direct
synthesis of hydrogen peroxide. In addition, since peroxy species
are known to be effective for the selective oxidation of alcohols,
we also investigate the selective oxidation of benzyl alcohol to
determine structure/activity relationships for these materials.

Experimental Section
Preparation of Au, Pd, and Au-Pd Nanoparticles Using a
Sol-Immobilization Method. For the preparation of support
Au-Pd colloidal materials, an aqueous solution of PdCl2 (Johnson
Matthey) and HAuCl4 3 3H2O (Johnson Matthey) of the desired
concentration were prepared. Poly(vinyl alcohol) (PVA) (1 wt %
aqueous solution, Aldrich, MW = 10 000, 80% hydrolyzed) and
an aqueous solution of NaBH4 (0.1 M) were also prepared. For
example, a catalyst comprising Au-Pd nanoparticles with 1 wt %
total metal loading on a carbon support (Aldrich G60) was
prepared as follows: To an aqueous PdCl2 and HAuCl4 solution
of the desired concentration, the required amount of a PVA
solution (1 wt %) was added (PVA/(Au Pd) (w/w) = 1.2); a
freshly prepared solution of NaBH4 (0.1 M, NaBH4/(Au Pd)
(mol/mol) = 5) was then added to form a dark-brown sol. After
30 min of sol generation, the colloid was immobilized by adding
activated carbon (acidified at pH 1 by sulfuric acid) under vigor-
ous stirring conditions. The amount of support material required
was calculated so as to have a total final metal loading of 1 wt %,
and the molar ratio of Au/Pd was varied by adjusting the relative
concentrations of the metals in solution. After 2 h, the slurry was
filtered and the catalyst was washed thoroughly with distilled
water (neutral mother liquors) and dried at 120 C for 16 h.
Catalytic Reactions. Hydrogen Peroxide Synthesis. Cata-
lyst testing was performed using a stainless steel autoclave (Parr
Instruments) with a nominal volume of 100 mL and a maximum Figure 1. Representative bright field TEM micrographs showing
working pressure of 14 MPa. The autoclave was equipped with an Au-Pd particles immobilized on the activated carbon support:
overhead stirrer (0-2000 rpm) and had provision for measure- (a) Au only; (b) Au/Pd = 7:1; (c) Au/Pd = 2:1; (d) Au/Pd = 1:1;
ment of temperature and pressure. For the standard reaction (e) Au/Pd = 1:1.85; (f) Au/Pd = 1:2; (g) Au/Pd = 1:7; (h) Pd only.
conditions we have employed previously, the autoclave was
charged with the catalyst (0.01 g) and solvent (5.6 g MeOH and Hydrogen Peroxide Hydrogenation. Hydrogen peroxide hydro-
2.9 g H2O), and purged three times with 5%H2/CO2 (3 MPa) and genation was evaluated using a Parr Instruments stainless steel
then filled with 5% H2/CO2 and 25% O2/CO2 to give a hydrogen/ autoclave with a nominal volume of 100 mL and a maximum
oxygen ratio of 1:2 at a total pressure of 3.7 MPa. Stirring working pressure of 14 MPa. To test each catalyst for H2O2 hydro-
(1200 rpm) was commenced on reaching the desired temperature genation, the autoclave was charged with catalyst (0.01 g) and a
(2 C), and experiments were carried out for 30 min. H2O2 yield solution containing 4 wt % H2O2 (5.6 g MeOH, 2.22 g H2O, and
was determined by titration of aliquots of the final filtered 0.68 g H2O2 (50%)). The charged autoclave was then purged three
solution with acidified Ce(SO4)2 (710-3 mol/L). Ce(SO4)2 solu- times with 5% H2/CO2 (0.7 MPa) before filling with 5% H2/CO2
tions were standardized against (NH4)2Fe(SO4)2 3 6H2O using to a pressure of 2.9 MPa at 20 C. The temperature was allowed to
ferroin as indicator. decrease to 2 C followed by stirring (at 1200 rpm) of the reaction
mixture for 30 min. The amount of residual H2O2 after reaction
was determined using the method described previously.
(25) Dissanayake, D. P.; Lunsford, J. H. J. Catal. 2003, 214, 113120.
(26) Choudhary, V. R.; Samanta, C.; Gaikwad, A. G. Chem. Commun. 2004, Benzyl Alcohol Oxidation. Benzyl alcohol oxidation was
20542055. carried out in a stirred reactor (100 mL, Parr Instruments). The

Langmuir 2010, 26(21), 1656816577 DOI: 10.1021/la101597q 16569


Article Pritchard et al.

Figure 2. Particle size distributions of the Au-Pd particles immobilized on the activated carbon support: (a) Au only; (b) Au/Pd = 7:1;
(c) Au/Pd = 2:1; (d) Au/Pd = 1:1; (e) Au/Pd = 1:1.85; (f) Au/Pd = 1:2; (g) Au/Pd = 1:7; (h) Pd only.

16570 DOI: 10.1021/la101597q Langmuir 2010, 26(21), 1656816577


Pritchard et al. Article

Figure 3. Representative STEM-HAADF images showing Au-Pd homogeneous alloy particles: (a,b) Au/Pd=2:1; (c,d) Au/Pd=1:1; (e,f)
Au/Pd = 1:2.

vessel was charged with benzyl alcohol (40 mL) and catalyst Table 1. Mean and Median Particle Sizes of the Various Immobilized
(0.05 g). The autoclave was then purged 5 times with oxygen leav- Au-Pd Sols Investigated in This Study
ing the vessel at 10 bar gauge. The stirrer was set at 1500 rpm and
Au/Pd molar ratio Au only 7:1 2:1 1:1 1:1.85 1:2 1:7 Pd only
the reaction mixture was raised to the required temperature and mean size (nm) 3.7 3.9 3.5 4.9 3.7 3.2 4.3 5.7
the reaction time was started as soon as the required reaction median size (nm) 3.5 3.5 3.2 4.6 3.3 2.9 4.0 5.4
temperature was reached. Samples from the reactor were taken
periodically, via a sampling system. For the analysis of the pro-
ducts a GC-MS and GC (a Varian star 3400 cx with a 30 m CP-Wax
the appearance of the plasmon resonance was observed at 505 nm.
52 CB column) were employed, and the products were identified This resonance peak is characteristic for gold nanoparticles with
by comparison with known standards. For the quantification of particle sizes below 10 nm.27,28 In the case of the Pd monometallic
the amounts of reactants consumed and products generated, an sol, there is no surface plasmon band.27 The spectra resulting from
external calibration method was used. the AuxPdy bimetallic sols show the disappearance of the gold sur-
Nanoparticle Characterization. UV-visible spectroscopy face plasmon band on addition of Pd, as previously reported for
of the colloidal sols was used to monitor the intensity and position this system,27,29 which has been ascribed to changes in the band
of the plasmon resonance band of gold. Samples for examination structure of the Au particles due to alloying with Pd. These results
by transmission electron microscopy (TEM) were prepared by suggest the formation of bimetallic random-alloy nanoparticles,
dispersing the dry catalyst powder onto a holey carbon film sup- which is in agreement with previously reported data.30-32
ported by a 300 mesh copper TEM grid. Samples were then sub- Representative bright field TEM micrographs (Figure 1) were
jected to bright field diffraction contrast imaging and X-ray
acquired in order to measure the particle size distributions of the
energy-dispersive spectrometry (XEDS) experiments in order to
determine particle size distributions and compositions. The instru- colloidal metal nanoparticles after immobilization and drying on
ment used for this analysis was a JEOL 2000FX TEM operating the activated carbon support (Figure 2). The particle size data for
at 200 kV. A subset of samples were examined in an aberration all the colloid compositions used in this study are summarized in
corrected JEOL 2200FS TEM instrument operated in STEM- Table 1. The median particles sizes for the monometallic Au and
HAADF imaging and STEM-XEDS modes at 200 kV in order to Pd colloids were found to be 3.5 and 5.4 nm, respectively. The
study the structural and compositional details of individual metal median particle sizes for all the AuxPdy alloys were in the 2.9-
nanoparticles. 4.6 nm range, and did not show any discernible systematic size
X-ray photoelectron spectra were recorded on a Kratos Axis trend with colloid composition. Figure 3 shows representative
Ultra DLD spectrometer employing a monochromatic Al KR STEM-HAADF images of the alloy particles in the 2:1, 1:1, and
X-ray source (75-150 W) and analyzer pass energy of 160 eV (for
1:2 Au-Pd samples. In each case, the metal particles were found
survey scans) or 40 eV (for detailed scans). Samples were mounted
using double-sided adhesive tape, and binding energies were to be random homogeneous Au-Pd alloys with a face-centered
referenced to the C(1s) binding energy of adventitious carbon cubic (fcc) structure. If core-shell morphologies, or any other gross
contamination which was taken to be 284.7 eV. form of Au-Pd segregation, were present in these nanoparticles,
these would have been apparent by atomic mass (z) contrast in
Results and Discussion
(28) Link, S.; El-Sayed, M. A. J. Phys. Chem. B 1999, 103, 42124217.
Preparation and Characterization of Au, Pd, and Au-Pd (29) Lopez-Sanchez, J. A.; Dimitratos, N.; Miedziak, P.; Ntainjua, E.; Edwards,
Nanoparticles. We prepared a range of Au, Pd, and Au-Pd J. K.; Morgan, D.; Carley, A. F.; Tiruvalam, R.; Kiely, C. J.; Hutchings, G. J.
Phys. Chem. Chem. Phys. 2008, 10, 19211930.
colloidal sols (Au/Pd = 1:0, 7:1, 2:1, 1:1, 1:1.85, 1:2, 1:7, 0:1) and (30) Deki, S.; Akamatsu, K.; Hatakenaka, Y.; Mizuhata, M.; Kajinami, A.
examined these by UV-visible spectroscopy. For the pure Au sol, Nanostruct. Mater. 1999, 11, 5965.
(31) Scott, R. W. J.; Wilson, O. M.; Oh, S.-K.; Kenik, E. A.; Crooks, R. M.
J. Am. Chem. Soc. 2004, 126, 1558315591.
(27) Bianchi, C. L.; Canton, P.; Dimitratos, N.; Porta, F.; Prati, L. Catal. Today (32) Dash, P.; Bond, T.; Fowler, C.; Hou, W.; Coombs, N.; Scott, R. W. J.
2005, 102-103, 203212. J. Phys. Chem. C 2009, 113, 1271912730.

Langmuir 2010, 26(21), 1656816577 DOI: 10.1021/la101597q 16571


Article Pritchard et al.

Figure 4. Set of HAADF images and corresponding XEDS point spectra from particles at the low (a,b), median (c,d), and high (e,f) ends of
the particle size distribution for the Au/Pd (1:7) sample. They demonstrate a systematic particle size/composition variation, where the smaller
particles progressively become more Au-rich and Pd-deficient.

these HAADF images. It is interesting to note that the Au-Pd The Pd(3d) and Au(4f) X-ray photoelectron spectra for the
particles remained pseudospherical (i.e., did not strongly wet the series of catalysts are shown in Figures 5 and 6, respectively. A dis-
activated C support material). tinct shift in the Au(4f7/2) binding energy is observed in the
Energy dispersive X-ray spectra were acquired from areas con- composition range Au/Pd = 1:0 (binding energy = 84.2 eV) to
taining 100 metal particles in order to qualitatively check alloy Au/Pd = 1:1 (84.0 eV), being constant thereafter; this may reflect
compositions. The relative Au to Pd peak areas from such aver- alloying with the Pd. Analysis of the Pd(3d) spectra is complicated
aged spectra agreed with the nominal x and y values for each of the by the severe overlap between the Pd(3d) doublet and the Au(4d5/2)
AuxPdy alloy compositions. Furthermore, XEDS spectra obtained component. However, when we calculate the experimental surface
from individual particles showed characteristic Au M lines and Pd L Pd/Au molar ratios based on the Pd(3d5/2) Pd(3d3/2) Au(4d5/2)
lines confirming that intimately mixed AuPd alloys had been formed combined integrated intensities and the Au(4f) intensity together
rather than physical mixtures of pure Au and Pd particles. However, with known relative sensitivity factors, we are able to correct the
it was noticeable that, within specific AuxPdy samples, the XEDS molar ratio by simply subtracting 0.5 from the raw experimental
spectra obtained from individual particles did show considerable values. The corrected experimental ratios are plotted against
systematic composition variations as a function of particle size. For nominal ratios (based on the preparation recipes) in Figure 7
example, Figure 4 shows a set of HAADF images and correspond- and show a very clear linear correlation for Pd/Au ratios up to Pd/
ing XEDS point spectra from particles at the low, median, and high Au=1:1, and the X-ray photoelectron spectroscopy (XPS)-derived
ends of the particle size distribution for the Au/Pd (1:7) sample. Pd/Au molar ratio matches the ratios used in the synthesis. How-
While all the particles were homogeneous AuPd alloys, the smallest ever, as we increase the relative ratio of Pd/Au in the synthesis
particles were Au-rich, whereas the largest ones tended to be Pd-rich. above unity, XPS-derived surface ratios are consistently approxi-
It is interesting to note that this systematic composition/size trend is mately a factor of 2 lower than expected. This could in principle
diametrically opposite to the situation found for Au-Pd nanopar- arise from (i) a systematic difference in alloy composition with
ticles prepared by impregnation methods where the larger particles particle size, (ii) the presence of Pd(core)-Au(shell) nanoparti-
tended to Au-rich and the smaller Pd-rich.33 cles, (iii) differential deposition of Au and Pd relative to the
intended composition, or (iv) preferential adsorption of smaller
(33) Herzing, A. A.; Watanabe, M.; Kiely, C. J.; Edwards, J.; Conte, M.; Tang, Pd-rich nanoparticles deeper into the carbon structure. The TEM
Z. R.; Hutchings, G. J. Faraday Discuss. 2008, 138, 337351. characaterization we have described supports explanation (i) as

16572 DOI: 10.1021/la101597q Langmuir 2010, 26(21), 1656816577


Pritchard et al. Article

Figure 5. Pd(3d) spectra for the series of Au-Pd/carbon catalysts; nominal Au/Pd ratios are as indicated.

the most likely explanation. The STEM HAADF/XEDS analysis Hydrogen Peroxide Synthesis. The supported Au-Pd cata-
rules out explanation (ii), and TEM-XEDS analysis and visual lysts were investigated for the direct synthesis of H2O2, and the
inspection during the immobilization procedure rule out any sig- results are shown in Table 2. The catalysts were found to be parti-
nificant contribution of (iii). An explanation based in (iv) would cularly effective for this reaction, and the synthesis activity exhibited
be in agreement with similar suggestions in the literature34 but still a maximum at Au/Pd = 1:2 molar ratio. In our previous studies
is purely speculative and lacks any substantial evidence at this using catalysts prepared using the impregnation method,14,15 we
time. Importantly, HAADF with XEDS point spectra analysis used a Au/Pd mol ratio of 1:1.85, which is very close to this opti-
demonstrate that, for the catalysts with a high Pd/Au ratio, a mum ratio. However, the catalysts prepared by sol-immobilization
systematic particle size/composition variation occurs. The larger are considerably more active than those prepared using the impreg-
particles progressively become more Pd-rich and Au-deficient, nation method.14,15 Our earlier catalysts used 5 wt % total metal
and, considering the high surface sensitivity of XPS, this effect loading and gave a productivity of H2O2 synthesis of 120 mol H2O2/
alone could provide a satisfactory explanation for the systematic kgcat/h, but the comparable molar ratio prepared using sol-immo-
deviation observed between Pd/Au ratios used in the synthesis bilization has a productivity of 158 mol H2O2/kgcat/h using only
and calculated from XPS data. The Pd nanoparticles comprise 20% of the previous metal loading. This demonstrates that using the
predominantly Pd0 species (Pd(3d5/2) binding energy ca. 335 eV) sol-immobilization method we are able to utilize the metal more
for Pd/Au ratios<1, but the presence of Pd2 species is indicated effectively, as in the impregnation method very large particles are
for higher Pd contents (Figure 5), with the highest concentration generated and these have very limited catalytic activity.
corresponding to the Pd-only catalyst. In our earlier study, we observed that in the catalysts prepared
using the impregnation method the very small particles comprised
(34) Bianchi, C.; Porta, F.; Prati, L.; Rossi, M. Top. Catal. 2000, 13, 231236. mainly Pd and that 3-5 nm Au-Pd nanoparticles comprised

Langmuir 2010, 26(21), 1656816577 DOI: 10.1021/la101597q 16573


Article Pritchard et al.

Figure 6. Au(4f) spectra for the series of Au-Pd/carbon catalysts; nominal Au/Pd ratios are as indicated.

typically 98% Pd 2% Au. As the activity was considered to be synthesis reaction, it could be expected that a material which has a
associated with these small particles, this led us to conclude that high activity for hydrogenation would, in principle, make an
for optimum activity we needed to find a method to fabricate such active catalyst. This is, however, not the case, since catalysts that
particles. Initially the results of the present study might suggest are effective in the initial hydrogenation of oxygen and which
that the above is not necessarily the case, since the Pd rich Au-Pd selectively generate hydrogen peroxide are also equally effective at
colloidal nanoparticles (i.e., Pd/Aug 3) display lower productiv- the hydrogenation of hydrogen peroxide to water in a subsequent
ity than those with a Au/Pd = 1:2 molar ratio. However, only hydrogenation reaction. Hence, the overall reaction can be viewed
detailed microscopy can reveal whether we have increased the as a set of competing reactions as shown below:
population of 3-5 nm Au-Pd nanoparticles of the preferred
ratio. It must also be taken into account that this effect could also
be explained on the basis that the hydrogenation activity of the
catalysts is expected to increase with Pd content and this cancels
the positive effect of adding Pd to the Au nanoparticles for the
direct synthesis, as described in the next section.
Hydrogen Peroxide Hydrogenation. The direct reaction
between H2 and O2 to form hydrogen peroxide involves the
hydrogenation of molecular oxygen, since it is the H-H bond
that is broken and the O-O bond is retained. Hence, catalysts
that are effective for the direct synthesis reaction are also effective
hydrogenation catalysts, as their primary role is the activation of The successful design of a catalyst for the direct synthesis of
H2 at low temperatures. In designing catalysts for the direct H2O2 has to balance the opposing requirements of sufficient

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Pritchard et al. Article

Table 3. Hydrogenation of H2O2 Using Carbon-Supported Au-Pd


Catalysts Prepared by Sol-Immobilizationa
Au/Pd molar ratio hydrogenation activity (mol H2O2/kg-cat/h)

1:0 27
7:1 64
3:1 214
2:1 238
1:1 522
1:1.85b 546
1:2 617
1:3 650
1:7 683
0:1 360
a
Reaction conditions: same as those for synthesis but in the absence
of 160 psi 25%O2/CO2 and with 4 wt % H2O2 in solvent. b 1:1 by weight;
this composition has been used in previous studies prepared using
coimpregnation.16-20

Figure 7. XPS-derived corrected Pd/Au molar ratios plotted as a


function of nominal (expected) Au/Pd ratios. The dotted line
shows the expected ratio.

Table 2. Direct Synthesis of H2O2 Using Carbon-Supported Au-Pd


Catalysts Prepared by Sol-Immobilizationa
productivity (mol H2O2/kg-cat/h)
Au/Pd molar ratio 30 min synthesis 2 min synthesis

1:0 4 57
7:1 20 52
3:1 38 124
2:1 73 290
1:1 156 462
b
1:1.85 158 728
1:2 188 613
1:3 162 636
1:7 162 588
0:1 120 386
a
Reaction conditions: 10 mg catalyst (10 mg) in 5.6 g of methanol and
2.9 g of water solvent, 420 psi 5%H2/CO2 160 psi 25%O2/CO2, pro-
ductivity calculated after 2 and 30 min reaction with stirring 1200 rpm at
2 C. b 1:1 by weight; this composition has been used in previous studies
using catalysts prepared by coimpregnation.16-20

activity to activate molecular H2, but simultaneously ensure that


there is insufficient hydrogenation activity to react the H2O2. This
is the crucial feature, as the selectivity based on H2 utilization is
the most important parameter. Recently, we have shown14 that
the subsequent hydrogenation of H2O2 can be switched off by a
simple acid pretreatment of the carbon support for catalysts
prepared by impregnation.
We have therefore examined the H2O2 hydrogenation activity
of the carbon supported sol-immobilized catalysts, and the results Figure 8. Specific activity comparison based on moles of metal
present for benzyl alcohol oxidation, hydrogen peroxide synthesis,
are shown in Table 3. It is apparent that as the Pd content of the and hydrogen peroxide hydrogenation with 1 wt % Au-Pd/C
Au-Pd nanoparticles increases, so does the hydrogenation activ- prepared by sol-immobilization with a Pd/Au molar ratio of 1.85.
ity. This is to be expected, since Pd has a very high propensity for Key: (a) (solid black tilted square) H2O2 productivity calculated
the dissolution of H2 and hydrogenation reactions. Also, it must after 2 min reaction (left axis) and (red empty square) TOF of ben-
be noticed that all the catalysts discussed in this paper contain a zyl alcohol calculated after 30 min reaction (right axis). (b) (solid
fixed percentage of 1 wt % total metal content independently of black tilted square) H2O2 productivity calculated after 30 min (left
axis) and (empty red square) rate of H2O2 hydrogenation calcu-
the Pd/Au molar ratio, and this results in an overall increase in lated after 30 min.
metal atomic concentration on the catalyst. Hence, increasing the
Pd/Au ratio leads to an overall increase in the metal available The promotion effect of gold on palladium for the hydrogena-
to catalyze the reaction. Interestingly, the addition of Au to Pd tion of H2O2 is shown in Figure 8, where activities are normalized
enhances the rate of H2O2 hydrogenation. This is unexpected but per mole of metal in the catalyst. Figure 8b indicates that a very
once again shows the synergy in reactivity that is observed with small amount of gold (Pd/Au ratio = 7) more than doubles the
AuPd bimetallic catalysts when compared with their monome- activity of pure Pd, whereas subsequent increases in the amount of
tallic counterparts. gold have very little effect. A tentative explanation comes from

Langmuir 2010, 26(21), 1656816577 DOI: 10.1021/la101597q 16575


Article Pritchard et al.

Table 4. Effect of the Molar Au/Pd Ratio on Benzyl Alcohol Oxidation Results with 1 wt % (Aux-Pdy)/C Catalysts Prepared by the Colloidal
Methoda
selectivity (%)
entry catalyst conv (%) toluene benzaldehyde benzoic acid benzyl benzoate

1 1% Au/CSI 6.6 23.9 63.9 3.1 9.0


2 1% (7Au-1Pd)/CSI 11.6 1.9 66.3 7.2 24.5
3 1% (3Au-1Pd)/CSI 23.3 6.0 72.5 8.6 12.9
4 1% (2Au-1Pd)/CSI 52.0 10.9 77.5 3.5 8.1
5 1% (1Au-1Pd)/CSI 71.1 4.0 69.8 19.9 6.3
6 1% (1Au-1.85Pd)SI 80.7 3.4 67 23.1 6.4
7 1% (1Au-2Pd)/CSI 90.8 4.5 67.4 22.9 5.1
8 1% (1Au-3Pd)/CSI 94.7 4.2 67 23.5 5.3
9 1% (1Au-7Pd)/CSI 88.7 1.7 68.4 24.1 5.8
10 1% Pd/CSI 59.3 6.8 74.7 10.4 8.1
a
Reaction conditions: benzyl alcohol, 0.05 g of catalyst, T = 120 C, pO2 = 150 psi, stirring rate 1500 rpm, 6 h reaction.

Scheme 1. General Reaction Pathway for Benzyl Alcohol Oxidation Table 5. Comparison of Benzyl Alcohol Oxidation at Iso-Conversion
of 50% with 1 wt % (Aux-Pdy)/C Catalysts Prepared by the
Colloidal Methoda
selectivity (%)
benzoic benzyl
catalyst toluene benzaldehyde acid benzoate

1% (2Au-1Pd)/CSI 11.0 78.6 3.5 6.9


1% (1Au-1Pd)/CSI 5.4 79.7 7.4 7.5
1% (1Au-1.85Pd)CSI 4.3 81.9 6.6 7.2
1% (1Au-2Pd)/CSI 7.5 83.6 3.5 5.4
1% (1Au-3Pd)/CSI 6.6 85.4 2.4 5.5
1% (1Au-7Pd)/CSI 1.9 85.8 5.5 6.8
1% Pd/CSI 6.4 76.0 8.9 8.7
a
Reaction conditions: benzyl alcohol, 0.05 g of catalyst, T = 120 C,
pO2 = 150 psi, stirring rate 1500 rpm. Catalysts containing higher amounts
of Au could not be compared at iso-conversion, as the conversion with
these catalysts was typically <50% for reasonable reaction times.

the monometallic 1 wt % Au/C was very poor, but on increasing


the Pd content we observed a progressive increase in catalytic
activity. This increase of activity reached a broad maximum with
a Au/Pd molar ratio between 1:1 and 1:3, as values above 95%
conversion are achieved. A further increase in the Pd content res-
ulted in a progressive decrease in catalytic activity. It is important
to note that even in the presence of a minor amount of gold or
close inspection of XPS data in Figure 4b of sample Pd/Au=7. It palladium (i.e., in the case of 1:7 and 7:1 Au/Pd molar ratios) a
appears that, in this particular sample, the Pd is more reduced. We significant increase in the catalytic activity was observed; speci-
have previously found some indication from XPS that Pd alloyed fically, we observed an increase in activity by a factor of 2.3-2.6
with gold can display higher concentration on the surface than the with respect to the monometallic Au and Pd catalysts. In order to
analogous monometallic Pd catalyst35 and this effect could ex- determine the effect of the Au/Pd molar ratio on selectivity, the
plain the increase of hydrogenation activity when doping palla- catalytic data were compared at iso-conversion, and Table 5
dium with small amounts of gold. shows the catalytic data at 50% conversion. These data show that
Overall, these results show that the small Au-Pd nanoparti- the catalytic performance in terms of reaction specificity is not
cles have a very high H2O2 hydrogenation activity, and cer- particularly significant and all catalysts give high selectivities to
tainly much higher than that for Au-Pd catalysts prepared by benzaldehyde which is the primary product (Scheme 1). Hence,
impregnation. Hence, the rate of H2O2 synthesis will be much the main effect of alloying Au with Pd is an effect of enhancing
higher than that gleaned from the overall reaction productivity activity. Although at high conversions with Pd-rich catalysts
since the H2O2 is actually being consumed rapidly. For this rea- the selectivity to benzoic acid is enhanced. In particular, the for-
son, we investigated the initial rate of H2O2 synthesis (Table 2) mation of toluene, which is generated from benzyl alcohol by a
and clearly this is the case, and hydrogen peroxide productivity hydrogen transfer reaction, does not increase at iso-conversion as
values are around 4 times higher for the most active catalysts the Pd content increases. We have shown from the H2O2 hydro-
when measurements are taken at short times, when little hydro- genation studies that hydrogenation increases with Pd concen-
gen peroxide is yet present and so its subsequent hydrogenation tration in the Au-Pd alloy, and so we might have expected to
is minimized. observe higher toluene selectivities as the Pd content is increased.
Benzyl Alcohol Oxidation. The catalytic oxidation of benzyl To the contrary, selectivity values at iso-conversion indicate that
alcohol under free solvent conditions has been chosen as an app- the selectivity toward toluene is highest for the gold-rich catalysts
ropriate model reaction for exploring the catalytic performance of (Pd/Au = 0.5).
the bimetallic Aux-Pdy catalysts (Scheme 1). The results of the Comments on the Structure Activity Relationships of
catalytic tests at 120 C are presented in Table 4. The activity of Au-Pd Nanoparticles. In this study, we have shown that the

16576 DOI: 10.1021/la101597q Langmuir 2010, 26(21), 1656816577


Pritchard et al. Article

carbon supported Au-Pd nanoparticles are very effective for the of hydrogen peroxide. This allowed us to evaluate the highest
three reactions, namely, the direct synthesis of H2O2, its subseq- possible productivity values under these reaction conditions
uent hydrogenation, and the selective oxidation of benzyl alcohol. and also to discern that we have the same activity profile as in
For all these reactions, we show that the optimum ratio of Au/Pd benzyl alcohol oxidation. Figure 8 contrasts the direct synthesis
is ca. 1:1.85. This is shown in Figure 8 where the catalytic activity of hydrogen peroxide versus its hydrogenation, with both
per mole of metal of the Pd/Au series of catalysts for hydrogen reactions being carried out for a period of 30 min. Remarkably,
peroxide synthesis, hydrogen peroxide hydrogenation, and benzyl both reactions showed a very similar dependence on the Pd/Au
alcohol oxidation is plotted. This is an unexpected result, as there ratio, and the data suggest a similar volcano plot as shown in
is no clear evidence that the same active sites are responsible for Figure 8a. At these longer reaction times, it is evident that
the same activity for these two very different reactions. TOF val- productivity values are much lower, but the hydrogenation
ues for benzyl alcohol oxidation reach a maximum>60 000 h-1, activity indicates that the ability of the catalyst to react hydro-
whereas productivity values for hydrogen peroxide synthesis gen peroxide is also greater under the same optimum values of
reach up to 10 000 mol H2O2 produced 3 mol of metal-1 3 h-1. Pd/Au. Unfortunately, this indicates that improved catalytic
These two values are difficult to compare because we are report- yields for hydrogen peroxide production are still accompanied
ing the moles of H2O2 obtained after a catalytic test is completed, by a substantial loss in hydrogen selectivity. Although the
but not the actual number of moles synthesized as the consecutive reaction conditions for the two reactions are different, it is
hydrogenation reaction is taking place. Using the particle size important to note that activity values per surface of metal atom
distribution obtained via TEM, we have been able to calculate the calculated after 30 min online for the two reactions are 6700
distribution of atoms on the catalyst surface for the composition molecules of H2O2 produced per surface atom of metal surface
of Pd/Au = 1.85 which coincides with the optimized activity per hour and 23 000 molecules of H2O2 hydrogenated per
catalyst for the two reactions. Taking these values into account, surface atom of metal per hour. This demonstrates that, for
we can recalculate the activities to using only those atoms exposed these catalysts prepared by sol-immobilizion, the hydrogenation
on the catalyst surface. For benzyl alcohol oxidation, a TOF of of H2O2 is far more facile. As we have previously done for
196 000 mol benzyl alcohol reacted per surface atom of metal per catalysts prepared by impregnation, we now need to modify the
hour is observed. For hydrogen peroxide production, a value of catalyst formulation further at this point so that we can
31 000 molecules of H2O2 produced per surface atom of metal per preferentially enhance the direct synthesis, but not the subse-
hour is observed. This is further evidence of the very high activity quent hydrogenation reaction.
that the Au-Pd alloy system can produce when the preparation
method and composition are properly optimized. Acknowledgment. We thank the EPSRC and SOLVAY for
A realistic comparison of turnover frequencies for these two financial support.
reactions is very difficult, and in Figure 8a we used initial activity
(35) Dimitratos, N.; Lopez-Sanchez, J. A.; Anthonykutty, J. M.; Brett, G.;
rates for hydrogen peroxide to reduce to a minimum the effect of Carley, A. F.; Tiruvalam, R. C.; Herzing, A. A.; Kiely, C. J.; Knight, D. W.;
the consecutive hydrogenation reaction and/or decomposition Hutchings, G. J. Phys. Chem. Chem. Phys. 2009, 11, 49524961.

Langmuir 2010, 26(21), 1656816577 DOI: 10.1021/la101597q 16577

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