WELDING PROCEDURE SPECIFICATION

(QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Welding Procedure Specification No. : Revision No. :0 Date :18th Jan 2013
Supporting PQR No.(s) :To be Established Revision No. : - Date : ----
Welding Process (es) :FCAW Type (s): Manual
JOINTS (QW-402)
Joint Design: As Per Joint Detail Joint Detail
Root Spacing: As Per Joint Detail
Backing: Yes No
Backing Material (Type): Weld Metal
Retainer: None

Metal Non fusing Metal

Non Metallic Other

BASE METALS (QW-403)

P - No.: 1 Group No.: 2 to P - No.: 1 Group No.: 2
OR
Specification and Type / Grade or UNS Number:
To Specification and Type / Grade or UNS Number:
OR
Chemical Analysis and Mechanical Properties:
To Chemical Analysis and Mechanical Properties:
Thickness Range (T):
Base Metal :- Groove: 5 to 32mm Fillet: Unlimited
Maximum Pass Thickness T In. (13mm): Yes No
Other:
FILLER METALS (QW-404)
1. SMAW 2. NA 3. NA 4. NA
Specification No. (SFA)
AWS No. (Classification)
F No.
A No.
Size of Filler Metal
Filler Metal Product Form
Supplemental Filler Metal
Weld Metal thickness range (t)
Groove
Fillet
t Range for S.Cir.Arc. Method
Alloy elements

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove :1G 2G 3G 4G 5G 6G Temperature Range :Not Applicable
Welding Progression : Uphill Downhill Time Range :Not Applicable
Position(s) of Fillet :1F 1FR 2F 2FR 3F 4F 5F Other :Not Applicable
Other :Not Applicable

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 WELDING PROCEDURE SPECIFICATION
(QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

PREHEAT (QW-405) GAS (QW-408)

Preheat Temperature, Minimum : 10C Percent Composition
Interpass Temperature, Maximum : 300C Gas(es) Mixture Flow Rate
Preheat Maintenance : 10C Min. Shielding : CO2 100%
Other : Not Applicable Trailing : NA NA NA
Backing : NA NA NA
Other : NA NA NA
ELECTRICAL CHARACTERISTICS (QW-409)
Heat Input (Maximum) : Mode of Metal Transfer :
Current or Polarity : I & E Range :
Other :
TECHNIQUE (QW-410)
String or Weave Bead : String and Weave
Orifice, Nozzle or Gas Cup Size :
Method of Cleaning : Wire Brush, Chipping, Grinding
Method of Back gouge : Grinding or thermal back gouging
Oscillation : Not Applicable
Contact tube to work distance :
Multiple or Single pass per side : Multiple
Single to Multiple electrode : Single
Electrode Spacing :
Manual or Automatic : Manual
Peening : Not Permitted
Use of thermal process : None
Other :
Weld Filler Metal Current
Welding Voltage Travel
Layer(s) or Electrode Type and Remarks
Process Classification Amperage Range Speed
Pass (es) Diameter Polarity

Prepared By Checked By Approved By

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