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WASTE-TO-ENERGY
VECOPLAN AG
VECOPLAN FuelTrack GmbH
VECOPLAN Ltd. Bad Marienberg | Germany
VECOPLAN Midwest VECOPLAN AG
Birmingham | UK
Floyds Knobs, IN. | USA St. Egidien | Germany
VECOPLAN LLC
Archdale, N.C. | USA
VECOPLAN INTERNATIONAL
Waste avoidance, conservation of resources and efficient use of recyclable materials are among
the most urgent challenges and tasks of our time. The importance of environmental awareness
and sustainability is increasing on a daily basis. Our company has been successfully tackling these
challenges for more than 40 years, and today we are a leading partner in the international wood and
recycling business, with numerous subsidiaries and sales offices worldwide.
We take our customers through the entire process, from planning to production, delivery, instal-
lation, commissioning and on to maintenance of the complete plant. VECOPLAN AG delivers the high-
est sustainable quality standards, whether it be an individual machine or complete plant, according
to our customers specifications. Of course, we are certified to EN ISO 9001.
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Center of Competence
Our knowledge and experience are concentrated in our 360 PERFORMANCE RANGE OF THE Monitoring
Center of Competence, which keeps a close watch on CENTER OF COMEPTENCE TER OF COM
developments in the Alternative Fuels market segment. EN
Start-up
PET
C
Installation
respond rapidly to market changes, identify opportuni-
NCE of plants
ties, work with you to refine specific aspects of products ETE (New-)
R OF COMP
and processes and offer individual solutions. Our service Production enquiries
portfolio, from planning to commissioning, includes the Project
cycle
complete range of systems technology. From the outset, After sales
Project management
NTE
Commercial waste
Bulky waste
4 Construction waste
A lt e r n a t i v e f u e l s
The pre-shredded waste becomes a base RDF sifting and re-shredding produces RDF for Special requirements for the RDF can be met using
following the separation of metals and inert energy generation in the cement industry and downstream processing methods.
substances. Further treatment involving screening, for power plants.
Energy recovery
FUEL IS VERSATILE
JUST LIKE OUR TECHNOLOGY
Different source materials place different demands on the technology:
VECOPLAN provides the processing technology required to manufacture specific alternative fuels.
Highly efficient, tailor-made plants are designed using a number of innovative, technical individual solutions.
The individual design process means that the entire plant conveyor technology in conjunction with variable-speed
acquires the performance characteristics of our individual discharge screw conveyors we offer the best solution of
components: be it the need for high productivity with the fuel treatment for our customers. We have the perfect
V-EBS re-shredder or a customer-specifi c mix of different processing solution for each and every application.
RDF grades. With the aid of our loading and unloading
5
Shredding Conveying
Example: Single-shaft shredder for RDF (V-EBS) Example: Pipe belt conveyor (VecoBelt)
6
Screening Separating
Storing Dosing
Example: Loading and unloading conveyor (BEF) Example: Screw conveyor (FS)
8
Product Por t folio
This is a field we have specialised in ever since the company With our own production facilities in Bad Marienberg, extremely
was founded in 1969 and today we are an international high quality standards, qualified and highly motivated employees,
market leader thanks to our ongoing new developments and and durable products, VECOPLAN sets standards in international
innovations. plant engineering.
We are your reliable partner for plants for the processing The result is well-conceived plants for the processing of alterna-
of mixed building, demolition, commercial, domestic or tive fuels or recovery of recyclables. Not only do you have the
hazardous waste. VECOPLAN also has the perfect shredding support of our engineers and technicians during planning and
technology for difficult feed materials such as sprues from realisation, but VECOPLANs professional project management
injection machines, mattresses, baling wires from the paper service ensures that our customers have a competent team on
industry or bales of empty Big Bags. side to come up with the optimal solution to their complex briefs.
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DRIVEN BY
INNOVATION
The engineers and technicians in our Research and Development department work tirelessly to deliver increasingly superior solutions
to meet our customers varying requirements. A number of patents testify to our technological leadership in the worldwide market.
Since the VAZ was brought to market in 1983, the technol- bridge-breaker, the patented film and fibre rotor (2002)
ogy has been refined on an ongoing basis. VECOPLAN and the patented HiTorc drive with optimised efficiency
also holds a patent for the universal cutting unit (U rotor) (2005). Innovations by VECOPLAN redefine the market time
developed in 1989. There have been further optimisations and again. Our engineers and designers are continuously
since then, including the tramp material protection device, working on concepts and effective solutions for even the
pneumatic-lowering counter knife (Flipper), hydraulic toughest assignments.
Rotor cooling
VECOPLANs variable rotor cooling systems
has the following advantages:
Clean cutting and constant particle-size distribution
(extremely homogeneous material)
Reliable prevention of sticking and formation of lumps
High availability and uniform throughput
Defined tool behaviour as regards thermal expansion
V-EBS-Rotor
High mass moment of inertia
Start-up under load
Quick and easy knife changing
Low operating costs
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In n o v a t i o n s
HiTorc
Revolutionary shredding technology
Direct drive motor / permanently controlled synchronous motor
Greater throughput lower consumption
Energy saving of approx. 50 % with pre-shredders
Current peaks are roughly halved (compared with asynchronous motor)
Compact / quiet / low-maintenance
VecoBelt
Pipe belt conveyor for conveying bulk material
on the horizontal or on a slight incline
Continuous distances of up to 400 m
Low-noise and low-dust conveying as belt enclosed in tube
Loading and
unloading conveyor
Storage box loading and unloading system
for a capacity of up to 1,500 m
Any number of boxes can be connected in parallel
Full redundancy and simultaneous automatic filling and discharge
Tried-and-tested system with high availability and low operating costs
VECOPLAN
fuel conditioning
Precise adherence to the fuel specification
Individual mixing programs
Automatic online monitoring and sampling systems
Optimal materials flow management
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COMPLETE INSTALLATION
OF COMPLEX PLANTS
Planning, delivery, installation, commissioning and Our abilities and competence is highly regarded by waste
service from a single source guarantee plants with disposal firms, further processors and RDF customers
maximum availability and economic benefit. alike.
The design of the RDF production line and that of the We set store by constant development and improvement
storage, conveying and dosing systems are individu- to ensure our customers remain competitive. VECOPLAN
ally configured and planned in consultation and close plants offer impressive durability, highly availability and
collaboration with our customers. low-maintenance.
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VECOPLAN RDF POWER:
AN EFFECTIVE SYSTEM
Substituting high calorific waste fractions for primary energy is an essential element
of the recycling process. Turning waste into fuels enables fossil fuels such as coal and
lignite to be replaced and saves natural resources.
Multi-stage processing is required to meet the quality requirements for the cement
industry and power plants. Pre-shredding, separation of tramp materials, re-shredding
and fuel mixing are the integral components of a high-performance processing plant.
Umweltdienste Bohn
Lafarge
Zement
Secil
Lafarge
Bursa Cimento
Heracles Fabrikasi
General Cement
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Best Practise
SUCCESSFUL PROJECTS
Around the world, we have completed successful projects with our customers and partners
in the field of RDF processing. Some best practise examples:
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YOUR JOB IS
OUR RESPONSIBILITY
Original parts
In addition to consulting, project planning, installa- service is available to you round the clock. Our TeleService
tion and commissioning, our service package therefore reliably reaches any location in the world: plant problems
also includes intensive training and a well-structured can be diagnosed straight away. Settings can be made,
maintenance and customer service. Furthermore, we offer data transmitted and errors rectified via the remote
individual repairs and a quick and reliable spare and wear- maintenance and remote link modules. In this way, we
ing parts service. So you can rest assured that when you guarantee professional support and thus the maximum
need us we will be there immediately. availability of your VECOPLAN technology. Our inspection
and maintenance packages safeguard your investment. We
We at VECOPLAN plan, manufacture and install your offer predefined service packages which, of course, can be
plant from a single source and our rapid and competent amended to meet your individual needs.
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VECOPLAN AG
Vor der Bitz 10
01.042012.0152000036.GB