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Class Plan - Machine Design for Sem 1, 2017 / 2018

Wk Topic Class Topic Sections

1 Introduction to Machine Design (relation to TOM & MOM) 3.1 3.12


Introduction
1 & 2 Refresher on Mechanics & Stress Analysis (Examples: 3-8, 3-9) 3.1 3.12
Refreshers
3 Refreshers on Deflection Analysis 4.1 4.3, 4.6, 4.7, 4.12

4 Static Failure Theories Distortion Energy Theory 5.1 5.6

2 5 Problem Solving

6 Static Failure Theories Maximum Shear Stress Theory 5.4 5.6


Satic Failure
7 Problem Solving

3 8 Static Failure Theories for Brittle materials 5.8 5.10

9 Mini-Project Breifing -

10 Introduction to Fatigue Failure Theories 6.1 6.4

4 11 The Endurance Limit 6.7 6.9

12 The Endurance Limit modification factors 6.7 6.9


Fatigue Failure
13 The Fatigue Stress Concentration & Notch Sensitivity 6.10

5 14 The Complete Fatigue Failure Analysis 6.7 6.10

15 Fluctuating Stresses Design Methods '6.11 6.12

16 Shaft Design Stress Analysis (Example; 7.2) 7.1 7.3

6 Shaft Design 17 Shaft Design Deflection Analysis (Example 7.3) 7.4

18 Shaft Design Miscellaneous Components 7.7

19 Introduction to Gear Theory & Terminologies 13.1, 13.5, 13,6, 13.7

7 20 Gear Tooth System + Gear Trains (Examples: 13.1- 13.5) 13.12, 13.13

21 Force Analysis: Spur Gears + Helical Gears 13.14, 13.16

22 Introduction to the Gear Design Process Pages 757, 758 only

8 Gear Design 23 Bending Stress, Stress equations, strength equations 14.1 14.4

24 The Gear Modification Factors 14.5 14.17

25 Gear Modification Factors 14.5 14.17

9 26 Design of Spur Gears (examples: 14.4, 14.6, 14.8) 14.18 14.19

27 Design of Helical Gears (examples: 14.5, 14.7) 14.18 14.19

28 Introduction to Contact Bearings & Reliability 11.1 11.5

Bearings
10 Design 29 Combined Radial & Thrust Loading 11.6
Bearings
10 Design
30 Variable Loading (Examples 1 7) 11.7

31 Spring Terminologies and configurations 10.1 10.5

Springs
11 32 Spring Materials (including ex: 10.1) 10.6
Design
33 Design of Helical Compression Springs (ex: 10.2) 10.7

34 Introduction to Thread standards 8.1


Screws
12 & 35 Power Screws (including ex: 8.1) 8.2
Fasteners
36 Fasteners Design (ex: 8.3) 8.6 8.8

37 Introduction to Break Theory & Terminologies 16.1 (theory only)


Clutches
13 & 38 Band-Type Clutches & Breaks 16.4
Breaks
39 Disk Breaks 16.6

40 Review Classes Problem Solving buffer classes

14 Reviews 41 Review Classes Problem Solving buffer classes

42 Review Classes Problem Solving buffer classes


Recommended Problems Assessment
-

5, 10, 15, 18, 35, 45, 48, (either 68, 70, 71)

80, 84, 85, 109, 4.16, 4.42

6.2, 6.10, 6.11, 6.14, 6.17, 6.20, 6.25,

Assignment 1
(Static Failure)

6.2, 6.10, 6.11, 6.14, 6.17, 6.20, 6.25,

Quiz 1
(Fatigue Failure)

7.2, 7.3, 7.4, 7.17, 7.18, 7.23, 7.25, 7.26


Assignment 2
(Fatigue Failure)

13.16, 13.31, 13.37, 13.50


Assignment 3
(Shafts/Gears)

14.19 (Spur), 14.21 (Helical)

Mid Term
(till end of Shafts)

11.32, 11.33, 11.34


12.5, 12.6, 12.7, 12.8, 12.9

Quiz 2
(Contact Bearings)

8.7, 8.8, 8.9, 8.10, 8.11, 8.25, 8.26

Assignment 4
16.11 16.15, Spring Design
(Excel)
16.16 16.18

Project Report
Due date:
Monday of Week 14